Model 200 Series
Contents
1. eer D 1 Addendum for 4 20 mA Option nnn annnananen onanen enne ensnanenananenanenensennsnanenananennneeensennn E 1 LIST OF FIGURES td 200 Front Panel nro oe et teinte pen len ae irre ds 1 2 1 2 200E Front Panel Jr ao aint nen noe eee en EET eae ees 1 2 1 3 200ES Front Panel Pere haa Brei e UTER Ya e bae WEE DE ex a ELLA eesti 1 3 154 200BW Front Panel tei eet hector cates ee iteratie enden aie deeds 1 4 1 6 200SL Front Panel iiio acti DRE XR ERRAT Mo snes 1 4 2 1 200 200 ABS Enclosure Rear Panel sese ennemis 2 1 2 1a 200BW ABS Enclosure Rear Panel sse entrent enean 2 1 2 2 Color Codes for Shielded Load Cell Cable ssssssssssseeeeeeneen 2 1 2 3 Pin Assignments for the Load Cell Port 0 ccccsceceeceeeeeeeeeeeseneeeceaeeesaaeeseneeseaeeesaeeesaaeeeenees 2 2 2 4 Pin Assignments for the D SUB9 Serial Port Connector ssssssssseeeeee 2 2 2 5 200ES Main Circuit Board Overview sssssssssssssseeeeeeeen eene nennen nre nenas 2 3 2 bb 20051 Main Circuit Board Overview ssssssssessseeeeeeen eene nennen 2 3 2 6 Connection Assignments for the Load Cell Terminal 8 2 4 2 7 Connection Assignments for the Serial C2. N J H i Al Ly Figure 3 3 User Menu Key Assignments 3 5 A2 Data Bits Parity A3 Transmission Mode A4 Display Check Press ZERO key to begin A5 Enable Ib kg Key A1 Baud Rate DAAA A6 Serial Port Mode A7 ID No Enable A8 ID No Entry Press ZERO key to begin A9 No of Line Feeds Press ZERO key to begin A10 A11 Handshaking Enable Print Header 0 1 0 1 200E and 200ES only A10 11 12 1 Auto Power Off Period Hold Mode Enable Back Light Enable Handshaking Enable Off 3 5 10 20 30 0 1 0 1 0 1 14 Print Header 200BW onl 0 1 10 11 12 Back Light Enable Handshaking Enable Print Header 0 1 0 1 0 1 200 only A10 11 12 1 Auto Power Off Period Hold Mode Enable Handshaking Enable Print Header Off 3 5 10 20 30 0 1 0 1 0 1 200SL onl Figure 3 4 User Menu Chart 3 6 3 3 3 NOTES ON THE USER MENU 1 Detailed descriptions of the use
3. All ABS enclosures are NEMA 12 rated stainless steel enclosures are NEMA 4X rated Earlier models shipped with a 12 VDC 500 mA AC adapter 1 1 CLASS III lax 5000 FIGURE 1 1 200 Front Panel Ib kg PCS STABLE CLASS III FIGURE 1 2 200E Front Panel CLASS III N max 5000 za E CAPACITY FIGURE 1 3 200ES Front Panel CLASS Ill FIGURE 1 4 200BW Front Panel CLASS Ill FIGURE 1 6 200SL Front Panel 1 4 CHAPTER 2 INSTALLATION 2 1 ABS ENCLOSURE For indicators contained in the standard ABS enclosure the rear panel contains all connectors necessary to make the appropriate connections to the weigh platform printer remote display and power supply lf Setup Calibration ML ST Power Switch Switch 4 E LOAD CELL DC Jack r RS 232 Port i LIL Figure 2 1 200 200E ABS Enclosure Rear Panel LOAD CELL Port DC Jack Serial Port c j J m Setup Calibration Switch Figure 2 1a 200BW ABS Enclosure Rear Panel 2 1 1 CONNECTING THE WEIGH PLATFORM NOTE Make connections only with indicator turned off or unplugged The indicators mounted in an ABS enclosure ship with a 15 ft shielded load cell cable for connection to a weigh
4. SALTER Brecknell Model 200 Series Operation amp Set up Manual Revision 2 0 July 2004 Contents subject to change without notice Salter Brecknell Weighing Products 1000 Armstrong Drive Fairmont MN 56031 Tel 800 637 0529 Tel 507 238 8702 Fax 507 238 8271 E mail sales salterbrecknell com Web www salterbrecknell com NOTE This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to Part 15 of the FCC Rules These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instructions manual may cause harmful interference to radio communications Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his her own expense Chapter 1 Chapter 2 2 1 2 2 Chapter 3 3 1 3 2 3 3 Chapter 4 4 1 Chapter 5 5 1 5 2 TABLE OF CONTENTS Page Introduction to the 200 Series Indicator eere 1 1 Installation iioii icone due etie 2 1 ABS ENCIOSUIC ranselen ater rte 2 1 2 1 1 Connecting the weigh platform nnen nnen enenenenneereneern enen ennnenennenen 2 1 2 1 2 Connecting the serial printer remote dis
5. While in the User Menu mode scroll to A 8 then scroll down once using the ZERO key to enter the ID Number menu The display will momentarily show ID NO followed by a value with one flashing digit This value will be the current ID number value Use the four directional keys shown in Figure 5 1 below to adjust the displayed value to the actual ID Number value Increase the flashing digit by pressing the UNITS key Decrease the flashing digit by pressing the ZERO key Pressing the PRINT key or the TARE key will change the position of the flashing digit USER MODE KEY FUNCTIONS NET ZERO UNITS GROSS TARE PRINT A Y SET lt Figure 5 1 User Menu Key Assignments After setting the exact value press the NET GROSS key to save the ID Number value The display will show SET momentarily then revert back up to A8 LF Line Feeds Number Entry A9 While in the User Menu mode scroll to A 9 then scroll down once using the ZERO key to enter the Line Feeds menu The display will momentarily show LF followed by the current line feeds value Use the four directional keys shown in Figure 5 1 above to adjust the displayed value to the actual line feeds value Increase the flashing digit by pressing the UNITS key Decrease the flashing digit by pressing the ZERO key Pressing the PRINT key or the TARE key will change the position of the flashing digit After setting the exact value press the NET GROSS key to save t
6. annunciator is lit If not the indicator briefly displays Lo and automatically increments the sample size Repeat Step 4 with the new sample size NOTE If the indicator continues to display Lo even after sampling 100 pieces the unit weight of the items you wish to count is too light for your scale to process accurately 5 To exit the piece count mode press the UNITS key NOTE The APW will NOT remain in scale memory when you exit piece counting mode 7 3 4 PEAK HOLD OPTION Offered only on the 200E and 200ES Overview 1 The indicator has two modes of operation NORMAL OPERATING mode and PEAK HOLD mode 2 Press the Ib kg key to toggle the indicator back and forth between NORMAL OPERATING mode and PEAK HOLD mode 7 Available only on newer 200E and 200ES indicators at this time 74 Normal Operating Mode 1 All keys perform as described in the manual while in this mode Peak Hold Mode 1 In this mode the display updates as the load increases but not as the load decreases The value on the screen is the peak value 2 The ZERO key clears the previously stored peak value 3 The NET GROSS and TARE keys are locked out in this mode 4 The PRINT key operates as it does in the NORMAL OPERATING mode 7 5 CHAPTER 8 LEGAL FOR TRADE SEALING 8 1 ABS ENCLOSURE Indicators in the ABS enclosure can be sealed for commercial Legal for Trade applications as follows 1 Power off the indicator 2 On the back of
