OEM Products: Medium Voltage Applications
Contents
1. 900 35 42 we 640 25 19 59 af 1 leo L ook 1 th mi mi 8 WILLE 222516 amp p P e 9 5 E 5 5 UP S aep o o 1 1 3 lo 35 04 FT 1 JE 2 3 sl 4 1 le 1 I I 1 I I P 1 I I P gi o 9g od 9 o Gre iL lh E L Front View Side View Approximate dimensions in millimeters inches 30 Power Stack MV SMC FLEX OEM KITS SMC FLEX POWER STACKS Description The Bulletin 1503 MV SMC Flex OEM Power Stack consists of three modular power stacks that provide excellent mounting fbxibility To2. PE to Center iL zz 4 Y Front View Side View 800 A Vacuum Contactor 3412 13 43 B B A al cpa IH o 470 4 18 52 Q B E E o 158 2 6 23 0 to Center z Y Front View Side View Approximate dimensions in millimeters inches 3 POLE VACUUM CONTACTORS Bulletin 1502 Vacuum Contactors Contactor Wire Harness Current Rating Control Circuit Contactor Description Catalog Number Catalog Number 9 e Fixed Mounted Electrically Held 1502 V4DBDA 1503 WHE4D Electromechanical Fixed Mounted Electrically Held fast drop out 1502 V4DBDD __ Fixed Mounted Mechanical Latch 1502 VC4DBDB __ 1503 WHM4D InteliVAC or Fixed Mounted Electrically Held 9 1502 VC4DBDA 0 1503 WHE4V IntelliVAC Plus Fixed Mounted Mechanical Latch 1502 VC4DBDB 0 1503 WHM4V Fixed Mounted Electrically Held
3. OFF NORMAL TEST X m TEST SUPPLY POINT HL 1 TS 1 71 1 N 120V IP 60Hz 120V 5 CUT ete CURRENT LOOP TRANSFORMER o M IV 1 4 M P zl 80 S Sh SMCFLEXIB TB6 46 AWG 600V 2 3 i S 11 6 L 1 11 6 AWG 50KV 12 AUX CCO Fe rALTLA CJ Ci ga 11 e ud da e B V L ecl 2 3 LS AB B N C ro 11 6 10 AUX cco u c BAV START 1 alo IN CR CR STATUS STATUS BH Hie f MCX CONTACTOR B V 15H BCX CR CONTACTOR STATUS BV 9 FROM CLOSE SMCFLEXIB J3 7 11 15 16 17 18 19 20 21 22 SMOE TODE SMC FLEX THE CUSTOMER CONTROL TERMINALS AUX 1 BEFORE START UP EXT BYPASS DPI AUX2 AUX3 AUX4 FAULT ALARM NORMAL PTC GROUND INPUT INPUT FAULT 23 24 2 2 2 2 29 30 3 311 55 11 o FROM GFCT MV OPTIONAL 9 CLOSE SMCFLEXIB INPUT POWER uo L2N IntelliVAC control modules MAIN CONTACTOR BYPASS CONTACTOR CONTROL RELAY BYPASS CONTACTOR AUXILIARY RELAY MAIN CONTACTOR AUXILIARY RELAY 2 MV SMC
4. I Tu EF 443 5 17 46 gt 454 4 Side View 4544 17 89 gt 17 89 gt BE 2144 8 44 gt 12 7 0 50 A s 4 o a d o ATTEN a 139 7 5 50 Bottom View MV SMC FLEX OEM KITS SMC FLEX POWER STACKS 451 9 17 79 m 260 5 10 26 101 8 4 399 3 15 72 gt 6900 V 180 360A B NN NN ATE A dei So 12 q E x b 2126 1 eem 17 ct 8 37 p f 5 d 9 E 4 617 0 4 cb 1
5. Bulletin 1502 Medium Voltage Contactor Ratings 400 A 800 A Voltage Ratings Maximum Rated Voltage 7200 7200 2400 3300 4160 System Voltages 4800 6600 6900 Dielectric Voltage Withstand Rating For 60 seconds kV 18 2 20 kV IEC 1 Phase to Ground Basic Impulse Level 1 1 Withstand Phase to Phase kV 60 60 CurrentRatings Rated Open Continuous Current 400 800 Maximum Interrupting Current Rating Y 5200 EET RMS Sym Amps om 7200 V 6000 12000 Maximum Interrupting MVA Rating LY 50 Sym MVA 5 50 100 1200 V 15 150 S hort Circuit Withstand at Rated Voltage Current P eak cycle 60 85 5 1 second 6 0 12 0 Short Time Current Rating Capability For 30 seconds 24 18 Chop Current Average RMS Amps 0 5 0 5 Make and Break Capability at Rated Voltage 4 0 8 0 Contactor Coil Data Series E Control Voltage Ven Coil Voltage Electro Mechanical Relay Control Mechanical Latch Only Close Current 5 6 N A Trip Current Apc 6 0 N A 120 VAC 110 VDC Pick up Voltage 102 N A Trip Voltage 84 N A IntelliVAC Control Electrically Held amp Mechanical Latch Close Current 200 milliseconds 4 3 12 110to 240 VAC VAC Hold Current Apc 0 48 0 7 or 2N2 x Vcr Pick up Voltage 95 35 110 to 250 VDC Max Drop out Voltage 75 75 VDC Vet 2 Ver Trip Current Apc 200
6. amp 508 20 gt 50 1 97 gt 347 5 13 68 Assumes a 403 4 mm 15 88 in fuse is used Front View Side View Approximate dimensions in millimeters inches OEM CONTROLLERS AND COMPONENTS 600A Bolt On Fuses Mourting Surface 187 7 36 gt 60 2 36 gt 327 12 89 183 8 7 24 I I I lt 442 17 43 hi IL d o 274 3 B 10 8 e PESE REMI PE L i D n o o n n n Y lt 508 20 gt 50 1 97 gt gt Assumes a 489 mm 19 25 in fuse is used Front View Side View Approximate dimensions in millimeters inches 19 OEM CONTROLLERS AND COMPONENTS Isolation Switch cont 800A Bolt On only Fuses 769 6 30 30 5 o T 0 0 00 00 010 00 00 oo oo oo oo oo I mu il i 199 6 7
7. 1489 58 63 Y id o o o let lt _ 683 26 88 Front View Approximate dimensions in mm inches OEM CONTROLLERS AND COMPONENTS A a M 594 23 37 E Y s 768 614 3022 DHH DH DY 24 17 D n DI v v lt 630 24 89 Side View OEM CONTROLLERS AND COMPONENTS Frame Options and Catalog Numbers Current Voltage Contactor Control Method Rating Fuse Clip Control Voltage kV Type 0000 Amps eet oc 12 Held Electro mechanical 220 to 230 VAC Bolt on Base 110 to 240 VAC or 110 to 250 VDC IPs Electro mechanical 110to 120 VAC Clip on 110 to 240 VAC or Mechanical 110 to 250 VDC Electro mechanical 110to 120 VAC 110to 240 VAC or Latch Bolt on IntelliVAC 110to 250 VDC Electro mechanical 220 to 230 VAC Clip on 110to 240 VAC or InteliVAC MC 250 Electrically Plus Held 110to 120 VAC mechanical 5 1 6 9 IntelliVAC Electro mechanica
8. 4 Wt ET TT Y 41 amp 9 09 Terminals 274 3 10 80 ik 508 20 opas Assumes a 489 mm 19 25 in fuse is used Front View Approximate dimensions in millimeters inches OEM CONTROLLERS AND COMPONENTS 0 gt lt 566223 60 2 36 327 1289 442 1 17 43 Y 835 2 32 88 194 7 63 Y 50 1 97 gt lt 229 9 03 gt Line Terminals Side View 17 OEM CONTROLLERS AND COMPONENTS Isolation Switch cont 600A Clip On Fuses 187 7 36 gt 471 18 55 60 2 36 I 9 S 99 E n 125 2 4 93 e D 0 ilr 1 lt 270743 9 _ 7 24 818 8 32 24
9. CURRENT LIMITING T POWER FUSES GRD CUSTOMER SUPPLIED 111101 1 OVERLOAD 1 T T SE DER CUSTOMER SUPPLIED 120V AC 5 L 6 N GRD 1 ISa OFF 8 1 NORMAL TEST O 6 5 1 Q ie TEST SUPPLY POINT 4 ya x 10 BAY 11 D NES 120V 60Hz 3 m M IV 15 4 M F3 40A 2 455 115013 lh MOV AMB N C 15 155254 gu lt s AUX HCO 5i 12 5 120 FT is L G L2N A START A M IV OVERLOAD B STO A 2 i 3 4 1o Q a a 9 0 0 91 10 0 012 CLOSE 15H Hie CONTACTOR STATUS LEGEND CUSTOMER WIRING REMOVE JUMPER WHEN CONNECTING REMOTE EQUIPMENT 3 IEEE NUMBER FOR PROTECTIVE DEVICE A REMOTE EQUIPMENT OEM CONTROLLERS AND COMPONENTS Assembled Power Cell and Frame cont 606 23 85 o i o o o o 546 21 50 400 A 4 4 515 Mounting Holes 1279 50 36 691 27 22 i 338 2117 um eS EE Fe 97 3 83 _____ 25 0 97 4 556 21 89 Front View Bottom View Approximate dimensions in millimeters inches Net Shipping Weight 400A 127 kg 280 Ibs 10 600A
10. 152081 gt P 1 Q 587 1 pe 1 m 23 11 s 193 5 7 62 xi iTr p x ES HY E Oo vo 50 8 1 d A o be es e 21 q i e e In 225 LH Y V Wed o o Ls Mounting holes for Front View 10 3 8 hardware Side View 4 places 394 6 15 54 6900 V 600A 203 2 8 00 gt X H Ia Q f T AP 5 2353 J dq d 9 P e 4 555 en b 595 9 E s 2 Es 23 46 lE 2 53 P o VW 9 5 q 9 ud Y mwi 22 B Dr TTD d F pee B Es 9 1 Y 120 Pd O SEN Mounting holes for Side View TT Front View M10 3 8 hardware Dimensions in mm inches 4 places 35 MV SMC FLEX OEM KITS SMC
