PD_OpManHMI_Lib_us0409
Contents
1. a bArrB1000 ARRAY 1 s iSizeofB1000 OF BOOL s_iSizeofB1000 FALSE define and initialize array for read bit values a_bArrW3000 ARRAY 1 s_ iSsizeofW3000 OF WORD s _iSizeofW3000 0 define and initialize array for read word values a_bArrW4000 ARRAY 1 sizeofW4000 OF WORD s_iSizeofW4000 0 define and initialize array for write and read word values mMOD_BUS Modbus END_VAR As input variables the FC needs the address of the corresponding array e g ADR a_bArrB0000 and its length e g s_iSizeofB000 Please define the lengths using constants which are then transmitted to the FC so that there can be no access outside the defined range Variables to be transmitted to the HMI must be copied in the PLC program to the corresponding places in the Modbus memory range received variables must be read from the Modbus memory range Alternatively the array fields can be used directly in the IEC program The Modbus process must be called up cyclically The optimum cycle time depends on the baud rate maximum 38400 baud the time between the request telegrams depending on the external unit and the relevance of the data to be transmitted only visualization writing of variables on the control The maximum adjustable cycle time basically depends on the timeout of the external unit how long does it wait for a reply telegram In most tests a cycle time of 20 ms was used PacDrive HMI Libraries EL2. Lib _Aen_us FM pManHMI PD_O Lib_usSIX fm peraManHMI_ PD_O 7 5 ELAU AG Index Cc contact 45 E ELAU AG 2 eMail ELAU AG 2 F function block ComHMI 36 HMI_PCS_topline_midi 21 HMI_PCS_topline_PBDP 23 HMI PCS topline Serial 26 ModBus 29 H homepage ELAU AG 2 I internet ELAU AG 2 L Lauer PCS 20 literature 46 M manuals 46 O operating manual 46 P Programming Manual 46 R repair 45 risk classification 8 S safety PacDrive HMI Libraries notes 8 seminare 48 service personnel 45 symbols signs 6 T trademarks 2 training 48 W warning notes 8 page 51 Index page 52 PacDrive HMI Libraries ELAU AG Lib_usSIX fm peraManHMI_ PD_O g_us FM ELAU_FoStoerun 7 6 ELAU AG 7 6 Form for Error Report Form for Error Report This error report is absoluteley necessary in order to enable efficient processing Send the error report to your ELAU representative or to ELAU AG Abt Kundendienst Dillberg 12 D 97828 Marktheidenfeld Fax 49 0 93 91 606 340 Sender Company City Date Department Name Phone Details of the defective product Product name uns ignore ani Article number Serial numbers rho abili eni Software Versioni iii ai al a H rdware c0de nassen dial Asa Parameter enclosed yes no IEC program enclosed yes no Details of the machine on which the problem occur
3. pos edge if HMI reboot OrderDone BOOL pos edge if control order executed TimeReceived BOOL pos edge if time received after order41 Hour BYTE time received Minute BYTE time received Second BYTE time received DateReceived BOOL pos edge if date received after order41 WeekDay BYTE date received page 40 Day BYTE date received Month BYTE date received Year BYTE date received AlarmReceived BOOL rising Alarm01_ 16 Unpack16 alarm Alarm17 32 Unpack16 alarm Alarm33 48 Unpack16 alarm edge if alarm received received received received DataReceived BOOL pos edge if data received after order70 State ComHMI UNSYNCHRONIZED ComHMI SYNCHRONIZED ComHMI RECEIVE ComHMI SEND END_VAR Result 0 gt error free execution 42 gt timeout 222 gt device error while sending 223 gt device error while reading 233 gt life bit error lt 0 gt Anerroroccured The error is explained in ResultText PacDrive HMI Libraries ELAU AG Lib_06_us FM peraManHMI_ PD_O Lib_06_us FM peraManHMI_ PD_O 6 4 Connection to Simatic Examples A 4 wire connection is to be established between the PacDrive Controller COM2 and the HMI IF1B Occupation of the interface cable connection side connection side
4. Lib_06_us FM peraManHMI_ PD_O Lib_06_us FM peraManHMI_ PD_O 6 4 Connection to Simatic ELAU AG Requirements Standard lib MAx4_v000600 lib or higher Basic_V000600 lib or higher PLC_V000600 lib or higher Call in FBD ComHMil DataReceived State PacDrive HMI Libraries page 39 6 Working with Functions and Function Blocks Declaration of the interface FUNCTION BLOCK ComHMI VAR_INPUT Enable BOOL edge activates deactivates FC NoOfBlocks WORD data blocks being exchanged AdrOfBlocks POINTER TO ARRAY 0 15 OF DATABLOCK pointer to data blocks ComIecId DINT ComIec object e g ComIec Reset BOOL TRUE all errors are reset LifeControl BOOL de activate life bit monitoring Reboot BOOL rising edge triggers a reboot of HMI GiveOrder BOOL rising edge initiates a control order Order WORD number of a control order Parameterl WORD JSE parameter of the control order Parameter2 WORD and parameter of the control order Parameter3 WORD 3rd parameter of the control order LifeTime INT 3 no of admissible life bit errors END_VAR VAR_OUTPUT Active BOOL state indicator Result INT return value ResultText STRING explanation text on result Communications WORD no of successfully transmitted data blocks Errors WORD no of failed transmissions RebootDone BOOL
5. 00x DE User Manual Automatic Controller Optimization Art No 17 13 00 89 00x DE EN Operating Manual PacDrive SCL Art No 17 13 00 93 00x DE EN Operating Manual PacDrive PS 4 und PacDrive PD 8 Art No 17 13 00 94 00x DE EN Operating Manual Evaluation Kit Art No 17 13 00 95 00x DE Operating Manual PacDrive Controller P600 Art No 17 13 00 96 00x DE EN Operating Manual PacDrive Controller C200 Art No 17 13 00 97 00x DE EN FR Operating Manual PacDrive Controller C400 Art No 17 13 00 98 00x DE EN FR Operating Manual PacDrive Controller C600 Art No 17 13 00 99 00x DE EN FR PacDrive page 47 7 3 page 48 Product Training We offer practical workshops and seminars Our experienced seminar leaders will enable you to make optimum use of the vast possibilities of the PacDrive system NOTE Please contact us for further information or to order our seminar program See also our homepage www elau de PacDrive ELAU AG gStd_us FM PDM_Anhan pManHMI_Lib_Aen_us FM PD_O 7 4 Modifications 7 4 Modifications 07 2000 Operating Manual newly written 09 2004 m Update Chapter Connection to ModBus m Update to new Layout NOTE The latest documentation and modification service on this product are available on the ELAU Homepage www elau de ELAU AG PacDrive HMI Libraries page 49 7 4 Modifications page 50 PacDrive HMI Libraries ELAU AG
