User manual
Contents
1. 2 Turn clockwise and fold bike handle 11 to save space 13 Installing Removing the Metal Cutting Blade Wear protective gloves when handling the metal cutting blade Dismantling the Nylon Head is described in the section on Installing Removing the Nylon Head Installing the Metal Blade Guard picture 5 1 If applicable unscrew the top 33b and bottom 33a flanges mounted on gear housing 19 2 Screw the guard 20 onto the gear housing 19 using the 3 screws 34 enclosed Installing the metal cutting blade picture 5 3 Place the metal cutting blade 18 and flanges 33a b on the Gear Housing 19 in the following order Bottom flange 33a metal cutting blade 18 top flange 33b 4 Screw on the metal cutting blade 18 anticlockwise using the fixing nut 35 and with the aid of the Maintenance Socket Spanner see picture 2 no 26 Removing the metal cutting blade picture 6 5 To lock the axle push maintenance locking pin 25 sideways into the hole provided on the gear housing 19 and on the bottom flange 33a 6 Unscrew the fixing nut clockwise with the aid of the Maintenance Socket Spanner 26 and remove the top flange 33b and the metal cutting blade 18 Check that the pin is removed from the hole on the gear housing before starting the engine 15 Installing Removing the Nylon Head Picture 7 Dismantling the metal cutting blade2. PETROL BRUSHCUTTER LK FW53E Model FW53E Translation of the original instructions for use WARNING Read the instructions before using the product Before initial start up please read through these operating instructions carefully prior to using the machine Keep the instructions safe and pass them on to any subsequent user so that the information is always available Serial Number Ce LJ CONTENTS Contents Intended use Safety information Symbols General description Assembly Operation Maintenance and service Troubleshooting Storage Disposal environmental protection Guarantee Technical specifications CE wo 10 IN 10 13 18 25 30 31 32 32 33 34 INTENDED USE When the thread reel is used the motorized trimmer is suitable for cutting grass in the garden along border edges and around trees or fence posts When the metal cutting blade is used the equipment cuts grass weeds or light plant growth The equipment is intended exclusively for private use Any other use not explicitly authorized in these instructions may result in damage to the equipment and represent a serious hazard to the user The equipment is not designed for cutting bushes small trees or similar plants The equipment is intended for use by adults Young people over the age of 16 may usethe equipment only under supervision The operator or user is responsible for accidents or damage to other people or their prop
3. air cleaner case and reinstall the air cleaner and tighten the screw Improper element cleaning can result in engine damage Do not use compressed air to clean or dry element Always clean element with an approved high flash point solvent only Never use gasoline Do not operate engine with air filter parts removed Air cleaner case Air cleaner cap screw Element Air cleaner cap Fuel Filter service Never operate the equipment without a fuel filter Change the fuel filter regularly Every 20 hours of operation 1 Pull the fuel filler out from the fuel tank 2 Clean the fuel filter in a bath of high flash point solvent 3 Dry the fuel filter and reinstall it into the fuel tank Fuel Filter Note If a fuel still does not flow well after the cleaning replace the fuel filter with new one Warning Many solvents are highly flammable and may cause serious burns d Improper use of solvents can result in fire or an explosion Do not use gasoline or low flash point solvents to clean the fuel filter Clean only in a well ventilated area away from sources of sparks or flame including any appliances with a pilot light Spark Plug service Worn spark plugs or a spark gap that is too great will result in a power reduction of the engine Every 50 hours of operation 1 Switch off the equipment 2 Take the spark plug cap with fingers and pull it up 3 Remove the spark cap by using a suitable plug wrench 4 Clea
4. is described in the section on Installing Removing the Metal Cutting Blade Installing the Guard 1 Screw the Guard 15 onto the Metal Blade Guard 20 using the 3 screws and nuts 36 enclosed Installing the Nylon Head 2 Screw the Nylon Head 16 anticlockwise onto the cutting head holder by hand as indicated in the diagram 3 Remove the protective cap on the Line cutter 14 Removing the Nylon Head 4 Unscrew the Nylon Head 16 clockwise by hand To make the work easier the cutting head holder 19 and bottom flange 33a can be locked using maintenance locking pin 25 see also picture 6 5 Removing the Guard 15 and replace the protective cap over the line cutter 14 16 Filling with Fuel Picture 8 Always ensure good ventilation when handling fuel Do not smoke when filling with fuel and keep away from any heat sources Never fill with fuel when the engine is running Open the tank cap carefully so any excess pressure present can be relieved slowly Start the equipment min 3 m away from the fuel filling location Risk of fire or explosion in case of non observance Use only the fuel mix recommended in the instructions The fuel mix deteriorates over time Therefore do not use fuel mix that is older than 3 months In case of non observance the engine can be damaged and the guarantee will be invalidated Avoid direct skin contact with petrol and the inhalation of petrol fumes Health haza