7. Err 9 Normal Operating Span calibration value has been lost Re calibrate the scale Mode Normal Operating Indicates that the battery voltage is too low for normal operation For Mode alkaline battery units replace the batteries For rechargeable battery units re charge the battery Flashes Normal Operating Indicates that the battery voltage is too low for normal operation For alkaline battery units replace the batteries For rechargeable battery units re charge the battery D 1 APPENDIX E Addendum for 4 20 mA Option GENERAL INFORMATION Some models provide a passive analog 4 20 mA output on two terminals These terminals are covered in Chapter 2 The output tracks the weight displayed on the indicator so you must first have the indicator configured and calibrated correctly in order for it to work properly Here is a working connection diagram used at the factory to test 24 VDC O I 4 20A or AA R 250 ohms 4 20 be i NOTE 1 In your application substitute the actual input device for R If your input device is polarized connect the common lead to the negative lead of the 24 VDC power supply and the positive lead to the BB 4 20B wire NOTE 2 The AA 4 20A and BB 4 20B wires are not polarized You may connect them in any manner you wish E 1 Here is a suggested connection diagram for a PLC 200 PLC
8. 4 20A orAA 24 VDC V 4 20 1 or BB B lu RL anD 288 NOTE 1 Do NOT connect the indicator ground to the PLC ground Here is how to test to see if it is working correctly 1 Configure and calibrate the indicator to your load device Ensure the weighing function is working properly Connect the AA 4 20A and BB 4 20B output wires to an external 24 VDC power supply and 250 O resistor as shown in the above test diagram When the indicator is displaying zero the output should be 4 mA Since V IR you should measure 1 VDC across When the indicator is displaying the full scale load the output should be 20 mA Again since V IR you should measure 5 VDC across R Here is how you fine tune the output using F23 1 Enter the Setup Menu and scroll to F23 For directions on entering the Setup Menu see Chapter 3 of the manual Push the down ZERO key once The indicator outputs 4 mA and displays a number While monitoring the voltage across Ri use the right PRINT or left TARE keys to change the displayed value until the measured voltage is exactly 1 VDC Press the SET Net Gross key to save The indicator outputs 20 mA and displays another number While monitoring the voltage across Ri use the right PRINT or left TARE keys to change the displayed value until the measured voltage is exactly 5 VDC Press the SET Net Gross key to save and revert back to F23 E 2 200E Part List It
9. for FACTORY USE ONLY Detailed descriptions of the setup menu parameters can be found in Chapter 4 of this manual The User A menu sub menus appear when scrolling left or right from the F menu Some selections shown are not available on all models in the series Likewise additional selections may be available on other models in the series See Chapter 4 for more information 3 2 5 EXITING THE SETUP MENU ABS ENCLOSURE Power off the indicator On the rear panel move the Setup Calibration Switch back to its original position Power on the indicator The display will go through a digit check then settle into Normal Operating mode All front panel keys will now return to their normal mode of operation 3 3 3 2 6 EXITING THE SETUP MENU STAINLESS STEEL ENCLOSURE 1 Power off the indicator Move the slide switch on the rear cover back to the left Power on the indicator The display will go through a digit check then settle into Normal Operating mode All front panel keys will now return to their normal mode of operation Note If your indicator is an older model and does not have the slide switch on the rear cover follow these instructions instead 200ES 1 Remove the rear cover and locate jumper JP2 2 Position the shunt block as shown at right e e JP2 Note On certain units the shunt block position will be exactly the opposite 3 Power on the indicator The display will go through a digit check then s
10. load cell cable not included to the appropriate terminal on the main board Connection assignments for the Load Cell Terminals are shown in Figure 2 6 200ES 200SL Figure 2 6 Connection assignments for the Load Cell Terminal 2 2 2 CONNECTING THE SERIAL PRINTER REMOTE DISPLAY OR COMPUTER The 200 Series indicator comes standard with one full duplex RS 232 serial port designed for connection to either a PC or a serial printer The same port may be also used as a simplex RS 232 port designed for connection to a remote display Connection assignments for all serial communication terminals are shown in Figure 2 7 NOTE Do not connect any RS 232 equipment to the 5V terminal not shown 1 Connect your serial printer remote display or computer communication cable not included to the appropriate terminal on the main board J3 DO TXD RXD GND 200ES 200SL Figure 2 7 Connection assignments for the serial communication terminal 2 2 3 CONNECTING THE POWER SUPPLY The 200ES indicator ships with an AC line cord attached to the indicator Simply plug the unit into a standard wall outlet The 200SL indicators ship with the rechargeable battery pre installed The external power supply included can also be used to power the indicator The adapter acts as the battery charger Because of this the rechargeable indicator must use a 12 VDC 800 mA adapter 1 Simply plug the A
11. respond if it is not in net mode N This command is sent to the indicator to revert to net The indicator will not respond if the scale is in motion positive overload or negative overload The indicator will also not respond if it is not in gross mode or a tare has yet to be established C This command is sent to the indicator to toggle among the configured units B 1 2 PRINT TICKET MODE The Print Ticket Mode is designed specifically for a serial printer and is selected by setting A6 to 1 Figure B 3 shows the fixed format of the print ticket For printers with limited buffers this mode supports DTR pin handshaking The DTR pin from the serial printer is wired to the indicator s RXD pin which then functions as a CTS pin Figure B 4 shows a suggested cable diagram for interfacing to a serial printer Refer to the printer s user manual to confirm which pin is the DTR pin NOTES 1 The TARE and NET fields are not printed unless a tare has been established in the system 2 The ID number field is not printed if it is disabled in A7 of the User Menu INDICATOR PRINTER 123456 mn 25 00 LB 20 RXD 1 48 LB TXD 30 O20 DTR 23 52 LB GND 50 7 S GND DSUB9 DSUB25 FIGURE B 3 Print Ticket FIGURE B 4 Cable Diagram for Indicator to Printer B 2 B 1 3 SIMPLEX MODE The Simplex Mode provides a continuous serial transmission mode and is selected by setti
12. the indicator locate the setup calibration switch cover see illustrations below 3 Thread a wire security seal through both drilled head screws securing the calibration switch cover as well as the single drilled head screw holding on the rear panel oy __ LOAD CELL Port Power Switch Setup Calibration DC Jack RS 232 QU Figure 8 1 200 and 200E ABS Rear Panel LOAD CELL Port DC Jack Seria or 7 NN d j e LIT T Vm Setup Calibration Switch Figure 8 1a 200BW ABS Rear Panel 8 2 STAINLESS STEEL ENCLOSURE Indicators in the stainless steel enclosure can be sealed for commercial Legal for Trade applications as follows 1 Power off the indicator On the rear cover of the indicator locate the calibration switch cover Thread a wire security seal through both drilled head screws securing the calibration switch cover as well as the two drilled head screws holding on the rear panel Older units 1 Power off the indicator 2 Locate the two adjacent drilled head screws securing the rear cover 3 Thread a wire security seal through two drilled head screws securing the rear cover 8 1 APPENDIX A SPECIFICATIONS ANALOG SPECIFICATIONS Full Scale Input Signal Minimum Sensitivity Non H 44 Minimum Sensitivi
