Ariazone 5001FAHD
Contents
1. Auftamalive amp Industria Refrigerant Service Equipment 4 Main components location N 1 Analogue gauges Two large analogue gauges display suction and discharge pressures The gauges are mounted on the front panel for easy viewing by the operator Pressures are displayed in Bar amp PSI and temperatures in degrees Celsius 2 LED amp LCD Displays LED numerical display and LCD display bellow inform the operator on weight of refrigerant and oil currently in the unit vessels remaining vacuum time the amount of refrigerant and oil being recovered or charged data base of vehicles and unit set up 3 LED group and membrane switches keys Six LED indicates the mode and status of the unit These are used in conjunction with 6 membrane switches keys to select the unit functions Further once the mode is in operation the pattern in which the Led s flash indicate the activity of the system These can be viewed from several metres away 4 Hand Valves The console hand manifold valves allows the operator to control the flow of the refrigerant if desired 5 Discharge amp Suction Service Hoses pair of 3m hoses are connected to the console which allows the operator to connect the system to the vehicle air conditioning system service ports for testing system pressures recovering and recharging refrigerant oil and or UV dye 6 Service Hose Quick Couplers Service hose quick couplers allows the operator to connect2. Led constantly ON Printer in line Led blinking Printer not in line or no paper Led off Press Il If the problem persists contact authorized distributor or manufacturer Printer roll specifications Paper width 57 58mm Max paper thickness 80 u Printing report After completion of every operation the unit will print a report as per list on the right gt How to open printer cover How to load paper load ariazone Aufanvative amp Industrial Refrigerant Service Equipment REFRIGERANT RECOVERY VACUUM RECOVERED OIL OIL INJECTION UV DYE INJECTION doses 1 REFRIGERANT CHARGED Date 05 06 08 Time 10 45 CLIENT TALARICO A C SERVICE 55 NORTHGATE DRIVE THOMASTOWN MELBOURNE T 61 3 9464 5688 F 61 3 9464 5788 How to close the cover 1 ariazone Automotive amp Industria Refrigerant Service Equipment 7 Refrigerant Cylinder Filling Procedure Refrigerant Transfer The cylinder 12 may be filled with refrigerant by the following procedures Refillable cylinder sitting upright Storage cylinder liquid valve Disposable cylinder Note Cylinder upside down for liquid delivery a Using refillable cylinder procedure Have the cylinder sitting upright connect the suction blue service hose 5 to storage cylinder liquid valve by using the refrigerant cylinder adapter 17 open liquid valve on storage cylinder open
3. If the hand manifold valve 4 console are closed g If the A C system service port Schrader valve is not depressed h High Pressure If the operating pressure of the unit exceeds 25 bar 340 psi the unit will stop and display H PRES The following can cause the above Cylinder 12 valves not open Restricted cylinder hose 16 Check the ball valves Excessive high ambient temperatures Excessive air in refrigerant cylinder Faulty pressure control Recovery pump thermo control faulty In all the above circumstances press the STOP key to return to the machines initial mode If all the above conditions are OK contact your local distributor of manufacturer for further advice 27 ariazone Auftamafive amp Industria Refrigerant Service Equipment 11 Cylinder Air Purge Once a week check if there is non condensable air build up in the refrigerant cylinder liquid vapour valve valve non condesable gases vapour state refrigerant liquid state refrigerant refrigerant cylinder First measure the ambient temperature Then read the cylinder pressure on rear gauge 13 and compare it with the temperature pressure chart affixed to the machine If the cylinder pressure is higher than the pressure temperature chart there are non condensable gases air in the cylinder 12 Slightly OPEN ball valve 21 to purge the non condensable gases air from the cylinder 12 and bring back the pressure to the re
4. Note Always wear appropriate protect clothing and safety glasses when servicing the machine Automotive amp Industria Refrigerant Service Equipment 24 ariazone Aufanvative amp Industrial Refrigerant Service Equipment 13 Unit Settings Switch ON the unit with the main power switch while holding STOP key depressed for 5 seconds The unit will enter in setup mode and the display will show the following OIL UV DYE INJECTION Gs RECOVERY REFRIGER amp RECYCL CHARGE 13 1 Setup Tare 00 00kg calibration REFRIGERANT SCALE Calibrating the weight display to read 00 00kg with an empty cylinder on the unit platform Place standard empty cylinder or calibrated weight on the cylinder platform making sure that cylinder hoses are resting on calibrated weight or cylinder When ready press START key to confirm The unit display should show app 0 00 kg RECOVERED OIL SCALE Calibrating the weight display to read 00 00ml when recovered oil vessel 9 is empty Place empty polycarbonate vessel on recovered oil 9 load cell When ready press START key to confirm The unit display should show app 00 00 ml NEW OIL SCALE Calibrating the weight display to read 00 00mI when new oil vessel 10 is empty Place empty polycarbonate vessel on new oil 10 load cell When ready press START key to confirm The unit display should show app 00 00 ml 25 ariazone Automotive amp Industria Refrige