6. 2 inch floppy disk drive 1 44 MB color screen with a resolution of 800x600 pixels a CD ROM drive at least double speed recommended configuration m EPAS 4 Professional V00 06 00 or higher a Windows 2000 XP Prof or Windows NT 4 0 service pack 5 or higher recommended Pentium Il 350 or higher a 512 MB RAM TCP IP network connection 10 Mbps m free hard disk space gt 500 MB 3 Y inch floppy disk drive 1 44 MB color screen with a resolution of 1024x768 pixels CD ROM drive PacDrive HMI Libraries page 13 4 System Requirements page 14 PacDrive HMI Libraries ELAU AG Lib_04_us FM peraManHMI_ PD_O Lib_05_us FM peraManHMI_ PD_O ELAU AG 5 Installation Installation The HMI libraries are included in EPAS 4 Professional V00 10 00 or higher and therefore need not be installed separately See also Operating Manual EPAS 4 PacDrive HMI Libraries page 15 5 Installation page 16 PacDrive HMI Libraries ELAU AG Lib_05_us FM peraManHMI_ PD_O Lib_06_us FM peraManHMI_ PD_O 6 1 In General 6 Working with Functions and Function Blocks 6 1 In General The functions and function blocks of the library are described below according to a standard scheme Task Short description of the task to be solved with this function block m Sketch ofthe system structure m System structure of a sample application or other suitable graphic description m Function d
7. 3 Connection to ModBus 6 3 1 Modbus Function Block Task This function block can be used for external units to communicate with the PacDrive Controller via Modbus RTU protocol In this case the PacDrive Controller always operates as the only slave i e the external unit requests the communication and PacDrive Controller replies to the requests Sketch of the system structure Communication structure HMI and PacDrive Controller communicate via the serial interface There are four data ranges in the IEC program on PacDrive Controller Two of these ranges can be addressed bitwise the other two wordwise To exchange data the HMI sends a request and a section is transmitted Function description This component is used for the communication between PacDrive Controller and HMI via the Modbus protocol e g SIMATIC OP or ProFace In principle the communication happens in such a way that the HMI sends a request to the PacDrive Controller which upon receipt returns its answer This means that the activity is always initiated by the HMI The PacDrive Controller is a slave Only one slave is possible The FC is set ready for communication by means of a positive edge on Enable A falling edge on Enable terminates the FC s readiness for communication If the input Reset is FALSE a Result once set is no longer overwritten If Reset is TRUE the previous error is deleted and the actual Result is shown Communication is monitore
8. 4 PSketch of data structures PCS topline serial Function description This component is used for the communication between the PacDrive Controller and a Lauer PCS topline operating unit HMI e g PCS 095plus using the serial interface In principle the communication happens in such a way that the HMI sends a request to the PacDrive Controller which upon receipt returns its answer This means that the activity is always initiated by the HMI The PacDrive Controller is a slave Only one slave is possible The FC is set ready for communication by means of a positive edge on Enable A falling edge on Enable terminates the FC s readiness for communication Communication is monitored via the input Timeout A maximum time typically in milliseconds that may lie between two request telegrams is transmitted here If the time is exceeded the Result is set accordingly By default the Timeout is set to 1000 ms The address of the data word range on the PacDrive Controller must be transmitted in AdrDW This data word range is usually a structure oriented at the corresponding HMI The size of the data word range in bytes number of marker bytes is entered in SizeMB The transmission value is always equivalent to the value SIZEOF DW By default SizeMB is 512 which is equivalent to 256 data words PacDrive HMI Libraries ELAU AG Lib_06_us FM peraManHMI_ PD_O Lib_06_us FM peraManHMI_ PD_O 6 2 Connection to Lauer PCS
9. COM2 and the HMI OP 27 Occupation of the interface cable An SA 1 protocol converter is needed to connect the HMI IF1A Cable from HMI IF1A to SA 1 connection side connection side SA 1 HMI A u I BEE if ll gt Cu foil Cu foil 2x wrap 2x wrap 9 pin D Sub connector 15 pin D Sub connector FB_ModbusKa1_us0006 FH8 Table 6 7 Occupation of the interface cable for connection via ModBus to Siemens HMI HMI SA 1 PacDrive HMI Libraries ELAU AG Lib_06_us FM peraManHMI_ PD_O Lib_06_us FM peraManHMI_ PD_O 6 3 Connection to ModBus Cable from SA 1 to PacDrive Controller Com2 connection side connection side MAx 4 COM 2 SA 1 J i II L a l m x i Cu foil 2x wrap 2x wrap 9 pin D Sub socket 15 pin D Sub socket FB_ModbusKa2_us0006 FH8 Table 6 8 Occupation of the interface cable for connection via ModBus to Siemens HMI SA 1 PacDrive Controller Configuration of the PacDrive Controller In the COM object RS485 4 wire connection must be set Configuration of HMI Modicon Modbus must be entered as protocol at the interface IF1A 984 must be entered as PLC PacDrive HMI Libraries page 35 6 Working with Functions and Function Blocks 6 4 6 4 1 page 36 Connection to Simatic ComHMI Function Block Task Connection of
10. MAx 4 COM2 HMI IF1B e u a Br Il 25 110 un pe ye b Va Cu foil Cu foil 2x wrap 2x wrap 9 pin D Sub socket 9 pin D Sub connector T x A yg A EN q im R tee ter ppi ie si GND R il ge 3mm T Ry l Cam T a I Ti FB_SimaticKa1_us0006 FH8 Table 6 11 Occupation of the interface cable for connection to Siemens HMI Configuration of the PacDrive Controller RS485 4 wire connection must be set at the Com object Configuration of HMI FREE SERIAL must be entered as protocol at the interface IF1 B NOTE The interface type of the HMI must be set to RS422 instead of RS485 The memory organization must be LOW FIRST PacDrive HMI Libraries page 41 6 Working with Functions and Function Blocks Program in ST VAR Block ARRAY 0 1 OF HMI SIM DATABLOCK aComHMI ComHMI Init BOOL TRUE old BOOL END_VAR IF Init THEN Init FALSE ComIecOpen _ComIec Block 0 Length Block 1 Length 50 aComHMI NoOfBlocks 2 aComHMI AdrOfBlocks ADR Block aComHMI ComIecId ComIec END_IF I u aComHMI LifeControl TRUE aComHMI Reset FALSE Block 0 Data 19 1 values 1 2 and 3 will soon Block 0 Data 20 2 be sent to the HIM via words Block 0 Data 21 3 19 20 and 21 in block 0 reboot HMI rising edge on Reboot starts boot procedure rising edge on RebootDone signals end of boo