13. 0 000 40 000 200 200E 200ES Full Scale Input Range mV V Table C 1a Minimum Recommended 6 1 Span Gain Table 200 100 75 75 50 50 50 50 50 50 25 25 25 25 200 150 100 75 75 50 50 50 50 50 50 50 25 25 150 150 100 75 75 75 50 50 50 50 50 50 50 S 200 150 150 100 100 75 75 75 75 50 50 50 50 200 150 150 100 100 75 75 75 50 200 150 150 150 100 100 100 75 75 75 75 200 200 150 150 150 150 100 100 100 75 200 200 150 150 150 150 150 100 100 E x _ E E Z 200 200 200 0 4 0 6 0 8 1 0 1 2 1 4 1 6 1 8 2 0 2 2 2 4 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 50 25 25 25 25 25 25 25 25 25 25 50 50 25 25 25 25 25 25 25 25 25 75 50 50 25 25 25 25 25 25 25 25 75 50 50 50 25 25 25 25 25 25 25 100 75 50 50 50 50 25 25 25 25 25 150 100 75 50 50 50 50 50 25 25 25 150 100 75 75 50 50 50 50 50 25 25 200 150 100 75 75 75 50 50 50 50 50 200 150 100 100 75 75 75 50 50 50 200 150 150 100 100 75 75 75 50 50 200 150 150 100 100 100 75 75 75 200 200 150 150 150 100 100 100 200 200 200 150 150 150 200 Table C 1 Minimum Recommended 6 1 Span G
14. C adapter into the indicators DC Power Jack first and then plug into a standard wall outlet Make sure that the AC voltage appearing at the wall outlet matches the input voltage marked on the AC adapter 2 4 CHAPTER 3 CONFIGURATION 3 1 3 2 CONFIGURATION OVERVIEW The indicator contains two main setup menus The Setup F menu which configures the indicator to your weigh platform and the User A menu which configures the serial communication port and enables some user options The Setup and User menus consist of several menu selections each with its own sub menu of choices To set up the indicator you must first enter the appropriate menu mode Once there four of the front panel keys become directional navigators to move around in the menus and one key is used to save or SET the selections SETUP F MENU 3 2 1 ENTERING THE SETUP MENU ABS ENCLOSURE Power off the indicator On the rear panel move the Setup Calibration Switch to the opposite position See Chapter 2 for location of the Setup Calibration Switch 6 Power on the indicator The indicator shows F 1 to indicate that you are in Setup Menu mode Note Access to the Setup Calibration Switch is inhibited if the indicator has been sealed for commercial use For more information please refer to Chapter 8 3 2 1 1 ENTERING THE SETUP MENU STAINLESS STEEL ENCLOSURE 1 Power off the indicator 2 Locate the slide switch on the rear
15. Header 200 only NAME CODE A10 Backlight Enable 11 Handshaking Enable A12 Print Header 200BW only NAME CODE A10 Auto Power Off Period 11 Hold Model Enable A12 Backlight Enable A13 Handshaking Enable A14 Print Header DESCRIPTION CODE VALUE Enables hardware handshaking for Print Ticket Mode Valid only when A6 is set to 1 0 Disable Handshaking 1 Enable Handshaking ov ov Tells MP 20 printer to print the header information Valid only when A6 is set to 1 0 Do NOT Print Header Print Header DESCRIPTION CODE VALUE Allows you to permanently disable the backlight feature for outdoor use Factory default setting is 1 Enabled 0 Disabled 1 Enabled ov Tells MP 20 printer to print the header information Valid only when OV A6 is set to 1 1 0 2 Do NOT Print Header 1 Print Header Enables hardware handshaking for Print Ticket Mode Valid only when A6 is set to 1 0 Disable Handshaking 1 Enable Handshaking DESCRIPTION CODE VALUE Selects the auto off time period in minutes Off Off 2 Disabled Always ON Activates the Hold mode where weight of the object on the platform is frozen on the display until the applied weight is decreased to one half of the memorized weight This is used in conjunction with the Motion Band setting F5 to capture an unstable load such as livestock 0 Disab
16. S LEISt nt iode ee e fu et dean A rf c P 1 LIST OF TABLES 1 1 200 Series Product Matrix codice na tee ed vente d En pte eet ete 1 1 4 1 Invalid Setup Selections for Commercial Applications eene 4 3 6 1 Calibration Value Table enne nnne nennen nnt nr en nennen 6 2 7 1 200 Series Annunciator Definitions 7 2 C 1 Minimum Recommended Span Gain Table sess eene C 2 C 1a Minimum Recommended Span Gain Table sss eene C 2 CHAPTER 1 INTRODUCTION TO THE 200 SERIES DIGITAL INDICATORS The 200 Series Digital Indicator is a general purpose industrial grade weight indicator Five models are currently available distinguishable by display type enclosure type and power supply Table 1 1 shows the 200 Series product matrix All models operate identically can readout up to 50 000 display divisions and can supply enough current for up to 4 350Q load cells All setup parameters may be entered via the front panel keys including calibration For certain models an internal 6V rechargeable battery is available as the primary power source The external power supply with these units functions as a charger for the rechargeable battery The power supply may also be used as the main power supply If your Model 200 Series Digital Indicator is part of a complete floor scale or has been installed for you you may skip
17. S key to save the zero point value The display will show EndCO momentarily then revert back up to F16 At this time proceed to the F17 span calibration to complete indicator calibration SPAN CALIBRATION F17 1 While in the Setup mode scroll to F 17 then scroll down once using the ZERO key to enter span calibration menu 5 The display will momentarily show C 1 for the span calibration followed by a value with one flashing digit This value will be zero with the Decimal Point parameter selected in F10 Place the test weight on the weighing mechanism 6 Use the four directional keys shown in Figure 6 1 below to adjust the displayed value to the actual test weight value Increase the flashing digit by pressing the UNITS key Decrease the flashing digit by pressing the ZERO key Pressing the PRINT key or the TARE key will change the position of the flashing digit SETUP MODE KEY FUNCTIONS NET ZERO UNITS GROSS TARE PRINT A Y SET Figure 6 1 Setup Menu Key Assignments 6 1 4 After setting the exact value press the NET GROSS key to save the value 5 If the calibration was successful the display will show EndC1 momentarily then revert back up to F17 At this time it is suggested that the calibration values be recorded for future use see Section 6 4 6 If the calibration was not successful one of the error messages below will appear Take the indicated action to correct the problem then perform a new
18. a 6 digit LCD Liquid Crystal Display while others utilize a 6 digit LED Light Emitting Diode display Typically LCD s are used for outdoor applications while LED s are used indoors where brightness is needed Table 7 1 summarizes both types of display annunciators 7 1 1 LIQUID CRYSTAL DISPLAY LCD Figure 7 1 shows the display detail of the LCD indicators OO0000 en de LL o FIGURE 7 1 200 Series LCD Detail ie 7 1 2 LIGHT EMITTING DIODE LED DISPLAY Figure 7 2 shows the display detail of the LED display indicators noo GROSS LJ BBBHBH ZERO L FIGURE 7 2 200 Series LED Display Detail NOTE On earlier units the PCS annunciator is not present This may mean your unit does not support piece counting 7 1 LCD LED Annunciator Annunciator Better known as the Center of Zero annunciator this light is active whenever the displayed weight is within 0 25 divisions of true zero Indicates that the indicator is displaying net weight TABLE 7 1 200 Series Annunciator Definitions 7 2 KEYBOARD The keyboard is composed of five function keys Refer to Figures 7 3 and 7 3a for the overall layout and key locations FIGURE 7 3 Function Keys Layout non battery powered units FIGURE 7 3a Function Keys Layout battery powered units NOTE On earlier units the UNITS key is labeled as LB KG 7 2 1 FUNCTION KEYS Units This key toggles the ind