5. amp Industria Pefrigerant Service Equipment 7 Refrigerant cylinder 12 fitted on a platform is evacuated during the production process Note please check if refrigerant cylinder 12 is evacuated during transport vacuum could be lost If the vacuum is lost please perform the following steps to evacuate refrigerant cylinder 12 before filling it with refrigerant Connect blue service hose 5 to cylinder 12 by using adaptor 17 Open cylinder 12 valve service hose 5 quick coupling and manifold hand wheel 4 on the unit panel Press the UP key twice to select evacuation function Press START and with the UP and DOWN key select 30 minutes Press START key again and the unit will start the evacuation Process After 30 min the unit will automatically stop Close the cylinder valve disconnect the service hose 5 and adapter 17 from cylinder place adaptor on the storage port and connect liquid hose 16 to the cylinder liquid port and vapour hose 15 to the cylinder vapour port NOTE LIQUID AND VAPOR HOSES MUST BE CONNECTED TO VAPOR AND LIQUID PORTS ON THE STORAGE CYLINDERS INCORRECT CONNECTION WILL CAUSE CHARGING TO BE VERY SLOW 8 Open both cylinder valves and open liquid hose 16 ball valve The unit is now ready for use 10 6 Printer The printer is equipped with two keys and green led gt gt Paper feed Il on line off line The green led shows the state of the printer
6. selected evacuation function automatically LEAK TEST If the vaccum of min 0 85 Bar is not reached after first 90sec the unit will beep and display TEST FOR LEAK indicating for possible leak in the a c system or bad connection of the service hoses After completion of evacuation function next 3 minutes the unit will test if there is leak in the a c system Depends if the a c system is leaking or not the display will show OK or FAILED After completion of evacuation function the unit will automatically print the report 17 ariazone Aufanvative amp Industrial Refrigerant Service Equipment 9 3 Oil amp UV dye Injection Mode The purpose of this function is to batch a user defined re quantity of refrigerant oil or UV dye from the oil OLLI UV ove reservoir 10 to the vehicle air conditioning system Important The unit requires that the air conditioning system has previously been evacuated to a maximum vacuum before this function can be carried out RECOVERY amp RECYCL AUTOMATIC REFRIGERANT CYCLE TRANSFER Make sure you have sufficient refrigerant oil and UV dye in the vessels 10 amp 11 and select the Oil UV Dye Injection mode by pressing the UP or DOWN keys followed by the START key Now the display will shows the following ee sor Hra Select the desired amount of refrigerant oil UP key to increase or DOWN key to decrease the volume With gt key go to UV DYE and aga
7. service hose quick coupling 5 and console blue hand valve 4 gt gt gt b Using disposable cylinder procedure Connect the suction blue service hose 5 to a storage cylinder valve by using the refrigerant cylinder adapter 17 Turn cylinder upside down for liquid delivery open the valve on the storage cylinder open service hose quick coupling 5 and console blue hand valve 4 gt gt gt OIL UV DYE INJECTION Ib RECOVERY amp RECYCL g AUTOMATIC REFRIGERANT CYCLE TRANSFER gt Important gt gt gt Press DOWN key twice to select the REFRIGERANT TRANSFER function and press START With UP or DOWN keys select between TOTAL TRANSFER all or PARTIAL TRANSFER set the amount of refrigerant to be transferred Press START key and unit will automatically transfer the selected amount of refrigerant from storage cylinder to the unit cylinder 12 When the selected amount of refrigerant is transferred close the storage cylinder valve and allow the unit to recover the refrigerant from the service hose 5 Once the function is completed the unit will display symbol DONE and the amount of refrigerant transferred will be displayed in kg or Ib on main display 2 Always keep a minimum of 2 kg in the cylinder 12 Do not allow the cylinder 12 to be filled above 80 capacity Never transport an overfilled cylinder Refrigerant expands when heated and may cause the pressure relief valve to open a
