Operating Manual - LOCTITE Equipment
Contents
1. SHE T 5 z 5 SHE SHE 5 U C O p 5 c 5 15 T 5 O gt gt iiit z z N x 8 3 1 Low Viscosity Fluid Pumps PARTS LIST FOR 3 1 LOW VISCOSITY FLUID PUMPS Part No Part No Part No Part No P 57 Included Repair Kit No 988833 Included in Repair Kit No 988834 Page Number 9 Part Nos 988520 988522 988523 988525 14 1 Low Viscosity Fluid Pumps 14 1 Ratio Output 1 7 in Cyl Min Air Pressure 30 PSI NEVER try to stop or deflect material from dispensing valve or Max Air Pressure 160 PSI leaking connection or component with your hand or Max Output Pressure 2250 ALWAYS check equipment for proper operation before each use making sure safety devices are in place and operating properly DO NOT alter or modify any part of the equipment as this may cause a malfunction and result In serious bodily injury Specifications WARNING ALWAYS follow the pressure relief procedure after shutting off the pump when checking or servicing any part of the system and when installing cleaning or changing any part of the system WARNING ALWAYS read and follow the fluid2. D PACKGREASE BEHIND TOGGLE PLATE USE AP PROX 1 1 2 OUNCES OF N L G I NO 1 LIGHT GRADE WATER REPELLENT GREASE 220 SP2 E IF TOGGLE PLATE HAS BEEN REMOVED FROMAIR VALVE CASTING PACK CAVITY WITH GREASE BEFORE REPLACING TOGGLE PLATE 5 8 TYP F REPLACE COVER PLATE GASKET COVER PLATE AND COVER SCREWS TIGHTEN TO PREVENT AIR LEAKS 2 718 MOUNTING HOLE DIMENSIONS PERIODIC INSPECTION OF PARTS AT LEAST ONCE A YEAR IS ADVISED Page Number 6 1 Low Viscosity Fluid Pumps 3 5 Gal Length 55 Gal Length 65 ARANSNANNNNNNNNNNNNNNNNNNNNOI gt gt SEERA 60 62 63 64 KIKI RNCCIPCOCONNNNNNNNNNNNNSNNNNSNSSSNNNSSSNNNSNSENNSSS SSSN ANE IMM nn hn nnn nnn hn nh gt v Th 44 Ay se LEN J Page Number 7 3 1 Low Viscosity Fluid Pumps PARTS LIST FOR 3 1 LOW VISCOSITY FLUID PUMPS Part No Part No Part No Part No P sess sese ones 147 AATIAT2 1 2 1 37562 237562 AA237562 237562 45424 6 Gasket 2 3301 33014 33014 3014 464 46499 46499 AA24649 8 1 A462383 A462383 AA6238 4542 45426 4542 6 1 273526 AA273526 273527 O ring 3442 34420 442 3436 34368 245429 2
3. 1 Low Viscosity Fluid Pumps 3 V Se ANA Ft Lbs of Torque Use Loctite 510 Gasket Eliminator on Threads LO T O H Use Loctite 510 Gasket Eliminator on Threads 1 1 2 NPTF Male 26 aw ee ewe wen ean RIP eee EE eX Y WE add h x kun 1 2 A Ose E 7 1 2 ee 2 22 peat EP er z E we Er Sw Wwe E IN at ZZ f i AX SAS ALS SEES SS LIAL LADO PPE EF ED AER FE NW 1 22 ES LO N Page Number 5 3 1 Low Viscosity Fluid Pumps 46 47 48 YL Ll le E BE SENS 4 t 1077S AIR EXHAUST PORT 52 37 Tighten to 30 40 Inch 38 Lbs of Torque Tighten to 30 40 Inch Lbs of Torque 39 Tighten to 30 40 Inch Lbs of Torque 59 Tighten to 90 100 Inch Lbs of Torque LUBRICANT OUTLET 12 IMPORTANT START FASTENERS BY HAND TO AVOID STRIPPING THREADS WHEN REASSEMBLING LUBRICATE AIR VALVE MECHANISM A DISCONNECT AIR TO PUMP 1 4 20 THD MOUNTING HOLE 4 PLACES B PERFORM PRESSURE RELIEF PROCEDURE C REMOVE FOUR COVER SCREWS COVER PLATE AND COVER PLATE GASKET
4. Air seepage from air exhaust port while Replace Valve Slide Seat amp Gasket Item 56 SS 2 Ag lt SAN 1 ti pump is not operating Trip Rod Packing Item 26 and Gasket NS 24 3 Loss of pressure volume or continuous Clean piston check ball foot valve A operation of pump when not in normal Check Piston Item 36 Piston Check use Item 37 and O rings Item 33 Replace if worn or damaged Check inside diameter of Lower Pump Tube 39 replace if scored Inspect lubricant supply line for leaks or breaks 4 Excessive amount of air entrapped in Replace two Packings Item 30 lubricant or excessive amount of lubri Gasket Item 31 and U cup Packing cant coming from air exhaust Item 33 P N Note Some lubricant exhausts with air 4 normally t 5 Pump will not stall against fluid pressure Replace O rings Item 33 on Up stroke Clean Piston Check Item 37 and seating surface of Piston 36 N 6 Pump will not stall against pressure Clean ball foot valve on Down stroke VIZ E MAN ANZ S 7 Osh Page Number 13 14 1 Low Viscosity Fluid Pumps AIR EXHAUST PORT 56 57 53 55 14 A 56 El TIGHTEN TO 30 40 INCH LBS 59 OF TORQUE 45 TIGHTEN ES 30