5. warm up time to prevent engine damage and run the engine smoothly The engine should be run at idle speed for a few minutes to allow it to warm up before applying a load This will allow oil to reach engine parts and allow piston clearance to reach design specifications 9 Adjusting Choke lever type Idle screw lt lt Increase Decrease idle speed L idle speed Idling speed e f the cutting blade move when the engine is running at the idle speed turn idle screw counterclockwise to decrease the engine idle speed e If the engine does not run the idle speed it may be changed too low turn idle screw clockwise to increase the engine idle speed The stable idle speed for TJ53E is 3000r min Fuel adjustment The carburetor has been adjusted to the optimum fuel supply at the factory Don t reset the carburetor setting 22 Note If adjustment is needed if should be performed by your authorized Kawasaki dealer 10 Attach the equipment to the shoulder strap that has been put on see chapter on Putting on the Shoulder Strap 11 To mow hold the throttle lock 41 depressed and operate the throttle 42 12 STOPPING Move the throttle lever on the equipment to the fully CLOSED engine idle speed position and the engine running at idle speed Turn the engine switch to the O stopping 40 position Notice Suddenly stopping engine from high speed operation can cause engine damage Reduce engine spee
6. 110 dB A KpA 1 7 dB Sound power level Guaranteed sese 113 dB A ble zuo IRA RETE 7 0 m s2 Kn 2 7 m s2 Technical and visual changes may be made without notice in the course of development All dimensions information and specifications in these operating instructions are therefore subject to change Legal claims made on the basis of the operating instructions can therefore not be enforced 33 GARDI EC DECLARATION OF CONFORMITY PARTENAIRE PAR NATUR Serial number pls see front page We company GARDIF 60 AVE DE BRUXELLES Z A DE L EUROPE 77310 PONTHIERRY FRANCE The undersigner Bruno VAN ELSLANDE Managing Director Declare that the product PETROL BRUSH CUTTER LAWNKING models LK FW53E ref DBT911259 MODEL FW53E Complies with the essential health and safety requirements of the following directives The Machinery Directive 2006 42 EC The EMC Directive 2004 108 EC The Noise Directive 2000 14 EC amp 2005 88 EC The Directive Emissions 97 68 EC amp 2002 88 EC amp 2004 26 EC The conformity assessment followed was according to Directive 2000 14 EC Annex V and the Directive 2005 88 EC e Measured Sound Power Level 110 dB A e Guaranteed Sound Power Level 113 dB A Made in Ponthierry France 2013 12 11 B VAN ELSLANDE Managing Director
7. adAj epeJ6 paosul JO0jeungugeo ANEJ s Jeu amp Es o Je paDDo 2 Bnd 41 amp ds ue3 3 anj ssaoxa abeyosip 0 pasowal Bnd sedes yya du amp 1231615 6521 jing uonsod NJAO 01 Ja s 34043 au SAO N uonisod SNINNM 01 Jeng dn wy uan aJnjxiu JIB an YOU ISAQ Joyaunques Aynes GED YUP ui JUBA JIE pex2olg aqn JO 18 an p yoolg YUE Jany I4 UE any ui jan ON 100 JapuljAD 35007 Ayadoud L Bnid yieds asoo7 Dui uojsid pue Iepui Ao uojsid sjeauaA o auiDu3 jndjno Mo x1eds yeam Jo weds oN jany Aq pana Bnid x1ede Jaquieuoa uonsnquio2 0 an ON uoissaJduio5 AAO SI 3ndjno 10 JUSIDINSU ygs uom euiDu 3 Bunoousa qnoJ oj spinB e se mojag 3 98 341 257 pue suomnipuoo Bunesado ay pue suiojduj s Sy SUILUEXS Anales suomnounj eui auibus aug J 30 STORAGE General Storage Instructions Clean the equipment and accessories carefully before storage Keep the equipment in a dry and dustproof place out of reach of children Do not wrap the equipment in plastic bags as damp and mould may form Do not store the equipment on the protective cover ideally hang it from the top handle Storage During Working Breaks Non observance of the storage instructions can cause starting problems or permanent damage as a result of fuel residues in the carburettor 1 Drain the fuel tank in a well ventilated place 2 Start the engine and allow it to tick over until the engine stops
