User Manual
Contents
1. SETUP FUNCTIONS AND VARIABLES 1 PRESET Default 11 UNIT L m USGAL IGAL ft bbl USGAL 12 DECIMALS 0 1 2 3 Ref displayed value 0 13 BATCH MINIMUM X XXX XXX quantity 0 USGAL 14 BATCH MAXIMUM X XXX XXX quantity 0 USGAL 15 PRESET VALUE X XXX XXX quantity 0 USGAL 2 OVERRUN Default 21 OVERRUN disable enable disable 22 TIME 0 1 999 9 seconds 1 0 sec 3 Flow rate Default 31 UNIT L m USGAL IGAL ft bbl USGAL 32 TIMEUNIT sec min hour day minute 33 DECIMALS 0 1 2 3 Ref displayed value 0 34 CALCULATION per 1 255 pulses 10 35 Cutoff 0 1 999 9 seconds 30 0 sec 4 ALARM Default 41 NO FLOW alarm 0 0 999 9 seconds 0 0 sec 42 LOW flow rate alarm 0000 000 9 999 999 0 USGAL 43 HIGH flow rate alarm 0000 000 9 999 999 0 USGAL 44 DELAY flow rate alarm 0 0 999 9 seconds 0 0 sec 45 RESET flow rate alarm automatic manual stop batch auto 5 DISPLAY Default 51 DISPLAY Increase decrease increase 52 BACKLIGHT brightness Off 20 40 60 80 100 100 53 DIM BACKLIGHT Off 20 40 60 80 100 100 6 FLOW METER Default 61 UNIT K FACTOR L m USGAL IGAL ft bbl USGAL 62 K FACTOR 0 000010 9 999 999 1 7 CONTROL Default 71 RELAY2 batch preclose HI flow LO flow no flow any flow pulse pre warn end of batch Batch 72 TRANSISTOR 1 batch preclose HI flow LO flow no flow any flow pulse pre warn end of batch2. ALARM When the alarm flag starts to blink an internal alarm condition has occurred Press SELECT several times to display the 5 digit error code The codes are 0001 Irrecoverable display data error data on the display might be corrupted 0002 Irrecoverable data storage error the programming cycle might have gone wrong check programmed values 0003 Error 1 and error 2 occurred simultaneously If the alarm occurs more often or stays active for a longer time please contact your supplier Table 14 Troubleshooting Page 32 CTL UM 00483 EN 03 May 2014 RECORD OF CONFIGURATION SETTINGS User Manual Setting Default Date Date Enter your settings in these two columns 1 PRESET 11 unit USGAL 12 decimals 0000000 13 minimum batch size 0 USGAL 14 maximum batch size 0 USGAL 2 OVERRUN 21 overrun disabled 22 overrun time 1 0 sec 3 FLOWRATE 31 unit USGAL 32 time unit minute 33 decimals 0000000 34 calculation 10 pulses 35 cutoff 30 0 sec 4 ALARM 41 no flow alarm 0 0 sec disabled 42 low flow rate alarm 0 USGAL disabled minimum 43 high flow rate alarm 0 USGAL disabled maximum 44 delay flow rate alarm 0 0 sec 45 reset flow rate alarm auto 5 DISPLAY 51 display increase 52 backlight 10096 6 FLOW METER 61 unit K factor USGAL 62 K factor 0000001 7 CONTROL 71 relay 2 Batch 72 transistor 1 Batch 73 transist
3. HI flow alarm switched once a high flow rate alarm has been triggered See SETUP 43 No flow alarm switched in case a no flow is triggered See SETUP 41 Any flow alarm switched in case a flow rate or no flow alarm will be triggered Pre warn to generate a switch signal at X volume before end of batch See SETUP 75 and 76 Pulse for use as a scaled pulse output See SETUP 77 and 78 End of batch will switch on at the end of a batch till a next batch is started so reverse to the batch process RELAY 2 71 Function according to batch preclose HI flow rate alarm LO flow rate alarm no flow alarm any flow alarm pulse pre warn end of batch TRANSISTOR 1 72 Function according to batch preclose HI flow rate alarm LO flow rate alarm no flow alarm any flow alarm pulse pre warn end of batch TRANSISTOR 2 73 Function according to batch preclose HI flow rate alarm LO flow rate alarm no flow alarm any flow alarm pulse pre warn end of batch TRANSISTOR 3 Function according to 74 batch preclose HI flow rate alarm LO flow rate alarm no flow alarm any flow alarm pulse pre warn end of batch PRECLOSE QUANTITY According to the setting Preclose the switch moment of the output is based on the remaining 75 quantity before the end of batch With value zero 0 this function is disabled PREWARNING According to the setting Pre warn the outpu
4. Europe Middle East Branch Office Badger Meter Europe PO Box 341442 Dubai Silicon Oasis Head Quarter Building Wing C Office 209 Dubai UAE 971 4 371 2503 Czech Republic Badger Meter Czech Republic s r o Mafikova 2082 26 621 00 Brno Czech Republic 420 5 41420411 Slovakia Badger Meter Slovakia s r o Racianska 109 B 831 02 Bratislava Slovakia 421 2 44 63 83 01 Asia Pacific Badger Meter 80 Marine Parade Rd 21 04 Parkway Parade Singapore 449269 65 63464836 China Badger Meter 7 1202 99 Hangzhong Road Minhang District Shanghai China 201101 86 21 5763 5412
5. Total power consumption Max 50 mA 24V The voltage is selected with the two switches at the rear of the enclosure 25 26 27 28 29 Switch positions Voltage Selection Switch 1 Switch 2 Voltage on on 24V DC on off 8 2V DC off off 12V DC Figure 4 Switch setting sensor supply voltage Table 1 Switch positions Terminal Connectors MAINS FLOWMETER 1 PRIMARY TRANSISTOR POWER SUPPLY STATUS PULSE SIGNAL INPUT STATUS INPUTS OUTPUTS 110 230V AC DIO KY SR SY 2 4 5 6 7 8 8 10 n 12118 14 15 16 22 23 24 2 LOCK L n a t FAST SLOW L START HOLD RESET RESET L T1 T2 T3 L1 L2 je BATCH TOTAL VOLTAGE SELECTION 7 MAINS SWITCH POWER SUPPLY 24V DC STATUS RELAY 4 RELAY 2 27 28 29 30 42 43 44 46 47 48 L 1 4 IRESETI NO C NC NO COUNT Figure 5 Overview of terminal connectors May 2014 CTL UM 00483 EN 03 11 Industrial Process Controller Model PC200 Terminal 01 02 lock keyboard Use the LOCK KEYBOARD function to connect a lock or jumper in order to disable the complete keyboard while the functions from the terminals remain available Certain keys on the keyboard can be locked out with SETUP 85 or passcode protected with SETUP 84 Terminal 11 can block the batch process Terminal 03 07 flow meter input Ahigh orlow frequency NPN signal can be con
6. max frequency 120 Hz K Factor 0 000010 9 999 999 with variable decimal position Low pass filter Available for all pulse signals Low Level 0 2V DC max High Level 8 20V DC max Impedance 4 7 kOhm pull up to 12V DC VDC Current 2 5 mA steady state Page 30 CTL UM 00483 EN 03 May 2014 User Manual Control Inputs Function Six remote inputs START HOLD RESET total reset counter reset lock keyboard Frequency DC to 20 Hz typical Type Current sinking Logic Level sensitive Low Level 0 2V DC max High Level 8 20V DC max Impedance 4 7 kOhm pull up to 12V DC Current 2 5 mA steady state Response 100 ms make and break time Control Outputs Function One batch output always a mechanical relay Four user defined outputs one mechanical relay and three transistor batch two stage control high flow rate alarm low flow rate alarm no flow alarm any alarm scaled pulse pre warn end of batch signal Scaled pulse Max frequency 500 Hz Pulse length user definable 0 001 2 seconds output Mechanical relays Two mechanical relay outputs max switch power 230V AC 3A Transistors Three passive transistor outputs not isolated Load max 50V DC 300 mA Operator Enter a preset value Pu etions Start interrupt and stop the batch process Total can be reset to zero Batch counter can be reset to zero Displayed Preset value inform