8. the unit to the vehicle air conditioning system service ports without exhausting the refrigerant in to the environment ariazone Auftamafive amp Industria Refrigerant Service Equipment 7 Moisture Indicator The moisture indicator is conveniently mounted below the console for added protection to indicate the condition of refrigerant and filter change intervals The following colours correspond to the following moisture content Green or Blue Dry Yellow or Pink Wet 8 Vacuum Pump Oil Level Oil level must be checked when the pump is running the oil level should be even with the line on the vacuum pump sight glass Under filling with oil will result in poor vacuum performance Overfilling can result in oil blowing out from the vacuum pump exhaust 9 Recovered Oil Drain Reservoir A polycarbonate vessel of 250ml is mounted on the right rear of the unit to electronically gauge the amount of oil recovered from the air conditioning system if any 10 Oil Storage Reservoir A polycarbonate vessel of 250ml is mounted on the left rear of the unit to electronically inject the recovered amount of oil back in to air conditioning system or to select the desired amount of oil to be injected 11 UV DYE Storage Reservoir A polycarbonate vessel of 250ml is mounted on the lower left rear of the unit bellow the Oil Reservoir to electronically inject UV Dye in to air conditioning system 12 Refrigerant Cylinder 27kg capacity cylinder is
9. up of minimum refrigerant weight into cylinder 12 Use UP or DOWN keys to set maximum refrigerant weight into cylinder 12 Set minimum weight to 3kg Press START to save the above seitings 26 ariazone Aufanvative amp Industrial Refrigerant Service Equipment 13 4 Working Hours Reset After the system has been completely serviced in according to manufacturer s specifications reset the filter replacement interval on new 99 working hours Enter PIN code 4 numbers and press START 13 5 Relays testing R1 Vacuum Pump R2 Recovery Pump R3 Recovery Solenoid Valve R4 New Oil injection Solenoid Valve R5 Recovered Oil Solenoid Valve R6 UV Dye Injection Solenoid Valve R7 Charge Solenoid Valve R8 Air Purge Solenoid Valve 13 6 Pre charge Set the pre charge value Set the pre charge value in order to compensate refrigerant that during the charging process stays trapped into the service hoses Minimum 00 01kg 13 7 Refrigerant Management The operator can read total recovered weight total charge weight and total refrigerant transfer 13 8 Set the Language 13 9 Time amp Date 13 10 Kg or Lb 13 11 Advanced Settings Manufacturer area only 27 ariazone Auftamafive amp Industria Pefrigerant Service Equipment Notes DECLARATION OF CONFORMITY The company Ariazone International Europe 15 ti Korpus bb 6000 Ohrid MACEDONIA Hereby declares that th
10. used to store the recovered recycled refrigerant The cylinder is secured by a strap to the platform 13 Cylinder Non Condensable Indicator A large pressure gauge is mounted on the back upper side of the unit to indicate to the technician of any non condensable air built up in the storage cylinder 14 USB port 15 Cylinder Vapour Hose 16 Cylinder Liquid Hose with Ball Valve 17 Brass Adapter 18 Power Lead with Fuse 10A 19 Power Switch 20 Printer 21 Cylinder Air Purge Ball Valve ariazone Aufanvative amp Industrial Refrigerant Service Equipment 5 Preparing the Machine for the First Use Perform the following steps to prepare the unit before the first use 1 Remove the shrink wrap and styrofoam insert behind the cylinder 12 see figure 1 2 Check to ensure that all of the accessory components are with the unit Cylinder 12 Adapter 17 Cylinder vapour hose blue 15 Cylinder liquid hose red with ball valve 16 Service hoses with quick couplers 5 User s manual Cylinder strap 3 Check that the cylinder 12 is already placed on the platform and properly secured with the strap provided Unscrew two securing M6 bolts situated on each side of the platform base app 3 4 mm and LOCK the locking nut making sure that there is 3mm clearance between the end of the safety bolt and the base of the machine ariazone Automotive amp Industrial Refrigerant Service Equipmen
11. Industria Refrigerant Service Equipment Recovered Oil Drain After completing the recovery function the unit will automatically drain the recovered oil if any into recovered oil vessel 9 to electronically calculate amount of oil that has been recovered The value of the recovered oil will be automatically printed Conditions that will halt the recovery mode The above sequence assumes that neither the stop button was pressed or that no undesirable condition occurred The following conditions will cause the unit to halt the recovery function 1 Refrigerant cylinder 12 full To protect the storage cylinder from being overfilled the unit will not allow the operator to recover refrigerant once it has reached 80 of its capacity CYL FULL will be displayed 2 Air conditioning system empty If the A C system pressure is not above atmospheric pressure the recovery function will not be activated NO REF will be displayed 3 High Pressure If the operating pressure of the unit exceeds 25 bar 340 PSI the unit will stop and display H PRES The following can cause the above Cylinder 12 valves not open Restricted cylinder hose 16 Check the ball valve Excessive high ambient temperatures Excessive air in refrigerant cylinder 12 e Faulty pressure control In all the above circumstances press the STOP key to return to the machines initial mode If the above conditions are ok and the H PRES display k
