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1. 505103 PN Sle ws XN2 Super Tilt Head Mill Drill Index of Contents Page No Index of Contents 01 Declaration of Conformity 02 What s Included 03 General Instructions for 230V Machines 04 Basic Safety for Machine Tools 05 06 Specifications 06 Definitions 07 Initial Assembly 07 Parts Description 08 09 Parts Illustration amp Description 10 11 12 Operating Instructions 13 14 15 Collet Chuck Assembly Optional 16 17 Maintenance 17 18 19 Troubleshooting 20 21 Parts Breakdown Part 1 2 3 22 23 24 Parts List 25 26 27 28 29 Notes 30 The symbols below advise that you follow the correct safety procedures when N Warning using this machine Q Puy read manual Ear protection Eye protection Foot protection an UE should be worn should be worn should be worn 01 Declaration of Conformity Copied from CE Certificate The undersigned authorised by Shanghai SIEG Machinery Co Ltd No 555 Caofeng Rd South to No 17 Bridge of Caoan Rd Shanghai PR China declares that this product MILLING MACHINE XN2 manufactured by Shanghai SIEG Machinery Co is in compliance with the following standards or standardisation documents in accordance with Council Directives EN 61029 2 5 2002 EN 61029 1 2000 11 2003 12 2003 EN 55014 1 1993 1 97 2 99 EN 55014 2 1997 EN 61000 3 2 2000 EN 61000 3 3 1995 1 20012. Wem S 718 26 Parts List GB1096 79 key 4 8 3 XN20236 Lock small shaft 84 XN20242 Em GB308 89 8 Steel ball 8 Motherboard 87 818 85 MM Screw M4 8 88 0219 Sleeve limited washer Spindle sleeve 90 XN20218 Spindle sleeve envelop oil circle 1 GB T 297 94 32906 Prick ball bearing 32906 NE 92 XN20207 7 Suspendlockshank 93 xXN21904 i Protect line sleeve Tray assembl 96 301 84 8100 7 Thmustball bearing 8100 XN21902 98 70 85 M8 x 30 ScrewM8 30 1 Ji 99 XN219000 j Fixupseatt 2 XN20901 101 818 85 M4 x 10 Screw 4 10 105 moos 106 70 85 M6 25 7 ScrewM t25 4 108 202180 68 13 111 0209018 Zaxswedge sds 112 6170 86 113 881 86 6 x 45 7 Taperpin t s 114 xN2006 1 GB 70 85 M5 x 10 16 XN20905 Reposition fix block 119 XN20915 2 120 GB1096 79 4 14 Key 4 14 121 XN20911 Handle sleeve screw 4 Handle sleeve 123 GB308 89 4 Ball 4 27 Parts List 124 GBT2089 1994 0 54 12 125 XN20907 XN20908 GB 30
3. 02 What s Included Model Number XN2 1 No SIEG Super X2 Mill with 1 13mm Chuck 4 B16 Taper 1 No A Chuck Key 1 No B Tommy Bar 1 No Morse Taper Drift 1 No Oil Can 1 No D 8 x 10mm Double End Spanner 1 No E 12 x 14mm Double End Spanner 1 No F 3 4 5 6mm Hex Keys 2 No G T Slot Keepers 1 No H Position Key 1 No Spare Fuse 1 No Guarantee Card 1 No Instruction Manual Please read the Instruction Manual prior to using your new machine as well as the installation procedure there are daily and periodic maintenance recommendations to help you keep your machine on top line and prolong its life Keep this Instruction Manual readily accessible for any others who may also be required to use the machine Having unpacked your machine and its accessories please check the contents against the equipment list What s Included if there are any discrepancies please contact Axminster Tool Centre using the procedures laid down in the catalogue Please dispose of the packaging responsibly much of the material is bio degradable The machine and its accessories will arrive coated with heavy corrosion preventative grease This will need to be cleaned from the machine its components and accessories prior to it being set up and commissioned Use coal oil paraffin or a proprietary degreaser to remove the barrier grease Be warned it will stain if you splash it on clothing etc wear over
4. Fine feed control knob Turn the clutch knob clockwise to engage the fine feed control turning the knob anti clockwise will disengage it E d Turn the fine feed control knob to lower or raise the spindle in slow succession 15 Collet Chuck Assembly Optional The chuck can be removed and replaced with an optional collet chuck for milling operations Please follow the instruction below for chuck removal DISCONNECT THE MACHINE FROM THE MAINS SUPPLY 1 Unscrew the draw bar cover and safely put to one side See fig 8 Turn the spindle lock handle clockwise to lock the spindle See page 11 Draw bar cover Blind pocket Arbor Hex key recess er 2 Open the chuck guard locate a 8mm hex key and the tommy bar Insert the tommy bar into the blind pocket s recess in the spindle See fig 9 insert the 8mm hex key into the top of the arbor as shown in figs 8 amp 10 3 While holding the tommy bar rotate the hex key anticlockwise one turn until part of the arbor is showing See fig 10 Arbor Hex key Brass wood hammer B16 taper 4 Remove the hex key and tommy bar support the chuck with one hand and using a brass or wooden hammer strike the arbor to release the chuck taper from the spindle taper Unscrew the chuck from the arbor and remove See figs 11 amp 12 16 Collet Chuck Assembly Optional 4 Insert the co