5. or replace worn or damaged parts immediately IMPORTANT Failure to heed these warnings including misuse overpressurizing modifying parts using incompatible chemicals and fluids or using worn or damaged parts may result in equipment damage and or serious personal injury fire explosion or property damage This manual contains IMPORTANT WARNINGS and INSTRUCTIONS READ AND RETAIN FOR REFERENCE SEP 2004 Copyright 2004 Form 403502 Printed U S A Qenke Technologies 2 SPECIFICATIONS Airmotor effective dia in Stroke in Air inlet Material outlet Liquid to Air Pressure Ratio Delivery output G P M Delivery in cubic inches per cycle Suction head ft of oil primed pump Minimum air pressure Maximum air pressure Max output pressure Noise level 120 psig DESCRIPTION The 3 1 Low Viscosity Fluid Pump is designed to pump low and medium viscosity materials The pump is self priming and develops a suction head up to 25 ft of oil after priming OWNER OPERATOR RESPONSIBILITY It is the owners operators responsibili ty to properly use and maintain this equipment The instructions and warnings con tained in this manual shall be read and understood by the owner operator prior to operating this equipment If an owner operator does not under stand English the contents of this manual shall be explained in the owners operators native language to assure the owner oper
6. procedure when the pump is shut off and before checking servicing installing cleaning or repairing any part of this system Perform the following procedure Disconnect the air supply to the pump B Point the dispensing valve away from yourself and others C Open the dispensing valve into an appropriate container until the pressure is relieved If the above procedure does not relieve the pressure the dispensing valve or hose may be restricted To relieve the pressure very slowly loosen the hose end coupling Then loosen completely and clear the dispensing valve and or hose OPERATION BEFORE USING PUMP Prior to operation or maintenance a visual inspection shall be made Check pump system for leaks worn or missing parts Any pump that appears to be damaged in any way is badly worn or operates abnormally shall be removed from use until repairs are made Contact a factory authorized service center for repairs If overpressurizing of the equipment is believed to have occurred contact a factory authorized service center for inspection of the pump Annual inspection by a factory authorized service center is recommended USING PUMP WARNING prevent personal injury perform PRESSURE RELIEF PROCEDURE before and after operating the pump To start pump turn on the main air supply Slowly open the air regulator Regulate air pressure from 20 40 psig and throttle to prime pump Open the dispensing valve