12. RANSFER Select the desired charging mode MANUAL or FROM DATABASE and set the amount of refrigerant to be charged into the a c system with UP key to increase or DOWN key to decrease in manual mode or by selecting the vehicle make and model from database The smallest increment of refrigerant charge weight is 0 01 kg if the units of weight are to Ib the smallest increment of refrigerant charge weight is 0 02Ib Holding the UP or DOWN keys for longer than two second will cause the increments of weight change to increase or decrease rapidly Once the refrigerant charge weight has been set press the START key and open appropriate hand manifold valve depending on whether you are charging with the engine running or engine Stationary if the A C system is OFF or ON Charging with a c system OFF Charging with a c system ON OG NG close open open close Once the present refrigerant weight has been charged the charge function will automatically stop and the display will indicate DONE The operator can return the machine to its initial state by pressing STOP key on the console After completion of refrigerant charge the unit will automatically print the report of the amount of refrigerant charged into the A C system Conditions that will prevent refrigerant charging If there is little or no refrigerant in cylinder 12 The operator will not be able to select the desired amount of refrigerant required If the cyli
13. an be selected also MANUAL with UP key to increase or DOWN key to decrease select the amount of refrigerant oil and or UV dye to be injected into the a c system gt and lt key to change oil or UV Dye selection Once the desired amount has been selected press the START key 20 ariazone Aufanvative amp Industrial Refrigerant Service Equipment 88 Select the desired charging mode MANUAL or DATABASE and set the amount of refrigerant to be charged into the a c system with UP key to increase or DOWN key to decrease in manual mode or by selecting the vehicle make and model from database The smallest increment of refrigerant charge weight is 0 01 kg if the units of weight are to Ib the smallest increment of refrigerant charge weight is 0 02Ib Holding the UP or DOWN keys for longer than two second will cause the increments of weight change to increase or decrease rapidly I open open Once the refrigerant charge weight has been set open both hand manifold valves and press the START key Note A C system must be OFF The unit will perform all tasks in one automatic cycle and will print reports at the end of each single operation 21 ariazone Auftamafive amp Industria Pefrigerant Service Equinment Conditions that will prevent automatic cycle procedure a If the vacuum test failed If the vaccum of min 0 85 Bar is not reached after first 90sec of evacuation proc
14. ariazone Aufanvative amp Industrial Refrigerant Service Equipment CE Automotive Air Conditioning Service Equipment Ariazone 5001 FAHD Il OPERATOR MANUAL ariazone Auftamalive amp Industria Refrigerant Service Equipment Contents Page te NOIOOU CUO Msn EE 3 2 SAFETY FIRST Important Safety Information s rrronnrrerrrnnnnrrrrnnnnrrrnnnnnrrnnnnnnrr 4 Be Tecnica gl COV EE EE D 2 NMF NE 7 5 Preparing the Machine for the First Use rrrrrrannnrnnrnnnnrnnnnnnnrrnnnnnnnrnnnnnnnsnnnnnnnnen 9 HPM ke sabi 11 7 Refrigerant Cylinder Filling Procedure rrannnrnnnnnrvnnnnrnnrnnnrnnnnnnrnnnnnrnnnnnnrnnnnnennnnn 12 8 Connecting to the A C System rrnrnnrvnrnnnnnvrrnnnnrrvrnnnnrrvnnnnnnrenrnnnssnnnnnsssnnnnnsseennnnn 13 9 Manual Function Selection Procedure rrrrrvrnrrnnnnnnevnrnnnnrnrrnnnrnnsrnrennnnnnnensrnnnnnn 14 9 1 Recovery amp Recycling Mode rrrnnnnnnnnnnnnnnnnrnnnnnnnnnnnnennnnnnrnnnnnrnnnnnnennnnnsennnssennnn 15 9 2 eV ACU AMOI MOQO sncasnannsconnonduuiiieatseanatniaianenedonnacinsonstianiedannmiammisenemubanentins 17 9 3 Oil UV Dye Injection Mode ccccccssecccseececceneeeceeeeeeseueeessuseessageeessueeessaaes 18 9 4 Refrigerant Charge Mode cccccceeeececcesseeeeceeeeeeeseeececeeaeeeeesseeeeeessaeeeeesaaees 19 10 Automatic Cycle Selection Procedure cccccccseeeeeeceeeeeeeeseeeeeeeeneeeeesaaeeeeeens 20 VEME Pre 23 12 Service Procedure ccc
