ES-5000 User Manual
Contents
1. rollers with an alcoholic solution 4 8 Examine and replace any folding roller with imperfections such as flat spots or swelling 4 9 Replace or exchange from side to side the folding roller compression springs paltec Division of Pai Trading Inc Headquaters amp Factory 15951 SW 41st Street Suite 400 Davie FL 33331 Email paitec paitec com www paitec com 16 paitec Fold Settings a greener way to mail ES5000 IM4000 IM9500 ES2000 ES7000 MX6000 MX8000 pam Fist Sen Fe sem Gaara ov z mm menes mm inches mm moe mm mes zro x 287 9 13 118 42 3 118 428 118 4 2 3 Ezra x 222 8 3 4 138 5 1 4 138 5 1 4 138 5 1 4 rotor x 92 3 58 94 3 4 6 188 7 88 94 34146 14 C Fold Px Note there are no standards for this format measure your form for settings eco x 86 33 8 135 5 5 16 270 10 58 185 5 5 16_ ivr x 40 512 o o 140 54 2 UseVinsert avrg x s 7 o o 178 7 UseVinsert To Identify Fold Position Number and Feed Direction FEE RE IM4000 IM9500 cae ES7000 MX6000 MX8000 Fold Type Re NN L NE Envelope Lis Face EF 5 CIR a V EF Envelope Face ild Indicated settings are for the standard 14 EZ Fold with two 5 25 and one 3 5 panels id These settings are for a correctly mfg d 11 C Fold form The inside panel is shorter than the o2. the rollers and remove the jam as shown in the picture on the right 15 Paltec 2 Double Feed 2 1 2 2 Pressure Sealer ES 5000 Clean the Pickup rollers and pad with an alcoholic solution In case the problem persists then go to 2 2 Slide In feed tray tension adjusters upwards Manufacturer s default position middle Both tension adjusters must be in the same position as shown in the picture on the right In case the problem persists then go to 2 3 Replace in feed roller and or Separator Pad Base 3 Mis Feed 3 1 3 2 30 Clean In feed roller and pad with an alcoholic solutiondn case the problem persists then go to 3 2 Move the In feed tray tension adjusters downwards until miss feeding is resolved as shown in the picture on the right in case of no improvement then go to 3 3 Replace in feed roller and or Separator Pad Base 4 Skewed Fold Clean the In feed roller and pad with an alcoholic solution Check to make sure the side guides are not bent in any ways Insure that there shouldn t be too much gap between paper and the side guides as shown in the picture below 4 1 4 2 4 3 4 4 4 5 4 6 On adjustment screws are set correctly Insure that the side guides are right up against the edge of the form but not compressing the form Look for foreign materials in the folding drum assembly paitec Pressure Sealer ES 5000 4 7 Clean the fold
3. Exit Tray Pressure Sealer ES 5000 Stopper for Exit Tray 2 4 Label amp Fuse Loria Penman Beales Model Petininie Y vet ACSA 704 Mace sron Fate Mo 05020249 AC Socket Manufacturer s Label with Serial No 5 Amp 250V Mini Fuse in a 1 4 Turn Fuse Holder 2 5 How to Open the Fold Unit Please follow the pictures below in order Folding Unit Pulls out by grasping the hand hold and pull out fpaitec USA Pressure Sealer ES 5000 2 6 How to open the Fold Drum Please follow the pictures below in order Folding Drum handle Folding Drum in the in the Unlock down partially open position position paite 3 How to operate Pressure Sealer ES 5000 1 Form preparation Forms must be fanned properly on both sides to separate and eliminate any static that may have been induced by the laser printer 2 Loading forms Place the paper in the Paper tray in the correct orientation as indicated in the chart below The Paper tray can hold up to about 120 sheets of pressure forms To correctly place your forms in the Paper tray jog the forms so the stack is neat push the Paper tray back so the forms will rest on the solid plate and behind the feed roller The Paper tray is spring loaded to apply the correct amount of pressure for proper feeding It is always a good idea to fold one form to verify that the fold settings are OK and have not been changed Adjust if necessary and then proceed to load your for
4. Pressure Sealer ES 5000 paitec USA ES 5000 User Manual lt Rev 09 01 30 gt paltec Pressure Sealer ES 5000 Table of Contents Introduction Installation Features 1 Specifications 2 General views How to Operate 1 Form Preparation 2 Loading forms 3 Start 4 Fold Setting 5 Operator Panel 6 Manual Feed Maintenance 1 General Cleaning 2 Paper Dust 3 Cleaning Pickup and Fold Rollers 4 Cleaning Press Rollers Trouble Shooting 1 Paper Jam 2 Double Feed 3 Mis Feed 4 Skewed Fold paite 1 Introduction Pressure Sealer ES 5000 ES 5000 produces folded and sealed mailable documents with cut sheet Pressure Seal forms Pressure activated adhesive applied forms provide and instantly secure seal on all sides of the form whether use a C V Z or Double fold Names of each part Pick up Roller Paper Guide L Paper Guide R Folding Position Pick up press Lock Lever adjust knob 1st folding position Power switch Setting Lever Counter Folding Drum Unit RESET Folding Drum Handle Folding unit START STOP Sliding handle 2nd folding position Setting Lever paitec 2 Installation Pressure Sealer ES 5000 E Locate the box right next to the location where the machine will be set up and operate E Open Box Remove the Operators Guide and set aside Grasp the two Shipping Straps and remove the unit from
