Home

F3SJ Safety Light Curtain USER`S MANUAL

1. Wiel J B Minimum Wiring for Setting Minimum wiring required to check the operation of the F3SJ Wiring for auto reset mode and deactivated external device monitoring Receiver Grey Communication line Pink Communication line gr 2f 3 vg gt 2 S vl 9 5 s z Cc c 8 6 2 T Sl Yi 6 9 E S o m A 5 T Co o 2 gt O m gt s e giz m a SL zzz A S d 4 O o c 5 5 gt gt 3 zi zi O Ol o E N N E 5 5 5 O i O o o c o 9 q E p 49 o 6b N o G Qo 0 x o O 0 TO x 8 Y x oc N ke 3 o o si o o O c O e O O c c c 9 o o o x Q Q Q ul O O O F3SJ A User s Manual What can be done by the setting tool F3SJ Status When Setting Tool Is Connected Maintenance State If the setting tool is connected when the F3SJ is in normal operation the safety output remains OFF but everything except for some of the indicators operates the same as in normal operation This state is called the maintenance state By using the setting tool to make settings in maintenance state the status of settings can be checked The safety output remains OFF so maintenance and operation check can be performed by checking the output status using the ON OFF ind
2. O s o n gt O o Emitter Receiver Emitter Receiver E How to perform series connection p 118 F3SJ A User s Manual 115 Wiring Installation E No Connection Mutual interference is prevented in up to 3 sets using interference light avoidance algorithm If 4 or more sets of F3SJ are installed and are not connected to each other arrange them so that mutual interference does not occur If 2 sets are installed near each other reflection from the surface of the F3SJ may cause mutual interference When mutual interference occurs the F3SJ enters lockout Combining countermeasures 1 to 4 shown below is effective 1 Install a physical barrier between 2 sets Emitter Receiver Emitter Receiver _ y O i t xe r D bh 2 Alternate the direction of emission between 2 sets alternation Aligned horizontally Aligned vertically Receiver Emitter Emitter Receiver Emitter Receiver SUOI IPUOD uonejjesu Receiver Emitter Aligned fore and aft Receiver Emitter Emitter E Receiver If 2 sets are installed near each other reflection from the surfaces may cause mutual interference For such a case it can be improved by reducing operating range through the setting tool see Step 3 3 Reducing operating range setting change by the setting tool is required Before the change gt Emitter Receiver 7 T p erence ht E b Emitter Receiver
3. Muting input 2 E I l l l Safety output La Lo KM1 KM2N 0 contact FSS KM1 KM2 N C contact i PLC input 5 MEN I PLCoutput E Output operation mode of auxiliary output 1 is safety output information reverse enabled initial setting a Wiring When External Device Monitoring Function Is Not Required p 41 Using the setting tool enables the use of start interlock and restart interlock A Interlock Function p 97 F3SJ A 64 User s Manual E1 Input Output Circuit and Applications Connecting to an F3SP B1P Reduced wiring due to connector connection Safety relay included Emitter Receiver Manual reset mode Using external device monitoring function il INT IN2 Model F39 JC O B L Model F39 JC O B D Interlock Test selection Safety output 1 Auxiliary output Safety output2 K1 External device monitoring DC24V External test switch Interlock lockout reset switch Magnetic contactor Solid state contactor G3J 3 phase motor Unblocked ES EY E1 24VDC power supply S82K Blocked PLC Programmable controller a Used for monitoring not related to safety system External test switch S1 1 ot I O d Wiring for auto reset mode Reset switch S2 a a a we ae eC E L Safety output K1 K2 N O contact KM1
4. Emitter 1 Receiver 1 F3Sd Emitter 2 Receiver 2 Operating range Max O Qc O Photoelectric sensor other than F3SJ Affected smiter 1 Receiver 1 Not affected F3SJ Emitter 2 Receiver 2 Operating range 2m o O Photoelectric sensor other than F3SJ F3SJ A 100 User s Manual What can be done by the setting tool Operation Monitoring Incident Light Level Display B Overview Provides readout of F3SJ s receiving light intensity B Example To adjust beams while checking F3SJ s receiving light intensity B Functional Description e Incident Light Level Display Provides indication of F3SJ s receiving light intensity Receiving light intensity indication can be checked by the setting tool E Setting Change Configure for each CH in case of a series connection Initial Setting Available Setup Item Setting Console PC Tool For F3SJ Incident Light Level Display Read only v 5unojiuo y uonejodo C1e1deu Disturbance Light Level Display B Overview Disturbance light from other photoelectric sensor into F3SJ can be read out E Example To take measure against disturbance light from other nearby photoelectric sensor or adjacent F3SJ B Functional Description e Disturbance Light Level Display Indicates disturbance light intensity from other photoelectric sensor into F3SJ You can identify an photoelectric sensor causing the disturbance light and an affected beam Incident light
5. g S o o 1 F3SJ can operate even if K3 is not connected 6 5 gt 2 If K3 is not required connect auxiliary output 1 uel lt D D i Md cee E to external device monitoring input only 05 0 E Ref Minimum Wiring Required to Check the Operation of the F3SJ When Using the Muting Function Wiring that does not use the external device monitoring function M1 1 2 m Nn D gt O O O of Grey Communication line Pink Communication line o sf ef el E els s s Ss e O 5 x S g 6 5 2 s al 9 gt a ajaz amp 5 5 gt 292 5 sS 2 8 2 el 8 A 8 5 8 8 o o a z ael gt 2 gt S 2 8 ces s m2 B E 3 gt 2 c amp amp o B1 At S di 1 A1 Contact by muting sensor A1 B1 Contact by muting sensor B1 M1 Muting lamp 1 When the muting function s operation check is not performed it can work if this is open 2 Connect either the emitter or receiver to the muting lamp RES F3SJ A User s Manual 41 O gt Q o D iun uiojs s Buln System Configuration and Functions Installation Standard for Muting Sensors Set the muting sensors so that they can detect all of the passing detection objects palettes automobiles etc Do not install in a position so that only the front or rear end of the detection object is detected Set the muting sensors so that they detect the objects even when they are loaded on palettes or other transport devices Also
6. Breakage detection This function puts the F3SJ in lockout when there is broken connection between the output terminals for the external indicator Designated beam output Provides output based on incidence interruption status of a designated beam Destination can be assigned to auxiliary output or external indicator output Detection capability Minimum size of an object that can be detected in the protective height of the F3SJ E Effective aperture angle Range of angles for which the F3SJ can operate EAA F End beam disable mode If either end beam of the F3SJ is set as a floating beam its status as a floating beam target is cancelled Error lockout data This data is output from the auxiliary output or external indicator when an error or lockout occurs Note that the error lockout data must be assigned to an output destination Exit only muting delay The OFF delay time from when the signal of muting input 1 or 2 turns OFF until the muting state is time cancelled Exit only muting mode Used when there is only enough space to install a muting sensor on one end of the F3SJ External device Function that detects malfunctions such as welding in external relays or contactors that control the monitoring EDM hazardous zone of a machine by monitoring the operation of N C contact External indicator Detects breakage and short circuits for the muting lamp or external indicator connected to the external diagnosis function indicator
7. Hazardous zone A1 F3SJ B2 Workpiece When muting sensors A1 and B1 are turned ON in this order the muting function is enabled In this state the safety function of F3SJ is disabled F3SJ A User s Manual System Configuration and Functions 3 The muting sensors are blocked and the safety function of the F3SJ is disabled Hazardous zone F3SJ HHE 1 wa sAs Buln Zisideud Muting sensors A1 and B1 are turned OFF but A2 and B2 are ON so the muting function is still working Safety outputs 1 and 2 are turned ON 4 The muting function is released Hazardous zone A1 F3SJ B2 Workpiece E B1 A2 Muting sensor A2 is turned OFF and the muting function is released and the safety function of the F3SJ is working B installation Distance The minimum distances D2 m and D3 m required for the muting sensors to keep the muting function enabled are D2 lt L Formula 3 DS renes Formula 4 L m Length of a workpiece The maximum distance d2 m required for muting sensors to keep the muting function enabled is Vx Timin lt d2 lt VxTimax Formula 5 V m s Approach speed of a workpiece T1min s Muting input time limit value minimum 0 03s T1max s Muting input time limit value maximum 3s F3SJ A User s Manual 47 System Configuration and Functions Use the PC tool for F3SJ to change following values T1min Muting input time limit value minimum T1max Muting i
8. Install the sensor system so that it is not affected by reflective surfaces Failure to do so may hinder detection resulting in serious injury Install the sensor system at distance D or further from highly reflective surfaces such as metallic walls floors ceilings or workpieces as shown below Reflective ceiling Reflective surface O S gt Q 3 D D D Emitter Receiver Emitter Receiver o OB 2 Detection zone D p L L gt O em S D O O 5 zi Reflective floor 5 o0 Distance between an emitter anda Allowable installation distance receiver operating range L D F3SJ A 114 User s Manual Wiring Installation Mutual Interference Prevention Do not use the sensor system with mirrors in a retro reflective configuration Doing so may hinder detection It is possible to use mirrors to bend the detection zone to a 90 degree angle When using more than 1 set of F3SJ install them so that mutual interference does not occur such as by configuring series connections or using physical barriers between adjacent sets B Series Connection Series connection can prevent mutual interference when multiple sensors are used Up to 4 sets 400 beams can be connected The emission of series connected F3SJ is time divided so mutual interference does not occur and safety is ensured C 0 E Emitter Receiver D E B 5 gt o et D l O Emitter Receiver 5 5 O
9. black 3 Connect the OV line of the power supply directly to the protective earth PE s17 Toensure proper wiring check that the color of the cable matches the color of the connector s resin cover emitter grey q A receiver black Failure to do so may result in damage to the F3SJ Incorrect wiring can be prevented by matching the lt colors CHECK B Cable with Connector on One End F39 JCLIA sold separately Unit mm e 39 5 L ZA 15 iM Es M12 Waterproof connector Insulated vinyl round cable 6 6 8 wire 4 pair Cross section of conductor 0 3mm insulator diameter 01 15mm Set model name Foremiter emitter For receiver F39 JC3A F39 NN L Grey cable F39 F39 JC3A D D Black cable 3000 F39 JC7A F39 JC7A L F39 bi D 7000 F39 JC10A F39 JC10A L F39 F39 JC10A D D 10000 F39 JC15A F39 JC15A L F39 emo D 15000 F39 JC20A F39 JC20A L F39 oe D 20000 Internal wiring diagram F39 JCLIA L F39 JCLIA D Connected to connection cable and Cable with connectors on both ends HT we NC mie iei sesto mt saie odpaz Emitter Receiver NE Communication line Communication line 2 Communication line Communication line Shield Twisted pair wires are white and red brown and blue green and yellow and grey and pink F3SJ A 156 User s Manual Wiring Installation B Series Connection Cable for Close Contact F39 JJRLIL sold separately 33 4 33
10. ff O Q o D iun uoneoiddy 0 peysnfpy Bunjes 78 What can be done by the setting tool B Limitation for Combination with Other Functions You can use muting fixed blanking and floating blanking functions in combination only with the PC tool for F3SJ Note that there is a limitation for setting with zones The setting console cannot combine these functions For details see Setting Zone Adjacent Conditions p 89 UA Setting Zone Adjacent Conditions p 89 Muting Function E Overview Configures muting function The muting function disables safety functions of the device You must ensure safety using other measures during this function is enabled Install muting sensors so that they can distinguish between a person and an object that is being allowed to pass through the detection zone All muting lamps external indicators that indicate state of muting function must be installed where workers can see them from all the operating positions Muting related time must be properly configured for its application by a sufficiently trained and qualified person and the person must have responsibility for settings especially when setting the muting time limit to infinite Use independent 2 input devices for muting input You must install F3SJ muting sensor and physical barrier and configure time settings for muting so that an operator should not enter hazardous zone B Example Only workpieces should pass throu
11. 100 15 50 Au Operation is possible with incident light level of 100 or more but to ensure stability operate when all incident light level indicators 3 CHECK F3SJ A User s Manual 5 2 O Q e O o o Q lt U O ep e D o 13 Overview and Specifications Ratings Ratings Specifications In the model names in this table the OOOD contain the 4 digits indicating the protective height mm vances oa FSUAGGHOPE Operating range 0 2 to 9m for protective height up to 1649 mm 0 2 to 7m for protective height 1655 mm or greater Operating range can be reduced to 0 5m through the setting tool Response time ON to OFF 10ms to 27 5ms max OFF to ON 40ms to 110ms max when incidence is stable Refer to p 17 for details Startup waiting time 2s max 2 2s max in case of series connection Power supply voltage Vs 24VDC 20 ripple p p10 max Current consumption Emitter Up to 50 beams 76 mA max 51 to 100 beams 106 mA max 101 to 150 beams 130 mA max no load 151 to 200 beams 153 mA max 201 to 234 beams 165 mA max Receiver Up to 50 beams 68 mA max 51 to 100 beams 90 mA max 101 to 150 beams 111 mA max 151 to 200 beams 128 mA max 201 to 234 beams 142 mA max Light source Infrared LED 870nm wavelength Effective aperture angle EAA Within 2 5 for the emitter and receiver at a detection distance of at least 3 m according to IEC61496 2 Safety outputs
12. 2 V m s Approach speed of a workpiece T1min s Muting input time limit value minimum 0 03s T1max s Muting input time limit value maximum 3s Use the PC tool for F3SJ to change following values T1min Muting input time limit value minimum T1max Muting input time limit value maximum UA Muting function p 88 To enable the muting function D1 and d1 must satisfy formulas 1 and 2 respectively This distance must prevent the muting function from being enabled by a person passing through the muting sensors Also install the F3SJ and muting sensors so that a workpiece passes through all muting sensors before the next workpiece arrives at the muting sensors F3SJ A 4 User s Manual System Configuration and Functions B Wiring Diagrams Using a photoelectric switch as a muting sensor Using an N O contact type switch as a muting sensor 21 2 A F q el 5 5 a a 2 z z 3 3 gt E Reflector 5 A1 o A1 B1 N O contact type switch O Regressive reflection photoelectric switch Pa PNP Output S ON when Interrupted a o F3SJ Reflector 7 3 B Timing Chart T3 0 1s max ES ON Muting sensor A1 OFF T1min to T1max F T3 0 1s max Em pe l l ON Muting sensor B1 OFF T2 max 0 15s max 0 25s max f Enabled Muting status _ Disabled l Muting lamp Blinking external indicator OFF C ELC F3SJ Unblocked Unblocked Blocked Bloc
13. 5 o S3 O 5 o B eo CcC O o cC 0 O oO O i O Material Stainless steel Dimensions A to C C 4 digit number of the model name protective height F3SJ A 140 User s Manual Wiring Installation F3SN replacement correspondence table F3W C mounting holes can be used without modification When replacing F3W CLILILIEI with F3SJ ALILILILI30 Target F3W CLILILILIA F3W CO084 280 320 F3W C164 600 F3SJ A06200130 1 620 F3W C204 760 F3SJ A07950130 1 795 F3W C244 920 F3SJ A0945L130 1 945 1 New mounting holes are required for intermediate mounting brackets F3W C124 440 F3SJ A04700130 470 suoisueuliq piodeu F3SJ A User s Manual 141 O i t xe r D bh SUOISUBWIG 142 Wiring Installation B F39 LJ11 Top bottom Mounting Bracket C Use standard brackets Unit mm Hole size for mounting 4 M5 20 j 54 5 B A B T ss Al NE z 4 Mounting holes Material Stainless steel Dimensions A to C 4 digit number of the model name protective height F3SJ A User s Manual Wiring Installation F39 AO1PLI PAC External Indicator Set F39 AO1PLI PAC Unit mm Material Stainless steel suoisueuliq pieideus When Using Spatter Protection Covers B Dimensions of the Spatter Protection Cover F39 HJLILILEILI Unit mm 32 L L LIEILIEI 10 mm Material PC protective cov
14. 8 8 3 mo do O E c 4 oO oO E Q Q o O O c c c x O DO O LLI o Ci O O O O Interlock Function The F3SJ turns the safety outputs OFF when its power is turned on or its beam is interrupted and holds this state until reset input is applied This state is called interlock Two methods can be used to reset the interlock state auto reset that automatically turns control outputs ON when the interrupting object is removed and manual reset mode that keeps control outputs OFF until a reset signal is provided if the interrupting object is removed B Auto Reset When the interrupting object is removed from the detection zone the safety outputs automatically turn ON Auto reset is used on machines where a worker is not able to enter the zone between the detection zone and the hazardous part of the machine To wire auto reset 1 Open the interlock selection input line or short circuit it to O to 1 5V pin 1 white 2 Short circuit the reset input line to 9 to 24V pin 4 yellow 3 Turn ON the power to the F3SJ 52 E 2 S Qo 23 3 O amp S T S3 Lockout reset switch E m Short circuit to 24V when the switch is not required Y ju Wiring for Auto Reset Mode p 28 F3SJ A User s Manual ul9js S oiseg Ziaideud 29 System Configuration and Functions B Manual Reset When a reset input is given while no interrupting object exists in a detection zone the safety outputs turn ON T
15. Contact by muting sensor A1 B1 Contact by muting sensor B1 K1 K2 Relay or other device that controls hazardous parts of the machine K3 Loador PLC etc for monitoring M1 Muting lamp 1 Use a switch for small loads input specifications 24V 1 8mA 2 Can work as an interlock reset switch when interlock function is used Configuration by the setting tool is required 8 F3SJ operates even when K3 is not connected 4 Connect a muting lamp to either of external indicator output or auxiliary output 1 of an emitter or a receiver To connect a muting lamp to the auxiliary output 1 setting must be changed by the setting tool F3SJ A 40 User s Manual System Configuration and Functions B Wiring When External Device Monitoring Function Is Not Required 1 Disabling external device monitoring function by the setting tool Or 2 The external device monitoring function is disabled by connecting auxiliary output 1 and external device monitoring input as shown below when auxiliary output 1 settings have not been changed output operation mode is safety output information and reverse output mode is enabled S E m 8 E E g N Grey Communication line 5 O Pink Communication line A o el 8 9 c o o z rm 2 o K1 K2 Relay or other device that controls T Sigs ol E hazardous parts of the machine 3 ES mum Ew e K3 Load or PLC etc for monitoring wx e amp
16. ESSO Wobems nme me Fossan resvacsesp20 items 22sm me Festas resvaaseop20 WSbems Eme me FssAWoeu ESSO WSbems jaime me Fmuxsubu bens unme fumo psms bem nime me psms 5 poems e me psms Vobems e me psms i iem e me psms Hamm nime fumo psms Hsbems nA me FmuMmRu p Viens unie me psms rems Ame me psms reems nime fumo FmuAwuPu i Tem mom Noms Pesa dB bears ome Nome pemen Sms sos Nom pmen poems soms Nome Pesa iem soms Nome Pesa Mibems soms Nome psms i Moms one Home pmen Ribes soms Nome pmen MSbems sos Nome psms 5 ees soms Nome psm ems so Nome Festas Mb so Nome FmuMrueua a 9m jam NO Pesa i oben ome Home Pesa 5 isnbemme soms Nome pemr p Wim sos Nome pmen Abs sos fimo A t Q o F3SJ A 20 User s Manual Overview and Specifications e e iens pss ois Pesa i Wm mom Home FmuAvepu beams sos Nome Pesar poems soms Nom psm poems ome Nom pemen abems sos Nom pemen mehems ume Nom Pesa i Bbems mone Hom pemen 5 abes sos NOme psms Bem om Mom psms ees ome Nom psms aybems sos Nom pmen Bbems ome Nom psm i Bbems mme toms Fossa 5 fem anime me Fossa Hense me Pesa beams aris me psm iB beams mA me FmuAwspu ideas ar
17. Mounting screw M4x25 M5x10 F3SJ A User s Manual Bulunoj pieideus 151 O i t xe r D b Dununo N Wiring Installation 5 Fasten to equipment Attach top bottom mounting bracket 1 to the equipment wall surface etc If you are using an intermediate mounting bracket for side mounting also attach the side mounting intermediate bracket to the equipment wall surface etc After the F3SJ is mounted securely tighten the mounting screws M3x10 that were lightly tightened in step 2 above D nz EM Tighten securely S a du 6 Adjust the beams Move the F3SJ from side to side to align it to a center position where the 5 lamps of the incident light level indicator are turned ON After each screw is securely tightened after beam adjustment make sure that the 5 lamps of the incident light level indicator are turned ON Tighten securely y Y N 1 Ce Af 7 q e LL a e ie d E Mounting is complete For adjustment of beams and tightening torque see Adjustment Procedure in the next page F3SJ A 152 User s Manual Wiring Installation Adjustment Procedure Check the following points The optical surface of the emitter and receiver should be clean There should be no interrupting object in the detection zone of the F3SJ Adjust the emitter s beams Adjust the angle of the emitter while checking the incident light level indicator and ali
18. PC tool for F3SJ only Initial Setting Available Setup Item Console Tool For F3SJ Muting Zone Muting Zone Setting All Alibeams 1 to toalbeam beams ue Ee MN Muting input time limit Db 03s O ULL ae to 4s by 0 1s maximum i If muting function is enabled either output mode of external indicator output 1 2 or auxiliary output 1 must be configured as shown below Muting information CHECK l AD l Muting override information B Limitation for Combination with Other Functions You can use this function in combination with fixed blanking floating blanking and warning zone functions at the same time with the PC tool for F3SJ Note that there is a limitation for setting with zones The setting console can be combined with fixed blanking function For details see Setting Zone Adjacent Conditions p 89 UA Setting Zone Adjacent Conditions p 89 F3SJ A 88 User s Manual What can be done by the setting tool Override Function E Overview Configures override function The override function disables safety functions of the device You must ensure safety using other measures during this function is enabled All external indicators that indicate state of override function must be installed where workers can see them from all the operating positions Install the switch that activates the override and that uses hold to run device such as spring return key switch in a location that provides
19. Time to be continued for muting function If muting status exceeds this time the function is canceled T3 Maximum muting input time with allowable waveform cracks Indicates maximum time limit to allow waveform cracks regarding the muting input 1 and muting input 2 in the effective muting states It is set as 0 1s 4 Muting end waiting time OFF delay time from F3SJ s light incidence to release of muting state It is set as 0 1s F3SJ A User s Manual uoneorddy oj peysnfpy Dunes C1e1deu 83 What can be done by the setting tool TS Exit only muting delay time OFF delay time from muting input 1 or 2 s signal turning OFF to release of muting state V f either of the following conditions are present muting ended In this timing chart T4 0 1s condition releases the muting state 1 When exit only muting delay time T5 exceeds the setting value 2 When a workpiece passed F3SJ s detection zone and muting waiting time T4 0 1s passed 3 When muting continuance time exceeds muting time limit T2 zs CHECK 3 Position Detection Muting Mode Setting is Available only for PC Tool For F3SJ Muting function is enabled when muting input 1 turns ON from OFF and muting input 2 turns OFF from ON within the input time difference T1max measured by a limit switch etc Muting inputs must be heterogeneous redundant inputs such as N O contact and N C contact types In case of PNP output type photoelectric sensor use one by L ON
20. nduj 10 291pu 5 Setting Change Initial Setting Available Setup Item Setting Console PC Setting Tool External Device Monitoring Enabled Enable disable Function Allowable Delay Time 0 1 to 2 5s by 0 1s F3SJ Unblocked Blocked PPS Cd Blocked 6 ON Safety output OFF External device ON monitoring input OFF 1 Describes function s name 2 Indicates what can be done by the setting tool 3 Describes detailed usage of the function 4 Describes detailed explanation of the function 5 Indicates setup items available for the setting tool 6 6 Illustrates figures and time charts F3SJ A 58 User s Manual What can be done by the setting tool Preparation You can use various functions of F3SJ and change its settings if you purchase optional accessories described below B Setting Console F39 MC21 Provides easy setting on site B PC Tool for F3SJ F39 GWUM Allows functional setting through connection with your computer It provides finer setting than the setting console a Using the Setting Tool p 56 Setting Console Setting console F39 MC21 consists of following units Setting Console Branch Connector with Connector Cap Dedicated Cable Plugged Dedicated Cable eInstruction Manual E Connection Procedure Connect the setting console and F3SJ as shown below You can connect a branch connector either on the emitter or receiver end Complete the wiring for F3SJ and turn
21. requirements and tests prEN61496 2 2004 Safety of machinery Electro sensitive protective equipment Part 2 Particular requirements for equipment using active opto electronic protective devices EN61508 1 through 7 2001 Functional safety of electrical electronic programmable electronic safety related systems EN954 1 1996 Safety of Machinery Safety related parts of control systems Part 1 General principles for design EN415 4 1997 Palletisers and depalletisers EN692 1996 Mechanical presses EN693 2001 Hydraulic presses EN999 1999 Safety of machinery Positioning of protective equipment with respect to the approach speeds of parts of the human body EN1037 1995 Safety of machinery Preventation of unexpected start up U S Federal Regurations OSHA 29 CFR 1910 212 General requirements for all machines OSHA 29 CFR 1910 217 Mechanical power presses U S Standards ANSI B11 1 2001 Mechanical power presses ANSI B11 2 1995 R2005 Hydraulic power presses ANSI B11 3 2002 Power press brakes ANSI B11 4 2003 Metal shears ANSI B11 5 1988 R2002 Iron workers ANSI B11 6 2001 Lathes ANSI B11 7 1995 R2005 Cold headers and cold formers ANSI B11 8 2001 Drilling milling and boring machines ANSI B11 9 1975 R2005 Grinding machines ANSI B11 10 2003 Metal sawing machines ANSI B11 11 2001 Gear cutting machines ANSI B11 12 2005 Roll forming and roll bending machines F3SJ A User s Manual spJepuejs pa
22. 4 Unit mm F39 JJROGL F39 JJROGL L Grey cable F39 JJROGL D Black cable 150 F39 JJR15L F39 F39 JJR15L L L F39 F39 JJR15L D D B Series Connection Cable for Extension F39 JJR3W sold separately Unit mm 15 Connector Body color Black M12 Waterproof connector socket Vinyl insulated round cable Diameter 6 8 wire Cross section of conductor 0 15mm Insulator diameter 1mm F39 JJR3W F39 JJR3W L Grey cable F39 JJR3W D Black cable Use F39 JCLIB cable with connectors on both ends to connect between F3SJ The maximum length between series connections is 15m Cap F3SJ Emitter Cable is grey F39 JCOB L Grey p F3SJ Emitter Cable is grey FI Tuum Cable with connectors on both ends Series connection cable for F39 JCLIB extension F39 JJR3W F3SJ Receiver Cable is black F39 JC LIB D Black F3SJ Receiver Cable is black E F3SJ A User s Manual 157 e 158 Wiring Installation B Connection Cable F39 JJR3K sold separately The connection cable is a standard included product Purchase a replacement when damaged or lost Unit mm 24 Connector Body color Black M12 Waterproof connector plug Vinyl insulated round cable Diameter 6 8 wire Cross section of conductor 0 15mm Insulator diameter 1mm Set model name For emitter For receiver F39 JJR3K F39 JJR3K L Grey cable F39 JJR3K D Black cable B Cable with Connectors on Both Ends
23. 5V signal or open circuit pin 4 yellow For auto reset set the reset line open or to 0 to 1 5V for 100ms or longer and then apply 9 to 24V again pin 4 yellow F3SJ A User s Manual 3 System Configuration and Functions External Device Monitoring Function This function detects malfunctions such as welding in external relays or contactors that control the hazardous zone of a machine This function constantly monitors that a specified voltage is applied to the receiver s external device monitoring input line and enters lockout state when an error occurs The relay s operational delay can be up to 0 3s can be changed by the setting tool without being evaluated as an error For example if the N C contact is not closed and a specified voltage is not applied to the external device monitoring line within O 3s after the safety outputs turn from ON to OFF it is evaluated as an error and enters a lockout state To utilize this function properly use safety relays and contactors that have forcibly guided or mechanically linked contact structure O gt Q o D iu ul9js S oiseg B Wiring Perform wiring so that 9 to 24V is applied to the external device monitoring line via the external relay s normally closed N C contact When external device monitoring is not being used apply auxiliary output 1 output operation mode is safety output information and reverse output mode is being enabled for which setting is not ch
24. 9 E um d o t x i ui 1 If an emergency stop switch is not used connect safety output 1 to T12 terminal and safety output 2 to T23 directly S1 External test switch S2 Interlock reset switch S3 Emergency stop switch forcibly opening contact A165E A22E S4 Lockout reset switch KM1 KM2 Magnetic contactor KM3 Solid state contactor G3J Model G9SA 301 e M 3 phase motor E1 24VDC power supply S82K PLC Programmable controller Used for monitoring not related to safety system Unblocked Wiri iring for auto reset mode Blocked g External test switch I I I Fog 81 l l l l l Interlock reset switch S2 I Emergency stop switch HE E K1 K2 N O contact KM1 KM2 N O contact PLC input 1 I La PLC input 2 i i PLC output l Output operation mode of auxiliary output 1 is safety output information reverse enabled initial setting F3SJ A User s Manual Input Output Circuit and Applications Connecting to a G9SA 300 SC Reduced wiring due to connector connection F3SJ settings Auto reset mode Receiver Not using external device monitoring G9SA 300 SC settings Manual reset mode Using feedback loop p Emitter Ail Model F39 JC LJC L Model F39 JC KM1 KM2 O I I Note 1 F3SJ s external device monitoring and auxiliary output cannot be used Unblocked
25. A User s Manual sjoquiAs jo uoneue dx3 jenuep siu pees o MOH MOISIA xi F3SJ A User s Manual xii Introduction Contents Legislation and Standards READ AND UNDERSTAND THIS DOCUMENT i Precautions on Safety iy PrecauionsforSafeUse 1 1 wii Precautions forCorrectUse Gi Checking the Contents 0 0000 X How to Read This Manual Explanation of Symbols xi Chapter Overview and Specifications Eee ree eese a e XS LLLI SUELE LLLLLLLLLLLLLLLLLLLLLLLLLULLLLLLLULLLULLLLLLULLULLLLLLLLULLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLILLLLLILLLLILLLIIEZLPLBC NULLLL LULLLLLLLI Basic Configuration and Names 2 Application Examples 5 Detect the Approach to a Hazardous Zone 5 Using Multiple Sets in Combination 6 For a System in which a Workpiece Crosses Detection Zone Muting Function 6 For a System that Has a Machine Within a Detection Zone T To Notify a Person of Proximity to a Detection Zone Warning Zone Function 8 Features 9 Protective Height Available in Incremental Sizes 9 Easy to Read Light Level and Error Mode Display 9 Providing Tools for Setting 9 Additional Safety Functions 9 Enhanced Mutual Interference Prevention O Muting Override Function are Provided 11111110 Indicator Display Patterns U A Internal Indicator for Basic System 144 Internal Indicator for Muting System 1142 Ratings 44 J Ratings Specificatons 44 Model Name List Response Times AT Power Cable Length
26. A1 is t2 qd2 V quan iei e ux Equation 3 d2 m Distance between muting sensor A1 and F3SJ V m s Approach speed of a workpiece Time t2 in Equation 3 must satisfy following condition L2 S uice te ao od Equation 4 T5 Exit only muting delay time UE The PC tool for F3SJ can change T5 CHECK Sensors must be installed so that person s passing should not cause muting state F3SJ A User s Manual What can be done by the setting tool Also muting sensors and F3SJ must be installed so that muting state caused by a workpiece should be ended before the next workpiece arrives at the first muting sensor Hazardous zone Hazardous zone A1 B1 F3SJ A1 B1 F3SJ Workpiece Workpiece Timing Chart T3 0 1s max Muting input 1 ON Muting sensor A1 OFF T1min to T1max MN T3 0 1s max Muting input 2 ON Muting sensor B1 OFF Sa T2 max Timax T5 max 0 15s max T4 0 1s ial Muti tat Enabled l uting status rapid O 5 70 Blinking uting lamp GEE Elan Ey E Blocked Blocked ON Safety output ES Es afety outpu OFF T1min Muting input time limit value minimum Minimum time difference between muting inputs 1 and 2 If the time difference between muting inputs 1 and 2 is smaller than this value a muting error occurs T1max Muting input time limit value maximum Maximum time difference between muting inputs 1 and 2 Minimum value must be less than maximum value T2 Muting time limit
27. Administrator level Blinks twice User level Blinks once O Q o D iun ES E T n E OFF ON E 1 ce LLI LL O LL c ne For details about administrator level and user level see p 63 p 2 uuo9 s OO Hulyjag ueuM snjejs SES F3SJ A User s Manual What can be done by the setting tool Protection of Setting by Password Access Qualification The setting tool has the following two access levels a user level in which setting information can only be read out and an administrator level in which functional settings can be changed The administrator level requires a password to log in The initial password for administrator login is 0000 Password Change An administrator must change the password to prevent setting change by an operator Up to 4 uppercase for alphabet and 6 lower and uppercase for alphabet digits passwords can be set for the setting console and PC tool for F3SJ respectively eT f a password of 5 digits or more or that includes lowercase alphabet is set for the PC tool for F3SJ a user cannot A log in by the setting console If you want to use both of the PC tool for F3SJ and the setting console you must use 4 Rea digit alphanumeric characters uppercase for your password password must be alphanumeric characters If You Forget the Password If you forget the password after changing it from the initial setting contact your sales representative with the
28. Check PR ie 1 New functions added for Version 2 They can be enabled by the setting tool and their settings can be read by the tool 2 Available without using the setting tool Finer functional setting can be done by the setting tool For these functions see Chapter 2 4 Iii E SAS SUIS SESE F3SJ A User s Manual Joo Bumes ou Buisn uoi ite 57 What can be done by the setting tool Shown below is an example of description in Chapter 3 taking External Device Monitoring for instance Ex External Device Monitoring Function Changing Setting of Functions 1 External Device Monitoring Function 2 Overview Settings for external device monitoring can be changed 3 Example To adjust allowable delay time to a device s response time 4 Functional Description External Device Monitoring Function na Chapter 2 External Device Monitoring Function EDM p 60 O gt Q o e D m Joydeu5 Allowable Delay Time Specifies maximum value T1 of external device s operation time after safety output changes Lockout state occurs if the external device monitoring input does not change when the time exceeds this maximum value x External device input information can be provided to auxiliary output or external indicator output A VA Auxiliary Output Non Safety Output p 78 CHECK External Indicator Output Non Safety Output p 80 Joo Bunjes y Buisn Buigas 1ndino 9