15. ccsseseeeeccceeeeeeeeeeceeesseeeeeseaueaeeeeeseeauueeeeessauageeeesssaaaaeeeees 24 TI UA ENGS lege 25 ariazone Auftamafive amp Industria Pefrigerant Service Equipment 1 Introduction Ariazone 5001FAHD II Fully Automatic Air conditioning A C Service Station is a user friendly tool specifically designed for the automotive air conditioning technicians to carry out the following functions Testing air conditioning system Recover and recycling the refrigerant from air conditioning system Electronically gauge amount of refrigerant recovered from air conditioning system Electronically gauge amount of oil removed from air conditioning system if any Evacuate air conditioning system Electronically charge lubricating oil amp UV dye by volume into the air conditioning system Electronically charge refrigerant into the air conditioning system by weight The unit is a microprocessor control system This provides electronically controlled functions whilst keeping the operator constantly informed and in full control This unit has been designed and build to be long lasting and with high level of reliability including maximum safety for the operator The operator needs only to be responsible for the proper use and maintenance of the unit in accordance with the instructions found in this manual This manual contains important information pertinent to operator safety and must accompany the unit in the case of sale o
16. commended chart values Note After recovery process it is normal that cylinder pressure is higher than the pressure temperature chart shows Always read the cylinder pressure gauge 13 first thing in the morning before operating the machine Example Ambient temp 20 C the cylinder pressure should be 4 7 bar Ambient temperature Air purge gauge readings O 1 bar YA C gt po 0 B 8 162 9 gt 380 1 627 gt 8 186 124 gt 23 ariazone 12 Service Procedure The following table describes the service intervals of the unit Every 100 Working Hours Once a Year Service The service alarm will alert the operator for maintenance and filter replacement Every 100 Hr Once a year Main Filter Dryer Replace Service hose O rings Service Kit 100Hr Vacuum pump Oil 330ml x 2 Recovery Line Filter Main Filter Dryer Service Hoses O rings Art No 000828 Every 300 Working Hours Service The unit requires 100 hour service plus replacing of oil separator primary charging filter and recovery pump compressor oil Service hose O rings 300 Hours Test calibration 300 Hours Weight Platform Test calibration Service Kit 300Hr Vacuum Pump Oil 330ml x 2 Recovery Line Filter Main Filter Dryer Service Hoses O rings Charging Line Filter Oil Separator Recovery Pump Oil 500ml Art No 000829 Manufacturer recommends a record of all services on the machine to be kept
17. e product Ariazone 5001FAHD Automotive A C Service Station Meets all requirements of European Directives 2006 95 EC ex 73 23 EEC Low Voltage Directive 2004 108 EC Electromagnetic Compatibility 98 37 EC Machine Directive and subsequent amendments entered in force to the date of declaration The following standards and technical specifications conforming to EEC Harmonized Regulations were applied EN 61010 1 2001 with cross references EN 60227 EN 60245 EN 60309 2003 EN 60799 EN 60804 EN 60825 1 EN 55014 1 EN ISO 12100 1 EN ISO 12100 2 EN ISO 12100 1 2003 EN ISO 12100 2 2003 The producer also declares that equipment confirms Directives and Standards when used according to manufacturer specifications on Ariazone International Date and place of issuing Tullamarine Victoria Ph 03 9464 5688 Mob 0419 321 774 www ariazone com Ohrid Ariazone International Europe Serial No www ariazone com mk Made in Macedonia 28
18. eeps on appearing contact your local distributor or manufacturer for further advice 16 ariazone Aufanvative amp Industrial Refrigerant Service Equipment 9 2 Evacuation Mode In the evacuation mode the air and moisture in the air 3 conditioning system is removed and exhausted to the Ol 1 UV OYE atmosphere The evacuation mode runs for a aa predetermined time selected by the operator To initiate evacuation mode press the UP key twice followed by the START key Select the desired evacuation duration by pressing the UP key to increase or DOWN key to decrease time duration Once the desired time has been selected press the START key and the function will commence The evacuation time can be set from one minute to eight AUTOMATIC REFRIGERANT CYCLE TRANSFER hours Note During evacuation mode the manifold hand valves 4 on the console must be open open open At any time the evacuation time can be paused or cancelled by pressing the stop button once to pause or twice to cancel the function Note The unit has a unique function that if the evacuation function is selected and there is residual refrigerant in the air conditioning system greater then 0 5 Bar 10 PSI the unit will detect this condition whereby it will beep six times to warn the operator After this warning the unit will automatically recover the residual refrigerant once it has recovered the entire refrigerant it will start the
