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MSR42, GuardShield Micro 400 and Safe 2/Safe

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1. A detailed description about muting muting restrictions as well as hints for the installation are given in the standard IEC 62046 Additional hints are mentioned in the attachment A7 of IEC 61496 1 IMPORTANT Each of these functions can be configured 3 with manual or automatic reset with or without muting lamp monitoring with or without monitoring of light curtain interruption various timing sequences and various maximum muting times with or without mute dependant override with or without muting sensor output delay Allen Bradley Original instructions 37 Guard e mostef Light Curtain Multi Function Control Module User Manual 5 6 2 Muting lamp A muting lamp should be connected to warn an operator in the event that the light curtain is muted see details in IEC 62046 The MSR42 may be configured to monitor a muting lamp If it is configured with monitoring and the lamp is defective or not connected the MSR will not initiate a muting condition or will discontinue an existing muting condition If an error in the muting sequence has occurred the muting lamp will blink at 1 Hz indicating that the muting condition will not be initiated or has been discontinued If the controller is configured to not monitor the muting lamp a connected lamp will still work but it will not be monitored Not monitored means that if the lamp is defective or not connected the light curtain will still be muted according the muting sequence
2. Original instructions 23 Guard master Light Curtain Multi Function Control Module User Manual Chapter FUNCION riada AAA NAAA Page 5 4 5 Micro 400 Light CUM alts 624402 REX RAV PEOR ARAN AAA 35 5 4 5 1 e IE Me dU Ped deP PF RICE US O NEUE 36 5 4 5 2 DitenuprIonoye DS prison adrenal 37 5 4 5 3 Double Scan Filter rias arar ces E e iia 38 5 4 6 One Device 2 NC 6 ccesoacrasarocon crasas dean 39 5 4 7 One or Two Device OSSDS 2455599959 FERE ertad nina AK ERE EA I hp ann 39 5 4 8 Safty Override auacsccscsSenLRRESEPSETIEPEEPCRRP ESPERA AN LENA at 40 5 4 8 1 Override Micro 400 Sateby die hE CURIA os dudas inden duas vno astuta torreon rede diee 41 5 4 8 2 Ovemide One Device O55 sr eos seras taba 42 5 4 9 M ting Micro 400 serio 43 5 4 10 Muting other device OSSDS nessa res 44 Generally the individual specification windows for the safety components are structured the same way should a stop delay be active and what kind of start mode should be activated Detailed settings or functions can be done in the individual specification windows These windows pop up after selecting the function or at a later point in time by clicking on the Edit button 4 Figure 25 Furthermore under Safety Outputs OSSD the functions External Device Monitoring EDM and Start Release as well as Stop delay can be configured 3 Figure 25 Chapter o EE E Page 5 4 11 EDM Start reledse az osces era i RRVOERI PIER VR EN EEr
3. Remark Obviously this program could not be tested with every type of computer or operating system For that reason every result has to be proved for plausibility Every calculation of this program is based on standards DIN EN ISO 13855 2010 and EN 61496 2 Special applications with their specific standards as well as country specific directions are not taken into account Therefore the user is responsible for the application of this program AB Allen Bradley Original instructions 1 Guard e morte Light Curtain Multi Function Control Module User Manual Content ic a AAA 2 SP o A DO CE EE C LT TUTTO 2 Introduction PT UTEM 3 So e ga dedere E iue 3 installati n eC EUIS 3 is A A o EE e E aE Se 3 E E E E E EP III o A E E TE O AN 4 Installation Configuration ahd Diagnostic SOLAS s espro 4 Instalacion US B driver for prical Atentado unos rre servil tree ENTS EEEE TESEU a aueh 8 aa E cis orador 8 Opbt callnteH fate oere Ea ANNEN UK PRICERUNNER ME RES VENE 8 Configuration Tool for GuardShield Safe 2 Safe 4 Light Curtains ccc cece cece ccc c ccc ccecccccccccvces 9 o Ue outre ea whew gedreht a E A sou dud E MER UR Uta dpt eI EEE A Unde M aad FepdUME MEE U DON E 9 Salety e M 11 a oo II A ER DM Te reer EN NES und 12 Configuration Tool for MSRAZ cesar ea AAA ies EAR C a ara dor 13 Merere e EE P EE E EE E E E E IIE E E E E TE EE EE EENT 13 Beute M a ODE UISEIOR TOO ia rias Uca
4. 5 6 3 Muting sensors Detailed information about muting sensors e g positioning is given in the standard IEC 62046 IMPORTANT Mechanical muting sensors must have an opening contact i e N C sensor not activated contact closed signal high Photoelectric muting sensors do not have to be certified according to safety type 2 or 4 of IEC 61496 1 2 The detection zone of the muting sensors must be within 30 of the horizontal and are mounted at a height suitable to detect a person s leg see IEC 62046 The muting sensors should detect the material on a pallet and not the pallet itself IMPORTANT When the material on the pallet has small openings or gaps which can disturb the muting sequence the output signal of the muting sensor signals can be configured with an output delay time see section 5 7 5 5 6 4 Mute dependant override function Normal activation of the manual start button is only permitted if no muting sensors are activated and the light curtain is not interrupted An error in the muting sequence will not allow a muting condition If the safety light curtain is then interrupted the MSR42 s OSSD outputs will switch off This typically leads to a cessation of movement In such a case it may not be easy to move the material out of the protected area If this situation is anticipated an error in the muting sequence the start button may be configured to provide also a mute dependant override function The MSR42 s
5. ERN Hinged ie inna y a ee anaie inn e de Fh Ce Js ny I7 143mm LA I o Figure 30 Application information To calculate the minimal safety distance first answer the following applications question Industrial Application Yes or No Choose Yes if the application is industrial Select No if the application is not industrial this means that children also have access to the application Next the following information must be entered in order to start the calculations of the minimum safety distances Figure 31 These values will be shown on the corresponding configuration control document Figure 51 e The response time of the GuardShield Micro 400 light curtain t LC See label or if specified see configuration control document e The response time for the MSR42 control unit t C e The configured stop delay for the safety output t delay e Ifused the reaction time of the MSR45E expander module t em Allen Bradley 22 Original instructions i f Guard Imaster Light Curtain Multi Function Control Module User Manual The machine stop time must also be entered This time must consider the total length of time from the moment the MSR45E expander relay contacts open or when the OSSD outputs change from high to low until the machine stops The momentum of the machine for example must also be taken into consideration when calculating this stopping time doi Figur
6. Output Which signal is connected to the GPIO1 to GPIO4 pins None 1 Device 2NC 1 Device OSSDs 2 Device OSSDs Override Micro 400 Override 1 Device OSSD Muting Micro 400 Muting other devices OSSD C Input IN1 Which signal is connected to the input INI est Input Start None D Input IN2 Which signal is connected to the input IN2 18 Start EDM Start Release None Original instructions AB Allen Bradley Guard marte Light Curtain Multi Function Control Module User Manual Detailed information on the various configurations are given in chapter 5 4 4 MSR42 Configuration And Diagnostic Software Configurationt Fie Options Help Design Diagnosis Application info Configuration Basic configuration Inputs Micro 400 frero 400 Light Cutan Ed wm oco s te INI no Outputs Info Safety Outputs Info2 Lockout X Safety Batety Outputs OSSD Edt System information Design error messages v1 00 f 17 11 2008 Figure 25 Configuration window After selecting a component or a function an individual specification window will pop up to allow further setting adjustments Adjustments at a later point in time may also be made by clicking on the Edit button 4 Figure 25 All specification windows are set up similarly They show the connection terminals give important safety information and allow the user to change all important configuratio
7. 4 5 3 Double Scan Filter The MSR42 controller scans all light curtain optical elements two times to evaluate the state of the light curtain This function is very robust against electrical or optical disturbances Deactivating this filter results in a faster response time Warning Important safety advice An active double scan filter results in a longer response time Consider the exact response time when evaluating the safety distance The configuration control document Figure 51 shows the configured response time by default with double scan filter active Hint Fast response time While the connected Micro 400 light curtain is undefined by default the response time printed on the Micro 400 label is valid However the real response time may be faster Entering the Micro 400 resolution and protective height or the total number of beams See Figure 33 Section Light curtain parameters the real response time for this specified Micro 400 and this respective configuration will be shown on the control configuration document Warning Important safety advice Response time of cascaded Micro 400 light curtains When connecting multiple Micro 400 safety light curtain systems into one cascaded system see also Micro400 user manual the total length of the protective field respectively the sum of all light curtain beams have to be considered for response time calculations 5 4 6 One Device 2 NC In the specification window 1 Device 2 N
8. GuardShield Micro 400 safety light curtains on off applications with no configuration necessary See the MSR42 user manual for more details To satisfy more advanced applications the MSR42 Configuration tool and an Optical Interface make it easy for authorized personnel to configure the MSR42 for integrated operation with other safety devices such as E Stops safety interlocks additional OSSD devices or functions such as EDM safety override blanking or muting A customer specific configuration has to be downloaded to the MSR42 safety controller It is carried out with the Optical Interface See chapter 3 5 2 Starting MSR42 Configuration Tool The Configuration Tool starts with the selection window Figure 9 First select your preferred language with the pull down option language Then select the MSR42 icon and the welcome window for this product appears Figure 19 AB Allen Bradley Original instructions 13 Guard imate Light Curtain Multi Function Control Module User Manual Configuration And Diagnostic Software Warning read information Allen Bradley _ j EE Figure 19 Welcome window for MSR42 A Warning read safety information symbol is shown on this welcome window Click on this warning symbol 2 and read this safety information By clicking on the OK Button 1 you accept this safety information and the program will start ATTENTION After installation the authorized user is prompted to i
9. Min N x 0 05 s T mute Figure 64 5 min Nu Ae yes Muting lamp monitoring 5 6 2 yes no Mute dependant override 5 6 4 yes no T mdo 5 6 4 D Nx5s Mute disable signal 5 6 7 yes no Micro 400 interruption monitoring 5 6 8 yes T espe 5 6 8 d N x 0 05 s Max 105 Table 3 a setting smaller or close to the total response time may influence the stability of the muting system ME Muting 2 sensor T type 4 sensor T type 2 sensor L type 2 sensor T type with enable Tine Settings t sens s z00 M f fV Muting Lamp monitored Wee 20 F7 Mute dependant override active AN tiste min 5 000 mM me Muting disable signals connected t mdo s s 000 i RN GuardShield Micro400 C 1 device 05503 wena m If Check whether the muting times are permitted for the application Cancel Help Figure 65 Configuration window for two sensor L type A time t sense of s is recommended in the standard IEC 62046 Figure 66 shows the corresponding wiring diagram of the MSR42 control unit configured with the two sensor L type muting mode For this muting mode two mute disable inputs may be configured If selected these signals must be high in order for a mute condition to take place see section 5 6 7 Allen Bradley 46 Original instructions i f Guard Imaster Light Curtain Multi Function Control Module User Manual M
10. REREN PE PR 44 5 4 12 Stopdelay ee es ee ER TRE ERES 45 When configuring the start mode and or using the Safety override switch the general safety notices found ATTENTION in the MSR42 user manual must be followed 5 4 5 Micro 400 Light Curtain In order to configure a Micro 400 light curtain the input specification window Micro 400 Light Curtain must be selected 1 and 4 Figure 25 amt E m WEE TUNNEL i Transmittor Tome t o s Total beam number cl system n F zu p evotecto Pet FE een Acond iter MC ard optical Diaturbences MN T A 9 Figure 33 Specification window Micro 400 Light Curtain The corresponding start mode and if required the stop delay function must be selected The stop delay time itself is defined in the Safety Output OSSD window chapter 5 4 12 VT AB 24 Original instructions e Aun acd Cue emite Light Curtain Multi Function Control Module User Manual In the Micro 400 specification window it is also possible to specify the resolution and protective height of the Micro 400 light curtain attached to the MSRZ2 safety controller When specified the Micro 400 reaction time t LC will be calculated for this exact type of light curtain This time is only valid if exactly this type of Micro 400 safety light curtain is connected to this MSR42 safety controller The values number of beams and reaction time t LC will all be printed on the correspo
11. Upload To review the configuration in a MSR42 control unit the configuration data may be read out as follows l pe XL ay 4e e Io du Attach the Optical Interface to the controller Disconnect the power supply to the MSR42 controller Connect the Optical Interface to the PC USB interface Select Menu item MSR42 PC Upload 1 in Figure 21 A window will appear which shows the communication from the PC to the MSR42 control unit Now connect the 24V DC power supply to the MSR42 control unit and the data transmission will start After completion of the data transmission a window will appear to confirm if the communication was successful In the Design tab all of the configuration data is now available and can be verified Check also the Configuration Control button for an overview of the configuration 5 6 Muting 5 6 1 General A light curtain may be automatically overridden safely as a temporary measure in muting applications e g a defined object on a conveyor should be able to pass through a safety light curtain without triggering an emergency stop With the help of MSR42 Safety Configuration Tool four Muting modes can be configured for the Micro 400 safety light curtain Two sensor T type muting bidirectional operation Four sensor T type muting bidirectional operation Two sensor L type muting unidirectional operation Two sensor T type with muting enable signal bidirectional operation