5. If the work you are carrying out is liable to generate flying grit dust or chips wear the appropriate safety clothing goggles gloves masks etc If the work operation appears to be excessively noisy wear ear defenders If you wear your hair in a long style wearing a cap safety helmet hairnet even a sweatband will minimise the possibility of your hair being caught up in the rotating parts of the machine likewise consideration should be given to the removal of rings and wristwatches if these are liable to be a snag hazard Consideration should also be given to non slip footwear etc DO NOT work with cutting or boring tools of any description if you are tired your attention is wandering or you are being subjected to distraction A deep cut a lost fingertip or worse is not worth it DO NOT use this machine within the designated safety areas of flammable liquid stores or in areas where there may be volatile gases There are very expensive very specialised machines for working in these areas THIS IS NOT ONE OF THEM Check that cutters drills blades etc are the correct type and size are undamaged and are kept clean and sharp this will maintain their operating performance and lessen the loading on the machine Above all OBSERVE make sure you know what is happening around you and USE YOUR COMMON SENSE 04 Basic Safety for Machine Tools KNOW YOUR MACHINE TOOL Read and understand the owner s manual and labels affixed
6. OFF switch first and then press the ZERO button Press mm in button to select metric or imperial readings These two buttons be effected regardless of the down feed handle position then you can start drilling The readings on the display can be amended at any time by pressing plus or minus buttons When displaying error e g no readings or flashing it means the batteries are low and need replacing Push against the arrow showing in Figs 5a amp 5b to open the battery cover withdraw the battery for replacement The voltage of the Zinc button batteries is 1 2 volts After replacement re fit the cover Min in Digital display Press mm in button to select metric or imperial readings Plus amp Minus E On Off The readings on the display can be amended at any For normal drilling operations press the ON OFF switch first time by pressing plus or and then press the minus buttons m i ZERO button Removing battery cover 1 2 volt zinc button battery 14 Operating Instructions Engaging the fine feed control 1 Turn the fine feed clutch knob clockwise until it becomes tight DO NOT OVERTIGHTEN thus engaging the fine feed control mechanism See fig 6 2 Turn the fine feed control knob to lower or raise the spindle in gradual movements See fig 7 3 To disengage the fine feed control turn the clutch knob anti clockwise until it is loose D un
7. always make sure that from taper before taper surfaces are clean insetting into quill The spindle can t clamp choose the wrong end 1 change the end mill the end mill mill 2 check the spindle and the spindle taper 1 change the right spindle wrong T nuts can t be fixed 1 theT nuts is broken 1 replace the T nuts 2 the T slot of the 2 replace the worktable or worktable is wrong use a whole T slot 21 Parts Breakdown Part 1 22 Parts Breakdown Part 2 COD ES RTE 23 Parts Breakdown Part 3 24 o p m 5 co TJ Parts List 1022 2 2 XN20222 Spindle oil envelop circle XN20208 HH XN20224 Spindle lock sleeve 11 1220220 1 XN20221 j Fixpspprt 7 XN20213 ____ 818 85 M x 14 7 ScrewM4 ld 14 420225 amp Smaljckt y Display PL GB 70 8555 x 50 ______ saV XN202270 7 Spindleleksleeve 17 Spindle box cover front GB 70 85 M4 x 10 Screw M4 10 20 X3C0252 24 GB 278 89 1080905 Ball bearing 10809 1 Eo UO ee ae 1 28 858 88 24 x 34 Lock
