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1. Resistance 120 ohm 1 4w between pin 2 DMX and pin 3 DMX of the last fixture Termination reduces signal errors To avoid signal transmission problems and interference it is always advisable to connect a DMX signal terminator CAUTION Do not allow contact between the common and the fixture s chassis ground Grounding the common can cause a ground loop and your fixture may perform erratically Test cables with an ohm meter to verify correct polarity and to make sure the pins are not grounded or shorted to the shield or each other 3 PIN TO 5 PIN CONVERSION CHART Note If you use a controller with a 5 pin DMX output connector you will need to use a 5 pin to 3 pin adapter CHAUVET Model No DMX5M or DMX5F The chart below details a proper cable conversion 3 PIN TO 5 PIN CONVERSION CHART Conductor 3 Pin Female output 5 Pin Male Input Ground Shield Pin 1 Pin 1 Data signal Pin 2 Pin 2 Data signal Pin 3 Pin 3 Do not use Do not use Do not use Do not use Setting up a DMX Serial Data Link A 1 Connect the male 3 pin connector side of the DMX cable to the output female 3 pin connector of the controller 2 Connect the end of the cable coming from the controller which will have a female 3 pin connector to the input connector of the next fixture consisting of a male 3 pin connector 3 Then
2. 22 54 86 118 150 182 214 246 278 310 342 374 406 438 470 502 25 57 89 121 153 185 217 249 281 313 345 377 409 441 473 505 26 58 90 122 154 186 218 250 282 314 346 378 410 442 474 506 28 60 92 124 156 188 220 252 284 316 348 380 412 444 476 508 Dip Switch Position DMX Address FlexFog 1500 13 8 5 2008 9 22 AM General Troubleshooting Applesto to MY 00M gers Dimmers Symptom Solution s Lights amp Snow conos h amp Chacer Auto shut off Check fan thermal switch reset we oT UT Beam is very dimor Clean optical system or replace lamp Y not bright Check 220 110v switch for proper setting Breaker Fuse keeps Check total load placed on device Y blowing Chase is too slow Check users manual for speed adjustment MENA Device has no power Fixture is not responding Fixture is on but there is no movement to the audio Light will not come on after power failure Loss of signal Moves slow Check for power on Mains Check device s fuse internal and or external Check DMX Dip switch settings for correct addressing Check DMX cables Check polarity switch settings Make sure you have the correct audio mode on the control switches If audio provided via Y jack make sure a live audio signal exists ag sound sens knob Some discharge lamps require a cooling off period before the electronics in the fixture can kick start it again
3. Never disconnect the power cord by pulling or tugging on the cord There are no user serviceable parts inside the unit Do not open the housing or attempt any repairs yourself In the unlikely event your unit may require service please contact CHAUVET at 954 929 1115 4 8 5 2008 9 22 AM WARNING Note All fog machines are prone to clogging due to the thick consistency of fog liquid and the high temperature at which it vaporizes However a properly maintained fog machine should provide years of reliable use Cleaning your fog machine regularly will help reduce costly replacement and repair charges Maintenance Do not allow the fog liquid to become contaminated After every 40 hours of continuous operation it is recommended to run a cleaning solution composed of 80 distilled water and 20 distilled vinegar through the system to prevent the accumulation of particulate matter in the heating element The recommended cleaning regimen is as follows 1 Empty all fog liquid from the machine Add cleaning solution to tank Plug unit in and begin warm up Run the unit in a well ventilated area until the tank is almost empty Do not allow the pump to run dry Replace nozzle Cleaning is now complete Refill with fog liquid Run the machine briefly to clear any cleaning solution from the pump and heater 5 Do not operate the fog machine without liquid at any time Storage 1 When storing run distilled water not
