iForks User Manual
Contents
1. eS SS o E Q Q s t 8 O gt 2 D E Og o g E o 3 Moc 5 2 D 2 2 9 E25 OS 29 S255 Q2s amp g 2 8 92229 gt 3 222 ees 255 5 ESE Qu EE C lt mM mo 1 2 16 3 ATTERIES Changing Fork Battery Packs Continued Install battery packs in iForks A Install four batteries in each battery pack B Replace the top housing of the battery pack C install capscrews finger tight D Install battery packs into the iForks WARNING Alkaline batteries are not rechargeable Alkaline battery packs are not compatible with the charger Tampering with Alkaline battery packs can cause damage to the charger and battery packs Charge battery packs if equipped with rechargeable batteries NOTE Rechargeable batteries are NiMH with a charge capacity of 10 000 mAh A Lift up locking clips of charger module B Position the battery packs into charger C Click batteries into charger D Push locking clips down omart Charger 6806956 R5 EN CAUTION When installing battery packs place batteries into casing Shoving or hitting battery into the packs will cause damage to the casing FKO066 eps E Plug the charger s into 110V source The red LED s on char2. NOTE Press the power button for 3 seconds to return to basic weighing mode The piece total will be lost FKOO60 eps 6806956 R5 EN 13 UTO SHUT OFF A After 2 minutes of no action On the indicator Countdown After 20 seconds off screen Screen Shows will appear Press any key to cancel auto shut off and return to weighing mode After 2 hours of no weighing the iForks will turn off NOTE To turn on refer to Weighing a Load Basic Page 9 FK0061 eps Indicator screen will be blank 14 6806956 R5 EN _ BATTERIES iForks Indication FUNCTIONALITY BLUE LED S DURING POWERING ON ON for 5 sec RS ES IMPORTANT For three shift pena li LOW BATTERY NOTE Battery life will last up to 80 hours if the system is set at factory settings The display will show when there is a low battery on the iforks Arrows for fork will blink F1 Fork 1 F2 Fork 2 Low Battery Low Battery Indicator F1 8 F2 Fork1 amp Fork2 Indicator The blue LED on the related fork will start blinking 2 times every 10 seconds FK0062 eps NOTE The battery packs will switch off automatically after 10 minutes of low battery 6806956 R5 EN 15 iFork Battery Packs ATTERIES ing Chang B To change batteries on iForks perform the following 6806956 R5 EN FKO064 eps FKO065 eps E S uL TR a AN E j LU zi
3. 5 seconds Code will show Arrow Search CLR Return FKO080 eps If no code was used for another to the normal 0 will show weighing weighing mode 22 6806956 R5 EN P RINTER OPTION NOTE For troubleshooting refer to iForks service manual Print Weight B G 250 0 kg T 25 0 kg N 2150 Kd Nr 1 10 15 09 17 45 Short press total button to print Printer will print out load weight NOTE This will add the weight to the total weight FKO081 eps Tot B G 2000 0 kg Tot T 50 0 kg Tot N 1950 0 kg Tot Nr 9 10 15 09 14 55 FK0082 eps Hold Total button Press to print Printer will print for 3 seconds out load weight 6806956 R5 EN 23 RINTER OPTION P Change Time amp Date Printout Change current settings shown in entry mode guide To accept current settings press the enter button Time Setting Hour Hold for 6 seconds Time Setting Minute Entry Mode Guide Date Setting Day For flashing digit while in entry mode pressing buttons V Decrease Increase es PRE ED Date Setting Month the value the value lt Shift to the next digit on the left Accept the value FKO083 eps Date Setting Year 24 6806956 R5 EN P ERIODIC MAINTENANCE IMPORTANT Only trained and authorized personnel are allowed to service iForks Other maintenance procedures are the sole responsibility of the purchaser IMPORTANT To