11. 0 to 1 000 m 0 to 3 300 ft 3 001 to 4 000 m 9 901 to 13 200 ft 18 0 kV 4 001 to 5 000 m 13 201 to 16 500 ft 240 kV Standard 0 to 1000 m contactor has silver chromate return springs OEM CONTROLLERS AND COMPONENTS Assembled Power Cell and Frame 400 Amp Power Fuses Description The 1503F OEM controller is an open frame style structure that consists of a bolted construction frame housing the vacuum contactor non load break isolation switch and the isolation switch handle module A control panel is also included and connects to the vacuum contactor to provide the necessary control functions for operating the controller Available for voltages ranging from 2400 to 7200 volts The 1503F OEM controller requires additional components in order to fully construct a complete motor starter such as current transformers power fusing a control power transformer overload protection appropriate control circuitry for the application and a suitable enclosure The factory tested OEM frame includes as standard Non load break fused isolation switch see Switch Specifrations page 15 Isolation switch operating handle see Handle Specifrations page 21 2 0 2 auxiliary contacts on the isolator switch Vacuum contactor see Vacuum Contactor S pecifrations page 2 Bulletin 1502 Power cell door Contactor Control Module The customer can select from three different contactor control options 1 IntelliVAC control
12. 800A Vacuum Contactor 6 Contactor Description sss 7 Mechanical Latch aerate nities 7 Altitude Code Derating Fable isnt tte cones tives teer e Rte t 7 1503 5 Controllers and Components Assembled Power Cell and Frame Description 8 Power 8 Typical Schematic 120 V Control Circuit 9 Dimension Diagram 400 A 2 10 Dimension Diagram 600 A 11 Frame Options aar ont a e ed 12 Relay Control Pariel e toi et eit ee up papa 14 Non Load Break Isolation Switch 15 400 Clip on Fuses ct 16 400A Bolt on FUSES ce iternm 17 600 A Clip On FUSES 425055 52 18 000 4 FUSES tiu eta Dot ien m 19 800 A Bolton only Fuses 2 ir rtt ten frd 20 Isolation Switch Handle Module sss 21 1503VC IntelliVAC Control Module for MV Vacuum Contactors Advanced Digital Control of Vacuum 22 IntelliVAC Control Module sss 22 IntelliVAC Plus Control Module 22
13. Cat No 700 Contact rating NEMA 2 x A600 and 2 x P600 Net shipping weight 400A 25 kg 55 Ibs 600A 35 kg 77 105 800A Consult factory Options and Catalog Numbers Switch Size Non Load Break Isolation Switch Options Catalog Number 400 A Clip on fuse clips 15035 4C Bolt on fuse clips 15035 4B 600 A Clip on fuse clips 15035 6C Bolt on fuse clips 15035 68 800 A Bolt on fuse clips 15035 88 15 OEM CONTROLLERS AND COMPONENTS Isolation Switch cont 400A Clip On Fuses Mounting Surface gt E 56 6 2 23 60 2 36 gt lt 327 12 89 471 18 55 gt Line Terminals 442 7 17 43 8 e H 3 688 27 10 Y 125 2 4 920 i 3 Ky Y I Terminals 508 20 gt 50 1 97 gt lt 229 9 03 gt Assumes a 403 4 mm 15 88 in fuse is used Includes terminal connection hardware Front View Side View Approximate dimensions in millimeters inches 16 gt lt 471 18 55 400A Bolt On Fuses gu
14. FLEX OEM KITS Functional Design Specifications Features Description Power Wiring Installation The MV SMC Flex Controller must be wired with an isolation contactor as per local regional codes Bypass contactors must be employed after the controller has brought the motor to full speed Control Wiring 2 and 3 wire control for a wide variety of applications Keypad The MV SMC Flex Controller is configured with the front keypad and backlit LCD display Set up Software Parameter values can be downloaded to the MV SMC Flex Controller with Drive Tools programming software and an optional 20 MM x communication module Communications two ports One serial DPI port provided for connection to optional human interface One serial DPI port provided for optional 20 COMMx modules mounted within SMC Flex control module Starting Modes Soft Start with selectable kickstart Soft Stop Current Limit Start with selectable kickstart Linear Acceleration with selectable kickstart Linear Deceleration Dual Ramp with selectable kickstart Full Voltage Preset Slow Speed Power loss line fault voltage unbalance current unbalance excessive Protection and Diagnostics starts hour phase reversal undervoltage overvoltage controller temperature Stall jam open gate overload underload communication fault ground fault Metering Amps volts elapsed tme motor
15. FLEX POWER STACKS Power Stack Options and Catalog Numbers Voltage 0 Catalog Number 1503E PPZ1T 1000 V 3 phase 50 60 Hz 1503E PPZIA 1503E PPAT 2300 V 3 phase 50 60 Hz 1503E PPAA 60 1503E PPAC 1503E PPCT 3300 V 3 phase 50 60 Hz 1503E PPCA 60 1503E PPCC 180 1503E PPET 4160 V 3 phase 50 60 Hz 1503E PPEA 860 1503E PPEC 1503E PPKT 6900 V 3 phase 50 60 Hz 360 1503E PPKA 60 1503E PPKC Voltage ranges 1000 800 to 1449V 2300 1450 to 2499V 3300 4160 2500 to 4799V 6900 4800 to 7200 V 36 MV SMC FLEX OEM KITS 5 FLEX VOLTAGE SENSING BOARD Description The Voltage Sensing Board steps the voltage down from the system voltage to a voltage level compatible with the SMC Flex control module Includes mounting instructions 795 1 24 313 i i 14 1 14 1 1 1 1 3850 rv UTI 15 16 O 3 1 2 290 0 11 42 NN Approximate dimensions in mm inches Catalog Numbers Description Line Voltage 3 phase 50 6
16. OEM PRODUCTS MEDIUM VOLTAGE APPLICATIONS BULLETIN 1502 1503 857 865 Allen Bradley Rockwell Software Automation Important User Information Because of the variety of uses for the products described in this publication those responsible forthe application and use of this control equipment must satisfy themselves that all necessary steps have been taken to assure that each application and use meets all performance and safety requirements including any applicable laws regulations codes and standards The illustrations charts sample programs and layout examples shown in this guide are intended solely for purposes of example Since there are many variables and requirements associated with any particular installation Rockwell Automation does not assume responsibility or liability to include intellectual property liability for actual use based upon the examples shown in this publication Table of Contents Overview 1502 Medium Voltage 3 Pole Vacuum Contactors Bere 1 Specifications sieut caet iei 2 Typical IntelliVAC Control Circuit 400 A eeen 4 Typical Electromechanical Control Circuit 400 A 4 Typical IntelliVAC Plus Control Circuit 400 5 Dimension Drawing 400A Vacuum Contactor 6 Dimension Drawing
17. o d ELE II 4 Bottom View MV SMC FLEX OEM KITS SMC FLEX POWER STACKS 2300 V 600A amp 5012 19 73 HR 461 4 1817 3508 13 88 EN ata 22231 la Poh 1 Gs 4 93 Pm E M a E 117 49 1 3 1 ats 2 00 102 6 1 1 4142 5 5 ru a lo 8127 308 e Rr oQ 2 001 zo ES etj Y 49 pU Loh 1 4 Mounting Holes for 203 3 8 01 2 M10 3
18. IntelliVAC MC Control Module 23 DIMENSIONS s n s c 23 Control Power Selector Assembly 23 Catalog Numbers 2 hup Or pras Apnd LI ues 23 SDGCIICatlOlTS ect co iine o e cen t i eer 24 Table of Contents 1503 857 865 Appendix A Appendix B Appendix C MV SMC Flex OEM Kits o s ne ted Ma mv de oa ien e f aene Optional Control Module Features eoo erp AC FO RII dodici eet Optional Communication Modules sss Product Selection Guide sss Typical Power System Diagram 3300 4160V Typical Control Circuit Standard Module Functional Design Specifications eee OEM Controller and Components ssssssseennen Assembled Frame sss nnns 5 disnei d HR RM OUR HERR Voltage Sensing Board oct tub dudas Interface Boald eir RR mem etna SMC Flex Control Module sss FIberODlCS acis mp ctn use A Gate Driver Test Power Supply Relay Control Panel sss Bypass Contactor Feeder Motor Protection Relay Options and Catal
19. 14 Core F Cyberport 3 100 Cyberport Road Hong Kong Tel 852 2887 4788 Fax 852 2508 1846 Medium Voltage Products 135 Dundas Street Cambridge ON NIR 5X1 Canada Tel 1 519 740 4100 Fax 1 519 623 8930 www ab com mvb Publication 1503 May 2011 Supersedes Publication 1503 BR0O10E EN P June 2008 Copyright 2011 Rockwell Automation Inc All rights reserved Printed in Canada