4. proceed to connect from the output as stated above to the input of the following fixture and so on CHAUVET Certified DMX Data Cables Order Code Description DMX1 5 DMX Cable 1 5m 4 9ft DMX4 5 DMX Cable 4 5m 14 8ft DMX10 DMX Cable 10m 32 8ft Contine the fink FlexFog 1500 9 O O h o x a t Q o zZ A Oo rc m A y This drawing provides a general illustration of the DMX Input Output panel of a lighting fixture 8 5 2008 9 22 AM Master Slave Fixture Linking 1 Connect the male 3 pin connector side of the DMX cable to the output female 3 pin connector of the first fixture 2 Connect the end of the cable coming from the first fixture which will have a female 3 pin connector to the input connector of the next fixture consisting of a male 3 pin connector Then proceed to connect from the output as stated above to the input of the following fixture and so on Often the setup for Master Slave and Standalone operation requires that the first fixture in the chain be initialized for this purpose via either settings in the control panel or DIP switches Secondarily the fixtures Master that follow may also require a slave setting Please consult the Operating Instructions section in this manual for complete instructions for this type of setup and configuration Mounting ORIENTATION This unit must be mounted parallel to the ground RIGGING Hanging
5. wait 5 to 10 minutes before powering up Use only DMX cables Install terminator Note Keep DMX cables separated from power cables or black lights No flash Re install bulb may have shifted in shipping Po No laser output Bounce mirror motor may have shifted during shipping readjust No light output Check slip ring amp brushes for contact z Install bulb Call service technician Relay will not work Check reset switch Y Check cable connections Remote does not Make sure connector is firmly connected to device Ao work Stand alone mode All Chauvet lighting fixtures featuring stand alone functions do not require additional settings simply ff power the fixture and it will automatically enter into this mode If you still have a problem after trying the above solutions please contact CHAUVET Technical Support at the location on the next page FlexFog 1500 14 8 5 2008 9 22 AM Technical Support Address Service Dept 3000 N 29th Ct Hollywood FL 33020 U S A Support Email tech chauvetlighting com Telephone 954 929 1115 Press 4 Fax 954 929 5560 Attention Service Website http www chauvetlighting com 9 APPENDIX DMX Primer FlexFog 1500 There are 512 channels in a DMX 512 connection Channels may be assigned in any manner A fixture capable of receiving DMX 512 will require one or a number of sequential channels The user must assign a starting address on the fixture th
6. Authorization Number RMA Products returned without an RMA will be refused Call CHAUVET and request RA prior to shipping the fixture Be prepared to provide the model number serial number and a brief description of the cause for the return Be sure to properly pack fixture any shipping damage resulting from inadequate packaging is the customer s responsibility CHAUVET reserves the right to use its own discretion to repair or replace product s As a suggestion proper UPS packing or double boxing is always a safe method to use Note If you are given an RMA please include the following information on a piece of paper inside the box 1 Your name 2 Your address 3 Your phone number 4 The RMA 5 A brief description of the symptoms Damage incurred in shipping is the responsibility of the shipper therefore the damage must be reported to the carrier upon receipt of merchandise It is the customer s responsibility to notify and submit claims with the shipper in the event that a fixture is damaged due to shipping Any other claim for items such as missing component part damage not related to shipping and concealed damage must be made within seven 7 days of receiving merchandise 16 8 5 2008 9 22 AM Technical Specifications FlexFog 1500 WEIGHT 8 DIMENSIONS A A 21 in 533 mm A O E E bats E esa renee retes 9 5 in 241 mm FACTO A E 9 in 229 mm WO burra oia ais 28 8 Ibs 13 1 kg POWER WORE SV IAG Satori rc