8. and the carburettor is free of fuel 3 Allow the engine to cool approx 5 minutes In case of working breaks of more than 3 months Engine to be stored over 30days should be completely drained of fuel to prevent gum deposits forming on essential carburetor parts fuel filter and fuel tank 1 Clean the engine 2 Remove all the fuel from the tank and run the engine at idling to use up the fuel in the carburetor 3 Remove the spark plug pore in 0 5mL of new 2 stoke engine oil through the plug hole pull the recoil starter grip several times and reinstall the spark plug 4 Slowly pull the recoil starter grip until resistance is left 5 Store the engine in a clean and dry place Warning Gasoline is a toxic substance Dispose of gasoline properly Contact your local authorities for approved disposal methods 31 DISPOSAL ENVIRONMENTAL PROTECTION Machinery does not belong in domestic waste Do not allow used oil and petrol residues into the sewer system or drains Dispose of used oil and petrol residues in an environmentally friendly way take them to a disposal point Take the equipment accessories and packaging for environmentally friendly recycling Drain the petrol tank carefully and take your equipment to a recycling point The plastic and metal components used can be separated by type and therefore recycled GUARANTEE We guarantee this equipment for 24 months The guarantee does not cover damage cause
9. ce centre for spare parts A Warning The use of other nylon heads as well as accessories and attachments that are not explicitly recommended can result in danger to people and objects The tool is to be used only for the intended purpose Any misappropriation is regarded as improper use The user alone and definitely not the manufacturer is responsible for property and personal damage resulting from such improper use The manufacturer cannot be held liable if machines from the same are modified or used improperly and damage occurs as a result 5 Caution A certain residual risk which cannot be eliminated always remains even in the case of proper use of the tool The following potential hazards can be derived from the type and design of the tool Contact with the unprotected cutting head cuts Reaching into the scythe when it is running cuts Hearing damage if no appropriate protection is worn Dust and gas formation that is harmful to health if the equipment is used in enclosed spaces nausea Additional Safety Regulations 1 Caution Always keep hands and feet away from the cutting area particularly when starting the equipment 2 Always hold the equipment with both hands on the multifunction handle Always keep the equipment at an appropriately safe distance from the body and assume a stable body position Always use the carrying strap 3 Always wear safety goggles 4 Use the equipment only in
10. d by natural wear overloading or improper use Certain components are subject to normal wear and not covered by the guarantee These specifically include the metal cutting blade cutting line spool cutting line line cutter air filter and spark plug The guarantee is also conditional on adherence to the instructions on cleaning and maintenance Please keep your receipt as proof of purchase Please always contact the service center to verify all the specific conditions of guarantee of this product 32 TECHNICAL SPECIFICATIONS ETIN ou adesse ne dolort pei tvi ws Kawasaki TJ53E Forced air cooled 2 stoke piston valve gasoline engine gua e HH 50 1 Sela meis stili NNI TE Um 53 2 cm Max ime licere Cl MN EI m 2 0 kW Engine tick over SOG CC ascseaeissu s unir repampesrdeduadupstinnyeeceeeseceonwiaxecpnnrancnadet 3000 rpm Engine speed at recommended max shaft speed 8500 min RETI ez ERE DT 1100 cm Weight no cutting tool Empty Tank iuxssexeecu ere nane een crux er oeua spa Suena rini Rs 9 27 kg Metal cutting blade Cutting radius ssssee 230 mm Threads Cutting TANS TTC 460 mm iei eMule dc E tre eter IST 2 5 mm Biai z od seis RR UU ETE 2x2 5m Sound pressure level LPA cccec cee ea eee eeeeseseeseeeeeeeeeeneeeaeseeeees 102 dB A Sound power level LWA Measure cceceeeeeeeeeeeeenees
11. d to idle speed to idle speed for one minute before shutting engine off after high speed full load operation Emergency stop Turn the engine switch to the o stopping 40 position Working Notes When cutting observe the countryspecific local regulations Do not cut during commonly applicable quiet periods Solid objects such as stones metal pieces or similar must be removed These can be thrown out and therefore result in personal or property damage When cutting in high bushes or hedges the working height should be at least 15 cm This prevents the risk to animals e g hedgehogs Work safely and considerately Always hold the equipment firmly and securely with both hands see picture 8 e Cut only grass and weeds Be aware of roots or tree stumps risk of tripping Work considerately and endanger nobody when cutting Work quietly and carefully Work only in adequate visibility and lighting conditions Keep an eye on the cutting head Never cut above shoulder height Never replace the plastic cord with a steel wire risk of injury and damage 23 Do not work on a ladder Work only on firm and stable bases Always carry the equipment suspended by the shoulder strap or on the tube Working with the nylon head On small grass areas hold the equipment at an angle of approx 30 and turn evenly to the right and left with a semi circular movement The best results are obtai