19. ain Table 200BW 200SL po Scale Input Range MVV 1 0 2 0 4 0 6 0 8 1 0 1 2 1 4 1 6 1 8 2 0 2 2 APPENDIX D DISPLAYED ERROR CODES CODE MEANING POSSIBLE SOLUTION 000000 Normal Operating Gross Overload A weight greater than the rated capacity has been Mode applied to the scale Remove the weight from the platter or try re calibrating the scale Otherwise check for a bad load cell connection or possible load cell damage due to overloading Err 0 Span Calibration Keyed in weight value is larger than full scale capacity Use a smaller test Mode F17 weight or check keyed in value Err 1 Span Calibration Keyed in weight value is less than 1 of full scale capacity Use a larger Mode F17 test weight or check keyed in value Err 2 Span Calibration There is not enough load cell signal to produce the internal counts Mode F17 necessary to properly calibrate the scale First check all load connections Use F16 mode to view internal counts See Appendix C for more information Err 3 All Modes Non volatile memory read error One or more setup parameters have been lost Err 4 All Modes Non volatile memory write error Indicator needs service Err 5 Key in Span You have attempted to enter a zero value for C1 Enter a known Calibration Mode calibration value greater than zero F20 Err 7 Initialization No reading from the ADC Make sure there is a load cell s connected to the indicator at start up
20. calibration ErrO The calibration test weight or the adjusted keyed in weight is larger than the full capacity of the scale Change the calibration test weight or check the input data Err1 The calibration test weight or the adjusted keyed in weight is smaller than 1 of the full capacity of the scale Change the calibration test weight or check the input data Err2 The internal resolution of the scale is not high enough to accept the calibration value Select a larger parameter for the Span Gain F2 SEE APPENDIX C FOR MORE INFORMATION 6 4 VIEW CALIBRATION VALUES F18 Note The values displayed in this procedure are valid only after a successful calibration has been performed using F16 and F17 1 While in the Setup mode scroll to F 18 then scroll down once using the ZERO key to enter View calibration menu 2 The display will momentarily show CAL 0 followed by a value This value is the zero calibration value and should be recorded in the table below Press any key to continue 3 The display will momentarily show CAL 1 followed by another value This value is the span calibration value and should also be recorded in the table below Press any key to return to upper level F18 INDICATOR ZERO CALIBRATION VALUE SPAN CALIBRATION VALUE Table 6 1 Calibration Value Table 6 5 ZERO CALIBRATION VALUE F19 Note This procedure is intended for emergency use only in the case of non volatile memory l
21. cover and move it to the right NOTE A metal plate held on by two drilled head screws may conceal the slide switch 3 Power the indicator The indicator shows 1 to indicate that you are in Setup Menu mode Note 1 Access to the back cover is inhibited if the indicator has been sealed for commercial use For more information please refer to Chapter 8 Note 2 If your indicator is an older model and does not have the slide switch on the rear cover follow these instructions instead 200ES 1 Remove the rear cover and locate jumper JP2 2 Position the shunt block as shown at right 2 Note On certain units the shunt block position will be exactly the opposite 3 Power the indicator The indicator shows F 1 to indicate that you are in Setup Menu mode 3 1 3 2 3 NAVIGATING IN THE SETUP MENU Use the directional keys shown in Figure 3 1 to move around in the Setup Menu Chart shown in Figure 3 2 on the following page 1 To move to a new F heading use the TARE left or PRINT right key to move right or left in the Setup Menu Chart 2 To move to the selection level press the ZERO down key once The current saved selection is shown 3 To view the available selections for the current F heading use the TARE left or PRINT right key to move through the selection field 4 To save a new Selection press the NET GROSS Set key To exit without saving press the UNITS up k
22. em Part Number Description 1 60064 1815 Main Board 2 60064 1146 Display Bracket 3 60064 1203 AC Adapter not shown 4 60064 1294 L C Cable not shown 5 60064 2581 Knob 6 60064 0411 Overlay P 1
23. ettle into Normal Operating mode All front panel keys will now return to their normal mode of operation 3 3 USER A MENU 3 3 1 ENTERING THE USER MENU 1 Enter the Setup F menu by following the directions in Section 3 2 1 or 3 2 2 2 Use the right or left directional keys shown in Figure 3 3 to move right or left in the Setup F menu until the indicator shows A 1 Note On certain older units the User A Menu is independent from the Setup F Menu To enter the User Menu on these units first exit the Setup Menu Mode Turn the unit off then press and hold the LB KG key while powering the unit back on When the screen shows A 1 you may release the LB KG key 3 3 2 NAVIGATING IN THE USER MENU Use the directional keys shown in Figure 3 3 to move around in the User Menu Chart shown in Figure 3 4 on the following page 1 To move to a new A heading use the TARE left or PRINT right key to move right or left in the User Menu Chart 2 To move to the selection level press the ZERO down key once The current saved selection is shown 3 To view the available selections for the current A heading use the TARE left or PRINT right key to move through the selection field 8 4 4 To save anew selection press the NET GROSS Set key To exit without saving press the UNITS up key to return to the current A heading 5 Repeat Steps 2 through 5 until the User Menu is programmed
24. ey to return to the current F heading 5 Repeat Steps 1 through 4 until the Setup Menu is programmed EN Ale I C9 F UND aon Figure 3 1 Setup Menu Key Assignments 3 2 F1 F2 F3 F4 F5 F6 F7 F8 Grads Span Gn Zero Band Zero Range Mot Band Dig Filter Limit Calib Unit Od 0 5d 1d 5d 1d 5d 10d Od 2 1d 9d 25 50 75 100 150 200 100 1 9 12148 Ib kg 500 1000 1500 2000 2500 3000 4000 5000 6000 8000 10000 12000 20000 30000 40000 50000 9 10 16 17 18 19 20 Dsp Div Dec Pt Zero Calib Span Calib Cal View Key in Zero Key in Span 11215 Press ZERO Press ZERO Press ZERO Press ZERO Press ZERO key to begin key to begin key to begin key to begin key to begin 0 0 0 0 00 0 000 0 0000 00 F24 Piece Count Enable Only pertains to the following models 200E 200ES Figure 3 2 Setup Menu Chart 3 2 4 NOTES ON THE SETUP MENU There is an F21 sub menu present that is