20. 1502 V8DXDA __ 1503 WHE8D Electromechanical Fixed Mounted Electrically Held fast drop out 1502 V8DXDD __ 800 Amp Fixed Mounted Mechanical Latch 1502 V8DXDB __ 1503 WHM8D InteliVAC or Fixed Mounted Electrically Held 1502 VC8DXDA __ 1503 WHE8V IntelliVAC Plus Fixed Mounted Mechanical Latch 1502 VC8DXDB 1503 WHM8V Q SeeAppendixA for Full Load Current table Complete the contactor catalog numbers by selecting the altitude rating from Appendix B e g 1502 V4DBDA 2 This altitude code is valid for electrically held and mechanical latch contactors when used with IntelliVAC Plus If a mechanical latch contactor is to be used with electromechanical control then altitude code 1 through 5 must be selected These contactors may only be used with electromechanical relay control The contactors listed include fuse clips for 5 0 kV max control power transformer primary fuses Change the fifth 5th position of the catalog number from B to C for contactors with 7 2 kV max fuse clips e g 1502 VADCDA 1 No extra charge applies The electrically held contactors are also available with 210 VDC coils 210 VDC coils are not available for mechanical latch contactors and they are not required when using IntelliVAC control Change the sixth 6th position of the contactor catalog number from D to E e g 1502 V4DCEA 1 and also change the last position of the wire harness catalog number from D to E No extra charge ap
21. 45096 of FLA 30 seconds dv dt P rotection R C Snubber Network StartorStop Cycle 450 FLA Continuous 180 A 360 600 A eniin 0 to 2400 V 7 13 22 25 2401 to 5000 V 14 26 44 25 5001 to 7200 V 21 39 66 25 Net Shipping Weight Rating 1000 2300 V 3300 4160 V 6900 V 3 phases 180A 360A 105 kg 231 Ib 113 kg 249 Ib 126 kg 278 Ib 600 A 132 kg 290 Ib 154 kg 339 Ib 170 kg 374 Ib 180 and 360A ratings only for 1000 V power stack 31 MV SMC FLEX OEM KITS SMC FLEX POWER STACKS Power Stack cont 1000 2300 V 180 360 A re 7 34 gt o o 426 7 16 80 Y Front View Note dimensions include mounting bracket Dimensions in millimeters inches 32 E 446 9 17 60 457 7 18 02 gt Side View e 457 7 18 02 ___ gt a 214 4 8 44 gt lt 12 7 0 50 asl A gt 9 MH o 139 7 5 50
22. 5 R load 9 DC 30 V 5 A R load IntelliVAC Plus Output Contacts AC 250 V 5 A R load DC 30 V 5 A R load Standards and Approval cULus IEC CE All AC values are rms except where noted Close current duration is 200 milliseconds The maximum currents shown are for either the 400A or 800A Bulletin 1502 vacuum contactors Common ratings for all versions of IntelliVAC except where noted Available with IntelliVAC Plus 1503VC EMC1 only A wire harness is required for Bulletin 1502 vacuum contactors when IntelliVAC is used Description The MV SMC Flex reduced voltage starter provides microprocessor controlled starting for standard three phase squirrel cage induction motors Several standard modes of operation are available within a single controller SoftStart with selectable kickstart Soft Stop Current Limit Start with selectable kickstart Linear Acceleration with selectable kickstart Linear Deceleration Dual Ramp with selectable kickstart Full Voltage Preset Slow Speed requires motor tachometer Optional Control Module Pump Control eliminates water hammer Separate start and stop profles MV SMC FLEX OEM KITS Features Electronic motor overload protection Metering MW MWh Power Factor V 1 Build in DPI communication Three line 16 character backlit LCD display Keypad programming Four prog
23. 5000 meters 1000 to 5000 meters Standard Rating 330010 16500 ft 3300to 16500 t Contactor Weight 21 8 kg 48 Ibs 45 kg 100 Ibs Auxiliary Contact Rating A600 A600 Auxiliairy Contacts on the Vacuum Contactor 2N 0 2N C 2N 0 2N C voltage and current ratings listed are valid up to 1 000 m 3 300 feet 299090 schemes used oo 00 Series D contactors are suitable for electro mechanical relay control only FDO Fast Drop Out NDO Normal Drop Out Please referto the Altitude Derating Chart on page 7 for ratings above this altitude The IEC rating at 7200 V RMS Sym is 5300 Amps 66 MVA Control voltage as measured at the input of the IntelliVAC control module when Series E data entered A contactor drop out delay may be configured with the IntelliVAC control module refer to publication 1503 UM051 EN P The full altitude range is available with the IntelliVAC control module only and the IntelliVAC is to be configured accordingly refer to publication 1503 UM051 EN P The standard mechanical latch contactors if used with electro mechanical control are designed for 1000 to 1000 meters 3300 to 3300 feet Higher altitudes are possible by changing the contactor return spring Altitude adjustment manual is required to support full altitude range The number of contactor auxiliary contacts depends on the contactor type Some of the contactors are used in the typical control 3 POLE VACUUM CON
24. 8 hardware Side View 4 places Front View 3300 4160 V 600 A lt 394 7 15 54 lt 203 3 8 01 88 98 6 mU Paso E oA 9o 19 o A O83 q 189 8 Dr 47 t 1 Y 9 508 581 3 Tf a o 200 22 88 1 m T 5 205 2 6112 ien iu 1 7 1 9 24 06 Ls 1 8 oom 88 Lp 9 2 00 o Dimensions mm inches EH 9 Pg o Y 9 po P TL ounting holes for Side View 10 3 8 hardware 4 places Front View 33 MV SMC FLEX OEM KITS SMC FLEX POWER STACKS Power Stack cont 3300 4160 V 180 360 A 34 186 7 7 35 gt t leme TT Front View Note All dimensions include mounting bracket 58 22 22 92
25. 86 Lo Y oo FH Li LL 0 0 0 Bo 610 62 24 04 2 Assumes 489 mm 19 25 in fuse is used Front View Approximate dimensions in millimeters inches 20 117 09 4 61 30 2 1 19 lt gt Y Mounting Surface lt 369 3 14 54 gt A 260 10 24 gt gt lt 176 6 93 MEA 1025 4 40 37 305 3 12 02 gt 459 23 18 08 gt Side View OEM CONTROLLERS AND COMPONENTS Isolation Switch Description Handle Module Standard handle and mechanical interlock assembly complete with provisions for key interlocking Specifrations Interlock with the power cell door Provision for key interlocking Connection to Isolation Switch 1 3 0 125 1 lt Clearance required for 1 installation Left Side View 400A Approximate dimensions in millimeters inches FX 06 26 23 gt lt lt 575 22 67 X Handle in OFF position Padlocking provision up to 3 padlocks in open position 1 padlock in closed position 17 gt 4 61 lt pes 506 19 93 n ji Contactor Inter
26. fully install the power stacks the OEM must complete the following e Connect power cables from the power stacks to the input power disconnection mechanism bypass contactor and motor Mount the SMC Flex control module on the interface board and connect interface board to the voltage sensing board and the gate driver boards with fber optic cables Mount voltage sensing board and connect to the line and load terminals e Connect the interface board to OEM supplied current transformers The vacuum bypass contactor is connected in parallel with the SCRs and is controlled by a contact on the SMC Flex contro module that opens and closes the vacuum contactor The power stacks include Three power stacks comprised of heatsinks SCRs snubber caps and resistors Gate driver boards and mounting hardware Installation Manual Specifications Description 180 360A 600A 1000 volts AC 3 phase 10 15 Input Voltages 2300 volts AC 3 phase 10 15 50 60 Hz 3300 volts AC 3 phase 10 15 4160 volts AC 3 phase 10 15 6900 volts AC 3 phase 10 15 Ambient o o o Temperature 0 C to 40 C 32 F to 104 F Power Section 6 SCR at 2400 volts 12 SCR at 4160 volts for 3 phases 12 SCR at 3300 volts 18 SCR at 6900 volts Repetitive Peak 1000 volts 4500 PIV 3300 4160 volts 13000 PIV Inverse Voltage Rating 2400 volts 6500 PIV 6900 volts 19500 PIV Thermal Capacity 60096 of FLA 10 seconds