12. daylight or with the option of good artificial lighting 5 Do not use the equipment in the rain or on damp grass 6 Before use or after an impact check the equipment for possible damage repair if necessary 7 Do not use the equipment if the safety devices are damaged or not correctly installed 8 Ensure that the engine ventilation slots protective cover and cutting device are always free of dirt or residues 9 During the work processes always ensure that there are neither people nor animals within a radius of at least 15 m Switch off the equipment immediately if anyone and particularly a child comes into the range of the machine When using the equipment stones and other elements that can cause serious injuries can be thrown out 10 When the equipment is in operation keep away from the moving parts in the area of the cutting devices After switching off the cutting head continues to turn for a few seconds 11 Before using the equipment remove stones twigs and any other solid material from the working area Start the machine only as described in the instructions It must not be turned upside down or be in the working position when it is started Do not cross gravel roads or paths with the equipment running 12 The greatest care is required when extending the cutting thread Risk of injury from cuts After executing these processes reassume the correct working position before switching on the equipment 13 Do not use metall
13. er 15 Nylon Head Guard pic 1 16 Nylon Head 17 Cutting Line Spool 21 Small cable clamps 18 Metal cutting blade 22 Multi function Control Handle 19 Gear Housing 23 Carry Ring for Shoulder Strap 20 Metal Blade Guard 10 Safety Functions On off switch picture 2 no 40 The on off switch switches off the engine It must be in position in order to restart the engine Throttle lock picture 2 no 41 Prevents accidental acceleration of the engine The throttle can be operated only when the throttle lock is depressed Nylon Head Guard Picture 1 nos 15 20 Protects the operator from accidental contact with the cutting tool and foreign bodies being thrown out Functional Description The manually operated and portable motorized strimmer is driven by a combustion engine which operates without interruption during the work The power transmission is by means of a clutch disc which transmits the output to the cutter via a centrifugal clutch at high speed 11 The equipment has an automatic double thread reel as the cutter as well as a metal cutting blade which can be fitted optionally In the cutting process two nylon lines or four metal blades rotate about an axis vertical to the cutting level To protect the user the equipment has a protective device which covers the cutting device Please refer to the descriptions below for how the operating parts work Delivery Contents Picture 3 Start b
14. erty The manufacturer is not liable for damages caused by use other than for the intended purpose or by incorrect operation SAFETY INFORMATION information in the operating instructions about safety assembly and operation must be followed precisely Anyone operating or maintaining this equipment must be familiar with the operating instructions and informed of potential hazards Q In order to be able to operate the equipment safely all instructions and Do not allow access by children or by people who are ill or infirm Children must be carefully supervised when they are in the area of machinery Observe the regional and local accident prevention regulations applicable where you are The same applies for all regulations concerning occupational safety and health in the workplace The manufacturer cannot be held liable if the machines produced by the same are modified without permission and if damage to people or property occurs as a result of such modifications A Warning Always take basic precautions when using machinery Please also observe all tips and information in the additional safety information General Safety Information 1 Observe the surrounding conditions under which you are working The motorized equipment produces toxic fumes as soon as the engine is running These gases may be odourless and invisible Therefore never work with the equipment in enclosed or poorly ventilated spaces Ensure adequate ventilation when wo
15. ever fill the tank so the fuel level rises into the filler neck If the tank is overfilled heat may cause the fuel to expand and overflow through the vents in the tank cap After refueling make sure the fuel tank cap is closed securely If gasoline is spilled on the fuel tank wipe it off immediately 19 A Danger Exhaust gases contain carbon monoxide a colorless odorless poisonous gas Do not operate the engine in enclosed areas Provide adequate ventilation at all time 2 Set the on off switch 40 on the switching element 22 3 Move the throttle lever on the equipment to the fully CLOSED engine idle speed position 4 Slowly push the priming pump see picture 1 no 7 several times until the fuel comes out of the overflow tube Priming pump Fuel inlet tube i l Over flow tube transparent Note This engine is designed so that overflowed fuel due to pushing a priming pump is to be returned to the fuel tank There is no fear of flooding the engine so push the priming pump enough times to get the engine started 5 Choke lever type Throttle lever OPEN position Move the choke lever to the CLOSED position Move the throttle lever to the half position Note When the engine is already warm up no lift up lever or choke lever required 20 6 Hold the equipment firmly with one hand on the shaft tube 13 With the other hand pull the starter cable several times on the starter ha