29. Configuration and Functions How to Select a System Selection Flow Chart Required system configuration depends on functions to be used Use the following flow chart to determine the system i9 Sg Using floating blanking YES Changing operating range Using changing other function o s YES Basic system Functional setting o change by the setting tool o D o a a ae NO P Using floating blanking D Changing operating range 3 Using changing other function change by the setting tool 1 1 Key cap for muting F39 CN6 is required Combination of Functions Availability of functional combination is shown below Other functions than these functions can be combined O Combination available Can be combined by using the PC tool for F3SJ to change the setting Cannot be combined by using the setting console For details see Chapter 3 Setting Zone Adjacent Conditions p 89 x Combination unavailable Fixed Blanking Floating Blanking Muting Override Warning Zone Function Function Function Function Floating Blanking Function af A A ILLU CN ee Warning Zone Function a a A F3SJ A 26 User s Manual System Configuration and Functions Basic System Basic system indicates the F3SJ with its default factory settings The basic system provides basic safety light curtain functions Most functions can be used without performing additional configuration Wiring Diagrams B Wiring u
30. F3SJ ALILILILIP30 series Available range for floating LJ Available Range for Setting Number of floating beams 1 n Number of floating beams 2 Number of floating beams 3 Number of floating beams 4 40 60 Interrupting object diameter mm F3SJ A User s Manual uoneoiddy 03 peysnfpy Dunes qnoi lite 69 What can be done by the setting tool Floating Blanking Monitoring Function Sequential Beam Mode Only F3SJ monitors an interrupting object in a floating blanking zone If the object is removed or gets smaller human entry may not be detected by F3SJ resulting in serious injury F3SJ enters lockout when an interrupting object is removed For F3SJ s operation when an interrupting object is removed setting is available from disabling monitoring function By setting allowable beams the monitoring function is enabled and lockout occurs when an interrupting object is smaller than the value that is set From the graph below check number of the floating beams as well as that of allowable beams that allow operation without putting the F3SJ into lockout or turning the control output OFF Even if the interrupting object is removed F3SJ will not turn OFF the output or enter lockout This function is for PC tool for F3SJ only O gt Q o e D m For F3SJ ALILILILIP14 with an interrupting object of diameter 20mm following combinations are available Number of
31. LJ3 for 1 F3SJ set emitter receiver Number of free location mounting brackets included Number of free location Protective height as mounting brackets required intermediate mounting for mounting F3SJ brackets Number of additional free location mounting brackets that need to be purchased 245 to 440 443 to 596 605 to 785 794 to 1130 1136 1145 to 1490 1495 to 1658 1667 to 1838 1845 to 2180 2195 to 2495 F3SJ A User s Manual 131 Wiring Installation E 39 LJ4 Top bottom Mounting Bracket B Backside mounting F39 LJ4 Use standard brackets wu a Unit mm O i t xe r D bh 4 M5 SUOISUBWIG C Protective height Material Stainless steel 1 A mounting width of 18 to 20 can be supported when mounting with M5 screws Dimensions A to C 4 digit number of the model name protective height F3SJ A 132 User s Manual Wiring Installation Side mounting F39 LJ4 i Use standard brackets A Ca p gt t E Unit mm D A 4 M5 CO cana 3 2 EN o EN z d T Hi I I E 17 D en o od gd 2 LT a E Hi EE o I I Hi I I I I pass Material Stainless steel 1 A mounting width of 18 to 20 can be supported when mounting with M5 screws 4 digit number of the model name protective height NS F3SJ A User s Manual 133 Wiring Installation E 39 LJ5 Replacement Bracket for
32. O O O 000 00 0 O oO o Normal detecting beam Floating blanking beam Fixed blanking beam e o e o Figure 1 Fixed blanking allowable beam Figure 2 2 For details about setting adjacent fixed blanking zones see the section on fixed blanking a Restriction Condition between Fixed Blanking Zones p 67 F3SJ A 90 User s Manual What can be done by the setting tool 2 Zone Overlap Condition A condition to configure setting zones as overlapped Except for combination of muting zone and fixed blanking zone figure 3 setting zones of these 4 functions cannot be configured as overlapped Figure 4 Zone overlap condition Muting Function Fixed Blanking Floating Blanking Warning Zone Muting Function Function Fixed Blanking Function a mo Cl Warning Zone Function v Setup available x Setting not possible Alarm zone Muting zone Muting zone Floating blanking zone Fixed blanking zone Fixed blanking zone uoneorddy oj peysnfpy Dunes C1e1deu OO 0 O O00 00000000 O O O O O OWO 0 GVO OO 000 0 0 Figure 3 Figure 4 Even if a muting zone and a fixed blanking zone are configured as overlapped fixed blanking monitoring function is effective Thus a fixed blanking beam receives light under muting operation is based on setting of the monitoring function CHECK F3SJ A User s Manual 91 What can be done by the setting tool Indicator Input amp O
33. SPECIAL INDIRECT INCIDENTAL OR CONSEQUENTIAL DAMAGES LOSS OF PROFITS OR PRODUCTION OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE PRODUCTS WHETHER SUCH CLAIM IS BASED IN CONTRACT WARRANTY NEGLIGENCE OR STRICT LIABILITY Further in no event shall liability of Omron Companies exceed the individual price of the Product on which liability is asserted Indemnities Buyer shall indemnify and hold harmless Omron Companies and their employees from and against all liabilities losses claims costs and expenses including attorney s fees and expenses related to any claim inves tigation litigation or proceeding whether or not Omron is a party which arises or is alleged to arise from Buyer s acts or omissions under these Terms or in any way with respect to the Products Without limiting the foregoing Buyer at its own expense shall indemnify and hold harmless Omron and defend or set tle any action brought against such Companies to the extent based on a claim that any Product made to Buyer specifications infringed intellectual property rights of another party Property Confidentiality Any intellectual property in the Products is the exclu sive property of Omron Companies and Buyer shall not attempt to duplicate it in any way without the written permission of Omron Notwithstanding any charges to Buyer for engineering or tooling all engineering and tooling shall remain the exclusive property of Omron All information and mat
34. Tool 62 Protection of Setting by Password 63 Access Qualification 00 0000000000000 e8 Password Change 63 If You Forget the Password 11 63 Setting Adjusted to Application 4 O Fixed Blanking Functon eee amp Floating Blanking Function gg Warning Zone Function 75 Muting Function TB Override Function e _ F3SJ A XIV User s Manual Introduction setting Zone Adjacent Conditions 89 Indicator Input amp Output Setting gn Auxiliary Output Non Safety Output 92 Designated Beam Output Function DA External Indicator Output Non Safety Output 96 Interlock Function 97 External Device Monitoring Function 9 Operating Range Change 1 1 1 100 Operating Range Change Function 100 Operation Monitoring 401 Incident Light Level Display v 101 Disturbance Light Level Display i 101 Status Information Display 102 Maintenance Information eee 103 EmorHistoy 108 Power ON Time 8 Load Switching Frequency ees Setting Recovery i 106 Setting Recovery Function 1 106 Other 407 Safety Distance Calculation Function 107 Connection Cable Length Calculation Function 107 Rated Response Time Check 107 Chapter Wiring Installation 109 Installation Conditions 110 Detection Zone and Approach i 110 Safety Distance 000 141 Distance from Reflective Surfaces 1 11111111
35. a clear view of the entire hazardous zone and where it cannot be activated from within the hazardous zone Make sure that nobody is in the hazardous zone before activating the override function Override time must be properly configured for its application by a sufficiently trained and qualified person E Example o extend override continuance time B Functional Description Override Function The setting tool can disable override function Enabled for factory shipment VA Override Function p 50 Override Time Limit Override continuance time at the function s activation can be changed 60s for factory shipment E Setting Change Configure in a ous in case of a series connection to be written into the primary sensor only Initial Setting Available Setup Item Setting Console PC Tool For F3SJ Override Function Enabled Enable disable a ae Override Time Limit Value 1s to 600s by 1s Si If override function is enabled we recommend either output mode of external indicator output 1 2 or auxiliary output i 1 should be configured as shown below Override information Muting override information Setting Zone Adjacent Conditions If any two functions of muting fixed blanking floating blanking or warning zone functions are used at the same time the setting zones have limitations This section describes the limitations for following points 1 Zone adjacent condition If zones for multiple functions are co
36. and productivity When muting the muting indicator blinks to notify people in the surrounding zone that the safety functions are disabled Interlock function is being disabled for factory shipment Using the setting tool allows you to change the setting and enable the interlock function uiojs gS Bunny C edeu The muting and override functions disable the safety functions of the device You must ensure safety using other method when these functions are operating Muting sensors must be installed so that they can distinguish between the object that is being allowed to pass through the detection zone and a person If the muting function is activated by detection of a person it may result in serious injury Muting lamps external indicators that indicate the state of the muting and override functions must be installed where they are clearly visible to workers from all the operating positions F3SJ A User s Manual 35 O gt Q o D iun uiojs s Buln System Configuration and Functions Upgrading F3SJ for Muting System Remove the caps of the emitter and receiver driver comes with key cap for muting Install a muting lamp external indicator on either the emitter or the receiver Attach the key cap for muting to the emitter receiver on which the muting lamp external indicator was not installed GON Muting lamp external indicator External indicator set Model F39 A01P LJ PAC Commerci
37. as an auxiliary output or an external indicator output operation Note that a designated beam output must be assigned to an output operation mode A Auxiliary Output Non Safety Output p 92 External Indicator Output Non Safety Output p 96 Designated Beam Zone Setting Use this setting to set the beams to use as designated beams With an interrupting object in the appropriate position it is possible to perform teaching and designate beams manually Designated Beam Incidence Status opecifies output status of a designated beam whether it is receiving light or interrupted ON when interrupted Output turns ON if one or more beams are interrupted ON when receiving Output turns ON if one or more beams are receiving light F3SJ A User s Manual What can be done by the setting tool E Setting Change Configure for each CH in case of a series connection Initial Setting Available Setup Item Setting Console PC Tool For F3SJ Designated Beam Zone Setting O Amybeam PP Designated Beam Incidence ON when ON when Interrupted On Status Interrupted when receiving If you need output of designated beam s incidence interruption status set output mode of auxiliary output or external A indicator output to designated beam information ES I Auxiliary Output Non Safety Output p 92 External Indicator Output Non Safety Output p 96 Combination of reverse output mode of external indicator output or auxiliary outp
38. both ends Cable with connector on one end Model F39 JCT Model F39 JCLIA Receiver Cable is black Model F39 JC LIB D Black Model F39 JC LJA D Black B Cable with Connectors on Both Ends Cable for Connection with G9SA 300 SC F39 JCLIC sold separately Unit mm 39 5 L 43 M12 qa uu TT EIS Iii Mil ie Body color Grey Body color Grey M12 Waterproof connector M12 Waterproof connector Vinyl insulated round cable Diameter 6 6 8 wire 4 pair Cross section of conductor 0 3mm Insulator diameter 1 15mm Set model name Foremiter emitter Forreceiver receiver F39 JCR2C F39 L Grey cable F39 aco D Black cable F39 JC1C F39 JC1C L E D Use only e lengihn IS insuificient use ECE NN D ftor extension F3SJ A User s Manual O 5 D ea D I 5 e 159 Wiring Installation Internal wiring diagram F39 JCLIC L Connected to emitter s connection cable Connected to controller G9SA 300 SC and Cable with connectors on both ends 1 ee ES Ed Cons N ee EU E a Dd ln Shield onnected to receiver s connection cable and Cable with connectors on both ends Connected to controller G9SA 300 SC w C D a NO EXEC ETE CILE e Shield B Cable with Connectors on Both Ends Cable for Connection with F3SX F39 JCLIT sold separately 39 5 L 70 Unit mm IM Insulated vinyl round cable 06 6 Black 8 wire 4 pair C
39. conjunction with the product Please notify us before copying or reproducing this document in any manner for any other purpose If copying or transmitting this document to another please copy or transmit it in its entirety F3SJ A User s Manual Introduction Precautions on Safety Regarding the alert symbols and meanings used for the safe uses In order to use the F3SJ safely the precautions listed in this manual indicated by alert symbols and descriptions must be followed Failure to follow all precautions and alerts may result in an unsafe use or operation The following indictions and symbols are used for the descriptions Indicates a potentially hazardous situation which if not avoided will result in minor or moderate injury or N WARNING may result in serious injury or death Additionally there may be significant property damage Meanimgs of Alert Symbols Indicates prohibited actions Alert Statements in this Manual For users PAN WARNING The F3SJ must be installed configured and incorporated into a machine control system by a sufficiently trained and qualified person An unqualified person may not be able to perform these operations properly which may cause a person to go undetected resulting in serious injury When changes are made to each function using the setting tool F39 GWUM or F39 MC21 the administrator must manage the details of the changes and perform the changes Accidental fu
40. enabled for up to 60s The setting tool can be used to change this time to between 1 and 600 sec The muting lamp external indicator blinks while overriding The setting tool can be used to change this setting N WARNING The muting and override functions disable the safety functions of the device You must ensure safety using other method when these functions are operating Muting lamps external indicators that indicate the state of the muting and override functions must be installed where they are clearly visible to workers from all the operating positions Install the switch that uses hold to run device such as a spring return key switch and is installed in a location that provides a clear view of the entire hazardous zone and where it cannot be activated from within the hazardous zone Make sure that nobody is in the hazardous zone before activating the override function B Override Start Conditions If all of the following conditions are present in the F3SJ the override function starts The override function can be put into effect even when there is a muting error 1 If either muting input 1 or 2 is ON 1 or more muting sensors are turned ON by a workpiece 2 he F3SJ is blocked and the output is OFF 3 Under the conditions of 1 and 2 shown above the reset input changes from ON to OFF and the test input changes from OFF to ON at the same time The changing time of these 2 inputs must be 0 3s or less E Override End C
41. height is between 605 and 1130mm a 1500 When protective height is between 1136 and 1658mm a 2000 When protective height is between 1667 and 2180mm a 2400 When protective height is between 2195 and 2495mm a 2600 A t Q o Accessories Test rod instruction sheet top and bottom mounting brackets intermediate mounting brackets error mode label user s manual CD ROM The number of intermediate mounting brackets depends on the total length of the F3SJ F3SJ total length is from 605 to 1 130mm 1 set for each the emitter and receiver is included F3SJ total length is from 1136 to 1 658mm 2 sets for each the emitter and receiver are included F3SJ total length is from 1667 to 2 180mm 3 sets for each the emitter and receiver are included F3SJ total length is from 2195 to 2495mm 4 sets for each the emitter and receiver are included Applicable standards IEC61496 1 EN61496 1 UL61496 1 Type 4ESPE Electro Sensitive Protective Equipment IEC61496 2 prEN61496 2 UL61496 2 Type 4AOPD Active Opto electronic Protective Devices IEC61508 EN61508 SIL3 F3SJ A 16 User s Manual Overview and Specifications Model Name List Response Times E Te item me oo O p frssiaoasseso uem We Eme O p P9pAmaes beams me Eme DO 9p beams We Eme O Pemex beans We Eme o i ewen soo beams ms Eme O FAI sooo tems tims Mme E ea psoaso beams rims Mme FO i wa sooo beams tims Mme O ea rasiao
42. information for auxiliary output 1 Reverse Output None Detection Zone Warning Zone Safety output ON B Safety output ON Warning zone output OFF E Warning zone output ON Safety output OFF L Warning zone output OFF Zi Figure 6 Figure 7 Figure 8 F3SJ Unblocked Blocked Unblocked Warning zone only Blocked Po F3SJ Unblocked Blocked Unblocked Other than warning zone Blocked NEENENNENENNSQNC 0 9 2 ll warning zone OFF ON E Setting Change Configure for each CH in case of a series connection Function Initial Initial Setting Available Available Setup Item Item Setting Console PC Tool for F3SJ m Zone MEIN ool RN from upper Function Enabled from lower Warning Zone 0 to Number of Beams Setting svi If you need output of warning zone s incidence interruption status set output mode of auxiliary output or external A indicator output to warning zone information lt UA Auxiliary Output Non Safety Output p 92 External Indicator Output Non Safety Output p 96 A warning zone cannot overlap with muting fixed blanking nor floating blanking zones CHECK B Warning Zone Label When a warning zone is configured you must attach labels that indicate a border between normal detection zone and warning zone Normal beam Q Warning beam o o O ea l Detection Zone Warning Zone F3SJ A User s Manual uoneoiddy oj peysnfpy Dunes qnoi ite
43. install the F3SJ and muting sensors so that each object passes through all muting sensors before the next object arrives at the first muting sensor Also install all F3SJ and muting sensors so that no person is able to accidentally enter the hazardous zone while the muting function is enabled elf objects speeds can vary muting time limit must be taken into consideration Installation Example 1 of Standard Muting Mode using 2 muting sensors This is an example of 2 retro reflective type photoelectric sensors used as muting sensors installed in a cross pattern Use 2 sensors when the length L of the workpieces are not constant or are insufficient 1 Before a workpiece passes through Hazardous zone B1 F3SJ Reflector Ic The crossover point of muting sensors Workpiece ED ox A1 and B1 must be located within the hazardous zone r i d1 D1 L Length of workpiece d1 Maximum distance required for the muting sensor to keep the muting function enabled D1 Minimum distance required for the muting sensor to keep the muting function enabled The output state of muting sensors A1 and B1 are both OFF contacts A1 and B1 are open due to muting output and the safety function of the F3SJ is working In this example where 2 muting sensors are used the crossover point of muting sensors A1 and B1 must be located in the hazardous zone This configuration prevents the muting function from being enabled by a person passi
44. is possible to perform teaching and set the designated beams manually uoneorddy oj peysnfpy Bunjes Upper Upper 10th beam gt z 4 Floating blanking zone 5th beam Lower Lower X Muting zone and floating zone cannot overlap thus the zones must be adjusted by the PC tool for F3SJ Note that the setting console cannot enable both functions at the same time UN Muting Function p 78 Setting Zone Adjacent Conditions p 89 F3SJ A User s Manual What can be done by the setting tool e Floating Beam Based on floating beam count setting settings shown below do not turn OFF safety output as shown below Measure the size maximum diameter of the interrupting object and set a number of floating beams so that the size of the interrupting object is less than the dimensions in the graph Setting Example For F3SJ ALILILIDLIP14 with an interrupting object of diameter 20mm set number of floating beams as 3 With this setting F3SJ will not turn OFF safety output even if an object with a diameter of 22mm or less is in the floating blanking zone Valid Range for number of Floating Beams F3SJ ALILILILIP14 series Available range for floating LJ Available Range for Setting POTIS Number of floating beams 2 m 20 30 Interrupting object diameter mm F3SJ ALILILILIP20 series Available range for floating LJ Available Range for Setting Interrupting object diameter mm
45. is used minimum override time limit required must be set F3SJ A User s Manual 175 Checklists LiUnder override status a signal that indicates override status must be output from either of the followings External Indicator 1 or 2 Auxiliary Output 1 B Checking that Hazardous Parts Stop While the Machine Operates LiThe hazardous parts stop immediately when a test rod is inserted into the detection zone at 3 positions directly in front of the emitter directly in front of the receiver and between the emitter and receiver Use the appropriate test rod LiThe hazardous parts remain stopped as long as the test rod is in the detection zone LiThe hazardous parts stop when the power of the F3SJ is turned OFF LiThe actual response time of the whole machine is equal to or less than the calculated value O gt Q o e D iun e SJS 99u uoneJed o eJd F3SJ A 176 User s Manual Checklists Maintenance Checklists Perform daily and 6 month inspection for the F3SJ Otherwise the system may fail to work properly resulting in serious injury Do not try to disassemble repair or modify this product Doing so may cause the safety functions to stop working properly To ensure safety keep a record of the inspection results When the user is a different person from those who installed or designed the system he she must be properly trained for maintenance Checklists B inspection at Startup and When C
46. level cannot be displayed because emission stops when the disturbance light level display is used GS CHECK E Setting Change Configure for each CH in case of a series connection Initial Setting Available Setup Item Setting Console PC Tool For F3SJ Disturbance Light Level Read only P Display F3SJ A User s Manual 101 What can be done by the setting tool Status Information Display B Overview Provides readout of F3SJ s I O information and status This function is for the PC tool for F3SJ only B Functional Description F3SJ s I O information and status can be read out by the PC tool for F3SJ E Setting Change Configure in a bulk in case of a series connection to be written into the primary sensor only Initial Setting Available Setup Item Setting Console PC Tool For F3SJ Information available to read Light level diagnosis information When F3SJ is ON and the incident light level is 130 or less of the ON threshold value for 10 seconds or more O Q o D iun HuLIOJIUO uonejodo 1 When the F3SJ is in maintenance status the actual safety output does not turn ON even when the output status of the safety output is ON F3SJ A 102 User s Manual What can be done by the setting tool Maintenance Information Error History B Overview Details of errors that occurred in the past are displayed B Functional Description The PC tool for F3SJ can display the past 20 error codes and the
47. lt After the change gt Emitter Receiver a o o n 8 ED rwererenc light Y Emitter Receiver F3SJ A 116 User s Manual Wiring Installation 4 Keep sufficient distance between the F3SJs so that mutual interference does not occur Emitter H F4 Receiver Emitter Receiver gt gt oo iG 5 b 5 Av D D Emitter o Receiver Emiter EH Receiver 5 fp amp 5 pleas inn e oan Allowable installation distance D receiver operating range L For 3m or more L x tan5 L x 0 088 m When using 4 or more sets that are not series connected the installations shown below may cause mutual interference When mutual interference occurs the F3SJ enters lockout Aligned horizontally Aligned vertically Emitter Receiver Emitter Receiver Emitter Receiver Emitter Receiver Aligned fore and aft Emitter amp b Receiver bb Receiver Emitter F3SJ A User s Manual SUOI IPUOD uonejejsu pieideuo 117 O i Q Ee ema D bh UOI JD9UUOY SILOS 118 Wiring Installation Series Connection From 2 to 4 sets of F3SJ can be series connected Series connection allows them to be used as a a safety light curtain requiring only 1 set to be wired to a controller and preventing mutual interference If any 1 set of series connected F3SJ is blocked both of the safety outputs turn OFF The indication LED f
48. of the detection zone You can configure a number of beams to be interrupted by an object so that the safety function works only if more beams than the number are interrupted RENDA E Qe CES A E Si TRES E h NU he I k Au h i FE E TA WES UT utd 4 F3SJ A User s Manual O gt Q o D so duiex3 uonesjddy To Notify a Person of Proximity to a Detection Zone Warning Zone Function This function notifies a person that he she is getting close to a detection zone before activating the safety functions It can be used to prevent the unintended stopping of a machine due to the approach of a person Part of a detection zone is configured as a warning zone INA NAN SS ASSINE PAIS F3SJ A User s Manual Overview and Specifications Features Protective Height Available in Incremental Sizes Protective height Protective height Detection capability F3SJ ALIEIEIEIP44 245mm to 2117mm in 9mm increments F3SJ ALIEIEDIEIP20 245mm to 2 495mm in 15mm increments F3SJ ALIEILIEIP30 245mm to 2 495mm in 25mm increments Easy to Read Light Level and Error Mode Display Beam alignment is simplified using 5 LEDs that display the incident light Incident light level indicator level Error status is indicated on 3 additional LEDs when an error occurs un Error mode Indicator Display Patterns p 11 indicator Providing Tools for Setting T
49. operation while the other by D ON This can be used for such a case that F3SJ should be temporarily disabled as the switch is so operated by a worker who puts an object at a carry in entrance O Q o D iun e Start Conditions If both of the following 2 conditions are present muting is activated 1 No interrupting object is found in the F3SJ s detection zone and safety output is ON 2 After muting input 1 is turned ON connected to 9 to 24V from OFF muting input 2 is turned ON connected to 9 to 24V from OFF within the muting input time limit T1max 3 sec can be changed to between 1 and 4 sec Order of muting inputs 1 and 2 is irrelevant When condition 1 is satisfied but time condition of 2 is not a muting sequence error occurs and receivers muting error indicator turns ON A muting error is canceled when either of the following condition is satisfied uoneorddy oj peysnfpy Bunjes Muting is started by a proper muting sequence Power cycle under muting input 1 and 2 OFF state e End Conditions If either of the following condition is satisfied muting state will be released 1 Muting input 1 stays OFF for maximum muting input time with allowable waveform cracks T3 0 1sec or longer 2 Muting input 2 stays ON for maximum muting input time with allowable waveform cracks T3 0 1sec or longer 3 When muting continuance time exceeds muting time 60s can be changed t Muting state can be also released when the
50. output External Indicator Allows configuration of receiver s output based on settings This CANNOT be used for safety Output 1 applications External Indicator Allows configuration of emitter s output based on settings This CANNOT be used for safety Output 2 applications External test Function that stops emission at any time to check that the safety output is being properly turned OFF fue sso c Lieideus Fixed blanking Disables part of F3SJ s operation range Safety output will not change even if an object enters the disabled zone Fixed blanking This function puts the F3SJ in lockout state when part of the fixed blanking zone is interrupted monitoring function Fixed blanking zone This refers to the zone set in the fixed blanking function One zone can be set by the setting console and 5 zones can be set by the PC tool for F3SJ Floating beam This refers to number of interrupted beams for which F3SJ does not transition to lockout or the safety output to turn OFF when the floating blanking function is enabled F3SJ A User s Manual 195 Appendix oem o mm 00 F Floating blanking Safety output will not turn OFF unless any two or more beams are interrupted Floating blanking This setting causes the F3SJ to enter lockout if an interrupting object is smaller than the dimensions of monitoring function each setting value when in sequential beam mode Floating blanking zone This refers to the zone set in the floating blank
51. output X 2 OFF delay within 15 seconds can be set to 16 levels Use as instantaneous output is possible by setting OFF delay output to 0 seconds Can be configured for partial control and total control Relay unit can also be connected Spatter protection cover 2 cables per set common for emitter receiver F39 HJOOOO In this table the OOOO in the model indicates the same 4 digit number as the protective height 0000 in the model of the F3SJ When a spatter proof cover is attached operating range of F3SJ is reduced by about 10 Spatter proof cover with 1970 or higher of LILILIEI in the model is divided into 2 in combination to use Protect bar 1 set common for emitter receiver F39 PJLILILILI S One protect bar is provided in a set common for emitter receiver If both of an emitter and a receiver need a protect bar respectively you must purchase 2 sets For side mounting of F3SJ with a width of 1001mm or wider you must purchase protection bracket 4 for protect bar F39 PJ MS Protection bracket for protect bar 4 F39 PJ MS Intermediate mounting bracket for side mounting using a E protect bar You must purchase 1 set for F3SJ with protected height from 1001 to 2000mm or 2 sets for F3SJ with protected height of 2009 to 2495mm Ajazesedag pjos seuossoe y Se F3SJ A User s Manual 191 Appendix EN case aA emitter F39 EE NM L A dedicated power cable is included You must purch
52. pareans jam fimo Fossanes Fossanes Stems 200s me possan rsr VSbems foom jme Pessano ESA MObems foom jme Fossano ESA Mibems foom me Fossa ESA Mabems foom jme Fossae rasap M bems foom jme pesima Fossano bes 200s jme Fossa ESA ieseam foom jme Fossa Fassam W bems ooms jme Fossa ESA Wrbems foom jme Fossas Fassaroe M bems foom fumo Fossae ESA M9bems foom jme FssAuru FSM Mobems m ne jme Fossa rassazia Mibems 200s jme Fossa ESSO Mibems anonimo Fossae rassazia MSbems foom jme Fossar ESSO i bems 200s jme Fossas Fassaroe MSbems nime me Fossanes Fassaroe MSbems Eme me Fesina ramo Mrbems Ame me O gt ect D iun s ZU D Q o F3SJ A User s Manual 19 Overview and Specifications F3SJ A1343P14 A1343P14 F3SJ A2225P20 A2225P20 148beams beams 22 225ms 90ms aaa seas e ien Fossae ESSO MObems nime me Posimo Essas isiems nime me Fesiaarapra Fossae ezeas nme me Fossanes Fossae Sbems ime me Pessara rassaa is bems 22s me Festas resvaasoop20 M bems nime me Possa Fassam M bems 22s me Fossan Fossae reme msmo me FrsAusPu rassaa pebea nme me Fossanes ESSO W9bems nime me Fossas ESSO obems 22sm me Fossano Fassane iibems 22sm me Fossa ESSO Wabems 22s me FrAWmeu
53. s detection zone configure the system with an interlock function that prevents the machine from being restarted Failure to do so may result in serious injury Install the interlock reset switch in a location that provides a clear view of the entire hazardous zone and where it cannot be activated from within the hazardous zone The F3SJ cannot protect a person from a projectile exiting the hazardous zone Install protective cover s or fence s To prevent personnel approach to dangerous part of the machine through an zone disabled by the fixed blanking function you must install a protective structure to cover the whole disabled zone Failure to do so may cause failure of human body detection resulting in a serious injury You must ensure that a test rod is detected for all detection zones except where fixed or floating blanking function is used Failure to do so may cause failure of human body detection resulting in a serious injury Detection capability gets larger when fixed floating blanking function is used You must use the detection capability for fixed and floating blanking functions Failure to do so may cause failure of machine stop before reaching the machine s dangerous part resulting in a serious injury The muting and override functions disable the safety functions of the device You must ensure safety using other method when these functions are operating Install muting sensors so that they can distinguish between the object
54. sensor enters lockout e z CHECK F3SJ A 4 User s Manual What can be done by the setting tool For Wiring Muting inputs 1 and 2 must be N O and N C contact types of heterogeneous redundant input system respectively are recommended Wiring when using position detection muting mode and external device monitoring functions MI 4 Receiver Grey Communication line Pink Communication line Shield Muting input 2 Red Muting input 1 White Test input Green Auxiliary output 1 Yellow Safety output 1 Green Safety output 2 White gt Reset input Yellow UJ C1 External device monitoring input Red O gt D o P D m Go o D ct 5 gt o c An r o r O gt o o D et O 5 S1 External test switch S2 Lockout reset switch connect to 24V if a switch is not required A1 Limit switch etc B1 Limit switch etc K1 K2 Relay or other device that controls hazardous parts of the machine K3 Load or PLC etc for monitoring M1 Muting lamp 1 Use a switch for small loads input specifications 24V 1 8mA 2 Can work as an interlock reset switch when interlock function is used 3 F3SJ operates even when K3 is not connected 4 Connect a muting lamp to either of external indicator output or auxiliary output 1 of an emitter or a receiver To connect a muting lamp to the auxiliary output 1 set
55. series under series connection series connection connection Failure of F3SJ s F3SJ s internal circuit is damaged Replace the F3SJ internal circuit 2 When an error occurred a supply voltage error may be recorded in addition to the original error code if supply voltage is out of specification range Problem under other state than lockout Shown below are actions to take when F3SJ does not work properly while no lockout occurred or no error code is displayed T i ON blink or OFF E M d depending on the setting Light intensity level indicators do not turn ON even if a beam receives light while only the power indicator and OFF output indicator are being turned ON Beam is misaligned Adjust the beam so that it should receive light A C p beam will not receive light if its installation surface is tilted or its height is misaligned B a If the beam still does not receive light after adjustment detach the F3SJ from installation ERROR surface set an emitter and a receiver face to face and check if the beam receives light I p 153 INTER Operating range is too short Use the setting tool to configure longer operating range EDM ju p 100 A O gt D o P D iun m O c S D An O O et 5 MES Test input is being applied Check if the test indicator is blinking If it is blinking set the test input OFF or open Detection surface of an emitter or a receiver is Clean t