7. 37859 100 2831 3 4 Industrial OG 249 8 66 1868 Industrial OG 249 8 66 1868 1 HF Industrial OG 162 8 43 1217 1 1 2 Industrial OG 64 4 17 481 2 Industrial OG 34 1 9 255 3 Industrial OG 114 3 85 Table 12 Transmitter pulses per unit Approximate values Exact pulses liter for water is listed on each meter Page 28 CTL UM 00483 EN 03 May 2014 User Manual MAINTENANCE MOUNTING ELECTRICAL INSTALLATION STARTUP AND MAINTENANCE OF THIS INSTRUMENT MAY ONLY BE CARRIED OUT BY TRAINED PERSONNEL AUTHORIZED BY THE OPERATOR OF THE FACILITY PERSONNEL MUST READ AND UNDERSTAND THIS OPERATING MANUAL BEFORE CARRYING OUT ITS INSTRUCTIONS THE PC200 MAY ONLY BE OPERATED BY PERSONNEL WHO ARE AUTHORIZED AND TRAINED BY THE OPERATOR OF THE FACILITY ALL INSTRUCTIONS IN THIS MANUAL ARE TO BE OBSERVED ENSURE THAT THE MEASURING SYSTEM IS CORRECTLY WIRED UP ACCORDING TO THE WIRING DIAGRAMS PROTECTION AGAINST ACCIDENTAL CONTACT IS NO LONGER ASSURED WHEN THE HOUSING COVER IS REMOVED OR THE PANEL CABINET HAS BEEN OPENED DANGER FROM ELECTRICAL SHOCK THE HOUSING MAY ONLY BE OPENED BY TRAINED PERSONNEL OBEY ALL SAFETY PRECAUTIONS MENTIONED IN Safety Considerations on page 5 The PC200 does not require special maintenance unless it is used in low temperature applications or surroundings with high humidity above 9096 annual mean It is the users responsibility to take all precautions to dehumidify the internal atm
8. May 2014 User Manual PC200 BATCH CONTROLLER DESCRIPTION Functions and Features The batch controller model PC200 is a microprocessor driven instrument designed for batching and filling both small and large quantities as well as displaying total accumulated total and flow rate This product is designed with a focus on Ease of use with the numerical keyboard Ruggedness for its application with a robust enclosure keyboard and proper mechanical relays Clear operator information all relevant data can be monitored in one glance User friendly installation with quality plug and play terminals suitable for both AC and DC applications standard A wide range of inputs outputs and functions for a broad fulfillment in many applications Flow Meter Input One flow meter a passive or active pulse signal output can be connected to the PC200 The input circuit supports low and high frequency flow meters A power supply is available to power the sensor with 8 12 or 24V DC Control Inputs The PC200 has six control inputs Start Hold Resume Reset totalizer Reset cycle counter Lockout the entire keyboard Control Outputs The PC200 has five control outputs two mechanical relay outputs and three transistor outputs The two mechanical relay outputs make and break are used for batching with two stage control or one stage control Three transistor outputs are for connection to PLCs or other controlling equipment The function of relay R2 a
9. PERSONNEL MUST READ AND UNDERSTAND THIS OPERATING MANUAL BEFORE CARRYING OUT ITS INSTRUCTIONS e THEPC200 MAY ONLY BE OPERATED BY PERSONNEL WHO ARE AUTHORIZED AND TRAINED BY THE OPERATOR OF THE FACILITY OBSERVE ALL INSTRUCTIONS IN THIS MANUAL e ENSURE THAT THE MEASURING SYSTEM IS CORRECTLY WIRED ACCORDING TO THE WIRING DIAGRAMS PROTECTION AGAINST ACCIDENTAL CONTACT IS NO LONGER ASSURED WHEN THE HOUSING COVER IS REMOVED OR THE PANEL CABINET HAS BEEN OPENED DANGER FROM ELECTRICAL SHOCK THE HOUSING MAY ONLY BE OPENED BY TRAINED PERSONNEL OBEY ALL SAFETY PRECAUTIONS MENTIONED IN Safety Considerations on page 5 Installation Conditions BBBBHBES ar 6 000009 F 000008 H 000006 E E Figure 1 Acceptable installation conditions Consider the IP classification of the casing see the manufacturer s plate when selecting a location for the PC200 An IP65 NEMA 4X casing should NEVER be exposed to weather conditions When used in very cold surroundings or varying climatic conditions take the necessary precautions against moisture by placing a dry sachet of silica gel or similar material inside the instrument case Mounting the PC200 Mount the PC200 on a solid structure to avoid vibrations The basic unit is equipped for panel mount To install 1 Measure and cut the mounting hole to the dimensions shown in Figure 2 on page 10 2 Install the gasket around the mounting bezel 3 Insert the unit through the front panel cutou
10. amp indicates a particular key or function is locked and not available Enter a Batch Quantity To change the PRESET value 1 Press PROG The word PROGRAM flashes on the display 2 Usethe numerical keyboard 0 9 and the decimal position to enter the new value 3 Press ENTER to save the new value or press RESET to cancel the change and keep the PRESET value E NN ud FOUR LTI LILL LE ALI PRE GFE Figure 18 Example display information during programming preset value Batch Maximum Minimum If you try to program a value that is not valid the batch size is too large or too small the increase or decrease Y sign displays The new value is ignored and the minimum or maximum allowed value is set Starting the Batch Process The batch process can only be started up when READY is displayed The batch process is started up by pressing the START key Depending on the SETUP settings one or two relays will be switched The arrows at the display indicate if the ACTUAL value will be counting up or down Once the PRESET quantity is reached the batch outputs will be switched off and the batch process is ended A next batch can be started with the same PRESET quantity or a new value can be entered The PC200 is equipped with a smart self learning overrun correction at the end of the process the outputs will be switched OFF earlier as the PRESET value taking the overrun quantity of previous batches into account The