4. prevent weighing inaccuracies the end user is responsible to check accuracy on a regular basis at intervals that best fit their application and requirements Development of a periodic schedule will prevent faulty readings Cascade recommends a minimum interval of every 12 months or 2000 hours whichever comes first 100 Hour Every time the lift truck is serviced or every 100 hours of truck operation whichever comes first complete the following maintenance procedures e Check for debris between fork and fork shoe eg wood chips e Check for pinched wires at bottom of batteries e Tighten fork shoe capscrews after initial 100 hours of service Tighten to a torque of 112 Nm 2000 Hour After 2000 hours of truck operation forks in use shall be inspected at intervals of not more than 12 months for single shift operations or whenever any defect or permanent deformation is detected Severe applications will require more frequent inspection FORK LOWER HOOKS CARRIAGE Inspect fork hooks and carriage bar clearance NOTE Use go no go Wear Gauge Part No 209560 Class Il or 209561 Class III A Inspectthe fork lower hooks and carriage bar If the gauge fits between the carriage bar and lower hook UPPER CARRIAGE BAR repair or replacement is needed B inspect the upper carriage bar If the gauge arrow Es touches the carriage bar repair or replacement is OK m X needed C Inspect the fork upper hooks If the gauge arr
5. the forks are zeroed Short Button Press 3 Second Button Press Entry Mode Zero Setting Manually zeros the display Code Entry A 5 digit code useful for a weighing system connected to peripheral equipment for later processing ID CODE Enter accept value Automatic Tare Allows the tare weights to be reset to zero automatically Added PT and subtracted weights Manual Tare An entered tare Decrease the value weight at any moment of the digit flashing can be determined Weighed load is added to total weight If printer is installed a TOTAL Check subtotal and print total printout is made sampling a piece weight Determined an unknown piece weight by sampling a certain Increase the value of the digit flashing Enter a piece weight The pcs last used piece weight or an entered value ohift to the next digit on the left number of pieces Standard sampling amount is 10 pieces On Off KG LB Toggle Units Clear entry FKO040 eps Y SING DISPLAY Other Features Display Menus Weigh Mode Options Net Tare Gross Auto Manual Tare Add weight Subtotal weight Total weight Piece weight Toggle units Manual zero On off User Settings Auto shut off time Light intensity Deactivate Activate Com Port 1 Deactivate Activate Com Port 2 Alibi Memory FK0041 eps Select Weight Type The value will appear for 5 seconds FK0042 eps 1 Hold for 3 seconds
6. 1 2571 Sunstream Industries Pte Ltd 18 Tuas South Street 5 oingapore 637796 Tel 65 6795 7555 Fax 65 6863 1368 11 2011 Cascade India Material Handling Private Limited No 34 Global Trade Centre 1 1 Rambaugh Colony Lal Bahadur Shastri Road Navi Peth Pune 411 030 Maharashtra India Phone 91 020 2432 5490 Fax 91 020 2433 0881 Part Number 6806956 R5 EN
7. 6 6806956 R5 EN SING DISPLAY Error Messages FK0085 eps Display Error Message Out of error mode Load cell signal is unstable Gross negative This action is not allowed Calibration out of range negative Calibration out of range signal too low Err10 Calibration count 2nd 3rd point lower than count A A 1st 2nd point setpoint value 2 lt setpoint value 1 This is not allowed Legal for trade version not allowed action Calibration point must be higher than previous one Action only allowed in startup units Problem with fork 1 no communication Problem with fork 2 no communication Forks are out of level only legal for trade version Problem with correction sensor 6806956 R5 EN 7 SING iFORKS Dos amp Don ts PRIOR TO WEIGHING Verify iForks are free of obstacles prior to zeroing Position to vertical Verify the display shows zero If necessary press the l Zero button For legal trade E OIML x5 Horizontal Optimal Temperature Range 10 C minimum 40 C maximum FKO043 eps HANDLING LOADS NN Center load on forks and I n L pallet load must be flat FK0044 eps FK0046 eps FK0045 eps 6806956 R5 EN U SING iFORKS Weighing a Load Basic To weigh a load IMPORTANT e At initial daily start up allow 3 5 minutes for Forks system to warm up before weighing loads e If front face or bottom of iForks touches the load or pal