8. obscure surfaces 1 Clean all swarf and chips away from the machine bed slide surfaces and the tool post 2 Exercise the slides and ensure no swarf etc is lodged in the drive shaft tunnels If you have been using a coolant make sure the machine is thoroughly dried off 3 Check the tool ensure it is usable the next time if not re sharpen or replace the tool tip 4 Lightly oil spray all the machine beds and surfaces 5 Clean and lightly oil any tools you may have been using drill chucks spanners chuck keys etc and put them away 6 Switch off the power supply Disconnect the plug 7 Cover the machine over with a dust cloth 1 Move the traverse slide fully back to give access to the tunnel blow out to make sure all swarf is cleared away and heavily spray oil the tunnel exercise the slide to work the oil into the drive thread and to lubricate the dog 2 Spray oil the slide and the worktable bed exercise the worktable to spread the oil to all surfaces both hidden and visible 3 Spray oil the underside of the machine onto the drive screws exercise to ensure the oil is coating all components 4 Clean and spray oil the rise and fall drive screw exercise to ensure all parts are coated 5 Check the movement of the worktable the traverse slide and the head check they are smooth and tight if necessary reset the gybe strips until the movements are smooth and tight 6 Wipe the quill outer sleeve clean and lig
9. or out of adjustment Cross feed or manual feed handwheel has sloppy operation 2 tighten handwheel fasteners 3 tighten any loose fasteners on lead screw mechanism remove gibs clean shavings from bedways and dovetails lubricate and readjust gibs gibs are loaded up with shavings Cross feed or manual feed handwheel is hard to move 2 Loosen gibs screw s and lubncate bedways gibs are too tight 3 Lubricate bedways and handles bedways are dry 20 Troubleshooting Loud repetitious noise gears not aligned in adjust gears and coming from machine headstock or no establish backlash backlash replace broken gear or broken gear or bad bearing bearing Machine bogs down excessive depth of cut 1 decrease depth of cut during operation RPM or feed rate 2 refer to RPM feed rate wrong for cutting chart for appropriate operation rates dull cutter 3 sharpen or replace bad motor or brush cutter 4 replace brushes or motor Bad surface finish wrong RPM or feed 1 adjust for appropriate rate RPM and feed rate dull tooling or poor 2 sharpen tooling or tool selection select a better tool for too much play in gibs the intended operation 3 tighten gibs Can t remove tapered quill had not retracted 1 turn the quill handwheel tool from quill all the way back into until it forces taper out the tailstock of quill debns was not removed 2
10. to the tool Learn its application and limitations as well as specific potential hazards peculiar to the tool KEEP GUARDS IN PLACE Keep all guards in place They are there for your protection and do not interfere with the correct operation of your machine REMOVE ADJUSTING KEYS AND WRENCHES Form the habit of checking to see that keys and adjusting wrenches are removed from the machine before turning it on KEEP WORK AREA CLEAN Cluttered areas and benches invite accidents Floors must not be slippery due to liquids or dust Make sure you clean up any waste materials on completion of work AVOID DANGEROUS ENVIRONMENTS Do not use power tools in damp or wet locations or expose them to rain Keep work area well lit Provide adequate space surrounding the work area KEEP CHILDREN AWAY FROM WORK AREA UNLESS UNDER CLOSE SUPERVISION All visitors should be kept a safe distance from work area Children are naturally curious therefore ensure they are closely supervised when they are near the work area MAKE WORKSHOP TAMPER PROOF Many machines have lockable switches that can be secured with a small padlock or have a removable key Please make use of them to prevent unauthorised operation of your machines DO NOT FORCE TOOL It will do the job better and safer at the rate for which it was designed Develop a patient approach to the work you will get better results in the finished product WEAR PROPER CLOTHING Do not wear loose clothing gloves n
11. use when or where it is liable to get wet If the machine is to be used outside and it starts to rain stop work and move it inside If machine has got wet dry it off as soon as possible with a cloth or paper towel Do not use 230V a c powered machines anywhere within a site area that is flooded or puddled and do not trail extension cables across wet areas Keep the machine clean it will enable you to more easily see any damage that may have occurred Clean the machine with a damp soapy cloth if needs be do not use any solvents or cleaners as these may cause damage to any plastic parts or to the electrical components Keep the work area as uncluttered as is practical this includes personnel as well as material Under no circumstances should CHILDREN be allowed work areas It is good practice to leave the machine unplugged until work is about to commence also make sure to unplug the machine when it is not in use or unattended Always disconnect by pulling on the plug body and not the cable Once you are ready to commence work remove any tools used in the setting operations if any and place safely out of the way Re connect the machine Carry out a final check e g check the cutting tool drill bit saw blade etc is securely tightened in the machine check you have the correct speed and function set check that the power cable will not snag etc Make sure you are comfortable before you start work balanced not reaching etc