16. ic cutting reels or saw blades Note that the equipment remains in operation for a few seconds after the switch is released 14 Switch off the engine when Refuelling the equipment Not using it Leaving it unattended Cleaning it Transporting it from one location to another Removing or replacing the cutting device and manually adjusting the length of the cutting thread Precautions to Prevent Recoil In case of recoil the user receives a powerful jolt from the motorized strimmer This may result in loss of control of the equipment and in serious injury Recoil can be avoided by care and correct technique When the metal cutting blade is used there is a risk of recoil if the blade edge hits an obstacle stone wood Hold the equipment firmly in both hands Ensure that there are no obstacles on the ground and do not use the metal cutting disk near fences metal posts or similar SYMBOLS Symbols in the Instructions Warning signs with details for the prevention of personal and property damage Q Command signs with details for the prevention of damage i Information signs with information for better handling of the equipment Symbols on the Equipment On the equipment there are information symbols These convey important information about the product or information about its use Caution Special safety measures are required when handing the equipment The entire operating instructi
17. ices must be properly installed and in place before the equipment can be started The nylon head must be able to run freely Before starting the equipment ensure that the nylon head is sitting correctly and that the moving parts are free A Warning If there is any doubt seek help with the operation of this equipment from a specialist in an authorised service centre Putting on the Shoulder Strap Picture 9 Always wear a shoulder strap when working with the equipment Always switch off the equipment before loosening the shoulder strap Risk of accidents 1 Put on the shoulder strap 28 and close the strap clasp 38 2 Adjust the strap so it fits tightly 3 Adjust the strap so the spring clip 39 is around 10 cm below the hip 4 Fix the spring clip onto the carry ring for shoulder strap 23 on the equipment Unhook the equipment before starting the engine and fix it to the carrying strap with the engine running 18 Starting the Engine Picture 10 A Start the engine at least three metres from the filling location Ensure that the protective cap on the line cutter see picture 7 no 14 has been removed 1 Fuel Level the engine before fueling Open the fuel tank cap and fill the fuel tank with 50 1 gas oil mixed fuel Pour slowly to avoid splash back and allow air to escape from the fuel tank Close the tank cap securely by turning it clockwise as far as it will do A Warning N
18. is installed properly Replace damaged or blunt tools Risk of injury 24 Use the cutting blade only to work on open level areas Inspect carefully the area to be cut and remove all foreign bodies Avoid impacts on stones metal or other obstacles The metal cutting blade could be damaged and there is a risk of recoil e When working hold the cutting head over the ground and swing the equipment slowly to and fro in an even curve like a line trimmer Do not hold the cutting blade at an angle Do not use the equipment to cut uncontrolled growth undergrowth or scrub Check the metal cutting blade regularly for damage and replace damaged cutting blades If the Equipment Vibrates Clean the equipment remove any grass remnants present on the cutting head and in the protective cover MAINTENANCE AND SERVICE Have any work not described in these instructions carried out by service centre Wear gloves when handling the metal cutting blade and thread cutter Risk of injury Never use metallic lines or saw blades The use of such nonoriginal parts can cause personal injury and irreparable damage to the equipment and will result in immediate invalidation of the guarantee Cleaning the Equipment Clean the cutting device and protective cover of grass and earth after each cutting procedure The equipment is to be neither sprayed with water nor placed in water Do not use detergents or solvents These could cause irreparab