8. UE MANUAL 7 Original Instructions Number 6806956 H5 EN CE C73 CTM RAVAS _ C ONTENTS Page OVERVIEW 1 WARNINGS amp SAFETY MEASURES 2 INSTALLATION 3 USING DISPLAY 5 Functions 5 Other Features 6 Error Codes 7 USING iFORKS 8 Dos and Don ts 8 Weighing Load Basic 9 Weighing a Load Net Tare Gross Weight 10 Weighing a Load Add to the Total amp Reset 12 Piece Counting 12 AUTO SHUT OFF 14 BATTERIES 15 iForks Indication 15 Changing iFork Battery Packs 16 Changing Display Batteries 18 DISPLAY OPTIONS 19 User Settings 19 User Settings Submenus 20 PRINTER OPTION 23 PERIODIC MAINTENANCE 25 i 6806956 R5 EN _ O VERVIEW This manual describes the installation and use of the iForks Read this manual carefully The installer must be informed of the contents of this manual Follow the contents of the manual precisely Always do things in the correct order This manual should be kept on a safe and dry place In case of damage or loss the user may request a new copy of the manual from Cascade RAVAS _ U SER MANUAL Ex iForks D Read through Review parts Install iForks user manual system on truck gt lo Install batteries Use system Recharge or change batteries FK0034 eps Perform 2000 Hour Maintenance 6806956 R5 EN 1 ARNINGS amp SAFETY MEASURES When using iForks carefully read the inst
9. Verify that iForks suit proper conditions Optimal Temperature Range 10 C minimum Weighted Emission Sound Pressure Level Weighted 40 C maximum emission sound pressure level LpA does not exceed 70 dB A Measured Value of Whole Body Vibration Measured value of whole body vibration m s does not exceed 0 5 m s Measured Value of Hand Arm Vibration Measured value of hand arm vibration m s does not exceed 2 5 m s 6806956 R5 EN _ NSTALLATION FK0035 eps IMPORTANT If installing on fork positioner contact Cascade s D gt D O 7 2 B ac 0 o x P x U NS S SF LL 5 ux wx Or GBPS IE Z p E E 8 St EOS So 5 lt 0 Oa ZDES MO 1 2 Lock iForks FK0036 eps FK0037 eps e li ERR 2 22 2 2 YI ZSZISZSZSZZSZSIZSIZZSZZSIZZSIZ3IR ZSIZ Forks to the In A Lift up battery holder locking clip Install battery packs C Click into the battery holders D Secure the locking clips down B Position battery pack 3 6806956 R5 EN u NSTALLATION Locate and mount the display Find a suitable location for readout and easy 1 1 1 1 12 access to display NOTE If required install batteries into d
10. d according to international standards ISO 2328 ISO 2330 EN 1726 1 paragraph 5 6 5 In respect of a non automatic weighing instrument Manufacturer RAVAS Europe B V Model iForks Description weighing forks This declaration of conformity is valid when the above mentioned instrument is marked with the CE mark The instrument is verified in the factory and may be used immediately We RAVAS Europe B V declare under our sole responsibility that this weighing system is in conformity with the directives and standards mentioned H P M van Seumeren Technical Director 6806956 R5 EN 27 Do you have questions you need answered right now Call your nearest Cascade Service Department Visit us online at www cascorp com En cas de questions urgentes contacter leservice d entretien Cascade le plus proche Visiter le site Web www cascorp com AMERICAS Cascade Corporation U S Headquarters 2201 NE 201st Fairview OR 97024 9718 Tel 800 CASCADE 227 2233 Fax 888 329 8207 EUROPE AFRICA Cascade Italia S R L European Headquarters Via Dell Artigianato 1 3 030 Vago di Lavagno VR Italy Tel 39 045 89891 11 Fax 39 045 8989160 ASIA PACIFIC Cascade Japan Ltd 2 23 2 Chome Kukuchi Nishimachi Amagasaki Hyogo Japan 661 0978 Tel 81 6 6420 9771 Fax 81 6 6420 9777 Cascade Australia Pty Ltd 1445 Ipswich Road Rocklea QLD 4107 Australia Tel 1 800 227 223 Fax 61 7 3373 7333 Zij
11. eight Pallet Load Weight Net value will show Load weight only gt 0 lt ner i Z NET arrow goes away Press the tare button FK0051 eps 10 6806956 R5 EN LJ SING irons Weighing a Load Net Tare Gross Weight Net Weighing Manual Tare To weigh a load but disregard part of the load with a known weight example pallet NOTE Display must be in basic weighing mode prior to performing the following steps press power button for 3 seconds Gross weight 2 Hold Tare button for 3 seconds Unladen load Example Pallet weight 25kg f 1 Lift pallet and load FK0052 eps NET weight will show NET arrow will show NOTE Pressing the Tare button again will show the gross weight FKO0054 eps When no load is on the pallet tare weight entered No load the value is zero Pallet only FKO055 eps 6806956 R5 EN Enter in TARE weight weight must be known For flashing digit while in entry mode pressing buttons wv Decrease Increase the value the value C ia D lt e Shift to the next A T digit on the left ccept the vatue FKO053 eps When no load and pallet on forks tare weight entered No pallet and load the value will be negative Forks only FKO056 eps 11 _ U SING iFORKS Weighing a Load Add to the Total amp Reset To add a series of load weights and total Display will re