56. setting console can display the past 10 error codes The PC setting tool for F3SJ can record error codes as well as F3SJ s internal temperature which can be displayed too For an explanation of the error codes refer to the troubleshooting section at the end of this manual UA Troubleshooting p 180 B Monitor Items Configure for each CH in case of a series connection Setting Console PC Tool For F3SJ When the setting tool is connected while power is being supplied to the F3SJ the F3SJ enters communication error E A lockout When checking errors in the error log ignore the error that occurred most recently and check the second or lt earlier errors CHECK When an error occurred a supply voltage error may be recorded in addition to the original error code if supply voltage is out of specification range Power ON Time B Overview The power ON time of the F3SJ is displayed B Functional Description Data related to the power ON time of the F3SJ is recorded in the F3SJ main unit every 15 minutes The record is made when in normal operation or during lockout By knowing the power ON time you can better understand when to schedule F3SJ maintenance Power ON time This is the current power ON time since the power ON time was last reset If the power ON time has never been reset this value is the same as the accumulated power ON time This value can be checked for an emitter and a receiver separately Power ON time threshold
57. so may cause the safety functions to stop working properly Do not use the F3SJ in environments where flammable or explosive gases are present Doing so may result in explosion Perform daily and 6 month inspections for the F3SJ Otherwise the system may fail to work properly resulting in serious injury F3SJ A User s Manual Vil viii Introduction Precautions for Safe Use Make sure to observe the following precautions that are necessary for ensuring safe use of the product Thoroughly read this manual and understand the installation procedures operation check procedures and maintenance procedures before using the product Loads must satisfy both of the following conditions Not short circuited Not used with a current that is higher than the rating Do not drop the product Dispose of the product in accordance with the relevant rules and regulations of the country or area where the product is used Precautions for Correct Use Observe the precautions described below to prevent operation failure malfunctions or undesirable effects on product performance E installation environment Do not install the F3SJ in the following types of environments eAreas exposed to intense interference light such as direct sunlight eAreas with high humidity where condensation is likely to occur eAreas where corrosive gases are present eAreas exposed to vibration or shock levels higher than in the specification provisions eAreas
58. 0245P 14 Inward outward facing mounting F3SN L10207P14 207 F3SJ A0245P 14 Inward outward facing mounting F3SN 00216P14 F3SJ A0245P14 Outward facing mounting F3SN L10225P14 225 F3SJ A0245P14 Outward facing mounting For lengths greater than the F3SN L10234P 14 i9 Add 11 to the F3SN s 4 digit number and apply it as the F3SJ s 4 digit number and then replace with E the standard brackets included with the product D Selection example F3SN A0315P14 becomes F3SJ A0326P14 replace with standard brackets T UO i 3 5 The protective height is 11mm longer B q Replace with outward facing mounting of F39 LJ5 when you want to set the detection surface height to be same as o the F3SN o CHECK o However the F39 LJ5 and intermediate mounting brackets cannot be mounted simultaneously so set the protective height to 600mm or less When replacing F3SN LIEIEILIEIP25 with F3SJ ALILIEIEIP20 Protective height Protective height using F39 LJ5 CO o E F3SN 00217P25 F3SJ A0260P20 Inward facing mounting 260 F3SN 10232P25 232 F3SJ A0260P20 Inward outward facing mounting F3SN 010247P25 F3SJ A0245P20 Outward facing mounting For lengths greater than the F3SN L10262P25 Subtract 17 from the F3SN s 4 digit number and apply it as the F3SJ s 4 digit number and then replace with the standard brackets included with the product Selection example F3SJ A0322P25 becomes F3SJ A0305P20 replace with standard brac
59. 0VAC 50 60Hz 1min Degree of protection IP65 IEC60529 Ambient light intensity Vibration resistance Malfunction 10 to 55Hz Multiple amplitude of 0 7mm 20 sweeps each in X Y and Z directions Shock resistance Malfunction 100m s 1 000 times each in X Y and Z directions Connection cable Series connection Dia 6 mm 8 wire 0 15mm x 8 with braided shield Allowable bending radius Rbmm cable F39 JJRLIL JJR3W Extension cable F39 JCLIA Dia 6 6 mm 8 wire 0 3mm x 4P conductor resistance 0 058 ohm m with braided shield JCOB JCOC Allowable bending radius of R36mm To extend a cable use an equivalent or higher performance cable twisted pair wire and do not use the cable in the same duct as that for high voltage cables or power cables A For details about extension lengths power cable length p 22 A For details about twisted pair wire single connector cable p 156 M F3SJ A User s Manual 15 Overview and Specifications REMEMEMp 5dERRSVOSESEN F3SJ ALIEIEIEIP 14 F3SJ ALIEIEIEIP20 F3SJ ADOOOP30 Material Casing including metal parts on both ends Aluminum zinc die cast Cap ABS resin Optical cover PMMA resin acrylic Cable Oil resistant PVC Weight packaged F3SJ ADOOOP14 Weight g protective height x 1 7 a F3SJ ADOOOP20 F3SJ ADOOOP30 Weight g protective height x 1 5 a The values for a are as follows When protective height is between 245 and 596mm a 1100 When protective
60. 111 114 Mutual Interference Prevention O O O 185 Series Connection eee 18 ComectionProcedure gt 120 Attaching External Indicators 422 ConnectionProcedue 0 1422 Output Operation 128 Setting Change by the Setting Too 423 Dimensions 124 When Using Standard Mounting Brackets 1 1 124 When Using Optional Mounting Brackets 127 F39 A01Po PAC External Indicator Set 111 143 When Using Spatter Protection Covers 43 F3SJ A User s Manual XV xvi Introduction Setting Tool 144 Mounting a Protect Bar 45 Mounting an Environment Resistant Case 147 Mounting e Top Bottom Mounting Brackets 111 49 Intermediate Mounting Brackets 149 Mounting Procedure esses AdjustmentProcedure 0 00 453 Wiring BA WiringPrecautions ABA Power Supply Unit 455 Wiring Procedure 156 Chapter5 Input Output Circuit and Applications 161 Input Output Circuit 162 Wiring Examples 168 Using only F38 168 Connecting a Muting Sensor 164 Connectingto an FJSP BIP 1 1111 165 Connecting to an F3SX E L2R 1 166 Connecting to a GOSA 301 168 Connecting to a G9SA 300 SC eG Connecting to a GOSB 301 D y 170 Connecting to a GOSX AD322 T15 471 Chapter6 Checklists 173 Pre Operation Checklists 174 Checklists ATA Maintenance Checklists 2 47 Checklists ATT Chapter Appendix 179 Troubleshooting 180 Lockout Stat
61. 2 EL 3 3 o 5 E c O S o gt gt o zl 3 al e 7 o o o c o Do o o we o gt gt ce O o c Ee S5 t a 5 8 D ER E SL lt 3 3 50 o I Wn 5 5 KM3 c x LLI G9SB 301 D Unblocked 1 The G9SB 200 D 17 5 mm thick with no 33 34 and 41 42 is also available Blocked 2 f an emergency stop switch is not used connect safety output 1 to T12 External test switch I terminal and safety output 2 to T22 directly S1 S1 External test switch E nd S2 Interlock reset switch Interlock reset switch I I S3 Emergency stop switch forcibly opening contact S2 E XS P d A165E A22E Voa Fog S4 Lockout reset switch E t tch l KM3 Solid state contactor G3J M 3 phase motor Safety outputt 2 co Ea E1 24VDC power supply S82K La La PLC Programmable controller K1 K2 N O contact Used for monitoring not related to safety system l l l l KM1 KM2 N O contact I l KM1 KM2 N C contact mm mmm umm l PLC input 1 Va l l l l It PLC output I Output operation mode of auxiliary output 1 is safety output information reverse enabled initial setting Use G9SB 301 B for 3a 1b contact auto reset type Use G9SB 200 D for 2a contact manual reset type or G9SB 200 B for 2a contact auto reset type For details see the catalogs Shield Input Output Circuit and Applications Connecting to a G9SX AD322 T15 Can be configured f
62. 3SJ in a series It is used close contact F39 JJR15L when you wish to perform series connection with minimum length Connection Procedure p 120 Series connection cable for F39 JJR3W Required for connecting multiple sets of F3SJ in a series The F39 extension JJR3W can be used for extension with cable with connectors on both ends F39 JCLIB Connection Procedure p 121 F39 CN6 Required when using muting function N Muting System p 35 F39 JJ3N Required when attaching external indicator s to the F3SJ F39 AO1PLI PAC Attaching External Indicators p 122 F39 MC21 Required to change functional setting or investigate status of F3SJ N Using the Setting Tool p 56 PC tool for F3SJ F39 GWUM Required to change functional setting or investigate status of F3SJ ii Using the Setting Tool p 56 F3SJ A User s Manual M Application Examples Chapter 1 Application Examples The F3SJ should be installed where workers require frequent access in order to perform tasks such as maintenance and where physical barriers are difficult to install Detect the Approach to a Hazardous Zone Bi Detect the Approach of a Person B Detect a Person s Limbs HEU in m IN op nemn H li LITT hj TL try A tip ttu 4 INTE i 5 F3SJ A User s Manual Overview and Specifications Using Multiple Sets in Combination By installing sensors on both sides of a mach
63. 5 x 4 The quantities shown here are the number of parts included in1 intermediate mounting bracket set Material Stainless steel intermediate mounting bracket Zinc die cast Intermediate mounting brackets 1 to 4 Iron mounting screws To use other mounting bracket or bolt than those for F3SJ you must confirm that their sizes should match F3SJ A Especially when you do not use top bottom mounting brackets 2 you may need screws with appropriate length Sue because the standard mounting screws M5 x 18 may be too long F3SJ A User s Manual Bulunoj pieideus 149 O i t xe r D b Dununo N 150 Wiring Installation Mounting Procedure 1 Attach the top bottom mounting brackets Place top bottom mounting bracket 2 in the screw hole at the top bottom of the F3SJ and fasten it using the included screw M5x18 Insert the bracket s protrusion into the groove on the case when attaching Next attach top bottom mounting brackets 3 and 1 to top bottom mounting bracket 2 and fasten them lightly using the included screws M3x8 Top bottom mounting bracket 1 Mounting screw M5x18 Top bottom mounting bracket 2 Top bottom NG mounting e o bracket 3 hae a g Us Pd Mounting screw M3x8 2 Attach the intermediate mounting brackets Insert intermediate brackets 2 and 3 into the grooves on the side of the case and use the included mountin
64. Cable for Extension and for Connection to F3SP B1P F39 JCLIB sold separately Unit mm 39 5 L 43 M12 Elo Ens X QU QE Body color Black Body color Black M12 Waterproof connector M12 Waterproof connector Vinyl insulated round cable Diameter 6 6 8 wire 4 pair Cross section of conductor 0 3mm2 Insulator diameter 1 15mm Set model name Foremitter 00 emitter Forreceiver receiver F39 JCR2B F39 JCR2B L EE NN cable F39 a D Black cable F39 JCR5B F39 JCR5B L F39 a D F39 JC1B F39 JC1B L F39 F39 JC1B D D F39 JC3B F39 JC3B L F39 ee D F39 JC5B F39 JC5B L F39 i ME D F39 JC7B F39 JC7B L F39 E D F39 JC10B F39 JC10B L F39 E D F39 JC15B F39 JC15B L F39 C D F39 JC20B F39 JC20B L F39 acne D F3SJ A User s Manual 15 Wiring Installation Internal wiring diagram F39 JCLIB L F39 JCLIB D Connected to connection cable and Connected to single end connector cable Cable Cable with connectors on both ends with connectors on both ends Controller F3SP B1P ER e E o Bom tom 2 um LEE ven tow a Twisted pair wires are white and red brown and blue green and yellow and grey and pink If the length of the F39 JCLIA cable with connector on one end is insufficient use 1 or more F39 JCLIB cable with connectors on both ends to extend the length as required Connection example Emitter Cable is grey Model F39 JCLJB L Grey Model F39 JCLIA L Grey Cable with connectors on
65. Description The number of times the F3SJ safety output has switched from ON to OFF is recorded in the F3SJ main unit every 15 minutes The record is made when in normal operation or during lockout By monitoring the number of times the safety output has switched from ON to OFF you can understand the number of responses that have been made by the relays and contactors connected to the F3SJ Load switching frequency This value represents load switching frequency connected to F3SJ In the case of series connection load switching frequency can be displayed for each F3SJ CH Load switching frequency threshold value When load switching frequency exceeds this value output can be performed to the auxiliary output or the external indicator output Note that excess load switching frequency information must be assigned to an output operation mode Auxiliary Output Non Safety Output p 92 External Indicator Output Non Safety Output p 96 Accumulated load switching frequency This value indicates the cumulative value for load switching frequency from the time that power was first supplied to the F3SJ until the present It is not possible to reset this value using load switching frequency reset function Load switching frequency reset This function resets load switching frequency recorded in the F3SJ Use this reset function whenever you install or replace relays or contactors B Monitor Items Configure in a ls or displ
66. EL 3 Orange 3 LEVEL 3 Orange 4 Incident light HIE LEVEL 2 Orange 2 LEVEL 2 orange level indicator LEVEL 1 Orange 1 LEVEL 1 Orange ERROR C Red llc ERROR C Red 2 Error mode ERROR B Red S ERROR B Red 2 Error mode indicator ERROR A Red l ERROR A Red indicator 3 Power indicator Green E 7 OFF state indicator Red 4 Interlock indicator Yellow E 8 ON state indicator Green 5 External device monitoring indicator Green E 9 Not used Green Muting input 1 indicator Muting error indicator 6 Blanking Test indicator Green i 10 Not used Green Muting input 2 indicator z Blanking Test indicator C A set of square brackets indicates name of an indicator under muting system 1 This label comes with the F39 CN6 key cap for muting Affix this label when a keycap is used Internal Indicator for Basic System Shown below are indication statuses of F3SJ s internal indicator when you purchased ZEN RN ur Incident light level LEVEL 1t05 ON Indication status of LEVEL 1 to 5 shows the incident light level indicator status of the F3SJ Error mode indicator ERROR A to C ON Turns ON or blinks only when the F3SJ enters lockout and the Blinking cause of the error is indicated by the status of ERROR A to C indicators When F3SJ are series connected the error mode indicator lamps turn ON or blink according to the details of each error Affix the error mode label
67. F3SJ Safety Light Curtain USER S MANUAL Introduction Thank you for purchasing the F3SJ Series Safety Light Curtain hereinafter referred to as the F3SJ This is the instruction Manual describing the use of F3SJ Always heed the following points when using the F3SJ Be sure to have F3SJ be handled by a Responsible Person who is well aware of and familiar with the machine to be installed The term Responsible Person used in this Instruction Manual means the person qualified authorized and responsible to secure safety in each process of the design installation operation maintenance services and disposition of the machine It is assumed that F3SJ will be used properly according to the installation environment performance and function of the machine Responsible Person should conduct risk assessment on the machine and determine the suitability of this product before installation Read this Manual thoroughly to understand and make good use of the descriptions before installing and operating the product Keep this Manual at the place where the operator can refer to whenever necessary Introduction Legislation and Standards 1 Application of a F3SJ A sensor alone cannot receive type approval provided by Article 44 2 of the Labour Safety and Health Law of Japan It is necessary to apply it in a system Therefore when using the F3SJ A in Japan as a safety system for pressing or shearing machines prescribed in Artic
68. F3SN Use these replacement brackets for an F3SN with a small protective height These brackets are designed for use with the F3SN s mounting holes Inward facing mounting Use standard F39 LJ5 brackets O i t xe r D iu bh z z Unit mm E O z 4 M5 No EN E BEN o p EN o L4 3 a i E O ty EN EN EN re 20 Material Stainless steel E ae 4 digit number of the model name protective height F3SJ A 134 User s Manual Wiring Installation Outward facing mounting Use standard F39 LJ5 brackets Unit mm suoisueuliq pieideus C Protective height Material Stainless steel 4 digit number of the model name protective height F3SJ A User s Manual 135 Wiring Installation Inward outward facing mounting Use standard brackets F39 LJ5 O i t xe r D bh suoisuaeuiig T cC O OU cC oO O 0 O um A O Material Stainless steel Dimensions A to C 4 digit number of the model name protective height F3SJ A 136 User s Manual Wiring Installation F3SN replacement correspondence table F3SN mounting holes can be used without modification When replacing F3SN LILIEILIEIP14 with F3SJ ALILILILIP 14 F3SN Replacement F3SJ Replacement method Oooo o o o ewo ER O e o 245 F3SN L10198P14 198 F3SJ A
69. FF and the ON response time from OFF to ON by connecting the F3SJ whose response time you want to check If the F3SJ are in a series connection the response time for all F3SJ connected in series is shown F3SJ A User s Manual 107 O et gt D 108 B Monitor Items F3SJ A User s Manual Chapter4 Wiring Installation Installation Conditions 110 Detection Zone and Approach 110 Safety Distance 111 C Distance from Reflective Surfaces 114 3 Mutual Interference Prevention 115 T gt Series Connection 118 s Connection Procedure 120 Attaching External Indicators 122 E Connection Procedure 122 S Output Operation 123 m oetting Change by the Setting Tool 123 S Dimensions 124 When Using Standard Mounting Brackets 124 When Using Optional Mounting Brackets 127 When Using Spatter Protection Covers 143 Setting Tool 144 Mounting a Protect Bar 145 Mounting an Environment Resistant Case 147 Mounting 149 Top Bottom Mounting Brackets 149 Intermediate Mounting Brackets 149 Mounting Procedure 150 Adjustment Procedure 153 Wiring 154 Wiring Precautions 154 Power Supply Unit 155 Wiring Procedure 156 F3SJ A User s Manual 109 O i t xe r D bh SUOI IPUOD uoneljejsu Wiring Installation Installation Conditions Detection Zone and Approach Install a protective structure so that the hazardous part of a machine can only be reached by passing through the sensor s detection zone Install t
70. Fixed Blanking Function 64 zi Floating Blanking Function 68 d Warning Zone Function 75 S Muting Function 78 o Override Function 89 o Setting Zone Adjacent Conditions 89 E Indicator Input amp Output Setting 92 o M o Auxiliary Output Non Safety Output 92 Designated Beam Output Function 94 External Indicator Output Non Safety Output 96 Interlock Function 97 External Device Monitoring Function 99 Operating Range Change 100 Operating Range Change Function 100 Operation Monitoring 101 Incident Light Level Display 101 Disturbance Light Level Display 101 Status Information Display 102 Maintenance Information 103 Error History 103 Power ON Time 103 Load Switching Frequency 105 Setting Recovery 106 Other 107 F3SJ A User s Manual 55 What can be done by the setting tool Using the Setting Tool You can change and check setting of F3SJ s various settings if you purchase a setting tool optional accessory described below e Setting Console F39 MC21 e PC Tool for F3SJ F39 GWUM F3SJ must be installed configured and incorporated into a machine control system by a sufficiently trained and qualified person Incorrect setting may cause a person to go undetected resulting in serious injury O Q o D iun F3SJ Version The setting tool can be used for F3SJ of version 2 or later but cann
71. Interlock With this setting F3SJ enters interlock only when power is turned ON Applying reset input can release interlock state when no interrupting object exists in the detection zone This can be used to operate a machine after power on and inspection Restart Interlock With this setting F3SJ enters interlock state only when the sensor is interrupted Applying reset input can release interlock state when no interrupting object exists in the detection zone If F3SJ is blocked the machine can be restarted after safety is ensured e Interlock Reset For basic system Apply voltage of 9 to Vs nominal 24V for 250ms or longer to the reset input line and set it open or apply O to 1 5V For muting system Apply voltage of 0 to 1 5V for 450ms or longer to the reset input line and apply 9V to Vs nominal 24V again F3SJ A User s Manual Bumnjes 3ndino 9 3nduj 103e51pU cIodeyo 97 O Q o D m Buigas Indyno 9 3nduj 403e21pu 98 What can be done by the setting tool E Setting Change For Basic System SORS ISI in a bulk in case of a series connection to be written into the primary sensor only Initial Setting Available Setup Item Setting Console PC Tool For F3SJ Start Interlock Enabled Enable disable a ee ae Restart Interlock Enabled Enable disable V If wiring is for auto reset the interlock function won t work regardless of these functional settings CHECK For Muting System Initia
72. KM2 N O contact K1 K2N C contact 1 foto Interlock Test Reset selection KM1 KM2 N C contact Cm oo o cestas fa PLC input 1 Em EE NEN Wiring when not using external device Lg I i i monitoring function pic input2 EI li ti qe l l i i i External device PLC output iff EE E monitoring Output operation mode of auxiliary output 1 is safety output information reverse enabled initial setting OV It cannot be used as a muting system when F3SP B1P is used A Muting System p 35 F3SJ A User s Manual 165 Input Output Circuit and Applications Connecting to an F3SX E L2R Emergency stop switch can be connected Door switch two hand control single beam or relay unit can be used in combination with F3SX Various settings can be changed and input output terminals can be monitored using the setting support software for F3SX L2 Module T7 1 F3SJ settings Auto reset mode Emitt F35J 1st unit Recei Does not use external device monitoring function re POSSE F3SX E L2R settings Manual reset mode pu Using feedback time monitoring function H F Wiring when safety light curtain F3SJ is not used ES Eros Model F39 JCLIA L cable for emitter Communication line Gre Communication line Pink li BH Relay Output Module R Module 1 S2 wh T 33 24V Brown 24V Br
73. L LC ml F3SJ A 166 User s Manual Input Output Circuit and Applications Using a branch connector Connector connection is possible using a cable with connectors on both ends and branch connector for safety light curtains F3SJ F39J Emitter Receiver Branch connector for safety light curtains F39 CN5 Grey Black O O cI om Cable with connectors on both ends Cable with connectors on both ends F39 JC O B L grey F39 JC O B D black Cable with connectors on both ends F39 JCLIT for connecting to branch connector Wiring with a F39 JCLIA single end connector cable enables use as a muting system e z CHECK F3SJ A User s Manual 167 O Q o D o so duiex3 BuuiM 168 Input Output Circuit and Applications Connecting to a G9SA 301 ES Es l a E PR F a i Emitter Receiver F3SJ settings Auto reset mode Does not use external device monitoring function G9SA 301 settings Manual reset mode Using feedback loop Using emergency stop switch Model F39 JC LJA L Model F39 JC LJA D Communication line Grey Communication A line Pink E e _ 3 d N2 OUT x T z 5 pe T 9 o E o 2 8 N 9 S 5 so 9 e 8 9 a zi E S 5 E gt un 5 50 o a c E Sz a a o o o c c o o mo e o 5 gt O D D o o 50 o Em 5 o N 2 R Lo gt a S P e g S S g S x E 8 6 lt
74. Note 2 S2 performs normal operation when opened and external test when short circuited Blocked i i Note 3 Do not connect any cable to terminals C1 D1 D2 E1 and E2 Interlock reset switch i i si o 8 mo Ext fest switch Voa Voa l S1 Interlock reset switch IMS Ies d fol a S2 External test switch S2 l l i open between Vcc and J1 if a switch is not required Emitter Receiver 60 6 660 92 6 6B Model G9SA 300 SC E EE HH KM1 KM2 Magnetic contactor SAISY OUIpUE 1p 2 rt rt i M 3 phase motor l I K3 N C contact DDD nn E S pyr eco ee SPRON a K3NO coact E Hi W l I K1 K2N C contact jo K1 K2 N O cotat 1 ij ij KM1 KM2 N C contact DD DO o KM1 KM2 N O cotat gt Tlf Wiring for auto reset mode F3SJ A User s Manual 169 Input Output Circuit and Applications Connecting to a G9SB 301 D Thin 22 5mm thick O Q o D o sojduiex3 BuuiM UU z CHECK F3SJ A 170 User s Manual Emitter Receiver F3SJ settings Auto reset mode Does not use external device monitoring function G9SB 301 D settings Manual reset mode Using feedback loop F39 JCLIA L F39 JCLIA D Communication line Grey T Communication E 3 A A line Pink S Bra 2 A 2 IN1 IN2 OUT x 9 3 S 2 8 E o E o aj O 2 e zl ds o 8 amp 5
75. O 5 c ect Qo O c r I c emt o D r et 5 e O Q o D iun Buigas Indyno 9 3nduj 403e21pu 94 What can be done by the setting tool 1 Beams for which output does not turn ON when interrupted such as fixed or floating blanking beams are excluded Evaluation is not performed during overriding as well 2 Fixed blanking or floating blanking beam setting is required 5 Designated beam setting is required Warning Zone beam setting is required 5 ON state is kept until the sensor is reset by power cycle or the reset input NV Fixed Blanking Function p 64 Floating Blanking Function p 68 Designated Beam Output Function p 94 Warning Zone Function p 75 f designated beam output information is assigned for output operation mode of auxiliary outputs 1 or 2 or external E indicator outputs 1 or 2 these cannot be assigned to other output operation GS CHECK Designated Beam Output Function E Overview Incidence interruption information of a given beam can be output This function is for the PC tool for F3SJ only B Example eTo turn an external indicator ON when a specified beam of F3SJ is interrupted To provide an auxiliary output when a specified beam of F3SJ is receiving light B Functional Description e Designated Beam Output Function If one or more specified beams are interrupted or receiving light the state of interruption reception can be provided
76. OSSD PNP transistor outputs x 2 Load current 300mA max Residual voltage 2V max except for voltage drop due to cable extension Maximum capacity load 2 2 UF leakage current 1 mA max This may be different from previously used logic ON OFF because safety circuit is used Auxiliary output 1 Non safety output PNP transistor output x 1 Load current 300mA max Residual voltage 2V max except for voltage drop due to cable extension leakage current 1mA max Auxiliary output 2 non safety output a PNP transistor output x 1 load current 50mA or less residual voltage 2V or less excluding function for a basic system influence by cable extension leakage current 1mA or less External indicator output Non safety Connectable external indicator output Incandescent lamp 24VDC 3 to 7W LED lamp Load current 10 to 300mA max A t Q o Leakage current 1mA max An indicator cable F39 JJ3N or F39 AO1PLI PAC is required when using an external indicator Output operation mode Safety outputs ON when receiving light Auxiliary output 1 Reverse output of safety output operation mode can be changed by the setting tool Auxiliary output 2 Turns ON when 30 000 hours of power on time passes operation mode can be changed by the setting tool External indicator output 1 Reverse output of safety output for basic system ON during muting override for muting system Operation mode can be changed by th
77. SJ A 130 User s Manual Side mounting when not using intermediate brackets for side mounting Unit mm ui cC O o cC oO 2 T2 O O ep O us 5 O 42 42 46 6 B Material Zinc die cast When performing side mounting without using intermediate brackets for side mounting F39 LJ3 brackets cannot be used in combination with standard brackets Wiring Installation Dimensions B C and F B em es 4 digit number of the model name protective height Depends on the protective height See the table below Dimension F Number of intermediate Protective height mounting brackets 1495 to 1838 1845 to 2180 2195 to 2495 1 Use F 350 or less when none of the F values shown above are used When only F39 LJ3 free location mounting brackets are used without standard brackets allow a space of at least 350mm between the brackets The number of brackets required varies according to the protective height For details about the number of required brackets refer to the table below The intermediate mounting brackets shipped with the product are the same as the F39 LJ3 free location mounting brackets Purchase brackets as necessary if there are fewer intermediate mounting brackets than required When intermediate mounting brackets are included they can be used as free location mounting brackets suoisueuliq piodeu Required number of F39 LJ3 free location mounting brackets 2 pieces are included with F39
78. User s Manual O gt o ea D I i j D o O o 145 O i t xe r D b SUOISUBWIG Wiring Installation Side mounting Unit mm Hole size for mounting 3 M5 Hex Bolt Using M5 Using M6 and M8 2 M8 Protection Bracket 2 dia 9 with Washer and Hole dia 6 5 ps 2 I es Y PSA Omir Tt Em al Protection Bracket 4 10 20 Protective I height tam f dia 5 5 36 Mounting hole Sensor 6 2 Mounting holes 2 Mounting holes I5 Protection Support 4 M3 Hex Bolt with Washer and Hole 4 Mounting holes Material Stainless steel and aluminum Dimensions A to C Protected height Number of used protection brackets 3 1 1001102000 to 2000 1 Dis for reference and must be a length that should not affect intermediate mounting bracket 4 digit number of the model name protective height F3SJ A 146 User s Manual Wiring Installation Mounting an Environment Resistant Case B External Dimensions of Environment Resistant Case F39 EJLILILILEI Backside mounting Unit mm Hole size for mounting dia 60 5 durs Using M5 Using M6 and M8 la g dia 6 9 5 5 2 M8 ON ES m xz dm suoisueuliq pleideus C D Protective height 2 Mounting holes F39 EJ R Material Acrylic resin nitrile rubber stainless steel Dimensions A to D F3SJ A User s Manua
79. Wiring Installation B How to calculate the safety distance specified by American standard ANSI B11 19 reference If a person approaches the detection zone of the F3SJ perpendicularly calculate the safety distance as shown below S Kx Ts Tc Tr Tom Dpf eS Safety distance eK Approach speed to the detection zone the value recommended by OSHA standard is 1 600mm s Approach speed K is not specified in the ANSI B 11 19 standard To determine the value of K to apply consider all factors including the operator s physical ability Ts Machine s stopping time s Tr Response time of the F3SJ from ON to OFF s Tc Machine control circuit s maximum response time required to activate its brake s Tbm Additional time s If a machine has a brake monitor Tbm Brake monitor setting time Ts Tc If it has no brake monitor we recommend using 20 or more of Ts Tc as additional time eDpf Additional distance According to ANSI s formula Dpf is calculated as shown below Dpf 3 4 x d 7 0 Where d is the detection capability of the F3SJ unit mm Calculation example When K 1 600mm s Ts Tc 0 06s brake monitor setting time 0 1s Tr 0 01s and d 14mm Tbm 0 1 0 06 0 04s Dpf 3 4 x 14 7 0 23 8mm S 1 600 x 0 06 0 01 0 04 23 8 199 8mm SUOI IPUOD uonejejsu pieideuo F3SJ A User s Manual 113 Wiring Installation Distance from Reflective Surfaces
80. able Detection capability for allowable beam configuration mm Allowable Beam oo ABIEBIEIEIP 14 a AOOOOP20 E ADIEIEIEIP30 Disable Lower 1 beam is enabled Upper beamisenabled 1 beam is enabled TS ESSES 1 beam and Lower 1 beam and upper 1 beam are enabled 1 beam are enabled Upper 2 beams are enabled 2 beams are enabled Lower 2 beams and upper 1 beam are enabled 2 beams and Lower 2 beams and upper 1 beam are enabled AA beam are enabled Lower 1 beam and upper 2 beams are enabled 1 beam and Lower 1 beam and upper 2 beams are enabled 2 beams are enabled Lower 2 beams and upper 2 beams are enabled e Internal Indicators of F3SJ For basic system When fixed blanking function is enabled emitter s BLANKING TEST indicator is turned on For muting system When fixed blanking function is enabled receiver s BLANKING TEST indicator is O Q o D iun turned on E Setting Change Configure for each CH in case of a series connection Setting PC Tool For Initial Setti Availabl It Fixed Blanking Zone Bottom Beam B 1 to Number of Beams uoneoiddy oj peysnfpy Bunjes Fixed Fixed Blanking Zone Top Beam Zone Fixed Blanking Zone Top Beam Beam E to Number 1 to Number of Beams Beams Y o Fixed Blanking Monitoring Function Lo eie lockout only Zone Cancellation When a fixed blanking zone with 3 beams or more is configured by the setting console allowable beams are automatically configured Fo
81. acent Conditions p 89 F3SJ A User s Manual uoneorddy oj peysnfpy Dunes C1e1deu 67 What can be done by the setting tool Floating Blanking Function B Overview Turns safety output OFF when F3SJ s detection capability is enlarged or more than one object is detected When floating blanking is used detection capability gets larger To calculate safety distance you must use the detection capability under floating blanking Otherwise a machine may not be stopped before a human body reaches to the hazardous zone resulting in serious injury You must ensure that the system works as you intended after configuring floating blanking Failure to do so may result in serious injury O Q o D iun B Example Detection function can be disabled for a moving object with a given width which you do not want to be detected in the detection zone B Functional Description Floating Blanking Function Enlarges detection capability to allow an object with a certain size to enter or more than one interruption at the same time e Floating Blanking Zone Setting In the setting console all beams are set as a floating blanking zone With the PC tool for F3SJ it is possible to set 1 zone and a zone range can be specified In the diagram shown below the 5th beam is set as the bottom beam and the 10th beam is set as the top beam for a floating blanking zone Also with the interrupting object placed in the appropriate position it
82. al indicator output and Perform the proper wiring output error 24V OV or other input output line are short circuited when diagnosis function of an external indicator output is being enabled Or an external indicator output line is broken O gt Q o c D iun Load such as indicator or relay Replace the load connected to an external indicator Replace the F3SJ 70 output is broken 71 Auxiliary output 1 The auxiliary output line and 24V Perform the proper wiring for error OV or other input output line than auxiliary output 1 external device monitoring input line are short circuited when diagnosis function of an auxiliary output 1 is being enabled Or an auxiliary output line is broken Load such as indicator or relay Replace the load connected to an auxiliary output 1 Buljooyusajqnol Failure of external indicator circuit is broken Replace the F3SJ Failure of auxiliary output 1 circuit Series connection Series connection cable is Replace the series connection cable error 3 broken cable Test input line of a series connection cable is broken F3SJ A 184 User s Manual Appendix Error Error Description Cause Solution Error code Eu of noise of noise is excessive E the noise level in the C other than surrounding environment those above Lockout of other Failure occurred in another F3SJ Solve the problem of F3SJ in a F3SJ in the
83. al setting Wiring for Auto Reset Mode p 28 Wiring When External Device Monitoring Function Is Not Used p 28 M User s Manual 163 F3SJ A Input Output Circuit and Applications Connecting a Muting Sensor e Attaching a key cap for muting F39 CN6 enables the muting function to be used A Attaching the key cap for muting F39 CN6 p 36 Muting lamp external indicator Emitter Auto reset mode Receiver Using external device monitoring function F39 JCLIA L F39 JCLIA D F H Communication line Grey T Communication e PE line Pink u eS o gt poe o a S T 9 Sl T E E z a g 9 E E 2 E 8 E a al Q ps c e gt a o ITI N E c T o 5 E oO D E o o o X o 5 D 3 q gt S Sl m so o 7 o o S o o Q E c E D gt KM1 amp 0 a E e a gt 3 E E a A 8 E E o 3 5 D X KM2 g Muting sensor B DC24V IN S1 External test switch PNP output E1 S2 Lockout reset switch ov KM1 KM2 Safety relay with forcibly guided contact G7SA or magnetic contactor CO Reflector C 3 KM3 Solid state contactor G3J M 3 phase motor E1 24VDC power supply S82K Unblocked 4 PLC Programmable controller Blocked Used for monitoring not related to safety system Muting input 1 l Muting sensor Retro reflective photoelectric sensor E3Z R81 l l l l
84. ally available indicator Universal indicator cable 3 Model F39 JJ3N 7 Key cap for muting Blue SPO ele Model F39 CN6 B Muting Sensor The muting sensor is the sensor that is the trigger for temporarily disabling the F3SJ s safety functions Through beam or retro reflective photoelectric sensors proximity sensors or limit switches can be used as muting sensors recommendation OMRON E3Z series E2E series DAN series Use those with PNP outputs or N O type contacts B Muting Lamp External Indicator Because it notifies workers that the muting function is operational the muting lamp external indicator must be installed Use the F39 AO1PLI PAC or an F39 JJ3N universal indicator cable and a commercially available external indicator Enabling external indicator output diagnosis allows breakage and short circuit detection of external indicator or muting lamp connected to the output ju Recommended External Indicators p 122 External Indicator Output Diagnosis Function p 96 F3SJ A User s Manual System Configuration and Functions B Setting Change by the Setting Tool Following functions can be configured by the setting tool na See p 8 for details Selecting muting mode for the PC tool for F3SJ only eSelecting muting range e Teaching muting beams eSpecifying muting beams manually eSetting muting time limit Enabling Interlock Function S Muting Function p 78 Interlock Function p 97 B F35J s Indi
