Pading Machine-DFM User`s Manual
Contents
1. DFM User s Manual AERE DFM Series Coating Stenter Introduction 1 1 Overview Hangzhou Honghua Digital Technology Stock Co Ltd is a professional company specialized in R amp D manufacturing digital textile printing equipment in the textile field the capacity of its R amp D and technology has reached the leading position in the world DFM B Series Coating Stenter successful development for our company s digital printing equipment blanket printing machine pre treatment and post treatment formed a professional series production possible The Coating Stenter DFM Series has full featured economical and practical easy to operate cost effective advantages DFM Series Coating Stenter apply to small quantities of silk cotton and other fabric coating drying stentering type shaping Drying shape heating system uses infrared heater with high heat efficiency advantages Please read this machine instruction carefully before operate it so as to avoid operational errors or damage the machine If problems occurred when the machine working It should be maintained by the professional maintenance personnel or contact with our company in time we will endeavor to provide excellent after sales service 1 2 Working principle DFM Series Coating Stenter whole machine composed of coating rolling cart edge seaking and stentering take up unit infrared heating system and the bottom frame The transmission of Coating Mangle and edge sear2. 1600mm Fabricmovingspeed 0 1m min 0 1m min Infrared tube 18kilowatts 9kilowatts 13 5kilowatts Consumption Dimension mm 4360 length X2870 width X 1200 height 4360 length 2220 width X 1200 height Power Installation Supply for 18 5kilowatts 14kilowatts User s Manual zz ES 1 4 Main components 1 4 4 DFM small size coating Stenter the main components DFM small size coating Stenter the main composed components of Figure 1 1 Part names and functions of major components shown in Table 1 2 NO Part name Consist of Function 1 Mangle Slurry tank press To complete the fabric soaked pulp rolling pulp Roll roller roll cylinder Pressure from the pneumatic system Roller speed can be arbitrarily adjusted its speed depends on the fabric drying rate 2 Edge Seeking two pin boards According fabric width adjust the two pin boards Stenter composed distance The pin boards speed synchronal with the roller byadjusting continuous variable transmission CVT handwheel clockwise rotation changes the pin boards speed more fast At the feeding two pin boards components can auto track the fabric edge make the fabric do not go beyond pins 3 Take up two rough surface rough surface rubber roller gap rotation when the Rewinding rubber rollers swing swing roller to reach the lowest the l
3. ching stenter composed by a set of frequency control system a three phase asynchronous motor with speed reducer a mechanical speed controller Easy for user to adjust the speed to match with Mangle and edge searching Stenter Take up unit consists of a independent DC motor through reducer to drive its starting and stopping by a winding upper and lower position through the switch programmable logic controller control procedures Edge seaching device consists of the edge detection electric optical switch the 61 User s Manual BER maximun limit switches of arm and the limit switch of insurance and linear motor The entire system is detected by the photoelectric switch fabric side of the signal sent to the PLC2 programmable logic controller for processing Output of an intermittent pulse voltage signal to drive the linear motor movement in order to achieve automatic side seaking purposes Infrared heating system uses the principle of infrared heating tubes with electricity the heating short infrared heating tubes according to the width of the fabric the user can choose system is composed of nine long infrared heating tubes and nine the right Infrared tube to operate the heating and drying 1 3 Main Technical Specifications DFM small size Coating Stenter main technical sepcifications in Table 1 1 Table1 1 Model De DFM 2200B DFM 1600B Specifications Fabric width range 800 2200mm 800
4. eft click button lt RIGHT 15 Right arm moving Manual control mode to move the right arm to the right button right click buttons RIGHT 1 4 2 3 post operation panel button Post operation panel button shows in the figure 1 4 7 User s Manual zz iS Agee pew User s Manual 8018 Post operation panel button name and function shows in Table1 5 1 5 a Part discription Function 16 Emergency Stop The function is same as No 1 described in E STOP Tablel 2 17 Roll up button The function is same as No 6 described in ROLL UP Tablel 2
5. imit switch 3 5 User s Manual 5 E i roller composed control the running of re winding motor 4 Infrared Consist of three DFM 2200BHeater has long and short three heating Heating heaters pipes seperate Frame 5 Bottom frame Formed by channel bottom frame is the basis of installed the above four steel structure parts 1 4 2 DFM small size coating Stenter operation panel 1 4 2 1 Mangle stentering operation panel The Mangle stentering operation panel shown in figure 1 2 The Mangle stentering operation panel buttons name and function shows in Table 1 3 Table 1 3 NO Part name Function 1 Emergency stop botton When this machine in abnormal urgent situation E STOP press this button For urgent cutting down the power in case of abnormalities Note Normal operation can t press this button for shutting down After pressed this button and the professional 4e Agee pen 5 Manual LA E g technical engineer remove the fault later can clockwise rotate the red knob gently Power switch Knob POWER To control the machine power on and off When this machine connected to the power the knob of the red light will be bright Jiont button By PLC1 programmable logic controller program ONLINE es controlling A joint on or off button can control the roller button rolling cart button rewinding button I
6. rs arbitrary 1 4 2 2 Edge finding device operation panel Edge finding device operation panel shown in figure 1 3 1 3 Edge Seaking device operation panel parts descriptions and functions show in table 1 4 1 4 Tablel 4 No Part Description Function 10 Emergency Shutdown The function is same as No 1 described in Table1 2 button E STOP 11 AUTO MANUAL button When we press the self locking LIGHT button the green light should be bright and is in auto edge seeking Agee pen 5 Manual ETT CAUTO MANUAL state when the lights go out the instructions of seeking side beyond the machine s specified scope of the swing arm maximum swing amplitude At this moment the operator should bounce this button Adjust the beyond scope arm manually to the set scope for searching edges Note Because the side seeking arm swinging scope is limited While the operator operate the coating stenter Try best feed fabrics to the machine s central axis In order to help users locate the machine axis The machine accompanied with a ruler 12 Left Arm moving Manual control mode to move mthe left arm to the left button left click button LEFT 13 Left Arm moving Manual control mode to move the left arm to the right button right click buttons LEFT gt 14 Right Arm moving Manual control mode to move the right arm to the left button l
7. ts function is equivalent to in turn operate pressing roller rolling carts and rewinding buttons Pressure roller button Control feeding pressure roller compaction and PRESS release operation Note before pressing this button make sure nobody s hands have left in the danger zone of the pressure roller Mangle button MANGLE Control mangle roller and pin board motor running and stop Take up botton Control re winding rough rubber roller running CROLL UP and stop Drying choose Control the infrared heaters on and off and button infrared heating tube choose a long tube or a DRY CHOOSE short tube to heat This self locking knob is the three position selector switch Of its three positions were long short and stopped Group number Power control infrared heating tubes number This knob self locking knob for the three position LEVEL selector switch And drying selection knob used conjunction to achieve the best drying results Control the mangle motor working frequency by INVERTER adjusting the inverter s operating frequency to achieve control the mangle and stenter pin board running speed Inverter can be easily adjust the Agee pew User s Manual machine running speed Note In order to keep the motor running in the best condition the inverter maximum operating frequency set at 60Hz please do not modified the paramete
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