25. he line feeds value The display will show SET momentarily then revert back up to A9 5 4 CHAPTER 6 CALIBRATION 6 1 6 2 6 3 CALIBRATION OVERVIEW The indicator is calibrated by following the procedures embedded in F16 Zero and F17 Span of the Setup Menu Each procedure enters a value into the indicator s non volatile memory F16 the zero value deadweight and F17 the span value test weight The minimum test weight that can be used is 196 of full scale capacity After the two calibration procedures are executed successfully you should record both calibration values in Table 6 1 using the F18 View procedure In the unlikely event that either value is lost while in the field the setup menu makes provisions for re entering these values via F19 and F20 thus eliminating the need for re calibration with test weights NOTE This chapter assumes that the indicator is in Setup F Menu mode If the indicator is not in Setup Menu mode refer to Chapter 3 for instructions ZERO CALIBRATION F16 1 While in the Setup mode scroll to F 16 then scroll down once using the ZERO key to enter zero calibration menu The display will momentarily show C 0 followed by a value This value is the internal A D count and can prove useful when trying to troubleshoot setup problems 2 After making sure that there are no test weights on the platform press the ZERO key again to zero out the displayed value 3 Press the NET GROS
26. icator among the available weight units if enabled in the User A menu Available weight units include Ib kg and pieces See Chapter 5 for more information 6 Newer units only 7 2 Zero This key sets the indicator to display zero provided the following conditions are met 1 The indicator is displaying Gross weight 2 The displayed weight is within the zero reset range that is programmed in F4 of the Setup F Menu 3 The scale is not in motion 4 The scale is not in overload see Appendix D for error codes Zero Off Same as ZERO key except when held for five seconds shuts the unit off battery powered indicators only Net Gross This key toggles the indicator between Gross weight and Net weight only if a Tare has been established Tare This key is used to establish a Tare provided the following conditions are met 1 The indicator is not at or below Gross zero 2 The scale is not in motion 3 The scale is not in overload see Appendix D for error codes Print This key is used to send weight information out to the serial port provided the following conditions are met 1 The scale is not in motion 2 The scale is not in overload see Appendix D for error codes ON Print Same as PRINT key except when the unit if off turns the unit on battery powered indicators only 7 3 GENERAL SCALE OPERATION 7 3 1 WEIGHING AN ITEM 1 Select the desired weighing unit by pressing the Ib kg key un
27. lects the primary base unit to be used in the calibration process Also the default unit for normal operation 1 primary unit is Ib 2 primary unit is in kg Value should be Determines the desired weight increments consistent with legal requirements Determines location of the decimal point Places indicator into the zero calibration routine Scrolling down with the ZERO key one level begins the procedure Places indicator into the span calibration routine Scrolling down with the ZERO key one level begins the procedure Actuates the function that allows you to view both the zero and span calibration value The values displayed in this function are valid only after Calibration F16 amp F17 has been successfully completed Scrolling down with the ZERO key one level begins the procedure Allows you to key in known zero calibration value in case of memory loss in the field Scrolling down with the ZERO key one level begins the procedure Allows you to key in a known span calibration value in case of mem ory loss in the field Scrolling down with the ZERO key one level begins the procedure This sub menu will reset all parameters in the F and A menu to the default settings USE WITH CAUTION 200E and 200ES only DESCRIPTION CODE VALUE NAME CODE F24 Piece Count Enable Used to enable or disable the piece count feature This feature must be disabled for commercial applications 0 Disable piece co
28. led 1 Enabled Allows you to permanently disable the backlight feature for outdoor use Factory default setting is 1 Enabled 0 Disabled 1 Enabled Enables hardware handshaking for Print Ticket Mode Valid only when A6 is set to 1 0 Disable Handshaking 1 Enable Handshaking Tells MP 20 printer to print the header information Valid only when A6 is set to 1 0 Do NOT Print Header 1 Print Header Won t appear on older units 200SL only NAME CODE DESCRIPTION CODE VALUE A10 Selects the auto off time period in minutes Auto Power Off Period Off Disabled Always ON 11 Activates the Hold mode where weight of the object the platform is frozen on the display until the applied weight is decreased to one Hold Model half of the memorized weight This is used in conjunction with the Enable Motion Band setting F5 to capture an unstable load such as livestock 0 Disabled 1 Enabled A12 Enables hardware handshaking for Print Ticket Mode Valid only Handshaking when A6 is set to 1 Enable 0 Disable Handshaking 1 Enable Handshaking A13 Tells MP 20 printer to print the header information Valid only when Print Header AG is set to 1 0 2 Do NOT Print Header 1 Print Header 5 2 USER MENU PROCEDURES This section provides instructions for all of the User Menu procedures 5 2 1 5 2 2 ID Number Entry A8
29. ng A3 to C and A6 to 0 The Continuous mode is used to interface to computers scoreboards and other remote devices requiring constant data updating The transmission occurs at the end of each display update Figure B 5 shows the serial data format for Continuous Mode voe some err 60 a Start Transmission Gross Net G Gross N Net Weight Data Carriage Return Polarity lt SP gt Positive n Units Negative L pound K kilogram Stalls PCS pieces SP Valid M Motion O Over under range Available on TI 500E and TI 500E SS only FIGURE B 5 Consolidated Controls Continuous Mode APPENDIX C DETERMINING PROPER SPAN GAIN F2 C 1 SPAN GAIN OVERVIEW The Span Gain parameter found in F2 of the Setup Menu is directly related to the ADC Analog to Digital Converter integration time This means that the lower the setting the higher the number of measurements per second A span gain setting of 25 produces about 25 to 30 measurements per second while a span gain of 200 produces only about 3 or 4 measurements per second There is really no wrong setting for span gain except in two cases Using a low setting for a high resolution low output system could yield instability Using a high setting in a high output system could yield non linearity C 2 SETTING THE INITIAL VALUE FOR SPAN GAIN 1 Determine the number of desired external graduatio
30. ns and choose the corresponding value listed in Table C 1 or Table C 1a under the number closest to your full scale input range in millivolts 2 Enter the Setup Menu and save this number for the Span Gain parameter in F2 3 Perform a system calibration If the calibration proves unsuccessful or you wish to view the internal counts proceed to the next set of instructions C 3 VIEWING THE INTERNAL COUNTS 1 Enter the zero calibration menu F16 and follow steps 1 to 3 but do not save the zero point 2 After pressing ZERO to zero the offset place the test weight s on the platform The displayed count is the internal count If the count remains on zero check your load cell connections 3 At full scale the displayed count should be a minimum of 2 times the desired external graduations However for maximum stability a ratio of 6 1 or higher is recommended 4 If the displayed count is large enough remove the test weight s re zero the indicator if necessary and proceed with the calibration If the displayed number is not large enough increase the Span Gain to the next highest choice in the Setup Menu and re calibrate C 1 of External Grads 500 25 1 000 50 1 500 75 2 000 2 500 3 000 4 000 5 000 6 000 8 000 10 000 12 000 15 000 20 000 30 000 40 000 of External Grads 500 1 000 1 500 2 000 2 500 3 000 4 000 5 000 6 000 8 000 10 000 12 000 15 000 20 000 3