12. 1 84 8101 GB 70 85 M5 x 14 129 XN20909 130 290 89 12 1610 Compress 0 5 4 12 I Scale ring Z axis bearing seat Bearing HKI21610 4 20913 Z axis nut seat NEN l 132 GB 812 88 20 1 5 Notch round nut 6 XN20904 Adjust washer 00 21108 Zero label 1 GB 867 86 2 x 2 136 xN20914 Zaaxisslideplate 1 137 Protect cover 138 Fuselage 139 5781 86 M10x35 140 __ 1 143 XN21801 Control box body Coombe Switch m 146 Screw ST2 9 9 5 148 149 XN21805 Plasicglas 150 HJMF527 Fuseseat 1 151 7D10 Greentightbig 80 14 FC350JYA Button plate 154 0016000 155 63 8 KARI Tubeconect Screw M8 25 GB 70 85 M4 x 8 Screw M4 8 16 1540487 Connect r 159 4 AS ALAS RE Connect 819 85 4 12 XN21804 NN Nylon mat MI2 dx As Jl Draw lock 28 Parts List 167 21117 Y axis bearing seat 169 171 70 85 M6 x 16 ScrewM6 16 XN21111 Saddle 173 GB 70 85 M4 x 16 Screw 4 16 176 x21108 7 1 2 178 170 XN21116 axis guide protect cover 180 181 X21118 182 184
13. 185 71 85 M5 x 25 SetscrewMS5 25 _ 2 1110 Y axis wedge XN21103 Y axis slide plate 189 191 193 2 1 Revit 2 5 6 197 21109 Ji 198 XN21102 GB1096 79 4 x 12 Key 4 12 i XN21120 Comprsssping XN21122 Handlewheel I XN21121 Locksleeve Jt 29 Notes 30 Please dispose of packaging for the product a responsible manner It is suitable for recycling os Help to protect the environment take the packaging to the local recycling centre and place into the appropriate recycling bin Only for EU countries Do not dispose of electric tools together with household waste material observance of European Directive 2002 96 EC on waste electrical and electronic equipment and its implementation in accordance with national law electric tools that have reached the end of their life must be collected mmm and returned to an environmentally compatible recycling facility Axminster Tool Centre Unit 10 Weycroft Avenue Axminster Devon EX13 5PH axminster co uk
14. alls coverall et al rubber gloves are also a good idea as is eye protection if your cleaning process tends to be a little bit enthusiastic After cleaning lightly coat the exposed metal surfaces of the machine with a thin layer of light machine oil N B If you used paraffin kerosene make sure you apply this thin film sooner rather than later 03 General Instructions for 230V Machines Good Working Practices Safety The following suggestions will enable you to observe good working practices keep yourself and fellow workers safe and maintain your tools and equipment in good working order KEEP TOOLS AND EQUIPMENT OUT WARNING OF THE REACH OF YOUNG CHILDREN Mains Powered Tools Primary Precautions These machines are supplied with a moulded 13 Amp plug and 3 core power cable Before using the machine inspect the cable and the plug to make sure that neither are damaged If any damage is visible have the damaged item inspected repaired by a suitably qualified person If it is necessary to replace the plug it is preferable to use an unbreakable type that will resist damage on site Only use a 13 Amp plug and make sure the cable clamp is tightened securely Fuse as required If extension leads are to be used carry out the same safety checks on them and ensure that they are correctly rated to safely supply the current that is required for your machine Work Place Environment The machine is not designed for sub aqua operation do not