12. ger s will light F if using single chargers charge for 8 hours Red LED will stay on after batteries are fully charged IMPORTANT When using single charger do not charge for more then 8 hours The charger does not shut off and will damage the charger The red LEDs will remain illuminated Single Charger N Y Y l N Charging o6 7 NM Charge Complete 8 Hours Maximum FKO109 eps FKO110 eps 17 ATTERIES FKO068 eps The display is equipped with four AA batteries Remove capscrews from display lid using M5 allen wrench FK0069 eps 3 Install new batteries NOTE Check the position and polarity of batteries AMAIA FKOO71 eps 18 Changing Display Batteries if equipped Low battery indicator will flash NOTE Based on usage display battery life is variable Open display and remove old batteries FK0070 eps Install display lid and tighten capscrews FK0072 eps 6806956 R5 EN ISPLAY OPTIONS User Settings Enter user settings 2 Choose a menu option Multiple screens User Settings Will flash Menu Mode Continue to desired submenu see next page FK0073 eps N Hold for 10 seconds Select menu Scroll through option menu options Auto Shut Off Time Display Light Intensity Deactivate Activate Com Port 1 Bluetooth board Deactivate Activate Com Port 2 Printer board Alibi Memor 4 Exi
13. isplay Cabin Roof Hefer to Batteries Section Changing Display Batteries page 17 OR TT Side Rail A M C A O R Dashboard E os jd Display FK0038 eps Install display bracket and support if required A Install bracket to display B Install bracket display to the support FK0039 eps S5 4 6806956 R5 EN SING DISPLAY Functions Left of Display When lt appears The weighing system e1 including load is stable gt 0 lt The weight shown is within the zero range NET The display is showing the net weight When mm appears the weight shown is negative ID CODE gt 0 lt O 6806956 R5 EN F1 Fork 1 relay setpoint 1 is activated Middle of Display Right of Display When w appears When the following Weight shown is in 2 kg steps only for weight that appears ranges 0 200 kg Weight shown is Weight shown is in 5 kg steps only for weight that in kilograms ranges 200 500 kg Weight shown is Weight shown is in 1 kg steps only for weight that in pounds ranges 500 2200 kg Amount displayed is the number of F2 Fork 2 relay setpoint 2 is activated pieces on the scale NOTE Smaller loads are weighed with higher accuracy EX Low battery indicator Example If an original load with e2 range selected is removed and a smaller load qualified for e1 range the e2 range will remain selected until
14. let it will not weigh correctly e Unstable weight readings indicate debris ie wood Press the on off key chips between fork and fork shoe Wait 5 seconds e If weighing liquids more time is needed for display to show a steady weight Press the blue button on each battery pack Display will zero If necessary zero manually FK0047 eps IMPORTANT The display will show weight in graduations as follows Weigh load Before next weighing check zero point iFork Capacity Display Graduation 2500 kg Non OIML 1 kg 0 1000 kg 2 gt 1001 kg 3000 kg Non OIML 1 kg 0 1000 kg 2 gt 1001 kg 5000 kg Non OIML 2 kg 0 2000 kg 5 gt 2001 kg Position load on forks raise forks FK0048 eps 6806956 R5 EN 9 u U SING iFORKS Weighing a Load Net Tare Gross Weight FK0049 eps Net A Tare B Gross C NET Ihe weight of the load to weigh TARE The weight of an unladen load that is not included pallet bin etc GROSS he weight of the load and unladen load weights combined Net Weighing Automatic Tare To weigh a load but disregard part of the load with an unknown weight example pallet NOTE Display must be in basic weighing mode prior to performing the following steps press on off button for 3 seconds Weight of pallet Arrow will appear next NET and display will set to zero f 1 Lift pallet FKOO50 eps Gross W