5. basis with roller cleaning fluid Depending on the type of laser printer toner and fuser the degree of build up will vary Pressure Sealer ES 5000 Clean both Upper amp Lower Press 6 13 paitec Trouble Shooting 1 Paper Jam 1 1 1 2 Feeding Unit Jam Do not pull the document backward in the event of jam in the Infeeder Open the Fold Drum Unit by pushing down the Fold Drum handle as the direction of the red arrow in the picture on the right Pull the paper to the direction of the red arrow as shown in the picture on the right Folding Unit Jam Open the Fold Drum Unit by pushing down the Fold Drum handle as shown in the direction of the red arrow in the picture on the right Remove the document from the Folding Drum as shown in the picture on the right Pressure Sealer ES 5000 14 1 3 1 4 paite Press Unit Jam Fully extend the Folding Unit to the direction of the red arrow in the picture on the right 4 Pressure Sealer ES 5000 Use the Jam Removal Tool to rotate the rollers by placing the tool into the jam Removal holes as shown in the picture on the right Turn it downward Remove the jam as shown in the picture on the right Tips Correct any mis folds and run the form through the manual feed please refer to Chapter 4 6 for the details of the manual feed Out Feed Jam In the event of jam in the Out feed the display blinks Push down the lower plate with
6. ms in the Paper tray Form Load in Paper Forms will deliver tray Z Fold Address leading Address side will be face up and document Face Up sequence will be reversed from the sequence in the Paper tray Address Trailing Address side will be face down and Face Down document sequence will be reversed from the sequence in the Paper tray Address Trailing Address side will be face up and document Face Down sequence will be the same as the sequence in the Paper tray Address Trailing Address side will be face down and Face Down document sequence will be the same as the sequence in the Paper tray 3 Start Press Start button to fold amp seal 3 1 If the output is acceptable Run the job 3 2 If the folded position is not correct reset the fold position by readjusting the fold guide Please use plain paper for a test run in order to find out more accurate the fold position and compare the folded position with the perforation line on the forms Stacker Sliding Rail Folding unit Input direction paitec USA 4 Fold Setting 4 1 Standard Folding Drum Pressure Sealer ES 5000 Blue Knob Green Release Lever Red Knob 4 1 1 Unlock the green release lever to set the fold position 4 1 2 Move the red arrow First fold on the red knob to the fold position required according to the manual on the fold drum 4 1 3 Move blue arrow Second fold according to the manual on the fold drum 4 1 4 Once the fold p
7. old plate release the drum lever and move the marker to the required position 4 Re lock the drum lever P d settings with plain paper r I I I I I I I First Fold slider Fold Drum locking lever release this to access the second fold plate faitec The second fold position is located inside the drum Unlock the fold drum release lever this has a black plastic ball on the shaft the drum will drop forward Now you can see the second fold plate and settings You must loosen the 2 thumb screws to move the slider to the required setting Thumb Screws
8. osition properly is done lock back the green release lever Red knob is the first fold setting Blue know is the second fold setting Ex 1 Z fold with 8 1 2 x 11 Red knob 186 First fold 186mm blue knob 93 Second fold 93mm Ex 2 C fold with Letter Red knob 92 First fold 92mm blue knob 94 Second fold 94mm Ex 3 V fold with 8 1 2 x 11 Red knob 140 First fold 140mm blue knob 0 Fully down No Second fold Note Please note that although we suggest that you follow the fold setting according to the manual however the scale on the drum is NOT 100 accurate Paltec 5 Operator Panel 5 1 Power Switch Power On Off 5 2 Reset Reset button will clear Counter STARIS the display count 5 3 Start Stop Start Stop button will start or stop the Feed cycle 5 4 Counter Display will show the total page count resettable as e JESSE well as Firmware Rev Level at Start up Fold unit open and Jam condition please see the pictures as below for the details Pressure Sealer ES 5000 Power Switch Reset During operation the display will show the ml io p number of forms processed This number can be reset to 0 by pressing the reset button on the op panel When the unit is separated the display will show OPN i TOTAL COUNT In case of a paper jam on the out feed the display will flash repeatedly Press the start stop button to stop