19. ess the unit will beep and display TEST FOR LEAK indicating for possible leak in the a c system or bad connection of the service hoses After the evacuation process is completed the unit is testing of any possible vacuum leak that may exist in the air conditioning system After 180 sec if the a c system is NOT holding the vaccum the display will show FAILED and the unit will not charge the a c system b If there is little or no refrigerant in cylinder 12 Display shows ADD REF The operator must add refrigerant into unit cylinder 12 c If the recovered oil vessel 9 is full and display will show OIL FULL The operator must empty the recovered oil vessel Dispose of used oil properly Note If the recovered oil vessel becomes full during the oil drain the process will be stopped Display will show OIL FULL Operator must empty the vessel and press STOP The automatic cycle will then continue d If new oil vessel 10 is empty display will show ADD OIL The operator must fill the oil vessel Note During the process of oil injection if there is insufficient oil in the new oil vessel 10 the display will show ADD OIL The operator must add the oil in the vessel and press STOP The automatic cycle will then continue e If the refrigerant cylinder 12 is full To protect the storage cylinder from being overfilled the unit will not allow the operator to recover refrigerant once it has reached 80 of its capacity f
20. in with UP amp DOWN keys select the desired number of UV Dye doses 1 dose 7ml Once the desired amount has on selected press the START key and open only the discharge Red hand manifold valves 4 on the console I open open On A C systems without discharge port ref oil and UV dye can be carefully injected through suction blue hand valve in this case open only suction blue hand valve 4 on the console After completion of oil injection the unit will automatically print the report of the oil injected into the A C system Conditions that will prevent oil injection The unit will not inject oil if the following conditions exist Insufficient vacuum Hand manifold valves 4 not opened on console Schrader valve on A C system service port not depressed No oil in the reservoir 10 18 ariazone Automotive amp Industria Refrigerant Service Equinment 9 4 Refrigerant Charge Mode A The purpose of the refrigerant charge mode is to batch a UD a user defined weight amount of refrigerant into the air VACUUM OIL UV DYE conditioning system kg lb Important It is recommended that the A C system is KD KE always properly evacuated and leak tested before Kr ned refrigerant is charged in to the A C system amp RECYCL HARGE To initiate charging mode press the UP key four times followed by the START key The display will shows the following AUTOMATIC REFRIGERANT CYCLE T
21. nd exhaust refrigerant in to the atmosphere or the cylinder may rupture 12 ariazone Auftamafive amp Industria Pefrigerant Service Equinment 8 Connecting to the A C system Use the service hose 5 quick connect couplers to connect the hoses to the A C system service ports bearing in mind that BLUE must be connected to the low pressure suction side and RED to high pressure discharge side If the system is equipped with a single service port connect only the relative hose Note Before connecting the quick couplers clean the a c ports of any foreign material Winding the quick coupler hand wheel clockwise will allow the refrigerant to flow through the hoses Turning hand wheel in opposite direction the flow will be closed If there is any refrigerant in the air conditioning system the pressure gauges will indicate a pressure rise Important Console manifold hand valves 4 need to stay closed NOT to allow refrigerant to enter into the unit until the required function has been selected The unit gauges suction amp discharge are important and useful instruments The operator should have basic understanding between gauge reading and air conditioning system operation in order to correctly diagnose any possible system malfunction 13 ariazone Aufanvative amp Industrial Refrigerant Service Equipment 9 Manual Function Selection Procedure With this procedure all functions Refrigerant Recovery am
22. nder 12 valve is closed Ifthe hand manifold valve 4 is closed If the A C system service port Schrader valve is not depressed 19 ariazone Aufanvative amp Industrial Refrigerant Service Equipment 10 Automatic Cycle Procedure In the Automatic cycle mode all the operations an will be performed one after the other Ad Refrigerant Recovering and Recycling Ib sights Recovered Oil Drain System Evacuation New Oil Injection and Refrigerant Charging are performed automatically S7 in one cycle Quantity of the refrigerant recovered recovered oil eee Vacuum time new oil injected and refrigerant charged into the A C system are printed at the end of each single operation To initiate the Automatic cycle mode press the AUTOYCLE TRANSFER DOWN key once followed by START on the console To initiate the Automatic cycle mode press the DOWN key once followed by START on the console The display will show the following Press START button to confirm the recovery function By pressing the UP key to increase or DOWN key to decrease select the desired Evacuation Time Duration Once the desired time has been selected press the START key Oil UV Dye injection The operator can choose between AUTOMATIC oil injection The unit determines the quantity of oil extracted during the recovery process and will inject the same quantity back in the a c system The quantity of UV dye c