7. to allow air to be purged from the system Allow pump to cycle until fluid without air pockets flows from dispensing valve then close dispensing valve After pump is primed adjust air pressure to achieve a smooth flow of fluid from the dispensing valve Do not allow pump to operate when out of material Pump will accelerate quickly and run too fast resulting in costly damage to the pump If the pump accelerates quickly or is running too fast stop it immediately Check the fluid supply and refill it If necessary Prime the pump to remove all air from the system or flush the pump and relieve pressure In a direct supply system with adequate air pressure sup plied to the motor the pump starts when the gun or dispens ing valve is opened and stalls against pressure when it is closed Use the air regulator to control pump speed and fluid pres sure Always use the lowest pressure required to achieve the desired results Higher pressures will cause pump packings to wear prematurely MAINTENANCE WARNING To prevent personal injury perform PRESSURE RELIEF PROCEDURE before and after operating the pump and before performing any maintenance LUBRICATION An air line filter regulator lubricator Is recommended for use with your Loctite pump to remove harmful dirt and moisture from your compressor air supply and to provide automatic air motor lubrication MATERIAL RESTRICTION PREVENTION Flush the system as required with a c
8. 40 INCH LBS OF TORQUE E RS gt 8 NY 77 4 46 47 48 51 52 TIGHTEN TO 90 100 INCH LBS OF TORQUE LUBRICANT OUTLET 1 4 N P T F TO LUBRICATE AIR VALVE MECHANISM DISCONNECT AIR TO PUMP REMOVE THE FOUR COVER SCREWS COVER PLATE AND COVER PLATE GASKET IMPORTANT Start fasteners by hand to REMOVE AND DISASSEMBLE THE AIR VALVE CASTING avoid stripping threads when reas FROM THE PUMP sembling THE AIR VALVE CASTING SHOULD BE CLEANED OR FLUSHED TO REMOVE ANY CHIPS OR OTHER FOREIGN PARTICLES PRIOR TO RE ASSEMBLY BEFORE REPLACING THE TOGGLE ASSEMBLY PACK CAVITY WITH GREASE USE N L G I No 1 LIGHT GRADE WATER REPELLENT GREASE APPROX 1 1 2 OUNCES REPLACE COVER GASKET COVER AND SCREWS TIGHTEN TO AVOID AIR LEAKS PERIODIC INSPECTION OF PARTS AT LEAST ONCE EACH YEAR IS ADVISABLE Page Number 14 14 1 Low Viscosity Fluid Pumps PARTS LIST FOR 14 1 LOW VISCOSITY FLUID PUMPS Part No Part No Part No Part No fa sonso eases AATIATO AATIAT2 1472 AA30011 AA30011 1562 237562 237562 AM237562 4368 368 AA34368 434368 6 WrCyinderGasket 2 A433014 A 33014 A 33014 AA13300 AA13300 AA13300 13300 8 ArPiston Washer 2 AW8212 A448212 AM8212 AM8212 9 AirPiston Packing 1 4090 4090 AA34090 4090 AMi8468 A
9. 9 A 245429 24542 4540 45401 45401 45401 1233 73616 12337 7361 Piston Seal 273528 273529 273528 AA27352 Piston 1663 35 AA16635 1663 Piston Seat 1275 73617 AM275 73617 Pump Tube Gasket 241516 AA273622 241516 AA273622 Check 662 7361 66203 7361 gt 5 iJ S i 5 ol gt 1 By 2 OO gt OO O N gt S NM ue olololelo 5 SIS 5 5 5 e aja J alo i 5 Z 5 gt gt EE 5 i 5 gt T Trip Collar 1147 1 147 11471 1147 33039 303 46500 4650 3303 4650 Gasket Washer Packing 3683 36835 3683 Trip Rod Packing Nut 4542 45425 4542 Air Piston Packing 6107 61078 6107 Piston Rod 4151 7362 41510 7362 Trip Rod 9152 9152 AAQ152 Air Cylinder 4649 46496 46496 4649 Cylinder Ring 4649 4649 46497 AA273524 AA27352 73525 Connecting Rod 1663 7361 1663 7361 Pump Tube 4151 4151 7362 Ball Stop 4151 7362 4151 73624 Foot Valve Body 4151 7362 4151 7362 3683 3683 3683 3683 Muffler Cover 3661 36615 3661 3661 6 3686 36869 3686 3686 Packing Cap 1190 AA11905 AA11905 1190 3411 AA34110 AA34110 AA3411 AM48237 AM48237 AM8237 AM8237 11904 AA1904 AA11904 AA11904 000
10. EQUIPMENT Operation Manual AA988555 LOCTITE Loctite amp Low Viscosity Fluid Pumps 3 1 and 14 1 Ratios Part Numbers 988514 3 1 Carbon Steel 55 Gal 988516 3 1 Inert 55 Gal 988517 3 1 Carbon Steel 5 Gal 988519 3 1 Inert 5 Gal 988520 14 1 Carbon Steel 55 Gal 988522 14 1 Inert 55 Gal 988523 14 1 Carbon Steel 5 Gal 988525 14 1 Inert 5 gal 988543 Pump Hoist 988554 Wall Mount Kit ITIS THE RESPONSIBILITY OF THE OWNER AND OR OPERATOR TO PROPERLY USE AND MAINTAIN THIS EQUIPMENT CAREFULLY READ AND UNDERSTAND THE INSTRUCTIONS AND WARNINGS IN THIS MANUAL BEFORE OPERATING THIS EQUIPMENT If the operator is not fluent in English the instructions and