7. 0 4 OPERATING INSTRUCTIONS 0 ccccccecceceeceececceceeceeceeceseeeeeseeeueeuseeseesusenseseaseuseeseseuseuseuseesessuseuseneeeeenseas 11 Waster Slave Mode soi ees naa a eae pet a 11 ODMA MOGE coran iia can oras 11 LED ACI GATORS occiso sio st rostundo sueo cell ocios dol e ala sad a d lao Dee cla a OR es err eta eS 11 SETTING THE STARTING ADDRESS 1 0 occ ccceccececcece cence nono eaeeeeeeeeeaeseeaeseeaeseeueaesetaeeeeeaeeaeaes 12 DMX Quick RETEFENCE Chair ir ti di dedo daa 13 GENERAL TROUBLE SHOOTING eaae l e a rito E neha 14 Ee EES o E EE PEA EE ANENE E E afloat E E E E AN namin uaavubeeieeeans 15 AR Nado 15 DMX PRIMER sirae oo Se ee ee ere 15 GENERALAIVIAIN TENANCE unicos ds aldo da a o allioli 16 RETURNS PROCEDURE astra ld lidades is 16 SS O OT OPP 16 TEGCHNICAE O PECIBICA TION Sali iaa ala cado 17 FlexFog 1500 2 8 5 2008 9 22 AM 1 BEFORE YOU BEGIN What is included 1 x FlexFog 1500 Power Cord Warranty Card User Manual Unpacking Instructions YYYY Immediately upon receiving a fixture carefully unpack the carton check the contents to ensure that all parts are present and have been received in good condition Notify the shipper immediately and retain packing material for inspection if any parts appear damaged from shipping or the carton itself shows signs of mishandling Save the carton and all packing materials In the event that a fixture must be returned to the factory it is important that the fixture be
8. Clamp It is important never to obstruct the fan or vents pathway Mount the fixture using a Suitable C or O type clamp Adjust the angle of the fixture loosening both knobs and tilting the fixture After finding the desired position retighten both knobs e When selecting installation location take into consideration lamp replacement access and routine maintenance e Safety cables must always be used Note Never mount in places where the fixture will be exposed to rain high Clamp is sold separately humidity extreme temperature changes or restricted ventilation Warning Only position the fog machine aiming down when mounting the product using the hanging bracket Failure to follow these instructions may lead to instability of the fog machine and damage to the product and or self FlexFog 1500 10 8 5 2008 9 22 AM 4 OPERATING INSTRUCTIONS Master Slave Mode DMX Mode This mode will allow you to link up to 32 units together without a controller 1 Use standard DMX cables to daisy chain your units together via the DMX connector on the rear of the units For longer cable runs we suggest a terminator at the last fixture For more information about terminators see page 9 2 Choose a unit to function as the Master Turn dipswitches to the Master position on the unit The unit must be the first unit in line Then simply chain the units together using DMX cable Mode Dipswitches Master 10 Off 3 Turn
9. FlexFog 1500 Snapshot OK on Dimmer Outdoor OK D Sound Activated Q DMX512 Y Master Slave Y 115V 230V Switch amp Replaceable Fuse User Serviceable D Duty Cycle q Pinte CHAN YEL 3000 N 29 Ct Tae FL 33020 U S A 800 762 1084 954 929 1115 FAX 954 929 5560 www chauvetlighting com TABLE OF CONTENTS BEFORE YOU BEGIN e le e 3 WEAS INCLUDED coito adas ato a 3 UNPACKING INSTRUCTION S aiiin ara A o aa 3 ACPONC REE E E E A Toe emer 3 Ey E E sa E AE E E A EA A E EE AE E E AE EEE 3 SEIN RR OO N ett tates A ET lec ENE peste E E A E taba EA E A 4 MAINTENANCE estate coe a ni ae ia aaaea AEE A aaa EEE a it E EA E RATANA 5 STORA OE aae a a esta Dette a pate a pees eiahat fen tee ee 5 2 INTRODUCTION eare rere esate eae a a ere eet ee eae ee es 6 FEATURES A A tia 6 CANINE NUMBER ci dd coa 6 VALUE E CA 6 A A eed aaa a 6 EN asics han eset ea Pte Sica O A SN IN II oe senate E O EE E 6 DOI wees ik tite oe TES let Saree RAI e an o ade edo o a BA beth o 6 EMITFOG LOW p a E acetal 6 PROD C1 VERVIEW aa lt lala ita 7 ie Pao asec a O 8 FUSE REPLACEMENT eroica T eat aie oo 8 pe o E rTe eee meen s LES Teen me ee oe ae 8 DONNA Dalal Sable a A E ado eos cab eb 8 Gable Connectors 1 A eh NA U8 e eo TOS A tos 9 SPNO 9 Il CONVErSION GRAN weed vine a a 9 SETINGUP A DIVX SERIAL DATA UN o A 9 WASTER SLAVE PIXIURE LINKING cita aca a dia E 10 MOUNTING ai idos 10 ola lo A o e bn etacias thts a E E uel endian echoes 1