11. Simatic HMI operating terminal to the PacDrive Controller via the COM 2 serial interface of the PacDrive Controller Sketch of the system structure Communication structure TD OP PacController MAx 4 data block 1 3 HMI send A HMI send data blocks data blocks FB ComHMI IEC program HMI receive HMI receive data blocks data blocks user data ranges variable serial interface FB_SiComHMI1_us0005 fh8 Table 6 9 Sketch of communication structure Simatic HMI PacDrive Controller TD OP and PacDrive Controller communicate by exchanging data blocks via the serial interface 4 The transmission from the control to the TD OP is done via receive data blocks 3 from the TD OP to the PacDrive Controller via send data blocks 2 It is the job of the IEC program 5 to prepare the data blocks for transmission to the TD OP and evaluate the received data blocks The data blocks are sent and received via drivers of the TD OP and the PacDrive Controller 6 Depending on the project and application of the TD OP unit used different user data ranges 1 must be set up in the PacDrive Controller if the corresponding function is to be used The position of the user data ranges and variables is mentioned in the project The data blocks for transmission to the TD OP receive data blocks must be prepared and the received data blocks send data blocks must be evaluated in the IEC program Pac
12. The address or ID of the COM object from the control configuration is transmitted in Comlecld The output Active indicates whether a component is being processed error free at a certain time Requirements none Call in FBD HMI_PCS_topline_Seriell Declaration of the interface FUNCTION BLOCK HMI PCS topline Serial VAR_INPUT Enable BOOL AdrDW DWORD SizeMB DINT 512 ComIecId DINT ComIec Object Id Timeout TIME t 1s END_VAR VAR OUTPUT Active BOOL FB active Result DINT END_VAR Result gt 20 gt no error return values e g from ComlecRead lt 0 gt for error codes refer to DATATYPE eErrorCode in Basic Lib ELAU AG PacDrive HMI Libraries page 27 6 Working with Functions and Function Blocks page 28 Examples Occupation of the interface cable connection side MAx 4 COM2 connection side Lauer PCS topline ri I Cu foil 2x wrap 9 pin D Sub socket Cu foil 2x wrap 15 pin D Sub socket TxD no tE m I GND a TT RxD receive input A receive input B shield casing send output B send output A FB LauerKa1 us0006 FH8 Table 6 5 Occupation of the interface cable for serial connection to PCS topline HMI PacDrive HMI Libraries ELAU AG Lib 06 us FM peraManHMI I PD_O Lib_06_us FM peraManHMI_ PD_O 6 3 Connection to ModBus 6
13. accordingly By default the Timeout is set to 1000 ms The address of the data word range on the PacDrive Controller must be transmitted in AdrDW This data word range is usually a structure oriented at the corresponding HMI The start address of the input range input address in the basic parameters of the PacDrive Controller PROFIBUS DP module is transmitted in AdrEB The start address of the output range output address in the basic parameters of the PacDrive Controller PROFIBUS DP module is transmitted in AdrAB ELAU AG PacDrive HMI Libraries page 23 6 Working with Functions and Function Blocks page 24 The size of the data word range in bytes number of marker bytes is entered in SizeMB The transmission value is always equivalent to the value SIZEOF DW By default SizeMB is 512 which is equivalent to 256 data words The size of the input range is entered in SizeEB See also PROFIBUS DP Configurator Inputs Outputs Input Length NOTE If direct parameters are used AdrEB rises by the number of direct parameters and SizeEB decreases by the number of direct parameters The direct parameters are configured in the HMI Up to 4 direct parameters can be configured The size of the output range is entered in SizeAB see also PROFIBUS DP Configurator Inputs Outputs Output Length The output Active indicates whether a component is being processed error free at a certain time Requirements PBDP_M_V0006
14. chapter follows as guideline assistance Table 1 1 Symbols signs and forms of depiction PacDrive ELAU AG PDM_VerwendStd_us FM PD_SicherhMin_us_neu fm 2 1 ELAU AG General Safety Notes This chapter contains general requirements for working safely Every person using ELAU components or working on ELAU components has to read and observe these general safety notes If activities involve a residual risk you will find a clear note in the respective places The note describes the risk that may occur and preventive measures to avoid that risk Basics The ELAU components are built according to the state of technology and generally accepted safety rules Nevertheless their use may cause a risk to life and limb or material damage if you do not use the components as directed m work on the components is not done by experts or instructed staff a you inexpertly alter or modify a component m you failto test the protective measures in place after installation commissioning or servicing a you do not observe the safety notes and regulations Only operate the components in perfect technical condition as directed with regard to safety and risks and observe this manual The flawless and safe operation of the components requires appropriate transport storage mounting and installation as well as careful maintenance In case of any circumstances that impair the safety and cause changes in the operating behavior im