11. and bring the batch controller in HOLD and alarm mode A NO FLOW alarm message will display To clear the alarm press RESET once while the batch controller remains in HOLD mode When in HOLD mode the batch can be continued or interrupted See Interrupting and Ending the Batch Process on page 19 Flow Rate Alarm If during a batch process the actual flow rate is outside the allowed range a LO RATE or HI RATE alarm message will display indicating the type of alarm LO RATE HI RATE Based on the configuration setting 4 5 Reset Flow Rate Alarm the following will happen Auto mode The process is not interrupted the alarm cannot be cleared and will disappear once the flow rate is within its limits again Manual mode Press FLOW RATE followed by RESET to acknowledge the alarm the alarm will disappear The alarm will be cleared automatically in case the batch process is ended Hold mode The batch process will go on HOLD automatically as soon as the flow rate is outside the allowed range To clear the alarm press RESET once while the batch controller remains in HOLD mode When in HOLD mode the batch can be continued or cancelled completely See Interrupting and Ending the Batch Process on page 19 Alarm 01 03 If ALARM is displayed when no process alarm is present no flow or flow rate alarm press the 1 key to display the reason for the alarm See Troubleshooting on page 32 Page 20 CTL UM 00483 E
12. function BATCH MAXIMUM This function prevents the operator to enter a new PRESET value which is more than the entered 14 batch maximum Value zero 0 disables this function PRESET VALUE A Preset value usually will be entered by the Operator at Operator level However that function 15 can be locked out by SETUP 84 or from the terminal input With this function a Preset value can be entered conveniently at configuration level which can be password protected Table 3 Preset functions 2 OVERRUN Overrun can occur at the end of the batch process as a result of slowness of a valve or pump Consequently the accuracy is less With this function the PC200 analyzes the actual overrun characteristic of every batch again This information is used to correct the overrun automatically OVERRUN 21 For an accurate overrun correction the flow meter must Behigh resolution Show no false overrun due to a slow update time Not spin once the valve is closed Do not enable this function if the flow meter does not meet these technical demands TIME OVERRUN 22 The overrun characteristic of the system will be analyzed during a certain time after switching off the valves This eliminates false signals generated through leakage Enter the time you expect the system needs to stop a batch Provide some extra time to avoid an incorrect overrun correction NOTE The next batch can only be started after the
13. gasket UV stabilized and flame retardant material Keypad Sixteen industrial micro switch keys UV resistant silicone keypad replaceable front Painting UV resistant 2 component industrial painting Dimension 144 x 72x 110 mm 5 67 x 2 83 x 4 33 WxH x D Classification IP65 NEMA4X at the front side Panel cutout 138 x 68 mm 5 43 x 2 68 W x H Weight 650 gram 1 7 Ib Panel thickness Max 6 mm 0 25 Environment Operation 20 60 C 4 140 F Storage 40 80 C 40 176 F Humidity 8596 non condensing relative Power Type PG 85 265V AC Power consumption max 15 Watt 24V DC 1096 Power consumption max 15 Watt Sensor excitation 8 2 12 or 24V DC selectable Max 50 mA Terminal Type Removable plug in terminal strip Wire max 2 5 mm Connections Data Protection Type EEPROM backup of all setting Backup of running totals Data retention at least 10 years Passcode Configuration settings and control keys can be passcode protected Lock function Complete keyboard can be locked with external input e g key lock or PLC Environment EMC Compliant ref EN 61326 1997 EN 61010 1 1993 CE and FPP certified Flow Meter Inputs NPN open collector reed switch active pulse signals 8 12 and 24V Frequency Minimum 0 Hz maximum 7 kHz for total and flow rate Maximum frequency depends on signal type and internal low pass filter Example Reed switch with low pass filter
14. groups and functions Each function has a unique number The number is a combination of two figures The first figure indicates the function group and the second figure the sub function Additionally each function is expressed with a keyword The functions can be selected with these arrow keys After selecting a sub function the next main function is selected by scrolling through all sub functions for example 14 114 12A 13A 14A 1 2 gt 31A To change or select a value After PROG has been pressed To change a value use the numerical keyboard To select a setting use and gt If you try to program a value that is not valid the batch size is too large or too small the increase A or decrease sign displays The new value is ignored and the minimum or maximum allowed value is set When data is altered but ENTER is not pressed the alteration can be cancelled by waiting for 20 seconds or by pressing ENTER for three seconds the PROG procedure will be left automatically and the former value reinstated NOTE Alterations will only be set after you press ENTER To return to OPERATOR level To return to the operator level press PROG for 3 seconds If no key is pressed for 2 minutes SETUP will be automatically left May 2014 CTL UM 00483 EN 03 Page 21 Industrial Process Controller Model PC200 Overview of the Setup Functions
15. overrun time elapses The minimum overrun time is 0 1 second The maximum overrun time is 999 9 seconds May 2014 Table 4 Overrun functions CTL UM 00483 EN 03 Page 23 Industrial Process Controller Model PC200 3 FLOW RATE MEASUREMENT UNIT 31 SETUP 21 determines the measurement unit for flow rate The following units can be selected L m3 USGAL IGAL ft bbl Alteration of the measurement unit will have consequences for other SETUP level values high and low flow rate alarms TIME UNIT The flow rate can be calculated per second SEC minute MIN hour HR or day DAY 32 Alteration of the time unit will have consequences for other SETUP level values high and low flow rate alarms DECIMALS This setting determines for flow rate the number of digits following the decimal point The 33 following can be selected 00000 1111 1 2222 22 3333 333 Alteration of the decimals will have consequences for other SETUP level values high and low flow rate alarms CALCULATION The flow rate is calculated by measuring the time between a number of pulses for example 10 34 pulses The more pulses the more accurate the flow rate will be The maximum value is 255 pulses NOTE Forlow frequency applications below 10 Hz do not program more than 10 pulses or the update time will be very slow NOTE Forhigh frequency application above 1 kHz program a value of 50 or more pulses Cutoff TIME With this setti