warnings shall be read and discussed in the operator s native language making sure the operator comprehends the contents This equipment complies with OSHA Standards where applicable WARNING DO NOT exceed the stated maximum working pressure of the airmotor or of the lowest rated component in your system DO NOT alter or modify any part of this equipment DO NOT operate this equipment with combustible gas DO NOT attempt to repair or disassemble the equipment while the system is pressurized TIGHTEN all fluid connections securely before using this equipment ALWAYS read and follow the fluid manufacturer s recommendations regarding fluid compatibility and the use of protective clothing and equipment CHECK all equipment regularly and repair
11. M48468 91964 AA91964 AA91964 91964 AA273686 AM0570 273686 AA273677 _AA31002 AA2T3677 MA273673 AM14374 AAGT3673 AA273533 AA14077 AA273667 14077 273667 AA61540 273683 61540 273683 AA33039 AA33039 AA33039 3039 A 236835 AA236835 236835 AA236835 245425 245425 AA245425 245425 AA14090 AA273669 AM14090 273669 AA48448 273679 AM8448 273679 2 3537 AA31050 273678 1050 273678 AA14087 AA273668 7 273668 273605 273606 273605 273606 AA273680 AM48474 27 6 AA14370 273670 14370 273670 236833 AA236833 A4236833 A4236833 45 Screw 6 AM236869 AA236869 AA236869 AA236869 Page Number 15 14 1 Low Viscosity Fluid Pumps PARTS LIST FOR 14 1 LOW VISCOSITY FLUID PUMPS Part No Part No Part No Part No Description Qty 988520 988522 988523 988525 AAGAT10 10 8237 AMB237 A 48237 50 Packing Nut Gasket 53 Valve Gasket 54 Air Nipple AA238394 60 Vaive Seat Screw 4 A 236870 AA236870 AA23687 AATIO47 4 63 1 AA91331S 913315 91331 64 1 MASTS 65 236868 236868 236868 Included Repair Kit No 988835 Included in Repair Kit No 988836 Page Number 16 Part 988554 Wall Mount Kit T7 PE PARTS LIST EN Hex Head
12. Screw 1 4 20 x3 4 AA50018 Page Number 17 Part 988543 Pump Hoist SPECIFICATIONS HEIGHT LOWERED 70 1 2 HEIGHT RAISED 108 1 2 Ibs LIFT CAPACITY 400 LBS MAX ROTATION 360 OPERATING AIR PRESSURE 50 1 MIN TO 200 P S I G MAX 5 0 STRAIGHT LINK CHAIN CAN BE ADJUSTED TO DESIRED HEIGHT PARTS LIST FOR PUMP HOIST Me _ 1 Screw 1 AA50033 meme 6 Anchor Shackle 1 8543 8 1 9 1 AA236975 10 Head Screw 2 AA50618 esee 13 HexHead Screw 1 50044 mwan 1 RESTRICTOR 24 1 Page Number 18 Pump Hoist INSTALLATION Base casting can be used as a template for location of anchor bolts Position of pump hoist in respect to drum location for contractor s rigs Arm must be adjusted for side opening drums 29 pun FIGA TWO ORUM GROUP 29 Tus HOIST 28 MiN f OF HOIST HOLES EYE BOLTS USED J 29 FIG FOUR ORUM GROUP THREE DRUM GROUP OPERATION Fasten Adapter Item 9 and Eyebolt Item 8 to top of Ball Pump Insert Hook Item 7 through Eyebolt Item 8 Adjust length of chain Item 5 Attach socket of air supply to plug Operating air pressure 50 1 min to 200 1 Max Restrictor in base o
13. T EXTENT POSSIBLE UNDER APPLICABLE LAWS HENKEL EXPRESSLY DISCLAIMS ANY LIABILITY WHATSOEVER FOR ANY DAMAGES INCURRED DIRECTLY OR INDIRECTLY IN CONNECTION WITH THE SALE OR USE OF OR OTHERWISE IN CONNECTION WITH THE PRODUCTS INCLUDING WITHOUT LIMITATION LOSS OF PROFITS AND SPECIAL INDIRECT OR CONSEQUENTIAL DAMAGES WHETHER CAUSED BY NEGLIGENCE FROM HENKEL OR OTHERWISE Henkel Corporation Henkel Canada Corporation Henkel Capital S A de C V 1001 Trout Brook Crossing 2225 Meadowpine Boulevard Calzada de la Viga s n Fracc Los Laureles Rocky Hill CT 06067 3910 Mississauga Ontario LON 7 2 Loc Tulpetlac 55090 Ecatepac de Morelos Edo de Mexico Henkel Automotive Henkel Ltda Technology Center Rua Karl Huller 136 Jd www loctite com 2455 Featherstone Road Canhema 09941 410 Auburn Hills Michigan 48326 Diadema SP Brazil Loctite is a registered trademark of Henkel Corporation U S A Copyright 2004 Henkel Corporation All rights reserved Data this operation manual is subject to change without notice Page Number 20