12. Yes if the application is started with two hand control buttons Choose No if not Then enter the response time information requested This data will provide a total response time in milliseconds Next enter the light curtain parameter data and the safety category data Once all the data has been entered the window will display the minimal light curtain mounting distance and the minimal reflective surface distance data shown in Figure 15 ED Allen Bradley R Guard Imarster Original instructions 11 Light Curtain Multi Function Control Module User Manual Distance between light Minimum reflective surface distance curtain pair Figure 15 Safety distance example 4 3 Safe 2 Safe 4 Diagnostics Select the diagnosis tab in the Safe 2 Safe 4 configuration window Figure 16 Diagnosis tab Connect the Optical Interface to your PC via the USB connector and attach the suction cup to the receiver of your Safe 2 or Safe 4 Light Curtain The software establishes a communication after interrupting the protective field The software will detect the light curtain and monitor where the light curtain protective field is interrupted The protective field viewer Figure 17 displays the lowest and highest interrupted beams Charting options are available to determine a pattern of which beams are interrupted vs time History tab In this example showing that beams 15 through 40 were interrupted by an object As only the
13. four sensor parallel beam bidirectional muting application four sensor T type Only the Micro 400 may be used in this mode Md Allen Bradley 42 Original instructions d Guard Imaster Light Curtain Multi Function Control Module User Manual Figure 60 Example four sensor S1 4 T type muting This muting mode is similar to the two sensor T type w enable signal muting chapter 5 6 6 and should also be considered when the size and position of the pallet load is irregular or the size of the pallet is much smaller than the width of the conveyor Due to the two sensor input from either side of the light curtain however an external enable signal e g conveyor run signal is not necessary This mode may require more space than the two sensor T type w enable signal muting mode Sensors two and three closest to the light curtain should be mounted within 200 mm of the light curtain so that it is difficult for a person to enter the dangerous zone undetected by preceding or following a load system into the dangerous zone The distance between any two muting sensors must be greater than 250 mm so that they cannot be activated simultaneously by a person s leg The distance between sensor S1 and S4 shall be such that a cylindrical object with a diameter of 500 mm with its axis parallel to the protective field cannot activate the muting function when moved in any point of the gate at any speed up to 1 6 m s The muting sens
14. highest and lowest interrupted beam information is transmitted nothing can be said with regards to the status of beams 16 to 39 Md Allen Bradley 12 Original instructions d Guard Imaster Light Curtain Multi Function Control Module User Manual awarded Gale 4 Cooder at son Ara Ciara Software 3 algi xij Fis Option Hep rien Descrw Anoka rte Diagnosis Rosat Recenecr Sonal Humber SW Version Sabriy Catagory Resolution Detected Benms 010712123 180 Typa 4 3X mm a Protection Fi Ves Mtn Service nicam bci sg TOES Asie VT 20 Q7 03 2003 Fin Hew Figure 17 Safe 4 Diagnostics Object blocking beams The History tab will allow the interrupted beams to be charted versus time The Service information tab gives additional information for service maintenance cases The Object height tab gives information with regards to the height of objects which have interrupted the light curtain 5 Configuration Tool for MSR42 5 1 Introduction The MSR42 sub program of the Configuration and Diagnostic Software Tool is used to configure and diagnose MSR42 safety controllers as well as the connected GuardShield Micro 400 safety light curtain Figure 18 MSR42 can be configured to monitor various safety components MSR42 safety controllers are supplied from the factory with a basic configuration This basic configuration will satisfy the requirements of many typical
15. most recent name and location Menu Save as Saves the current configuration under a new name and given location ED Allen Bradley Original instructions 15 Guard Imaster Light Curtain Multi Function Control Module User Manual Menu Configuration control document Displays the current configuration control document on screen Menu Print configuration control document Prints a Configuration Control Document with the current configuration Menu MSR4 gt PC Upload Uploads the current MSR42 control unit configuration into the PC chapter 5 5 4 Menu PC MSR42 Download Downloads the current configuration from the PC into the MSR42 control unit chapter 5 5 1 Menu Exit Ends the MSR42 Configuration Tool program 5 3 2 Menu Options 5 3 2 1 Menu User registration This menu button opens the User registration window Figure 22 This information is required before a configuration download is allowed Data entered in the User registration fields will be used to complete the information printed on the Configuration control document Figure 51 This information be only entered once as it is saved in the PC Configuration And Diagnostic Software Properties Figure 22 User registration 5 3 2 2 Menu Change password This menu Figure 23 allows the existing download ABGM capital letters password to be changed The password as well as the Optical I
16. of the prices detailed in this software without prior notice For further information contact your nearest Rockwell Automation sales office or Allen Bradley distributor This software is provided as is without warranty of any kind either expressed or implied including but not limited to the implied warranties merchantability and fitness for a particular purpose The entire risk as to the quality and performance of the product is with you Should the product prove defective you assume the cost of all necessary servicing or error correction Rockwell Automation does not warrant that the functions contained in the software will meet your requirements or that the operation of the software will be uninterrupted or error free In no event shall Rockwell Automation or any other party who may have distributed the software as permitted above be liable for damages including any general special incidental or consequential damages arising out of the use or inability to use the software including but not limited to loss of data or data being rendered inaccurate or losses sustained by you or third parties or failure of the software to operate with any other products even if such holder or other party has been advised of the possibility of such damages TUV Rheinland Product Safety GmbH has tested the functions and the safety relevant adjustment possibilities of this software and confirmed the basic correct functioning of all adjustment possibilities
17. or signals have been opened or deactivated at the same time AB Allen Bradley 28 Original instructions Guard e morter Light Curtain Multi Function Control Module User Manual 5 4 8 2 Override One Device OSSD JAPE AP ontigoretion Ane hiaai Soften LLL LEE Figure 40 Specification window Safety override This function shows how to override a safety device with OSSD outputs e g GuardShield Safe 4 The MSR42 safety controller will be configured with Manual Start Reset Therefore for Inl or In2 the option Start must be selected One method can be selected to override an OSSD device 1 PNP signals cross fault monitored For special applications it is also possible that the two safety override switch signals are replaced by two safety signals e g a safety PLC gives a maintenance signal that the machine should run at a lower speed for service purposes In such an application a key switch must still be placed in series with the two safety signals Only when the key switch is activated and the safety signals are high will the safety override function be active WARNING It must be made sure that a short circuit of one of these safety signals to ground to 24V DC or between each other must be detected by the external safety controller and once detected this external safety controller has to immediately stop the dangerous machine movement WARNING When the safety pre
18. placed to detect a person moving into the dangerous area either to the left or right of the object If either of these signals is low e g a sensor detects a person a muting condition can not take place or if already in progress the muting condition will cease Muting can be initiated again only after both disable signals have simultaneously gone low Figure 59 and Figure 63 The mute dependent override function supersedes the muting disable signals IMPORTANT 5 6 8 Safety light curtain interruption monitoring function Some applications require that the interruption of the safety light curtain be part of the muting signal sequence When this function is configured the MSR42 will detect an interruption of the safety light curtain and it will also monitor A The time from when the muting condition has started until the safety light curtain is interrupted B The time from when the safety light curtain is no longer interrupted until the muting condition has stopped This time is referred to as t espe AB 7 Wl Meaney Original instructions 39 iR Guard Imarster Light Curtain Multi Function Control Module User Manual 5 6 9 43BMuting time recorder The MSR42 offers the ability to configure many different timing sequences During installation of a complete muting system it is often not clear what configured time values will guarantee trouble free operation Small variations e g in object size may lead t
19. t mute is exceeded muting time out The following parameters can be configured in the configuration window Figure 58 for Two sensor T type muting Parameter Default Value Max Min Values Possible Settings Min 50 ms T sense Figure 57 Max 105 Min N x 0 05 s T mute Figure 57 Max jo days T msdel 5 6 5 um Nx0 015 Muting lamp monitoring 5 6 2 yes no Mute dependant override 5 6 4 yes no T mdo 5 6 4 xL e Nx5s Mute disable signal 5 6 7 yes no Micro 400 interruption monitoring 5 6 8 yes no Min 0 ms j Table 1 a setting smaller or close to the total response time may influence the stability of the muting system A time t sense of 4 s is recommended in IEC 62046 AB Allen Bradley Original instructions 41 Guard morte Light Curtain Multi Function Control Module User Manual Figure 58 Configuration window for Two sensor T type muting with 1 device 0SSD S safety device Figure 59 shows the wiring diagram for an example of a MSR42 control unit configured with the two sensor T type muting mode For this muting mode two mute disable inputs may be configured If selected these signals must be high in order for a mute condition to take place see section 5 6 7 Figure 59 Wiring diagram for two sensor T type muting with Micro 400 and disabling signals 5 6 11 Setup four sensor T type Figure 60 shows a schematic arrangement for a
20. this publication Reproduction of the contents of this copyrighted publication in whole or part without written permission of Rockwell Automation is prohibited Throughout this manual we use notes to make you aware of safety considerations Identifies information about practices or circumstances that can cause an explosion in a hazardous environment which may lead to personal injury or death property damage or economic loss Identifies information that is critical for successful application and understanding of EORR TANT the product ATTENTION Identifies information about practices or circumstances that can lead to personal injury or death property damage or economic loss Attentions help you identify a hazard avoid a hazard and recognize the consequences Teva Labels may be on or inside the equipment for example drive or motor to alert people that dangerous voltage may be present BURN HAZARD Labels may be on or inside the equipment for example drive or motor to alert people that surfaces may reach dangerous temperatures gt poo It is recommended that you save this user manual for future use Light Curtain Multi Function Control Module User Manual These products can only achieve their function as a safety controller module if the instructions given in this LA ALI instruction manual and the within mentioned documents are exactly followed as well as consulting the valid laws and regulations at the time of i
21. transmitter or receiver as well as the protective field height and resolution The Designers Output section displays the resulting information and catalog number for the configured light curtain To configure a light curtain stay in the Graphical Designer tab Place the mouse cursor on each input base press the left mouse button and a list will appear with all the available choices for that position Upon completion of the configuration selections the light curtain catalog number safety category response time height resolution and operating range information will be displayed in the Designer s Output section To design a new configuration press the Reset button To print the configuration press the Print button B S4 SF i 1 a 7 Y A et eh 1 ini ji nj Vu n we Fu quum Fra Cus aa dE onm j Y y in olas ERIS MPO gu EL 1 LL O_O 1 a Cala 1 har Ee nD Safety Class Response Time Height Resolution Operating Range Category 4 J 47 6 ma 0960 mem 14 mm on Ca Figure 13 Configured Safe 4 Light Curtain example 4 2 Safety Distance Calculator Select the Application Info tab to display the minimal safety distance calculation section The display is usable for the GuardShield Safe 2 Safe 4 light curtains For applications with the GuardShield Micro 400 Light Curtains use the MSR42 safety controller sub program The Application Info is used to calculate the safety