15. n er vragen waarop u direct een ant woord nodig hebt Neem dan contact op met uwdichtstbijzijnde serviceafdeling van Cascade Of ga naar www cascorp com Per domande urgenti contattare l Ufficio Assistenza Cascade piu vicino Visitate il nostro sito all indirizzo www cascorp com Haben Sie Fragen fur die Sie sofort eine Antwort benotigen Wenden Sie sich anlhren nachsten Cascade Kundendienst Besuchen Sie uns online www cascorp com Tiene alguna consulta que deba ser respondida de inmediato Llame por tel fonoal servicio t cnico de Cascade m s cercano Vis tenos en www cascorp com Cascade Canada Inc 5570 Timberlea Blvd Mississauga Ontario Canada L4W 4M6 Tel 905 629 7777 Fax 905 629 7785 Cascade Africa Pty Ltd PO Box 625 Isando 1600 60A Steel Road oparton Kempton Park south Africa Tel 27 11 975 9240 Fax 27 11 394 1147 Cascade Korea 121B 9L Namdong Ind Complex 691 8 Gojan Dong Namdong Ku Inchon Korea Tel 82 32 821 2051 Fax 82 32 821 2055 Cascade New Zealand 15 Ra Ora Drive East Tamaki Auckland New Zealand Tel 64 9 273 9136 Fax 64 9 273 9137 hr RAVES Cc CITM Cascade Corporation 2011 Cascade do Brasil Rua Joao Guerra 134 Macuco Santos SP Brasil 11015 130 Tel 55 13 2105 8800 Fax 55 13 2105 8899 Cascade Xiamen No 668 Yangguang Rd Xinyang Industrial Zone Haicang Xiamen City Fujian Province P R China 361026 Tel 86 592 651 2500 Fax 86 592 65
16. orks that require OIML certification The memory 1 Mb capacity stores every weight date time and an Alibi reference number This data can be used for dispute Once memory is full the oldest data will be overwritten first Use Entry Mode to look up alibi number information Enter alibi number based on printout or PC data Date Setting Day Date Setting Month For flashing digit while in entry mode pressing buttons A 513 OR Decrease Increase a d Date Setting Year the Value the Value eM Oo ee lt e Shift to the next digit on the left Accept the value FK0079 eps Time Setting Hour Time Setting Minute Continue to next page 6806956 R5 EN 21 __ ISPLAY OPTIONS User Settings Submenus Continued Alibi Memory Continued m gt 0 lt NET e1 e2 e3 F1 F2 gt 0 lt M gt T lt SS Gross shows for Gross weight will show 5 seconds Press enter zero key to move onto next information menu e1 e2 e3 F1 F2 gt 0 lt gt T lt SER Net shows for 5 seconds Net C shows for Net weight is measured 5 seconds Net C Weight is calculated Press enter zero key to move onto next information menu NET gt 0 lt M E Tare shows for 5 seconds Ptare shows for 5 seconds Tare Weight is measured Ptare Weight is keyed in Press enter zero key to move onto next information menu gt 0 lt NET gt 0 lt gt T lt Code shows for
17. ow touches the hook repair or replacement is needed FORK UPPER HOOKS FP0832 eps 6806956 R5 EN 25 P ERIODIC MAINTENANCE 26 2000 Hour Continued Inspect forks NOTE Use fork calipers on forks up to and including 100 mm thick Fork calipers indicate a 1096 wear factor if the calipers can pass over the blade cross section Remove fork shoe from forks For reassembly tighten capscrews to a torque of 108 Nm B Measure the fork shank thickness with the caliper outer teeth approximately 50 mm above top of blade Hold this setting for step C C Position the caliper inner teeth on the fork arm blade approximately 50 mm out from the face of the shank e fthe inside teeth of the caliper hit the fork it has less than 10 wear and requires no replacement e fthe inside teeth of the caliper pass over the fork freely the fork must be taken out of service The fork has 10 wear and 20 reduction in capacity 2 in 50 mm AA Remove Fork Shoe Fork Arm Blade Cross Section 100 Fork Arm Blade Cross Section a TEA in 90 ei Repair or Replace FKO088 eps 6806956 R5 EN DECLARATION OF CONFORMITY Issued by RAVAS Europe B V Toepadweg 5301 KA Zaltbommel The Netherlands In accordance with the requirements of Low Voltage Directive 2006 95 EC EMC Directive 2004 108 EC Committee Directive 2006 42 EC Council Directive 90 384 EEC Forks are produce