85. amples of a motor control system using F3SJ are shown The category of these systems defined by EN954 1 is 4 Using only F3SJ Use of relay contact welding detection and interlock is possible without a controller or relay unit Manual reset mode Using external device monitoring function ES Emitter Receiver F39 JCOA L F39 JCL1A D M Communication line Grey Communication line Pink Test input Green Reset input Yellow Safety output 1 Green Safety output 2 White Shield Auxiliary output 2 Red External device monitoring input Red A 0 X a c c S o 0 o x o o i oO 2 c A N Auxiliary output 1 Yelllow DC24V IN So S1 External test switch E1 S2 Interlock lockout reset switch ov KM1 KM2 Safety relay with forcibly guided contact G7SA or magnetic contactor KM3 Load or PLC for monitoring KM4 Solid state contactor G3J M 3 phase motor Unblocked E1 24VDC power supply S82K Blocked PLC Programmable controller Used for monitoring not related to safety system External test switch S1 i i l l l Reset switch S2 I l l l l l l Safety output KM1 KM2 N O contact KM1 KM2 N C contact C i po pic input DL Pod od PLC output Output operation mode of auxiliary output 1 is safety output information reverse enabled initi
86. anged to the external device monitoring output or disable external device monitoring function by the setting tool LE Wiring when external device monitoring function is used p 27 Wiring when external device monitoring function is not used p 28 B iming Chart The F3SJ reads out a device monitoring input value 0 5s or later after the power of the F3SJ is turned ON If the status of the safety outputs is changed back to the original status within the allowable delay time the F3SJ will not enter the lockout state Blocked Blocked Lockout N Safety output E OFF External device ON monitoring input OFF T1 Allowable delay time can be changed by the setting tool 0 1 to 2 5s B Setting Change by the Setting Tool Following functions can be configured by the setting tool External Device Monitoring Function p 99 Disabling external device monitoring Changing allowable delay time 0 1 to 2 5s B Operation of the F3SJ s Internal Indicators When External Device Monitoring Function is Performed When an input is applied to the external device monitoring input the external device monitoring indicator turns ON F3SJ A 4 User s Manual System Configuration and Functions Muting System The muting function temporarily disables the safety function of the F3SJ keeping the safety outputs ON even if beams are blocked This makes it possible to install safety light curtains for AGV passage enabling both safety
87. ase optional back mounting bracket F39 EJ R or side mounting bracket F39 EJ S When environment resistant case is used operating range is from 0 2 to 7m protected For receiver F39 EJOOOO D height of 1631mm or less and from 0 2 to 5m protected height of 1655mm or more If protected height of F3SJ is 605mm or more only vertical mounting as shown left is available Series connection cable for TO imm o case S emitter F39 JJRS3WE L Required for series connection with an environment resistant case Series connection cable for 1 set of sensors F39 JJR3WE D F39 LJ1 Standard brackets included 2 brackets for emitter 2 with the F3SJ brackets for receiver 4 brackets Purchase replacements when per set O gt Q o c D iu damaged or lost F39 LJ2 Use these small sized brackets 2 brackets for emitter 2 when performing side mounting brackets for receiver 4 brackets with top bottom mounting per set brackets so that they do not Use in combination with top protrude from the detection bottom mounting brackets surface AjojeJedas pjos seuosse y F3SJ A 192 User s Manual Appendix Free location mounting bracket also used as standard mounting bracket F39 LJ3 Brackets for mounting in any 2 brackets per set location without using top Same as the intermediate bottom mounting brackets mounting brackets included for Side mounting and backside F3SJ with protective height mounting are possi
88. ation When safety output is ON Light Diagnosis Information 1 When F3SJ is under ON state and light intensity is within a range from 100 to 13096 of ON threshold for 10 seconds or v v longer Error Lockout Information Under error lockout status Muting Override Information Under either muting or override state V e A RA zone function are enabled DespnaeiBeamOupuromalon When designated beam isere When power on time exceeds power on time threshold Blanking Beam incidence Information When fed Banking orfoatng Banking beams areinedent lt 7 Muting Error Information Excess Load Switch Frequency When the load switching frequency exceeds its threshold Information Information Trigger Information Under either interlock lockout or muting error Connected Sensor Individual Output When safety output of 1CH under series connection is ON v auxiliary Y auxiliary 1CH output 1 only output 1 only Connected Sensor Individual Output When safety output of 2CH under series connection is ON v auxiliary Y auxiliary 2CH output 1 only output 1 only Connected Sensor Individual Output When safety output of 3CH under series connection is ON v auxiliary Y auxiliary 3CH output 1 only output 1 only Connected Sensor Individual When safety output of 4CH under series connection is ON v auxiliary Y auxiliary Output 4CH output 1 only output 1 only F3SJ A User s Manual 93 O 5 Q ES r D iun Oo 2 o O Q r
89. ation by itself is not sufficient for a complete determination of the suitability of the products in combination with the end product machine system or other application or use The following are some examples of applications for which particular attention must be given This is not intended to be an exhaustive list of all possible uses of the products nor is it intended to imply that the uses listed may be suitable for the products Outdoor use uses involving potential chemical contamination or electrical interference or conditions or uses not described in this document Nuclear energy control systems combustion systems railroad systems aviation systems medical equipment amusement machines vehicles and installations subject to separate industry or government regulations Systems machines and equipment that could present a risk to life or property Please know and observe all prohibitions of use applicable to the products NEVER USE THE PRODUCTS FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS AND THAT THE OMRON PRODUCT IS PROPERLY RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM F3SJ A User s Manual Introduction PERFORMANCE DATA Performance data given in this document is provided as a guide for the user in determining suitability and does not constitute a warranty It may represent the re
90. ay in case of a series connection to be written into the primary sensor only Initial Setting Available Setup Item Console Tool For F3SJ Load switching Load switching frequency Read out only Load switching E 100 000 times 1 000 to 4 000 000 threshold value times by 1 000 unit Accumulated load switching Read out only frequency Load switching frequency Reset v v reset F3SJ A User s Manual uoneunoJu 99UBUSJUIBIN C1ejdeu 105 What can be done by the setting tool Setting Recovery Setting Recovery Function A sufficiently trained and qualified person must perform setting recovery Incorrect setting may cause a person to go undetected resulting in serious injury To reset the configuration to previous one safety distance may get longer Always verify recalculation of safety distance and intended operation of F3SJ based on the change O Q o D iun E Overview Resets F3SJ s settings to the factory shipment values or previous setting values B Example To reset the configuration because the settings were forgotten J9A099y Dunes B Functional Description Setting Recovery Function By performing the setting recovery function the setting console can be used to restore the F3SJ s configuration to the factory settings With the PC tool for F3SJ the factory settings or the previous settings before the most recent change can be restored E Setting Change Function Ini
91. ble larger than 595mm Top bottom mounting bracket B F39 LJ4 Mounting bracket used when 2 brackets for emitter 2 replacing existing zone sensors brackets for receiver 4 brackets with the F3SJ Suitable for per set mounting hole pitch of 18 to Use in combination with top 20mm bottom mounting brackets Mounting bracket for F3SN replacement F39 LJ5 Mounting bracket used when an 2 brackets for emitter 2 F3SN with protective height of brackets for receiver 4 brackets 300mm or less is replaced by per set an F3SJ Use in combination with top bottom mounting brackets F39 LJ8 Brackets that can save 2 brackets for an emitter 2 for a mounting space for top and receiver 4 brackets per set bottom Ajazesedag pjos seuossoe y Se F39 LJ9 Mounting bracket used when 2 brackets for an emitter 2 for a replacing existing zone sensors receiver 4 brackets per set F3W C series with the F3SJ F3SJ A User s Manual 193 Appendix Top bottom mounting bracket C F39 LJ11 Mounting bracket used when 2 brackets for emitter 2 replacing existing area sensors brackets for receiver 4 brackets with the F3SJ Suitable for per set mounting hole pitch of 12 to 14mm O gt Q o c D iun Aja e1edas pjos seuosseo y F3SJ A 194 User s Manual Appendix Glossary Lem 7 A Access qualification Function that requires a password to change setting to prevent careless change of F3SJ s fu
92. cables and connectors are properly secured Make sure that foreign material such as water oil or dust does not enter the F3SJ or the connector while the cap is removed Do not use the sensor system with mirrors in a retro reflective configuration as shown below Doing so may hinder detection It is possible to use mirrors to bend the detection zone to a 90 degree angle Reflector Reflector Position with retro reflection Perform an inspection for all F3SJ as described in Chapter 6 Checklists When using series connections perform inspections for every connected F3SJ For wiring WARNING Connect the load between the output and OV line PNP output Connecting the load between the output and 24V line will result in a dangerous condition because operation is reversed to ON when blocked Do not short circuit the output line to the 24V line Otherwise the output is always ON Also the OV of the power supply must be grounded so that output does not turn ON due to grounding of the output line Configure the system by using the optimal number of safety outputs that satisfy the requirements of the necessary safety category Do not connect each line of F3SJ to a DC power supply of more than 24VDC 20 Also do not connect to an AC power supply Failure to do so may result in electric shock For the F3SJ to comply with IEC 61496 1 and UL 508 the DC power supply unit must satisfy all of the following conditions Mus
93. cator turns ON When fixed blanking function is used you must ensure that all blanked zones in the detection zone are covered by construction and that there should be no zone that cannot detect the test rod in the detection zone To check detection move the test rod as shown in the diagram below SJS 99u uoneJed o eJd Q1exdeu LiWhen the external test function is used The OF F state indicator turns ON when the test input line is short circuited to 9 to 24V LiWhen the external device monitoring function is used When the F3SJ is blocked and the external device monitoring input terminal is open it enters a lockout state LiWhen the start interlock function is used After the F3SJ is turned ON the OFF state indicator remains turned ON even if the F3SJ is receiving light The reset switch input turns ON the ON state indicator When the restart interlock function is used While the ON state indicator is ON the OFF state indicator remains turned ON even when the F3SJ is blocked and then receives light again The reset switch input turns ON the ON state indicator OWhen muting function is used minimum muting time limit required must be set When muting function s operation mode is exit only muting mode minimum muting waiting time required must be set Under muting status a signal that indicates muting status must be output from either of the followings External Indicator 1 or 2 Auxiliary Output 1 LiWhen override function
94. cators eMuting input 1 indicator turns ON when an input is applied to muting input 1 eMuting input 2 indicator turns ON when an input is applied to muting input 2 eMuting input 1 and 2 indicators blink while muting overriding Receiver s muting error indicator turns ON when a muting error occurs E Wiring Diagrams p 40 uiojs gs Bunny C edeu Where to attach the included labels F39 CN6 key cap for muting includes internal indicator label 1 When muting system is used affix the label 1 in a location so that the arrows are aligned with the portion of the built in display indicated by the shaded zones Emitter Receiver S mme HUE F3SJ A User s Manual 37 System Configuration and Functions Standard Muting Mode Operation mode configured for F3SJ factory shipment Turning muting inputs 1 and 2 ON with time difference enables muting function For details of setting change see Muting in Chapter 3 Ua Muting Function p 78 B Start Conditions If both of the following 2 conditions are present for the F3SJ muting is activated 1 No interrupting object is found in the F3SJ s detection zone and safety outputs are ON 2 After muting input 1 is turned ON connected to 9 to 24V muting input 2 is turned ON connected to 9 to 24V within the muting input time limit of T1min to T1max 0 03 to 3s O gt Q o D iun Muting function can be enabled in up to 0 15s after the condition 2 is satisfied If c
95. conductor manufacturing equipment JIS Standards e JIS B 9704 1 2000 Safety of machinery Electro sensitive protective equipment Part 1 General O gt Q o mr D iun requirements and tests e JIS B 9704 2 2000 Safety of machinery Electro sensitive protective equipment Part 2 Particular requirements for equipment using active opto electronic protective devices spJepuejs payejay F3SJ A 200 User s Manual Appendix Revision History The revision symbols of the manual are attached to the catalog number in the lower part of the front cover and back cover Catalog number SCHG 718 B Revision No Revision Revision date Revisions symbol E November 2005 First edition December 2005 Minor correction JOJSIH UOISIA9M Se F3SJ A User s Manual 201 Terms and Conditions of Sale OMRON 5 7 10 11 12 13 Offer Acceptance These terms and conditions these Terms are deemed part of all quotes agreements purchase orders acknowledgments price lists catalogs manuals brochures and other documents whether electronic or in writing relating to the sale of products or services collectively the Products by Omron Electronics LLC and its subsidiary companies Omron Omron objects to any terms or conditions proposed in Buyer s purchase order or other documents which are inconsistent with or in addition to these Terms Prices Payment Terms All prices stated a
96. ctional setting is available through the setting tool Disabling start or restart interlock UA For details see p 97 F3SJ A User s Manual System Configuration and Functions External Test Function This function forcibly stops the emission using an external signal It can be used to verify that a safety system should properly stop when F3SJ is interrupted To stop the emission apply 9 to 24V to the emitter s test input line The voltage must be applied for a period 4 times that of Toff or longer Toff x 4 or less Ton x 2 or less N Testi t est inpu SEE pet OE Ton Response time of safety output s OFF to ON Toff Response time of safety output s ON to OFF na Response time p 17 ul9js S oiseg Ziaideud BI Operation of the F3SJ s Indicators When External Test Function is Performed Blanking test indicator blinks when voltage is applied to the test input Self Test Function The F3SJ performs the self test when power is turned ON within 2 second or 2 2 seconds in case of series connection to check for errors Also it regularly performs the self test within the response time while operating PPY OFF Within 2 s ON Within 2 2 s Self test Subsequently performs periodic test elf test E ES q yp p If an error is found in the self test the F3SJ enters lockout state keeps the safety outputs in the OFF state and indicates the error at the same time B Self Test Details The self test detects the ty
97. d blanking zones Fixed Blanking Zone Setting An zone for fixed blanking zone must be configured It is possible to perform teaching and set the designated beams manually with the interrupting object placed in the appropriate position In this example shown below the 5th and 10th beams are set as bottom and top beams respectively Upper Upper 10th beam Fixed blanking zone 5th beam Lower Lower Upper Beams Indicate beams on F3SJ s terminal A Lower Beams Indicate beams on F3SJ s power supply end HEC Only one zone can be configured as a fixed blanking zone by the setting console Up to 5 zones can be configured as fixed blanking zones by the PC tool for F3SJ To reconfigure F3SJ for which multiple zones have been already configured by the PC tool for F3SJ setting recovery to factory shipment setting must be executed before the reconfiguration To configure multiple zones use the PC tool for F3SJ F3SJ A User s Manual What can be done by the setting tool Fixed Blanking Monitoring Function For safety reasons F3SJ transitions to lockout state 1 if part of an zone configured for fixed blanking receives light If blanking zone cancellation 2 is set fixed blanking function is canceled if part of an zone configured for fixed blanking receives light That is F3SJ s all detection zones are enabled In this case power cycle enables fixed blanking function again with the same setting as previous one Turn off the po
98. de Primary sensor Primary sensor Name of the F3SJ connected nearest the power supply when series connected Reset Releases the interlock Releases the interlock state lockoutstate V state Response time C EE ON Time period a when the F3SJ is blocked until the safety output turns from ON to OFF to OFF Restart interlock Enters interlock state when the F3SJ is blocked Reverse output mode In this mode the logic of the auxiliary output and external indicator output is reversed Safety output OSSD Outputs 24V when receiving light Can be used for safety applications Safety output data This data is output from the auxiliary output or external indicator when the auxiliary output turns ON Note that safety output data must be assigned to an output destination SD Manager Setting software that is used for the PC tool for F3SJ Setting and monitoring of all functions is possible Name used for F3SJ other than the primary sensor when series connected Sequential beam mode In this mode output ON continues even when interrupted if an interrupting object is within the range of the specified size in one contiguous zone Setting console Convenient tool for changing and monitoring settings The setting console can be carried to the site There are some functions that cannot be used Setting recovery Function to restore the F3SJ s factory settings or the settings made before the most recent change Setting tool This refers to
99. delay time has an appropriate response time Or change the device monitoring time by the setting tool If short circuit is made to an Make sure there is no failure in auxiliary output instead of a relay the external device monitoring the auxiliary output line is broken input and auxiliary output lines or short circuited Or use the setting tool to set output mode of auxiliary output 1 to safety output information and enable reverse output mode factory shipment setting Emitter s and receiver s are Check connectors positions reversely connected when connected to connector type controller Connectors of F3SP B1P s emitter receiver are reversely attached etc Failure of interlock The interlock selection input line is Check wiring of interlock selection selection input line broken or short circuited input line Interlock wiring The reset input line and interlock Check that wiring has been made error selection input line are not for auto reset or manual reset UA p 27 p 28 Connection positions are reversed Correct connection positions and for emitter s and receiver s directions of all F3SJs Connection direction is upside Na p 120 down for emitter s properly wired Bungoouysa qnol pHodeuo Emitter s and receiver s are Check connectors positions reversely connected when connected to connector type controller Connectors of F3SP B1P s emitter receiver are reversely at
100. device monitoring input When external device monitoring is not used disable the lt external device monitoring function CHECK a External Device Monitoring Function p 99 For auxiliary output 1 and 2 load current must be 300mA or less and 50mA or less respectively F3SJ A 92 User s Manual What can be done by the setting tool E Setting Change Auxiliary Output 1 Configure in a bulk in case of a series connection to be written into the primary sensor only Function Initial Setting Available Setup Item Setting Console PC Tool For F3SJ Output Operation Mode Safety Output See Output Operation Mode Information Reverse Output Mode Enabled Enable disable Lighting Up Pattern ON On Blink 0 5s Blink 1 0s P Blink 2 0s Auxiliary Output Disabled Enable disable P Diagnosis Function e Auxiliary Output 2 Initial Setting Available Setup Item Setting Console PC Tool For F3SJ Output Operation Mode Power On Time See table below Information v v 30 000 hours Reverse Output Mode Enabled Enable disable ST If F3SJ is used for a muting system auxiliary output 2 cannot be used because it is used as muting input 2 UN Muting System Wiring Diagrams p 40 CHECK B Output Operation Mode when assigned to auxiliary output and external indicator output Operational Description Setting PC Tool Forpc Output Operation Mode Output turns ON under following condition tool for F3SJ Safety Output Inform
101. dicated cable with plug are provided O gt Q o c D iu AjojeJedas pjos seuosse y F3SJ A 188 User s Manual Appendix PC tool for F3SJ F39 GWUM CD ROM SD Manager branch connector connector cap dedicated cable and dedicated cable with plug are provided Key cap for muting F39 CN6 Case color Orange Can be used for emitter and receiver Control unit F3SP B1P Relay 3a 1b contact F39 JCLIB cable with connectors on both Control unit ends is required F3SJ with PNP output can be connected Cannot be used as a muting system F3SX N LILILIL Relay 2a 1b contact Connector connection is possible by using expandable an F39 JCLIB cable with connectors on both ends and an F39 JCLIT branch connector for safety light curtains Connection is possible only with an F39 JCLIA cable with connector on one end A door switch two hand control switch F3SX E OOO0 Solid state output single beam or relay unit can be added to DC solid state the F3SX safety output X 2 F3SJ with PNP output can be connected Auxiliary output X Can be used as a muting system if an F39 3 JCLIA cable with connectors at both ends is used Various settings can be changed and input output terminals can be monitored using the setting support software for F3SX AjojeJedos pjos seuossoe y Se F3SJ A User s Manual 189 Appendix Branch connector for safety light curta
102. dicator to blink when a warning zone is interrupted eTo turn an external indicator ON when F3SJ surface is dirty O Q o D iun B Functional Description External Indicator Output A Attaching External Indicators p 122 e Output Operation Mode Selects output detail from external indicator output Reverse Output Mode Reverses external indicator output e Lighting Up Pattern Sets external indicator output detail and lighting up pattern External Indicator Output Diagnosis Function Enabling external indicator output diagnosis allows breakage and short circuit detection of external indicator or muting lamp connected to the output Use incandescent lamp if you want to enable external indicator output diagnosis function If the diagnosis function is enabled while no external indicator is connected to an emitter nor a receiver Bumnjes 3ndino 9 3nduj 103e51pu lockout external indicator output error should occur breakage detection When there is breakage between output terminals for external indicator F3SJ is transitioned to lockout Short circuit detection When there is short circuit between output terminals for external indicator F3SJ is transitioned to lockout E Setting Change External Indicator 1 Receiver Side Configure in a bulk in case of a series connection to be written into the primary sensor only PC Tool F Initial Setting Available Setup Item Setting Console d Output Operati
103. ditions p 89 F3SJ A 14 User s Manual What can be done by the setting tool Warning Zone Function B Overview Detection zone can be divided into original detection zone and warning zone WARNING Warning zone output is non safety output You must not include it to calculation of safety distance Otherwise safety distance may be reduced resulting in serious injury A warning zone CANNOT be used for safety applications Always install your system so that a detection zone should be passed before reaching a source of danger Warning zone function can be used only when F3SJ is installed horizontally It CANNOT be used when F3SJ is installed vertically Detection Zone gt warning Zone uoneoiddy 0 peysnfpy Bunjes C1e1deu A warning zone must be configured based on a safety distance Safety distance S dp Detection Hazard See Safety Distance If a person approaches the detection zone of the F3SJ perpendicularly p 111 if a detection zone is within vertically installed F3SJ as shown left See Safety Distance In case of horizontal approach of a human body to F3SJ s detection zone p 112 if a detection zone is within horizontally installed F3SJ as shown right B Example When a person enters indicator or buzzer should notify warning without stopping a machine B Functional Description e Warning Zone Function Incidence or interruption to a warning zone will not affect safety output operati
104. e 3 Detection capability mm 4 L is emitter D is receiver blank is a set of an emitter and a receiver SU To distinguish between the emitter and receiver find the labels attached to the front of the F3SJ The label on the emitter reads EMITTER and the label on the receiver reads RECEIVER These words are printed on the side where the power supply connector is located CHECK F3SJ A User s Manual Overview and Specifications Extension Cable with connector on one F39 JCLIA This extension cable is used to connect the F3SJ to a cable controller with discrete terminals e g F3SX G9SA G9SB ZA G9SX or to a safety processing system e g DeviceNet safety p 195 Cable with connectors on both F39 JCLIB This extension cable is used when the length of the connection cable is insufficient or for plug and play connection to the F3SP B1P controller The length can be ILE selected p 195 F39 JCLIC This connection cable is used for plug and play connection to the G9SA 300 SC controller The length can be selected SOWEN pue uoneanByuo 91seg amp 3deu5 F3SJ A User s Manual O gt Q o er D iun SOWEN pue uoneanByuo 91seg Overview and Specifications Components to be selected if necessary Optional bracket Use this bracket sold separately for dedicated applications p 127 Series connection cable for F39 JJRO6L Required for connecting multiple sets of F
105. e Compatibility with former version N 23 Chapter2 System Configuration and Functions 25 Selection FlowChat 00000000000 28 Basic System 27 Wiring Diagrams ee 27 F3SJ A User s Manual xiii Introduction Interlock Function 29 External Test Function 0 b 298 Self Test Function A Auxiliary Output Non Safety Output 1 183 Resetting Lockout 33 External Device Monitoring Function BA Muting System 5 Upgrading F3SJ for Muting System 836 Standard Muting Mode eg Wiring Diagrams 40 Installation Standard for Muting Sensors 111 42 Installation Example 1 of Standard Muting Mode using 2 muting sensors 42 Installation Example 2 of Standard Muting Mode using 4 muting sensors 46 Override Function BO ExemalTestFuncion sess 9B Self Test Function 52 Auxiliary Output Non Safety Output sess Resetting Lockout 0000000000000 B8 External Device Monitoring Function EDM 58 Chapter3 What can be done by the setting tool 99 Using the Setting Tool 56 J FSJ Version 5G List of Functions that Can Be Changed bythe Setting Tool 1 57 Preparation 85 SetingConsode see 59 PC Tool for F3SJ BG F3SJ Status When Setting Tool Is Connected 81 Maintenance State 0 e Built in Indicators During Maintenance State 61 Built in Indicator While Writing Monitoring with the Setting
106. e 480 Problem under other state than lockout 1 185 Accessories Sold Separately 187 Glossary 495 Related Standards 199 International Standards 199 EuropeanStandards 4199 F3SJ A User s Manual U S Federal Regurations U S Standards Canadian Standards Revision History 199 199 200 201 F3SJ A User s Manual xvii F3SJ A XVII Users Manual Chapter1 Overview and Specifications suoneoiioedgs pue MalAJOAQ 1e3deu5 Basic Configuration and Names 2 Application Examples 5 Features 9 Indicator Display Patterns 11 Ratings 14 Ratings Specifications 14 Model Name List Response Times 17 Power Cable Length 22 Compatibility with former version 23 F3SJ A User s Manual O gt Q o er D iun SOWEN pue uoneanByuo 91seg Overview and Specifications Basic Configuration and Names This section describes the system configuration and part names of the F3SJ Beam center line mark Emitter To attach or detach the cap and power cable remove 4 screws shown above Receiver Connection cable Black Extension cable F3SJ ALILILILIPLILIL Select a model name based on the required protective height and detection capability Cap and connection cable are included The model name can be understood as follows F3SJ ALILILILIPLILI LI Es sn 1 23 4 1 Protective height mm 2 Output type P PNPoutput typ
107. e setting tool External indicator output 2 ON in lockout for basic system ON during muting override for muting system operation mode can be changed by the setting tool F3SJ A 14 User s Manual Overview and Specifications SS F3SJ ALIEIEIEIP 14 F3SJ ALIEIEIEIP20 F3SJ ALIEIEIEIP30 Input voltage Test input interlock selection input reset input and muting input are all ON voltage 9 to 24Vs sink current 3mA max OFF voltage 0 to 1 5V or open External device monitoring input is ON voltage 9 to 24Vs sink current 5mA max OFF voltage 0 to 1 5V or open sbuley amp 1deu5 Indicators Emitter Incident light level indicators green LED x 2 orange LED x 3 ON based on the amount of incident light Error mode indicators red LED x 3 Blink to indicate error details Power indicator green LED x 1 ON while power is ON Interlock indicator yellow LED x 1 ON when in interlock Blinks when in lockout External device monitoring indicator muting input 1 indicator Blanking Test indicator muting input 2 indicator green LED x2 ON Blink according to function Receiver Incident light level indicators green LED x 2 orange LED x 3 ON based on the amount of incident light Error mode indicators red LED x 3 Blink to indicate error details OFF statet indicator red LED x 1 ON when safety outputs are OFF Blinks when in lockout ON state indicator green LED x 1 ON when safety outputs are ON Muting error indicato
108. eam Mode Floating Blanking Monitoring Function ido Le II Lockout Monitoring Disabled If this function is enabled and if either beam of F3SJ s ends is configured as a floating blanking zone it is excluded from floating blanking zone In figure 11 for example bottom and top beams setting of blanking zone is ignored and a zone from the 2nd to 15th beams is set as a floating blanking zone Monitoring is disabled for non sequential beam mode 3 To connect the setting console and F3SJ for which followings are configured you must execute the O Q o D iun setting recovery on connection to recover factory shipment setting uoneoiddy 0 peysnfpy Bunjes Blanking zone is partially set Floating blanking monitoring function is being disabled Detection Capability Detection capability of F3SJ can differ based on number of floating beams as shown below Minimum detection capability and number of beams for which safety output should be turned OFF Number of Floating Beams and Detection Capability Model Not specified Setting 1 Setting 2 Setting 3 Setting 4 B Limitation for Combination with Other Functions You can use muting fixed blanking and warning zone functions in combination only with the PC tool for F3SJ Note that there is a limitation for setting with zones The setting console cannot combine these functions For details see Setting Zone Adjacent Conditions p 89 UA Setting Zone Adjacent Con
109. ed o o XO Oo o OFF Blocked or OFF eT 1min Muting input time limit minimum value This is set to 0 3 sec the minimum value for the input time difference between muting input 1 and 2 T1max Muting input time limit maximum value This is set to 3 sec the maximum value for the input time difference between muting input 1 and 2 T2 Muting time limit This is set to 60 sec the muting function continuation time When this muting state exceeds this time muting is released T3 Allowable muting input signal split time This is the maximum value for the waveform split allowed for muting input 1 and 2 when muting is in effect It is set to 0 1 sec F3SJ A User s Manual 49 System Configuration and Functions Override Function The override function forcibly turns the safety outputs ON when the muting start condition is not satisfied If a workpiece stops while passing through the detection zone of the F3SJ as shown below causing a muting error the normal state cannot be recovered unless the workpiece is removed from the muting sensors and the detection zone of the F3SJ However the override function will mute the safety outputs of the F3SJ so that the conveyor can be restarted to move the workpiece out of the z muting sensors and F3SJ detection zone Q r D B1 F3SJ Reflector E ES Q o lt o Workpiece D D 3 7 7 A1 F3SJ Reflector The override function can be
110. een the output and OV line PNPoutput Connecting between the output and 24V line is dangerous because the operation mode is reversed to ON when blocked Do not short circuit the output line to the 24V line Otherwise the output is always ON Also the OV of the power supply must be grounded so that output does not turn ON due to grounding of the output line Configure the system by using the optimal number of safety outputs that satisfy the requirements of the necessary safety category Do not connect each line of F3SJ to a DC power supply higher than 24V 20 Also do not connect to an AC power supply Failure to do so may result in electric shock e o 24V Green White F3SJ Receiver F3SJ Receiver OV F3SJ A 154 User s Manual Wiring Installation Power Supply Unit For the F3SJ to comply with IEC 61496 1 and UL 508 the DC power supply unit must satisfy all of the following conditions Must be within the rated power voltage 24V DC 20 Must have tolerance against the total rated current of devices if it is connected to multiple devices Must comply with EMC directives industrial environment Double or reinforced insulation must be applied between the primary and secondary circuits Automatic recovery of overcurrent protection characteristics reversed L sagging Output holding time must be 20ms or longer Must satisfy output characteristic requirem
111. eiver Receiver Emitter Emitter M sensor gt a Receiver ww If caps and series connection cables are not connected properly the F3SJ enters lockout when power is turned ON e ww m CHECK UOI D9UUOD SOLOS pieideyo F3SJ A User s Manual 119 Wiring Installation Connection Procedure B When Using the F39 JJRLIL Series Connection Cable for Close Contact sold separately 1 Remove the connection cable of the secondary side F3SJ driver comes with F39 JJRLIL 2 Remove the cap from the secondary side F3SJ 3 Use the F39 JJRLIL series connection cable for close contact to connect them Emitter power supply connector side Power cable O i t xe r D bh Power cable CFL EE E CER 2 LY pen Imi x gt Ww O tr V UOI JD9UUOY SILOS Enlarged view of emitter power supply connector side Enlarged view of receiver power supply connector side Emitter power supply connector side Receiver power supply connector side Attaching detaching of a cap or a series connection cable may cause misalignment of rubber grommet in a connector A assembly Press the grommet to the bottom of the connector and attach the connector F3SJ again GS CHECK pe UE p 123 Use the F39 JJRLIL series connection cable for close contact when the connection distances between F3SJ are short for a L shaped co