14. and solvent manufactur er s recommendations regarding the use of protective clothing and equipment WARNING Pressure Relief Procedure To reduce the risk of serious bodily injury including splashing into the eyes or onto the skin always follow this procedure Whenever you shut off the pump when checking or servicing any part of the system and when installing cleaning or changing any part of the system 1 Disconnect air to the pump 2 Point the dispensing valve away from yourself and others 3 Open the dispensing valve into an appropriate container SAFETY INSTRUCTIONS until pressure is relieved For professional use only Observe all warnings Read and If you suspect that the dispensing valve or hose is completely understand all instructions before operating equipment Extreme clogged or that pressure has not been fully relieved after caution should be used when operating this equipment as personal following the above procedure VERY SLOWLY loosen the injury and or property damage can result from equipment misuse hose end coupling to relieve pressure gradually then loosen completely Now clear the valve or hose This equipment generates very high fluid pressure Extreme caution INSPECTION INSTRUCTIONS should be used when operating this equipment as material from i dispensing valve or leaks from loose or ruptured components can overpressurizing of the equipment is believed to have occurred contact the factory aut
15. ator compre hends It is the owners operators responsibili ty to maintain the legibility of all warn ing and instruction labels Part Nos 988514 988516 988517 988519 3 1 Low Viscosity Fluid Pumps 4 8 1 4 NPT 1 2 NPT 3 1 6 7 9 25 40 p s i 200 p s i 600 p s i 85 dBA The owner operator shall retain this manual for future reference to Impor tant warnings operating and mainte nance Instructions SAFETY INFORMATION Read and understand all warnings cautions and instructions before operating this equipment Extreme caution should be used when operat ing this equipment as personal injury and or property damage can result from equipment misuse Adequate personal protection is recommended to prevent splashing of material on the skin or in the eyes ALWAYS disconnect air coupler from pump when the pump is not being used 3 1 Low Viscosity Fluid Pumps CAUTION The pump was tested in lightweight oil which was left in to protect the pump from corrosion Flushing the pump before connecting it to the system might be desired to prevent possible contamination of the fluid you are pumping WARNING To reduce the risk of injury from splashing or static sparking when flushing the pump with solvents always hold a metal part of the dispensing valve firmly to the side of a grounded metal pail and operate pump at lowest possible fluid pressure PRESSURE RELIEF PROCEDURE Always perform this
16. ble items such as seals wipers fuses filters etc No such claim shall be allowed in respect of products which have been neglected or improperly stored transported handled installed connected operated used or maintained In the event of unauthorized modification of the Products including where products parts or attachments for use in connection with the Products are available from Henkel the use of products parts or attachments which are not manufactured by Henkel no claim shall be allowed No Products shall be returned to Henkel for any reason without prior written approval from Henkel Products shall be returned freight prepaid in accordance with instructions from Henkel NO WARRANTY IS EXTENDED TO ANY EQUIPMENT WHICH