31. ommunication 2 4 3 1 Setup Menu Key Assignments nnn unenenenneerenerreneeenneenenervenernenenenneeneneenensennneeeennennn 3 2 3 2 Setup Menu Glatt uincere Ee e d p ET a eg ed de e E edge 3 3 3 3 User Menu Key Assignments 3 5 0 4 User Menu Chart sae neuem eia e etu ete ee Penes 3 6 5 1 User Menu Key Assignments eene enne nnne nennen nennen nnne nin 5 4 6 1 Setup Menu Key Assignments sssssssssssssssese eene 6 1 get 200 Series EGD D lall 5 et PO DR URGE Wo in E DUE i eee 7 1 7 2 200 Series LED Display 7 1 7 3 Function Keys Layout non battery powered units eneen 7 2 7 3a Function Keys Layout battery powered units esses 7 2 8 1 200 and 200E ABS Rear Panel nieten 8 1 81 200BW ABS Redr Panel petere rette ie Dee t ipee Ev ette 8 1 B 1 Diagram for Indicator to IBM PC nnne nennen B 1 B 2 Consolidated Controls Demand Mode sse entente nennen B 1 eo cleat et ede enl c B 2 B 4 Cable Diagram for Indicator to Printer B 2 B 5 Consolidated Controls Continuous Mode sse enne nnne nennen B 3 Pil 2006 Part
32. or 2 1 3 CONNECTING THE POWER SUPPLY The 200 and 200E indicators ship standard with an external AC adapter 1 Simply plug the AC adapter into the indicator s DC Power Jack first and then plug into a standard wall outlet Make sure that the AC voltage appearing at the wall outlet matches the input voltage marked on the AC adapter The 200BW alkaline battery indicator ships as a batteries not included unit 1 Obtain six 6 alkaline C cell UM 2 batteries and install them in the battery compartment located at the rear of the unit Be sure to observe the polarity indicated inside the battery holder 2 2 2 2 STAINLESS STEEL ENCLOSURE For indicators contained in a stainless steel enclosure the rear cover must first be removed to make the appropriate connections to the weigh platform printer remote display and power supply To remove the rear cover simply remove the screws that secure it to the enclosure and set aside NOTE On earlier units the rear cover must remain off to access the Setup Menu and calibration procedures 7 J4 P 0 5 ele ale J6 JP2 EPROM J8 Ji J3 E S E S SH P P TXD RXDGND 5 Figure 2 5 200ES Main Circuit Board Overview E S E S Figure 2 5b 200SL Main Circuit Board Overview 2 3 2 21 CONNECTING THE WEIGH PLATFORM NOTE Make connections only with indicator turned off or unplugged 1 Connect your shielded
33. oss A valid zero calibration value obtained from a successful F16 calibration procedure must be used 1 While in the Setup mode scroll to F 19 then scroll down once using the ZERO key 2 The display will momentarily show CAL 0 followed by a flashing zero Use the four directional keys shown in Figure 6 1 to adjust the displayed value to the zero calibration value After setting the exact value press the NET GROSS key to save the value The display will show E CAL 0 momentarily then revert back up to F19 6 2 6 6 KEY IN SPAN CALIBRATION VALUE F20 Note This procedure is intended for emergency use only in the case of non volatile memory loss A valid span calibration value obtained from a successful F17 calibration procedure must be used 1 While in the Setup mode scroll to F 20 then scroll down once using the ZERO key 2 The display will momentarily show CAL 1 followed by a flashing zero Use the four directional keys shown in Figure 6 1 to adjust the displayed value to the span calibration value After setting the exact value press the NET GROSS key to save the value If the entered value is greater than zero the display will show E CAL 1 momentarily then revert back up to F20 If a value of zero is entered the indicator will briefly show Err 5 then revert back to the screen described above in Step 2 6 3 CHAPTER 7 OPERATION 7 1 DISPLAY As mentioned in Chapter 1 some models utilize
34. p bit 7 data bits odd parity 1 stop bit 7 data bits even parity 1 stop bit 7 data bits no parity 2 stop bits 0 56 14 mm 7 segment LED 6 Digit 0 8 20 mm 7 segment Liquid Crystal 6 Digit Net Gross Stable Tare Ib kg Zero PCS 5 key flat membrane panel 6 x C Size UM 2 Cells 6 VDC 3 0 Ah lead acid 12 VDC 500mA Female 12 VDC 800mA Female 80mA 30mA 350Q Load Cell 80mA 15mA 350Q Load Cell DC Power Consumption 200E 200ES 200mA 30mA 350Q Load Cell DC Power Consumption 200SL 55mA 15mA 350Q Load Cell ENVIRONMENTAL Operating Temperature 10 to 40 Storage Temperature 25 to 70 C MECHANICAL Overall Dimensions L x W x H 8 5 x 3 0 x 4 6 215mm x 75mm x 117mm 200 200E Overall Dimensions L x W x H 10 4 x 3 1 x 7 7 265mm x 80mm x 195mm 200ES Overall Dimensions L x W x H 12 2 x 3 9 x 8 1 310mm x 100mm x 205mm 200BW Overall Dimensions L x W x H 10 4 x 8 1 x 7 7 265mm x 80mm x 195mm 200SL APPROVALS NTEP COC 00 065 APPENDIX B SERIAL PORT INFORMATION B 1 SERIAL PORT MODES B 1 1 FULL DUPLEX MODE The Full Duplex Mode provides a Demand serial transmission mode and is selected by setting A3 to d and A6 to 0 The Demand mode allows control from a host device usually a PC and can be activated by pressing the PRINT key on the indicator s front panel Figure B 1 shows a suggested cable diagram for interface to a PC Figure B 2
35. platform s load cell s or junction box 1 Plug the cable s 14 pin Centronics type connector into the load cell port on the rear panel of the indicator 2 Wire the bare wires and shield to the weigh platform s load cell s or junction box using the color codes shown in Figure 2 2 Wire Name Excitation Excitation Signal Signal Figure 2 2 Color Codes for Shielded Load Cell Cable 2 1 3 If you do not wish to use the shielded load cell cable you may use own following the pin assignments shown in Figure 2 3 A 14 pin Male Centronics type connector is required Pin Nos Pin Name Excitation Excitation Signal Signal Figure 2 3 Pin assignments for the Load Cell Port 2 1 2 CONNECTING THE SERIAL PRINTER REMOTE DISPLAY OR COMPUTER The 200 Series indicator comes standard with one full duplex RS 232 serial port designed for connection to either a PC or a Serial printer The same port may be also used as a simplex RS 232 port designed for connection to a remote display Figure 2 4 shows the serial port pin out Refer to Appendix B for some suggested cable diagrams A 9 pin Male D type connector is required 1 Plug the serial printer remote display or computer communication cable not included directly into the D SUBS serial port connector Pin Name Signal Level Receive Data Transmit Data Signal Ground Front View Figure 2 4 Pin assignments for the D SUBO serial port connect