27. milliseconds 5 5 5 2 Trip Voltage 0 70 70 Contactor Coil Data Series D Coil Inrush Current A Electrically Held 13 131 Coil Inrush Current A Mechanical Latch 115 131 120 110 VDC Coil Continuous Current A 0 13 0 24 Coil Pick up Voltage VAC 102 102 Control and Coil Drop out Voltage VAC 15 75 Coil Voltage Coil Inrush Current A Electrically Held 83 104 Coil Inrush Current A Mechanical Latch NA NA 230 VAC 210 VDC Coil Continuous Current A 0 11 0 19 Coil Pick up Voltage VAC 190 190 Coil Drop out Voltage VAC 140 140 The voltage and current ratings listed are valid up to 1 000 m 3 300 feet Please referto the Altitude Derating Charton page 7 for ratings above this altitude ThelEC rating at7200 V RMS Sym is 5300 Amps 66 MVA Control voltage as measured at the input of the IntelliVAC control module when Series E data entered contactor drop out delay may be configured with the IntelliVAC control module refer to publication 1503 UM052_ EN P The full altitude range is available with the IntelliVAC control module only and the IntelliVAC is to be configured accordingly refer to ooo publication 1503 UM052 EN P The standard mechanical latch contactors if used with electro mechanical control are designed for 1000 to 1000 meters 3300 to 3300 feet Higher altitudes are possible by changing the contactor retum spring Altitude adjustment manual is required to support full altitud
28. module see page 22 and publication 1503 UM053 EN P 2 IntelliVAC Plus control module see page 22 and publication 1503 UM054 EN P If the IntelliVAC is used to control more than one contactor the IntelliVAC MC control module can be used with the IntelliVAC Plus in a master slave relationship see page 23 and publication 1503 UM054 EN P 3 Electromechanical relay control for 120 or 240 VAC control see page 14 10 ft 3 05 m wire harness for 120 or 230 V AC control power OEM Starter Frame and Components Installation Manual Pub 1503 1050 EN P Ferraz Shawmut medium voltage power fuses are recommended for the Bulletin 1503F These motor fuses have been tested and meetthe co ordination requirements for the Bulletin 1502 vacuum contactor OEM CONTROLLERS AND COMPONENTS Typical Schematic 120 V Control Circuit 400A Electrically Held Contactor with IntelliVAC Control including option 1503C CP Sx ISOLATING SWITCH IS DOOR INTERLOCK im L1 Tl 9 Fi RJ _ X gt Pos 5 1 EN A CUSTOMER ACD INCOMING LINE o apn ____ L CX pes 1 A 13 ET Si
29. thermal capacity usage power MW MWh PF Status Indication Stopped ramping stopping at speed and fault One single pole double throw contact programmable as normal or External Bypass Auxiliary Contacts one contact programmable as normal or fault Control Voltage 110 120 V AC to 220 240 V AC 50 60 Hz Fibre Ontic Cables Available in two lengths 2 5 m and 5 0 m Provides isolation between interface board and power stacks Soft Sto Extended coast to rest to minimize load shifting Ramp down time may be adjusted 0 Helps reduce fluid surges in centrifugal pumping systems during starting and Pump Control stopping period Starting time is adjustable from 0 to 30 seconds Depending on Optional application stopping time may be adjusted Features Required to bypass the SCRs once the motor is up to speed Bypass Contactor Bulletin 1502 can be supplied with SMC OEM kits Communication Modules DeviceNet ControlNet Ethemet IP Profibus DP Remote 1 0 RS 485 DF 1 28 Thermal capacity limits must not be exceeded The combined maximum ratings for MV SMC Flex units are as follows 30 second Start Stop 40 C Ambient temperature 2Start Stop per hour 450 FLC average during starting If any of the above maximums are not required itis generally possible to exceed some of the other ratings Please consult factory for details Assembled Frame MV SMC FLEX OEM KITS 5 FLEX FRAME Description
30. 0 Hz Catalog Number 222 Voltage Sersing Board ESE 22 37 MV SMC FLEX OEM KITS SMC FLEX INTERFACE BOARD Description Converts digital signals from the SMC Flex contro module to drive the gate driver boards via fber optics It also provides voltage current and temperature feedback to the control module Includes mounting instructions Specifications Control Voltage 110 120 to 220 240 V 50 60 Hz 15 VA Gate Drive Via Fiber Optics SCR Overtemperature Via Fiber Optics Interface Board and Mbunting Brackets 256 2 10 09 21 6 1 09 e 241 3 9 50 gt lt A 8 tel 8 Y 5 Ees 5 E nm H B H t3 E Blo pow A E se SAE cee Top mounting holes S forSMC Flex 285 8 SS Pul Control Module 11 25 8 5 2 2413 9 50 ae ane oo EUN ea o 0 seg THH BL D Mounting holes 4 HEAR pae 7 14 mm 0 281 in dia P ah DH GE DE E Qa ua Ssa n D 20 Y Y amp 0 Bottom mounting holes for Front View SMC Flex Control Module Side View Approximate dimensions in mm inches Note Dimensions show
31. 1 141 616 536 411 391 373 357 4103 5500 1179 821 678 589 452 430 411 393 4416 6000 1286 896 139 643 493 469 448 429 5222 500 5068 571 6714 900 199 134 1109 79 74 62 68 7460 714 47 48 Altitude Code Derating Table Altitude Derating 0 to 1 000 m 0 to 3 300 ft 1 001 to 2 000 m 3 301 to 6 600 ft 2 001 to 3 000 m 6 601 to 9 900 ft 3 001 to 4 000 m 9 901 to 13 200 ft 4 001 to 5 000 m 13 201 to 16 500 ft Reduce Max Continuous Current Rating by Contactor Return Spring Plating Color 400 A only Altitude Code Add to Catalog Number Josh fwa ase ane oe To or 15151618 Reduce B LL Withstand Rating by 6 0 kV 12 0 kV 18 0 kV 24 0 kV 49 50 Voltage Ranges Nominal Line Voltage Voltage Range 1000 V 800 to 1449 V 2400 V 1450 to 2499 V 3300 4160 V 2500 to 4799 V 5500 6900 V 4800 to 7200 V For voltage ranges other than those listed contact Rockwell Automation see back cover 51 52 www rockwellautomation com Power Control and Information Solutions Headquarters Americas Rockwell Automation 1201 South Second Street Milwaukee WI 53204 2496 USA Tel 1 414 382 2000 Fax 1 414 382 4444 Europe Middle East Africa Rockwell Automation NV Pegasus Park De Kleetlaan 12a 1831 Diegem Belgium Tel 32 2 663 0600 Fax 32 2 663 0640 Asia Pacific Rockwell Automation Level
32. 1881 4 139 y FROM CLT nu 14 TX3 H CAUTION MAXIMUM TWO STARTS PER HOUR WITH A Tos 2 7 MINIMUM OF FIVE MINUTES BETWEEN STARTS 7X15 B 8 amp 2 A WIRE CONNECTIONS FOR PHASE A Usu b B WIRE CONNECTIONS FOR PHASE B 118 C CONNECTIONS SHOWN FOR PHASE C 20209 p G CONNECT TO GROUND ONLY IF POWER SYSTEM IS GROUNDED 020 CL CURRENT LOOP CONDUCTORS PASS THROUGH THE 5 18 ON THE GATE DRIVER BOARDS CLGD _ll g A REMOTE EQUIPMENT L2iN 5 SMC FLEX G 11 12 26 Typical Control Circuit Standard Module Requires optional Main and Bypass control panels as well as control relays and pilot devices FROM CPT MV SMC FLEX OEM KITS
33. 3 46 Full Load Currents of 3 Phase 60 Hertz Medium Voltage AC Induction Motors This table is FOR REFERENCE ONLY The full load currents listed below are average values for horsepower kW rated motors These average values along with the similar values listed in NEC CEC should be used only as a guide for selecting appropriate components for the Motor Branch Circuit The rated full load current shown on the motor nameplate may vary considerably from the list value depending on the specift motor design IMPORTANT The motor nameplate full load current should always be used in determining the rating of the devices used for Motor Running Overcurrent P rotection kW Horsepower Full Load Current at 1800 RPM Amperes 6900V 5 1 2 15 B 9 8 8 8 93 10 112 11 15 4 2 2 5 5 M 8 50 20 4 32 26 2 nn v 16 5 168 225 52 36 30 26 20 19 18 17 187 250 57 40 33 29 22 21 20 19 224 300 68 48 39 34 26 25 24 23 21 30 8 56 4 4 7 28 40 9 amp 2 4 5 2 30 336 34 373 38 6 nmn 9 7 amp g 5 49 4 4 52 7 5 mw 9 79 66 58 55 5 560 56 57 80 14 12 6 6 5 90 m 16 n 7 w 8 746 72 932 91 1120 109 1305 125 1492 145 1679 162 1865 179 2052 197 2238 216 2611 250 2984 286 337 60 672 54 42 30 32 3 2l 3730 5000 107