HAS BEEN ALTERED MISUSED NEGLECTED OR DAMAGED BY ACCIDENT OR IF THE SYSTEM WAS USED TO DISPENSE ANY LIQUID MATERIAL OTHER THAN HENKEL PRODUCTS EXCEPT FOR THE EXPRESS WARRANTY CONTAINED IN THIS SECTION HENKEL MAKES NO WARRANTY OF ANY KIND WHATSOEVER EXPRESS OR IMPLIED WITH RESPECT TO THE PRODUCTS ALL WARRANTIES OF MERCHANTABILITY FITNESS FORAPARTICULAR PURPOSE AND OTHER WARRANTIES OF WHAT EVER KIND INCLUDING AGAINST PATENT OR TRADEMARK INFRINGEMENT ARE HEREBY DISCLAIMED BY HENKEL AND WAIVED BY THE PURCHASER THIS SECTION SETS FORTH EXCLUSIVELY ALL OF LIABILITY FOR HENKEL TO THE PURCHASER IN CONTRACT IN TORT OR OTHERWISE IN THE EVENT OF DEFECTIVE PRODUCTS WITHOUT LIMITATION OF THE FOREGOING TO THE FULLES
17. e air pressure supplied to the air motor the pump starts when the dispensing valve is opened and stalls against pressure when dispensing valve is closed Use the air regulator to control pump speed and fluid pressure Always use the lowest pressure required to achieve the desired results Higher pressures will cause pump packings to wear prematurely WARNING To reduce the risk of serious bodily injury or property damage NEVER exceed the maximum air or fluid working pressure of the lowest rated system component 2 13 16 1 13 16 If the pump accelerates rapidly or is running too fast stop it immediately Check the fluid supply and refill if necessary Prime the pump to remove all air from the system or flush the pump and relieve pressure MAINTENANCE WARNING To reduce the risk of serious bodily Injury ALWAYS follow the pressure relief procedure warning whenever you stop the pump and before checking or repairing any part of the system 3 3 18 LUBRICANT OUTLET 1 4 NPTF 1 4 20 TH D MTG HOLES 4 PLACES Pump Dimension A 988520 988522 33 15 16 988523 988525 1 DIA PUMP TUBE Page Number 11 14 1 Low Viscosity Fluid Pumps DISASSEMBLY INSTRUCTIONS 1 Remove Valve Cap Item 1 and Trip Rod Pin Item 2 2 Unscrew Tie Rod Packing Nuts Item 52 from Tie Rods iem and lift Air Valve Casting Item 4 off of Air Cylinder DO NOT operate these units with combustible
18. f air inlet prevents pump hoist from lifting too rapidly IMPORTANT Socket must remain connected to hold hoist in the raised position Remove socket to lower hoist Restrictor in the base of air inlet permits the hoist to lower slowly The plug located in the base casting can be removed for cleaning the air restrictor Page Number 19 WARRANTY Henkel expressly warrants that all products referred to in this Instruction Manual for Item 988514 3 1 Pump 988516 3 1 Pump 988517 3 1 Pump 988519 3 1 Pump 988520 14 1 Pump 988522 14 1 Pump 988523 14 1 Pump 988525 14 1 Pump 988543 Pump Hoist 988554 Wall Mount Kit hereafter called Products shall be free from defects in materials and workmanship Liability for Henkel shall be limited as its option to replacing those Products which are shown to be defective in either materials or workmanship or to credit the purchaser the amount of the purchase price thereof plus freight and insurance charges paid therefor by the user The purchaser s sole and exclusive remedy for breach of warranty shall be such replacement or credit A claim of defect in materials or workmanship in any Products shall be allowed only when it is submitted in writing within one month after discovery of the defect or after the time the defect should reasonably have been discovered and in any event within 12 months after the delivery of the Products to the purchaser This warranty does not apply to perisha