22. C Figure 36 the corresponding start mode and if required the stop delay function may be configured The stop delay time itself is defined in the Safety Output OSSD window see chapter 5 4 12 Allen Bradley 26 Original instructions i f Guard Imaster Light Curtain Multi Function Control Module User Manual 1 Device 2 NC Start Stop Settings Start Mode Manual Figure 36 Specification window One Device 2 N C 5 4 7 One or Two Device OSSDs Device OSSDs Figure 37 Specification window One or Two Devices 0SSDs In order to configure an OSSD input device the specification window One Two Device OSSDs must be selected Two OSSD input devices can be monitored at the same time the OSSD outputs of one device at the terminals GPIO1 and GPIO2 the OSSD outputs of a second device at the terminals GPIO3 and GPIO4 Figure 38 The corresponding start mode and if required the stop delay function may be configured Both devices will have the same start mode and stop delay function The stop delay time itself is defined in the Safety Output OSSD window see chapter 5 4 12 Figure 38 Two OSSD input devices with manual start example ED Allen Bradley Original instructions 27 Guard Imaster Light Curtain Multi Function Control Module User Manual 5 4 8 Safety override Certain applications in practice require that the safety light
23. Download with existing unit protection key Download a configuration to a protected MSR42 controller Enter the user download password and the existing protection key e Change existing unit protection key Download a configuration to a protected MSR42 controller and change the key Enter the user download password the existing protection key the new key and confirm the new key e Clear existing unit protection key Download a configuration to a protected MSR42 controller and clear the key Enter the user download password and the existing protection key Password dialog The unit protection key can be used to protect your MSR42 safety relais against unauthorized ation changes The configuration of MSR 42 can only be changed if the correct Unit Protection key is entered The Unit Protection Key can t be read out Set new unit protection key C Clear existing uni protection key Enter existing unit protection key Key Confirm new unit protection key Figure 52 Password dialog for downloading and protecting a configuration The download procedure continues according 5 5 1 step 7 In case an invalid user password is used the following message appears 36 Original instructions Allen Bradley Guo eoe Light Curtain Multi Function Control Module User Manual ConfiguratorMSR42 X Wrong password Please try again Note Your password is case sensitive Figure 53 Wrong password message 5 5 4 MSR42 gt PC
24. Extemal Device Monitoring monitor the males permilted device nl external cordacbors These can be used to Acida ihe numbers ol conlacis and or bo merana Ihe menbchang capacity EDM Salety indoemation Nolet HAAZ goes bo an emergency slop conzhilion when arg one of the dences being monitered in in an ancengck tale Ink and a HC normally closed contact irom every contactos Sul be goed bo monibor the conlaciot pate Fos category 4 bero external contactor wath force EL Figure 43 Stop delay setting and activating the function EDM or start release If the External Device Monitoring EDM field is chosen for external contactor monitoring 2 in Figure 43 this function is active for both the safety outputs OSSD and extension relay module The EDM function forces the safety outputs of the MSR42 control unit to open immediately if the monitored external N C circuit is not opened within 300 ms The start release function only allows a start if the N C contact of the external contactor is closed With EDM configured a successful start is only allowed if the monitored signal is initially high as well as this signal going to low within 300 ms of the MSR42 start For start release only the status at the beginning is relevant The monitored signal must be high before a start is allowed For the configuration of the EDM function it is also important to follow the safety notes for connections see Installation Instru
25. MSR42 GuardShield Micro 400 and 1 Allen Bradley Safe 2 Safe 4 Light Curtains T Configuration and Diagnostic Software Tool User Manual li Configuration And Diagnostic Software Configuration Diagnostic Soft Allen Bradley Rockwell Allen Bradley Rockwell Software Automation Important User Information Because of the variety of uses for the products described in this publication those responsible for the application and use of this control equipment must satisfy themselves that all necessary steps have been taken to assure that each application and use meets all performance and safety requirements including any applicable laws regulations codes and standards The illustrations charts sample programs and layout examples shown in the guide are intended solely for purposes of example Since there are many variables and requirements associated with any particular installation Rockwell Automation does not assume responsibility or liability to include intellectual property liability for actual use based upon the examples shown in this publication Rockwell Automation publication SGI 1 1 Safety Guidelines for the Application Installation and Maintenance of Solid State Control available from your local Rockwell Automation sales office describes some important differences between solid state equipment and electromechanical devices that should be taken into consideration when applying products such as those described in
26. OSSD outputs may be reactivated temporarily by activating the start button manual start The maximum allowable duration t mdo for this override function can be configured and depends on risk analysis of the application The mute dependant override function is only possible when manual start is configured Therefore the configuration of a start button is strongly recommended The mute dependant override function should be activated by a push button or a spring loaded key switch The push button key switch should be mounted at a location from which the dangerous area can be seen The mute dependant override function is automatically terminated after the mute dependant override time t mdo has elapsed when configured or when the safety light curtain is no longer interrupted whichever occurs first 5 6 5 Sensor output delay function Various positions and sizes of loads on the pallet may make it difficult to guarantee an uninterrupted muting signal over the entire passage through the guarded area For this reason an off delay time t msdel for the muting sensor inputs and the light curtain can be configured This configuration is only allowed depending on the application and risk analysis 38 Original instructions Y Allen Bradley Guard marte Light Curtain Multi Function Control Module User Manual ATTENTION It must be confirmed that the configuration of a muting sensor output delay does not have influence on the safety of the applicat
27. SR42 Configuration And Diagnostic Software C IndustrialCompany Application H cfg E 5 xj Inputs e xz in Miro 400 Micro 400 Lighe Curtain Edt GPIO vino Micro 400 eae Micro 400 Rx v1 20 f 13 11 2009 apo 03 28 11 PM 04 27 10 Figure 66 Wiring diagram two sensor L type muting 5 6 13 Setup two sensor T type with enable signal Figure 67 shows a schematic arrangement for two sensor T type with enable signal muting Only the Micro 400 can be configured for two sensor T type with enable signal muting This version of muting is suited for applications when muting should only be possible at certain times for example only when a conveyor is running It should also be considered when the size and position of the pallet load is irregular or the size of the pallet is much smaller than the width of the conveyor Since only one optical sensor is on either side of the light curtain this mode requires an additional enable signal in order to initiate the muting sequence e g a conveyor run signal This signal S3 must be low before muting can be initiated Figure 67 Example two sensor 1 and 2 with enable signal S3 muting The height of the two muting sensors should be at the same level as or higher than the lowest beam of the light curtain The distance between S1 or S2 sensors to the light curtain should be sufficient so that they cannot be activated simultaneously by a person s
28. SSD outputs ChB Relay outputs Additional safety information Safety category EM ISO 13848 PLe Cat 4 SIL level EN IEC 81508 3 Minimal off time 52 ms 11 3 2008 Signature Figure 51 Configuration control document for MSR42 5 5 3 Configuration Protection The Unit Protection Key can be set to protect your MSR42 controller against unauthorized configuration changes If set the configuration of the MSR42 can only be changed if the correct Unit Protection Key is entered The key is set if selected while downloading the configuration into the MSR42 controller The MSR42 controller checks if this key is enabled after the MSR42 controller is powered up chapter 5 5 1 step 7 m T T Allen Bradley Original instructions Guerdtmarter 35 Light Curtain Multi Function Control Module User Manual Store your Unit Protection Key safely and assure that only authorized personal have access to it Without the Unit Protection Key a protected MSR42 controller may not be reconfigured It has to be replaced IMPORTANT with a new control unit Following the download procedure according chapter 5 5 1 selecting the flag Use Unit protection key Figure 44 the Password dialog window is expanded Figure 52 and offers the following options e Set new unit protecting key Set a key for an unprotected controller Enter the user download password the protection key and confirm the key according the dialog window e
29. SSD outputs to switch and cause the output to switch off The interrupt ignore time is only available in the Support mode ghi curtain par ansehen optinen j Addtondlsshees A fT bainion Dmm n s meom x E Fer ttm Pales te gh curiae mund tr erea Total beam number of pestem n 1 pa D RF AY Erate Fuse o ae Additional Pier ESC and apical Disturbences 8 es N ra Lx j we Figure 34 Interrupt Ignore time Support Mode only AB 7 Wl Meaney Original instructions 25 iR Guard Imarster Light Curtain Multi Function Control Module User Manual Interrupt ignore tire E X interrupt ignora E w Yes AW No t gnore i10 mo oO wt We da aU WE This function will increase the system Maximum 0550 relay esponse time Far exact details see the the configuration control rumernit If the maximum response exceeds 90 ms IEC 61 496 2 there is An interruption of the light curtain up to the set t ignore value will no result in a reaction af the safety outputs t totLCOSSD Y OK Cancel Figure 35 window Interrupt Ignore time Hint The light curtain parameters resolution and protective height must be defined before the interrupt ignore time function can be activated support mode only Important safety advice e Interrupt Ignore Time will increase the response time Recalculate the safety distance 5
30. TA EEEE E ES mea 14 The menu D eea e E E EE PP 15 Wheat DU IPN ron E EE ETI EE E E E E E T M 16 hen E EET 16 Mier FIG amass T 18 lC uw WIA E EEA E Ecc ITE 18 RUP o Fr rm 18 rb AF Pcr r r 21 dit e o A PP IE o m 22 Possible Gm o EE EE ica E paid LL LL LL LITT 24 Micio 100 EIS UE oce hte i edd eat LUI shoei added sensei vts ip ia ase tub EP EO E RUP eee 25 One Deuces NC OO 27 erai Bg MOSS DS REIR eee sae caw eR 27 eru n fo Judo eT T se vee ce oe P o ee ee ees Gee E E cue eee eee eee ees aes 28 DAE Medo AAA O RN 30 Mime other dema OSA P 3 31 Puucnom EDM de Sir iS sao REG ei cance eae eed baat oro EFIE AE EU UTD E 31 RUNCORN err c TT cere 22 Douwnlosl Von load nelosrortascrto piesa ene aes Edu pegas MEDLINE PMID DUM DEDE euernese aes E toda EE 22 PCS MSR Donload pee rene Gace sees eE e EII 32 cia yA he pr 35 Conna o o AA A E EE E ON 36 MSR 2 S PC Upload cc nena ree rend 38 MOUNE moro itas den srt API E ion IES A reia o 38 PP TET TT 38 vic dci o DOOR Y 29 NEO SCNSOTS eibar iaa rl T AA spetevaliraes demam Ee aides 99 Iie dependantoyertide TENEO d
31. WARE INDICATES YOUR COMPLETE AND UNCONDITIONAL ACCEPTANCE OF THESE TERMS AND CONDITIONS GRANT OF LICENSE Rockwell Automation Inc R amp and its third party licensors grant to you a non exclusive license to install and use the software program in this package collectively referred to as the Software on either a single computer or b a O do not accept the agreement Sy Select Destination Location Where should Configuration And Diagnostic Software be installed ool Setup wil install Configuration And Diagnostic Software into the follovang folder To continue click Next If you would like to select a different folder chck Browse kwen Automation applications Configuration And Diagnostic Software Browse Al least 23 4 MB of free disk space is required N lt Back next Cancel Figure 4 Select target folder of installation Default C ProgramFiles RockwellAutomation applications Configuration and Diagnostic Software AB Allen Bradley Original instructions 5 Guard e morte Light Curtain Multi Function Control Module User Manual lo Setup Configuration And Diagnostic Software Select Stait Menu Folder Where should Setup place the program s shortcuts Setup wil creats the program s shortcuts in the following Start Menu folder To continue chek Next Il pou would like lo select a different folder chck Browse Figure 5 Select the start menu folder l Setup Configuration And Di
32. afna lingwi f http rockwellautomation com literature Dette produktet m ikke installeres f r installat ren har bruksanvisningen p et behersket spr k Dette instruksjonsarket kan f s i fl ere spr k p http rockwellautomation com literature Produsul nu trebuie s fi e instalat p n c nd cel care instaleaz produsul nu a ob inut o copie a manualului de utilizare n limba pe care o poate ntelege Aceste instruc iuni sunt valabile n mai multe limbi la adresa http rockwellautomation com literature In tal cia tohto v robku nesmie prebehn dokia instaluj ca osoba nedostane pokyny v robca v jazyku ktor mu rozumie Tieto pokyny s k dispoz cii v niekolk ch jazykoch na http rockwellautomation com literature Tega izdelka se ne sme name ati e si oseba ki ga name a ni priskrbela izvoda proizvajal evih navodil v jeziku ki ga razume Ta list z navodili v tevilnih jezikih je na razpolago na http rockwellautomation com literature Bu r n n kurulmas n n r n kuracak ki inin reticinin haz rlad talimatlar n bir kopyas n ki bu talimatlar bu ki inin anlayaca bir dilde olacakt r elde edene kadar ger ekle memesi gerekir Bu talimatlar pek ok dilde u web sayfas nda mevcuttur http rockwellautomation com literature GuardShield is a trademark of Rockwell Automation Inc Guardmaster is a registered trademark of Rockwell Automation Inc www rockwellautomation com Pow