112. ents for class 2 circuit or limited voltage current circuit defined by UL508 Refer to remarks Must comply with laws and regulations regarding EMC and electrical equipment safety of the country or region where the F3SJ is used Ex In EU the power supply must comply with the EMC Directive and the Low Voltage Directive Remarks To prevent a fire the secondary circuit of the power supply must satisfy either of the following conditions in accordance with UL 508 As with secondary winding of isolation transformer there must be a limited current voltage circuit to which isolated power supply provides power and the current is limited to 8A max including short circuit or circuit protection such as a fuse is used to limit the current which has a rating of 4 2A max 24VDC power supply Recommended power supply OMRON S82K 15 W 30 W 50 W 90 W type S8VS 60 W type S82J 10 W 25 W 50 W type These products are approved by UL listing UL508 class 2 power supply CE marking compatible EMC Low Voltage Directive Class 2 power supply unit complying with UL 1310 or a circuit using 2 transformers complying with UL 1585 as a power supply F3SJ A User s Manual 155 Wiring Installation Wiring Procedure 1 Connect an emitter cable F39 JCLILI L grey sold separately to the emitter s connection cable grey 2 Connect a receiver cable F39 JCLILI D black sold separately to the receiver s connection cable
113. er E Assembly Dimensions Unit mm 32 Ha Oo N 143 F3SJ A User s Manual Wiring Installation Setting Tool B 39 GWUM PC Tool for F3SJ Insulated vinyl round cord dia 4 6 Standard length 0 5m O i t xe r D b Communication Jack SUOISUBWIG Connection Indicator Function Selection Indicator Channel Indicator Channel Keys Mode Indicator Up Key Right Key Down Key Enter Key F3SJ A 144 User s Manual Wiring Installation Mounting a Protect Bar B External Dimensions of Protect Bar F39 PJDIDIDICI S Backside mounting Unit mm Hole size for mounting e o Protection Bracket 2 d Hex Bolt 20 dia 9 55 with Washerand Eole m Using M5 Using M6 and M8 l 13 75 2 M8 dia 6 5 C 16 5 Tab 4 M5 3 75 per m Bread 37 i ef Tel E 1 1 I 1 Ti E 1 I D 16 Sensor 3 LIL TE dia 5 5 Ml 19 NY 23 SH 1 I I 43 al 39 v4 B C Protective height Mounting hole Protection Bracket 3 tq qo HEP es 13 75 4 Mounting holes 2 Mounting holes 2 Mounting holes 20 6 4 M3 Hex Bolt with Washer and Hole Protection Support Protection Bracket 1 Material Stainless steel and aluminum Dimensions A to C Protected height Number of used protection brackets 3 1 1001102000 to 2000 Dis for reference and must be a length that should not affect intermediate mounting bracket F3SJ A
114. erials supplied by Omron to Buyer relating to the Products are confidential and proprietary and Buyer shall limit distribution thereof to its trusted employees and strictly prevent disclosure to any third party Export Controls Buyer shall comply with all applicable laws regulations and licenses regarding i export of products or information iii sale of products to forbidden or other proscribed persons and ii disclosure to non citizens of regulated technology or information Miscellaneous a Waiver No failure or delay by Omron in exercising any right and no course of dealing between Buyer and Omron shall operate as a waiver of rights by Omron b Assignment Buyer may not assign its rights hereunder without Omron s written consent c Law These Terms are governed by the law of the jurisdiction of the home office of the Omron company from which Buyer is purchasing the Products without regard to conflict of law princi ples d Amendment These Terms constitute the entire agreement between Buyer and Omron relating to the Products and no provision may be changed or waived unless in writing signed by the parties e Severability If any provi sion hereof is rendered ineffective or invalid such provision shall not invalidate any other provision f Setoff Buyer shall have no right to set off any amounts against the amount owing in respect of this invoice g Definitions As used herein including means including
115. error Blanking monitoring error 30 31 32 Communication error Lockout of other sensor than the primary receiver error mode indicator will not turn on Disturbance light is received The receiver is receiving light emitted from another photoelectric switch or F3SJ Power supply voltage is outside the rated range Voltage fluctuation due to Replace the power supply with insufficient power supply capacity one that has a larger capacity Instantaneous break or instantaneous stop due to power sharing with other devices A fixed blanking beam other than allowable beams received light Number of interrupted beams is less than number of floating blanking beams number of allowable beams The communication line or other Check the wiring and cables wiring is broken or short circuited Communication error due to noise A power cable or series connection cable connector is detached Connection positions are reversed for emitter s and receiver s under series connection Failure of F3SJ s internal circuit Replace the F3SJ The setting tool is connected to series connection that includes F3SJ of version 1 A sensor other than the primary receiver is in lockout when series connected p 116 See Chapter 4 Mutual Interference Prevention La p 115 Connect to a 24VDC 20 power supply voltage Do not share the power supply with other devices and connect to a power su
116. f Buyer at any time becomes unsatisfactory to Omron Omron reserves the right to stop shipments or require satisfactory security or payment in advance If Buyer fails to make payment or otherwise comply with these Terms or any related agreement Omron may without liabil ity and in addition to other remedies cancel any unshipped portion of Prod ucts sold hereunder and stop any Products in transit until Buyer pays all amounts including amounts payable hereunder whether or not then due which are owing to it by Buyer Buyer shall in any event remain liable for all unpaid accounts Cancellation Etc Orders are not subject to rescheduling or cancellation unless Buyer indemnifies Omron against all related costs or expenses Force Majeure Omron shall not be liable for any delay or failure in delivery resulting from causes beyond its control including earthquakes fires floods strikes or other labor disputes shortage of labor or materials accidents to machinery acts of sabotage riots delay in or lack of transportation or the requirements of any government authority Shipping Delivery Unless otherwise expressly agreed in writing by Omron a Shipments shall be by a carrier selected by Omron Omron will not drop ship except in break down situations b Such carrier shall act as the agent of Buyer and delivery to such carrier shall constitute delivery to Buyer c All sales and shipments of Products shall be FOB shipping point unless ot
117. f one allowable beam has been allowable beam while fixed blanking function is being enabled already configured set 2 beams as allowable beams and monitoring function is configured as release at unblocked O gt Q o c D iun Buljooyusajqnol F3SJ A 186 User s Manual Appendix Accessories Sold Separately Cable with connector on one end 2 cables per set for emitter and receiver F39 JC3A M12 connector 8 pin ee E Cable with connectors on both ends For connection with F3SP B1P or cable extension 2 cables per set for emitter and receiver Cable with connectors on both ends For connection with G9SA 300 SC 2 cables per set for emitter and receiver Connection cable 2 cables per set for emitter and receiver F39 JJR3K 0 3m Cap 10 pin M12 connector 8 pin Standard cable included with the F3SJ Purchase a replacement when damaged or lost Ajazesedag pjos seuossoe y Se F3SJ A User s Manual 187 Appendix Series connection cable for close contact 2 cables per set for emitter and receiver F39 JJRO6L 0 06m Cap 10 pin Cap 10 pin o F39 JJR3W 0 3m Cap 10 pin M12 connector 8 pin Universal indicator cable F39 JJ3N 3m Cap 10 pin 2 wires External indicator set F39 A01PR PAC Cap 10 pin M12 connector 8 pin Mounting brackets included Cable length 0 1m l m m Setting Console F39 MC21 Branch connector connector cap dedicated cable and de
118. figuration LiWhen muting function is used a muting sensor must be installed so that muting state should not occur when a human body enters a detection zone of F3SJ by mistake LiWhen muting function is used a muting sensor must be installed so that muting state should not occur when a human body enters a hazardous zone of a machine LiWhen muting function is used muting status can be checked from where a worker operates or adjust the machine LIA muting sensor consists of 2 independent devices Olt is not used in flammable or explosive atmosphere O gt Q o c D iun E SJS 99u uoneJed o eJd B Wiring Check Before Power Is Turned ON LiPower supply unit must be dedicated to F3SJ and other devices for electrical detection protective function of F3SJ such as safety controller and muting sensor and must not be connected to other devices It must have tolerance against total rated current of devices if it is connected to multiple devices LiThe power supply unit is a 24 VDC unit that conforms to the EMC Directive Low voltage Directive and output holding specifications LiThe power supply polarity is not connected in reverse LiEmitter receiver cables are properly connected to the respective emitters receivers LiDouble insulation is used between I O lines and the hazard potential commercial power supplies etc Outputs are not short circuited to 24V line LiLoads are not connected to the 24V line LIAII lines a
119. floating beams is 3 monitoring disabled Number of floating beams is 3 monitoring enabled number of allowable beams is 2 Number of floating beams is 4 monitoring enabled number of allowable beams is 3 If number of floating beams is 3 and monitoring enabled number of allowable beams is 2 is set the sensor turns safety output OFF when 22mm or longer zone is interrupted and locks out when under 14mm is interrupted If blanking monitoring function is set to lockout uoneorddy oj peysnfpy Bunjes Valid Range for number of Floating Beams if blanking monitoring is enabled F3SJ ALILILILIP14 series Available range for floating LJ Available Range for Setting Number of floating beams 3 Number of Allowable Beams 2 Number of floating beams 4 Number of Allowable Beams 3 Number of floating beams 4 Number of Allowable Beams 2 30 Interrupting object diameter mm F3SJ ALILILILIP20 series Available range for floating Number of floating beams 3 Number of Allowable Beams 2 Number of floating beams 4 Number of Allowable Beams 3 Number of floating beams 4 Number of Allowable Beams 2 30 Interrupting object diameter mm F3SJ A TO User s Manual F3SJ ALILILILIP30 series What can be done by the setting tool Available range for floating Number of floating beams 2 Number of Allowable Beams 1 Number of floating beams 3 Number of Allowable Beams 2 Number of floatin
120. from date of sale by OMRON OMRON MAKES NO WARRANTY OR REPRESENTATION EXPRESS OR IMPLIED REGARDING NON INFRINGEMENT MERCHANTABILITY OR FITNESS FOR PARTICULAR PURPOSE OF THE PRODUCTS ANY BUYER OR USER ACKNOWLEDGES THAT THE BUYER OR USER ALONE HAS DETERMINED THAT THE PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OF THEIR INTENDED USE OMRON DISCLAIMS ALL OTHER WARRANTIES EXPRESS OR IMPLIED LIMITATIONS OF LIABILITY OMRON SHALL NOT BE RESPONSIBLE FOR SPECIAL INDIRECT OR CONSEQUENTIAL DAMAGES LOSS OF PROFITS OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE PRODUCTS WHETHER SUCH CLAIM IS BASED ON CONTRACT WARRANTY NEGLIGENCE OR STRICT LIABILITY In no event shall responsibility of OMRON for any act exceed the individual price of the product on which liability is asserted IN NO EVENT SHALL OMRON BE RESPONSIBLE FOR WARRANTY REPAIR OR OTHER CLAIMS REGARDING THE PRODUCTS UNLESS OMRON S ANALYSIS CONFIRMS THAT THE PRODUCTS WERE PROPERLY HANDLED STORED INSTALLED AND MAINTAINED AND NOT SUBJECT TO CONTAMINATION ABUSE MISUSE OR INAPPROPRIATE MODIFICATION OR REPAIR SUITABILITY FOR USE OMRON shall not be responsible for conformity with any standards codes or regulations that apply to the combination of products in the customer s application or use of the product At the customer s request OMRON will provide applicable third party certification documents identifying ratings and limitations of use that apply to the products This inform
121. g beams 3 Number of Allowable Beams 1 Number of floating beams 4 Number of Allowable Beams 2 Number of floating beams 4 Number of Allowable Beams 1 D Available Range for Setting 30 70 70 55 40 60 Interrupting object diameter mm 4 e Floating Blanking Mode Floating blanking has the following 2 modes 1 Sequential Beam Mode 2 Non Sequential Beam Mode 1 Sequential Beam Mode If a size of an interrupting object is specified size or smaller safety output is not turned OFF But if interrupting object s enter more than one area of detection zone safety output is turned OFF Under this mode floating blanking monitoring can be configured It cannot be if number of floating beams is 1 For minimum detection capability see Detection Capability For a size of an object which should not be detected see Floating Beam a Floating Blanking Function p 68 Detection Capability p 74 Floating Beam p 69 F3SJ A User s Manual uoneorddy oj peysnfpy Dunes C1e1deu 71 O gt Q o e D m uoneoiiddy 0 pejsnfpy Bunjes 72 What can be done by the setting tool Setting Example F3SJ ALILIEIEIP20 series If number of floating beams is 3 minimum detection capability is Gbmm Figure 1 If number of floating beams is 3 and if diameter of an interrupting object is 40mm or smaller safety output is not turned OFF Figure 2 If monitoring function
122. g screws M3x10 to lightly fasten the brackets so that they are able to slide up and down the Case Intermediate mounting bracket 2 Mounting SL screw e M3x10 Intermediate Attach so that the tooth shown in the dotted mounting circle is facing downward bracket 3 F3SJ A User s Manual Wiring Installation 3 Attach the intermediate mounting brackets for backside mounting For backside mounting first lightly attach intermediate mounting bracket 1 to the equipment wall surface etc Then attach intermediate brackets 1 and 4 to the bracket that was lightly attached to the case in step 2 above and lightly tighten them using the included mounting screws M4x25 Intermediate mounting bracket 1 Intermediate mounting bracket 1 Pd Tighten lightly Intermediate mounting N bracket 4 a Mounting screw so M4x25 Pd 4 Attach the intermediate mounting brackets for side mounting When performing side mounting first attach the intermediate mounting bracket for side mounting to intermediate mounting bracket 1 using the included mounting screws M5x10 Then lightly attach intermediate mounting bracket 4 to the bracket that was lightly attached to the case in step 2 above using the included mounting screws M4x25 Intermediate mounting bracket for side mounting Intermediate mounting bracket 1 Intermediate mounting bracket 4 Mounting screw
123. gh a conveyor entry Muting function should work for only a specified zone Other muting mode should be configured than standard muting which is not suitable for your application B Functional Description e Muting Function A Muting System p 35 Operation Mode PC tool for F3SJ allows selection of 3 operation modes for muting function 1 Standard Muting Mode 2 Exit Only Muting Mode 3 Position Detection Muting Mode Muting Zone Setting Setting tool provides designation of beams for muting All beams are specified for factory shipment You can specify a beam by teaching with which the sensor learns muting beams as those interrupted or manually F3SJ A User s Manual What can be done by the setting tool Muting Zone Setting Example Setting from F3SJ s upper beams figure 1 Setting multiple zones figure 2 Upper e Upper _ 4 i Muting zone Muting zone Muting zone e e e e e e O O O O O O O O O O Lower O Normal detecting beam O Muting beams Figure 1 Figure 2 Only one zone can be configured as a muting zone by the setting console which cannot set more than one zone Interlock function is disabled for a muting system N If you want to use start or restart interlock use the setting tool to enable the function a Interlock Function p 97 When muting function is enabled a muting lamp is turned on to notify people in the surrounding zone that the safety f
124. ging indication mode of external indicator Enabling diagnosis function of external indicator F3SJ A User s Manual 123 O gt o r D LR SUOISUBWIG Wiring Installation Dimensions When Using Standard Mounting Brackets B Backside Mounting Top bottom mounting bracket 30 2 Top bottom mounting brackets 55 m 2 Mounting holes T 4 M5 Unit mm ui Hom BB NS Intermediate mounting bracket C Protective height 300 13 75 2 Mounting holes 49 M12 Waterproof connector Na Bracket mounting procedure Mounting p 149 F3SJ A 124 User s Manual Wiring Installation B Side Mounting Top bottom mounting bracket Intermediate mounting bracket A LO Les JS RO ef tel JX GE 24 I i9 gt D E 30 5 2 Top bottom Unit mm mounting brackets 55 Q 35 A 2 Mounting holes e 30 20 c NR NE D 2 o O 2 o ra e lt ap l S ic j E E nO 5 2 M5 d o II Di 1 13 P O cy Emo 4 Mounting holes S Re E EX Ea 6 5 M e 2 Mounting holes SC Ea M 9 IR M12 Waterproof connector ju Bracket mounting procedure Mounting p 149 F3SJ A User s Manual 125 O i t xe r D iu bh SUOISUBWIG Wiring Installation Dimensions A to E Ro 4 digit number of the model name protective height p jm 77 000000 Depends on the protective height See the tab
125. gn the emitter so that it faces the center position where the incident light level indicator turns ON Adjust the receiver s beams Adjust the angle of the receiver while checking the incident light level indicator and align the receiver so that it faces the center position where the incident light level indicator turns ON Make sure that all 5 lamps of the incident light level indicator are turned ON While taking care not to change the adjustment status of the beams tightly fasten all the bracket screws and mounting screws The table below shows the tightening torques for the included screws Nominal diameter x length of Mounting bracket type Tightening torque screw mm Top bottom mounting 0 54N m Intermediate mounting M3x10 0 54N m If some of the 5 lamps of the incident light level indicator are not turned ON even when the receiver angle is adjusted E A check whether or not the mounting surfaces of the emitter receiver are parallel and whether or not the mounting lt height of the emitter receiver is appropriate CHECK You must comply with specified tightening torque and screw sizes Otherwise a failure may occur F3SJ A User s Manual BunjunoIA biodeuyo 153 Wiring Installation Wiring Wiring Precautions WARNING Double or reinforced insulation from hazardous voltage must be applied to all input and output lines Failure to do so may result in electric shock Connect the load betw
126. gned according to the standards listed below To make sure that the final system complies with the following standards and regulations you are asked to design and use it in accordance with all other related standards laws and regulations If you have any questions consult with specialized organizations such as the body responsible for prescribing and or enforcing machinery safety regulations in the location where the equipment is to be used European Standards EN415 4 EN692 EN693 U S Occupational Safety and Health Standards OSHA 29 CFR 1910 212 U S Occupational Safety and Health Standards OSHA 29 CFR 1910 217 American National Standards ANSI B11 1 to B11 19 American National Standards ANSI RIA 15 06 Canadian Standards Association CSA Z142 Z432 2434 eSEMI Standards SEMI S2 Ministry of Health Labour and Welfare Guidelines for Comprehensive Safety Standards of Machinery Standard Bureau s Notification No 501 dated June 1 2001 For date of effect for these standards see Related Standards IA Related Standards p 199 F3SJ A User s Manual Introduction READ AND UNDERSTAND THIS DOCUMENT Please read and understand this document before using the products Please consult your OMRON representative if you have any questions or comments WARRANTY OMRON s exclusive warranty is that the products are free from defects in materials and workmanship for a period of one year or other period if specified
127. h erwise stated in writing by Omron at which point title and risk of loss shall pass from Omron to Buyer provided that Omron shall retain a security inter est in the Products until the full purchase price is paid d Delivery and shipping dates are estimates only and e Omron will package Products as it deems proper for protection against nor mal handling and extra charges apply to special conditions Claims Any claim by Buyer against Omron for shortage or damage to the Products occurring before delivery to the carrier must be presented in writing to Omron within 30 days of receipt of shipment and include the original trans portation bill signed by the carrier noting that the carrier received the Products from Omron in the condition claimed Warranties a Exclusive Warranty Omron s exclusive warranty is that the Products will be free from defects in materials and workmanship for a period of twelve months from the date of sale by Omron or such other period expressed in writing by Omron Omron disclaims all other warranties express or implied b Limitations OMRON MAKES NO WARRANTY OR REPRESENTATION EXPRESS OR IMPLIED ABOUT NON INFRINGEMENT MERCHANTABIL 14 ITY OR FITNESS FOR A PARTICULAR PURPOSE OF THE PRODUCTS BUYER ACKNOWLEDGES THAT IT ALONE HAS DETERMINED THAT THE PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OF THEIR INTENDED USE Omron further disclaims all warranties and responsibility of an
128. h the connector F3SJ again UE p 123 F3SJ A User s Manual 121 O gt o r D LR SJ0je2Ipu amp uJ9 X3 Buiyoeny Wiring Installation Attaching External Indicators An external indicator can be connected and turned ON based on the operation of the F3SJ Indicators can be attached to emitters and or receivers Example e Indicate that the F3SJ is in lockout Indicate that a machine is stopped safety output is OFF Indicate that the F3SJ is in muting or override Do not use the auxiliary output or external indicator output for safety applications Human body may not be detected when F3SJ fails resulting in serious injury Connection Procedure 1 Remove the cap from the side emitter or receiver to which you want to attach the external indicator driver comes with F39 A01PLI PAC F39 JJ3N 2 Attach the external indicator Muting lamp external indicator External indicator set Model F39 AO1P 1 PAC Commercially available indicator Universal indicator cable Model F39 JJ3N Brown Blue External indicator set F39 AO01PLI PAC A set consisting of an LED indicator connection cable and mounting brackets The LED indicator is available in red green or yellow Universal indicator cable F39 JJ3N Available external indicators Incandescent lamp 24VDC 3 to 7W LED lamp Load current 300mA max amp Co cw 4 Recommended items When attaching a cable or cap tightl
129. hanging Operators LiThere is no approach route other than through the detection zone of the F3SJ LiPart of the operator s body always remains in the detection zone of the F3SJ when working around the machine s hazardous part LiThe actual safety distance is equal to or greater than the calculated value LiThere must be no dirt on or damage to the optical surface spatter protection cover F39 HJ sold separately or environment resistant casing F39 EJ sold separately of the F3SJ LIOFF output indicator must be turned ON when test input line is short circuited to 9 to 24V LIWhen muting function is used muting lamp must not be clear due to dirt or degradation LiThe test rod is not deformed When the start interlock function is used After the F3SJ is turned ON the OFF output indicator must remain turned ON even if the F3SJ is receiving light The reset switch input must turn ON the ON output indicator When the restart interlock function is used While the ON output indicator is ON the OFF output indicator must remain turned ON even when the F3SJ is blocked and then receives light again The reset switch input must turn ON the ON output indicator LiWhen the power of the F3SJ is turned ON while nothing is in the detection zone it must operate as follows If start interlock is not used Power indicator and ON output indicator must turn ON within 2 seconds 2 2 seconds in case of series connection If start interlock is used Power
130. he muting sensor B1 and the sensor is turned OFF F3SJ disables its safety function if it is within a exit only muting delay time F3SJ A User s Manual 81 What can be done by the setting tool 9 A workpiece passed F3SJ s detection zone Hazardous zone A1 B1 F3SJ A1 Muting sensor to be connected to muting input 1 Workpiece EA B1 Muting sensor to be connected to muting input 2 A workpiece passed F3SJ s detection zone When muting end waiting time T4 0 1s passed after F3SJ received light muting state is released O Q o D iun e Installation Distance Distances between muting sensors A1 B1 and F3SJ must be configured based on speed of a workpiece Distance d1 between muting sensors A1 and B1 must satisfy Equations 1 and 2 Distance d2 between muting sensor A1 and F3SJ must satisfy Equations 3 and 4 Time t1 s to turn muting sensors A1 and B1 in this order is t12d1 V Equation 1 d1 m Distance between muting sensors A1 and B1 V m s Approach speed of a workpiece uoneorddy oj peysnfpy Bunjes Time t1 in Equation 1 for F3SJ to enter muting state is within a range shown below T1min t1 lt T1max Equation 2 T1min s Muting input time limit value minimum T1max s Muting input time limit value maximum NI The PC tool for F3SJ can change Timin and T1max S CHECK Time t2 s for a workpiece to pass F3SJ s detection zone after passing the muting sensor
131. he sensors so that part of the person is always present in the detection zone when working in a machine s hazardous zones If a person is able to step into the hazardous zone of a machine and remain behind the F3SJ s detection zone configure the system with an interlock function that prevents the machine from being restarted Failure to do so may result in serious injury Do not use this sensor for machines that cannot be stopped by electrical control For example do not use it for a pressing machine that uses a full rotation clutch Otherwise the machine may not stop before a person reaches the hazardous part resulting in serious injury To use the F3SJ in PSDI mode Reinitiation of cyclic operation by the protective equipment you must configure an appropriate circuit between the F3SJ and the machine For details about PSDI refer to OSHA1910 217 IEC61496 1 and other relevant standards and regulations Install the interlock reset switch in a location that provides a clear view of the entire hazardous zone and where it cannot be activated from within the hazardous zone Do not use the F3SJ in environments where flammable or explosive gases are present Doing so may cause an explosion The F3SJ cannot protect a person from an object flying from a hazardous zone Install protective cover s or fence s Make sure that the F3SJ is securely mounted and its cables and connectors are properly connected Correct installation The hazardous
132. he surface dirty A blanked beam received light that is not 1 A fixed blanking zone is configured wider configured as an allowable beam while fixed Configure the zone again or execute teaching blanking function is being enabled and 2 If 1 did not solve the problem configure monitoring function is configured as release at allowable beams If one allowable beam has unblocked been already configured set 2 beams as allowable beams F3SJ A User s Manual 185 Appendix Light intensity level indicators do not turn ON even if a beam receives light while only the power indicator OFF output indicator and receiver s error code A are being turned ON Communication line is broken between an emitter Perform the proper wiring Or check the noise and a receiver or effect of noise on the level in the environment around the communication line is too much communication line Power connector is detached Plug the power connector tightly to ensure connection Safety output may be turned OFF even if a beam is not blocked Beam may be misaligned due to oscillation Install F3SJ sop that it should not be affected by oscillation Also adjust F3SJ beams based on Adjustment Procedure p 153 Light emitted from another F3SJ or photoelectric sensor is Solve the problems based on Mutual Interference Prevention being received p 115 A blanked beam received light that is not configured as an Configure an allowable beam I
133. his value T1max Muting input time limit maximum value This is set to 3 sec the maximum value for the input time difference between muting input 1 and 2 Minimum value must be less than maximum value T2 Muting time limit This is set to 60 sec the muting function continuation time When this muting state exceeds this time muting is released T3 Allowable muting input signal split time This is the maximum value for the waveform split allowed for muting input 1 and 2 when muting is in effect It is set to 0 1 sec lt t Muting state can be released if a sensor transitions to lockout as well S E CHECK The values shown below can be changed using the PC tool for F3SJ T1min Muting input time limit minimum value T1max Muting input time limit maximum value T2 Muting time limit The values shown below can be changed using the setting console T2 Muting time limit LE Muting function p 88 F3SJ A User s Manual uiojs gs Bunny C edeu 39 System Configuration and Functions Wiring Diagrams B Wiring When Using Muting and External Device Monitoring Functions Receiver O gt Q o D iun Shield uiojs s Buln Muting input 1 White Test input Green Muting input 2 Red Safety output 1 Green Safety output 2 White gt Reset input Yellow S1 External test switch E 92 Lockout reset switch connect to 24V if a switch is not required A1
134. his allows the machine to be manually reset using a reset switch after ensuring safety preventing unexpected startup EN1037 Unblocked Unblocked Blocked Blocked ON 250ms min Reset Input OFF O gt Q o D iu Sensor status Interlock state Normal operation A sensor enters interlock state when The power is turned ON start interlock This is useful if you want to keep the machine stopped until start inspection is completed after the power is turned ON F3SJ is blocked restart interlock After the F3SJ is blocked and the machine stops the machine can be restarted after safety is ensured ul9js S oiseg Manual reset wiring procedure 1 Connect the interlock selection input line to 9 to 24V pin 1 white 2 Connect the reset input line to 9 to 24V via a reset switch N O contact pin 4 yellow 3 Keep the reset switch contact open and turn ON the power to the F3SJ S2 Interlock lockout reset switch Reset input Yellow 24V DC Power supply Interlock selection input White E Wiring for manual reset mode p 27 To reset 1 Cycle the reset switch to apply a voltage of 9 to 24V for 250ms or longer to the reset input and then open the switch to apply a O to 1 5V signal or open circuit AN t Areset switch must be installed outside of the hazardous zone in a location that provides a clear view of the hazardous A zone m CHECK B Setting Change by the Setting Tool Fun
135. icators on the built in indicator Built in Indicators During Maintenance State When in the maintenance state the emitter side POWER indicator POWER and the receiver side ON or OFF indicator ON or OFF blink If the F3SJ is ON during normal operation the ON output indicator blinks in the maintenance state The safety output is OFF If the F3SJ is OFF during normal operation the OFF output indicator blinks and the safety output is OFF in the maintenance state Apparent output is ON Apparent output is OFF Safety output is OFF Safety output is OFF Emitter Receiver Emitter Receiver E Blinking B or 94 m 4 ON blinking or OFF depending on settings pej2euuo sj 100 Bunjes ueuM SNIS rsca Saisie RECEIVER E E E EMITTER 2 RECEIVER EMITTER 4 F3SJ A User s Manual 61 What can be done by the setting tool Built in Indicator While Writing Monitoring with the Setting Tool When using the setting tool to write settings to the F3SJ or while monitoring the incident light level indicator the BLANKING TEST indicator and an indicator on receiver s power connector side see below blink When accessing at the administrator level the indication lamps blink twice per second and when accessing at user level they blink once per second While writing monitoring with setting tool Safety output is OFF Emitter Receiver x
136. ifference between muting inputs 1 and 2 uoneorddy 03 peysnfpy Dunes C1e1deu T2 Muting time limit Time to be continued for muting function If muting status exceeds this time the function is canceled T3 Maximum muting input time with allowable waveform cracks This is the maximum time limit allowed for waveform splits for muting input 1 and muting input 2 when muting is in effect It is set as O 1s F3SJ A User s Manual 87 What can be done by the setting tool E Setting Change oetting items vary according to the mode Muting zone setting Configure for each CH in case of a series connection Other than the above Configure in a bulk in case of a series connection to be written into the primary sensor only Standard ung mode Initial Setting Available Setup Item Console Tool For F3SJ Muting Zone Setting All beams toalbeam to all beams T1min Muting input time limit 0 03s 0 03s 0 1s to 4s by O LLL NE minimum value O Q o D iun T1max Muting input time limit 0 03s 0 1s to 4s by 0 1s maximum iss Exit only muting mode PC tool for F3SJ only Initial Setting Available Setup Item a Console Tool For F3SJ Muting Zone Setting All beams 1 to toalbeam beams T1min Muting input time limit 0 03s 0 03s O ee to 4s by 0 1s minimum value T1max Muting input time limit 0 03s 0 1s to 4s by 0 1s maximum uoneoiddy oj peysnfpy Bunjes Position Mii muting mode
137. included near the F3SJ to allow for quick troubleshooting when errors occur For details of the error mode see Chapter 7 Troubleshooting mm ER i External device Turns ON when an input is given to external device monitoring monitoring indicator input Blanking Test indicator BLANKING Turns ON when the blanking function and warning zone function TEST are enabled Blinking Blinks when external test is being performed F3SJ A User s Manual 5 2 O Q e O o o Q lt U e e D o 11 Overview and Specifications N EET OFF state indicator OFF Turns ON when safety outputs are OFF Blinking Blinks when in lockout or safety output is OFF maintenance status O gt Q o er D iun ON state indicator ON Turns ON when safety outputs are ON Blinking Blinks when safety output is ON maintenance status PE co Internal Indicator for Muting System Shown below are internal indicator statuses while the keycap for muting is being attached ON Blinking 1 Incident light level LEVEL 1 to5 ON Indication status of LEVEL 1 to 5 shows the incident light level indicator status of the F3SJ 2 Error mode indicator ERROR A to C ON Turns ON or blinks only when the F3SJ enters lockout and the Blinking cause of the error is indicated by the status of ERROR A to C indicators When F3SJ are series connected the error mode indicator lamps turn ON or blink according to the detai
138. indicator and OFF output indicator must turn ON within 2 seconds 2 2 seconds in case of series connection Nothing should exist in the detection zone and 5 incident light level indicators must turn ON at power on F3SJ A User s Manual SJS 499u eoueugjurelN Queideuo 177 Checklists LiThe test rod is detected when it is moved around in the detection zone as shown in the diagram below In other words when a test rod is inserted into the detection zone all 5 incident light level indicators turn OFF and the OFF output indicator turns ON Use an appropriate test rod based on the type code and floating blanking function for inspection Confirm that hazardous parts should stop while the machine is operating as shown below LiWhen muting function is used installation condition of muting sensor must not be changed LiWhen muting function is used muting status can be checked from where a worker operates or adjust the machine LiNeither connector cap or bracket must be loose O gt Q o D iun E B Checking that Hazardous Parts Stop While the Machine Operates LiThe hazardous parts are movable when nothing is in the detection zone LiThe hazardous parts stop immediately when a test rod is inserted into the detection zone at 3 positions directly in front of the emitter directly in front of the receiver and between the emitter and receiver Use the appropriate test rod LiThe hazardous parts remai