19. gas em 3 Remove Packing Nut Item 49 and Packing Cap Item 46 from Air Valve Casting 1 4 Remove four Screws Item 66 and Cover Item 65 5 Remove four Screws ltem 45 Toggle Plate Item 63 and Trip Shoe Item 61 and Trip Sleeve Item 62 WARNING 23 M 6 Remove four Screws Item 60 Springs Item 59 Valve 2 Guide Plate Item 58 and Valve Slide Seat Gasket Item 56 3 E 7 Unscrew Trip Rod Packing Nut Item 27 from Air Valve f Casting and remove all packing parts P 8 Unscrew Lower Pump Tube Item 39 from Pump 9 Unscrew Pump Tube Adapter Item 17 Pump Tube from N A Outlet Item 15 Nem sii 10 Place wrenches Nut Item 38 wrench flats of Pump N SS a Piston Rod Item 21 and unscrew Nut Remove Piston S f Check Item 37 and Pump Piston Item 36 4 N M f 11 Remove Cotter Pin Item 19 and unscrew Pump Piston Rod N N e c AR Item 21 from Adapter Nipple Item 20 N N aN 12 Remove Air Cylinder Item 12 and Air Passage Tube 5 129 S RS Item 13 from Outlet Body Item 15 6 4 a 8 13 Extend Piston Rod Item 11 out bottom of Outlet Body Place D i wrenches on Piston Bolt Item 7 and on wrench flats of 7 oo Pi
20. horized warranty and service center inject fluid through the skin and into the body causing serious bodily injury including possible need for amputation Adequate protection Nearest you for inspection of the pump recommended to prevent splashing of material onto the skin or into the eyes IMPORTANT If any fluid appears to penetrate the skin get emergen cy medical care immediately Do not treat as a simple cut Tell attending physician exactly what fluid was injected WARNING NEVER point the dispensing valve at any part of the body or at A list of factory authorized warranty and service centers is another person available upon request Specialized equipment and knowledge is required for repair of this pump Contact the factory authorized warranty and service center nearest you for repair or adjustments other than maintenance specified in this manual Annual inspection by the factory authorized warranty and service center nearest you is recommended Page Number 10 14 1 Low Viscosity Fluid Pumps DAMAGED PUMPS Any pump that appears to be damaged in any way is badly worn or operates abnormally shall be removed from use until repairs are made Contact the factory authorized warranty and service center nearest you for repairs INSTALLATION An air line filter regulator lubricator is recommended for use with your pump to remove harmful dirt and moisture from the com pressed air supply and to provide automat
21. ic lubrication to the air motor WARNING This pump can develop 2250 PSI working pressure at 160 PSI maximum incoming air pressure Be sure that all system equip ment and accessories are rated to withstand the maximum working pressure of this pump DO NOT exceed the maximum working pressure of the lowest rated component in the system Flush the supply lines and hoses with mineral spirits or oil based solvent and blow dry with air before connecting them to the system This is to purge any contaminants such as dirt moisture or metal shavings that could damage the pump or system components The pump was tested in lightweight oil which was left in it to protect the pump from corrosion Flushing of the pump before connecting it to the system might be desired to prevent contamina tion of the fluid you are pumping WARNING To reduce the risk of injury from splashing or static sparking when flushing the pump with mineral spirits or oil based solvent always hold a metal part of the dispensing valve firmly to the side of a grounded metal pail and operate pump at lowest possible fluid pressure OPERATION To start the pump turn on the main air supply slowly open the air regulator until the pump runs smoothly Open the dispensing valve to allow air to be purged from the system Allow pump to cycle until fluid without air pockets flows from dispensing valve then close dispensing valve In a direct supply system with adequat