10. at indicates the first channel reserved in the controller There are many different types of DMX controllable fixtures and they all may vary in the total number of channels required Choosing a start address should be planned in advance Channels should never overlap If they do this will result in erratic operation of the fixtures whose starting address is set incorrectly You can however control multiple fixtures of the same type using the same starting address as long as the intended result is that of unison movement or operation In other words the fixtures will be slaved together and all respond exactly the same DMX fixtures are designed to receive data through a serial Daisy Chain A Daisy Chain connection is where the DATA OUT of one fixture connects to the DATA IN of the next fixture The order in which the fixtures are connected is not important and has no effect on how a controller communicates to each fixture Use an order that provides for the easiest and most direct cabling Connect fixtures using shielded two conductor twisted pair cable with three pin XLR male to female connectors The shield connection is pin 1 while pin 2 is Data Negative S and pin 3 is Data positive S CHAUVET carries 3 pin XLR DMX compliant cables DMX 10 33 DMX 4 5 15 and DMX 1 5 5 15 8 5 2008 9 22 AM General Maintenance To maintain optimum performance and minimize wear fixtures should be cleaned frequently Usage and environment are contr
11. ated by the start address For example a fixture that uses 6 DMX channels and was addressed to start on DMX channel 100 would read data from channels 100 101 102 103 104 and 105 Choose start addresses so that the channels used do not overlap and note the start address selected for future reference If this is your first time addressing a fixture using the DMX 512 control protocol we suggest jumping to the Appendix Section and reading the heading DMX Primer It contains very useful information that will help you understand its use Set the start address using the group of DIP switches located usually on bottom of the fixture Each dip switch has an associated value Adding the value of each switch in the ON position will provide the start address Figuring out which switches to toggle ON given a specific start address can be accomplished by determining which switch values will add up to the address value and turning these switches on Do so by doing the following 1 2 3 4 5 Determine the largest value switch that is less than the start address Turn this switch on Subtract the value of the switch you just turned on from the starting address number Determine the largest value switch that is less than the remainder from the previous subtraction Turn this switch on Subtract the value of the switch you just turned on from the remainder of the previous subtraction Repeat steps three and four until you have a remaind
12. e the damaged The fuse is located inside this compartment Remove using a flat head screwdriver fuse from its holder and replace with exact same type fuse Insert the fuse holder back in its place and reconnect power Data Cabling To link fixtures together you must obtain data cables You can purchase CHAUVET certified DMX cables directly from a dealer distributor or construct your own cable If you choose to create your own cable please use data grade cables that can carry a high quality signal and are less prone to electromagnetic interference DMX DATA CABLE FlexFog 1500 Use a Belden 9841 or equivalent cable which meets the specifications for EIA RS 485 applications Standard microphone cables cannot transmit DMX data reliably over long distances The cable will have the following characteristics 2 conductor twisted pair plus a shield Maximum capacitance between conductors 30 pF tt Maximum capacitance between conductor and shield 55 pF tt Maximum resistance of 20 ohms 1000 ft Nominal impedance 100 140 ohms 8 8 5 2008 9 22 AM CABLE CONNECTORS Cabling must have a male XLR connector on one end and a female XLR connector on the other end DMX connector configuration O COMMON O Y O 3 8 OUTPUT 2 REO SRR ryt Sey A dl E a HA AAN A Es E ca INPUT E E sE ae fe oo ee fr 5 ot E EE ul oi T i
13. er of zero EXAMPLE STARTING ADDRESS Address 10 Switch 4 8 Switch 2 2 Total 10 ki D naaa ia JON INCL ore wo 962 o 8ET Address 24 N Hp ON PH GCF NE dr Switch 5 16 Switch 4 8 9 8 7 6 5 43 2 1 Total 24 See oe Resolving address 233 128 105 Turn ON Dip 8 using simple math 105 64 41 Turn ON Dip 7 DIPSwITCH_ DMX VALUE 41 32 9 Turn ON Dip 6 413 a 9 8 1 Turn ON Dip 4 Address 233 _ 1 0 Tum ON Dip 1 O OND O E Y MN 99 N FlexFog 1500 12 8 5 2008 9 22 AM DMX QUICK REFERENCE CHART DMX Address Quick Reference Chart Dip Switch Position DMX DIP SWITCH SET A o 82 64 96 128 160 192 224 256 288 320 352 384 416 448 480 2 3466 98 130 162 194 226 258 290 322 354 386 418 450 482 3 35 67 99 131 163 195 227 259 291 323 355 387 419 451 483 4 36 68 100 132 164 196 228 260 292 324 356 388 420 452 484 5 37 69 101 133 165 197 229 261 293 325 357 389 421 453 485 6 38 70 102 134 166 198 230 262 294 326 358 390 422 454 486 8 40 72 104 136 168 200 232 264 296 328 360 392 424 456 488 9 41 73 105 137 169 201 233 265 297 329 361 393 425 457 489 16 48 80 112 144 176 208 240 272 304 336 368 400 432 464 496