33. agnostic Software Select Additional Tasks Which additional tasks should be performed poe bee pono a Weeks sou oic ke Setup to pagar mee nea orton And Diagnostic Software then click Additional icons 7 Create a desktop icon Figure 6 Create desktop symbol 15 Setup Configuration And Diagnostic Software Ready to Install Setup is now ready to begin instaling Configuration And Diagnostic Software on your computer Click Install to continue vath the installation or click Back if you want to review or change any settings Destination location C Program Files Rockwell Automation applications Configuration And Diagnost Start Menu folder Rockwell Automation applications Configuration And Diagnostic Software i Figure 7 Run installation Allen Bradley 6 Original instructions i Guard Imaster Light Curtain Multi Function Control Module User Manual 15 Setup Configuration And Diagnostic Software Completing the Configuration And Diagnostic Software Setup Wizard Setup has finished installing Configuration And Diagnostic Software on your computer The application may be launched by selecting the installed icons Click Finish to exit Setup rin Aller Bradley Configuration And Diagnosic ware Figure 8 Installation finished After installation the authorized user is recommended to immediately enter their user registration ATTENTION information as well a
34. ain interruption montored Check mhathos the mating tines ore permitted ter the application Cancel Help Figure 42 Specification window Muting other device OSSDs The MSR42 controller also offers the possibility of connecting one GuardShield safety light curtain or one laser scanner for muting applications Due to the limited number of GPIO s only two sensor T type and two sensor L type muting is possible with this configuration type The time sequences which can be adjusted are equal to those for the muting of a Micro 400 system and are described in chapter 5 6 The only difference is that instead of the Micro 400 safety light curtain now the non Micro 400 safety light curtain is muted 5 4 11 Function EDM Start Release High energy applications with very high power ratings require switching circuits with corresponding switching capacities If the switching capacity of the integrated OSSD outputs and or extension relay module are insufficient then external force guided power contactors must be used whose function is monitored using contact feedback This function is called EDM External Device Monitoring and is found by clicking on the Safety Outputs OSSD Edit button 3 Figure 25 Allen Bradley 30 Original instructions i f Guard Imaster Light Curtain Multi Function Control Module User Manual SSD Relay Safety Outputs bnportant nobce Delay tees marl be acirealod teparalely on nach EDM
35. ameters can be configured in the configuration window Figure 69 for two sensor T type w enable signal muting VT AB 48 Original instructions e Aun acd Cue emite Light Curtain Multi Function Control Module User Manual Parameter Default Value Max Min Values Possible Settings T mute Figure 68 5 min Taur ye T msdel 5 6 5 50 ms Min 0 ms Nx0 015 Max 2 55 s Micro 400 interruption monitoring 5 6 8 yes no Min 0s T espe 5 6 8 Max 10s N x 0 05 s Muting lamp monitoring 5 6 2 yes yes no Mute dependant override 5 6 4 yes yes no T mdo 5 6 4 55 TN Nx5s Mute disable signal 5 6 7 no yes no no 5s lable 4 a setting smaller or close to the total response time may influence the stability of the muting system 2 sensor T type 4 sensor T type 2 sensor L type 2 sensor T type with enable Connecting diagram Muting Settings Time Settings tseni 4 000 ff fV Muting Lamp monitored dee t foc fC ER ae ante VE RM AN timte min S00 Ws so SR E v0 KI m o I Uat artan iteruption monitored Check whether the muting times are permitted for the application Cancel Help Figure 69 Configuration window for two sensor T type w enable signal muting Figure 70 shows the corresponding wiring diagram of the MSR42 control unit configured with two sensor T type w enable signal muting mode ED Allen Bradley Original instruc
36. ar on your monitor Figure 48 Y Configuration control document Iconfirm that the configuration is correct Figure 48 Control document 11 Review the configuration data in this window 12 Check the control box to confirm the configuration is correct After this confirmation the Continue Button will be enabled Allen Bradley unn Original instructions 33 Guard Imaster Light Curtain Multi Function Control Module User Manual In case a MSR42 control unit is configured with a new configuration by an authorized person the reaction times of the control unit may have changed Therefore it is very important that after each configuration procedure UAE a The new valid configuration controldocument is printed out step 14 and put with the corresponding controller so that it is always present for maintenance and service purposes and b The new reaction times are controlled and verified that they adhere to the limits of the risk analysis for the corresponding application 13 This new configuration will become active only after the Continue button within the Configuration control document is selected If the Cancel button is selected the original old MSR42 configuration will remain active 14 Print Configuration control document Figure 49 ConfiguratorMSR42 You have to print the current configuration control document now Figure 49 Print Configuration Control Document 15 S
37. ays with monitoring which means that the objects causing the interruption must remain in this position otherwise the MSR42 safety outputs will switch off Due to vibrations often present in industrial applications the number of physically interrupted beams is allowed to be 1 less than the taught in number With this mode a blanking lamp must always be attached This lamp has a dual function in that it confirms that a teach in process has been successful Notice One or two objects positioned anywhere within the light curtain will be detected and learned during this Teach in process For each object at least two adjacent beams must be interrupted 5 7 2 Fixed Blanking mode Fixed Blanking is understood to be a continuous interruption of a defined number of adjacent beams at one specified location in the protective field For all other beams normal safety operation is active Only the specified beams need to be blanked i e the blanking of the protective area will be constantly monitored i e with monitoring Due to vibrations often present in industrial applications the number of physically interrupted beams is allowed to be 1 less than the specified number of beams A local adjustment of this tolerance value is not possible Table 5 Example A 14mm resolution Micro 400 light curtain has 60 beams which means a protective height of 600 mm In this example beam numbers 10 to 15 6 beams will be continuously interrupted In
38. blad fi nns p fl era spr k p http rockwellautomation com literature Het product mag pas worden ge nstalleerd wanneer de monteur beschikt over een exemplaar van de instructies van de fabrikant in een voor hem begrijpelijke taal Dit instructieblad is in diverse talen verkrijgbaar op http rockwellautomation com literature RA ZEODUST RC AT Es Ba A AZ EE min H 48 77 O MEAT AN EE mR AE AE mia SS sas D PASS E http rockwellautomation com literature o ZO ABUSE AAA A JT ia d 8 758 7j HE GE FT AST du PIE e f Y RAS m i 8 a PERSA http rockwellautomation com literature o O88 RO BUE LET IT SR CX 5 sibCmEAdULa oO0oBdRSQBIEEOAGRG 5xchbvcr v ORAA zx http rockwellautomation com literature THAD z i8 CHES vc vd ToBa ycrpoiicrBo He Tpa Ba na ce MOHTUPAa JOKATO MOHTAMHUKA He pa3nonara c UHCTpyKL UTE Ha MPON3BOAUTENA Ha pa36npaem 3a Hero e3uk VHCTpyKUUUTE 3a MOHTAX Le HaMepuTe Ha pa3nuuHn e3uun B http rockwellautomation com literature Selle toote installatsioon ei tohi toimuda enne kui installeerija on omandanud koopia tootja instruktsioonidega keeles mida ta ise valdab Instruktsioonid erinvates keeltes on saadaval siin http rockwellautomation com literature Tama tuote voidaan asentaa vasta kun asentaja on hankkinut valmistajan ohjeet kielell jota han ymm rt Erikieliset ohjeet ovat ladattavissa sivustolta http rockwellautomation com literature Eykat otaon TOU TMpol vtOC AUTOU SEV MPENEL va ViVEL np
39. configuration window Figure 62 for four sensor T type muting Parameter Standard Value Max Min Values Possible Settings T msdel 5 6 5 50 ms un IE Nx0 015 Muting lamp monitoring 5 6 2 yes yes no Mute dependant override 5 6 4 yes no Min 0 ms T mdo 5 6 4 Max 20 min Nx5s yes Mute disable signal 5 6 7 yes no Micro 400 interruption monitoring 5 6 8 O e yes no Table 2 a setting smaller or close to the total response time may influence the stability of the muting system A time t sense of s is recommended in IEC 62046 ESPE Muting Se Muting Sensor S2 Muting Sensor S3 1 LI 3 Muting Sensor S4j ua ii Li T t Us __ sens Figure 62 Configuration window for four sensor T type muting Figure 62 also shows the corresponding wiring diagram of the MSR42 control unit configured with the 4 sensor T type muting mode 5 6 12 Setup two sensor L type Figure 63 shows a schematic arrangement for a two sensor parallel beam unidirectional muting application two sensor L type Either the Micro 400 or a GuardShield safety light curtain may be muted in this manner i t j 44 Original instructions Allen Bradley Guard marte Light Curtain Multi Function Control Module User Manual Figure 63 Example two sensor 1 and 2 L type muting This muting mode is used to allow a load to exit a dangerous area while pr
40. ction MSR42 IMPORTANT 5 4 12 Function Stop delay This function is found by clicking on the Safety Output OSSD Edit button 3 Figure 23 This function is activated by simply clicking on the Yes box 1 in Figure 43 Thereafter a stop delay time may now be defined for the safety outputs This Stop delay function must be activated for the corresponding safety component in the respective specification window see section 5 4 5 5 4 6 and 5 4 7 The advantage of this is that one safety component may switch the safety output with no time delay and a second component will switch the safety output with DM B atime delay The total reaction time is calculated out of the sum of the delay time t delay the reaction time of the MSR42 control unit t mmLC the reaction time of the connected safety component the reaction time of the external contactor and the machine stop time When configuring a stop delay for a safety light curtain this time delay must be fully considered in the ATTENTION minimum safety distance calculation 5 5 Download Verify amp Upload 5 5 1 PC gt MSR42 Download When a configuration is created which meets the requirements of the relevant application it now needs to be downloaded into the MSR42 control module The following steps must be carried out for a successful download AB Allen Bradley Original instructions 31 Guard imate Light Curtain Multi Function Control Modu
41. curtain protective field needs to be overridden manually without the MSR42 safety contacts opening A typical example of such an application is during the installation or service of a machine It should be possible to run the machine even if the protective field is interrupted If the risk analysis of the application shows that it is necessary to monitor the function of the override lamp during such a safety override condition this feature may be configured Figure 39 Indication of Override If Override is configured then a lamp must clearly indicate this to the operator The MSR42 control module monitors the connection of the lamp If this lamp is defective or not connected the MSR42 controller will immediately cancel the override function i e return to the safe mode However according to the risk analysis of the application the monitoring of the indication lamp may be deactivated Figure 39 The lamp will still be activated if override is selected but it is no longer monitored Important safety notice The Override lamp must be mounted near the protective field clearly visible to the operator 5 4 8 1 Override Micro 400 Safety light curtain Integrated Safety Override xj ant safety notice using a key switch for Integrated Safety Override a ary switch must be used and the key must be urely stored so that only authorized personnel have cess to it of the integrated safety override function is only in app
42. d possibly also to higher re soaluztions These changes must be taken into account when calculating the minimum safety distance The new response time as well as a possible new resolution will be shown in the Configuration Control Document Important safety notice After the Blanking configuration has been carried out the user is responsible for testing the resolution of the light curtain The blanked region should be clearly marked and the protective field should be fully tested with test rods according to the instructions given in the Micro 400 user manual 5 7 7 Configuring the Blanking Function The blanking function is accessed from the Micro 400 window by selecting the blanking Edit button Figure 33 AB Allen Bradley Original instructions 53 Guard e morte Light Curtain Multi Function Control Module User Manual Figure 73 Blanking window The first step is to define the resolution 1 Figure 73 and the number of beams or the protective field length of the Micro 400 light curtain 2 The length of the protective field as well as the physical resolution can be found on the specification label of the light curtain being configured Up to three regions may be configured with a different blanking mode for each region using the tabs Region 1 Region 2 and Region 3 Once the Blanking mode for a Region has been fully defined the Quick Check box must always be clicked on before moving on to the next region With this step th
43. d the protective field should be fully tested with the provided test rods according to the instructions given in the MSR42 user manual The user should ensure that the number of blanked beams i e the size of the object interrupting the protective field will not be reduced during operation If this is not possible there is a risk that the resolution at the edge of the Fixed Blanking area will be increased by 10 mm for a light curtain with 14 mm resolution and 25mm for a light curtain with 30mm resolution This must be considered when calculating the safety distance 5 7 3 Floating Blanking mode Floating Blanking is understood to be an interruption ofa certain number of beams adjacent anywhere in the protective field The specified number of interrupted beams may not be exceeded If they are exceeded the MSR42 safety output will switch off The blanked area s may move throughout a defined region of the light curatain The remaining beams within this region maintain their normal safety operation According to safety regulations two floating Blanking modes are permitted with monitoring and without monitoring With monitoring means that the specified number of interrupted beams must be located next to each other and are always interrupted If they are not interrupted the MSR42 safety output will switch off Due to vibrations often present in industrial applications the number of physically interrupted beams in this mode is allowed to b