15. eckties or jewellery that can catch in moving parts of machinery Non slip footwear with steel toecaps is recommended Wear protective hair covering to contain long hair Roll up long sleeves to above the elbow SECURE WORK Where applicable use clamps or a vice to hold work This leaves both hands free to operate the tool correctly and thus produces better results DIRECTION OF FEED Feed work into a blade or cutter against the direction of rotation of the blade or cutter only This will reduce the danger of kick back which is a serious hazard Similarly when using a lathe feed the cutting edge of the tool against the direction of rotation USE SAFETY GOGGLES AND FACE PROTECTION Wear safety goggles complying to relevant standards at all times Normal spectacles only have impact resistant lenses and are NOT sufficient Also use face or dust masks if the cutting operation is dusty connection of machine to a dust extractor is preferred Always wear ear defenders for cutting sawing planing or routing operations Your hearing can be permanently damaged if exposed to high noise levels for long periods of time DO NOT OVERREACH Keep proper footing and balance at all times MAINTAIN TOOL WITH CARE Keep tools sharp and clean at all times for the best and safest performance Follow the manufacturer s instructions for lubricating and sharpening and also for changing accessories DISCONNECT POWER FROM THE TOOL Before servicing or when changing acce
16. en forward to clamp the gybe strips against the dovetails to enable the traverse and longitudinal movements to be locked in position The traverse slide is driven using the wheel and rod handle at the front of the machine Behind the boss of the handle is a graduated ring thimble so that the movement of the slide can be measured The thimble is held to the drive shaft by friction and can be pre positioned to a predetermined start or stop dimension The worktable is a machined casting 500mm long by 130mm wide There is a dovetail section machined in the underside to mate with the traverse slide There are 4 x 16mm open ended slots machined in the table along its length to facilitate the fixing of machine vices or clamps The worktable is mounted onto the traverse slide The right end face of the worktable has a housing machined in it to mount and anchor the drive shaft assembly The Worktable slide is driven using the wheel and rod handle at each end of the table Behind the boss of the handle is a graduated ring thimble so that the movement of the worktable can be measured The thimble is held to the drive shaft by friction and can be pre positioned to establish a predetermined start or stop dimension 08 Parts Description Milling head Milling head casting Head clamp Motor amp gearbox Tri lever handle Draw bar cover Draw bar unseen Motor This is the milling machine and the descriptions of
17. he worktable is designated 0 0 Horizontal plane only Z Axis This is the axis described by the worktable in the vertical plane Not possible with this machine However to establish a point in space the co ordinates can be transferred to the tip of the tooling whereby if we assume that the tool and the worktable in their initial positions where designated 0 0 0 Horizontal and vertical planes any point above the tool tip is referred to as ve Z and any point below the tool tip is referred to as ve 7 Initial Assembly Ideally your mill should be installed close to a correctly rated power supply in a warm dry environment well ventilated and illuminated by bright clear natural light with adequate access all around the machine and sufficient adjacent storage space for your tools accessories and material The Mill is best mounted on a rigid bed this is to ensure stability of the machine and to attenuate any vibration that is generated when the machine is running The bed should be flat and set level in both planes and at a height that enables comfortable operation of the machine It is not necessary to anchor the bed through to the floor but it must be stable enough to remain immovable during any normal forceful operations especially tightening carried out whilst operating your mill If you are preparing your own bed for the machine it should be at least 552mm long by 390mm wide to cover the footprin
18. htly oil exercise the quill to spread the oil in the sleeve bushes a Give the motor a good blow through to remove any dust dirt etc b Check all the interlocks function correctly There are numerous accessories for the machine listed in the Axminster catalogue 19 Troubleshooting Motor will not start 1 chuck safety cover is 1 the chuck safety open cover 2 no power 2 pull out the red 3 low voltage emergency stop switch 4 open circuit in motor or button loose connections 3 check power supply for faulty brush proper voltage 4 inspect all lead connections on motor for loose or open connections 5 replace brushes 1 inspect cord or plug for Fuses or circuit breakers Short circuit in line trip Open cord or plug damaged insulation and 2 short circuit in circuit shorted wires and replace board extension cord 2 inspect all connections on motor for loose or shorted terminals or wom insulation and repair 3 install correct fuses or circuit breakers Reduce load on motor 2 clean out motor to provide normal air circulation tighten gib screw s and lubricate bedways 3 incorrect fuses or circuit breakers inpower supply motor overloaded 2 air circulation through the motor restricted Motor overheats gibs are out of adjustment 2 handwheel is loose 3 lead screw mechanism wom