18. ructions and IMPORTANT Field alterations may impair performance guidelines contained in this manual Follow the steps or Capability and could result in loss of warranty Consult shown to install the iForks system onto the truck If any Cascade RAVAS for any required modifications of the instructions are not clear please contact Cascade RAVAS No riders No reaching through mast No standing under load FK0112 eps WARNING Cascade Ravas is not responsible for any physical harm done to the operator due to the presence of the display in the truck No Stand Zone cabin WARNING Do not operate iForks unless you are a trained and authorized lift truck driver No Pressure Wash IMPORTANT Cascade RAVAS is not responsible for errors that occur due to incorrect weighing or inaccurate scales It is the responsibility of the purchaser to train their employees and to properly maintenance iForks IMPORTANT All safety regulations that apply to the truck i es remain valid and unchanged Always follow the operating E maintenance and repair instructions for the truck i IMPORTANT Tampering or removing iForks NTEP EC co Security wire or label will void NTEP Certification uec ap E eae CAUTION High humidity and liquid applications can ao A damage iForks Verify iForks are pretreated with a coating AA to prevent rust and corrosion ARAS ee CAUTION Environment and application can affect the E iForks and how the system weighs
19. t menu y Exit amp Save Changes are being saved Hold for 3 seconds Weigh Mode OR Exit without Saving FK0074 eps Weigh Mode Press CLR button 6806956 R5 EN 19 u D ISPLAY OPTIONS 20 User Settings Submenus Auto Shut Off Menu Display NOTE Auto shut off is set to zero only when the Selected digit display is hardwired to the truck power minutes flashes 3 gt When value is accepted indicator will FK0075 eps return to User Settings Mode e e lt Enter auto Accept Move over Menu shut off menu Value v digit left Decrease Increase digit value digit value Backlight Intensity Menu 3 When value is accepted indicator will return to User FK0076 eps N Settings Mode P Menu Enter backlight Accept Move down Move up intensity menu Value through list through list Intensity options 0 Backlight Off 25 50 75 100 Com Port 1 Menu Bluetooth Board Com Port 1 can not be de activated FK0077 eps lt Enter Com Port 1 menu Com Port 2 Menu Printer Board E When value is accepted indicator will return to User FK0078 eps Settings Mode e Menu Enter Com Port Accept Move down Move up 2 menu Value through list through list Options C20ff De activate Com Port 2 C2 on Activate Com Port 2 6806956 R5 EN ISPLAY OPTIONS User Settings Submenus Continued Alibi Memory This option is only active for f
20. turn to weighing mode Display will show Added NOTE For each load to be weighed and added repeat No weight can be recorded twice while adding until the display returns to weighing mode FK0057 eps During the next 3 seconds the following flashes Y Number of items 1 J Subtotal Hold for 3 seconds weighed If one of the buttons is pressed during flashing TOTAL Total is reset A For printer option total is printed and total is reset CLR NOTE If no button is pressed during the flashing the subtotal stays in memory and the system returns to the weighing mode after 60 seconds FKO058 eps 12 6806956 R5 EN SING iFORKS Piece Counting non OIML option Piece Counting To determine an unknown weight by sampling a number of pieces The number of pieces taken from or placed on the iForks determines the accuracy of the sampling The standard sampling amount is 10 pieces 95 pieces maximum N 4 ET e1 e2 e3 F1 F2 So TO Press Piece Change digit Press Enter Button Weight Button if necessary NOTE Press the power button for 3 seconds to return to basic weighing mode The piece total will be lost D Add or take away counted pieces FK0059 eps Selected digit flashes 2 a q NET el e2 e3 F1 F2 0 T 1 Hold weight button Change Move over Press enter button for three seconds blinking digit digit left to accept value
Download Pdf Manuals
Related Search