19. le damage to the equipment Changing the spool Picture 11 1 Switch off the engine 2 Place the equipment on the ground and ensure that no fuel leaks and that the equipment is safely supported 3 Unscrew the nylon head 16 clockwise by hand To make the work easier the gear housing 19 and bottom flange 33a can be locked using maintenance locking pin see also picture 6 4 Pull off the spool cover 43 and remove the cutting line spool 17 from the nylon head 16 5 To install the new spool thread both line ends through the eyes 44 in the nylon head Press the spool into the nylon head Ensure that the springs 45 are sitting correctly here 6 Replace the spool cover 43 and press it into the slots in the nylon head 16 it clicks in audibly 25 7 Screw the nylon head 16 anticlockwise onto the drive shaft 8 Trim the lines to approx 13 cm in order to strain the engine less in the start and warm up phase Sharpening the line Cutter i Wear protective gloves to avoid cutting injuries 1 Unscrew the line cutter 14 from the nylon head guard 15 see picture 1 2 Fix the line cutter in a vice and sharpen the blade with a flat file File carefully and only ever in one direction H Engine maintenance A WARNING Do not use the equipment without a line cutter or with a defective line cutter If the line cutter blade is damaged contact our service centre Prevent accidental starting du
20. n the electrodes by scraping or with a wire brush to remove carbon deposits and wetness 5 Inspect for cracked porcelain or other wear and damage Replace the spark with a new one if necessary 28 6 Check the spark plug cap and reset it if necessary The cap must be between 0 6mm and 0 7mm To change the gap bend only side electrode using a spark plug tool 7 Install and tighten the spark plug to 14N m 1 4kgf m 8 Fit the spark plug cap on the spark plug securely 9 Pull up the spark plug cap lightly to make sure of the installation of the spark plug cap Recommended spark plug for TJ53E NGK BPMR8Y Electrodes Spark plug gap Spark arrester service Every 50 hours of operation 1 Remove the spark arrester from the exhaust hole of muffler 2 Clean deposits from the spark arrester screen by brushing it 3 Install the spark arrester gt gt E Ee m EN EN Spark arrester E TR Carbon Removal of engine internal parts Every 50 hours of operation These items must be performed with proper tools See your authorized Kawasaki dealer for service 29 TROUBLESHOOTING Je Eep Nesemey pazuoyjne ue Aq peunojied eq pjnous aaas y uonesoj J9 jeq e alas euiDue punoje uorne nuaA Jo0d Jequieuo uonsnquioo ui dn jinq uogie pp UM pabbos yjed Jie Buipooo Jo JaLe s 102834 Jeugs o Je paDDo 2 uonisod Buiddojs O ul yaj uoyas subu O9 uou Gi jen Ul J3 EAA Im aDueu anj Jo
21. ndle 3 until the engine starts Pull the recoil starter grip slowly to engage the starter then give a short quick pull Caution Do not pull the starter cable out too far risk of breaking A Warning Releasing the starting rope suddenly may allow the rope to whip around and cause injury and or damage the recoil starting mechanism When starting the engine firmly grasp the recoil starter grip do not grasp the starter rope itself Always control the rope as it rewinds into the housing 7 Lift up lever type After starting move the choke lever to the OPEN position gradually e f the engine fires only briefly and stops move the choke lever to the OPEN position Repeat the recoil start until the engine start After starting run the engine at the idling speed for a few minutes see Warming up 21 Note e Should the engine fail to start do not try the recoil start many times with the choke lever to the CLOSED position This will cause the fuel to flood into the cylinder and make starting even more difficult In this case set the choke lever to the OPEN position And then repeat the starting e After starting vary the engine speed a few times by operating the throttle lever to draw out the remaining air in the carburetor 8 Warming up After starting the engine run the engine at the idling speed throttle lever position is fully CLOSED for a few minutes Notice Allow sufficient
22. ned with maximum grass length of 15 cm If the grass is longer nylon several times is recommended To cut around trees fence posts or other obstacles go slowly around the obstacle with the equipment and cut with the tips of the cutting line Avoid contact with solid obstacles stones walls board fences etc otherwise the line will quickly wear out Use the edge of the nylon head guard to keep the equipment at the correct distance Caution Do not place the cutting head on the ground during operation Extending the cutting line The equipment comes with a double line tap feed mechanism i e both lines extend if the mowing head is tapped on the ground 1 Hold the equipment in operation over a grassy area and lightly tap the mowing head a few times on the ground This extends the line 2 The line cutter included in the nylon head guard cuts the line to the desired length If the line ends no longer extend Switch off the equipment e Press the reel insert until it stops and give a strong pull on the thread end If no thread ends are visible If no thread ends are visible Inspect and if necessary replace the line or cutting line spool 17 see chapter on Changing the spool Caution Line remnants may be thrown out and cause injuries Working with the Metal Cutting Blade When working always wear the shoulder strap and appropriate protective clothing Wear eye ear and head protection Ensure that the cutting blade