9. the box E Remove all packing materials from around the unit and place the folder on a sturdy surface H Open Infeeder Chute and Pull out Paper Stopper E Set up fold drum and run at least 50 documents through the machine Show customer how to run the machine Paltec 1 Features Pressure Sealer ES 5000 1 Specifications E Processing Speed 4 200 forms per hour Automatic jam recovery system No adjustment required for varying paper thickness Fold plate setting can be changed in seconds Manual feeder for single form processing Folding unit slides out for easy access and maintenance Digital reset counter Exceptionally quiet approximately 45db Infeeder capacity 150 24 120 28 Form Size Letter Legal 14 Z fold available option Z C V amp double fold Paper Weights 20 lbs to 28 lbs Counter reset counter Jam Removal folder unit slides out and opens Size 17 3 x 16 5 x 19 inches L x W x H Weight 80 Ibs Power 120V 60Hz 2 General Views 2 1 Folding Drum Fold Position Lock Lever Fold Type Setting Chart 2 Fold position Setting Lever 1 Fold position Setting Lever Folding Drum Release Handle 2 2 Feeding Unit Movable Paper Guide Rollers Feed Roller Shde these Tab up or down to decrease or increase Feed Table spring lift tension to Aid in feeding documents Factory Preset Value is right Spring loaded Feed Table in the middle as shown above J Pp ltec 2 3
10. this after you have removed the paper jam 6 Manual Feed 6 1 Fold the form manually and insert the form to the manual feeder 6 2 Press Start button to run the machine Note This is ideal for the poorly sealed forms owing to evaporation of the glue Improperly sealed form Manual feeder Pickup roller i Folding Unit Manual feed D 11 Paitec US USA Pressure Sealer ES 5000 Maintenance 1 General Cleaning Be sure that the room is well ventilated Switch off the mains power and unplug or disconnect from the mains Pull out the fold drum and the fold unit Remove as much paper dust as possible using a soft brush 2 Paper Dust With general use paper dust will build up inside the machine and can be cleared by suing an can of invertible Air Duster which will apply a short burst of compressed air and clear any paper dust that may be present 3 Cleaning Pick up and Fold rollers Clean the pickup roller aluminum and rubber roller in the Fold unit with roller cleaning fluid such as an alcohol solution SS S Caution Please do not use any gasolinic oils since it may damage the surface of the rubber rollers Avoid breathing the fumes or getting the solution in an open wound or other sensitive areas such as the eyes or mouth 12 Ppaitec USA 4 Cleaning Press Rollers With general use toner will build up on the Press rollers Check the rollers for build up and clean on a regular
11. utside panels to avoid jamming during folding di Rarely used please measure your form as there is no standard for this size and format Settings are for the 14 C Fold form that creates a reply envelope when folded and sealed Other configurations will vary Not commonly used as this size will require additional postage if mailed Folding Diagram C amp V Fold Drum Z Fold In feed direction rv gt Out feed In feed direction Out feed Set at Zero a greener way to mail 05000 114000 M9500 In feed my Fold Plates 1st Fold 2nd Fold Minimum 73 mm a 2 875 in Maximum skomm 4 8 667 in Symmetrical Fold 1st Fold 2nd Fold 1 3 Double Parallel 1 2 care ESS000L 140002 M9500 Z14 Fold In feed direction Out feed E Fold Plates 1st Fold 2nd Fold amp 1st Fold paitec SR a greener way to mail Z Fold Drum Settings By looking at the Customer s Form determine the Size of Paper and Type of Fold The blue slider on the front of your drum is your first fold position marker There are basic instructions on the drum to help you Remember unlock the Green plastic ball on shaft first before moving the blue slider Fold Position locking lever ng lever So s 5 FE G i Letter paper 11 FOLD DRUM UNIT Regular 4 paper Fold Position Setur 2 Adjust blue marker t king lever 7 3 To adjust the second f
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