19. its various parts and components are detailed as follows The main casting to which all the components are attached The head has a dovetail housing machined at the rear which allows the casting to be fitted to the Main Tool Post The left side of the dovetail slide is fitted with a gybe strip to maintain the fit Similar to the traverse and longitudinal slides centrally located between the gybe strip adjusters and locknuts there are two 4 bristol handled bolts that clamp the gybe strip against the slide to effect a locking action for the rise and fall of the head the gearbox assembly is mounted inside the head box casting The motor drive is geared through to the spindle Three levered handle that is used to drive the quill and hence the chuck or the tool up and down The boss of the handle is fitted to the end of a splinted gear shaft This splinted gear is in turn engaged in the rack cut into the quill body The other end of the splinted shaft is engaged in a contra wound spring this provides counter balance to the weight of the quill arbor chuck and drill giving a more controlled during drilling operations It also retracts the quill when drilling is completed A steel threaded cover that screws into the top of the Motor Gearbox assembly to afford protection from the rotating top of the draw bar when the quill is at the top of its travel This is a metal rod threaded M10 at one end and with an 8mm squared sha
20. llet chuck into the spindle taper and screw it onto the arbor shaft Hold the collet chuck using an adjustable or C spanner See fig 13 Insert the 8mm hex key into the recess on top of the arbor as shown in figs 8 amp 10 while holding the chuck tighten the arbor DO NOT OVERTIGHTEN 5 Replace the draw bar cover release the spindle lock handle reconnect the mill to the mains and continue with the operation Collet chuck C or adjustable Spanner Maintenance Oiling Points Maintenance Worktable and Traverse feed adjustment The worktable and the traverse feed are both mounted over dovetail sections In order to maintain the tightness of the fit between the sloping surface of the component and its mating surface a gybe strip has been inserted At the front of the worktable and to the left hand side of the traverse feed To adjust the gybe strips use a 8mm spanner and a flat ended screwdriver release the lock nuts and screw the gybe strip grubscrews clockwise to compensate for any slackness or anti clockwise to loosen the movement Check using the feed handles that worktable and the traverse feed moves smoothly If not repeat the adjustments until the movement is smooth and tight over the whole of the travel See figs 15 amp 16 8mm spanner Gybe Adjusting Screw Saddle Gybe Strip Gybe strip Screwdriver Milling Head adjustment The Milling Head is mounted over a d
21. lock the emergency stop button connect the machine to mains and switch on The power light on the control panel will come on 2 When the machine is on press the start button the motor starts up Press the button to increase the speed while pressing will decrease the speed Press the fr to control the forward rotation while U controls the backward rotation Pressing the TAPPING button will slow down the spindle s rotation to 0 500 as above and the word TAPPING will appear on the controls display The switches on the handles control the spindles rotation forward and reverse Pressing the STOP button will stop the machine Note The circuit boards on the machine has an overload protection function If the material you are drilling or milling is over excessive volume it will cause the machine to automatically stop and will display an error message on the LCD on the control panel Remove the material from the machine reset the machine by switching the power switch on off and continue with operation Parts Identification 1 Power Light 2 Fuse 3 Emergency Stop Button 4 Control Panel 5 LCD Display 6 Power Switch 7 Speed increase Button 8 Speed Decrease Button 9 Forward Rotation Button 10 Backward Rotation Button 11 Tapping Button 12 Start Button 13 Stop Button Operating Instructions D R O Control Digital Read Out DRO Fig 5 For normal drilling operations press the ON