139. ine as well as in front you can move workpieces in and out more efficiently than when a physical barrier is installed If the sensors are aligned in a U shape series connection cables can be used between sets up to 4 sets so that only one control device is used drastically reducing the amount of wiring in the panel O Q o D a so duiex3 uoneoijddy For a System in which a Workpiece Crosses Detection Zone Muting Function Enter of a workpiece can be detected by a sensor and the detection zone can be temporarily disabled only while the workpiece is crossing the whole or specified zone This function is called muting Muting is when a work piece is allowed to enter into a dangerous zone without tripping the F3SJ and stopping the process Muting sensors are installed and arranged as to detect the work piece and not a human entering the zone i l ECT F3SJ A User s Manual Overview and Specifications For a System that Has a Machine Within a Detection Zone B When the Zone Is Fixed Fixed Blanking Function For a system in which a fixed facility such as a worktable or a conveyor interrupts specific beams the fixed blanking function can be used to disable the specific beams so duiex3 uonesjddy amp 3deu5 B When the Zone Is Movable Floating Blanking Function If a part of the machine can move within the detection zone the floating blanking function can be used to disable a part
140. ing Range Change Operating Range Change Function E Overview Can set F3SJ s operating range shorter B Example To set shorter operating range for F3SJ to prevent other photoelectric sensor to be affected To set shorter operating range for short installation distance to prevent mutual interference O gt Q o e D o B Functional Description Operating Range Setting for operating range can be selected from 0 5m 1m 2m 3m 5m and MAX 7m or 9m Best operating range can be configured for installation distance MAX indicates rated operating range Rated Operating Range F3SJ ALILILILIPxx If 000 lt 1649 9m F3SJ ALILILIDLIPxx if 000 2 1655 7m Setting shorter operating range for F3SJ can reduce emission light intensity thus influence on other photoelectric sensor At the same time F3SJ s threshold value is improved reducing influence from other photoelectric sensor ww E CHECK oDueu obuey Buneiado B Setting Change Configure i each CH in case of a series connection Initial Initial Setting Available Setup Item a Console PC Tool For F3SJ V Operating Range 0 5m 1m 2m 3m 5m and Change Function MAX 7m or 9m In case of series connection it must be configured for each F3SJ A A Auxiliary Output Non Safety Output p 92 CHECK External Indicator Output Non Safety Output p 96 e Setting Example Optimizing operating range prevents influence on other photoelectric sensor
141. ing function One zone can be set by the setting console The PC tool for F3SJ can set 1 zone as well while it can specify a zone range Illumination pattern Sets the illumination blinking patterns when an external indicator is connected Incidence data This data is output from the auxiliary output or external indicator when all beams necessary for turning the safety output ON are incident Note that the incidence data must be assigned to an output destination Incident light level This indicator can read out the incident light level of the F3SJ For the PC tool for F3SJ the level can be indicator checked using a graph Information trigger data Output from the auxiliary output or external indicator when the interlock lockout or muting error state occurs Note that the information trigger data must be assigned to an output destination Interlock Function that holds the safety outputs to OFF until safety is ensured and a reset input is applied Interlock Information Provides output through auxiliary output or external indicator if interlock input is ON Note that interlock information must be assigned to the destination Interlock reset Cancels the interlock state Key cap for muting Connector that is attached to the end cap of an emitter or receiver to use muting function L Light level diagnosis This data is output from the auxiliary output or the external indicator when the F3SJ is ON and when the data incident light level is from 100 t
142. ins F39 CN5 Wire saving connector for connection with F3SX Use in combination with F39 JCLEILIT Cable with connectors on both ends for use with branch connector Cabl Appearance Model name ae Note length F39 FS JCTT im Wire saving cable for connection with F3SX F39 JC3T rs a Use in combination with F39 CN5 LE I3 E F39 JC5T u er F39 JC7T Control unit G9SA 301 Relay 3a 1b contact F39 JCLIA cable with connector on one end is required F3SJ with PNP output can be connected Type with 5a 1b contact is also available O gt Q o c D iu G9SA 300 SC Relay 3a contact One set of F39 JCLIC cables with connectors on both ends is required When extending the cable length use 1 set of F39 JCLIC and multiple sets of F39 JCLIB F3SJ with PNP output can be connected Cannot be used as a muting system AjojeJedas pjos seuosse y Control unit G9SB 301 B Auto reset 3at 1b F39 JCLIA cable with connector on one contact end is required F3SJ with PNP output can be connected 3a 1b contact The thickness for 3a 1b contact type output is 25 mm The thickness for 2a contact type output is contact 17 5 mm G9SB 200 D Manual reset 2a contact F3SJ A 190 User s Manual Appendix Control unit G9SX AD322 T15 Solid state output F39 JCDA cable with connector on one Instantaneous end is required output X 3 OFF F3SJ with PNP output can be connected delay
143. is me Fossa iB beams aris me Fessmossee i fit bome Am toms Pesa iba aris me FuMwmeu iB beams Ame mw Festas i beams rs mw FmuAwe pu i beams Ame me Pesa Citas me Festas Rabems ars me Pesa Ci beams mue me Fw i eas aris me Pesa Ci eas Am me Pesa i beams animo me Pesa Ciba ume me Fmswewpu i Been Am we Pesar i beams mA me Fewpu E fisobome anime me Pesa ideas ars mw Pesa i beams Ame me Pesos a fissbome Ame mw Pesos i eas arme Home sbuljey teideyd F3SJ A User s Manual 21 Overview and Specifications For series connections use the calculations below When 2 sets are series connected Response time ON to OFF Response time of primary sensor Response time of secondary sensor 1 1 ms Response time OFF to ON Response time ON to OFF x 4 ms When 3 sets are series connected Response time ON to OFF Response time of primary sensor Response time of secondary sensor A t Q o 2 Response time of 3rd unit 5 ms Response time OFF to ON Response time ON to OFF x 5 ms When 4 sets are series connected Response time ON to OFF Response time of primary sensor Response time of secondary sensor 1 Response time of secondary sensor 2 Response time of secondary sensor 3 8 ms Response time OFF to ON Response time ON to OFF x 5 ms CE Designation of F3SJ in series co
144. is enabled and number of allowable beams is 2 the F3SJ locks out if an interrupting object is removed or its diameter gets smaller than 20mm Figure 3 Safety output can be turned OFF when more than one zone is interrupted by object s that should not turn the safety output OFF Figure 4 Not specified 13th beam 13th beam Floating blanking zone 3rd beam 3rd beam Safety output OFF Figure 1 Interrupting object diameter 20mm max Interrupting object is removed 13th beam 13th beam Floating blanking zone 3rd beam 3rd beam Lockout Figure 3 F3SJ A User s Manual Setting number of floating beams to 3 Interrupting object diameter 40mm max Floating blanking zone Safety output does not turn OFF Figure 2 More than one zone is interrupted Floating blanking zone Safety output OFF Figure 4 What can be done by the setting tool 2 Non Sequential Beam Mode When total number of interrupted beams in an zone reaches the designated number or more it is evaluated as interruption UA Detection Capability p 74 e Setting Example If number of floating beams is 2 safety output is not turned OFF if 3 or more beams are interrupted If 2 or less beams are interrupted safety output is not turned OFF Figure 5 If 3 or more beams are interrupted safety output is turned OFF Figure 6 Even if there is only one interrupting object safety output can be turned OFF when 3 beams are inte
145. it on then change functional settings If a branch connector is difficult to attach due to devices layout or other reason use an accessory plugged dedicated cable to communication lines and For details see instruction manual of the setting console F3SJ Setting Console F39 MC21 Optional accessory D PC Tool for F3SJ PC Tool for F3SJ F39 GWUM consists of following units CD ROM Setting software SD Manager and communication unit driver Communication Unit NS F3SJ A User s Manual 59 O gt Q o e D m uoneJjedaug What can be done by the setting tool Branch Connector with Connector Cap Dedicated cable Plugged Dedicated Cable eInstruction Manual Installation Guide It allows a user to check F3SJ s operation status and change functional settings in the setting software SD Manager B Connection Procedure Connect your computer communication unit and F3SJ as shown below You can connect a branch connector either on the emitter or receiver end Complete the wiring for F3SJ and turn it on then activate the setting software If a branch connector is difficult to attach due to devices layout or other reason use an accessory plugged dedicated cable to communication lines and For details see the help for the SD Manager PC Tool for F3SJ B F39 GWUM Optional accessory
146. je ay 1 9deu5 199 Appendix ANSI B11 13 1992 R1998 Single and multiple spindle automatic bar and chucking machines ANSI B11 14 1996 Coil slitting machines systems ANSI B11 15 2001 Pipe tube and shape bending machines ANSI B11 16 2003 Metal powder compacting presses ANSI B11 17 2004 Horizontal hydraulic extrusion presses ANSI B11 18 1997 Machines and machinery systems for processing strip sheet or plate from coiled configuration ANSI B11 19 2003 Performance criteria for the design construction care and operation of safeguarding when referenced by the other B11 machine tool safety standards ANSI RIA 15 06 1999 Industrial robots amp robot systems safety requirements UL1998 1998 Safety related software e UL508 1999 Industrial control equipment UL61496 1 2002 Electro sensitive protective equipment Part 1 General requirements and tests UL61496 2 2002 Electro sensitive protective equipment Part 2 Particular requirements for active opto electronic protective devices Canadian Standards CAN CSA 22 2 No 14 05 Industrial control equipment CAN CSA 22 2 No 08 M1986 R2003 Electronics integrated safety functions CSA Z142 02 Code for power press operation Health safety and guarding requirements CSA Z432 04 Safeguarding of machinery e CCSA Z434 03 Industrial robots and robot systems General safety requirements SEMI Standards e SEMI 82 0703 Environmental health and safety guideline for semi
147. ked E sr Do arety outpu OFF T1min Muting input time limit minimum value This is set to 0 3 sec the minimum value for the input time difference between muting input 1 and 2 T1max Muting input time limit maximum value This is set to 3 sec the maximum value for the input time difference between muting input 1 and 2 T2 Muting time limit This is set to 60 sec the muting function continuation time When this muting state exceeds this time muting is released T3 Allowable muting input signal split time This is the maximum value for the waveform split allowed for muting input 1 and 2 when muting is in effect It is set to 0 1 sec F3SJ A User s Manual 45 O gt Q o D iun uiojs s Buln System Configuration and Functions Installation Example 2 of Standard Muting Mode using 4 muting sensors This installation example uses 4 through beam type photoelectric sensors as muting sensors The use of 4 muting sensors is useful when the length of the workpieces L is constant or longer 1 Before a workpiece passes through Hazardous zone r1 o d2 D2 d2 Maximum distance required for the muting sensor to keep the muting function enabled D2 D3 Minimum distances required for the muting sensor to keep the muting function enabled All muting sensors are turned OFF and the safety function of the F3SJ is working 2 The muting sensors are blocked and the safety function of the F3SJ is disabled
148. kets asl The protective height becomes 17mm shorter Replace with outward facing mounting of F39 LJ5 when you want to set the detection surface height to be same as the F3SN CHECK However the F39 LJ5 and intermediate mounting brackets cannot be mounted simultaneously so set the protective height to 600mm or less F3SJ A User s Manual 137 Wiring Installation B 39 LJ8 Space saving Mounting Bracket Brackets that can save mounting space for top and bottom Backside mounting F39 LJ8 Use standard brackets O gt Q o e D Unit mm 20 SUOISUBWIG C Protective height Material Stainless steel 4 digit number of the model name protective height V The F39 LJ8 and intermediate mounting brackets cannot be mounted simultaneously so set the protective height to 600mm or less CHECK F3SJ A 138 User s Manual Wiring Installation E 39 LJ9 Mounting Bracket for F3W C Replacement Use these brackets to replace F3W C Backside mounting F39 LJ9 Use standard brackets 30 Unit mm 4 M5 suoisueuliq pieideus t e e C Protective height Material Stainless steel Dimensions A to C 4 digit number of the model name protective height F3SJ A User s Manual 139 Wiring Installation Side mounting Use standard brackets F39 LJ9 fo eT ge O gt D Ko e D m Unit mm z 16 z 4M5 pe
149. l 147 Wiring Installation Side mounting Unit mm O gt Q E Hole size for mounting oe Using M5 Using M6 and M8 2 M8 4 M5 8 SUOISUBWIG B D Protective height 20 2 Mounting holes F39 EJ S Material Acrylic resin nitrile rubber stainless steel Dimensions A to D Po NEN 4 digit number of the model name protective height p C F3SJ A 148 User s Manual Wiring Installation Mounting The procedures for using standard mounting brackets included are explained in this section Top Bottom Mounting Brackets Mounting screws M5x18 x 4 Top bottom mounting bracket 2 o S Mounting screws M3x8 x 8 Top bottom mounting bracket 1 x 4 Top bottom mounting bracket 3 x 4 1 The quantities shown here are the number of parts included in 1 top bottom mounting bracket set Material Stainless steel top bottom mounting bracket 1 3 Brass top bottom mounting bracket 2 Iron mounting screws Intermediate Mounting Brackets The number of intermediate mounting brackets included with F3SJ of various protective heights is shown below Number of Protective height intermediate mounting brackets eseo 2195 to 2495 Side mounting intermediate brackets x 2 Intermediate brackets 2 x 2 Intermediate brackets 3 x 2 Intermediate brackets 4 x Intermediate brackets 1 x 2 Mounting screws M5x10 x 4 Mounting screws M3x10 x 2 K Mounting screws M4x2
150. l Setting Available Setup Item Setting Console PC Tool For F3SJ Start Interlock Disabled Enable disable Restart Interlock Disabled Enable disable V Interlock state can be provided to auxiliary output or external indicator output e ww GS CHECK ta Auxiliary Output Non Safety Output p 92 External Indicator Output Non Safety Output p 96 Start interlock Enabled Start interlock Disabled Powersupgiy ON Powersupply Ger DDD PPY OFF PPY orr F3SJ 29s E F3SJ Unblocked Unblocked Blocked Blocked Unblocked Blocked Blocked nam ON 250ms or longer 1 ON eset inpu OFF eset Inpu OFF ON ON Safety output OFF Safety output OFF Sensor status Interlock state Sensor status Normal operation Restart interlock Enabled Restart interlock Disabled FasJ Unblocked FasJ Unblocked Unblocked Blocked Blocked PT unbtockediBlocked Blocked o D 250ms or longer on 1 Reset input OFF Reset input OFF o E or ma Ei Safety output OFF Safety output OFF Sensor status Normal operation Interlock state Normal operation Sensor status Normal operation 1 For a muting system 450ms or more F3SJ A User s Manual What can be done by the setting tool External Device Monitoring Function E Overview oettings for external device monitoring can be changed B Example To adjust allowable delay time to a device s response time B Functional Description e External Device Monitoring Fu
151. larl S KxT C Formula 1 e S Safety distance Safety distance S K Approach speed to the detection zone T Total response time of the machine and F3SJ C Additional distance calculated by the detection capability of the F3SJ Hazard SUOI IPUOD uonejejsu pieideuo lt System that has detection capability of 40mm or less gt Use K 2 000mm s and C 8 x d 14mm in formula 1 for the calculation o 2 000mm s x Tm Ts 8 x d 14mm eS Safety distance mm Tm Machine s response time s Ts Response time of the F3SJ from ON to OFF s ed Detection capability of the F3SJ mm Calculation example When Tm 0 05s Ts 0 01s and d 14mm S 2 000mm s x 0 05s 0 01s 8 x 14mm 14mm 120mm Formula 2 If the result lt 100mm use S 100mm If the result exceeds 500mm use the following expression where K 1 600mm s S 1 600mm s x Tm Ts 8 x d 14mm Formula 3 If the result of this formula 3 lt 500mm use S 500mm lt A system with larger detection capability than 40mm Calculate by using Equation 1 with K 1 600mm s and C 850mm o 1 600mm s x Tm Ts 850 Equation 4 eS Safety distance mm ES F3SJ A User s Manual 111 Wiring Installation Tm Response time of the machine s Ts F3SJ s response time from ON to OFF s Example If Tm 0 05s and Ts 0 01s o 1 600mm s x 0 05s 0 01s 850
152. le 42 of that law the system must receive type approval 2 The F3SJ A is electro sensitive protective equipment ESPE in accordance with European Union EU Machinery Directive Index Annex IV B Safety Components Item 1 3 The F3SJ A complies with the following legislation and standards 1 EU legislation Machinery Directive 98 37 EC EMC Directive 89 336 EEC 2 European standards EN61496 1 Type 4 ESPE prEN61496 2 Type 4 AOPD EN61508 1 through 7 SIL3 3 International standards IEC61496 1 Type 4 ESPE IEC61496 2 Type 4 AOPD IEC61508 1 through 7 SIL3 4 JIS standards JIS B 9704 1 Type 4 ESPE JIS B 9704 2 Type 4 AOPD 5 North American Standards UL61496 1 Type 4 ESPE UL61496 2 Type 4 AOPD UL508 UL1998 CAN CSA 22 2 No 14 CAN CSA 22 2 No 0 8 4 The F3SJ A received the following approvals from the EU accredited body T V Product Service GmbH EC Type Examination in accordance with the EU Machinery Directive Type 4 ESPE EN61496 1 Type 4 AOPD prEN61496 2 EMC Competent Body Certificate Power supply for test OMRON S82K TUV Product Service GmbH Type Approval Type 4 ESPE EN61496 1 Type 4 AOPD prEN61496 2 SIL1 2 3 EN61508 1 through 7 Application EN954 1 Category B 1 2 3 4 5 he F3SJ A received the certificates of UL listing for US and Canadian safety standards from the Third Party Assessment Body UL Both are Type 4 ESPE UL61496 1 Type 4 AOPD UL61496 2 6 The F3SJ A is desi
153. le below Dimension E p emere Te ET ms Do po bene fs FE 2 wewnm 08 2195 to 2495 1 Use E 530 or less when none of the E values shown above are used E Dimensions of Standard Brackets top bottom mounting brackets Unit mm Material Brass 10 9 19 6 Material Stainless steel Material Stainless steel F3SJ A 126 User s Manual Wiring Installation When Using Optional Mounting Brackets B F39 LJ2 Side mounting Optional Bracket F39 LJ2 Unit mm suoisueuliq pieideus en cC O OU cC oO O oO O us A O fi zi Material Stainless steel 4 digit number of the model name protective height RES F3SJ A User s Manual 127 Wiring Installation B 39 LJ3 Free location Mounting Bracket Backside mounting g E E E ii D O o N oO Ag DG 9 amp AM E HM CV CV CV J4BiSU eAn99j0Jgd D ero v em Tot Dimensions User s Manual F3SJ A 128 Side mounting when using intermediate brackets for side mounting S v X um ECU Unit C Protective height Material Zinc die cast stainless steel Wiring Installation mm F3SJ A User s Manual suoisueuliq pieideus 129 O i Q O kb D bh SUOISUBWIG Wiring Installation All e zs CHECK F3
154. ls of each error Affix the error mode label included near the F3SJ to allow for quick troubleshooting when errors occur For details of the error mode see Chapter 7 Troubleshooting POWER Turns ON while the power is ON 4 suJ9jjed Aejdsig 103e2 pu Muting input 1 indicator Turns ON when an input is given to muting input 1 Muting input 2 indicator MUTE2 Blinking Blinks during muting override O O Turns ON when an input is given to muting input 2 O Blinking Blinks during muting override Turns ON when safety outputs are OFF N N N Blinking Blinks when in lockout or safety output is OFF maintenance status N N N ON state indicator O O Turns ON when safety outputs are ON Blinking Blinks when safety output is ON maintenance status Turns ON when a muting error occurs Muting error indicator MUTING ERROR 10 Blanking Test indicator BLANKING Turns ON when the blanking function is enabled TEST Blinking Blinks when external test is being performed For an explanation of terminology such as function names refer to the glossary A Glossary p 195 O O OFF state indicator E l F3SJ A 12 User s Manual Overview and Specifications Indication patterns of the incident light level indicator P ON E orr incident light level indicator Less than 170 or 17096 higher 130 Incident light level Less than Less than Less than 130 100 15 Less than F is E 50
155. mbers may be assigned to fix or establish key specifications for your application Please consult with your Omron s representative at any time to confirm actual specifications of purchased Product Errors and Omissions Information presented by Omron Companies has been checked and is believed to be accurate however no responsibility is assumed for clerical typographical or proofreading errors or omissions OMRON OMRON ELECTRONICS LLC 1 Commerce Drive Schaumburg IL 60173 847 843 7900 For US technical support or other inquiries 800 556 6766 OMRON CANADA INC 885 Milner Avenue Toronto Ontario MIB 5V8 416 286 6465 OMRON ON LINE Global http www omron com USA http www omron com oei Canada http www omron ca UNITED STATES To locate a Regional Sales Office local Distributor or to obtain product information call 847 843 7900 CANADA REGIONAL SALES OFFICES Ontario Toronto 416 286 6465 Kitchener 519 896 1144 Kingston 613 376 3968 Quebec Montreal 514 636 6676 British Columbia Vancouver 604 522 8855 Alberta Edmonton 403 440 0818 Calgary 403 257 3095 Sao Paulo 55 11 5564 6488 Cono Sur 54 114 787 1129 Florida 954 227 2121 Ciudad Juarez 656 623 7083 Mexico D F 555 534 1195 Monterrey N L 818 377 4281 SCHG 718B 4 06 2006 OMRON ELECTRONICS LLC Specifications subject to change without notice Printed in the U S A
156. mm 946mm In case of horizontal approach of a human body to F3SJ s detection zone Use K 1 600mm s and C 1200 0 4 x H in formula 1 for calculation Note that C must not be less than 850mm S 1 600mm s x Tm Ts 1200 0 4 x H eS Safety distance mm Tm Machine s response time s Ts Response time of F3SJ from ON to OFF s H Installation height mm Note that H must satisfy 1000 gt H gt 15 d 50mm Safety distance S O i t xe r D iu bh Also you must include a hazardous condition under which a person may go through under a detection zone carelessly if it exceeds 300mm 200mm for other purpose than industrial use into risk assessment SUOI IPUOD uoneljejsu Calculation example When Tm 0 05s Ts 0 01s and d 14mm S 1 600mm s x 0 05s 0 01s 1200 0 4 x 500mm 1096mm When a warning zone is configured as in the figure you must calculate L a distance form an end of casing to a detection zone using a formula below L Total number of F3SJ beams number of warning zone beams 1 x P 10 P Beam Gap mm F3SJ ALILILIEIP14 9mm F3SJ ALILIEILIP20 15mm F3SJ ALILIEILIP30 25mm Safety distance S Detection Warning zone For total number of F3SJ beams see Model Name List Response Times p 17 Distance L from casing end to detection zone F3SJ A 112 User s Manual
157. n stopped as long as the test rod is in the detection zone LiThe hazardous parts stop when the power of the F3SJ is turned OFF while nothing is in the detection zone SJS 499U eoueugjurelNy B Items to Inspect Every 6 Months or When Machine Settings Are Changed In addition to inspection item at operation start following items must also be verified LiThe outputs of the F3SJ and the machine are properly wired LiThe total number of times that the control relays contactors have switched is significantly lower than their design lives LiThere is no disturbance light LiSafety distance has been calculated with changed detection capability when floating blanking is changed Calculated distance S mm LiWhen muting function setting is changed a muting sensor must be installed so that muting state should not occur when a human body enters a detection zone of F3SJ by mistake LiWhen muting function setting is changed a muting sensor must be installed so that muting state should not occur when a human body enters a hazardous zone of a machine LiWhen muting function setting is changed a muting sensor must consist of 2 independent devices LiWhen F3SJ is connected again a secondary sensor farthest from its power supply has either of the followings Cap Key cap for muting Muting lamp set of lamp and cable LiPower supply s OV must be grounded OWiring must not be bent cracked nor damaged F3SJ A 178 User s Manual Chapte
158. nction ta External Device Monitoring Function p 34 Allowable Delay Time Specifies the maximum allowed value of external device operation time T1 after safety output changes Lockout state occurs if the external device monitoring input does not change when the time exceeds this maximum value When a short allowable delay time is set there is a possibility of lockout external device monitoring occurring in cases such as when F3SJs are connected in series When setting a short allowable delay time set it so that it is equal to or greater than the F3SJ OFF response time from ON to OFF Also the history of the allowable delay time can be displayed for the PC tool for F3SJ only 5 External device input information can be provided to auxiliary output or external indicator output A A Auxiliary Output Non Safety Output p 92 External Indicator Output Non Safety Output p 96 E CHECK E Setting Change Configure in a ud in case of a series connection to be written into the primary sensor only Initial Setting Available Setup Item Setting Console PC Tool For F3SJ External Device Monitoring Function Enabled Enable disable DOMI Allowable Delay Time 0 1 to 2 5s by 0 1s Blocked Al T1 ON Lockout afety outpu OFF External device ON monitoring input OFF T1 Allowable delay time F3SJ A User s Manual Bunjes 3nding 9 3nduj 103e2ipu C1e1deu 99 What can be done by the setting tool Operat
159. nction is canceled E Setting Change by the Setting Tool Functional setting is available through the setting tool ta For details see p 89 Setting override time limit E Operation of the F3SJ s Internal Indicators When Override Function Is Performed eMuting input 1 indicator turns ON when an input is applied to muting input 1 eMuting input 2 indicator turns ON when an input is applied to muting input 2 eMuting input 1 and 2 indicators blink while muting overriding eMuting error indicator turns ON when a muting error occurs F3SJ A User s Manual 51 System Configuration and Functions External Test Function This function forcibly stops the emission using an external signal It can be used to verify that the safety system should stop properly when the F3SJ is interrupted To stop the emission apply 9 to 24V to the emitter s test input line The voltage must be applied for a period 0 3s plus 4 times of Toff or longer Within 0 3s Toff x 4 Within Ton x 2 a s ON OFF OFF Ton Response time of safety output s OFF to ON Toff Response time of safety output s ON to OFF Test input O gt Q o D iun Response time p 17 uiojs s Buln E Operation of the F3SJ s Internal Indicators When External Test Function Is Performed Blanking test indicator blinks when voltage is applied to the test input Self Test Function The F3SJ performs the self test when power is turned ON within 2
160. nctional setting Accumulated load This value indicates the cumulative value for load switching frequency from when power was first switching frequency supplied to the F3SJ until the present Administrator level Mode for F3SJ s functional setting change Password input is required to log in to this mode because of access qualification Allowable delay time The allowable amount of time from when the safety output changes until the external device monitoring input changes The F3SJ enters lockout if this time is exceeded Auto reset Setting status by which the safety output automatically turns ON when the F3SJ receives light after the power is turned ON and after the F3SJ is blocked Auxiliary output 1 Allows output appropriate for the setting This CANNOT be used for safety applications Allows output appropriate for the setting This CANNOT be used for safety applications When a muting Auxiliary output 2 enabling key cap F39 CN6 is attached this output is used as a muting input Auxiliary output Detects breakage and short circuits for the muting lamp or external indicator connected to auxiliary diagnosis function output 1 Basic system This refers to the F3SJ in the state it is in when purchased The basic system provides basic safety light curtain functions Most functions can be used without performing additional configuration Blanking zone A range of consecutive beams for which fixed or floating blanking is configured
161. nctional setting change may cause failure of human body detection resulting in a serious injury For machines WARNING Do not use this sensor for machines that cannot be stopped by electrical control For example do not use it for a pressing machine that uses full rotation clutch Otherwise the machine may not stop before a person reaches the hazardous part resulting in serious injury Do not use the auxiliary output or external indicator output for safety applications Human body may not be detected when F3SJ fails resulting in serious injury F3SJ A iV User s Manual Introduction For installation Make sure to test the operation of the F3SJ after installation to verify that the F3SJ operates as intended Make sure to stop the machine until the test is complete Unintended function settings may cause a person to go undetected resulting in serious injury Make sure to install the F3SJ at the safe distance from the hazardous part of the equipment Otherwise the machine may not stop before a person reaches the hazardous part resulting in serious injury Install a protective structure so that the hazardous part of a machine can only be reached by a person that passes through the sensor s detection zone Install the sensors so that part of the person is always present in the detection zone when working in a machine s hazardous zones If a person is able step into the hazardous zone of a machine and remain behind the F3SJ
162. nfiguration and use the F39 JJR3W and F39 JCLI1B series connection cable for extension when the connection distances are long Ex L shaped configuration Series connection cable for close contact F39 JJROL F3SJ A 120 User s Manual Wiring Installation E When Using the F39 JJR3W Series Connection Cable for Extension sold separately 1 Remove the caps from the primary sensor driver comes with key cap for muting 2 Use the F39 JJR3W series connection cable for extension to connect them 3 When changing the connection distance between the F3SJ connect a F39 JCLIB Cable with connectors on both ends sold separately Emitter power supply connector side Receiver power supply connector side 3 F39 JCOB um IL a W W 7 Ele THE UOI JD9UUOY salles pieideuo Enlarged view of receiver power supply connector side Enlarged view of emitter 2 power supply connector side F39 JJR3W 2 F39 JJR3W Emitter power supply connector side Receiver power supply connector side When attaching a cable or a cap tightly fasten the screws M2 in 4 places recommended torque 0 15N m Failure to A do so may cause the cable cap to come loose leading to deterioration of the protective functions DUE Attaching detaching of a cap or a series connection cable may cause misalignment of rubber grommet in a connector assembly Press the grommet to the bottom of the connector and attac
163. nfigured adjacently 2 Zone overlap condition If zones for multiple functions are configured as overlapped F3SJ A User s Manual uoneoiddy 03 peysnfpy Bumos foliit iii ko 89 What can be done by the setting tool 1 Zone Adjacent Condition A condition to configure setting zones as adjacent beams Except for some conditions setting zones for these 4 functions can be configured adjacently by the PC tool for F3SJ The setting console cannot combine other functions than muting and fixed blanking functions Zone Adjacent Condition configured by PC tool for sid a A dia dr adi Fo ing aig 7 E O A peame A 04 E g a Wawsmerede 0 a v Setup available O Q o D m x Setting not possible 1 When following conditions are satisfied setting zones cannot be adjacent 1 Fixed blanking function Fixed blanking allowable beam is configured 2 Floating blanking function Floating blanking monitoring is enabled under sequential beam mode If adjacent beam is fixed blanking allowable beam or floating blanking zone they cannot be adjacent Figure 2 uoneorddy oj peysnfpy Bunjes Floating blanking zone Floating blanking monitoring function enabled Floating blanking zone Floating blanking monitoring function enabled Floating blanking zone with allowable beam Not adjacent to floating blanking zone Floating blanking zone with allowable beam Adjacent to floating blanking O O O
164. ng through the crossover point F3SJ A User s Manual System Configuration and Functions 2 The muting sensor outputs are turned ON muting inputs are HIGH and the safety function of the F3SJ is disabled Hazardous zone B1 F3SJ Reflector uiojs gs Bunny C edeu Workpiece A1 F3SJ Reflector When muting sensors A1 and B1 are turned ON in this order the muting function is enabled In this state the safety function of the F3SJ is disabled 3 The muting sensor outputs are turned ON muting inputs are HIGH and the safety function of the F3SJ Is disabled Hazardous zone B1 F3SJ Reflector Workpiece D A1 F3SJ Reflector The F3SJ is blocked but the safety function is disabled by the muting function and safety outputs 1 and 2 are turned ON F3SJ A User s Manual 43 System Configuration and Functions 4 The muting function is released Hazardous zone B1 F3SJ Reflector tT gt O ET E b Se Workpiece D N c e 5 e o A A1 Bac Reflector 3 Muting sensor A1 is turned OFF the muting function is released and the safety function of the F3SJ is enabled B Installation Distance The minimum distance D1 m required for muting sensors to keep the muting function enabled is DI SL pie Formula 1 L m Length of a workpiece The maximum distance d1 m required for muting sensors to keep the muting function enabled is VxT1min d1 VxT1max Formula
165. nnection p 118 Power Cable Length Extension of power cable must be the length shown below or shorter In case F3SJ E SIR connected us external power supply or connected to WI M 300 SC Incandescent display lamps are used by auxiliary output and or external indicator output Incandescent display lamps are 100m not used When EOM to F3SP B1P Incandescent display lamps are used by external indicator output 2 Incandescent display lamps are used by external indicator output 1 and or used by auxiliary output 1 Incandescent display lamps are not used PAN WARNING Extension of the cable must be within a specified length If it isn t safety function may not work properly resulting in danger F3SJ A User s Manual Overview and Specifications Compatibility with former version Shown below is a table of compatibility of this version Ver 2 with former one Ver 1 Combination of Ver 1 emitter receiver and Ver 2 receiver emitter Available but the system operates as a system of Ver 1 sensors Series connection of heterogeneous combination of Ver 1 and Available but the system operates as a system of Ver 1 sensors Ver 2 sensors Product upgrade from Ver 1 to Ver 2 Upgrade is unavailable To use Ver 1 and Ver 2 sensors in combination setting of Ver 1 F3SJ must be changed For a rental console dedicated to setting change contact Omron s sales representative You can check a label on yo
166. nput time limit value maximum UA Muting function p 88 To enable the muting function D2 D3 and d2 must satisfy formulas 3 4 and 5 respectively This distance must prevent the muting function from being enabled by a person passing through the muting sensors Also install the F3SJ and muting sensors so that a workpiece passes through all muting sensors before the next workpiece arrives at the first muting sensor O gt Q o D iun wia SAs Buln H AREER EE E HHU HHH Moving director Moving director Moving direction Moving direction B Wiring Diagrams Using a photoelectric switch as a muting sensor Using an N O contact type switch as a muting sensor E F 9 E E x E a N N S a a 5 IS e Q O mun O E D E D 5 amp 5 E 5 A4 A1 A2 B1 B2 N O contact type switch A1 B1 A2 B2 Regressive reflection photoelectric switch 24V DC PNP Output ON when Interrupted Supply F3SJ A 48 User s Manual B Timing Chart Muting sensor A1 Muting sensor B1 Muting sensor A2 Muting sensor B2 Muting status Muting lamp External indicator F3SJ Unblocked Blocked Safety output System Configuration and Functions T3 0 1s max ON or NTE oC T1min to T1max T3 0 1s max te T3 0 15 max o ON l T3 0 1s max m A i OFF ao T2 d 0 25s max 0 15s max uiojs gS Bunny C edeu Enabled Disabl