16. to the configuration settings for preset To return to the main display press TOTAL again or wait for 20 seconds The value for total can be reinitialized To do so select TOTAL and press RESET the flashing text PUSH RESET will display To avoid reinitialization at this stage press a key other than RESET or wait for 20 seconds If RESET is pressed again TOTAL will be reset to zero Reinitialization of total DOES NOT influence the accumulated total NOTE Total can only be reset if no batch process is active status READY NOTE This function might not be available due to configuration settings The number of completed batches is displayed after pressing COUNT To return to the main display press COUNT again or wait for 20 seconds The value batch counter can be reinitialized To do so select COUNT and press RESET the flashing text PUSH RESET will display To avoid reinitialization at this stage press a key other than RESET or wait for 20 seconds If RESET is pressed again COUNT will be reset to zero NOTE COUNT can only be reset if no batch process is active status READY NOTE This function might not be available due to configuration settings CTL UM 00483 EN 03 Page 19 Industrial Process Controller Model PC200 Operator Alarms No Flow Alarm The PC200 offers a no flow monitoring feature if the flow meter fails to generate a signal during a certain period of time the unit will shut off the control outputs
17. 5 A a o 3 A lt u Press PROG then use keys 0 to 9 and to enter a PRESET value or configuration value Press RATE to display the actual flow rate during batching Press TOTAL once to display and reset the actual total Press TOTAL twice to display the accumulated total Press COUNT to display and reset the number of executed batches Press PRINT to print the currently displayed information Press START to begin the batch process or to resume after a HOLD situation Press HOLD to interrupt the batch process Press RESET after pressing HOLD to completely cancel a batch process At the SETUP level press RESET to reset the totalizers and other values 8 6 8 49 69 69 C PROG Press PROG ENTER to enter the programming function to save new PRESET values or other settings and to gain ENTER access to the SETUP level See Configuration on page 21 Press after pressing PROG to enter a decimal value During configuration press A to select a function or value See Configuration on page 21 During configuration press this arrow key to select a function or value See Configuration on page 21 3 N S x CTL UM 00483 EN 03 Page 17 Industrial Process Controller Model PC200 Operator Information and Functions In general the PC200 functions at the Operator level The information displayed and the functional keys available depend on the SETUP settings and the active function A key symbol
18. Batch 73 TRANSISTOR 2 batch preclose HI flow LO flow no flow any flow pulse pre warn end of batch Pulse 74 TRANSISTOR3 batch preclose HI flow LO flow no flow any flow pulse pre warn end of batch Any flow 75 PRECLOSE volume X XXX XXX quantity 0 USGAL 76 PREWARN time 0 1 999 9 sec 0 0 sec 77 PULSE WIDTH 0 001 9 999 sec 0 000 sec 78 PULSE PER X XXX XXX quantity 1000 USGAL 79 PULSE ACCORDING Acc Total batch Acc Total 8 OTHERS Default 81 MODEL PC200 PC200 82 SOFTWARE VERSION 02 TE 83 SERIAL NO 84 PASSWORD 0000 9999 0000 85 Keyboard lock Start hold preset control all off off 86 TAGNUMBER 0000000 9999999 0 Table 2 Setup functions overview Page 22 CTL UM 00483 EN 03 May 2014 User Manual Details of the Setup Functions 1 PRESET UNIT SETUP 11 determines the measurement unit for preset total accumulated total and 11 pulse output The following units can be selected L m USGAL IGAL ft bbl Alteration of the measurement unit will have consequences for operator and SETUP level values DECIMALS The decimal point determines the number of digits following the decimal point for preset total 12 accumulated total and pulse output The following can be selected 0000000 111111 1 22222 22 3333 333 BATCH MINIMUM 13 This function prevents the operator from entering a new PRESET value that is less than the entered batch minimum Value zero 0 disables this
19. Industrial Process Controller Badger Meter Model PC200 A User Manual Industrial Process Controller Model PC200 Page ii May 2014 User Manual CONTENTS Scope of This Mantal sisa ide RUE sek fa ae KEEAE GAME GA GS TET E Ea UR GA SEG ee OUS SUR GS 5 Unpacking the PE200 s tra as re Sr og CI p ag RC wa e a OR A C EEG 5 Safety Considerations x sudore sex DRESS SEN ORE DEES spe epa A A EL EEG 5 Safety Terminologyand Symbols s sergas bce hh eR ee OR RR RO EORR OR OR RR wn 5 Safety Instructions io ovg aec OX d Oe RO I RICE G told 6 015 i PC 6 Safety Rules and Precautionary Measures cse m 6 PC200 Batch Controller Description saa uk ERDAS RUP RURGUR C RUE EE 7 Functions ahd Feat les x susen aee e gy item alal SR Ww GAs TE UR eho Sosa 7 Flow Meter Input a xus RARE d XR OU RAS ROAUROSUU a adie EEE OR X adda V ead NOR E RE 7 Control eo ads succes t cem erc OOS oe He on e n RUP Qo a e des o Qld den Veen ds 7 Control Outputs cs a cou RUE E Run RE AER A UR CB GR DP CRISE UR UR UR s 7 Mo IE i use ke E GR Sa See SE Me DAGE SEE 7 Configuration of the Unik a Are eee hs DR CU RUE Se Dac 8 Display Inform tl ne 24 0 r e es cater ara Grenade AUC SUY ES a hee ROA TRADER ea Ge edda E AX Que 8 instalation ue aceto beer ave bare dr d due a x RU Quy 24 a o aha dad d AO Sidera o TR 9 Ins
20. N 03 May 2014 User Manual CONFIGURATION This section which describes software settings and hardware connections is exclusively meant for electricians and non operators MOUNTING ELECTRICAL INSTALLATION STARTUP AND MAINTENANCE OF THE INSTRUMENT MAY ONLY BE PROVIDED BY TRAINED PERSONNEL AUTHORIZED BY THE OPERATOR OF THE FACILITY PERSONNEL MUST READ AND UNDERSTAND THIS MANUAL BEFORE CARRYING OUT ITS INSTRUCTIONS ENSURE THAT THE MEASURING SYSTEM IS CORRECTLY WIRED ACCORDING TO THE WIRING DIAGRAMS THE HOUSING MAY ONLY BE OPENED BY TRAINED PERSONNEL OBEY ALL SAFETY PRECAUTIONS MENTIONED IN Safety Considerations on page 5 Programming the Setup Level Configuration of the PC200 is done at the SETUP level To access the SETUP level press PROG ENTER for 7 seconds function gt Both arrows will display 12 To return to the operator level press and hold PROG for three seconds If I ii zi no key is pressed for 2 minutes the unit will automatically exit SETUP 1 NOTE SETUP can only be reached if the PC200 is in READY mode E il During SETUP the batch controller cannot be used for batchingl ffe NOTE A passcode may be required to enter SETUP Without this passcode access to SETUP is denied Figure 21 Matrix structure setup level Scrolling Through the Setup Level Selection of function group and function SETUP is divided into several function