15. experience as well as knowledge of the valid regulations is able to m evaluate the work he is supposed to do identify potential risks m implement suitable safety measures PacDrive ELAU AG PD_SicherhMin_us_neu fm Lib_03_us FM peraManHMI_ PD_O 3 Overview 3 Overview The HMI libraries are an extension to the standard libraries that come with EPAS 4 There are three HMI libraries ModBus_Vxxyyzz lib for connection to ModBus a HMI_PCS_Vxxyyzz lib for connection to Lauer PCS a HMI Simatic_Vxxyyzz lib for connection to Simatic The HMI libraries are based on the standard libraries NOTE Before you start using the HMI libraries we urgently recommend you to participate in an ELAU seminar in order to gain a better understanding of the function blocks and functions as well as receive programming tips from ELAU ELAU AG PacDrive HMI Libraries page 11 3 Overview page 12 PacDrive HMI Libraries ELAU AG Lib_03_us FM peraManHMI_ PD_O Lib_04_us FM peraManHMI_ PD_O ELAU AG 4 System Requirements System Requirements Before installing the HMI libraries please make sure your system meets these minimum requirements m EPAS 4 Professional V00 06 00 or higher a Windows 98 or Windows NT 4 0 service pack 5 or higher recommended Windows 2000 XP Prof Pentium 200 MMX or higher a 256 MB RAM free serial interface m free hard disk space gt 100 MB 3
16. 00 lib or higher PacDrive HMI Libraries ELAU AG Lib_06_us FM peraManHMI_ PD_O Lib_06_us FM peraManHMI_ PD_O ELAU AG 6 2 Connection to Lauer PCS Call in FBD HMI_PCS_topline_PBDP Declaration of the interface FUNCTION BLOCK HMI PCS topline PBDP VAR_INPUT Enable BOOL Enable Communication AdrDW DWORD address of array of datafieldwords AdrEB DWORD address of array of inputbytes AdrAB DWORD address of array of outputbytes SizeMB DINT 512 size of array of datafieldwords in byte SizeEB DINT 8 size of array of inputbytes SizeAB DINT 8 size of array of outputbytes Timeout TIME t 1s END_VAR VAR OUTPUT Active BOOL FB active Result DINT END_VAR Result 0 gt no error lt Q gt for error codes refer to DATATYPE eErrorCode in Basic Lib Examples PacDrive HMI Libraries page 25 6 Working with Functions and Function Blocks 6 2 4 page 26 HMI_PCS_topline_Serial Function Block Task Connection of PCS topline operating terminals to the PacDrive Controller via the COM 2 serial interface of the PacDrive Controller Sketch of the system structure PCS topline PacController MAx 4 Master Slave data word range to mapped data structure of Master 8 D PCS topline Q data structure ma of PCS topline La N T n na 9 a FB HMI PCS _topline_Seriell_us0006 FH8 Table 6
17. 2 4 are allowed to work on ELAU components One copy of this manual has to be available for staff working on the components at all times This manual helps you use the component safely and expertly and as directed Observe this manual This will help to avoid risks reduce repair costs and down times and increase the lifetime and reliability of the products You also need to observe the valid rules for the prevention of accidents and for environmental protection in the country and place where the device is used PacDrive page 5 1 On this manual 1 2 page 6 Symbols Signs and Forms of Depiction The following symbols and signs are used in this document Depiction Meaning n First level enumeration sign Second level enumeration sign Action symbol The text following this symbol gt includes an instruction for action Execute the instruction actions in the given order from top to bottom Result symbol The text following this symbol contains the result of an action italice If the describing text contains special terms e g parameters then they are written in italics Serif font If the manual contains program code it is marked by Serif font Information symbol This symbol marks notes and useful tips for using the product Warning sign Safety notes can be found in the relevant places They are marked with this symbol After this symbol information about contents of the
18. AU AG Lib_06_us FM peraManHMI_ PD_O Lib_06_us FM peraManHMI_ PD_O 6 3 Connection to ModBus Requirements Max4_V000700 lib TSC_V000702 lib Standard lib and Basic_V000701 lib or Max4_V001000 lib or higher Standard lib and Basic_V000701 lib Call in FBD Modbus Enable Modbus_SlaveNr Declaration of the interface FUNCTION BLOCK Modbus VAR_INPUT Enable BOOL edge activates deactivates FC Reset BOOL input on TRUE resets Result Timeout UDINT max time between 2 request telegrams in ms Modbus SlaveNo INT slave number within the Modbus system ComIecId DINT logic address of ComIec object lwAdrB0000 DWORD address of array B0000 sizeofB0000 INT number of elements in array B0000 lwAdrB1000 DWORD address of array B1000 sizeofB1000 INT number of lwAdrW3000 DWORD addres sizeofW3000 INT number o lwAdrW4000 DWORD addres sizeofW4000 INT number o END_VAR VAR OUTPUT Active BOOL status indication Result DINT return value State ComMODBUS UNSYNCHRONIZED ComMODBUS SYNCHRONIZED ComMODBUS_RECEIVE ComMODBUS_ Send state of communication END_VAR elements in array B1000 of array W3000 elements in array W3000 of array W4000 elements in array W4000 m u m u Result 0 gt error free execution lt 0 gt for error codes refer to DATATYPE eErrorCo
19. Drive HMI Libraries ELAU AG Lib_06_us FM peraManHMI_ PD_O Lib_06_us FM peraManHMI_ PD_O ELAU AG 6 4 Connection to Simatic Function description This component is used for the communication between PacDrive Controller and an HMI SIMATIC TP OP via the COM2 port In principle the communication happens in such a way that the HMI sends a block to the PacDrive Controller which upon receipt returns a block This means that the activity is always initiated by the HMI The FC is set ready for communication by means of a positive edge on Enable While the FC is ready for communication the parameters NoOfBlocks AdrOfBlocks and Comlecld must not be changed A falling edge on Enable terminates the FC s readiness for communication The transmitted Comlec object must be added to the control configuration and be already open lecOpen _Comlecld NoOfBlocks specifies the number of blocks for which memory space is reserved at the address AdrOfBlocks So AdrOfBlocks must point to an ARRAY 0 NoOfBlocks 1 OF DATABLOCK NoOfBlocks is always an even number because a send block i 1 even number must be defined for every receive block i odd number For every block the length must be given according to the HMI configuration via Pro Tools e g Block i Length 30 if block i is 30 words long In this case the greatest available variable block is Variable Block i Data 29 The numbering of the words under ProTool i