34. 58 Front View Side View 120 V AC Options and Catalog Numbers Voltage Contactor Type Catalog Number Electrically held 400 A 1503C E4D 110 120V AC Mechanical latch 400 A 1503C M4D 50 60 Hz Electrically held 800 A 1503C E8D Mechanical latch 800 A 1503C M8D 220 230V AC Electrically held 400 A 1503C E4E 50 60 Hz Electrically held 800 A 1503C E8E The IntelliVAC controller is offered as a substitute for electro mechanical control circuits with numerous additional benefts OEMs have a more fkxible means of unit control that results in reduced overall panel space and enhanced control functionality 14 Non Load Break Isolation Switch OEM CONTROLLERS AND COMPONENTS Description The isolation switch is a non load break type switch and is available in clip on or bolt on fuse versions The isolation switch works in conjunction with the contactor and the isolation switch handle to isolate the power cell when the isolation switch handle is moved to the OFF position Standard features Clip on or bolt on fuse versions Line and load fuse clips Electrically and mechanically interlocked when used with the Allen Bradley handle module and contactor Shutter mechanism isolates power cell from medium voltage Specifrations 3 pole gang operated 400 600 or 800 Amp full load current Auxiliary contacts Provisions for 3 0 3 N C 2 N 0 2 N C auxiliary contacts included Contact type
35. 75 V Rated Operational Voltage 240 VAC Auxiliary Number of contacts N O 1 Contacts Rated Current 120 VAC 1 5A Q 240 VAC Relay Operating Frequency 50 60 Hz Contacts Utilization Frequency AC 15 Make Break VA 3600 360 Environmental UL CSA NEMA IEC Operating Temperature Range Enclosed 0 to 40 C 32 F to 104 F Storage and Transportation Temperature Range 20 C to 75 C 4 F to 167 F Altitude 2000 meters 6 500 ft Humidity 5 to 95 non condensing Pollution Degree 2 39 MV SMC FLEX KITS 5 FLEX CONTROL MODULE SMC Flex Control Module cont OO T Ex A iB q NETA O q MOD O q PORT O q 240 7 9 5 CO Allen Bradley SMC Flex 23 24 25 26 27 28 29 30 31 32 33 34 000000000000 000000000000 Y o 11 12 13 14 15 16 17 18 19 20 21 22 150 lt Front View Side View Approximate dimensions in mm inches Options and Catalog Numbers Control Module Options Catalog Number Standard Module 1503E S1FX Pump Control 1503E B1FX 40 MV SMC FLEX OEM KITS SMC FLEX FIBER OPTIC CABLES Fiber Optics Description Fiber optic cables connectthe interface board to gate driver boards mounted
36. TACTORS Typical IntelliVAC Control Circuit 400A Electrically Held CONTROL POWER CONTROL M INTELLIVAC POWER FUSE OPEN 9 10 CLOSE OVERLOAD START 1 16 CONTACTOR STATUS 15 MODULE 14 Cj STATUS CAPACITOR OPTIONAL EC TCO AUX cco 5 CONFIGURATION DIP SWITCHES NPUT POWER L1 L2 N 1 2 2 2 2 H 9191 91 lt lt N t A M B MN STOP OVERLOAD 2 o o cri CR1 M MV Vacuum Contactor 1 Control Relay CR2 Economizing Relay CC Closing Coil HC Holding Coil Note Some ofthe control circuit devices shown in addition to M MV vacuum contactor are available as optional equipment See Control Panel Speciftations on pages 14 and 24 3 POLE VACUUM CONTACTOR Typical IntelliVAC Plus Control Circuit 400A Electrically Held CONTROL POWER m EMERGENCY FUSE STOP M INTELLIVAC L INPUTPOWER N 4 er STOP e 4 olo a 417 8 START rone dr 4 o o 9 CLOSE 10 16 1 CONTAC
37. TOR 15 47 STATUS x MODULE 44 CAPACITOR STATUS 193 OPTIONAL 11 4 TCO 2 3 gt gt 1 CN 6 lt lt 12 AUX CONFIGURATION DIP SWITCHES INTERFACE CONNECTOR Y 85485 INTELLIVAC PLUS OPTIONAL INPUTCOM 25 ISOLATION SWITCH 24 NPUT 8 X A AUX 1 0 323 NPUT 7 X AUX2 f 0 22 NPUT 6 x AUX 3 3n INPUTS X ALOCAL REMOTE o o 20 NPUT 4 Xx o 0 4 19 NPUT 3 xX A REMOTE START L 18 NPUT 2 OVERLOAD 17 NPUT 1 X 28 OUTPUT B xg 26 OUTPUTA x C427 A REMOTE EQUIPMENT PLUS CUSTOMER WIRING STATUS RS485 ADR NETWORK STATUS DEVICENET 24V H 5 L 3 POLE VACUUM CONTACTOR Dimension Drawings 400 A Vacuum Contactor e 399 15 70 gt K 219 8 65 L1 m 5 qd 438 17 25 14040214
38. The Bulletin 1503 MV SMC Flex OEM frame is a self contained power unit that can be easily installed To fully install the frame the OEM must complete the following Connect power cables from the power stacks in the frame to the input power disconnection mechanism bypass contactor and motor Mountthe SMC Flex control module on the interface board and connect the interface board to the voltage sensing board with wires and the gate driver boards with fber optic cables e Connect the interface board to OEM supplied current transformers The vacuum bypass contactor is connected in parallel with the S CRs and is controlled by a contact on the SMC Flex control module that opens and closes the vacuum contactor The frame includes Three Power Stacks comprised of heat sinks S CRs snubber caps and resistors and gate driver boards Voltage sensing circuit board Installation Manual Specifications Description 180A 360A 1000 volts AC 3 phase 10 15 Input Voltages 2300 volts AC 3 phase 10 15 50 60 Hz 3300 volts AC 3 phase 10 15 4160 volts AC 3 phase 10 15 Ambient Temperature 0 C to 40 C 32 F to 104 F 6 SCR at 1000 volts 12 SCR at 3300 volts POSTRE TUR 6 SCR at 2400 volts 12 SCR at 4160 volts Repetitive Peak 1000 volts 4500 PIV 3300 volts 13000 PIV Inverse Voltage Rating 2400 volts 6500 PIV 4160 volts 13000 PIV Thermal Capacity 600 of FLA 10 seconds 2 start
39. e It lets the SMC Flex control module close the contactor once the motor is up to speed and open the contactor under stop control Itis also used to control contactors in a multiple contactor application autotransformers reactor starters etc The control panel connects the auxiliary contact on the contactor directly to the terminal blocks Specifications Description Specification Control 110 120 V AC 50 60 Hz 220 240 V AC 50 60 Hz Cable 3 05 m 10 ft 3 05 m 10 ft Terminal Blocks Qty 27 1492 W4 Qty 27 1492 W4 Wire Gauge 14 AWG 14 AWG 229 9 00 gt 240 9 46 UUUU 9 0000 at ANNAN ANNAN o o o Y Front View Approximate dimensions in millimeters inches Options and Catalog Numbers Control Panel Options Electrically held 110 120 V AC 50 60 Hz 400A Electrically held 220 240 V AC 50 60 Hz 400A Electrically held 110 120 V AC 50 60 Hz 800A Electrically held 220 240 V AC 50 60 Hz 800A m lt 128 TUE CF HETO Side View Catalog Number 1503E CE4D 1503E CE4E 1503E CE8D 1503E CE8E The IntelliVAC controller is offered as a substitute for electro mechanical contro
40. e 1503 51 Catalog Numbers IntelliVAC Electrically Held and Mechanically Latched 9 1503VC BMC5 Vacuum Contactors 400 800A Series D Control Power 1503C CPS1 With 120V AC receptacle for NA power cords Selector Assembly With provisions for mounting a power Control Power e 1503 52 receptacle provided by customer Selector Assembly Awire harness for 1502 vacuum contactors is generally required Refer to page 7 Foruse with IntelliVAC control module 23 INTELLIVAC FAMILY OF CONTROL MODULE FOR MV VACUUM CONTACTORS 24 IntelliVAC Control Module Specifications 6 IntelliVAC Catalog Numbers Vacuum Contactor Type 1503VC BMC5 IntelliVAC 1503 5 1 IntelliVAC Plus Electrically Held or Mechanical Latch 1503VC BMC5 MC1 IntelliVAC MC Electrically Held Ratings and Approvals AC 110 to 240 V 47 to 63 Hz O Input Voltage DC 110 to 250 V Inrush max 25 A 1 2 cycle Idle max 125 mA Close max 11 3A Hold max 300mA Input Current Latch Trip max 70 e Inrush max 25A Idle max 35mA DC Close max 48A Hold max 100 mA Latch Trip max 37A Command Inputs AC 110 to 240 V 9 mA max DC 50 to 250 V 9 mA max IntelliVAC Plus Inputs AC 100 to 240 V 9 mA max DC 50 to 250 V 9 mA max Status Output Contacts AC 250 V