21. a potential free contact to the GND terminal 08 for at least 100 msec External HOLD input EXTERNAL 10 SIGNAL sedes Figure 10 External hold input Terminal 08 11 External control reset batch Use the EXTERNAL CONTROL RESET BATCH function to remotely clear the batch process in HOLD status The input must be switched with a potential free contact to the GND terminal 08 for at least 100 msec You can also use terminal 11 to block the batch process as long as this input is switched to terminal 8 it is not possible to start a batch the START button on the keyboard is blocked as well May 2014 CTL UM 00483 EN 03 Page 13 Industrial Process Controller Model PC200 External RESET BATCH input EXTERNAL 11 SIGNAL shielding RESUME SWITCH Figure 11 External reset batch input Terminal 08 12 Reset totalizer Use the RESET TOTALIZER function for end of shift coordination and control You can reset the inventory totalizer to zero The input must be switched with a potential free contact to the GND terminal 08 for at least 100 msec You can also use terminal 12 to block the RESET function from the keyboard as long as this input is switched to terminal 08 it is not possible to clear the actual totalizer You must release the input to clear the total External RESET TOTALIZER input EXTERNAL shielding RESET TOTALIZER Me SWITCH Figure 12 Extern
22. adon Running batch total or remaining quantity Total and accumulated total Flow rate Batch counter Additional Active overrun correction functions Minimum maximum preset value Preset Total Digits 7 digits Units L m USGAL IGAL f bbl Decimals 0 1 20r3 Note Total can be reset to zero Accumulated Digits 10 digits Total Units decimals According to selection for preset Flow Rate Digits 7 digits Units L m USGAL IGAL f Time unit sec min hour day Decimals 0 1 20r3 May 2014 Table 13 Technical specifications CTL UM 00483 EN 03 Page 31 Industrial Process Controller Model PC200 TROUBLESHOOTING This section explains some problems that may occur when the PC200 is going to be installed or while it is in operation Issue Action Flow meter does not generate pulses Check Signal selection if the sensor generates above 150 Hz it should be connected to high frequency input Flow meter wiring and connection of terminal connectors See Terminal Connectors on page 11 Power supply of flow meter See Voltage Selection Sensor Supply on page 11 Flow meter generates too many pulses Check Signal selection if the sensor is a reed switch make sure itis connected to the low frequency input Proper grounding of the PC200 and flow meter See Wiring the PC200 on page 11 The passcode is unknown If the passcode is not 1234 call your supplier
23. al reset totalizer input Terminal 13 16 Transistor outputs T1 T2 and T3 The function of these TRANSISTOR OUTPUTS is determined by SETUP functions 72 79 The maximum driving capacity is 300 mA 50V DC per transistor Page 14 CTL UM 00483 EN 03 May 2014 User Manual Passive transistor outputs T1 T2 and T3 INTERNAL EXTERNAL 16 DEVICE DEVICE DEVICE Maximum 50V DC 300mA Common ground unit 1 3 GND L Figure 13 Passive transistor outputs T1 T2 and T3 Terminal 22 24 80 230V AC power supply Connect AC power only after all other wiring has been completed The PC200 has an internally mounted line filter and fuse for surge protection The unit is designed to operate with 85 265V AC power or DC voltages see terminal 427 28 Always make sure to connect terminal 24 to the electrical system ground Terminal 27 28 24V DC power supply Use these terminals ONLY for DC operated applications The supply must be a 24V DC 10 For AC applications use terminals 22 24 Terminal 30 Reset cycle counter Use the RESET CYCLE COUNTER function for end of shift coordination and control The inventory cycle counter can be reset to zero The input must be switched with a potential free contact to the GND terminal 01 or 08 for at least 100 msec You can also use terminal 30 to block the RESET function from the keyboard as long as this input is switched to terminal 1 or 08 it is not possible to cl
24. e selected L m USGAL IGAL ft bbl Alteration of the measurement unit will have consequences for operator and SETUP level values K FACTOR 62 With the K factor the flow meter pulse signals are converted to a quantity The K factor is based on the number of pulses generated by the flow meter per selected measurement unit SETUP 61 for example per cubic feet The more accurate the K factor the more accurate the functioning of the system will be Example 1 Calculating the K factor Let us assume that the flow meter generates 248 13 pulses per liter So the K factor is 248 13 Enter for SETUP 61 Liter Enter for SETUP 62 248 13 Example 2 Calculating the K factor Let us assume that the flow meter generates 6 5231 pulses per gallon So the K Factor is 6 5231 Enter for SETUP 61 USGAL Enter for SETUP 62 6 5231 May 2014 Table 8 Flow meter functions CTL UM 00483 EN 03 Page 25 Industrial Process Controller Model PC200 7 RELAY OUTPUT Two mechanical control outputs are available to control relays or valves Relay 1 is always used as the main batch control relay its function cannot be determined The second relay as well as the three transistor outputs can be used for the desired function Batch the function is equal to relay 1 Preclose used for two stage control See SETUP 75 LO flow alarm switched once a low flow rate alarm has been triggered See SETUP 42
25. ear the actual counter You must first release the input to clear the COUNT value External RESET CYCLE COUNTER input INTERNAL EXTERNAL 3 2V DC 1M 30 SIGNAL 4 low pass filter RESET shielding SWITCH Common ground unit 10r8 GND L Figure 14 External reset cycle counter input Terminal 42 44 control output R1 Use the mechanical relay CONTROL OUTPUT R1 to control the batch process Relay 1 is switched ON during the whole batch process The maximum switch power is 240V 3A per output May 2014 CTL UM 00483 EN 03 Page 15 Industrial Process Controller Model PC200 Mechanic relay output R1 ERNAI EXTERNAL 42 NO maximum 240V AC 43 C 44 NC Figure 15 Mechanical relay output R1 Terminal 46 48 control output R2 The function of the mechanical relay 2 is determined by SETUP function 71 The maximum switch power is 240V 3A per output Mechanic relay output R2 EI EXTERNAL 46 NO maximum 240V AC Figure 16 Mechanical relay output R2 Page 16 CTL UM 00483 EN 03 May 2014 User Manual OPERATION THE PC200 MAY BE OPERATED ONLY BY PERSONNEL WHO ARE AUTHORIZED AND TRAINED BY THE OPERATOR OF THE FACILITY OBSERVE ALL INSTRUCTIONS IN THIS MANUAL OBEY ALL SAFETY PRECAUTIONS MENTIONED IN SAFETY CONSIDERATIONS ON PAGE 5 Control Panel ACTUAL 206066 8 88 8 OO Figure 17 PC200 control panel T g