20. Operating Manual PacDrive HMI Libraries e Nr 17130077 001 on 2004 09 Articl Editi Schneider ELAU PACKAGING SOLUTIONS Electric Imprint All rights reserved to ELAU AG also in case of patent right applications No part of this documentation and the related software and firm ware may be reproduced rewritten stored on a retrieval system transmitted or translated into any other language or computer lan guage without the express written consent of ELAU AG All possible measures were taken to ensure the that this product documentation is complete and correct However since hardware and software are continuously improved ELAU makes no repre sentations or warranties with respect to the contents of this product documentation Trademarks PacDrive is a registered trademark of ELAU AG All other trademarks mentioned are the exclusive property of their manufacturers ELAU AG ELAU Inc Dillberg 12 165 E Commerce Drive D 97828 Marktheidenfeld Schaumburg IL 60173 USA Phone 09391 606 0 Phone 1 847 490 4270 Fax 09391 606 300 Fax 1 847 490 4206 eMail info elau de e mail info elau com Internet www elau de Internet www elau com PacDrive HMI Libraries ELAU AG Lib_00_us FM peraManHMI_ PD_O _Lib_usIVZ fm peraManHMI PD_O Contents 1 1 1 2 2 1 2 2 2 3 2 4 6 1 6 2 6 2 1 6 2 2 6 2 3 6 2 4 6 3 6 3 1 6 4 6 4 1 7 1 7 2 7 3 7 4 7 5 7 6 ELAU AG On this m
21. _Datum gt decimal format j FB_HMI_PCS_topline_midi1_us0006 FH8 Table 6 2 Sketch of the data structures PCS topline midi Function description This component converts the date and time of the PCS topline series midi from BCD to Decimal format With the PCS topline series midi date and time are firmly defined in the structure The component reads date and time in this structure converts them and stores them in its own structures HMI_PCS_topline_Date and HMI_PCS_topline_Time Requirements none PacDrive HMI Libraries page 21 6 Working with Functions and Function Blocks page 22 Call in FBD HMI_PCS_topline_midi Datum Uhr Declaration of the interface FUNCTION BLOCK HMI PCS topline midi VAR_INPUT Enable BOOL enable conversion AdrDW DWORD address to global structure of datafieldwords END_VAR VAR OUTPUT Date HMI PCS topline Date local structure of date Time HMI PCS topline Time local structure of time END_VAR Structures TYPE HMI PCS topline Date STRUCT year WORD day BYTE month BYTE END_STRUCT END TYPE TYPE HMI PCS topline Time STRUCT hour BYTE weekday BYTE second BYTE minute BYTE END STRUCT END TYPE Result no result Examples PacDrive HMI Libraries ELAU AG Lib_06_us FM peraManHMI_ PD_O Lib_06_us FM peraManHMI_ PD_O 6 2 Connection to Lauer PCS 6 2 3 HMI_PCS_topline_PBDP Functio
22. anual 5 Introduction ati an eu 5 Symbols Signs and Forms of Depiction i 6 General Safety Notes 7 Basics naacal 7 Depiction of Safety Notes cl an ae 8 Useras Birecied me leale 9 Selection and Qualification of Staff nn 10 Overview 11 System Requirements 13 Installation 15 Working with Functions and Function Blocks 17 inGensral s ella elenina iran 17 Connection to Lauer PCS area 20 IM GeNeral EE E lai 20 HMI PCS topline midi Function Block iii 21 HMI_PCS_topline_PBDP Function Block uu 224ssennnnnneennenne 23 HMI PCS topline Serial Function Block nerne 26 Connection to ModBUS Ans esse 29 Modbus Function Block en leale 29 Connection to Simatic allea Rec 36 ComHMI Function Block costiere 36 APPENDIX 45 Conall aiar 45 Further Literature eresie eine 46 Product Training wasser 48 M difieatlons nun HR 49 ale VER iano 51 Form for Error Report scia lead 53 PacDrive HMI Libraries page 3 Contents page 4 PacDrive HMI Libraries ELAUAG Lib_usIVZ fm peraManHMI_ PD_O 1 1 PDM_VerwendStd_us FM ELAU AG 1 1 Introduction On this manual Introduction Before using ELAU components for the first time you should familiarize yourself with this operating manual In particular observe the safety notes described in chapter 2 Only persons who meet the criteria for Selection and Qualification of Staff see chapter
23. common list PacDrive HMI Libraries page 19 6 Working with Functions and Function Blocks 6 2 6 2 1 page 20 Connection to Lauer PCS In General The Lauer PCS topline series micro mini midi and maxi are a group of operating consoles which can be operated always with the same drivers For communication via serial interface for example Lauer offers the drivers simmini drv and simmidi drv A serial driver for PCS topline maxi is not yet available Series PCS topline micro Units PCS 009 PCS 009plus PCS topline mini PCS 090 PCS 090plus PCS 095 PCS 095plus PCS topline midi PCS 900 PCS 920 PCS 950 PCS 950c PCS topline maxi PCS 900 PCS 9100 Table 6 1 Lauer PCS series PacDrive HMI Libraries ELAU AG Lib_06_us FM peraManHMI_ PD_O Lib_06_us FM peraManHMI_ PD_O 6 2 2 ELAU AG 6 2 Connection to Lauer PCS HMI_PCS_topline_midi Function Block Task Conversion from BCD to Decimal for date and time of PCS topline series midi NOTE The use of this function block is only sensible in combination with the function block HMI_PCS_topline_PBDP or HMI PCS topline Serial Sketch of the system structure data structure in MAx 4 data structures in MAx 4 mapped in the HMI data structure PacController AdrDW date nl FB IU HMI PCS t BCD format opline_midi HMI_PCS_topline_Uhr decimal format HMI_PCS_topline
24. d via the input Timeout A maximum time in milliseconds that may lie between two request telegrams is transmitted here If the time is exceeded the Result is set accordingly Moreover the FC needs the slave number under which PacDrive Controller is addressed Make sure that the number is identical with the one projected in the project tool of the visualization surface To access the interface the Comlec object ID must be transmitted The corresponding ranges for the variables projected in the visualization tool must be declared in the EPAS 4 programming system as arrays with the required length The bit range 1x and the word range 3x are mere read ranges The bit range Ox and the word range 4x are read write ranges This must be taken into account when creating a project ELAU AG PacDrive HMI Libraries page 29 6 Working with Functions and Function Blocks The array sizes can lie between 1 and 9999 depending on the project Declaration example VAR CONSTANT s_iSizeofB0000 INT 3000 define constant for size of array a bArrB0000 s_iSizeofB1000 INT 3000 define constant for size of array a bArrB0000 s_iSizeofW3000 INT 2500 define constant for size of array a bArrB0000 s_iSizeofW4000 INT 2500 define constant for size of array a bArrB0000 END_VAR VAR a_bArrB0000 ARRAY 1 s iSizeofB0000 OF BOOL s_iSizeofB0000 FALSE define and initialize array for write and read bit values