23. nician Only non aggressive substances to be used for cleaning of the unit The unit does not contain or should be operated with flammable refrigerants ariazone Auftamalive amp Industria Refrigerant Service Equipment 3 Technical Features Refrigerant cccceeeecseeeeeeeeeeeeeeseeeeens R134a Electronic refrigerant scale 0 10 g resolution Logd OCW e aecasenduseartetepusecusseeae 60kg with 150 overload capacity LP and HP gauges cccceeeeeeeeeeeees D 68 mm kl 1 0 Recovery Cylinder rrrrnnnnrnnnnrnnnnrnnnnre 27kg Recovery pump ceeccccsseeeceeeeeeseees FR11G 275W Recovery rate sesen 400 g min liquid state V T PUMP ee 2 stage 100 I min 3 5cfm EE 3x10 Pa DIMENSIONS scidusnskicnnciciermieniannadibetdatn 620 mm 590mm H 1090 mm WV CIO EE RE 84 kg ChaSSIS se Sturdy all steel construction powder coated Supply voltage rrrrrnnrrnrrrnnnnrnnrnnnnrnnnnnn 230VAC 50 60Hz POT spenn 700 W Max Currency ccccccceseeeeeeseeeeeeeseeees 6 7A Working Conditions 000202ee 10 to 55 C ambient temperature up to 100 humidity 2000m altitude Noise level rmmrrrerarvvrarerrarernrrerarernvenne lt 70 dB A FS EE A EER 10 amp 250V slow blow type Measuring Instrument rrrrnnrrnnnnennnn category Not to be mixed with Il Ill IV category F 0 0 0 e er re eee EN 61010 1 Electric safety EN 55014 1 EMC CE ariazone
24. p Recycling Recovered Oil Drain A C System Evacuation New Oil and or UV Dye Injection and Refrigerant Charge can be performed individually step by step VACUUM OIL UV DYE INJECTION S RECOVERY REFRIGER amp RECYCL CHARGE AUTOMATIC REFRIGERANT CYCLE TRANSFER The values for the quantity of refrigerant recovered quantity of the oil recovered vacuum time quantity of oil injected and quantity of refrigerant charged into the a c system are automatically printed at the end of each single operation 14 ariazone Auftamalive amp Industria Pefrigerant Service Equipment 9 1 Recovery amp Recycling Mode The purpose of the Recovery amp Recycling mode is to Par recover refrigerant from the air conditioning system Ol UV DYE which will condense purify and store the liquid refrigerant in the storage cylinder ready for re use To initiate the Recovery mode press the UP key once followed by START on the console Display will show AUTOMATIC REFRIGERANT CYCLE TRANSFER 1 TOTAL RECOVERY to recover the whole amount of the refrigerant from the A C system or storage cylinder 2 PARTIAL RECOVERY to select desired quantity of refrigerant to be recovered from the a c system or storage cylinder After the quantity selection is made press START key I open open Note Open the hand manifold valves 4 on the console to allow the flow of the refrigerant from the a c system before making the above
25. pment is to be operated by accredited technician only Users must have basic knowledge of air conditioning and refrigeration systems including potential hazards associated with the handling of refrigerants and systems under high pressure Handle refrigerant with care as serious injury may occur Always wear appropriate protective clothing and safety glasses Avoid inhalation of the refrigerant or oil vapours Use only in well ventilated work areas Use only pure R134a refrigerant with this equipment Do not expose the machine to direct artificial heat or rain Do not tamper with or change safety control devices or their settings The power cable may only be connected to a socket with nominal voltage stated on the rating plate located at the rear of the unit Power lead plug to be connected only to power point with an earth When transporting the unit keep upright and remove refrigerant cylinder from platform Never operate the equipment with a damaged power lead replace it immediately RISK OF ELECTRICAL SHOCK Before removing any protective cover from unit always unplug power lead from power point Do not cover ventilation openings on chassis cover when the unit is operating Maintenance is to be carried out as per the manufacturer recommendation shown in this manual Only Ariazone genuine parts are to be used for maintenance and repairs Maintenance of the unit must only be performed by an authorized tech