26. ly on page 11 Device Wire Color PC200 Connection EPT 1XP RED 6 PEPT 1 BLACK 3 27 GREEN GROUND Table 11 Transmitter connections CTL UM 00483 EN 03 Page 27 Industrial Process Controller Model PC200 Transmitter Pulses Per Unit Use with the following transmitters FT1 FT2XP PFT2 PFT3 RST RST 6P Size Meter Model US Gallons Liters Ft 1 2 OP 222 960 58 899 1687 857 1 2 FTI only 111 500 29 455 834 078 1 OP 76 640 20 246 573 307 2 OP 20 600 5 442 154 099 2 Industrial Turbo 17 360 4 586 129 862 3 Industrial Turbo 12 400 3 276 92 758 4 Industrial Turbo 2 560 0 676 19 150 6 Industrial Turbo 1 080 0 285 8 079 5 8 LP RCDL 229 554 60 641 1717 186 5 8 25 RCDL 198 340 52 396 1484 689 3 4 35 RCDL 126 671 33 463 947 566 lig 40 RCDL 89 781 23 717 671 610 1 55 RCDL 58 064 15 339 434 351 lg 70 RCDL 46 752 12 350 349 726 1 1 2 120 RCDL 23 867 6 305 178 539 2 170 RCDL 14 565 3 848 108 955 1 1 2 160 Turbo Series 1 537 0 406 11 495 2 200 Turbo Series 1 537 0 406 11 495 3 450 Turbo Series 1 598 0 422 11 955 4 1000 Turbo Series 1 665 0 440 12 455 6 2000 Turbo Series 0 150 0 040 1 122 8 3500 Turbo Series 0 151 0 040 1 133 10 5500 Turbo Series 0 198 0 052 1 481 12 6200 Turbo Series 0 129 0 034 0 963 16 6600 Turbo Series 0 016 0 004 0 116 20 10000 Turbo Series 0 009 0 002 0 067 1 2 Industrial OG
27. mounting location with proper ventilation and environmental protection SAFETY CONSIDERATIONS Safety Terminology and Symbols DANGER Indicates a hazardous situation which if not avoided is estimated to be capable of causing death or serious personal injury Indicates a hazardous situation which if not avoided could result in severe personal injury or death Indicates a hazardous situation which if not avoided is estimated to be capable of causing minor or moderate personal injury or damage to property May 2014 CTL UM 00483 EN 03 Page 5 Industrial Process Controller Model PC200 Safety Instructions e LIFE SUPPORT APPLICATIONS THE PC200 IS NOT DESIGNED FOR USE IN LIFE SUPPORT APPLIANCES DEVICES OR SYSTEMS WHERE MALFUNCTION OF THE PRODUCT CAN REASONABLY BE EXPECTED TO RESULT IN A PERSONAL INJURY CUSTOMERS USING OR SELLING THESE PRODUCTS FOR USE IN SUCH APPLICATIONS DO SO AT THEIR OWN RISK AND AGREE TO FULLY INDEMNIFY THE MANUFACTURER AND SUPPLIER FOR ANY DAMAGES RESULTING FROM SUCH IMPROPER USE OR SALE e ELECTROSTATIC DISCHARGE INFLICTS IRREPARABLE DAMAGE TO ELECTRONICS BEFORE INSTALLING OR OPENING THE UNIT INSTALLERS MUST DISCHARGE THEMSELVES BY TOUCHING A WELL GROUNDED OBJECT THIS UNIT MUST BE INSTALLED IN ACCORDANCE WITH THE EMC ELECTROMAGNETIC COMPATIBILITY GUIDELINES e CONNECT A PROPER GROUNDING TO THE ALUMINUM CASING AS INDICATED Disposal Dispose of this product according to local regulations regarding
28. nd the transistor outputs can be configured to Batching Two stage control High flow rate alarm Low flow rate alarm No flow alarm Any alarm Scaled pulse output Pre warn or end of batch signal Power Supply AC power supply as standard the PC200 will operate on 110 230V AC DC power supply as standard the PC200 can also operate on 24V DC May 2014 CTL UM 00483 EN 03 Page7 Industrial Process Controller Model PC200 Configuration of the Unit The PC200 is designed for many types of applications Use the SETUP level to configure your PC200 to your specific requirements For details see Configuration on page 21 and Record of Configuration Settings on page 33 The SETUP level includes several important features such as K factors measurement units and selection of the control outputs All settings are stored in EEPROM memory and will not be lost in the event of power failure Display Information The PC200 has a large transflective LCD with a bright LED backlight and displays symbols and digits for measuring units status information and keyword messages All total accumulated total and batch counter information is stored in EEPROM memory and will not be lost in the event of power failure Page 8 CTL UM 00483 EN 03 May 2014 User Manual INSTALLATION e MOUNTING ELECTRICAL INSTALLATION STARTUP AND MAINTENANCE OF THIS INSTRUMENT MAY ONLY BE CARRIED OUT BY TRAINED PERSONNEL AUTHORIZED BY THE OPERATOR OF THE FACILITY
29. nected to the PC200 For low frequency sensors like a reed switch a low pass filter on terminal 07 eliminates contact bounce For higher frequencies use terminal 06 Use terminal 05 for a 12V DC sensor supply Use terminal 29 for 8 1 12 or 24V DC The screen of the signal wire must be connected to the common ground terminal 03 unless earthed at the sensor itself Terminal 404 is not used Active signals switching between 0 8V DC 0 12V DC or 0 24V DC can be connected as well Reed switch signal input EXTERNAL SIGNAL REED shielding SWITCH Figure 6 Reed switch signal input NPN signal input above 150Hz EXTERNAL 6 SIGNAL shielding NPN Figure 7 NPN signal input Active signal input Ei EXTERNAL 8 1V 12V 24V SIGNAL shielding Figure 8 Active signal input Page 12 CTL UM 00483 EN 03 May 2014 User Manual Terminal 08 09 External control start Use the EXTERNAL CONTROL START function to remotely start the batch controller The input must be switched with a potential free contact to the GND terminal number 08 for at least 100 msec External START input EXTERNAL SIGNAL shielding Me iu Figure 9 External start input Terminal 08 10 External control hold Use the EXTERNAL CONTROL HOLD function to interrupt the batch process and bring it to HOLD status The input must be switched with