23. ons must be read and understood before use Nonobservance of the operating instructions may be fatal 1 Read the operating instructions carefully before using the equipment 2 Wear eye ear and head protection 3 Wear protective gloves Risk of injury from cuts 4 Wear safety boots with sturdy soles 5 Maintain a safety distance of min 15 m from others 6 Danger from parts being thrown out Keep away from other people 7 Caution Fuel and fuel fumes are flammable Risk of fire and explosion 8 Caution Hot surfaces risk of burns 9 Symbol on the fuel pump Press the fuel pump 10x before starting 10 Specification of the guaranteed sound power level LWA in dB 11 Maximum rotational frequency of the spindle 12 Conforms to current standards 13 Mix ratio 50 1 Use ONLY fuel mix 14 Symbol on the choke lever Lever in cold start position START Ir mme Lever in warm start position RUN 15 Gasoline is extremely flammable and explosive Stop engine before refueling 16 Exhaust gas contains carbon monoxide an odorless and deadly poison Do not Engine in an enclosed area GENERAL DESCRIPTION 1 Engine housing 2 Fuel tank L 13 3 Starter handle with starter cable 4 Choke lever 5 Air filter cover 6 Ignition cable 7 Muffler 8 Accelerator cable 9 Large cable clamps 10 Anti vibration ring 11 Bike Handle 12 Handle Adjustment Knob 13 Shaft tube 14 Line cutt
24. out the protection on the cutting tool Risk of injury from objects being thrown out 11 Remove the socket wrench etc All keys or similar must be removed before the equipment is switched on 12 Stay alert at all times Pay attention to what you are doing Use your common sense Do not use motorized tools when you are tired Work with the equipment must not be carried out under the influence of alcohol drugs or medications which impair reactions 13 Filling with fuel Always adhere to the current fire regulations and the respective state federal regulations for fire prevention Fuel and fuel fumes are highly flammable Do not fill with fuel when the engine is running or still hot When filling up ensure good ventilation Smoking and open flames are prohibited Always switch off the engine before filling Always open the filler cap with care so any excess pressure present can be relieved slowly and no fuel sprays out The work with the equipment causes high temperatures on the housing The equipment must therefore be allowed to cool before filling Otherwise the fuel could ignite and cause serious injuries When filling with fuel ensure that the tank is not overfilled If liquid misses this must be cleared away immediately and the equipment cleaned e After filling ensure that the seal screw is sitting properly in order to prevent it from coming loose as a result of the vibrations caused during the work Watch out for leak
25. rd The equipment is fitted with a two stroke engine and therefore operated exclusively with a mix of petrol and two stroke engine oil in the ratio 50 1 j Use quality unleaded petrol with an octane rating of at least 91 Optimum performance will be achieved with the use of high quality two stroke engine oil FC class designed specifically for the equipment If this is not available use super oil for air cooled two stroke engines 1 Mix petrol and oil in the fuel mixing can 27 included in the delivery Fill with petrol gas up to the 588 36 mark Fill with two stroke engine oil oil up to the 1 50 mark Close the container and shake carefully 2 Unscrew the tank cap 37 and pour the fuel mix into the fuel tank 2 Wipe away fuel residues around the tank cap and reclose the tank cap pic 8 17 OPERATION Initial Operation A Warning Before initial operation of the equipment it must be checked that the condition is safe for operation If there is any doubt do not start the equipment Observe the following points in particular Check the cutting tools for damage and wear Correct installation of the cutting head e Easy movement of all switches Secure sit of the spark plug connector If the connector is loose sparks can be formed and thus ignite any leaking fuel Ensure the handles are clean in order to be able to guide the equipment safely All safety and protective dev