25. de in Basic Lib PacDrive HMI Libraries page 31 6 Working with Functions and Function Blocks Examples Connection to Pro face HMI A 4 wire connection is to be established between the PacDrive Controller COM2 and the HMI SIO Occupation of the interface cable connection side connection side PacDrive Controller COM 2 Panel JR Il 25 10 10 25 FEER gt x I A Cu foil Cu foil 2x wrap 2x wrap 9 pin D Sub socket D Sub 25 pol ST a i KH RE eee nT i ROTA Dt T br Sur 10 RO ge 1 1 T p SE gn 15 km T Sd ei Ze 18 8 T 100R Pin 4 and 5 connection i iai gt ik 1K Pin 1 und 4 connection le 1K Pin5und8connection 21 im D Sub Geh use 22 loss l FB_ModbusKa3_us0006 FH8 Table 6 6 Occupation of the interface cable for connection via ModBus to Pro face HMI Configuration of PacDrive Controller In the COM object in the control configuration RS485 4 wire must be set as SSType PacDrive HMI Libraries ELAU AG Lib_06_us FM peraManHMI I PD_O Lib_06_us FM peraManHMI_ PD_O ELAU AG 6 3 Connection to ModBus Program in ST VAR CONSTANT s_iSizeofB0000 INT 3000 s_iSizeofB1000 INT 3000 s_iSizeofW3000 INT 2500 s_iSsizeofW4000 INT 2500 END_VAR VAR a_bArrB0000 ARRAY 1 s iSizeofB0000 OF BOOL s iSize
26. escription Plain text description of the function block State diagram State diagram for the function block with detailed know how that may be required for special applications Many tasks can be systematically described with the help of state diagrams or state machines A state machine is characterised by states conditions under which it takes states and functions that are executed when changing state Fig 6 1 State diagram This image shows a state machine with three states 0 1 and 2 Co Is the condition for getting from state 0 to state 1 Fo is the function executed when changing from state 0 to state 1 Cg is the start condition Fo is the start function ELAU AG PacDrive HMI Libraries page 17 6 Working with Functions and Function Blocks page 18 Machine in state 0 If the condition Co is met the function Fo is executed and the machine changes to state 1 It will remain there until conditions cjg Or C492 are fulfilled The above state machine can describe e g the following motion task Start of the machine Co Fo State 0 Cot Fo State 1 C4192 F42 Cio Fio start enable issue ready ready to start start signal recognised positioning task drive to target position target change recognised set new target position target position reached issue target position reached drive to changed target position corrected target reached issue corrected target reac
27. hed PacDrive HMI Libraries ELAU AG Lib_06_us FM peraManHMI_ PD_O Lib_06_us FM peraManHMI_ PD_O ELAU AG 6 1 In General Call Calls a function block in FBD and or maybe in ST m Declaration of the interface Describes the input and output parameters of the function block Result of the function block Examples Suitable examples to impart the function of a component to the user in a simple environment or stand alone NOTE It may happen that a function description contains not all of the points in this scheme The function blocks of HMI Lib have the following basic characteristics Cyclic call The function blocks FCs are designed for cyclic applications A typical cycle time is 5 ms General inputs and outputs The following inputs and outputs are obligatory for all FCs of the HMI Lib Input Enable The input Enable BOOL enables the component and initialises it when it is first called When leaving the component is tidied up i e all motions are stopped System functions that were activated are deactivated global and output variables are set accordingly etc Qutput Active The output Active BOOL is TRUE if Enable is TRUE and there is no error Result gt 0 Output Result The output Result DINT normally shows the state of the FC In case of an error it shows the corresponding error number The error numbers are non equivocal for all FCs and contained in a
28. ks 0 and 1 inevitably are an exception as in block 1 words are only available from 19 whereas in block 0 words are already available from word 9 Consequently the block lengths for the blocks 2 i and 2 i 1 result from the highest word used in one of the blocks Example If the highest word used in Block 0 is word 23 and the highest word used in block 1 is word 20 the common block length is 24 There are exceptions if range pointers are used Range pointers enlarge the block length if the range they define exceeds the highest defined words However as some range pointers are defined only for the receive block or only for the send block they only affect the length of one of these blocks not both of them at the same time Solution To recognize a common block length reliably you should define a variable that lies beyond all defined ranges and thus defines the absolute block length Variables that are not used must not be taken into account when calculating the block length as these are not sent received Setting of block priorities 1 The priority must be set to 0 With any other setting the HMI will no longer send the block Variable configuration If the field read always is selected for the variables the block is transmitted or requested with the configured poll time When a block is transmitted for the first time all data are transmitted For all following transmissions the block is transmitted only up the variable