41. e range The number of contactor auxiliary contacts depends on the contactor type Some of the contactors are used in the typical control schemes used Series D contactors are suitable for electro mechanical relay control only 3 POLE VACUUM CONTACTOR Bulletin 1502 Medium Voltage Contactor Ratings 400 A 800 A Operational Characteristics zm Electrically Held 2500 250 Mechanical Life Operations x 1000 MachanicalLateh 100 100 Electrical Life Operations x 1000 1000 250 Switching Frequency Electrically Held 600 600 Operations per hour Mechanical Latch 150 150 Opening and Closing Times Series E Electro Mechanical Relay Contra Mechanical Latch Orly Maximum Closing Time 120 VAC 50 or 60 Hz milliseconds 100 200 Maximum Opening Time 120 VAC 50 or 60 Hz milliseconds 50 60 FDO 240 NDO IntelliVAC Control Electrically Held amp Mechanical Latch Maximum Closing Time 50 60 Hz or DC milliseconds 100 70 150 Maximum Opening Time withoutdelay 50 60 Hz or DC milliseconds 60 60 Opening and Closing Times Series D Maximum Closing Time 50 or 60 Hz msec 100 200 Maximum Opening Time Normal Drop Out 50 or 60 Hz msec 130 240 Maximum Opening Time Fast Drop Out 50 or 60 Hz msec 50 60 Capacitor Switching 2400 V 800 KVAR 2000 KVAR System Voltage 4160 V 1400 KVAR 3000 KVAR 6900 V 2000 KVAR 4000 KVAR General 1000 to
42. he device s programmable functions include thermal and circuit breaker protection and numerous communications protocols An optional arc flash protection is available Rockwell Automation also offers standard motor controllers solid state reduced voltage starters and variable speed drives with standard yet flexible product configurations for all product lines Rockwell Automation offers several OEM programs such as customer specific program custom engineered options and configurations with a standard quick ship delivery Contact your local Rockwell Automation office for more information on these programs and other OEM products 3 POLE VACUUM CONTACTOR Medium Voltage 400 and 800 A Contactors Description The Allen Bradley Medium Voltage 400 and 800 ampere vacuum contactors offer ghtweight compact design igh interrupting capability ow chopping current sual contact wear indicator eld adjustable altitude setting 800 A only rovision for mechanical interlocking xcellent dielectric recovery allowing for high switching frequency ingle coil core magnet assembly 800 A only Control power transformer primary fuse holders 400 A only Quiet DC coil operation Minimal maintenance required Mechanical latch design Optional CSA CE and IEC Approved UL Recognized to 7200 V IEC 60470 rated lt rr 3 POLE VACUUM CONTACTORS Specifrations
43. l circuits with numerous additional benefts OEMs have a more fbxible means of unit control that results in reduced overall panel space and enhanced control functionality 43 MV SMC FLEX OEM KITS SMC FLEX BYPASS CONTACTOR Bypass Contactor 44 Description Bulletin 1502 contactors are available for use as bypass contactors They are required to bypass or Short outthe SCRs once the motor is up to speed The SMC Flex control module will control the closing of this contactor when the auxiliary contact is programmed for the up to speed setting Bulletin 1502 contactors fast dropout only are used with the 800 to 6900 V AC frames and power poles Selectthe appropriate current line voltage and control voltage to suit your application Note The SCRs must be bypassed once up to speed They are not rated for continuous duty Failure to bypass the SCRs will result in component failure Specifrations Refer to Bulletin 1502 description on page 1 and Specifrations on page 2 Selection Refer to Bulletin 1502 selection table on page 7 Accessories for Bulletin 857 BULLETIN 857 FEEDER MOTOR PROTECTION RELAY Options and Catalog Numbers Description Catalog Number Communication Option 1A 5A CT input 857 3C 6AAD RS485 0 1A 5A Earth Fault CT input 857 3 6AAL Ethernet E thernet IP 40 265V AC DC voltage supply 857 3 6AA IEC 61850 1A 5A CT input 857 3C 6AND RS485 0 1A 5A Earth Fault CT input 40 265V AC DC voltage s
44. l m 220 to 230 VAC Clip on IntelliVAC T Electrically 2 3 5 0 220 to 230 VAC Bolt on vac m Pls 110 to 120 VAC Clip on 110 to 240 VAC or Mechanical 110 to 250 VDC 110 to 120 VAC Pls 110to 250 VDC Refer to current derating table on page 7 for use above 1 000 m 3 300 ft Electromechanical Control includes a complete 1503C xxx control panel assembly for mounting by customer Catalog Number 1503F E4GCD 1503F E4GCE 1503F E4GCU 1503F E4GCUM 1503F E4GCUP 1503F E4GBD 1503F E4GBE 1503F E4GBU 1503F E4GBUM 1503F E4GBUP 1503F M4GCD 1503F M4GCU 1503F M4G CUP 1503F M4GBD 1503F M4GBU 1503F M4GBUP 1503F E4KCD 1503F E4KCE 1503F E4KCU 1503F E4KCUM 1503F E4KCUP 1503F E4KBD 1503F E4KBE 1503F E4KBU 1503F E4KBUM 1503F E4KBUP 1503F M4KCD 1503F M4KCU 1503F M4KCUP 1503F M4KBD 1503F M4KBU 1503F M4KBUP All IntelliVAC Control options include an IntelliVAC or IntelliVAC Plus IntelliVAC MC module and suitable 1503 WHxxx wire harness A control power selector assembly 1503C CPSx may be ordered separately if required IntelliVAC Plus is an enhanced version of control for vacuum contactors Refer to page 22 for additional details IntelliVAC MC is used for multi contactor control schemes One IntelliVAC Plus is required for multi contactor schemes and additional frames require an IntelliVAC MC IntelliVAC Plus includes embedded DeviceLogix control for ce
45. les in a Master Slave confguration Control and timing logic is handled in DeviceLogix minimizing control hardware and wiring IntelliVAC Control Module Part Number 1503VC BMC5 The IntelliVAC control module has a universal input voltage 110 240 V AC 50 60 Hz or 110 250 V DC Consistent vacuum contactor pick up time ensures optimal synchronization Selectable and repeatable vacuum contactor drop out times 50 75 100 130 150 175 200 or 240 msec for better coordination with power fuses Altitude compensation 1 000 to 5 000 meters eliminates mechanical hardware changes at high altitude 400 Amp vacuum contactors e Power loss ride through logic with selectable drop out time 0 2 0 5 1 0 2 0 sec requires only an external capacitor Anti kiss and anti pumping protection Status indication LEDs and relay outputs allows integration in control system and aids troubleshooting Temporary motor jog function separate input to allow process set up Delayed motor re start prevents rapid cycling of vacuum contactor protecting the connector motor IntelliVAC Plus Control Module Part Number 1503VC BMC5 EM1 The IntelliVAC Plus control module has the same features as the IntelliVAC with the additional capacilities below DeviceNet communication DeviceLogix control Digital inputs 8 rated for 110 to 250 VAC or VDC and outputs 2 rated up to 250 VAC or VDC all with LEDs indicating status Support f
46. lock Rod Front View 400A Cut away to show lower mounting holes Options and Catalog Numbers Description of Handle Catalog Number 400 A 1503 HM1 Isolation Switch Handle Module 600 A and 800 A 1503 HM2 21 INTELLIVAC FAMILY OF CONTROL MODULE FOR MV VACUUM CONTACTORS 22 IntelliVAC Plus Advanced Digital Control of Vacuum Contactors The Allen Bradley Bulletin 1503VC family of IntelliVAC controllers offers a superior effrient and fexible means of controlling Bulletin 1502 vacuum contactors The IntelliVAC family offers a scalable solution for multiple medium voltage control applications The IntelliVAC family has three main products IntelliVAC provides basic control capabilities for 400 and 800 Amp contactors electrically held and mechanical latch using a single device It offers enhanced reliability through better diagnostics and coordination between the power fuses and the vacuum contactor drop out time Productivity is improved using the power loss ride through TDUV and contactor anti kiss and anti plugging features IntelliVAC Plus builds on IntelliVAC with incremental benefts such as DeviceNet communication including IntelliCENTER software compability digital 1 0 8 inputs 2 outputs DeviceLogix control and enhanced diagnostics IntelliVAC MC is used in multi contactor applications allowing one IntelliVAC Plus to control up to four IntelliVAC MC control modu