22. nk and flange machined on the other It is fitted through the spindle mandrel to hold the fitted tool tooling hard into the No2 MT taper of the spindle shaft 230V d c motor rated at 500W 09 Parts Illustration amp Description Tilt housing Draw bar Typ 3 Spindle automatic return Scale button DD Tri lever feed Fine feed handle control knob see page 14 D R O control see page 13 Guard clutch knob Pointer Control panel see page 12 Work table Machine base T Slot Drip cover Traverse slide A control handle Work table drive handle Positive stop plate Worktable thimble Longitudinal feed clamp Parts Illustration amp Description Rise and fall handle Typ 2 Rise and fall clamps Tool post ut 1 Typ 6 Rise and fall gib strip adjusters Spindle lock handle Tool tray Main tool post Traverse slide clamps Traverse slide thimble Traverse slide gib strip adjusters 11 Parts Illustration amp Description 10mm nut JA Rise amp fall thimble 90 Locking pin assembly Traverse slide stop Tilt housing clamps two on each side of the milling head Tilt housing assembly Operating Instructions Control Panel 1 Make sure the correct fuse is in the fuse box and the power switch is off Un
23. ovetail section In order to maintain the tightness of the fit between the sloping surface of the component and its mating surface on the left hand side a gybe strip has been inserted To adjust the gybe strips use the supplied 8mm spanner release the lock nuts and screw the gybe strip grubscrews clockwise to compensate for any slackness or anti clockwise to loosen the movement Check using the rise and fall drive feed handle that the head moves smoothly If not repeat the adjustments until the movement is smooth and tight over the whole of the travel See fig 17 Rise amp fall handle head strip adjusters Maintenance Your Mill is a precision tool In order to maintain this precision and prolong its useful life it is advised that you follow the recommended daily and periodic maintenance tables printed below Daily and Periodic Maintenance Daily Daily after use Weekly Monthly Accessories 1 Carry out a visual inspection Repair any damage immediately Minor damage to the beds should be taken out with an oilstone 2 Move the worktable and the traverse feed back and forth by hand check that the movement is smooth 3 Spread a light film of oil over the worktable and the traverse slide bed 4 Oil the end bearings of the drive shafts Squirt oil onto the slide faces of mating components Exercise the components to ensure the oil is spread over both visible and
24. s integrated in the milling head Mounted on top of the tool post is a threaded locking pin that locks the head at 90 degrees See fig 3 turning the 10mm nut clockwise will drive the pin up thus unlocking the head On either side of the head there are two rounded nuts that clamp the tilt assembly in position Loosening the nuts will allow the head to pivot 45 or 45 degrees using the scale and pointer on the right hand side of tilt housing See figs 1 amp 7 The traverse slide casting mounts onto the dovetail slide of the base casting There is a gybe strip fitted to the left side dovetail to maintain the fit In the front face of the slide is a machined housing which mounts and anchors the drive shaft for the traverse feed Under the slide on the base is a threaded dog mounted in a fixed position through which the traverse drive shaft is threaded so as to enable the slide to be driven back and forth The top of the traverse slide has a female dovetail machined into it perpendicular to the lower dovetail This marries with the dovetail on the underside of the worktable The front face of the dovetail is fitted with a gybe strip to maintain the fit The top of the slide also has a fixed threaded dog mounted to it through which the drive shaft of the worktable is threaded to allow the worktable to be driven from side to side In between the grubscrews and locknuts of the gybe strip adjustor is M4 caphead bolt handles that can be driv