167. nt between an between emitter emitter and a receiver lengths receiver output types or beam gaps are different Sensor count Number of emitters under series error no emitter connection is less than that of receivers emitters 3 receivers 4 etc Sensor count Number of receivers under series error no receiver connection is less than that of receivers emitters 4 receivers 3 etc Setting value error Function setting value configured Perform setting recovery to by the setting tool is out of valid restore factory settings range ta p 106 Muting enabling keycap is To use muting function muting attached but muting override override information must be information is not assigned to assigned to at least one of either of auxiliary output 1 auxiliary output 1 external external indicator output 1 or 2 indicator output 1 or 2 Ca p 92 Cap position error Failure Failure of F3SJ s internal circuit F3SJ s internal circuit Replace the F3SJ is not attached Attach the cap properly O gt Q o c D iun Buljooyusajqnol gt oO C2 C2 C2 oO F3SJ A 182 User s Manual Appendix 50 51 52 53 External device Relay is welded Replace the relay monitoring error The relay and external device Check the wiring for the relay monitoring input line are not properly wired The relay response time exceeds Replace the relay with one that the allowable
168. o 130 of the ON threshold value for 10 seconds or more Note that the light level diagnosis data must be assigned to an output destination Load Switching Indicates load switching frequency connected to F3SJ Frequency Function that holds safety output OFF when an error is detected by the F3SJ Indicate beams on F3SJ s power supply end M Maintenance Status Status when the setting tool is connected Safety output stays OFF while F3SJ works as in normal operation except for some indicators Manual reset Setting status by which the safety outputs is turned ON from the interlock state by applying a reset input while the F3SJ is receiving light Password to initialize to 0000 the log in password for administrator level Muting Function that temporarily disables the safety function of the F3SJ keeping the safety output ON even if beams are being blocked Muting end wait time This is the OFF delay time from when the F3SJ is incident until the muting state is cancelled Muting error Occurs when muting input is not applied in the correct order As long as the F3SJ is not interrupted safety output does not turn OFF and normal operation continues The maximum value of the time of the waveform split permitted by muting input 1 and muting input 2 Master password Q O a on o lt Muting input signal allowable split time when muting is in effect It is set as 0 1s Muting input time limit This is the maxim
169. on When an output operation mode of auxiliary output or external indicator output is configured as a warning zone its unblocked blocked status can be output A Auxiliary Output Non Safety Output p 92 External Indicator Output Non Safety Output p 96 pa F3SJ A User s Manual 75 What can be done by the setting tool e Warning Zone Setting You can teach a warning zone by interrupting beams to be set as the zone or manually specify number of beams from top or bottom beam figure 1 amp 2 For manual specification configure beam number in case of the PC tool for F3SJ or number of beams in case of the setting console Configuration cannot be executed for cases shown below All beams are configured as a warning zone figure 4 eA warning zone is specified without including any of end beams figure 5 Note that a warning zone can be configured for all beams if series connected F3SJs have one or more normal beam Figure 3 O gt Q o e D m Warning Zone Warning Zone Upper 6 beams Detection Zone Detection Zone Lower 4 beams Upper Lower Upper Lower Figure 1 Figure 2 All beams are pk zone uoneorddy oj peysnfpy Bunjes MDPEE Figure 4 Detection Zone ipe Zone Detection Zone All beams are 2CH detection zone All beams are Soo zone Lower Suse e 4 1CH Lower Figure 3 F3SJ A 76 User s Manual What can be done by the setting tool Setting Example Configuring a warning zone
170. on Mode Safety Output See Output Operation Mode Information 1 Reverse Output Mode Enabled 2 Enable disable Lighting Up Pattern ON OnfBlinkjO 5s Blink 1 0s Blink 2 0s LL External Indicator Output NN Enable disable Diagnosis Function F3SJ A 96 User s Manual What can be done by the setting tool External Indicator 2 Emitter Side PC Tool For Initial Setting Available Setup Item Setting Console E Output Operation Mode Lockout See Output Operation Mode Information 1 Reverse Reverse Output Mode Mode Disabled 2 Emableldisable Up Pattern ON OnBlinkjO 5s Blink 1 0s Blink 2 0s emma External Indicator Output NEN Enable disable Diagnosis Function 1 For a muting system muting override output is set 2 For a muting system it is configured as disabled BI Output Operation Mode See Chapter 3 Auxiliary Output Non Safety Output p 92 Output Operation Mode a Output Operation Mode p 93 Interlock Function E Overview Start and restart interlock functions can be configured Install the interlock reset switch in a location that provides a clear view of the entire hazardous zone and where it cannot be activated from within the hazardous zone B Example To operate a machine after power on and inspection eTo restart a machine after safety check when F3SJ was blocked and the machine stopped B Functional Description e Interlock Function Chapter 2 Interlock Function p 29 e Start
171. ondition 1 is satisfied but the time requirement of condition 2 is not a muting error occurs and the receiver s muting error indicator turns ON However when there is a muting error the F3SJ safety function operates and uiojs s Buln normal operation continues Muting error can be released by any of following conditions When muting is started by the proper muting sequence start conditions 1 and 2 are performed in order Power cycle under muting input 1 and 2 OFF state E End Conditions If either of the following conditions are satisfied the muting state is released Muting input 1 or 2 turns OFF at T3 or later 0 1s or later The muting continuation time exceeds the muting time limit of T2 60s The PC tool for F3SJ or setting console can be used to change this time to between 1 and 600 sec or it can be set to have no time limit T3 0 1s max a OFF Se T3 0 1s max gt Muting input 2 M OFF T2 max 0 15s max L 0 25s max Muting status ds Disabled I Muting lamp Blinking external indicator ofr ova F3SJ Unblocked Unblocked Blocked Blocked o o pes EE Safety output OFF e T1min Muting input time limit minimum value This is set to 0 3 sec the minimum value for the input time difference between muting input 1 and 2 F3SJ A User s Manual System Configuration and Functions A muting error occurs when the input time difference between muting input 1 and 2 is less than t
172. onditions When either of the following conditions is satisfied the function is released F3SJ A 50 User s Manual System Configuration and Functions When 60 seconds has elapsed under the override status The setting tool can be used to change this time to between 1 and 600 sec eAll muting sensors are turned OFF When the reset input is turns from OFF to ON and or the test input turns from ON to OFF s t Override state can be released if a sensor transitions to lockout as well Q z CHECK Muting input 1 Sa 2 ginputt Gp Lo A GOT ON Muting i t2 uting input 2 ON eee m ON 1 Reset input i mpi T1 0 3s max ON OFF uiojs gs Bunny C edeu Test input T2 max 0 1s max 0 25s max Override status Enabled Disabled enden or TO OOo External indicator opp l F3SJ Unblocked Unblocked Blocked Blocked H ON OFF 1 Order of reset input ON gt OFF and test input OFF gt ON can be arbitrary for override start conditions Switching time difference must be within 0 3s 2 There are override end conditions For details see override end conditions T1 Override Input Time Limit Maximum value of input time difference between reset input ON gt OFF and test input OFF gt ON lt is set as 0 3s 2 Override Time Limit Continuance time of overriding 60s can be changed by the setting tool If override status exceeds this time the fu
173. or each F3SJ turns ON separately Number of connections Up to 4 sets Total number of beams Up to 400 beams Connection cable length between 2 F3SJ in series connection 15m max Ex Configuring an L or U shaped detection zone The terms used in this document to describe each F3SJ in a series connection are shown below Secondary sensor 3 4CH i p Secondary sensor 2 3CH Secondary sensor 1 2CH Primary sensor 1CH When attaching a cable or cap tightly fasten the screws M2 in 4 places recommended torque 0 15N m Failure to do so may A cause the cable cap to come loose leading to deterioration of the protective functions z CHECK F3SJ A User s Manual Wiring Installation Connect an emitter to another emitter and a receiver to another receiver as shown below Do not series connect an emitter and receiver Do not face different models of emitters and They will enter lockout state receivers toward each other They will enter lockout state or will be unable to detect objects Secondary _ FF Secondary Secondary __ Secondary Primary is Secondary sensor 1 2 sensor 1 sensor 1 LU gt sensor 1 sensor 1 E sensor 1 Emitter Receiver Emitter gt Receiver Emitter Receiver Primary Primary Primary o cc 7 Primary Secondary sensor sensor sensor E sensor sensor Primary Emitter gt Rec
174. or partial control and total control Can be extended to connect a door switch or a relay unit gt Emitter Receiver F3SJ settings Auto reset mode Not using external device monitoring su F G9SX AD322 T15 settings Auto reset mode A A Using feedback loop F39 JCOA L r i F39 JCOA D Communication line Grey Communication line Pink magusa loop Test input Green Reset input Yellow o o na N 5 Lo 5 o gt il S x S lt Interlock selection input White External devace monitoring input Red Auxiliary output 1 Yellow Safety output 1 Green Safety output 2 White M A a Motor controller S34 apa KM2 AND DC24V Open Open Open Open OFF E1 FN l E E idi Model G9SX AD322 T15 km o amp ua PLC etc d S1 External test switch Motor controller S2 Lockout reset switch operation command KM1 KM4 Magnetic contactor M1 M2 3 phase motor ai E1 24VDC power supply S82K safety sensor safety output PLC Programmable controller KM1 KM2 N C contact o o Used for monitoring not related to safety system KM3 KM4 N C contat Lo a fo o KM3 KM4 N O contact o Motor operation command A y I Motor rotation Mio k OFF delay time Wiring for manual reset mode S3 Reset switch F3SJ A User s Manual 171 flo CIE Wiring Examples User s Manual F3SJ A 172 Chapter6 Checklists Pre Ope
175. ot Used 1 Disabling external device monitoring function by the setting tool Or 2 The external device monitoring function is disabled by connecting auxiliary output 1 and external device monitoring input as shown below when auxiliary output 1 settings have not been changed output operation mode is safety output information and reverse output mode is enabled b 2 o O o Y Grey Communication line Pink Communication line K1 K2 Relay or other device that controls hazardous parts of the machine K3 Load or PLC etc for monitoring 24V Brown 1 F3SJ can operate even if K3 is not connected If K3 is not required connect auxiliary output 1 to external device monitoring input only monitoring input Red Auxiliary output 1 Yellow External device Safety output 2 White Safety output 1 Green ju For mode setting of auxiliary output p 92 F3SJ A 28 User s Manual System Configuration and Functions B Ref Minimum Wiring Required to Check the Operation of the F3SJ Wiring for auto reset mode and deactivated external device monitoring Receiver Grey Communication line Pink Communication line D c 2 sl s vl E 8 G 2 o5 x L B o o O N E Q o 2 5 o eo 2 2 o C Q 2 O 43 c 2 5 O D O O 2 o E 2 O a gt O o PA c gt O N o o c 2 D 5 e 9 Z 8l 5
176. ot be used for that of version 1 Or if any one of series connected F3SJs is version 1 the setting tool cannot be used communication error should occur Please note that the setting tool does not upgrade the version of the F3SJ Confirm the version on F3SJ label as shown in the diagram below Joo Bunjes y Buisn Location of the label describing the F3SJ version Enlarged view of area enclosed by dotted line SerialNo X Version Year OMRON Corporation Kyoto JAPAN D Serial No 2 Year of manufacture 8 F3SJ version Make sure it is version 2 or later F3SJ A 56 User s Manual What can be done by the setting tool List of Functions that Can Be Changed by the Setting Tool Y Available Unavailable Setting Console PC Tool for F3SJ Function Monitor Item F39 F39MC21 F39 GWUM Setting Adjusted to Application Fixed iocis Function CA RR MEN Warning Zone Function Function A A E EE 08 For sd ard D NN NE For Mrd system Indicator Input amp Output Setting Auxiliary Output BM Designated Beam OutpatFuncion Ho ExemalindeatorOupt e po rook Function xema Doves Mortona 2 7 7 pean Range change Operating Range Crane aneton 7 Basse tene Sasman menm ee CEEE GU CA CA Setting Recovery Setting Recovery Function PRE ie Other Safety Distance Calculation Function Distance Calculation Function Pele oF PL Cable Length Calculation 1 Function Rated Response Time
177. own Open c o o 5 gt O Cw o 2 oo OE o Interlock selection input White External device monitoring Yellow Note 2 Auxiliary output 1 ne co tt x N 2 Q B 2 o gt S E 2 lt L O Q o D o DC24V sojduiex3 BuuiM E1 KM1 S S 2 6 2 En 2 g or sx 2 5 s z Eo IL c N o o DO Ks N 5 o 2 LL T do sa 2 Bil sa 2 amp 2 o a gt gt gt sels 3a amp Si a a 8 gt gt x E O O xa e 2 2 E a a He ze oj wo Communication line Pink 4 Communication line G S1 Emergency stop switch m d ine Grey direct circuit operation contact A165E A22E Model F39 JC OA D S2 Reset switch Model F39 JCL A L oce j E cable for emitter cable for receiver KM1 KM2 Magnetic contactor LC1D RY1 RY2 Relay M 3 phase motor E1 24VDC power supply S82K Note 1 This wiring example is for category 4 Note 2 An example of connection for a standard setting ON when interrupted of auxiliary output 1 Note 3 When the F3SJ is series connected or 5 or more sets are connected to the total system of F3SX power must be supplied to F3SJ from external source For details see documentation of F3SX E Emitter l 7 A Es Eee E EL eee IL LLL X V IL 1L OLLI I
178. pes of errors described below Emitter Failure of emitter element or circuit CPU failure Broken or short circuited cable Receiver eAbnormal external power supply voltage Failure of internal power supply circuit Failure of receiver element or detection circuit CPU failure Memory failure NS F3SJ A User s Manual 31 System Configuration and Functions Incidence of disturbance light Failure of safety output circuit Broken or short circuited cable V A Error indication patterns and causes of errors p 180 NV UA How to reset lockout See p 33 for basic system and p 53 for muting system O gt Q o D iu e For information about lockout see p 195 E Waveform of Safety Outputs When the F3SJ is receiving light the safety outputs cyclically turn OFF as shown below to test the output circuit When this OFF signal is fed back the output circuit is diagnosed as normal If the output signal does not include an OFF pulse signal the receiver diagnoses a failure in the output circuit or wiring and it enters lockout state See the table below ul9js S oiseg About 15ms ON Safety output 1 2 OFF OFF signal About 65 us About 140 us Auxiliary Output Non Safety Output The auxiliary output is used to monitor the status of the F3SJ This output can be connected to a device such as a relay indication lamp programmable controller etc Do not use the auxiliary output o
179. pply that is dedicated to devices for electrical detection protective functions such as the F3SJ safety controller muting sensor etc Adjust a position of the device so that a fixed blanking beam other than allowable beam should not receiver light Or configure fixed blanking setting again Set number of floating blanking beams and number of allowable beams based on a size of interrupting object Check the noise level in the environment around the communication line Bungoouysa qnol pHodeyo Check connectors of power cable and series connection cables Correct connection positions of all F3SJ s emitters and receivers The setting tool cannot be used if the connection includes F3SJ of version 1 Do not connect F3SJ of version 1 Solve the problem of an emitter or F3SJ in a series connection F3SJ A User s Manual 181 Appendix Excessive number Total number of beams of F3SJs Rearrange series connection so of beams under series connection exceeds that total number of beams of 400 series connection should not exceed 400 Excessive number Five or more sensors are Number of F3SJs under series of connected connected connection must be 4 or less Sensors Model error Models of the primary sensor and Connect them properly between series secondary sensor are unavailable p 118 connection for connection Primary PNP Ua Output Secondary NPN Output etc Model error Models are differe
180. r Blanking Test indicator green LED x 2 ON Blink according to function Mutual interference prevention Interference light avoidance algorithm operating range change function function Series connection Time division emission by series connection Number of connections Up to 4 sets Total number of beams Up to 400 Maximum cable length between 2 sets of sensors 15m Test function Self test After power ON and during operation External test light emission stop function by test input Safety related functions Start interlock restart interlock The setting tool is required when muting function is used External device monitoring Muting Includes lamp breakage detection and override functions F39 CN6 key cap for muting is required Fixed blanking configuration by the setting tool is required Floating blanking configuration by the setting tool is required Connection method Connector method M12 8 pin Protection circuit Output short circuit protection and power supply reverse polarity protection Ambient temperature During operation 10 to 55 C without freezing During storage 30 to 70 C Ambient humidity During operation 35 to 85 RH no condensation During storage 35 to 9596 RH Incandescent lamp receiving surface light intensity of 3 000 Ix max Sunlight receiving surface light intensity of 10 000 Ix max Insulation resistance 20MQ or higher 500VDC Dielectric strength voltage 1 00
181. r a fixed blanking zone with 2 beams or less allowable beams are not configured For details see instruction manual of the setting console 5 With the PC tool for F3SJ perform the same settings for fixed blanking zones 2 to 5 e ww CHECK F3SJ A 66 User s Manual What can be done by the setting tool B Restriction Condition between Fixed Blanking Zones More than one fixed blanking zone can be configured adjacently Figures 1 and 2 But allowable beams cannot be set adjacently Figure 3 You cannot overlap fixed blanking zones Figure 4 Upper Fixed blanking zone 1 Fixed blanking zone 2 e e e o e e e e e e e O O O O O Lower Figure 1 Upper Fixed blanking zone 1 Lower 1 allowable beam Fixed blanking zone 2 Upper 1 allowable beam Lower Figure 3 O Normal detecting beam O Fixed blanking beam Allowable beam Upper Fixed blanking zone 1 Lower 1 allowable beam Fixed blanking zone 2 Figure 2 Upper Fixed blanking zone 1 Fixed blanking zone 2 Figure 4 B Limitation for Combination with Other Functions You can use this function in combination with muting floating blanking and warning zone functions at the same time with the PC tool for F3SJ The setting console can be combined with muting function For both setting tools there is a limitation for setting with zones For details see Setting Zone Adjacent Conditions p 89 Setting Zone Adj
182. r external indicator output for safety applications Human body may not be detected when F3SJ fails resulting in serious injury There are 2 auxiliary outputs auxiliary outputs 1 and 2 Auxiliary output 1 Inverse of safety output signals eAuxiliary output 2 Turns ON when 30 000 hours of power on time passes Auxiliary output 1 and 2 are load current 300mA and 50mA max respectively e CHECK F3SJ A User s Manual System Configuration and Functions Unblocked Unblocked Blocked Blocked Toff Ton Safety output Toff x2 or less 1 Toff x2 or less 1 ON Auxiliary output 1 OFF 1 When a reversed signal of safety output is assigned to the auxiliary output 2 by the setting tool a delay time of the auxiliary output 2 from the safety output is Toff x 3 or less Ton Response time of safety output s OFF to ON Toff Response time of safety output s ON to OFF CE See p 17 for response time ul9js S oiseg Ziaideud B Setting Change by the Setting Tool Output operation mode and other attributes can be changed for the auxiliary output by the setting tool UA Auxiliary Output Non Safety Output p 92 Resetting Lockout When the cause of the lockout is removed the lockout condition can be released by using either of the following methods Cycle the power back ON Reset input For manual reset apply 9 to 24V to the reset input line for 100ms or longer and then open the switch to apply a 0 to 1
183. r7 Appendix Troubleshooting 180 Accessories Sold Separately 187 Glossary 195 Related Standards 199 Revision History 201 F3SJ A User s Manual 179 O gt Q o D iun Buljooyusajqnol 180 Appendix Troubleshooting Lockout State If F3SJ detects any failure it keeps safety output OFF and transitions to lockout state Under lockout state an emitter and a receiver set interlock indicator and OFF indicator blinking respectively and F3SJ that detected the failure sets an error mode indicator ON or blinking based on the failure Solve the problems based on the table below 1 Eliminate the cause of the problem Turning the power on again or providing reset input resets the F3SJ 1 If communication error is indicated on primary sensor s receiver it may be caused by other F3SJ emitter or secondary sensor If a connector was disconnected before especially in series connection ensure that connection should not be loose and that internal connector pins should not be bent Emitter Receiver ERROR C red fc ERROR C red B ERROR B red Error mode indicator A ERROR A red ERROR Error mode indicator ERROR B red ERROR A red OFF output indicator red O T Interlock indicator yellow O z O EB UN c Lu gt LU O m c F3SJ A User s Manual ON fi OFF Appendix Block the disturbance light US interference error Power supply capacity
184. ration Checklists 174 Maintenance Checklists 177 F3SJ A User s Manual 173 Checklists Pre Operation Checklists Make sure to test the operation of the F3SJ after installation to verify that the F3SJ operates as intended Make sure to stop the machine until the test is complete Unintended function settings may cause a person to go undetected resulting in serious injury After installation the highest level administrator must use the following checklist to verify the operation placing a check mark in each of the boxes Checklists B installation Condition Check LiThe machine itself does not prevent the operation of safety functions such as stopping LiThe hazardous part of a machine cannot be reached without passing through the detection zone of the F3SJ LiThe system is configured so that the F3SJ can always detect a worker who is working in the hazardous zone LiThe interlock reset switch is installed in a location that provides a clear view of the entire hazardous zone and it cannot be activated from within the hazardous zone Safety distance has been calculated Calculated distance S mm LiSafety distance has been calculated with larger detection capability when floating blanking is used Calculated distance S mm LiThe actual distance is equal to or greater than the calculated distance Actual distance ymm LiReflective surfaces are not installed in prohibited zones LINot installed in a reflective con
185. re current subject to change with out notice by Omron Omron reserves the right to increase or decrease prices on any unshipped portions of outstanding orders Payments for Products are due net 30 days unless otherwise stated in the invoice Discounts Cash discounts if any will apply only on the net amount of invoices sent to Buyer after deducting transportation charges taxes and duties and will be allowed only if i the invoice is paid according to Omron s payment terms and ii Buyer has no past due amounts Interest Omron at its option may charge Buyer 1 1 2 interest per month or the maximum legal rate whichever is less on any balance not paid within the stated terms Orders Omron will accept no order less than 200 net billing Governmental Approvals Buyer shall be responsible for and shall bear all costs involved in obtaining any government approvals required for the impor tation or sale of the Products Taxes All taxes duties and other governmental charges other than general real property and income taxes including any interest or penalties thereon imposed directly or indirectly on Omron or required to be collected directly or indirectly by Omron for the manufacture production sale delivery importa tion consumption or use of the Products sold hereunder including customs duties and sales excise use turnover and license taxes shall be charged to and remitted by Buyer to Omron Financial If the financial position o
186. re not connected to commercial power source LIF3SJ s power supply connector and series connection connector must not be attached upside down LiModel of emitter and receiver must be the same LiWhen 2 or more sets of F3SJ are used series connection is made or mutual interference prevention measures are taken LiWhen 2 or more sets of F3SJs are used in series connection PNP output type and NPN output type must not be connected F3SJ A 174 User s Manual Checklists LIA secondary sensor farthest from its power supply has either of the followings Cap Key cap for muting Muting lamp set of lamp and cable LiNeither connector cap or bracket must be loose Auxiliary outputs 1 and 2 and external indicator outputs 1 and 2 must not be used as safety output LiPower supply s OV must be grounded OWiring must not be bent cracked nor damaged B Operation Check While the Machine Is Stopped LiThe test rod is not deformed Depending on the unit s model and settings of floating blanking function detection capability may vary Use a test rod with an appropriate diameter for inspection Accessory test rod cannot be used because of the diameter when floating blanking function is used Use a test rod with an appropriate diameter LiThe sensor can detect a test rod wherever it is in the detection zone In other words when a test rod is inserted into the detection zone all 5 incident light level indicators turn OFF and the OFF state indi
187. resin parts and paint on the case E Object detection The F3SJ cannot detect transparent and or translucent objects User s Manual IX F3SJ A Introduction Checking the Contents Before use confirm that the items below were shipped with the product If you find that an item is missing please contact your local branch office or distributor F3SJ ALILILILIPLIL main unit Emitter x 1 Receiver x 1 Top bottom mounting brackets Intermediate mounting brackets Intermediate brackets are included when the protective height of the F3SJ is 600mm or longer The number of brackets included depends on the total length of the F3SJ 4 sets maximum for each emitter receiver Test rod 1 F3SJ ALILILILIP 14 Series Diameter 14mm F3SJ ALILILILIP20 Series Diameter 20mm F3SJ ALILILILIP30 Series Diameter 30mm Error mode label 1 includes Japanese and English Instruction sheet 1 pair of Japanese and English User s manual CD ROM 1 for F3SJ ALILIEIEIPEIE Japanese English for F3SJ ADOOONOO Japanese English Adobe Reader F3SJ A X User s Manual Introduction How to Read This Manual Explanation of Symbols wu Indicates the description of an essential point regarding a function such as an important point N regarding operation or advice on how to use it ia Indicates the page number for related content e Indicates a reference for when there is trouble or an explanation of difficult words F3SJ
188. ross section of conductor 0 3mm insulator diameter p1 55mm F39 JC7T 7000 F39 JC10T 10000 F39 JC15T 15000 F3SJ A 160 User s Manual Chapter5 Input Output Circuit and Applications Input Output Circuit 162 Wiring Examples 163 Using only F3SJ 163 Connecting a Muting Sensor 164 Connecting to an F3SP B1P 165 Connecting to an F3SX E L2R 166 Connecting to a G9SA 301 168 Connecting to a G9SA 300 SC 169 Connecting to a G9SB 301 D 170 Connecting to a G9SX AD322 T15 171 suoneoi ddy pue 31n92419 3nd3nogindu Gieideus F3SJ A User s Manual 161 Input Output Circuit and Applications Input Output Circuit The numbers in white circles indicate the connector s pin numbers The black circles indicate connectors for series connection The words in brackets indicate the signal name for muting system ELLE iii cc col lcch lola External indicator output 2 Brown 24V DC LS Emitter Main Circuit Auxiliary output 2 Red Muting input 2 DO 5 o i O Extemal indicator output 1 External device monitoring input c Brown E c Receiver l e gt Main iren White Safety output 2 Q LS O c Receiver Main Circuit 1 For details about wiring see the following sections E When not using the muting function see p 27 1 When using muting function see p 40 F3SJ A 162 User s Manual Input Output Circuit and Applications Wiring Examples Some ex
189. rrupted Figure 7 2 or less beams are interrupted 3 or more beams are interrupted 13th beam E 13th beam esememee cimo imm Floating blanking zone Floating blanking zone 3th beam r 3th beam 2x Safety output OFF Figure 6 Safety output ON Figure 5 An interrupting object blocks 3 or more beams 13th beam Floating blanking zone 3th beam Safety output OFF Figure 7 e Internal Indicators of F3SJ For basic system Emitter s BLANKING TEST indicator is turned on under floating blanking state For muting system Receiver s BLANKING TEST indicator is turned on under floating blanking state F3SJ A User s Manual uoneoiddy oj pajsnipy Bumos EIGENE 73 What can be done by the setting tool E Setting Change In the setting console all beams are set as a floating blanking zone With the PC tool for F3SJ it is possible to set a range of floating blanking zone Configure for each CH in case of a series connection PC Tool F Initial Setting Available Setup Item Setting Console pe i ui Floating Blanking Function Enable disable Blanking Zone Bottom Beam O 1 to Number of Beams Fixed to bottom Blanking Zone Top Beam EE 1 to Number of Beams Fixed to E ZEE Both End Beam Disabling Mode End Beam Both End Beam Disabling Mode Mode 1 Disable Enable disable Floating Blanking Mode E rro NN Beam Mode Beam Mode Non em B
190. s enabled E Operating range change This function changes the operating range according to the F3SJ installation distance function ee operation mode Details that are output from the auxiliary output or external indicator output Function that forcibly turns the safety output ON when the muting function is not working Override time limit value The continuation time of the override function The override state is cancelled if it continues for longer ene this time limit PC tool for F3SJ Setting tool that connects to a PC and makes settings with setting software SD Manager Setting and monitoring of all functions is possible Position detection Mode that enables the muting function with heterogeneous redundant input muting mode Power ON time This is the current power ON time since the power ON time was last reset Power ON time data This data is output from the auxiliary output or external indicator when the power ON time exceeds the power ON time threshold value Note that the power ON time data must be assigned to an output destination Power ON time reset This function can reset the power ON time of the F3SJ to O In the case of series connection the power ON time can be reset for each F3SJ CH Power ON time This can be output from the auxiliary output or the external indicator output when the power ON time threshold value exceeds this value Note that the power ON time information must be assigned to an output mo
191. s receiving light intensity and monitors F3SJ s operating status such as disturbance light measurement by the setting tool Password is not required to transition to this mode When part of the detection zone is configured as a warning zone the unblocked blocked status of the Warning zone function zone does not affect the safety output Instead the unblocked blocked status can be output from the auxiliary output etc W Warning zone data This data is output from the auxiliary output or the external indicator when the warning zone is blocked Note that the warning zone data must be assigned to an output destination F3SJ A User s Manual Appendix Related Standards International Standards IEC61496 1 2004 Safety of machinery Electro sensitive protective equipment Part 1 General requirements and tests IEC61496 2 2004 CDV Safety of machinery Electro sensitive protective equipment Part 2 Particular requirements for equipment using active opto electronic protective devices IEC61508 1 1998 EC61508 2 2000 1EC61508 3 1998 IEC61508 4 1998 1IEC61508 5 1998 IEC61508 6 2000 IEC61508 7 2000 Functional safety of electrical electronic programmable electronic safety related systems I8013855 2002 Safety of machinery Positioning of protective equipment with respect to the approach speeds of parts of the human body European Standards EN61496 1 2004 Safety of machinery Electro sensitive protective equipment Part 1 General
192. second or 2 2 seconds in case of series connection to check for errors Also it regularly performs the self test within a response time while operating The timing chart is the same as the one for the basic system For details see the following the page US p 31 F3SJ A 52 User s Manual System Configuration and Functions Auxiliary Output Non Safety Output The auxiliary output is used to monitor the status of the F3SJ This output can be connected to a device such as a relay indication lamp programmable controller etc Do not use the auxiliary output or external indicator output for safety applications Human body may not be detected when F3SJ fails resulting in serious injury C 3 D Auxiliary output 1 provides an inverted signal of the safety output Factory Shipment To connect a NO muting lamp to the auxiliary output 1 use the setting tool to configure output operation mode as muting override information and connect it to the auxiliary output 1 e o lt Unblocked Unblocked Blocked Blocked 3 Toff Ton Safety output OFF Toff x2 or less 1 Toff x2 or less 1 Auxili t pis uxiliary outpu OFF 1 When a reversed signal of safety output is assigned to the auxiliary output 2 by the setting tool a delay time of the auxiliary output 2 from the safety output is Toff x 3 or less Ton Response time of safety output s OFF to ON Toff Response time of safety output s ON to OFF LE Response time p 17 B Set
193. ser s Manual uoneorddy 0 peysnfpy Dunes C1e1deu 79 O Q o D iun uoneorddy oj peysnfpy Bunjes What can be done by the setting tool When condition 1 is satisfied but time condition of 2 is not a muting sequence error occurs and receiver s muting error indicator turns ON A muting error is canceled when either of the following condition is satisfied Muting is started by a proper muting sequence Power cycle under muting input 1 and 2 OFF state e End Conditions If either of the following condition is satisfied muting state will be released When a workpiece passed a muting sensor 1 or 2 and muting delay time dedicated to exit 4s can be changed passed When a workpiece passed F3SJ s detection zone and muting waiting time 0 1s passed eMuting continuance time exceeds muting time limit 60s can be changed When a muting beam is not blocked within muting input time limit T1max maximum after the muting input 2 is turned ON Muting state can be also released when the sensor enters lockout e ww GS CHECK For Wiring Same as standard muting a Chapter 2 Muting System p 35 e Installation Example of Exit Only Muting Mode This is an installation example of exit only muting mode When exit only muting mode is set install the muting sensor on the hazardous side of the workpiece exit This can be used if a workpiece has a certain length and the hazardous side of the workpiece exi