14. i iaa ideo 120V 60Hz AC or 230V 50Hz FUSE WT 20 Vs AAN A AO Daal S 15A 125V 250V PUSS 24 OY ana it dans 10A 250V Power and CUNEN a ia AA AA 1543W 13 1A max at 120V NUS UONE oasa araea a e a ERRA 13A at 120V A as a a tase a a a a ta Nada uecee anc otaeetaticd 0 98 at 120V THERMAL Maximum ambient temperature cccccsscccccssseccecseseccessesecesseseccessaseccesseseseetsaseseesaaeeeess 104 F 40 C CONTROL amp PROGRAMMING Ae AOI gh PE E E TIE I E O E A A ETA locking 3 pin XLR male socket BB Fe Fs ho 8 110 8 A E E O researc E EE A A locking 3 pin XLR female socket Data pin COMMOUNAUONN ck ssrsmtoniaiseetoaseneraaenbabaneientonvnantenaeneatoarmervadviatbeaos pin 1 shield pin 2 pin 3 FEOIOGCOIS scessee ce AR DMX 512 USITT DMX Chanel A A ne eee 1 ORDERING INFORMATION PIG OG O O nt aii Flexfog WARRANTY INFORMATION WV GI ANDY esc cre tacecxatarctterad atccs mantuemataed tore dame vurnctoan deusadenuentattonans deeeaataay Oa 2 year limited warranty 17 8 5 2008 9 22 AM
15. ibuting factors in determining frequency As a general rule fixtures should be cleaned at least twice a month Dust build up reduces light output performance and can cause overheating This can lead to reduced lamp life and increased mechanical wear Be sure to power off fixture before conducting maintenance Unplug fixture from power Use a vacuum or air compressor and a soft brush to remove dust collected on external vents and internal components Clean all glass when the fixture is cold with a mild solution of glass cleaner or Isopropyl Alcohol and a soft lint free cotton cloth or lens tissue Apply solution to the cloth or tissue and drag dirt and grime to the outside of the lens Gently polish optical surfaces until they are free of haze and lint The cleaning of internal and external optical lenses and or mirrors must be carried out periodically to optimize light output Cleaning frequency depends on the environment in which the fixture operates damp smoky or particularly dirty surrounding can cause greater accumulation of dirt on the unit s optics Clean with soft cloth using normal glass cleaning fluid Always dry the parts carefully Clean the external optics at least every 20 days Clean the internal optics at least every 30 60 days Returns Procedure Claims FlexFog 1500 Returned merchandise must be sent prepaid and in the original packing call tags will not be issued Package must be clearly labeled with a Return Merchandise
16. of this product Please keep this User Guide for future consultation If you sell the unit to another user be sure that they also receive this instruction booklet Always make sure that you are connecting to the proper voltage and that the line voltage you are connecting to is not higher than that stated on the decal or rear panel of the fixture This product is intended for indoor use only To prevent risk of fire or shock do not expose fixture to rain or moisture Make sure there are no flammable materials close to the unit while operating The unit must be installed in a location with adequate ventilation at least 20in 50cm from adjacent surfaces Be sure that no ventilation slots are blocked Always disconnect from power source before servicing or replacing fuse and be sure to replace with same fuse Secure fixture to fastening device using a safety chain Never carry the fixture solely by its head Use its carrying handles Maximum ambient temperature Ta is 104 F 40 C Do not operate fixture at temperatures higher than this In the event of a serious operating problem stop using the unit immediately Never try to repair the unit by yourself Repairs carried out by unskilled people can lead to damage or malfunction Please contact the nearest authorized technical assistance center Always use the same type spare parts Never connect the device to a dimmer pack Make sure the power cord is never crimped or damaged