25. s workshop practice Specification Code 505103 Power 230V 50Hz 500W Drilling Capacity ST 37 13mm M8 Face Milling Capacity 30mm End Milling Capacity 16mm Throat 160mm Distance between Spindle Table 320mm Thread Pitch of Lead Screw 2mm Lead Screw Diameter M14 Spindle Taper 2 M10 Spindle Speed Variable 50 2500rpm Speed Ratio 1 2 Spindle Stroke 60mm Column Tilting Range 45 Left 30 Right Max Table Stroke x axis 250mm Max Table Stroke y axis 160mm Max Table Stroke k axis 300mm Max Tapping Size HT200 M8 Max Tapping Size 45 M6 Max Milling Diameter g3omm Table Size 130 x 500mm Overall Size LXWxH 610 x 610 x 780mm Weight 127kg 06 Definitions X Axis This is the axis described by the work table as it is moved side to side Normally movement that moves the tool to the right in the workpiece is referred to as ve X and movement that moves the tool to the left in the workpiece is referred to as ve X Where the initial position of the tooling and the worktable is designated 0 0 Horizontal plane only Y Axis This is the axis described by the work table as it is moved from front to back Traverse Normally movement that moves the tool to the front in the workpiece is referred to as ve Y and movement that moves the tool to the rear in the workpiece is referred to as ve Y Where the initial position of the tooling and t
26. ssories always disconnect the power supply to avoid accidental starting AVOID ACCIDENTAL START UP Although most machines are now equipped with NVR switches develop the habit of making sure the switch is in the OFF position before connecting the machine to the power supply 05 Basic Safety for Machine Tools USE RECOMMENDED ACCESSORIES Consult the owner s manual for details of any manufacturer s accessories or contact your supplier for details of recommended accessories Follow the instructions that accompany the accessory The improper use of accessories may cause hazards The fitting of non recommended accessories may also cause hazards CHECK DAMAGED PARTS Before using the tool a guard or other part that is damaged should be carefully checked to ensure that it will operate properly and perform its intended function Check for alignment of moving parts breakage of parts mounting and any other conditions that may affect its operation A guard or other part that is damaged should be properly repaired or replaced A parts list is to be found at the back of your operator s manual NEVER LEAVE A MACHINE RUNNING UNATTENDED ALWAYS turn power off Do not leave machine until it comes to a complete stop DRUGS ALCOHOL AND MEDICATION NEVER operate tools whilst under the influence of drugs alcohol or after taking medication USE THE CORRECT TOOL Do not force a tool or attachment to do a job for which it was not designed This is dangerou
27. t of the base 506 x 352 you will need to drill 4 No 10mm holes to allow for bolt fixing See Fig A Bolt the mill to the bed using M10 nuts caphead bolts and washers Locate and identify the 3 rod handles from the packing box Fit these to the 3 wheel handles Work table control traverse feed control head raise and lower control Machine Base 10mm Hole lt lt 506mm 352 07 E Parts Description Base casting Main tool post Rise amp fall drive screw Tilt housing assembly Traverse slide Traverse slide control Work table Work table control This is the stand for the milling m c It is a square casting with a seated flange to the rear which mounts the main tool post There are four holes to each corner to be bolted to a bench or stand There is a dovetail slide machined to the front service of the base to mount the traverse slide of the work table This is the column of the mill with a dovetail slide machined on the front which the milling head is mounted The rise and fall is anchored in a machined housing at the top of the tool post It has a wheel with a graduated ring thimble so the movement of the slide can be measured The wheel is connected to a rod shaft that enable the screw to be turned allowing the head to move up and down Turning the handle clockwise will raise the head and anti clockwise to lower it The tilt housing is a turntable which i
28. washer 1 29 GB 812 88 241 5 Round nut M24 15 I SgHagwader3S 1 S man 7 e Neues 1 meon o Besigse age 1 Spleen pulley 7777 1 735 weno SpidlebexCovr 1 08 70 85 Wox 40 S Y 39 32064 8 Timing belt 64 REN 25 Parts List 40 XN20202 E Motor support plate s 41 70 85 M5 x 12 Screw 5 12 Washer 5 Screw 6 12 Ek XN20204 L1 45 20203 Motor timing pulley H 46 GB1096 79 5 x 16 Key 5 16 47 gw _ _ 1 48 49 50 GB 923 88 MO CapnutMIo 8 Washer 10 GB8 88 M10 X45 Square bolt M10 45 XN20241 Left support flange I 20 Bevel wheel Washer 1 Taper pin 6 20 59 GB 70 85 M5 x 20 Screw M5 20 4 61 GB2089 80 0 7 6 25 X3C023600 D4X2 Small magnetismblock 67 GB 119 86 A 3 x 14 Round pia 68 3028 7 Wormwheellockhande 69 XN20237 70 XN20238 72 XN20231 Wormsupportboxbody 76 GB 923 88 7 CapntM8 GB 97 1 85 8 ES mm 79 XN20233 Worm flange pe wem 1
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