22. ompatible solvent to prevent material buildup when pumping material that dries or hardens Page Number 3 3 1 Low Viscosity Fluid Pumps DISASSEMBLY WARNING To prevent personal injury perform PRESSURE RELIEF PROCEDURE before and after operating and before performing any disassembly or assembly NOTE If complete disassembly is required order the repair kit and replace ALL gaskets O rings and packings A Remove valve cap Item 1 trip rod pin Item 2 and trip collar Item 21 B Remove four tie nuts Item 45 from tie rods Item 44 C Unscrew trip sleeve Item 55 from the trip rod Item 28 and lift air valve casting Item 4 off of air cylinder Item 29 D Remove packing nut Item 42 and packing cap Item 39 from air valve casting Remove the packing Item 40 and packing washer Item 41 E Remove four screws Item 59 and cover Item 58 with the O ring Item 57 F Remove four screws Item 38 toggle plate Item 56 trip shoe Item 53 and trip sleeve Item 55 Remove four valve seat screws ltem 52 four springs Item 51 valve guide plate Item 54 with two springs Item 46 two balls Item 48 and valve slide and seat kit Item 49 with gasket Item 47 Unscrew trip rod packing nut Item 25 from air valve casting and remove all packing and gaskets Unscrew foot valve body Item 35 and pump tube Item 33 from outlet casting I
23. ston Rod and unscrew Piston Rod Item 11 Withdraw 8 ERE Piston from Pump Gland 9 LE La sf 14 Unscrew Gland Nut Item 28 from Outlet Body Item 15 8 om and remove all gland parts 10 7 TIGHTEN TO 10 15 FT LBS 15 To reassemble reverse procedure Tighten fasteners per 11 torque specifications supplied Important To prevent damage 74 to Pump Packings to help increase Packing Life Lube Air 12 F Cylinder and Piston Rod before assembly 13 7 Notes 2 1 If complete disassembly is required replace Gaskets O 5 EN 2 rings and Packings 2 Before tightening four Valve Seat Screws Item 60 align the Valve Slide Seat and Gasket Item 56 Valve Seat Gasket Item 53 and Air Valve Casting Item 4 by placing a rod 15 ink pen through the Center Port Hole 3 Start all fasteners by hand to avoid stripping threads when OS a Lee d E 7 Ys 7 4 bling reasseMpDIING 7 16 WN 20 1 BE M 21 i 22 N Page Number 12 14 1 Low Viscosity Fluid Pumps TROUBLESHOOTING Pump does not operate Replace Trip Rod Pin Item 2 Trip Rod Item 14 and Toggle Plate Item 63 7 2 IS SAF Ae WZ SS 2
24. tem 14 J Remove air cylinder Item 29 and air passage tube Item 8 from outlet casting K Place wrench on piston seat Item 18 and connecting rod Item 32 Remove piston seat Item 18 and piston Item 17 with two packings Item 16 and spring stop Item 15 L Place wrench on piston bolt Item 5 and piston rod Item 27 and remove piston bolt Item 5 piston packing Item 26 two washers Item 7 and trip rod Item 28 M Unscrew gland packing nut Item 9 from outlet casting and remove all gland seal parts Page Number 4 TROUBLESHOOTING If the following procedures do not correct the problem contact a factory authorized service center PROBLEMS AIRMOTOR DOES NOT OPERATE e Check air supply to pump e Check trip rod pin Item 2 trip rod Item 28 and toggle assembly Item 56 for breakage or loose parts AIR SEEPAGE FROM AIR EXHAUST WHILE PUMP IS NOT OPERATING e Check valve slide and seat kit Item 49 and gasket Item 47 trip rod packing Item 24 and washer Item 23 Replace if necessary LOSS OF PRESSURE VOLUME OR CONTINUOUS OPERATION OF PUMP WHEN NOT IN NORMAL USE e Clean piston seat ball foot valve e f worn or damaged replace piston Item 17 piston seat Item 18 and piston packings Item 16 e Check inside diameter of pump tube Item 33 If scored replace pump tube ASSEMBLY To reassemble perform DISASSEMBLY procedures in reverse
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