17. returned in the original factory box and packing AC Power To determine the power requirements for a particular fixture see the label affixed to the back plate of the fixture or refer to the fixture s specifications chart A fixture s listed current rating is its average current draw under normal conditions All fixtures must be powered directly off a switched circuit and cannot be run off a rheostat variable resistor or dimmer circuit even if the rheostat or dimmer channel is used solely for a 0 to 100 switch Before applying power to a fixture check that the source voltage matches the fixture s requirement Warning Verify that the voltage select switch on your unit matches the line voltage applied Damage to your fixture may result if the line voltage applied does not match the voltage indicated on the unit All fixtures must be connected to circuits with a suitable Earth Ground Contact Us World Wide General Information CHAUVET 3000 North 29 Court Hollywood FL 33020 voice 954 929 1115 fax 954 929 5560 toll free 800 762 1084 Technical Support CHAUVET 3000 North 29 Court Hollywood FL 33020 voice 954 929 1115 Press 4 fax 954 929 5560 Attention Service World Wide Web www chauvetlighting com FlexFog 1500 3 8 5 2008 9 22 AM Safety Instructions Caution FlexFog 1500 Please read these instructions carefully which includes important information about the installation usage and maintenance
18. switch to the Slave position on the slave units and they will react the same as the Master Mode Dipswitches Slave 10 On This mode allows the unit to be controlled by any universal DMX controller If you are unfamiliar with DMX please read the DMX Primer on page 15 1 To place the unit in DMX mode set dipswitch 10 to the ON position 2 Use dipswitches 1 9 to set the DMX address LED Indicators 1 Blue Lights when DMX signal is active 2 Green Ready to fog 3 Red front When two red indicators are lit the machine is low on fog fluid The machine will shut down in order to prevent damage from occurring until fluid is added 4 Red top The red indicators next to the fluid tank are on when the machine is warming up 5 Green top The green indicators are lit when the unit is ready to fog Wireless Remote FlexFog 1500 1 Receiver and transmitter can be set to one of four values 2 Pressing the corresponding button on the transmitter will cause the unit to output fog 3 If more than one switch on the receiver is activated the unit will respond to all buttons corresponding to the set values 3 Wireless transmissions have a 30 meter range 11 8 5 2008 9 22 AM SETTING THE STARTING ADDRESS This DMX mode enables the use of a universal DMX controller device Each fixture requires a start address from 1 to 512 A fixture requiring one or more channels for control begins to read the data on the channel indic
19. tap water through the system as described in the cleaning regimen above This will help avoid any particles condensing inside the pump or heater 2 It is strongly recommended to test run the machine on a monthly basis in order to achieve its best fogging condition A test run consists of warming up the machine followed by a few minutes of emission After that follow Step 1 under Storage FlexFog 1500 5 8 5 2008 9 22 AM 2 INTRODUCTION Features e 1 channel DMX 512 flexible fog machine 1 500 watt heater e Output 25 000cfm Additional Features Manually adjustable output angles 180 Wired timer remote included Wireless remote included Manual fog button 3 quart tank capacity Low fluid indicator and auto shut down safety features Water based fogger FlexFog 1500 6 8 5 2008 9 22 AM Product Overview Hanging bracket Head adjustment handle Carrying handle Wired remote DMX connections on back Fog output nozzle Fluid Reservoir Led Indicators Angle adjustment knob Manual fog button Ready indicator Included timer remote Dipswitches O E O A i DMX input O L DMX output Remote input On Off power IEC Power connector and switch fuse holder FlexFog 1500 7 8 5 2008 9 22 AM 3 SETUP Disconnect the power cord before replacing a fuse and always replace with the same type fuse Fuse Replacement With a flat head screwdriver wedge the fuse holder out of its housing Remov

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