44. distances according to international standards Results can be printed out and be implemented as part of the customers documentation package This display window calculates the safety distances for applications with vertical mounting according to the European standards DIN EN 13855 2010 and EN 61496 1 2 Md Allen Bradley 10 Original instructions Guard Imaster Response times Type of application t Guardibhield Safe 4 Configuration And Diagno tic Software alil xil Minimal Safety Distance mm Vaid for vertical mounting only nolce Follom all zaleby ond inztallalion i fiona ain based on standard ENTIS 1998 Dale 407 2009 Aska VO SO 09 11 2008 Fie Mew i Safety category Light curtain parameter Figure 14 Safety distance calculator Light Curtain Multi Function Control Module User Manual To calculate the minimal safety distance first answer the three application questions below A Industrial Application Yes or No Choose Yes if the application is industrial Select No if the application is not industrial this means that children also have access to the application B Stroke Application Yes or No Choose Yes if the application starts automatically after a preset number of interruptions of the protective field occurs e g presses Select No if the application is not a stroke application C Two Hand Application Yes or No Choose
45. e 1 less than the specified number of beams A local adjustment of this tolerance value is not possible Table 5 Without monitoring means that the specified numaber of interrupted beams may be interrupted but do not have to be For Floating Blanking without monitoring the specified number of interrupted beams do not have to be located next to each other Example A Micro 400 light curtain has 60 beams which for a 14 mm resolution light curtain means 600 mm proatective height In one application with monitoring an object must interrupt six adjacent beams somewhere within the specified protective field region The process requires that the object interrupting the light beams can move around throughout the protective field At one point in time beams 10 to 15 are interrupted and at another point in time beams 20 to 25 are interrupted Due to this movement Fixed Blanking is not acceptable If in this example if beams 10 to 15 and beam 20 were interrupted this would not be permitted and the MSR42 safety output will switch off The following condition would also not be allowed e Beam 10 to 12 interrupted e Beam 13 not interrupted e Beam l4to 15 interrupted This is because the interrupted beams are not adjacent to each other Typical application examples for Floating Blanking are applications where the transport of material occurs between the working area and the dangerous area e g a roll of metal sheeting that is fed i
46. e 31 Calculation of the total response time The default value for the MSR42 control unit response time t C is given on the configuration control document For information regarding the response time of a GuardShield Micro 400 safety light curtain t LC see the light curtain label If the Micro 400 is defined in the Configuration and diagnostic software tool Figure 33 then the exact time is given in the configuration control document Figure 51 To complete the minimum safety distance calculations the following data must also be entered Figure 32 1 Light curtain resolution 2 Distance between transmitter and receiver 3 Safety category Figure 32 Resolution distance and safety category If all the data is entered the following results will be displayed e The minimum safety distance between the protective field and the danger point S mm for vertical mounting e The minimum safety distance to a reflective surface S2 mm Notice Consult the MSR42 user manual for additional information regarding these calculations An example of a completed application is shown above To see the formulas used to calculate the safety distances simply position the cursor over the corresponding result After a short period of time the corresponding formula will be displayed Figure 32 5 4 4 Possible Configurations Currently the following safety components and special functions are available 2 Figure 25 Md Allen Bradley
47. e hus Regon Regan Regon 3 hz owe blanking type Settings Region 1 a 7 No Barking fegon defined C Fixed Barking maal Sle zx f Mulbe Neh rcu l C Teachin Barking _ jo o Figure 75 Floating Blanking window In the case of Floating Blanking 3 Figure 75 the area in which the object is allowed to move must first be defined 4 and 5 Subsequently the number of interrupted beams for Floating Blanking can then be defined 6 Finally the user must specify whether this application operates with object monitoring or without object monitoring 7 Finish the blanking configuration for this region by clicking on the Quick check button Additional information on floating blanking can be found in chapter 5 7 3 Teach in Blanking Teach In blanking is available in the Basic Configuration mode chapter 5 4 1 2 and does not need to be configured However if desired this mode can also be configured 3 Figure 73 6 Appendix 6 1 Frequently Asked Questions FAQ Behavior Possible Cause Possible Solution Connect Optical Interface Cat no 445L AF6150 to a USB port of your computer see chapter 3 Optical Interface is not connected 1 Unplug Optical Interface from USB port 2 Deinstall Configuration SW 3 Reinstall Configuration SW 4 Plug in Optical Interface on a USB port Download is not possible USB driver not correctly installed MSR42 is password protected Contact the mac
48. e marked position amp For a more secure connection the suction cup may be dampened slightly e Interrupt the light curtain if connected The communication between the Rockwell device and your computer will be initiated 4 Configuration Tool for GuardShield Safe 2 Safe 4 Light Curtains 4 1 Introduction Select the GuardShield Safe 2 Safe 4 light curtain icon in the selection window Figure 9 A new window will appear Figure 11 with a warning read safety information symbol Click on this symbol and read the safety warning Thereafter click OK to continue Configuration And Diagnostic Software Warning read safety information Allen Bradley E Figure 11 GuardShield Safe 2 Safe 4 welcome screen The system designer tab for Safe 2 Safe 4 screen will allow the user to select the light curtain to be used in the application Fie Options Hep System Desire Appkcation Into Diagnosis 01 Select Guard Shield Safe or Guard Shield Safe4 product 02 Select resolution and protective hetgh Dae 4 17 2008 Releace V0 30 03 11 2008 Fic Mew Figure 12 System Designer Allen Bradley q Original instructions 9 Guard Imaster Light Curtain Multi Function Control Module User Manual The system designer is split into two sections a Designer s Input and Designer s Output section The Designers input section is used to define a light curtain pair or
49. e user will receive confirmation that the entered data is correct Important safety notice With the Quick check the new response time as well as the new resolution of the safety light curtain will be displayed These new values must be taken into consideration when calculating the safety distance as well as the mounting position of the safety light curtain After a new configuration the person responsible for the machine must test the resolution in order to eliminate dangers attributed to possible inactive zones or insufficient resolution Independent of which blanking mode has been chosen the configuration must be finally confirmed by setting the Blanking active box in the additional features area of the Micro 400 window Figure 33 Only then will the configured Blanking function be acknowledged Fixed Blanking Figure 74 Fixed Blanking window Md Allen Bradley 54 Original instructions Guard Imaster Light Curtain Multi Function Control Module User Manual In the case of Fixed Blanking 3 Figure 74 the first 4 and last 5 interrupted beams must be defined and thereafter confirmed with a cursor click on the Quick check box 7 Floating Blanking xi Ught curtain parameters Conecta dagramm C Physical resckation of light curta E Resolution iamm dum 1 C Bescltion 30mm Total basa number of system n i 2 Protectia height s
50. eld These holes must be considered separately in the risk analysis With the MSR42 Configuration and Diagnostic Software Tool the three most important Blanking modes can be configured for the GuardShield Micro 400 safety light curtain Mode Teach In Blanking Fixed Blanking Floating Blanking Beam tolerance Explanation E i One object constant number of beams at one With 0 1 beam defined location With 0 1 beam With One object constant number of beams at one defined location One object constant number of beams anywhere within the defined blanking region 0 1 beam Without 0 max beams Table 5 Blanking modes tolerance is reduced to 0 beams when one beam is teach in or configured It is possible to define different blanking regions with different blanking modes within one light curtain 5 7 4 The following general rules must be understood e Different Blanking regions may not overlap e Regions without a Blanking mode also with standard safety will automatically be con figured One object up to the maximum number of beams anywhere within the defined blanking region e Each configured region must be confirmed with the Quick check button before the con7figsursantion of the next region can take place e The calculation of a new response time and a new resolution occurs after the Quick check confirmation e The maximum object size without detection is als
51. ell Automation is designed for the most varying of applications It can be used as a truly active work instrument by technicians safety experts maintenance personnel designers process controllers as well as purchase managers The program is primarily used to configure the Rockwell Automation GuardShield and MSR42 products but can also be used for diagnosis functions together with the Optical Interface The Configuration and Diagnostic Software is delivered with every Optical Interface and is also available free of charge on the Internet at www ab com This software description manual covers the following Rockwell Automation products Safety Relay MSR42 Safety Light Curtain Micro 400 Safety Light Curtain Safe 2 Safety Light Curtain Safe 4 With the help of this software functions like start mode automatic or manual stop delay EDM and Safety Override can be chosen easily and configured graphically The 1 1 The 3 software provides technical data and various application information of all supported applications Special Features features of the Configuration Tool are Simple installation Simple graphical user interface Easy to use No programming knowledge necessary Diagnosis tool integrated Detailed safety information integrated Optical interface communication software included Password protected MSR42 configuration Enables process control Optimize maintenance services Light curtain config
52. er Control and Information Solutions Headquarters Americas Rockwell Automation 1201 South Second Street Milwaukee WI 53204 USA Tel 1 414 382 2000 Fax 1 414 382 4444 Europe Middle East Africa Rockwell Automation Vorstlaan Boulevard du Souverain 36 1170 Brussels Belgium Tel 32 2 663 0600 Fax 32 2 663 0640 Asia Pacific Rockwell Automation Level 14 Core F Cyberport 3 100 Cyberport Road Hong Kong Tel 852 2887 4788 Fax 852 2508 1846 10000172749 Ver00 CSA 107 171 Copyright 2011 Rockwell Automation Inc All Rights Reserved Printed in USA June 2011
53. er the E Device number found on the label here To identify this configuration you have to enter a configuration designation e g AB B013 This designation will be printed on the configuration control document and Designation max 35 digits Defaut Figure 45 Input of device no and designation Allen Bradley 32 Original instructions i Guard Imaster Light Curtain Multi Function Control Module User Manual crm msr CEOs A ES Cat No 440R P226AES NNR Ser A Tara mpe 107 633 BXXX La ID 2504 2504 Rev B Safety Level Cat A SIL3 PLe W V1 10 Power Class 2 24VDC 0 54 H MA e cm 24V0C 04A 080728 IDN 0 Response time see manual Figure 46 Device no printed on label The device number and designation must be entered These inputs are later shown on the configuration control document and guarantees the product identification IMPORTANT 8 A window will appear which shows the process of the communication from the PC to the MSR42 control module Figure 47 9 Now reconnect the 24V DC power supply to the MSR42 control module and the data transmission will begin Download PC to MSR42 BILE Start Download Try to connect Please connect Optilink and power up MSR42 Figure 47 Communication PC to MSR42 10 After the download has started the window Configuration control document window will appe
54. eventing access from outside the dangerous area The object coming from the dangerous area interrupts the two muting sensors initiating the muting of the safety light curtain As the object continues to move through the protective field muting remains active until the light curtain is no longer interrupted According to IEC 62046 Muting of the safety light curtain is initiated only after muting sensor S1 and S2 are activated within the specified time t sens The muting condition will stop after t espe is exceeded the light curtain is no longer interrupted or the maximum muting time t mute is exceeded muting time out which ever occurs first Figure 64 shows the corresponding timing sequence ee EE Figure 64 Timing sequence for two sensors L type muting It should not be possible for a person to pass undetected to the left or right of the object during the muting process A detailed description about muting muting restrictions as well as hints for the installation are given in the standard IEC 62046 Additional hints are mentioned in the attachment A7 of IEC 61496 1 IMPORTANT The following parameters can be configured in the configuration window Figure 65 for two sensor L type muting AB Allen Bradley Original instructions 45 Guard e mostef Light Curtain Multi Function Control Module User Manual Min 50 ms Parameter Default Value Max Min Values Possible Settings 25 T sens Figure 64 Max 105