36. play or 2 2 21 3 Connecting the power supply nanne eenen 2 2 Stainless Steel Enclosure nn nnenenneneenenennnenenneeeenernnnenennnenenseneenenensneneneeeenn 2 3 2 2 1 Connecting the weigh 2 4 2 2 2 Connecting the serial printer remote display or 2 4 2 2 3 Connecting the power 2 2 nnne 2 4 GonfiguratiOn me 3 1 Configuration Overview ssssssssssssesesseee eene enne 3 1 hene Iph ete ten ede 3 1 3 2 4 Entering the Setup Menu ABS Enclosure 3 1 3 2 2 Entering the Setup Menu Stainless Steel 3 1 3 2 3 Navigating in the Setup Menu ssssssssseeeenenmeeeenenen nnne 3 2 3 2 4 Notes on the Setup Menu ssssssssessseeeeeeen nennen nnns tenens 3 3 3 2 5 Exiting the Setup Menu ABS Enclosure 3 3 3 2 6 Exiting the Setup Menu Stainless Steel 3 4 netii E ETA E i i 3 4 3 9 1 Entering the User M nu ette cette Pete egent 3 4 3 3 2 Navigating in the User Menu 3 4 3 3 3 Notes on the User Menu nennen eneen neen es
37. r menu parameters can be found in Chapter 5 of this manual 2 Some selections shown are not available on all models in the series Likewise additional selections may be available on other models in the series See Chapter 5 for more information 3 3 4 EXITING THE USER MENU 1 Exit the User A menu by following the directions in Section 3 2 5 or 3 2 6 The display will go through a digit check then settle into Normal Operating mode All front panel keys will now return to their normal mode of operation 3 7 CHAPTER 4 SETUP MENU DESCRIPTIONS AND PROCEDURES 4 1 SETUP MENU DESCRIPTIONS This section provides more detailed descriptions of the selections found in the Setup Menu Chart Factory s et defaults are shown in bold with a checkmark Y Table 4 1 shows the selections that are not allowed for Legal for Trade applications NAME CODE F1 Graduations F2 Span Gain F3 Zero Track Band F4 Zero Range F5 Motion Band F6 Digital Filter DESCRIPTION Specifies number of full scale graduations Value should be consistent with legal requirements and environmental limits on the useful system resolution Span Gain is related to A D integration time The larger the span gain the higher the internal resolution but the slower the update speed Note that the scale must be re calibrated whenever this parameter is altered See Appendix C for more information Selects the range within which the scale
38. s Selects when data will be sent out of the serial port to a printer or computer C Continuous mode send data continuously d Demand mode send data when a PRINT command is issued from the printer computer or indicator Actuates the function that illuminates all digit segments decimal points and LCD annunciators in a test sequence Pressing the ZERO key to scroll down one level begins the test sequence Allows the lb kg key to be disabled so that an operator cannot accidentally press the key and change the displayed units 0 Disable the Ib kg key 1 Enable the lb kg key Selects the mode of the RS 232 serial port Refer to Appendix B for more information 0 Full Duplex Mode 1 Print Ticket Mode Allows the ID number to be disabled in the Print Ticket mode Valid only when A6 is set to 1 0 Disable the ID No 1 Enable the ID No Actuates the function that allows entry of a new ID No Valid only when A6 is set to 1 Pressing the ZERO key to scroll down one level begins the sequence Actuates the function that allows entry of the desired number of line feeds to be printed in Print Ticket Mode Valid only when A6 is set to 1 Pressing the ZERO key to scroll down one level begins the sequence 5 1 CODE VALUE 1200 4800 2400 9600 Press ZERO key to begin sequence All Others 0 999999 123456 200E and 200ES only NAME CODE A10 Handshaking Enable 11 Print
39. shows the serial data format for the Demand Mode INDICATOR ZN RXD 20 S GND 50 FIGURE B 1 Cable Diagram for Indicator to IBM PC EEEN EEE EE Start Transmission Weight Data Space Carriage Return Polarity Units Gross Net Line lb pound GR Gross Feed lt SP gt Positive kg kilogram NT Net Negative pcs pieces Available on 200E and 200ES only FIGURE B 2 Consolidated Controls Demand Mode B 1 B 1 1 1 RECOGNIZED HOST COMMANDS P This command is sent to the indicator to print the indicated display The indicator will not respond if the scale is in motion positive overload or negative overload Z This command is sent to the indicator to zero the scale The indicator will not respond if the scale is in motion positive overload or negative overload The indicator will also not respond if it is not in gross mode or within the zero range specified in F4 of the Setup Menu T This command is sent to the indicator to tare the scale The indicator will not respond if the scale is in motion positive overload or negative overload The indicator will also not respond if it displaying a negative gross value G This command is sent to the indicator to revert to gross mode The indicator will not respond if the scale is in motion positive overload or negative overload The indicator will also not
40. spl y UEM ULM LIE 7 1 7 1 1 Liquid Crystal Display LCD 7 1 7 1 2 Light Emitting Diode LED Display 7 1 Keyboard user E A d e aed a ee Pee eder pde ee E 7 2 TAL Function Keys oem Rea ee ae o e deu 7 2 General Scale Operation cere erit ree etter 7 3 Tio MWeighing ari Item ret ete been e v tet iet Dae cr n tege Seiad 7 3 7 3 2 T ring am Item a eie ee fete i eei Bede drente 7 3 1 3 9 Piece Co nting unn aidera dae edere hr d cedendo RE eed eo attent 7 4 7 3 4 Peak Hold Option a a a enne nnne 7 4 Legal for Trade Sealing carni niece reiten coe dana 8 1 ABS EnclOSUrez iie ftdt darts La i UE etatis 8 1 Stainless Steel 8 1 IV ee A 1 Serial Port Informatlon cien B 1 Seral Port ore PIE B 1 Bd Full D plex Moda naina uae dent eed dues B 1 1 1 1 Recognized Host Commands sse B 2 Print Ticket Mode dcn eee Ue e sea B 2 B43 Simplex Mode e p a p D t Eg e dd B 3 Determining Proper Span Gain F2 C 1 Span Gain 1 Setting the initial value for span gain C 1 Viewing the internal counts anuiteta eaea ae 1 5
41. til that unit is indicated on the display If necessary press the ZERO key to obtain a weight reading of zero Place the object to be weighed on the scale s platter and allow the weight indication to stabilize If the item weight exceeds the scale s weight capacity it displays 999907 4 Read the weight shown on the display 7 3 2 TARING AN ITEM To weigh an item in a container the weight of that container must first be subtracted from the overall weight to obtain an accurate weight reading This is known as taring 1 Select the desired weighing unit by pressing the Ib kg key until that unit is indicated on the display If necessary press the ZERO key to obtain a weight reading of zero Place the empty container on the scale s platter and allow the weight indication to stabilize Press the TARE key The display shows zero weight and turns the NET annunciator on Place the material to be weighed in the container and allow the weight indication to stabilize 6 Read the weight shown on the display 7 You may toggle between the gross weight and the net weight by pressing the NET GROSS key 7 3 7 8 8 PIECE COUNTING IMPORTANT NOTE The piece counting function cannot be used in commercial NTEP applications This mode is used to indicate the number of pieces of an item you have placed on the scale s platform and is accessed by pressing the UNITS key To ensure accuracy the parts you are counting must be consistent in