194. serial number on the F3SJ receiver s label A master password will be issued to reset to the initial password 0000 pJoMsseg Aq Bulas Jo uonooejoJd C1ejdeu N Location of serial number p 56 F3SJ A User s Manual 6 O Q o D iun uoneorddy oj peysnfpy Bunjes 64 What can be done by the setting tool Setting Adjusted to Application Fixed Blanking Function B Overview Disables F3SJ s specified beams Install protective structure for all zones of disabled zone so that a worker should not be able to approach hazardous zone of a machine without passing through zones disabled by the fixed blanking function Otherwise it may result in serious injury If allowable beams are designated for fixed blanking detection capability gets larger near an object that interrupts beams Calculate a safety distance based on the setting You must ensure that a test rod should be detected in all zones where it should be detected after setting the fixed blanking function Failure to do so may result in serious injury B Example eA belt conveyor must be ignored which always sits in a detection zone B Functional Description Fixed Blanking Function A function that disables a part of F3SJ s detection zone Safety output will be kept ON status even if an object exists in the disabled zone For beams with fixed blanking designation one zone is set for beams in concatenation and up to 5 zones can be set as fixe
195. sesrso z0beams tims Mme FO wea asooo artean tims Mme E i a sopo nubem tims Mme O a sorpo ems fme Mme O ea asooo Mies tims Mme F wa sooo 25ra tims Mme F3SJ A User s Manual sbuljey teideyd 17 Overview and Specifications F3SJ A0497P14 A0497P14 F3SJ A0815P20 A0815P20 FSSJ A1345P30 A1345P30 54beams beams A3ms 52ms A t Q o F3SJ A 18 User s Manual Overview and Specifications Fara Ri eme ues me Fasso rassas Wobems rams me Fosse Fossas heme trams me Fossae Fassane WSbems trans me Fossa ESSAS Webems trans me Pessara rossner Wem rss me Fosse rassaa W bems time me Fisiwwwu rasana W9bems tre me Fossae ESA moreas imo Eme FrsApueu resvarerop20 ime imo fimo Fossae Fassassa Wine fre mo Fossae resvatroop20 merean 200ns me Pessara rossano Tibeame foom me Fossanes rassaa WBheans ne jme Fossas resvatrasp20 mbbeamo anonimo FrsAbeeu Fassane WTheame foom me Pessara rassar merean foom me Fossae rasap m beamo foom jme Fossae resvataosp20 zoeae foom jme Fossano rassa ferbeane ooms Eme Fossano Fassam O zeam foom fimo Fesvamieria Fossas seams foom Eme possano Fossas praean 200s me Fossan Fossae asean foom jme Festas Fasano WSbems 200s jme possan rassa
196. sing manual reset mode external device monitoring Receiver ul9 s S oiseg C eXdeu Grey Communication line Pink Communication line Shield 24V Brown Test input Green Auxiliary output 2 Red Reset input Yellow Safety output 2 White External device monitoring input Red Safety output 1 Green Interlock selection input White NO 24V DC Power supply 1 External test switch gt S2 Interlock lockout reset switch K1 K2 Relay or other device that controls hazardous parts of the machine K3 K4 Load or PLC etc for monitoring 1 Use a switch for micro loads Input specifications 24V 1 8mA 2 F3SJ can operate even if K3 and K4 are not connected F3SJ A User s Manual 27 System Configuration and Functions B Wiring for Auto Reset Mode Wiring the emitter s circuit as shown below provides auto reset mode Grey Communication line O gt Q o D ium Pink Communication line Shield S1 External test switch S3 Lockout reset switch connect to 24V if a switch is not required K4 Load or PLC etc for monitoring ul9js S oiseg Test input Green Reset input Yellow 1 Use a switch for micro loads Input specifications 24V 1 8mA 2 F3SJ can operate even if K4 is not connected Auxiliary output 2 Red Interlock selection input White B Wiring When External Device Monitoring Function Is N
197. subject to separate industry or government regulations iv Systems machines and equipment that could present a risk to life or prop erty Please know and observe all prohibitions of use applicable to this Prod uct NEVER USE THE PRODUCT FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY OR IN LARGE QUANTITIES WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS AND THAT THE OMRON S PRODUCT IS PROP ERLY RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM Programmable Products Omron Companies shall not be responsible for the user s programming of a programmable Product or any consequence thereof Performance Data Data presented in Omron Company websites catalogs and other materials is provided as a guide for the user in determining suitabil ity and does not constitute a warranty It may represent the result of Omron s test conditions and the user must correlate it to actual application require ments Actual performance is subject to the Omron s Warranty and Limitations of Liability Change in Specifications Product specifications and accessories may be changed at any time based on improvements and other reasons It is our prac tice to change part numbers when published ratings or features are changed or when significant construction changes are made However some specifica tions of the Product may be changed without any notice When in doubt spe cial part nu
198. sult of OMRON s test conditions and the users must correlate it to actual application requirements Actual performance is subject to the OMRON Warranty and Limitations of Liability CHANGE IN SPECIFICATIONS Product specifications and accessories may be changed at any time based on improvements and other reasons It is our practice to change model numbers when published ratings or features are changed or when significant construction changes are made However some specifications of the product may be changed without any notice When in doubt special model numbers may be assigned to fix or establish key specifications for your application on your request Please consult with your OMRON representative at any time to confirm actual specifications of purchased products DIMENSIONS AND WEIGHTS Dimensions and weights are nominal and are not to be used for manufacturing purposes even when tolerances are shown ERRORS AND OMISSIONS The information in this document has been carefully checked and is believed to be accurate however no responsibility is assumed for clerical typographical or proofreading errors or omissions PROGRAMMABLE PRODUCTS OMRON shall not be responsible for the user s programming of a programmable product or any consequence thereof COPYRIGHT AND COPY PERMISSION This document shall not be copied for sales or promotions without permission This document is protected by copyright and is intended solely for use in
199. t be within the rated power voltage 24V DC 20 Must have tolerance against the total rated current of devices if it is connected to multiple devices Must comply with EMC directives industrial environment Double or reinforced insulation must be applied between the primary and secondary circuits Automatic recovery of overcurrent protection characteristics reversed L sagging Output holding time must be 20ms or longer Must satisfy output characteristic requirements for class 2 circuit or limited voltage current circuit defined by UL508 Must comply with laws and regulations regarding EMC and electrical equipment safety of the country or region where the F3SJ is used Ex In EU the power supply must comply with the EMC Directive and the Low Voltage Directive F3SJ A User s Manual Introduction Double or reinforced insulation from hazardous voltage must be applied to all input and output lines Failure to do so may result in electric shock Extension of the cable must be within a specified length If it isn t safety function may not work properly resulting in danger Other To use the F3SJ in PSDI mode Reinitiation of cyclic operation by the protective equipment you must configure an appropriate circuit between the F3SJ and the machine For details about PSDI refer to OSHA1910 217 IEC61496 1 and other relevant standards and regulations Do not try to disassemble repair or modify this product Doing
200. t has enough space around it 1 Before a workpiece passes through Hazardous zone A1 B1 F3SJ A1 Muting sensor to be connected to muting input 1 B1 Muting sensor to be connected to muting input 2 All muting sensors are turned OFF and the safety function of the F3SJ is working F3SJ A User s Manual What can be done by the setting tool 2 The muting sensor is blocked and the safety function of the F3SJ is disabled Hazardous zone A1 B1 F3SJ A1 Muting sensor to be connected to muting input 1 Workpiece 7 B1 Muting sensor to be connected to muting input 2 When muting sensors A1 and B1 are turned ON in this order and the muting function is enabled In this state the safety function of F3SJ is disabled 3 Muting sensor A1 is turned OFF Hazardous zone A1 B1 F3SJ A1 Muting sensor to be connected to muting input 1 Workpiece ES B1 Muting sensor to be connected to muting input 2 t uoneorddy oj peysnfpy Bunjes C1e1deu A workpiece finished passing the muting sensor A1 and the sensor starts turning OFF For standard muting system muting is released here For exit only muting F3SJ s safety function is disabled for a exit only muting delay time T5 4 Muting sensor B1 is turned OFF Hazardous zone A1 B1 F3SJ A1 Muting sensor to be connected to muting input 1 Y Workpiece E B1 Muting sensor to be connected to muting input 2 A workpiece finished passing t
201. tached etc Muting wiring The reset input line is not properly Wire the reset input line properly error wired when muting enabling keycap is attached F3SJ A User s Manual 183 Appendix 60 61 62 Safety output error 1 Safety output lines are short Wire the output lines properly circuited to each other at power on Safety output line and 24V OV or other input output line are short circuited at power on Failure of safety output circuit Replace the receiver Connection positions are reversed Correct connection positions and for emitter s and receiver s or directions of all F3SJs their directions are upside down LE p 120 Series connection Safety output error occurred due Check if series connection cables cable error 1 to short circuit breakage or are connected properly Replace a disconnection of series series connection cable if it is connection cables broken 66 67 68 69 Safety output Safety output lines are short Wire the output lines properly error 2 circuited to each other after power on Safety output line and 24V OV or other input output line are short circuited after power on Series connection Safety output error occurred due Check if series connection cables cable error 2 to short circuit breakage or are connected properly Replace a disconnection of series series connection cable if it is connection cables broken External indicator The extern
202. that is being allowed to pass through the detection zone and a person If the muting function is activated by the detection of a person it may result in serious injury Muting lamps external indicators that indicate the state of the muting and override functions must be installed where they are clearly visible to workers from all the operating positions Muting related time must be properly configured for its application by a sufficiently trained and qualified person and the person must have responsibility for settings especially when setting the muting time limit to infinite Use independent 2 input devices for muting inputs You must install F3SJ muting sensor and physical barrier and configure time settings for muting so that an operator should not enter hazardous zone Install the switch that activates the muting override function in a location that provides a clear view of the entire hazardous zone and where it cannot be activated from within the hazardous zone Make sure that nobody is in the hazardous zone before activating the override function Install the sensor system so that it is not affected by the reflective surface of the F3SJ When using more than 1 set of F3SJ install them so that mutual interference does not occur such as by configuring series connections or using physical barriers between adjacent sets F3SJ A User s Manual V vi Introduction Make sure that the F3SJ is securely mounted and its
203. the F39 MC21 setting console and the F39 GWUM PC tool for F3SJ Short circuit detection This function puts the F3SJ in lockout when there is short circuit between the output terminals for the external indicator Specified beam ON is output when any of the specified beams are interrupted Beams must be specified if this output interruption data operation is selected Standard muting mode This mode is set as the default factory setting and is used when there is enough space to install muting sensors at both ends of the F3SJ Start interlock interlock Enters interlock Enters interlock after power is turned ON 0 Enters interlock after power is turned ON 0 is turned ON a information This indicator can read out the I O data and status of the F3SJ This function is available only for the PC indicator tool for F3SJ Teaching Function that configures a target beam as interrupted for following functional settings Muting function Fixed blanking function Floating blanking function Warning Zone function Designated beam output function F3SJ A User s Manual i9 5 D ES ep D iun m Q O 7 un 9 lt 197 Q O 7 n o lt 198 Appendix Lem Bii 0 T Test input ON data The external indicator turns ON when the test input is ON When the test input is ON the F3SJ activates the external diagnosis function Upper beams Indicate beams on F3SJ s terminal User level Mode that read
204. tial Setting Available Setup Item Setting Console PCToolForF3SJ Tool For F3SJ ENS Recovery Factory Shipment Setting v Factory shipment Function Previous Setting setting only F3SJ A 106 User s Manual What can be done by the setting tool Other Safety Distance Calculation Function B Overview The safety distance specified by the international standard 18013855 2002 European standard EN999 is calculated B Functional Description This function displays the safety distance based on the international standard 1S013855 2002 European standard EN999 according to the conditions that are input This function is available only for the PC tool for F3SJ B Monitor Items Connection Cable Length Calculation Function E Overview This function displays the connection cable s extendable length which varies according to the F3SJ configuration B Functional Description The function displays the extendable length of the cable excluding the length of cables between series connections according to the conditions that are input For series connections the maximum extendable length is 15 meters This function is available only for the PC tool for F3SJ B Monitor Items Connection cable extension calculation function ES v ta Power Cable Length p 22 Rated Response Time Check E Overview The rated response time of the F3SJ is displayed B Functional Description This function displays the OFF response time from ON to O
205. ting Change by the Setting Tool Output operation mode and other attributes can be changed for the auxiliary output by the setting tool UA See p 92 for details Resetting Lockout When the cause of the lockout is removed the lockout condition can be released by using either of the following methods Cycle the power back ON Set the reset input line open or to O to 1 5V for 100ms or longer and then apply 9 to 24V again External Device Monitoring Function EDM This function detects malfunctions such as welding in external relays or contactors that control the hazardous zone of a machine The timing chart is the same as that for the basic system For details refer to the page shown below UA External Device Monitoring Function p 34 For the wiring diagram refer to the page shown below UA Wiring Diagrams p 40 E Operation of the F3SJ s Built in Indicator When Using the External Device Monitoring Function The built in indicator cannot be used to check the input to the external device monitoring input RES F3SJ A User s Manual 53 AETA Muting System User s Manual F3SJ A 54 Chapter3 What can be done by the setting tool i9 gt Using the Setting Tool o6 wS M M 45 Preparation o9 O F3SJ Status When Setting Tool Is Connected 61 Protection of Setting by Password 63 Se S E oetting Adjusted to Application 64 o
206. ting must be changed by the setting tool 5 When external device monitoring is not used see below ee Wiring When External Device Monitoring Function Is Not Required p 41 e Installation Example of Position Detection Muting Mode Shown below is an installation example of position detection muting mode This is an application that places a workpiece on a machine s turntable surrounded by guard fence When hazardous part of the machine is on the opposite side of a human body safety function of F3SJ can be disabled so that an operator should be able to place a workpiece on the turntable F3SJ A User s Manual 85 What can be done by the setting tool 1 Hazardous part of the machine is on the same side of a human body Guard fence GcoaconcODODODDOGODGODOGGODODODDOODODODODODON Under normal operation Limit switch 1 N O Contact OFF To muting input 1 O gt Q o e D m ON To muting input 2 The limit switch 1 of N O contact is open and the muting input 1 is OFF and the limit switch 2 of N C contact is short circuited and the muting input 2 is ON and safety function of F3SJ is being enabled 2 Hazardous part of the machine is on the opposite side of a human body TA F3SJ Guard fence Under normal operation Limit switch 1 N O Contact ta 8 8 8 6 8 8 8 8 6 8 6 8 uoneorddy oj peysnfpy Bunjes Limit switch 2 N C Contact 24V OFF ON To muting input 1 ON To m
207. um value of the time difference for the inputs of muting input 1 and 2 It is set as 3s value maximum value Muting input time limit This is the minimum value of the time difference for the inputs of muting input 1 and 2 It is set as 0 03s value minimum value Muting sensor Input device such as photoelectric sensor or proximity sensor that inputs the timing of the start and end of the muting function Muting system This refers to the F3SJ when a key cap for muting is attached The muting function and override function can be used Muting time limit value This is the muting function continuation time The muting function is cancelled if the muting state continues for longer than this time limit N Non sequential beam In this mode interruption is determined to have occurred when the total number of interrupted beams is mode equal to or greater than the number of beams specified in the setting Number of Allowable Allowable fixed blanking beams Beams It represents a beam out of the target of fixed blanking monitoring although it is a fixed blanking zone Allowable floating blanking beams F3SJ enters lockout if a size gets under setting value for contiguous floating mode with monitoring function enabled F3SJ A 196 User s Manual Appendix T mem Be a Number of P i This setting causes the F3SJ output to turn OFF if an interrupting object is larger than each setting emt value when the floating blanking function i
208. unctions are disabled Factory setup is external indicator outputs 1 and 2 While the setting tool allows change of output destination for a muting lamp muting override information must be set to at least one of auxiliary output 1 or external indicator outputs 1 or 2 If none of the above output is set F3SJ enters lockout Auxiliary output 1 external indicator outputs 1 and 2 have diagnosis function For safety reason using diagnosis function is recommended I Auxiliary Output Non Safety Output p 92 External Indicator Output Non Safety Output p 96 1 Standard Muting Mode Operation mode configured for F3SJ factory shipment Turning muting inputs 1 and 2 ON with time difference enables muting function For details see Muting in Chapter 2 UA Muting System p 35 tt Setting can be changed such as muting time limit A m CHECK 2 Exit Only Muting Mode Setting is Available Only for PC Tool For F3SJ Turning muting inputs 1 and 2 ON with time difference enables muting function Difference from standard mode exists in muting completion condition e Start Conditions If both of the following 2 conditions are present muting is activated 1 No interrupting object is found in the F3SJ s detection zone and safety output is ON 2 After muting input 1 is turned ON connected to 9 to 24V muting input 2 is turned ON connected to 9 to 24V within the muting input time limit of T1min to T1max 0 03 to 3s can be changed F3SJ A U
209. ur F3SJ for its version as shown below Version can be identified by label background color Ver 1 White Ver 2 Yellow Location of the label describing the F3SJ version Version CJ i 9 OMRON Corporation Kyoto JAPAN Enlarged view of area enclosed by dotted line SerialNo O Version Year OMRON Corporation Kyoto JAPAN D Serial No 2 Year of manufacture 9 F3SJ version F3SJ A User s Manual UOISIOA J9UJJOJ UM Aj rqreduio 2 amp 3deu5 23 MEIA Compatibility with former version User s Manual F3SJ A 24 Chapter2 System Configuration and Functions S Ei D N 2 How to Select a System 26 selection Flow Chart 26 A Combination of Functions 26 S Basic System 27 e Wiring Diagrams 2f Interlock Function 29 E External Test Function 31 gt Self Test Function 31 E Auxiliary Output Non Safety Output 32 si Resetting Lockout 33 External Device Monitoring Function 34 E Muting System 35 Upgrading F3SJ for Muting System 36 otandard Muting Mode 38 Wiring Diagrams 40 Installation Standard for Muting Sensors 42 Installation Example 1 of Standard Muting Mode using 2 muting sensors 42 Installation Example 2 of Standard Muting Mode using 4 muting sensors 46 Override Function o0 External Test Function 02 Self Test Function 52 Auxiliary Output Non Safety Output o3 Resetting Lockout o3 External Device Monitoring Function EDM o3 F3SJ A User s Manual 25 System
210. ut enables setting of designated beam output as shown below Designated B A SO Reverse Output Mode Disabled Reverse Output Mode Enabled Incidence Status ON when Interrupted ON if 1 or more beams are interrupted OFF even if 1 or more beams are interrupted OFF when all beams are receiving light ON when all beams are receiving light ON when Receiving Light ON if 1 or more beams are receiving light OFF if 1 or more beams are receiving light OFF when all beams are interrupted ON when all beams are interrupted e Operation Example Designated beam incidence status ON when interrupted Bunjes nd no 9 nduj 10 e91pu cIodeyo Specified beam Specified O beam Safety output ON Safety output OFF Safety output OFF Specified beam output OFF Specified beam output ON Specified beam output OFF Figure 1 Figure 2 Figure 3 F3SJ Unblocked Blocked Unblocked Specified beam Blocked Po F3SJ Unblocked Blocked Unblocked A O yo Other than specified beam Blocked ON Specified b tput pecified beam outpu OFF ON Safety output OFF F3SJ A User s Manual 95 What can be done by the setting tool External Indicator Output Non Safety Output B Overview External indicator output detail and lighting up pattern can be configured Do not use the auxiliary output or external indicator output for safety applications Failure of these outputs may result in serious injury B Example To set an external in
211. uting input 2 G39 999 9999 999898 ecce 989999 9998 eoe ES TE E EES CSS eS SSS SCS eoe eses eec MUU DUO Rotation of a robot arm sets the muting input 1 from OFF to ON Safety function of F3SJ is enabled Guard fence o EMMMMMMMMMMMMMMMMMMMMMMMM Limit switch1 N O Contact During muting Limit switch 2 N C Contact 24V ON To muting input 1 Input time difference between muting inputs 1 and 2 must be T1max or less ON gt OFF To muting input 2 initial setting is 3s QRS 2 SSS SO SUS OSS E E y S EE DS SU SO SSS SSS too When the muting input 1 turns from OFF to ON and when the muting input 2 is turned from ON to OFF within T1max s before or after the muting input 1 s turning ON safety function of F3SJ is disabled Safety output is kept ON even if F3SJ is blocked F3SJ A User s Manual What can be done by the setting tool Time t1 s for F3SJ to enter muting state is within a range shown below t1 lt T1max Equation 5 T1max s Muting input time limit value maximum wit The PC tool for F3SJ can change T1max IG CHECK Timing Chart T3 0 1s max Muting input 1 ON Limit switch1 OFF Muting input 2 ON Limit switch2 OFF 0 15s max Enabled Muting status Disabled Blinking Muting uting lamp OFF F3SJ Unblocked Unblocked ON arety outpu OFF T1max Muting input time limit value maximum Maximum time d
212. utput Setting Auxiliary Output Non Safety Output E Overview Auxiliary outputs 1 and 2 can be changed Do not use auxiliary output or external indicator output for safety applications Failure of these outputs may result in serious injury O Q o D iun B Example To assign lockout output or warning zone output to auxiliary output To blink an external indicator connected to auxiliary output B Functional Description Auxiliary Output Non Safety Output UA Chapter 2 Basic System Auxiliary Output Non Safety Output p 32 e Output Operation Mode Select output detail from auxiliary output Reverse Output Mode Reverses auxiliary output logic e Lighting Up Pattern Configures lighting up blinking pattern when connecting an indicator to auxiliary output Auxiliary Output Diagnosis Function Enabling auxiliary output diagnosis allows breakage 1 and short circuit detection 2 of auxiliary output 1 Use incandescent lamp if you want to use an indicator connected to auxiliary output 1 and enable the Bunjes 3nd3no g 3nduj 10jeo2ipu diagnosis function Breakage detection When there is breakage of auxiliary output 1 F3SJ is transitioned to lockout 2 Short circuit detection When there is short circuit of auxiliary output 1 F3SJ is transitioned to lockout If output operation mode and reverse output mode are used for other than initial setting do not short circuit by A auxiliary output and external
213. value When the power ON time exceeds this value output can be performed to the auxiliary output or the external indicator output Note that the power ON time data must be assigned to an output mode In the initial settings it is assigned to auxiliary output 2 A Auxiliary Output Non Safety Output p 92 External Indicator Output Non Safety Output p 96 F3SJ A User s Manual UOI EWIOJU 99UBUSJUIBIN C1ejdeu 103 What can be done by the setting tool Accumulated power ON time This value represents the cumulative power ON time from the time that the power was first supplied until the present It is not possible to reset this value using the power ON time reset function Power ON time reset This function can reset the power ON time of the F3SJ to O In the case of series connection the power ON time can be reset for each F3SJ CH E Monitor Items Configure or display for each CH in case of a series connection Initial Setting Available Setup Item ak Console PC Tool For F3SJ Power ON time threshold 30 000 hours Setting Console value 100 to 999 900 hours by 100 hours PC Tool for F3SJ 100 to 1 000 000 hours by 100 BS O Q o D iun Accumulated power ON time Read out only uomneulnoju 99UBUSJUIBIA F3SJ A 104 User s Manual What can be done by the setting tool Load Switching Frequency E Overview This value represents load switching frequency connected to F3SJ B Functional
214. wer and on again while all fixed blanking zones are interrupted 1 Allowable beams configured on both ends of fixed blanking zone are not monitored 2 Can be set only by the PC tool for F3SJ e Allowable Beam Allowable beam represents a beam out of the target of fixed blanking monitoring This should be configured for a fixed blanking beam that irregularly switches between light incidence and interruption due to an interrupting object s oscillation It can be set for either both or single end of a fixed blanking zone oee below for an example In this case 5th 6th and 10th beams are set as allowable beams These beams repeatedly switch between light incidence and interruption due to an interrupting object s oscillation but F3SJ keeps safety output ON while fixed blanking function does not work uoneoiddy 0 peysnfpy Bunjes C1e1deu Upper Upper 10th beam pl s Fixed blanking zone 6th beam M 5th beam e E Lower Lower Number of allowable beams available for configuration for each number of fixed blanking beams Number of Fixed Blanking Beams Maximum Number of Allowable Beams 1Available number of allowable beams for configuration is up to 2 for each zone s both ends for F3SJ ALILILILIP14 and up to 1 for each zone s both ends for F3SJ ALILIEILIP20 and 30 See Setting Change F3SJ A User s Manual 65 What can be done by the setting tool For detection capability when allowable beam is configured see next t
215. where the product may come into contact with water Areas where the product may get wet with oil that can solve adhesive Do not use radio equipment such as cellular phones walkie talkies or transceivers near the F3SJ E Wiring and installation Make sure to perform wiring while the power supply is OFF Otherwise the F3SJ may fail to operate due to the diagnosis function When extending the communication line with a cable twisted pair wire other than the dedicated cable F39 JCLILI use a cable with the same or superior specifications Connect the shield to the OV line I Cable specification extension cable p 15 When replacing the cable connectors with other types of connectors use connectors that provide a protection grade of IP54 or higher Properly perform the wiring after confirming the signal names of all the terminals Do not operate the control system until 2 seconds or more 2 2 seconds or more in case of series connection after turning ON the power of the F3SJ Be sure to route the F3SJ cable separate from high potential power lines or through an exclusive conduit When using a commercially available switching regulator power supply make sure to ground the FG terminal frame ground terminal Install the emitter and receiver so that their vertical direction should match F3SJ A User s Manual B Cleaning Do not use thinner benzene or acetone for cleaning because they affect the product s
216. without limitation and Omron Compa nies or similar words mean Omron Corporation and any direct or indirect subsidiary or affiliate thereof Certain Precautions on Specifications and Use 1 Suitability of Use Omron Companies shall not be responsible for conformity with any standards codes or regulations which apply to the combination of the Product in the Buyers application or use of the Product At Buyer s request Omron will provide applicable third party certification documents identifying ratings and limitations of use which apply to the Product This information by itself is not sufficient for a complete determination of the suitability of the Prod uct in combination with the end product machine system or other application or use Buyer shall be solely responsible for determining appropriateness of the particular Product with respect to Buyer s application product or system Buyer shall take application responsibility in all cases but the following is a non exhaustive list of applications for which particular attention must be given i Outdoor use uses involving potential chemical contamination or electrical interference or conditions or uses not described in this document ii Use in consumer products or any use in significant quantities iii Energy control systems combustion systems railroad systems aviation systems medical equipment amusement machines vehicles safety equip ment and installations
217. wo types of tools are provided to change functional setting of F3SJ Accessories sold separately These tools allow you to change functions or check status of F3SJ Go f taking more advantage of F3SJ dba Setting Console F39 MC21 o g PC Tool For F3SJ F39 GWUM Additional Safety Functions External test light emission stop External device monitoring function eInterlock function Fixed Floating Blanking Function Configuration by the setting tool is required Enhanced Mutual Interference Prevention When the series connection function is used mutual interference is prevented in up to 400 beams in 4 sets When F3SJ are used individually the newly designed interference light detection and cycle shift algorithm prevents mutual interference in up to 3 sets The effect of interference between the F3SJ and other photoelectric sensors can be reduced by using the setting tool to shorten the operating range A p 115 F3SJ A User s Manual 9 O gt Q o D seJngeo 10 Muting Override Function are Provided An F3SJ by itself can operate with muting or override function without using a controller Na Definition of muting function and override function p 195 F3SJ A User s Manual Overview and Specifications Indicator Display Patterns Emitter Receiver LEVEL LEVEL 5 Green s LEVEL 5 Green LEVEL 4 Green 4 LEVEL 4 Green 1 Incident light level LEV
218. y fasten the screws M2 in 4 places recommended torque 0 15N m Failure to A do so may cause the cable cap to come loose leading to deterioration of the protective functions CHECK F3SJ A 122 User s Manual Wiring Installation Attaching detaching of a cap or a series connection cable may cause misalignment of rubber grommet in a connector assembly Press the grommet to the bottom of the connector and attach the connector F3SJ again Rubber Grommet Rubber Grommet Rubber Grommet in Right Position Misaligned Grommet Output Operation The external indicator output 1 on the receiver side is configured as safety output reverse output ON when blocked while the external indicator output 2 on the emitter side is configured as lockout output ON during lockout When the muting function is used both the emitter and receiver are configured as muting override output Blinking during muting and during override Timing chart of basic system Unblocked Unblocked Blocked Blocked Dolo oo S10 e9Ipu EuJ9 X3 Buiyoeyy pieideyo ON Lockout OFF l l External indicator output 1 ON Receiver OFF O l l l External indicator output2 ON iam Emitter OFF Setting Change by the Setting Tool Functional setting is available through the setting tool N UA External Indicator Output Non Safety Output p 96 Changing output operation mode Reversing output Chan
219. y type for claims or expenses based on infringement by the Products or oth erwise of any intellectual property right c Buyer Remedy Omron s sole obli gation hereunder shall be at Omron s election to i replace in the form originally shipped with Buyer responsible for labor charges for removal or replacement thereof the non complying Product ii repair the non complying Product or iii repay or credit Buyer an amount equal to the purchase price of the non complying Product provided that in no event shall Omron be responsi ble for warranty repair indemnity or any other claims or expenses regarding the Products unless Omron s analysis confirms that the Products were prop erly handled stored installed and maintained and not subject to contamina tion abuse misuse or inappropriate modification Return of any Products by Buyer must be approved in writing by Omron before shipment Omron Compa nies shall not be liable for the suitability or unsuitability or the results from the use of Products in combination with any electrical or electronic components circuits system assemblies or any other materials or substances or environ ments Any advice recommendations or information given orally or in writing are not to be construed as an amendment or addition to the above warranty See http oeweb omron com or contact your Omron representative for pub lished information Limitation on Liability Etc OMRON COMPANIES SHALL NOT BE LIABLE FOR
220. zone of a machine can be reached While working a person is inside the sensor s only by passing through the sensor s detection zone detection zone Incorrect installation It is possible to reach the hazardous zone of a machine A person is between the sensor s detection zone without passing through the sensor s detection zone and the hazardous zone of a machine F3SJ A 110 User s Manual Wiring Installation Safety Distance The safety distance is the distance that must be set between the F3SJ and a machine s hazardous part to stop the hazardous part before a person or object reaches it The safety distance varies according to the standards of each country and the individual specifications of each machine Always refer to the relevant standards N WARNING Make sure to secure the safety distance S between the F3SJ and the hazardous part Otherwise the machine may not stop before a person reaches the hazardous part resulting in serious injury Theresponse time of a machine is the time period from when the machine receives a stop signal to when the machine s hazardous part stops Measure the response time on the actual system Also periodically check that the response time ofthe machine has not changed CHECK B How to calculate the safety distance specified by International Standard ISO 13855 2002 European standard EN999 Reference If a person approaches the detection zone of the F3SJ perpendicu

F3SJ Safety Light Curtain USER`S MANUAL

Contents

Download Pdf Manuals

Related Search

Related Contents