47. ly Held Bolt on oo 13 OEM CONTROLLERS AND COMPONENTS Relay Control Panel Description Control panel and 10 ft 3 05 m wire harness for connecting to the vacuum contactor Control panel includes control relays rectifer MOV terminal blocks 1492 W4 test switch and plug Note A control panel for 110 120 V 50 60 Hz shown A control panel for 220 240 V 50 60 Hz does not include test plug A control panel without a test Switch and plug is available for multiple contactors See page 43 Specifrations Description Specification Control 110 120 V AC 50 60 Hz 220 240 V AC 50 60 Hz Cable 3 05 m 10 ft 3 05 m 10 ft Terminal Blocks Qty 27 1492 W4 Qty 27 1492 W4 Wire Gauge 14 AWG 14 AWG 213 8 38 Approximate dimensions in millimeters inches i 99898998 88858888 8 888458 OF a loiololojojolojoJolerojololo ololojo olojo olo o olofo ia la 224 8 83 fe oto ojo 1000 Rn o Sl lannn nan To Contactor m 229 9 0 142 5
48. me less than 60 msec O Required for testing commissioning and troubleshooting gate firing circuits 180 360 Amps for 1000 V 25 MV SMC FLEX OEM KITS Typical Power System Diagram 3300 4160 V Requires input disconnection optional as well as main and bypass vacuum contactors 4160V AC 30 60Hz Q2 1 5 SWITCH DOOR INTERLOCK OPTIONAL cH 54 12 4 ey CURRENT LIMITING M m POWER FUSES T 0v2 0v3 ova CURRENT LIMITING PRIMARY FUSES RSI s IG gy 4200 cl C4 1 1 1 H1 H2 TO SNCFLEX C ov s c ov s c LAAT 27 28 CLGD S cp od CT CT Sow zd IRX1TX1 6 C T 1 3 ap 54 5 4 4 4 p 4 4 __ys TO CONTROL CIRCUIT 5 12 M SMC FLEX INTERFACE BOARD VOLTAGE SENSING BOARD SMCFLEXIB VSB SIM 2C B 1 28 3 Y A 4800 7200V 12 B 2500 4799V T2 3 1450 2499V 4B B TX5 a D 800 1449V 58 3 TX6 GND1 GND2 A G ERAAI HEY 15
49. n 1502 vacuum contactors are a comprehensive line of vacuum contactors used as isolating contactors or as bypass contactors Light weight and maintainability are but two of the features of this fixed mounted design Bulletin 1503F OEM components are a series of medium voltage frame mounted components designed to mount into new or existing structures or enclosures These assemblies can also be used to retrofit existing motor controllers These products are available as a complete OEM frame or sold individually as components Bulletin 1503E MV SMC Flex OEM kits are a series of solid state reduced voltage components designed to mount into new or existing structures or enclosures These assemblies can also be used to retrofit existing motor controllers These products are available as an OEM frame and components Bulletin 857 is a motor feeder protection relay that includes all the essential functions needed to protect motors and feeders in diverse industrial applications The programmable 857 includes the optional arc protection feature thermal trip circuit supervision and circuit breaker protection The device can include numerous communication protocols as well as a twelve channel RTD scanner Bulletin 865 is a differential protection relay that includes the necessary functions to protect transformers for distribution networks of utilities industry power plants and offshore applications as well as motor and generator differential protection T
50. n include mounting bracket assembly which is included with the interface board Catalog Number Catalog Number 1503E INTB Interface Board 110 120 to 220 240 V AC 50 60 Hz 38 SMC Flex Control Module MV SMC FLEX OEM KITS SMC FLEX CONTROL MODULE Description The SMC Flex control module provides microprocessor controlled starting for standard three phase squirrel cage induction motors The SMC Flex control module provides the following modes of operation as standard SoftStart with selectable kickstart Soft Stop Current Limit Start with selectable kickstart Linear Acceleration with selectable kickstart Linear Deceleration Dual Ramp with selectable kickstart Full Voltage PresetSlow Speed requires motor tachometer The SMC Flex control module provides motor protection including overload underload stall jam etc during starting and while the bypass contactor is energized Starting and Stopping Options Pump Control Specifications The following option is available in the MV SMC Flex controller Electrical Ratings UL CSA NEMA IEC Rated Operational Voltage 100 to 240 VAC 100 to 240 V Rated Insulation Voltage NA 240 V Control Rated Impulse Voltage NA 3000 V Circuit Dielectric Withstand 1600 VAC 2000 V Operating Frequency 50 60 Hz 50 60 Hz Protection Against Electric Shock Finger safe IP20 Control Module
51. og Numbers Differential Protection Relay Options and Catalog Numbers seen Accessories for Bulletins 865 and 857 Full Load Currents of Medium Voltage AC Induction Motors Full Load Currents at 1800 RPM amperes Altitude Code Derating Table Altitude Rating Altitude iet attt Ett ettet Voltage Ranges Voltage Ranges Overview Rockwell Automation has produced quality Medium Voltage products to meet the requirements of all types of industries for well over six decades From the original oil immersed contactor to air break and vacuum contactors to solid state controllers such as Smart Motor Controllers and AC Variable Frequency Drives Rockwell Automation has developed and built a medium voltage product line that satisfies industries who are demanding more safety less maintenance longer life and reliability in motor control equipment Added to those demands is the need for smaller more flexible medium voltage products that are more efficient and reduce building and expansion costs OEM frames and components leverage the existing family of motor controllers built by Rockwell Automation They also incorporate some of the most fundamental high volume components available in our OEM product line for Original Equipment Manufacturers and electrical equipment companies Bulleti
52. on power stacks They are also used to connect thermistors in the power stacks to interface boards Two lengths are available to aid the design and manufacture of a new controller or to retroft into an existing enclosure Includes mounting instructions Specifications No of Cables Bolageb enue 25 m 6 2 ft 5 0m 16 4 800 to 1500 V 9 9 2400 V 9 9 3300V 15 15 4160V 15 15 6100 V 21 21 Options and Catalog Numbers Length of Cable Fiber Optics Options Catalog Number 1503 25 06 2 5 m 8 2 ft 1503E 25F012 1503 25 018 15036 50 06 5 0 m 164 ft 1503E 50F012 6900 V 1503E 50F018 41 MV SMC FLEX OEM KITS SMC FLEX GATE DRIVER TEST POWER SUPPLY Gate Driver Test Power Supply 42 Description The test power supply is used to provide power for the gate driver board during commissioning and or troubleshooting Includes operating instructions Specifications Voltage Range 120 V AC 60 Hz 110 220 V AC 50 60 Hz North American Universal AC Powercon Cord supplied Cord supplied by OEM Options and Catalog Numbers Test Power Supply Options Catalog Number 120 V AC 60 Hz 1503E PSD Universal requires power cord 1503E PSU Relay Control Panel MV SMC FLEX OEM KITS SMC FLEX RELAY CONTROL PANEL Description The control panel is available for maximum It connects to the Bulletin 1502 vacuum bypass contactor and the SMC Flex control modul