42. tne nnns 3 7 3 3 4 Exiting the User Menu oreari ara anana a aT AARE nnne 3 7 Setup Menu Descriptions and Procedures esee 4 1 Setup Menu Descriptloris cr iore it eite t vett tie t ple et veu rd eee 4 1 User Menu Descriptions and 5 1 User Menu Descriptions rette ttt Eee petere ive etat ete orietur di eee oed 5 1 User Menu Procedures meruerint enni tere c ei a eve pipe 5 4 5 2 4 ID N mber Entry eee tare 5 4 522 Line Feeds Entry A9 eiae es ce OH Ree 5 4 Chapter 6 6 1 6 2 6 3 6 4 6 5 6 6 Chapter 7 7 1 7 2 7 3 Chapter 8 8 1 8 2 Appendix A Appendix B B 1 Appendix C C 1 C 2 C 3 Appendix D Appendix E Calibration 505 eat dese bednet eodera aoaaa 6 1 Calibration Overview nnen nnn enennvenennereenenennnenennereenennanenennveneneneenneennnenenneeeenn 6 1 Zero Calibration F 16 et DEED ete area etten ali 6 1 Span Calibration E17 eia ite re to e e Ec m e tot es 6 1 View Calibration Values 18 6 2 Key in Zero Calibration Value 19 6 2 Key in Span Calibration Value 20 6 3 me 7 1 Di
43. to Chapter 7 for operating instructions Prior to using the indicator please read this chapter carefully and completely Store the manual in a safe and convenient place so it will be available if you have questions concerning the operation of the scale If you are an installer the indicator s installation and wiring instructions are found in Chapter 2 The indicator contains two main setup menus The Setup F menu which configures the indicator to your weigh platform and the User A menu which configures the serial communication port and enables some user options Chapter 3 gives an overview and explains how to use the five front panel keys to maneuver and save settings in both menus Chapters 4 and 5 explain the Setup and User Menu options respectively Chapter 6 covers system calibration Prior to installing the indicator please read this manual carefully and completely Store the manual in a safe and convenient place so it will be available if you have questions concerning the setup and operation of the scale MODEL DISPLAY ENCLOSURE POWER SOURCE TYPE TYPE 200 LCD ABS AC adapter 12 VDG 500 mA 200E LED ABS AC adapter 12 VDG 500 mA 200ES LED Stainless Steel 110 220 VAC 50 60 HZ 200BW LCD ABS 6 x C UM 2 batteries 200SL LCD Stainless Steel Internal 6V battery TABLE 1 1 200 Series Product Matrix LCD stands for Liquid Crystal Display LED stands for Light Emitting Diode
44. ty H 44 Input Impedance Internal Resolution 200 200E 200ES Internal Resolution 200SL Internal Resolution 200BW Display Resolution Measurement Rate System Linearity Calibration Method Excitation Voltage 200 200E 200ES Excitation Voltage 200BW 200SL DIGITAL SPECIFICATIONS Microcontroller All except 200SL Microcontroller 200SL 30mV including dead load 0 4 uV grad 1 0 uV grad 30MQ typical Approximately 260 000 counts Approximately 150 000 counts Approximately 130 000 counts 50 000 display division max 10 Meas sec nominal Within 0 02 of FS Software Calibration with long term storage in EEPROM 10 VDC 4 x 350Q load cells 5 VDC 4 x 350Q load cells Intel 80032 Winbond W78E58 Program Memory All except 200SL 64K x 8 external to uC Program Memory 200SL SRAM 200 200E 200ES SRAM 200BW SRAM 20051 EEPROM Digital Filtering SERIAL COMMUNICATIONS Serial Port OPERATOR INTERFACE Display LED Indicators Display LCD Indicators Additional Symbols Keyboard POWER Alkaline Batteries Rechargeable Battery AC Adapter 200 200E AC Adapter 200BW DC Power Consumption 200 DC Power Consumption 200BW 32K x 8 internal to uC 256 x 8 internal to uC 64K x 8 external to uC 256 x 8 internal to uC 64 x 16 external to uC Software selectable Full Duplex 1200 2400 4800 9600 Baud 8 data bits no parity 1 sto
45. unt 1 Enable piece count Won t appear on older units Press ZERO key to begin sequence Press ZERO key to begin sequence Press ZERO key to begin sequence Press ZERO key to begin sequence Press ZERO key to begin sequence Press the ZERO key twice to execute ov SUB MENU TITLE SELECTIONS F1 Graduations 6 000 8 000 10 000 12 000 20 000 30 000 40 000 50 000 F3 Zero Tracking Od Band SAZSM 5d F5 Motion Band 3d 5d 10d 15d 20d 30d 40d 50d F6 Digital Filter 1 2 4 Table 4 1 Invalid Setup Menu selections for commercial applications 4 3 CHAPTER 5 USER MENU DESCRIPTIONS AND PROCEDURES 5 1 USER MENU DESCRIPTIONS This section provides more detailed descriptions of the selections found in the User Menu Chart Factory set defaults are shown in bold with a checkmark Y NAME CODE A1 Baud Rate A2 Data Bits and Parity A3 Mode of Serial Transmission A4 Display Check A5 Disable the Ib kg Key A6 Serial Port Mode A7 ID No Enable A8 ID No Entry AQ No of Line Feeds DESCRIPTION Selects the baud rate for data transmission through the serial port Selects the number of data bits and parity of serial transmission 8n 8 data bits with no parity bit and one stop bit 70 7 data bits with odd parity bit and one stop bit 7E 7 data bits with even parity bit and one stop bit 7n 7 data bits with no parity bit and two stop bit
46. weight The indicator uses the sampling method to determine the average piece weight APW of the items you wish to count When sampling items always count the parts in your hand and place them on the platform all at once If the APW of the items is too light or the total weight of the sample is too light accuracy cannot be guaranteed You will get an error message but piece counting will still be allowed 1 Ifthe items you will be counting require a container you must first tare the container off by pressing the TARE key NOTE The TARE key is inoperative when in sampling mode 2 Press the UNITS key until 5 0 is indicated on the display If the screen does not show 5 0 press the ZERO key once The indicator is prompting you to place five identical items on the platform NOTE If you wish to change the sample number simply press the UNITS key repeatedly until the desired sample number appears Available choices are 5 10 20 50 and 100 If you continue to push the UNITS key the indicator will resort back to weighing mode and you must start again from Step 2 3 Place the sample items on the platform all at once and allow the weight indication to stabilize Once this is done the zero indicated after the sample number will change to a For example 5 4 Pressthe NET GROSS key to take the sample If the sample size is large enough the indicator now displays the number of pieces on the platform and the PCS
47. will automatically zero Note that the scale must be in standstill to automatically zero Selections are in Display Divisions Selects the range within which the scale may be zeroed Note that the indicator must be in standstill to zero the scale Sets the level at which motion is detected by comparing the present display update with the previous one If motion is not detected for two seconds or more scale is in standstill and can process a Print or Zero command Maximum value varies depending local regulations Averages weight readings to produce higher stability The higher the filter setting the greater the stability but the slower the indicator s response time Choose 8 unless a very fast response is needed 4 1 CODE VALUE 500 1 000 1 500 2 000 2 500 3 000 4 000 5 000V 6 000 8 000 10 000 12 000 20 000 30 000 40 000 50 000 25 75V 150 50 100 200 100 V 1 9 200SL onl 0 25d 200SL 1dV 3d 5d 10d 200BW and 200SL 15d 30d 50d 20d 40d 200BW and 200SL 16 64 32 128 F7 Overload Limit F8 Calib Unit F9 Display Divisions F10 Decimal Pt F16 Zero Calibration F17 Span Calibration F18 View Calibra tion F19 Key in Zero F20 Key in Span F21 Factory Reset Selects the desired formula which determines the point at which the indicator shows overload All selections are based on the primary unit selected in F8 FS Full scale in primary units Se
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