55. following link SetupDiagnosticAndConfiguration V130 exe The program is available on the Rockwell Automation CD delivered with the the Optical Interface 445L AF6150 The newest release is also available for free on www ab com Follow the instructions of the setup program Figure 1 Figure 9 This manual refers to proposed settings for the setup program The blue marked arrows aid to a successful installation of this software Select Setup Language Lal Select the language to use during the installation ET ay e Y Figure 1 Language selection Allen Bradley 4 Original instructions Guard Imaster Light Curtain Multi Function Control Module User Manual 5 Setup Configuration And Diagnostic Software Welcome to the Configuration And Diagnostic Software Setup Wizard This will install Version 1 30 on your computer It is recommended that you close all other applications before continuing Click Next to continue or Cancel to exit Setup Figure 2 Welcome window for installation 5 Setup Configuration And Diagnostic Software License Agreement Please read the following important information before continuing Please read the following License Agreement You must accept the terms of this agreement before continuing with the installation ROCKWELL AUTOMATION INC LICENSE AGREEMENT Carefully read the following terms and conditions BEFORE installing this software INSTALLING OR USING THIS SOFT
56. hine manufacturer See chapter 5 5 3 Invalid Unit Protection Key Error 403 MSR42 is password protected Contact ae a amp amp Allen Bradle T me y Original instructions 55 R Guard Imarster Light Curtain Multi Function Control Module User Manual LS AB Bra 56 Original instructions Allen Bradley Guadimarte Technical Support Technische Unterst tzung Assistance technique Assistenza tecnica Asistencia t cnica ENGLISH DEUTSCH FRANCAIS ITALIANO ESPANOL PORTUGUES POLSKI CESKY SVENSKA NEDERLANDS b bJIlAPCKM EESTI SUOMI EAAHNIKA MAGYAR SLENSKA LATVIESU VALODA LIETUVIRSKAI MALTI NORSK ROMANA SLOVENSKY SLOVENSCINA T RKCE Installation of this product must not take place until the installer has obtained a copy of the manufacturer s instructions in a language which he can understand This instruction sheet is available in multiple languages at http rockwellautomation com literature Dieses Produkt darf erst installiert werden wenn der Installateur eine Kopie der Instruktionen des Herstellers in der Sprache eingeholt hat die er versteht Diese Instruktionen sind mehrsprachig erhaltlich unter http rockwellautomation com literature Ce produit ne peut tre install avant l obtention d un duplicata des instructions du fabricant dans une langue compr hensible La fi che d instructions est disponible en plusieurs langues depuis le lien http rockwellautomation com literature Non
57. ht curtain user manuals close to the application e g machine control cabinet 34 Original instructions anii daii AT eut Light Curtain Multi Function Control Module User Manual CEDES Safety amp Automation AG Configuration control document A Rockwell Automation Company Configuration designation Default Configuration The MSR42 safety control units may only be configured by authorized people This sheet shows the actual system parameters of the configurator and has to be stored together with the manual The device number has in correspond to the number on the control document Old control documents have to be exchanged To receive more information see manual or contact your local ROCKWELL AUTOMATION Partner User registration Company City First Mame Country Marne Phone Address Fax Zip code Email Current set up Installed hardware MSR42 Attached GuardShield Micra 400 Mot connected Suard Shield Micro 400 Mumber of beams not specified Guard Shield Micro 400 Response time t L C 0 00 ms Controller response time Cy 8 40 ms Stop delay time t delay 0 00 ms Interrupt ignore time t igmare 0 00 ms Response time for safety component on GPIO t GPIOT 0 00 ms Response time for extension modul tern 6 00 ms Configuration Filename Configuration file Configuration Configuration designation Default Device Ma 000000 inet St Ga Safe cpu Safety Outputs Contact monitoring not configured OhA O
58. ign the Configuration Control Document Figure 51 and the Configuration Changed label Attach this label to the newly configured MSR42 control unit Figure 50 and confirm with OK Attach Safety Configurator Label Attention important information When you have changed the configuration adhere the enclosed label ses below bo the side of the controller Configuration changed see Configuration Control Document Dale Hame Configuration De signador Write the current date your name and the configuration designation on this label You have to check the safety functions on the MS5R42 Figure 50 Confirm and put the configuration changed label on the MSR42 16 Now the configuration procedure is finished and the new configuration will be active 17 Verify download according chapter 5 5 2 5 5 2 Verify download 1 Check resolution of MSR42 protective field with a test rod according the GuardShield Micro 400 user manual 2 Verify the Micro 400 safety distance according current response time given in the configuration control document and resolution 3 Check the correct function of all configured safety components 4 Check configured delay time 5 Verify Safety Override or Muting function 6 Sign printed label and configuration control document 7 Store the configuration control document together with the MSR42 user manual depending on configuration also together with the technical description of lig
59. ion For example the position of the muting sensors may have to be considered 5 6 6 Muting with enable signal This function is only available for 2 sensor T type with enable applications In some applications muting should only be possible at certain times for example only when a conveyor is running Likewise when the conveyor stops the muting function should also stop and the light curtain should return to the normal safety mode In this example the conveyor run signal 3 in Figure 54 is also the muting enable signal Only when this signal is low can muting be initiated alo xj 2 sensor T type 4 sensor T type 2 sensor L type 2 sensor T type with enable Tre Additional t sens s eo I Muting Lamp monitored espe s 7 Se fV Mute dependant override active mote min 5 000 A CLEEEUmS timo s g Passus 70407 1 deer 0555 wwe ox jf Ught curtain intermuption monitored Check whether he ming tines we pomited P m BC Figure 54 2 sensor T type with enable signal S3 Click on to display timing diagram 5 6 7 Muting disable function This function is only available for 2 sensor T type and 2 sensor L type applications If this function is used two additional mute disable signals are required These signals must be high in order for a mute condition to take place In some applications these signals are provided by sensors
60. iv o eykataot tnc mpounBevBel avtituno o nyiwv TOU karaokeuaotr oe YAWOOA nov o idtoc kavaAapa vet To eyy amp ipi to aut tati eta oe SidMopEc yAwooe OTH SteVBuVON http rockwellautomation com literature Ez a term k csak akkor helyezhet zembe ha az zembehelyez st v gz szem ly rendelkez s re ll a gy rt haszn lati utas t sa az ltala ismert nyelven Az utas t s t bb nyelven megtal lhat itt http rockwellautomation com literature Uppsetning essari v ru m ekki eiga s r sta fyrr en s sem annast uppsetninguna hefur fengi afrit af lei beiningum framlei anda v tungum li sem hann ekkir Lei beiningarp sinn er tilt kur m rgum tungum lum og er h gt a n hann h r http rockwellautomation com literature ra ojuma uzst d anu nedr kst veikt pirms uzst d t js nav sa mis ra ot ja instrukcijas t d valod ko vi saprot So instrukciju lapi u var sa emt daudz s valod s no vietnes http rockwellautomation com literature ito produkto jrengimas negali b ti vykdomas tol kol jreng jas netur s gamintojo instrukcij kopijos ta kalba kuri jis supranta Instrukcija galima rasti vairiomis kalbomis tinklapyje http rockwellautomation com literature L installazzjoni ta dan il prodott mg andux isir qabel ma l installatur jakwista kopja tal istruzzjonijiet tal manifattur f lingwa li tista tiftiehem Il karta tal istruzzjonijiet hija disponibbli f
61. le User Manual 1 Attach the Optical Interface to the MSR42 control module 2 Disconnect the power supply to the MSR42 module 3 Connect the Optical Interface to your PC 4 Select menu item File PC gt MSR42 Download 5 Enter the password and press OK button Figure 44 to change the password see chapter 5 3 2 2 Password dialog tee The user password helps to identify authorized persons to change the configuration on your MSR42 safety relay This is your personal password and can be changed any time in the main window under Options gt Change Use unit protection key The urit protection key can be used to protect your MR 42 safety relate against uneuthorized configuration changes The configuration oF MSR 42 can only be changed ifthe correct Unit Protection key is entered The Unit Protection Key cant be read out Figure 44 Enter user password Using the unit protection key see chapter 5 5 3 7 The Controller Description window opens Figure 45 and requests the MSR42 device no and a designation The device no can be found on the label of the control unit Figure 46 Enter this information and press OK button Controller Description 4 MSR42 CE 4 O 5 Base Module PR Mu Temp range 0 455 C ar A Safety Level Cat 4 SIL3 evB Power Class2 24VDC 0 5A OSSD 24VDC 0 4A Response time see manual The Device number is printed on the A MSR42 product label Ent
62. leg 250 mm It should not be possible for a person to pass undetected to the left or right of the object during the muting process AB 7 Wl Meaney Original instructions 47 Guard Imaster Light Curtain Multi Function Control Module User Manual A detailed description about muting muting restrictions as well as hints for the installation are given in the standard IEC 62046 Additional hints are mentioned in the attachment A7 of IEC 61496 1 IMPORTANT Figure 68 shows the corresponding timing sequence for such an arrangement ESPE Muting Signal 3 y Muting Sensor S1 Muting Sensor S2 Mute Mes iOi Te Long i Emuto Figure 68 Timing sequence for two sensor T type with enable signal muting Muting of the Micro 400 light curtain is active only when both enable signal S3 and sensor S1 or enable signal S3 and sensor S2 are active The muted condition will remain only if muting sensor S1 and S2 are activated within the specified time t sens The muted condition will stop once either S3 or Sl and S2 are no longer activated or the maximum muting time t mute is exceeded muting time out Only after one muting sequence is finished may a new muting sequence be started The enable signal S3 must first go high before returning to low in order for a second object to pass through the light curtain equivalent to a conveyor stop and restart The following par
63. lications for the risk analysis permits Figure 39 Specification window Safety override Two methods can be selected to override a Micro 400 light curtain 1l Key Switch 2 Channel A maintenance key or service enable switch is typically used to initiate a Safety Override mode 2 PNP signals cross fault monitored For special applications it is also possible that the two safety override switch signals are replaced by two safety signals e g a safety PLC gives a maintenance signal that the machine should run at a lower speed for service purposes In such an application a key switch must still be placed in series with the two safety signals Only when the key switch is activated and the safety signals are high will the safety override function be active WARNING For PNP signals It must be made sure that a short circuit of one of these safety signals to ground to 24V DC or between each other must be detected by the external safety controller and once detected this external safety controller has to immediately stop the dangerous machine movement WARNING When the safety prevention switch contacts are closed and the MSR42 control unit is powered up the safety override function will be immediately active The opening of only one contact will lead to a stop of the override function within the reaction time of the MSR42 control unit The override function can only be re activated after both contacts
64. ll immediately cancel the blanking function and return to the standard safety mode see also MSR42 user manual However depending on the risk analysis of the application the monitoring of the indication lamp may be deactivated 6 Figure 74 Even when deactivated a connected lamp will still function if blanking is configured but it will no longer be monitored Hint for teach in blanking a lamp is always required Important safety notice The Blanking lamp must be mounted near the protective field clearly visible to the operator 5 7 6 Activating blanking The descriptions above explain in detail what the differences are between the three Blanking modes e Fixed Blanking e Floating Blanking e Teach in Blanking Fixed blanking and Floating blanking can be activated by downloading the configuration into the MSR42 controller Teach in blanking can be activated with the Basic Configuration chapter 5 4 1 2 or by downloading a configuration with this function active into the MSR42 controller The light curtain protective field may be divided into one to three different regions whereby each region may be configured independently with Fixed or Floating blanking Teach in blanking may only be used for one region the entire light curtain protective field When using Teach in blanking one or two different objects may be detected and blanked Important safety notice The configuration of Blanking will lead to longer renactsion times an
65. llowing steps must be made 1 Connect the Optical Interface chapter 3 to the PC and the MSR42 1 Start the MSR42 Configuration and diagnostic Software Tool 3 Select the Diagnosis tab 1 Figure 28 The program immediately detects the MSR42 and displays the transmitted data Three different functions may be selected 2 Figure 28 e Protective field viewer e Service information e Muting time recorder Switch between these functions by choosing the corresponding sub tab 5 4 2 1 Protective field viewer This function graphically shows the interrupted area of the GuardShield Micro 400 light curtain protective field Figure 28 The numbers displayed in this window represent the first and the last interrupted beams No definite statement can be made with regards to the status of the beams between these two beams since this information is not transmitted to the MSR42 Configuration and Diagnostic Software MERA Configuration And Diagnostic Software Configuration F e pis Help d mb ee nr ee Connected mame maha iter rant 10 Exa zu IGL 1128 140 ma 4 08 ma 1 43 mer Cha OFF Chi OFF 2 gt TII TID m Transmitter Cede Mee AED Figure 28 Example of a protective field interruption ED Allen Bradley Original instructions 21 Guard Imaster Light Curtain Multi Function Control Module User Manual 5 4 2 2 Service information For diagnosis of a MSR42 control unit a short descrip