26. ring engine service by removing the spark plug caps Periodic Maintenance Chart Maintenance Check and repienish fuel Check for Tuel leakage __ Check bolts cce m Re eee O Clean air clean ner element Tighien bots nuts and screw l r DRE QNO eee toe sid pipe of mute Fuel tube iti 5 recomme nded to replace every 3 years Note The service intervals indicated are to be used as a guide Service to be peormned more frequently as necessary by operating condition When damage or defect occurs in checked parts replace wilh a new one K gt Service to be performed by an authonzed Kawasaki dealer Service more Trequenthy under dusty conditions 26 Fuel Tank Cap Service A breather passage is incorporated in the tank cap If the breather passage is clogged the fuel will not flow into the carburetor causing problems with starting or running the engine At the same time make sure that the base of the breather assembly is fitted firmly into the groove inside the tank cap as shown Tank cap Breather assembly Fuel tank Air Filter service i Keep the air filter clean Clean the air cleaner element every 20 hours 1 Switch off the engine 2 Remove the air cleaner cap from the air cleaner by removing the air cleaner cap screw 3 Remove the element from the air cleaner case 4 Wash the element in detergent and water and dry it thoroughly 5 Reinstall the element in the
27. rking Ensure a safe stance in the wet snow and Ice on slopes and on uneven territory 2 Do not allow strangers to use the equipment Visitors and onlookers particularly children and people who are ill or infirm must be kept away from the workplace Prevent other people from coming into contact with the tools Do not pass on the equipment to people who are unfamiliar with the equipment and its handling 3 Ensure the safe transport and storage of the equipment Always carry the equipment suspended by the carrying strap on the tube Equipment that is not in use must be stored in a dry place as high up as possible or locked away to be inaccessible 4 Always use the right tool for any work E g do not use small tools or accessories for work that should actually be performed with heavy tools Use tools only for the purposes for which they have been constructed 5 Ensure appropriate clothing Clothing must be appropriate and not impede you when working Wear clothing with cut protection pads 6 Use personal protective equipment Wear safety boots with steel caps steel soles and non slip soles Wear a hard hat if there is a risk of falling objects when working 7 Wear safety goggles Objects may be thrown out Serious eye injuries may result 8 Wear ear protection Wear personal sound protection e g earplugs 9 Hand protection Wear strong gloves leather gloves offer good protection 10 Operating the equipment Never work with
28. s Do not start the engine if fuel is leaking Risk of death as a result of burns 14 Usage duration and breaks Prolonged use of the motorised equipment can cause circulation disorders in the hands as a result of the vibration However the usage duration can be extended with suitable gloves or regular breaks Be aware that personal tendency to poor circulation low external temperatures and high gripping forces will reduce the usage duration when working 15 Be aware of damaged parts Before initial operation and after severe impacts check the equipment for signs of damage and wear Are individual parts damaged In case of slight damage ask seriously whether the tool will nonetheless work properly and safely Ensure correct alignment and adjustment of moving parts Do the parts interlock correctly Are parts damaged Is everything correctly installed Are all the other requirements in place for proper functioning Damaged safety devices etc must be repaired or replaced by authorised people if there is no explanation otherwise in the operating instructions Defective switches must be replaced by an authorized body If repairs are required please contact a customer service centre authorized by us 16 Always switch off the engine before undertaking adjustments or maintenance work This particularly applies for work on the cutting head 17 Use only authorised parts In case of maintenance and repair use only identical spare parts Contact the servi
29. y unpacking the equipment and check that it is complete Engine part with shaft tube cutting head holder accelerator cable and unfitted multifunction handle see picture 1 15 Nylon Head Guard including fixings 16 17 Nylon Head amp Cutting Line Spool 18 Metal cutting blade 4 teeth 20 Metal Blade Guard including fixings 24 Allen key 25 Maintenance Locking Pin 26 Maintenance Socket Spanner 27 Fuel mixing can 28 Shoulder Strap e Instruction Manual 12 ASSEMBLY Before operation of the equipment the equipment must be fully assembled correctly including attachment of the shoulder strap Check equipment and assembly is correct prior to operation Fitting the Handle Picture 4 1 Turn counterclockwise to loosen handle adjustment knob 12 and take off top handle holder 32 2 Place Bike Handle 11 in the handle slot close bottom handle holder 29 with top handle holder 32 3 Insert handle adjustment knob 12 through handle holder 32 29 spring 80 and handle base 31 turn clockwise and fix them firmly 3 Fix the accelerator cable 8 With the large cable clamp 9 on the shaft tube 13 With the small cable clamp 21 on the bike handle 11 i Ensure that the accelerator cable 8 is not twisted or kinked ms pic 4 e s N 7 32 m 11 Foldable function of bike handle for easy transportation 1 Turn counterclockwise several times to loosen tube fixing knob 12
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