29. mediately put the component s to a stop and inform the service staff in charge In addition to this manual observe the prohibiting warning and mandatory signs on the component the connected components and in the switching cabinet m the relevant laws and regulations m the operating manuals of the other components the universally valid local and national rules for safety and the prevention of accidents PacDrive page 7 2 2 page 8 Depiction of Safety Notes Risk categories The safety notes in this manual are grouped into different risk categories The table below shows which risk and possible consequences the symbol pictograph and the signal words indicate Pictograph Signal word DANGER Definition Indicates an immediately dangerous situation that will result in death or very serious injuries if the safety rules are not observed WARNING Indicates a possibly dangerous situation that can result in serious injuries or major material damage if the safety rules are not observed CAUTION Table 2 1 Risk categories PacDrive Indicates a possibly dangerous situation that might result in material damage if the safety rules are not observed ELAU AG PD_SicherhMin_us_neu fm PD_SicherhMin_us_neu fm 2 3 Use other than directed ELAU AG Use as Directed The ELAU components are designed for installation in a machine plant or for combination with other componen
30. n Block Task Connection of PCS topline operating terminals to the PacDrive Controller via PROFIBUS DP Sketch of the system structure PCS topline PacController MAx 4 Lauer Master Lauer Slave PROFIBUS DP Slave PROFIBUS DP Master data word range AdrEB AdrDW gt input a range u i maybe direct N a parameter 2 G Master a G o N c mapped data Q data structure 2 m 2 a fe structure of of PCS topline u ial PCS topline X AdrAB E T Q output 3 a range N n FB HMI PCS topline PBDP us0006 FH8 Table 6 3 Sketch of data structures PCS topline PBDP Function description This component is used for the communication between the PacDrive Controller and a Lauer PCS topline operating unit HMI e g PCS 095plus using the PROFIBUS DP protocol In principle the communication happens in such a way that the HMI sends a request to the PacDrive Controller which upon receipt returns its answer This means that the activity is always initiated by the HMI The PacDrive Controller is a slave Only one slave is possible The FC is set ready for communication by means of a positive edge on Enable A falling edge on Enable terminates the FC s readiness for communication Communication is monitored via the input Timeout A maximum time typically in milliseconds that may lie between two request telegrams is transmitted here If the time is exceeded the Result is set
31. ntrol Orders If order number 41 was given transmit date and time from HMI to PacDrive Controller the complete transmission of the time is indicated by a rising edge on TimeReceived and the complete receipt of the date by a rising edge on DateReceived The received data are then available in Hour Minute Second respectively in Weekday Day Month Year If the HMI triggered an alarm a rising edge is issued on AlarmReceived and the corresponding flag is set in Alarm01_ 16 Alarm17_32 or Alarm33_48 A rising edge on DataReceived signals the receipt of the transmission initiated by control order 70 The requested receipt is then available in the data tray Communications supplies the number of data blocks transmitted successfully since the last activation of the component Errors supplies the number of failed transmissions Communication does not run safely unless several successfully transmitted data blocks are shown at the output Communications The reason is that an incomplete protocol the structure of which complies with the protocol requirements may be received when booting The ComHMI process must be called up cyclically every 200 ms or more often State diagram ComHMI_SYNCHRO c error NIZED c valid block c error Cc valid synchronisation ComHMI_UNSYNCHRO NIZED c whole block received c error sendig succesful Table 6 10 State diagram ComHMI PacDrive HMI Libraries ELAU AG
32. ofB0000 FALSE a_bArrB1000 ARRAY 1 s iSizeofB1000 OF BOOL s_iSizeofB1000 FALSE a_bArrW3000 ARRAY 1 s iSizeofW3000 OF WORD s _iSizeofW3000 0 a_bArrW4000 ARRAY 1 s iSizeofW4000 OF WORD s _iSizeofW4000 0 r_Modbus Modbus END_VAR the data to be transmitted can be copied to the Modbus arrays here r_Modbus Enable TRUE Reset False Timeout 2000 Modbus_slav eNr 1 ComIecId ComIec lwAdrB0000 ADR a_bArrB0000 sizeofB0000 s iSizeofB0000 lwAdrB1000 ADR a_bArrB1000 sizeofB1000 s iSizeofB1000 lwAdrW3000 ADR a bArrW3000 sizeofW3000 s iSizeofW3000 1wAdrW4000 ADR a bArrW4000 sizeofW4000 s iSizeofW4000 IF r modbus Result lt 0 THEN GetResultText Result r modbus Result issue message if an error occurred ELSE the data transmitted from the Modbus array can be copied here END_IF PacDrive HMI Libraries page 33 6 Working with Functions and Function Blocks Connection to Siemens HMI NOTE The Modbus connection was tested with an OP 27 You can find further Siemens HMI units with Modbus connection in the Siemens User Manual Communication Edition 05 99 Chapter 1 2 manual available on the Internet at http wwwA4 ad siemens de infocs livelink exe func cslib csinfo amp startNode 2401 amp table ProductNod es amp lang de amp aktprim 0 amp nodelD0 2401 amp siteid cs last revision May 2000 A 4 wire connection is to be established between the PacDrive Controller
33. re ELAU can provide you with these manuals and instructions on the PacDrive System Project Manual Art No 17 13 00 58 00x DE EN FR Programming Manual Art No 17 13 00 61 00x DE EN Operating Manual MC 4 Servo Drive Art No 17 13 00 62 00x DE EN IT FR Operating Manual CAN L2 Art No 17 13 00 66 00x DE EN Operating Manual PROFIBUS DP Art No 17 13 00 67 00x DE EN Operating Manual SM Motor Art No 17 13 00 68 00x DE EN IT FR Operating Manual EPAS 4 Art No 17 13 00 70 00x DE EN Operating Manual PacDrive Controller MAx 4 Art No 17 13 00 71 00x DE EN IT FR Operating Manual OPC Server Art No 17 13 00 73 00x DE EN Operating Manual Device Net Art No 17 13 00 76 00x DE EN Operating Manual HMI Libraries Art No 17 13 00 77 00x DE EN Operating Manual INC 4 Incremental Encoder Module Art No 17 13 00 78 00x DE EN Operating Manual CANopen Art No 17 13 00 79 00x DE EN Operating Manual VarioCam Editor ECAM 4 Art No 17 13 00 80 00x DE EN Operating Manual PacNet Module PN 4 Art No 17 13 00 81 00x DE EN Operating Manual SR Motor Art No 17 13 00 82 00x DE EN 1 Art No 000 DE german 001 EN english 002 IT italian 003 FR french PacDrive ELAU AG gStd_us FM PDM_Anhan gStd_us FM PDM_Anhan ELAU AG Operating Manual BusTerminal BT 4 DIO1 Art No 17 13 00 83 00x DE EN Operating Manual TTS Art No 17 13 00 88