66. mmediately enter their user registration information as well as to change the password if desired See Menu Options Access to the password as well as the Optical Interface must only be permitted for authorized users ATTENTION A The MSR42 configuration window will appear Figure 20 This window contains the menu bar 1 as well as the following three main tabs 2 e Design e Diagnosis e Application Info Each of these main tabs may be divided into further sub tabs 43 Allen Bradley 14 Original instructions i Guard Imaster Light Curtain Multi Function Control Module User Manual t MSHA Configuration Armd Diagnostic Software gt Configuration Figure 20 Main window with menu bar 1 and main tabs 2 as well as sub tabs 3 5 3 The menu bar The menu bar contains three pull down menus l File 2 Options 3 Help File Options Help L New Ctrl N G Open Ctri O Imi Save Ctrl S Imi Save as Shift Ctrl S 3 Print configuration control document Ctrl P MSR42 gt PC Upload Ctri U O Pc gt MSR42 Download Ctrl D Exit Figure 21 Items in the Menu bar 5 3 1 Menu File Menu New Create a new configuration Menu Open Opens an existing configuration file according to the given String and Data name cfg is defined as the standard extension for the configuration data name Menu Save Saves the current configuration under the
67. n data After configuring the Input data the Design Output area shows graphically how the safety component must be connected to the control unit Figure 23 If an exclamation symbol is displayed to the left of the OSSD outputs in the Design Output area a stop delay has been activated for at least one of the safety components Details will be sown on the configuration control document Figure 51 By clicking on the pull down windows in the Outputs section 3 Figure 25 the following options may be selected A Info The MSR42 terminal Info 1 can be allocated to any of the following signals e Safety Outputs e Micro 400 Light Curtain e Safety Component GPIO e EDM or Start Release e Lockout e Low Light Intensity Micro 400 e Muting Automatic e Safety Override ATTENTION The info output is status information only The output may not be used as a safety signal B Info2 The MSR42 terminal Info 2 can be allocated to any of the following signals e Safety Outputs e Micro 400 Light Curtain e Safety Component GPIO e EDM or Start Release e Lockout 3 Allen Bradley Original instructions 19 Guard e mostef Light Curtain Multi Function Control Module User Manual e Low Light Intensity Micro 400 e Muting Automatic e Safety Override ATTENTION The info output is status information only The output may not be used as a safety signal C Safety Outputs OSSD Using the Edit button the f
68. n the direction of the dangerous area The height of the crossing point of the two muting sensors should be at the same level as or higher than the lowest beam of the light curtain The distance from the crossing point to the protective field of the safety light curtain should be as short as possible It should not be possible for a person to enter the dangerous area undetected to the left or right of the object during the muting process Allen Bradley 40 Original instructions i f Guard master Light Curtain Multi Function Control Module User Manual A detailed description about muting muting restrictions as well as hints for the installation are given in the standard IEC 62046 Additional hints are mentioned in the attachment A7 of IEC 61496 1 IMPORTANT Figure 57 shows the corresponding timing sequence for such an arrangement ESPE LT Muting Sensor S1 Muting Sensor S2 i Figure 57 Timing sequence for Two sensor T type muting Muting of the safety light curtain is achieved only when muting sensor S1 and S2 are activated within the specified time t sens Since this muting mode is bidirectional the muting sequence will also function in reverse i e Muting sensor one before muting sensor two or two before one are both allowed Both signals however may not arrive at the same time t sens min The muting condition will stop if one of the muting sensors is not activated or if the configured maximum muting time
69. nding configuration control document Figure 51 The safety function of the Micro 400 safety light curtain may be overridden for a period of time through use of the Safety override function chapter 5 4 8 or the muting function section 5 6 The override function as well as the muting function is only allowed after a thorough safety analysis according to EN 13849 1 and ISO EN 12100 is completed 5 4 5 1 Blanking Certain applications in practice require that only part of the Micro 400 protective field needs to be interrupted without the safety outputs activating Blanking is activated by selecting the Blanking active box in the specification window The MSR42 controller offers the following blanking modes Blanking can be activated either with the Teach In function see MSR42 User Manual or by downloading a configuration file Chapter 5 7 explains in detail the differences between these blanking modes Blanking Mode Basic default config Download of a config file e Teach In Blanking X fixed X e Fixed Blanking X e Floating Blanking X 5 4 5 2 Interrupt Ignore Time For a limited time a light curtain interruption can be ignored This may be used when parts are moving at a fast speed through the light curtain and need to be ignored i e will not cause the OSSD outputs to switch but a person interrupting the light curtain for a time longer than the resulting configurated time that person will be detected i e will cause the O
70. nstallation Should these instructions not be carefully followed serious injury or death may occur The installer or system integrator will be fully responsible for a safe integration of this product In this case Rockwell Automation or any other party who may have distributed the software will not be liable for any damages The configuration of a GuardShield Micro 400 or Safe 2 4 with the MSR42 controller may only be performed by authorized personnel The configuration of every controller must correspond to the requirements of the risk analysis for the monitoring of every application An incorrect or insufficient configuration may lead to serious injury or even death To configure a unit mentioned above a password and an Optical Interface are necessary Both of these must only be made available to authorized personnel This instruction manual is part of the controller module MSR42 GuardShield Micro 400 and Safe 2 4 It must be kept accessible together with the other machine documentation during its entire life cycle for all personnel responsible for assembly installation operation and maintenance All details reported by the program are for guidance only Rockwell Automation does not give any warranty for calculations general information prices or technical details about correctness and completeness In the interests of continual technical advancement Rockwell Automation reserve the right to amend the specification of the products and
71. nterface should only be made available to authorized personnel who are permitted to change configurations When installing the software care should be taken to change the standard password ABGM capital letters as soon as possible so that any possibility of unauthorized usage can be eliminated A lost password can be recovered by contacting Rockwell Automation Allen Bradley Technical Support Allen Bradley 16 Original instructions i f Guard Imaster Light Curtain Multi Function Control Module User Manual Configuration And Diagnostic Software Properties The new password will be activated er you have pressed the DE button Figure 23 Change password 5 3 2 3 Menu Controller Description The device number can be entered here or when downloading a configuration to a MSR42 controller chapter 5 5 1 The field Designation can be used to name the configuration Figure 24 This name will be printed on the configuration document Figure 51 This name makes it easier to identify the configuration in the future Controller Description 9 5 MSR42 Gare Base Module R P NNR D Pyar Cem MVDC OSA HW WIG OSSD 2SVDC FM SW WZ02 Response me see manual The Device number is printed onthe the Figure 24 Controller description 5 3 2 4 Menu Advanced Options This menu button is only intended for service maintenance cases 5 3 2 5 Menu Language Here the prefe
72. nto a punch press and depending on the position of the roll will interrupt a different area of the protective field Figure 72 Figure 72 Typical application of Floating Blanking with monitoring Important safety notice During Floating Blanking without monitoring protective field holes can occur This means at times when no material or insufficient material is being transported through the protective field there is a danger that the operator can reach through the protective field without deactivating the machine Allen Bradley 52 Original instructions i f Guard Imaster Light Curtain Multi Function Control Module User Manual 5 7 4 Combining Blanking modes The protective field of a single Micro 400 light curtain may be split up and configured into different regions From a safety technical point of view it is especially critical that the resolution is inspected at the cross over point from one protective field region to the next as well as the borders or edges of each region The MSR42 Configuration Tool takes into account these cross over areas when calculating the resolution and provides as a result the largest resolution for the complete light curtain system 5 7 5 Indication of Blanking If Blanking is configured then a lamp must clearly indicate this to the operator The MSR42 Basic Configuration unit monitors the connection of a Blanking lamp If this lamp is defective or not connected the MSR42 controller wi
73. o calculated after the Quick check con firamation e After a successful configuration the Blanking function will only be active when a Blanking lamp is attached The Blanking lamp must be mounted near the protective field clearly visible to the operator e Aconfigured Blanking function is visible on the MSR42 controller through the LED Lamp e After a successful teach in the Blanking function will only be active when a Blanking lamp is attached 50 Original instructions Allen Bradley Guard bone Light Curtain Multi Function Control Module User Manual Important safety notice The operator must ensure that for all Blannking modes no undetected access is possible into the danger zone via the blanked protective field throughout the whole width of the protective field also left and right of the blanked object This can be achieved for example through the use of additional mechanical barriers Figure 71 Additionally the blanked region should be clearly marked and the protective field should be fully tested with the provided test rods according to the instructions given in the Micro 400 user manual Figure 71 Typical example of Fixed Blanking 5 7 1 Teach in Blanking mode Teach in blanking is a version of fixed blanking chapter 5 8 2 which detects objects that permanently interrupt the protective field For Teach in blanking a key switch is used to learn which beams are interrupted This mode is alw
74. o unnecessary machine stoppage To determine the timing of a given installation it is possible to measure the real timing sequence with the MSR42 control unit Based on these measurements optimized timing values can be selected so that the application runs reliably while fulfilling the safety requirements of the risk analysis t MSR4 Configuration And Diagnostic Software Configuration Operation m interface eooo Reset 2 Options PC settings I SW Version Power on hours ho relay switches Reaction Lire E C E LC Output state ie 11 1128 3 40 ms 4 08 ms 7 48 ms Cha Off ChB Off Protective field viewer Service rd ormation Muting times Time tisena mes tfespe mes timsdei ms Erte ms Configuration Value O 00 ms 0 00 ms 0 00 ms 0 00 ms Max Meangred Value O D0 ms 0 00 mes 0 00 ms 0 00 me Muting Falures Max mute time elapsed Cross fauk sensors Enable function falre Safety outputs off Figure 55 Tab sheet Muting time recorder 5 6 10 44BSetup 2 sensor T type Figure 56 shows a schematic arrangement for a two sensor crossed beam bidirectional muting application two sensor T type For this muting mode either the Micro 400 or the GuardShield safety light curtains may be muted Figure 56 Example Two sensor 1 and 2 T type muting The crossing point of the two light beams should be situated behind the sensing field of the safety light curtain i
75. ollowing parameters may be selected e Stop delay e External Device Monitoring In the lower portion of the Configuration window is a System information field which gives information about design errors By selecting the Configuration Control button the corresponding configuration control document will appear in a new window Figure 26 Figure 26 Configuration control document window 5 4 1 2 Basic Configuration MSR42 Cat 440R P226AGS NNR control units are delivered standard with the Basic configuration The characteristic of this Basic configuration is described in the MSR42 user manual and is shown in the sub tab Basic configuration Figure 27 To set a MSR42 control unit back to the original Basic configuration just open the basic configuration sub tab Figure 27 press Download Default Configuration and follow the instructions to download these parameters chapter 5 5 1 Allen Bradley 20 Original instructions i f Guard Imaster Light Curtain Multi Function Control Module User Manual L Figure 27 Basic configuration In this window eight different wiring options of the Basic configuration can be displayed These options can be realized just by wiring any standard out of the box MSR42 control unit Cat 440R P226AGS NNR No additional configuration is necessary 5 4 2 Tab Diagnosis In order to carry out a diagnostic of a MSR42 control unit the fo