26. r transfer to another party Manufacturer reserves the right to modify this manual and the unit itself at any time without prior notice Environmental information This product may contain substances that can be hazardous to the environmental or to human health if it s not disposed of properly Electrical and electronic equipments should never be disposed of in the usual municipal waste but must be separately collected for their proper treatment recycling We also recommend that you adopt appropriate measures for environmental protection recycling of the internal and external packaging of the product including batteries if any With your help it is possible to protect our planet and improve the quality of life by preventing potentially hazardous substances being released in to our environment ariazone Auftamafive amp Industria Refrigerant Service Equipment 2 SAFETY FIRST Important Safety Information s Ariazone 5001FAHD II unit is extremely simple and reliable in selecting and performing all its functions Therefore the user is not exposed to any risk if the general safety guidelines reported below are followed in association with proper use and maintenance of the unit improper use and maintenance will reduce the safety of the unit Read this user manual carefully before operating the unit If you do not understand any section of this manual please contact your nearest distributor or manufacturer This equi
27. rant Service Equipment 13 2 Setup Span weight calibration REFRIGERANT SCALE Calibrating the refrigerant cylinder 12 electronic scale Add an additional etalon weight of 20 kg on the standard empty cylinder Use UP or DOWN key to move span until display shows the value of additional etalon weight added Press START key to exit and save RECOVERED OIL SCALE Calibrating the recovered oil vessel 9 electronic scale Add 200ml of oil into the recovered oil vessel 9 Use UP or DOWN key to set the correct weight of 200ml the display 2 should indicate the weight of 0 200 ml Press START key to lock in correct weight and exit NEW OIL SCALE Calibrating the new oil vessel 10 electronic scale Add 200ml of oil into the new oil vessel 10 Use UP or DOWN key to set the correct weight of 200ml the display 2 should indicate the weight of 0 200 ml Press START key to lock in correct weight and exit 13 3 Cylinder Settings MAX REFRIGERANT WEIGHT Set up of max allowable refrigerant weight in cylinder 12 Use UP or DOWN keys to set the cylinder weight to 80 of its capacity 22kg max for 27kg cylinder Press START to save the above settings MAX RECOVERED OIL AMOUNT Set up of maximum recovered oil level in vessel 9 Use UP or DOWN keys to set maximum recovered oil level in vessel 9 Set to140ml Press START to save the above settings MINIMUM REFRIGERANT WEIGHT Set
28. selection valves on the unit storage cylinder 12 and ball valve on the cylinder liquid hose 16 must be open also During the recovery process the Recovery mode LED indicator will blink and the display 2 will indicate the amount of refrigerant being recovered In normal operation the above condition will be maintained until a vacuum of 0 4 bar is reached at either the discharge or suction ports When this occurs the machine will beep once and the unit will enter in Recovery PAUSE mode In this mode the unit will shut down the Recovery function and pause for 180 seconds in which during this time the recovery mode enunciator will be ON constantly The display 2 will indicate PAUSE During this function the unit is monitoring whether the air conditioning system pressure is increasing due to any refrigerant that may be left in the accumulator or dryer If the pressure increases above zero the machine will re start the recovery function automatically and recover the remaining refrigerant If at the end of Recovery process a sufficient vacuum of 0 4 Bar has been maintained the unit will stop and the display 2 will indicate DONE and the amount of refrigerant recovered will be displayed in kg or Ib depending on the operator s selection Press STOP on the console the unit will display busy for 5 seconds The value of the quantity of refrigerant recovered will be automatically printed 15 ariazone Auftamafive amp
29. t 4 Check the vacuum pump oil level 8 The oil level should be even with the line on the vacuum pump sight glass when the pump is running 5 Power up 19 the unit The unit will perform a lamp test whereby all LED displays are illuminated This will enable the operator to determine if any displays have failed After the sequence has been completed the displays will indicate FILT REMAINING WORKING HOURS 99Hr This is the number of hours left before equipment servicing is required In next sequence the unit is on Stand by and the displays are showings the amount of refrigerant in the cylinder 12 the quantity of oil in recovered oil vessel 9 and the quantity of new oil in the vessel 10 If the cylinder is delivered empty display should indicate approximately 0 00kg of refrigerant in the cylinder cylinder empty If not please perform TARE function 0 00kg calibration 6 Mode Selection To select a mode of operation press either the UP or DOWN arrow keys until the LED indicator is beside the desired function Press START key which will cause the unit to enter the selected mode Any mode that has been selected can be exited by pressing the STOP key Note that if a valid key was depressed the unit will beep If an inappropriate selection has been made i e attempting to select a mode whilst another mode is in operation the unit will ignore the pressed key and will not beep ariazone Auftamalive
Download Pdf Manuals
Related Search