30. nerated 44 RESET Flow rate Once a flow rate alarm has been generated select a way to proceed Prid Automatic the batch process will not get on hold the alarm situation will display on the LCD and if applicable on the control outputs If the flow rate comes within the allowed range the alarm will be reset automatically Manual as automatic but the alarm has to be RESET by the operator Stop batch as automatic but the process will be on HOLD the Operator can resume or reset the batch Table 6 Alarm functions Page 24 CTL UM 00483 EN 03 May 2014 User Manual 5 DISPLAY DISPLAY The actual batched value can be set to display the batched guantity increase or to display the 52 remaining guantity to be batched decrease BRIGHTNESS The density of the backlight can be set in steps of 20 in the range 52 0 100 Table 7 Display 6 FLOW METER The PC200 is able to handle high and low frequency pulses Do use the right terminal connection See Installation on page 9 The PC200 calculates automatically the internal K Factors for selected measuring units for PRESET SETUP 11 and Flow rate SETUP 31 UNIT K FACTOR 61 SETUP 61 determines the measurement unit for the K Factor entry setting 62 According to the calibration sheet of your flow meter a certain number of pulses are generated versus a certain volume and measuring unit Enter the measuring unit The following units can b
31. ng you determine a minimum flow requirement threshold if during this time less 35 than XXX pulses SETUP 34 are generated the flow rate will display as zero Enter the cutoff time in seconds The maximum time is 999 9 seconds about 15 minutes Table 5 Flow rate functions 4 ALARM NO FLOW ALARM 41 The PC200 offers a no flow monitoring feature if the flow meter fails to generate a signal during a certain period of time the unit will shut off the control outputs and bring the batch controller in HOLD and alarm status After clearing the alarm the batch can be continued or denied The maximum time to generate a signal is 999 9 seconds about 15 minutes With value zero 0 this function is disabled LOW Flow rate ALARM The minimum required flow rate is set with this setting Once the flow rate is lower as this value MINIMUM and the delay time has passed setting 44 a low flow rate alarm will be generated 42 With value zero 0 this function is disabled HIGH Flow rate ALARM The maximum allowed flow rate is set with this setting Once the flow rate is above this value and MAXIMUM the delay time has passed setting 44 a high flow rate alarm will be generated 43 With value zero 0 this function is disabled DELAY TIME FLOW An alarm generated by SETUP 42 or 43 can be ignored during X time RATE ALARM If the actual flow rate is still incorrect after this delay time an alarm will be ge
32. onfiguration Settings ass sr Ramo eR d e en eRe ONES EE OEE SRR EOE GER ee OHO 33 May 2014 Page iii Industrial Process Controller Model PC200 Page iv May 2014 User Manual SCOPE OF THIS MANUAL This manual is divided into two main sections The daily use of the unit is described in Operation on page 17 These instructions are meant for users The remaining chapters provide a detailed description of all software settings and hardware installation guidance These instructions and are meant exclusively for electricians technicians This manual describes the standard unit as well as most of the options available For additional information please contact your supplier IMPORTANT Read this manual carefully before attempting any installation or operation Keep the manual in an accessible location for future reference UNPACKING THE PC200 NOTE If damage to the shipping container is obvious request that the carrier be present when the product is unpacked All claims for equipment damage during transit are the sole responsibility of the recipient After carefully unpacking the unit check for any visible sign of damage If found notify the carrier for insurance purposes and call the factory for possible replacement Keep all packing material in the event that the unit must be returned to the factory NOTE Operating temperature is 32 130 F 0 55 C with a maximum humidity of 85 non condensing Always select a
33. or 2 Scaled pulse 74 transistor 3 Any flow 75 preclose volume 0 USGAL 76 pre warn time 0 0 sec disabled 77 pulse width 0 000 sec disabled 78 pulse per 1000 USGAL 79 pulse according Acc Total 8 OTHERS 81 model PC200 82 software version 02 83 serialnumber _______ 84 passcode 0000 85 keyboard lock Off 86 tag number 0000000 May 2014 Table 15 Record of configuration CTL UM 00483 EN 03 Page 33 Industrial Process Controller Model PC200 INTENTIONAL BLANK PAGE Page 34 CTL UM 00483 EN 03 May 2014 User Manual INTENTIONAL BLANK PAGE May 2014 CTL UM 00483 EN 03 Page 35 Control Manage Optimize Trademarks appearing in this document are the property of their respective entities Due to continuous research product improvements and enhancements Badger Meter reserves the right to change product or system specifications without notice except to the extent an outstanding contractual obligation exists 2014 Badger Meter Inc All rights reserved www badgermeter com The Americas Badger Meter 4545 West Brown Deer Rd PO Box 245036 Milwaukee WI 53224 9536 800 876 3837 414 355 0400 M xico Badger Meter de las Americas S A de C V Pedro Luis Ogaz n N 32 Esq Angelina N 24 Colonia Guadalupe Inn CP 01050 M xico DF M xico 52 55 5662 0882 Europe Middle East and Africa Badger Meter Europa GmbH Nurtinger Str 76 72639 Neuffen Germany 49 7025 9208 0
34. osphere of the PC200 in such a way that no condensation will occur for example by placing dry silica gel sachet in the casing just before closing it Furthermore it is required to replace or dry the silica gel periodically as advised by the silica gel supplier Check periodically The condition of the casing cable glands and front panel gasket and buttons The input output wiring for reliability and aging symptoms The process accuracy As a result of wear and tear recalibration of the flow meter might be necessary Re enter any subsequent K factor alterations Clean the casing with soapy water Do not use any aggressive solvents as these might damage the coating Repair This product cannot be repaired by the user and must be replaced with an equivalent certified product Repairs should only be carried out by the manufacturer or his authorized agent May 2014 CTL UM 00483 EN 03 Page 29 Industrial Process Controller Model PC200 TECHNICAL SPECIFICATIONS General Display Type High intensity transflective numeric and alphanumeric LCD UV resistant White LED backlight Intensity adjustable from 0 100 in steps of 20 Good readings in full sunlight and darkness Digits Seven 14 mm 0 56 and ten 8 mm 0 3 Various symbols and measuring units Refresh rate User definable 8 times sec Enclosure Die cast aluminum front panel GRP back enclosure Polycarbonate window silicone