53. or multi contactor MC control schemes with up to four slave IntelliVAC MC units connected on 85485 and DeviceLogix pre conftjured for standard MV controller logic can also Custom MC control confgurations Enhanced operational information and diagnostics with features like real time clock extended contactor close time monitoring and tracking of contactor usage IntelliC ENTER software compatibility Confgurable using either RS Networx or handheld configuration terminal Bulletin 193 DNCT for DeviceNet INTELLIVAC FAMILY OF CONTROL MODULE FOR MV VACUUM CONTACTORS IntelliVAC MC Control Module Part Number 1503VC BMC5 MC 1 The IntelliVAC Plus control module has the same features as the IntelliVAC with the additional following Intel Vac Capabilities Communication board 5485 to allow the MC module to be controlled by one IntelliVAC Plus for multi contactor control schemes Dimensions 5 1 297 12117 165 9 6 53 bun IntelliVAC 2 5 8 0 228 185 3 2 places 7 29 174 8 6 88 qe y Y A 9 gt 50 4 2 34 lt Control Power Selector Assembly A selector switch and power receptacle are provided to allow Normal Off and Test sources of control power for the IntelliVAC control Module A 115 V AC receptacle suitable for use in North America is provided as part of th
54. plies Foruse as bypass contactors with Bulletin 1503E MV SMC Flex controllers When IntellVAC orIntelliVAC Plus control is used select altitude code zero 0 which allows the same contactor to be used from 1 000 to 5 000 metres however the contactor current must be de rated per Appendix B 1502 VC electrically held contactors are provided as fast drop out type and drop out delays are controlled by the IntelliVAC Plus control module Ifa 1503F OEM Power Cell and Frame a 1503C or 1503E control panel are ordered a wire harness is provided InteliVAC Plus control can be selected below Select an appropriate wire harness above for use with IntelliVAC control Mechanical Latch Kit Electrically held 400 Amp Vacuum Contactors Series E and later can be retro fited with a mechanical latch assembly using this kit 1502 4MLK The kit is suitable for use with vacuum contactors 1502 VC4DBDA 0 as listed in the above table The kit comes with all required components and instructions NOTE The kit must be installed by qualifed personnel If a mechanical latch contactor is known to be required itis recommended that a suitable contactor be 1502 4 ordered direct from the factory i e 1502 VC4DBDB Altitude Code Derating Table Altitude Code Reduce Max Continuous Return Spring Reduce Altitude Rating risu Plating Color curent Rating by Withstand Rating 400 A onl from Table above 400A 800A
55. rammable auxiliary contacts Fiber optic SCR gate fring Self powered current gate driver boards patent pending Optional Communication Modules The following communication boards mount within the control module DeviceNet 20COMM D ControlNet 20COMM C Ethemet lP 20COMM E Profbus DP 20COMM P Remote 1 0 20 5485 DFI 20COMM S To construct an SMC Flex reduced voltage starter use the Product Selection Guide below as a guide Product Selection Guide Frame Power Stacks Description 1000 4160V 1000 6900V 180 360 Amp 180 600 Amp ET Control Module page 39 Required Required Interface Board page 38 Required Required Fibre Optic Cables 41 Required Required Voltage Sensing Board 4 page 37 Required Control Panel IntelliVAC Optional Optional 0 SMC Flex Bypass Contactor page 44 Optional Optional Control Module Gate Drive Test Power Supply 42 Optional Optional Included in frame as standard Required when Bulletin 1502 bypass contactor is selected Bulletin 1502 vacuum contactor can be supplied If not selected OEM must supply a bypass contactor with equivalent specifications The SCRs must be bypassed once the driven load is up to speed The SCRs are not rated for continuous duty failure to bypass the SCRs will result in component failure Bypass contactors must have a drop out ti
56. rtain multi contactor schemes OEM CONTROLLERS AND COMPONENTS Options and Catalog Numbers cont Current Voltage Contactor Control Method kv eeoo Control Voltage Catalog Number Rating Electro mechanical 110 to 120 VAC 1503F E6GBD 1503F E6GBU Bolt Held MC 10023009697 1503 23 50 1503F E6GBUP 110 to 120 VAC 1503F M6GBD Latch Bolt on 110 to 240 VAC or 1503F M6GBU Ed 110 to 250 VDC 1503F M6G 110 to 120 VAC 1503F E6KBD 1503F E6KBU 1503F E6KBUM 5 1 6 9 1503F E6KBUP Mechanical 110 to 120 VAC 1503F M6KBD Latch Bolt on 110 to 240 VAC 1503F M6KBU 1503F M6KBUP Refer to current derating table on page 7 for use above 1 000 m 3 300 ft Electromechanical Control includes a complete 1503C xxx control panel assembly for mounting by customer All IntelliVAC Control options include an IntelliVAC or IntelliVAC Plus IntelliVAC MC module and suitable 1503 WHxxx wire harness A control power selector assembly 1503C CPSx may be ordered separately if required IntelliVAC Plus is an enhanced version of control for vacuum contactors Refer to page 22 for additional details IntelliVAC MC is used for multi contactor control schemes One IntelliVAC Plus is required for multi contactor schemes and additional frames require an IntelliVAC MC IntelliVAC Plus includes embedded DeviceLogix control for certain multi contactor schemes Electrically Electrical
57. s per hour 5 minutes between starts 450 of FLA 30 seconds 2 starts per hour 5 minutes between starts dv dt P rotection R C Snubber Network Startor Stop Cycle 450 FLA Continuous Maximum Heat 180A 360A Dissipation kW 800 to 2400 V 7 13 25 2401 to 5000 V 14 26 25 0 to 1000 m 0 to 3 300 ft Altitude See Controller Deratings Table on page 7 Net Weight 1000 to 2400V 116 kg 255 Ibs Shipping 3300t04160V 125 kg 276 lbs Refer to page 30 for acceptable input voltage ranges May require forced ventilation 29 MV SMC FLEX KITS 5 FLEX FRAME Options and Catalog Numbers Description of Frame Options Catalog Number 1000 V 180 A 3 phase 50 60 Hz 1503E FRZIT 1000 V 360 A 3 phase 50 60 Hz 1503E FRZ1A 2300 V 180 A 3 phase 50 60 Hz 1503E FRAT 2300 V 360 A 3 phase 50 60 Hz 1503E FRAA 3300 V 180 A 3 phase 50 60 Hz 1503E FRCT 3300 V 360 A 3 phase 50 60 Hz 1503E FRCA 4160 V 180 A 3 phase 50 60 Hz 1503E FRET 4160 V 360 A 3 phase 50 60 Hz 1503E FREA Voltage ranges 1000 800 to 1449V 2300 1450 to 2499V 3300 4160 2500 to 4799V
58. upply 857 3C 6ANL Ethernet E thernet IP RTD interface 857 3 6AN IEC 61850 1A 5A CT input 857 3C 6AED 85485 1A 5A Earth Fault CT input 40 265V AC DC voltage supply 857 3C6AEL Ethernet E thernet IP a glass fiber RTD interface 7 for use with 857 RAD 857 3C 6AE IEC 61850 Supports Modbus Refer to the following publications for more technical information 857 Protection System for Feeder and Motor Protection User Manual 857 UM001_ EN P 857 Protection System for Feeder and Motor Protection Spec Guide 857 SR001 EN P SetPointPS Confguration Software Programming Manual 857 001 EN P Accessories Description Catalog Number 12 channel RTD Input module single fiber 9 857 RAA 12 channel RTD Input module dual fiber c w 4 x 4 20 mA Input O utputs SRAD Programming cable for S etP oint PS 857 VX003 3 3 meter Fiber optic cable 80026 385 03 One fiber optic cable required separately Two fiber optic cables required separately Longer fiber optic cables can be ordered 45 BULLETIN 865 DIFFERENTIAL PROTECTION RELAY Accessories for Bulletin 865 Options and Catalog Numbers Description Catalog Number Communication Option 5A 5A Nominal current 865 5ATADE RS485 5A 5A Earth Fault CT input 865 5A7AHE Ethernet Ethernet IP 40 265V AC DC voltage supply 865 5A7AKE IEC 61850 Supports Modbus Accessories Description Catalog Number Programming cable for SetPoint PS 857 VX003
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