34. red Machine PrOdUGer csrl eek TYDE E AE Hours of op ratiOM s ae Machine number Date of GOMmMISSIONINO leleine Producer Type of machine control PacDrive error report page 1 7 6 Form for Error Report Description of the problem Additional information Problem state Causes Concomitant phenomena persistent unknown mechanical problems when commissioning wiring error failure of mains supply 24V occurs sporadically mechanical damage failure of PMC 2 occurs after about hours moisture inside the unit motor failure occurs in case of shocks encoder defective broken cable depends on temperature insufficient ventilation foreign object inside unit Does the switching cabinet have an air conditioning system Y N Have similar problems occurred before on the same axis How often Did the problems occur on certain days or times of day error report page 2 PacDrive ELAU AG g_us FM ELAU_FoStoerun
35. s identical with the index of the Data array in Datatype DataBlock i e Block 1 word 20 in ProTool is equivalent to Block 1 Data 20 in EPAS 4 If the data blocks 0 or 1 are not used you need to enter the following lengths Length block 0 9 Length block 1 19 If the input Reset is low an error once set is no longer reset until the input changes to high Then all previous errors are cancelled and only the errors caused just now are shown in Result If the input LifeControl is high the life bit monitoring is activated The error threshold for the life bit monitoring is set with the input LifeTime Depending on the HMI unit it may be necessary to increase the error threshold A rising edge on the input Reboot causes the HMI to reboot The high signal on Reboot must not be lifted until the completion of the reboot process is signalled by a rising edge on RebootDone A rising edge on the input GiveOrder triggers the control order specified with Order Parameter1 Parameter2 and Parameters None of these five parameters may be changed until the completion of the order is indicated by a rising edge on OrderDone The possible orders that can be transmitted with the parameter Order and the meaning of the corresponding parameters are described in the manual SIMATIC HMI Communication User PacDrive HMI Libraries page 37 6 Working with Functions and Function Blocks Manual Siemens order number 6AV3991 1BC06 0AA0 Appendix B Co
36. t procedure aComHMI Enable TRUE Reboot FALSE REPEAT Old aComHMI RebootDone aComHMI Enable TRUE Reboot TRUE UNTIL aComHMI RebootDone AND NOT Old END REPEAT Receipt with ID number 100 received by HMI by means of control order in data cache e g Block 1 Data 20 to Block 1 Data 30 depending on the configuration with ProTools The receipt 100 and a data tray must be defined with ProTools on the HMI Rising edge on GiveOrder gives the control order Rising edge on DataReceived confirms receipt of requested data The execution of the control order may have been done prematurely by rising edge on OrderDone irrespective of the receipt of data aComHMI Enable TRUE GiveOrder FALSE REPEAT Old aComHMI DataReceived aComHMI Enable TRUE Order 70 Parameterl 1 Parameter2 0 Parameter3 0 GiveOrder TRUE UNTIL aComHMI DataReceived AND NOT Old END REPEAT Note The REPEAT UNTIL loops are meant for demonstration purposes only and should be realized by cyclic calls in the actual application PacDrive HMI Libraries ELAU AG Lib_06_us FM peraManHMI_ PD_O Lib_06_us FM peraManHMI_ PD_O 6 4 Connection to Simatic NOTE Notes for project creation in ProTool Calculation of block lengths In principle the following applies The variables of two consecutive blocks 2 i and 2 i 1 for i gt 0 occupy the same memory space E g Block 4 Word 3 Block 5 Word 3 The bloc
37. that changed since the last transmission If the field read always is not selected the variables can only be updated by means of a receipt A command must be given to update a receipt PacDrive HMI Libraries page 43 6 Working with Functions and Function Blocks page 44 PacDrive HMI Libraries ELAU AG Lib_06_us FM peraManHMI_ PD_O gStd_us FM PDM_Anhan 7 1 ELAU AG Appendix Contact For repair Please send the components to be repaired or checked along with the error report to this address ELAU AG Abt Kundendienst house address Postfach 1255 Dillberg 12 97821 Marktheidenfeld 97828 Marktheidenfeld Phone 49 0 93 91 606 142 Fax 49 0 93 91 606 340 Service team Should you need to talk to a member of our service team or require on site service please contact ELAU AG Dillberg 12 D 97828 Marktheidenfeld Phone 49 0 9391 606 0 Fax 49 0 9391 606 300 e mail info elau de Internet www elau de ELAU Inc 165 E Commerce Drive Schaumburg IL 60173 USA Phone 1 847 490 4270 Fax 1 847 490 4206 e mail info elau com Internet www elau com ELAU SYSTEMS ITALIA S r l Via Tosarelli 300 1 40050 Villanova di Castenaso BO Phone 39 051 7818 70 Fax 39 051 7818 69 e mail info elau it Internet www elau it NOTF You can find further contact addresses on the ELAU homepage www elau de PacDrive page 45 7 2 page 46 Further Literatu
38. ts to form a machine plant The components may only be used under the installation and operating conditions described in this documentation You must use the accessories and ancillary parts components cables etc mentioned in the documentation You must not use any foreign objects or components that are not explicitly approved by ELAU Use as directed also means that you observe the Operating Manuals and other documentations see appendix a observe the instructions for inspection and maintenance The operating conditions at the place where the device is used must be checked on the basis of the given technical data performance information and ambient conditions and observed PacDrive page 9 2 4 Working on electrical equipment page 10 Selection and Qualification of Staff This manual is aimed exclusively at technically qualified staff with detailed knowledge in the field of automation technology Only qualified staff can recognize the significance of safety notes and implement them accordingly This manual is aimed in particular at design and application engineers in the fields of mechanical and electrical engineering at programmers service and commissioning engineers Work on electrical equipment must only be done by qualified electricians or by instructed staff supervised by an electrician according to the electrotechnical rules An electrician is a person who due to his vocational training know how and
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