76. ors S1 S4 should detect the objects on pallets and not the pallet itself When this is impractical additional measures may be necessary to prevent people from entering the zone by sitting on the pallet It should not be possible for a person to pass undetected to the left or right of the object during the muting process A detailed description about muting muting restrictions as well as hints for the installation are given in the standard IEC 62046 Additional hints are mentioned in the attachment A7 of IEC 61496 1 IMPORTANT Figure 61 shows the corresponding timing sequence for such an arrangement ESPE DL Muting S Muting Sensor S2 Muting Sensor S3 NO Muting Sensor S4 t e t mute Figure 61 Timing sequence for four sensor T type muting AB Allen Bradley Original instructions 43 Guard e mostef Light Curtain Multi Function Control Module User Manual Muting of the Micro 400 light curtain is achieved only when muting sensor S1 and S2 are activated within the specified time t sens For a successful muting sequence all four sensors must be simultaneously activated for a certain time period The muting condition will stop when either sensor S3 or S4 is deactivated or the maximal muting time t mute is exceeded muting time out Since this muting mode is bidirectional the muting sensor sequence will also function in reverse i e S4 gt S1 The following parameters can be configured in the
77. rred language maybe selected 5 3 3 Menu Help 5 3 3 1 Menu Help Opens this user manual in a separate window as a PDF file 5 3 3 2 Menu Allen Bradley Home Page Opens the the Allen Bradley homepage in your Internet Browser ED Allen Bradley Original instructions 17 Guard Imaster Light Curtain Multi Function Control Module User Manual 5 3 3 3 Menu Safety information Gives important safety information for installing and operating the software 5 3 3 4 Menu About Displays the welcome window to check software version 5 4 Main window Three main tabs are available to choose from Figure 20 Design chapter 5 4 1 L 2 Diagnosis chapter 5 4 2 3 Application info chapter 5 4 3 5 4 1 Tab Design In the design window two sub tabs are available 1 Figure 25 I Configuration chapter 5 4 1 1 2 Basic configuration chapter 5 4 1 2 5 4 1 1 Configuration This tab offers the possibility to specify the type and the properties of the safety components that can be controlled By clicking on the pull down windows in the area Inputs 2 Figure 25 the following options may be selected A Micro 400 None An MSR42 control unit can also be used for safety functions without a Micro 400 safety light curtain for example E Stop Door Switch overriding of a safety device muting of a safety device time delay Micro 400 light curtain B GPIO General Purpose Input
78. s to change the password The first time the program starts up you will be automatically prompted to customize the password and user data Access to the password as well as the Optical Interface must only be permitted for authorized personnel 2 4 Installation USB driver for Optical Interface The USB driver is installed automatically during the software installation Connect the USB Optical Interface to your computer The drivers will be automatically loaded once the USB Optical interface is plugged into the available USB port 2 5 Program start The Configuration and Diagnostics Software can be started from the desktop icon or the windows start menu Windows Start Programs Rockwell Automation Applications Configuration and Diagnostic Software Configuration and Diagnostic Software In the Configuration and Diagnostic Software window Figure 9 the following sub programs may be selected e GuardShield Safe 2 Safe 4 Safety Light Curtains e MSR42 Safety Controller The MSR42 Safety Controller sub program includes configuration and diagnostic functions for GuardShield Micro 400 safety light curtains AB n iiid Original instructions 7 Guo mortel Light Curtain Multi Function Control Module User Manual li Configuration And Diagnostic Software Configuration A Diagnostic Softv IT or GD Allen Bradley ard E ter Figure 9 Selection window First select your preferred language wi
79. si deve procedere all installazione di questo prodotto fin quando l installatore non abbia ottenuto una copia delle istruzioni del produttore in una lingua che l installatore possa capire La presente scheda di istruzioni disponibile in linguaggi multipli sul sito web http rockwellautomation com literature Abst ngase de instalar este producto a menos que el instalador disponga de un ejemplar de las instrucciones del fabricante en un idioma que pueda comprender En http rockwellautomation com literature puede encontrar esta hoja de instrucciones en varios idiomas A instalac o deste produto nao pode ser efectuada at que o montador tenha obtido uma c pia das instruc es do fabricante numa lingua que ele compreenda Essa folha de instru es est dispon vel em diversas l nguas em http rockwellautomation com literature Nie nale y przeprowadza instalacji tego produktu az do otrzymania przez montera instrukcji producenta w j zyku kt ry on rozumie Te karty z instrukcjami s dost pne w wielu jezykach na http rockwellautomation com literature Instalace tohoto v robku nesm prob hnout dokud instaluj c osoba neobdr pokyny v robce v jazyce kter mu rozum Tyto pokyny jsou k dispozici v n kolika jazyc ch na http rockwellautomation com literature Denna produkt f r inte installeras f rr n installat ren har skaff at ett exemplar av tillverkarens instruktioner p ett spr k som han hon f rst r Detta instruktions
80. th the pull down option Language in the top right corner of the window Then select your preferred sub program and the safety warning window appears 3 Optical Interface The Optical Interface Cat Nr 445L AF6150 allows for a fast and easy communication between e aGuardShield safety light curtain Safe 2 Safe 4 and a PC or e asafety controller module MSR42 and a PC The Optical Interface can be used as a diagnosis tool real time and long term diagnostics in order to find errors such as insufficient supply voltage a short circuit of the output etc The Optical Interface can also be used for down and uploading configurations to a MSR42 controller The MSR42 and Micro 400 features blanking muting override and more may be selected according to customer specific applications and downloaded as described in chapter 5 Figure 10 Simple configuration with an Optical Interface ATTENTION Access to the password as well as the Optical Interface must only be permitted for authorized users A Before connecting the USB Optical Interface to the computer the Configuration and Diagnostic Software has LUAM to be installed see section 2 3 Allen Bradley 8 Original instructions i f Guard Imaster Light Curtain Multi Function Control Module User Manual The connection is simple and completed in seconds e Plug the USB connector into an unused USB port on your computer e Press the suction cup of the sensor head onto th
81. this case Fixed Blanking is configured for beams 10 to 15 It is not allowed for beams 11 to 16 nor 9 to 14 to be interrupted If they are interrupted the MSR42 safety output will switch off However it is allowed for the beams 10 to 14 five beams or 11 to 15 five beams to be interrupted and the safety outputs will remain ON The following condition would also not be allowed e Beam 10 to 12 interrupted e Beam 13 not interrupted e Beam l4and 15 interrupted A typical example of fixed Blanking is the exit ramp on an automatic punch press The punched part is transported out of the dangerous zone into a container The ramp passes through the protective field and without Blanking would cause the machine to stop The position of this ramp is monitored During a tool change the position of this ramp might vary slightly This new position may need to be newly configured in order for the application to run smoothly Important safety notice For all Blanking modes the user must ensure that no undetected entry into the dangerous area is possible through the blanked area of the protective field i e left and right of the object being blanked This can be achieved for example by mounting additional mechanical barriers Figure 71 AB 7 n iiid Original instructions 51 iR Guard Imarster Light Curtain Multi Function Control Module User Manual Important safety notice Additionally the blanked region should be clearly marked an
82. tion of the error type may be found in the Service Information window Figure 29 External and internal errors as well as necessary corrective actions will be displayed here 1 M584 7 Configuration And Diagnestic Software Configuration Operntion Connected SW Version Poweronhours Na relay switches Reaction lime HC HLC Dutput state me L1 1128 2 40 mi 4 0 mi e 7 48 mi TRA Oif Chi Off Protective field viewer Mating Time Recorder Tar diihiele Moro 400 information Controles Information Micro 400 nol internupled Interrupted Bean Number of bean Testm de Tegdnede B ret oti 12 Time LC element Ink Ent PAuting No muting information n E eraty low Error Windin Error Master Figure 29 Service information 5 4 3 Tab Application info This window calculates the minimum safety distances for applications with vertically mounted GuardShield Micro 400 light curtains The corresponding calculations are carried out according to EN ISO 13855 2010 and EN 61496 1 2 These results can be printed and included as part of the complete risk analysis documentation Ejec E ceda aden And Crec crear ania aiaa Design pugnas Aprista Log cuan Daisy lays Bop desy k chne siop ieee Te i mef m ma ma MA ma dust bo incus moral Minimal safety distance mm Lepe curta Dina Wall em veira rt ode Tira Pani ALDO de mm REF mm Medir Safes Li F cas meyer 5 NB
83. tions 49 Guia norte Light Curtain Multi Function Control Module User Manual Pj MSR42 Configuration And Diagnostic Software C IndustrialCompany Application B cfg sizixi Design Diagnoses Appication info rinputs imt Micro 400 Micro 400 Light Curtain Edt GPIO Mating Micro 400 t INI Start X IN2 None Infot safety Outputs Info2 Lockout X Safety fety Outputs OSSD Edt System information Design error messages Design OK Configuration Control V1 20 13 11 2009 abo 42 main module controller 0328 11 PM 04 35 06 Figure 70 Wiring diagram for two sensor T type w enable signal muting 5 7 Blanking Generally Blanking is understood to mean ignoring the interruption of specific beams within a light curtain Certain applications cannot be protected in any other way If for example normal operation of a machine requires that material be permanently fed into the dangerous part ofa machine then a portion of the protective field will always be interrupted but the machine should nevertheless continue to operate The protection with Blanking must come from a detailed risk analysis Those responsible must ensure that in spite of Blanking the safety of the machine operator is adequately accounted for When necessary additional protective measures must be taken to adequately shield the dangerous area All Blanking modes create holes in the protective fi
84. u sates cea sese eee sets TR Iu Se E Duel oe ne eae ML M pees ee See SES NIME ADU Saad sake aes 39 De MSO OHEDHE OS S SUNCOM 42442052 8see EEEE uma PAdqe pu di nta teo apre rasos 39 stehe sided DIC uc r e e r e E EE EEE EEEE E EE T AOE EN EEIE AA A E EAAS 40 Monae disable Tancha eeina aa EENE Er AEA AAEE aaa ER 40 Safety lighticurtain mrerrup hon Monitors Tn Oers ricas cias 40 Maty tune E E E E I E N TO AN E E E mde A E E E ES 41 A A O O ene etesio ences E E E E T 4 Deepa o tao rly o IO IPP RO E II EE E E E E 43 T Br 2 Original instructions e en ed Guard marte Light Curtain Multi Function Control Module User Manual Sel WO Sent OM e ros ES P gn teu eet ULL DENIED Reine Caio aM Nep eS see esse 45 Setups wo sensor T tupe with enable sonal aca senaunus susct eta ten ox aub etapa trote diste rr arras 48 eleva dio otr a err ee 51 Ts e ui spen MED nr 52 cn A O Me METRIS NIU UMEN Ideo avo nag UM UPEdU IPAE NORe e cM E TETT 52 Hoatnie Blanc mode is ddeeuatuee hat abound tenis Vade coloidal 53 Combmin Bano IO Sesso te eue be Eo e duas E ET ON 54 Dudicanonor BANKING o o RNE 54 Patada e EA coke E ER ER AR ERRE RR 54 Sota o AMA A o o ede nade A A addu nes 54 ADDOSDUD AA o X PEDE EP P EP FER peu p PEN PRESS d S Ea NER REO PC RA rr rr DO 1 The Frequently Asked Questo PAW RTT rrE 56 Introduction Configuration and Diagnostic Software developed by Rockw
85. uration and diagnostics Visual indication of terminal assignment Safety distance calculation Free download at www ab com Allen Bradley Original instructions 3 Guard e morte Light Curtain Multi Function Control Module User Manual 2 Installation 2 1 Preparation Before connecting the USB optical interface to the computer the software configuration tool has to be LUAM AL installed see section 2 3 During installation the USB driver software is copied to the hard drive After this the USB Optical Interface can be connected to the computer and the driver software installed see section 2 3 Before installation of the newest version of the Configuration and Diagnostic Software Rockwell Automation recommends that the previous versions be uninstalled This is carried out using the following link Windows Start Program Rockwell Automation applications Configuration and Diagnostic Software Additional Configuration and Diagnostic Software Uninstall Configuration and Diagnostic Software Make sure that all programs active in the background on your PC are shut down These may disturb the correct Set up installation of the Configuration and Diagnostic Software 2 2 Operating Systems The Configuration and Diagnostic Software works on the following operating systems e Windows 2000 e Windows XP SP1 SP2 e Windows Vista 2 3 Installation Configuration and Diagnostic Software Start installation with the
86. vention switch contacts are closed and the MSR42 control unit is powered up the safety override function will be immediately active The opening of only one contact will lead to a stop of the override function within the reaction time of the control unit The override function can only be re activated after both contacts or signals have been opened or deactivated at the same time 5 4 9 Muting Micro 400 Certain applications in practice require that the protective field of the Micro 400 light curtains need to be muted automatically without the safety contacts opening A typical example of such an application is a conveyor belt It should be possible to transport the goods on a pallet through the protective field without stopping the pallet movement AB Allen Bradley Original instructions 29 Guard e mostef Light Curtain Multi Function Control Module User Manual f mu 2 sensor T type 4 sensor T type 2 sensor L type 2 sensor T type with enable segs 50 ewe 500 timate mn 5000 tmd so times oo Figure 41 Specification window Muting Micro 400 A detailed description of Muting is given in chapter 5 6 5 4 10 Muting other device OSSDs ERIT 2 sensor T4ype 2 sensor L type hfsens s fe Multing Lamp monitored tiespe s Be Mute dependant override A time min Fu S timdo s Sigel dete GuandShield Monta 7 device 059 vede os 1p gt I Ught curt

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