35. provide this information to your supplier 81 VERSION FIRMWARE For support and maintenance provide this information to your supplier 82 SERIAL NUMBER For support and maintenance provide this information to your supplier 83 KEYBOARD LOCK The LOCK function inhibits certain functions of the keyboard 85 Start to lock the START key a batch cannot be executed Hold to lock the HOLD key a batch cannot be interrupted e Preset to lock the ability to change the batch value Control START and HOLD are both locked out All the complete keyboard is locked except SETUP functionality e Off this lock function is disabled NOTE The Lock function on terminal 2 will lock the complete keyboard and can be used in combination with this Inhibit function NOTE The functions available from the cable terminals remain in use TAGNUMBER For identification of the unit and communication purposes a unique tag number of maximum 86 seven digits can be entered Table 10 Other functions Transmitter Connections May 2014 Device Wire Color PC200 Connection PM5 RED 7 MS ESXP BLACK 3 MS EA GREEN GROUND MS ER1 Device Wire Color PC200 Connection PFT3 WHITE 7 FT1 WHITE 3 FT 2XP PFT 2 Meter Mounted PC200 Device Wire Color PC200 Connection FT 1E RED 5 29 PFT 2E BLACK 3 27 PFT 3E GREEN 6 NOTE See Voltage Selection Sensor Supp
36. result is an accurate batch even in slowly varying circumstances During overrun a clock will display and R1 R2 will be flashing STATUS ACTUAL i SE LI L PRESET LUCH bS OLL Figure 19 Example display information during the process Page 18 CTL UM 00483 EN 03 May 2014 User Manual Interrupting and Ending the Batch Process When you press HOLD the batch process is temporarily interrupted the actual values are not lost The word HOLD flashes on the display From this point you can press START to resume the batch process You can end the batch process entirely at any time by pressing RESET NOTE The actual values are lost and the system returns to steady state The batch cannot be resumed Umm rm 77 a ii JJUL 18 a ACTUAL AL ol 1 ma Figure 20 Example display information when interrupted Additional key functions Flow rate indication Display total and accumulated total Clear total Display batch counter Clear batch counter May 2014 During batching the actual flow rate will display after pressing the RATE key To return to the main display press RATE again or wait for 20 seconds When the TOTAL key is pressed once the resettable total will display After pressing this key again accumulated total will display The accumulated total cannot be reinitialized The value will count up to 9 999 999 999 The unit and number of decimals are displayed according
37. t 4 Secure the unit to the panel with the mounting clips May 2014 CTL UM 00483 EN 03 Page 9 Industrial Process Controller Model PC200 144mm 5 67 ACTUAL USGAL rm 000006 H 8 0208005 e 72 2 83 105mm including terminals 4 137 138 mm 5 43 Figure 3 Grounding enclosure IMPORTANT Installations must have a reliable ground connection for the sensor and the metal casing Installations must have an effective screened cable for the input signal and grounding of its screen to the ground terminal or at the sensor itself whichever is appropriate to the application Page 10 CTL UM 00483 EN 03 May 2014 User Manual WIRING THE PC200 At installation be sure to comply with the following requirements Disconnect power to the unit before attempting any connection or service to the unit Avoid using machine power service for AC power When possible use a dedicated or lighting circuit Do not bundle or route signal lines with power lines Keep all lines as short as possible Use shielded wire for all input wiring Observe all local electrical codes TO PREVENT ACCIDENTS POWER SHOULD NOT BE APPLIED UNTIL ALL OTHER CONNECTIONS HAVE BEEN COMPLETED Voltage Selection Sensor Supply Sensor supply 8 2 120r 24V DC A power supply for the sensor is available The flow meter can be powered with 8 2 12 or 24V DC
38. t will be switch at the moment of Preclose during 76 X seconds This time can be set in the range 0 1 999 9 seconds PULSE WIDTH The pulse width determines the time that the output will be switched in other words the pulse 77 length This pulse length determines also the maximum frequency based on a 50 50 duty cycle Maximum frequency 1 2 pulse length in seconds The pulse width is set in milliseconds in the range 0 001 9 999 seconds Value zero disable the pulse output NOTE If the frequency should go out of range when the flow rate increases for example an internal buffer will be used to store the missed pulses As soon as the flow rate slows down the buffer will be emptied It might be that pulses will be missed due to a buffer overflow so it is advised to program this setting within its range IMPULSE PER A pulse will be generated every X quantity 78 Enter this quantity while taking the displayed decimal position and measuring unit into account according to PRESET PULSE ACCORDING ACC TOTAL BATCH 79 This function determines if a pulse will be generated according the quantity batched or according to accumulated total With setting BATCH the pulse generator will be set to zero when a new batch is started up and does not reflect the complete totalized volume Page 26 Table 9 Relay output CTL UM 00483 EN 03 May 2014 User Manual 8 OTHERS MODEL For support and maintenance
39. tallation Conditions aus icr a bx Ue UE US ADR BT UR ORE GP UE ceded kven ae 9 Mounting the PC200 ce smt hum oa Oe DE VAM lila ln ad edere dee at 9 WiringthePC200 Os GSE TG 11 Voltage Selection Sensor SUPP yeas erari arrera dir eant kE EEEREN EEEE eh 11 Terminal Connectors 3s reos se va a d sete RC keh l i ah am hane 11 c NE NE NE EE es a ad 17 Control Panel 5 us roaren e se a BRERA ERE ATOR RASS TE US RU URSI RU ee RR 17 Operator Information and Functions 00 18 Operator Alarmsx saa wy pac a aata s kula ba a aa A eal ane ee er QE 20 Config tration acte alea m e UE Ru d BE RR ERU EROR RU E XU VERAS tp LEGG 21 Programming the Setup Level e srce erat om oh dea RU Rok REUS OUR Mark GA MEN ned mask Gad 21 Transmitter Connections deu xo be xe UR e RO ded ERR XN GR xx 27 Transmitter Pulses Per Unit co 3 ees ad Uu Sh es A ee e Ta a ORG ee 28 Maintenance iis ix xy de ERS SE DO ew ae ROT 29 Repalrs sexa RR ER se bea RK aD Ea aeda EMA TRAD ERR RED ERR RD EERE ala Ree Ra eee 29 Technical Specifications 44 ass aks Ak Kad GAR bea Ahaha ek aha ade el Ge de AE ba ee PR aoe b 30 G nerale reaa Caw Bae ET d reo uk de eee eee do wee Bake nd 30 Troubleshooting ser Ae aan aaa eee eb w ka OHO ARE ODE ER RA pA EG E A cR OHS 32 Record of C
40. waste electronic equipment Dispose of the battery separately The separate collection and recycling of your waste equipment will help to conserve natural resources and ensure that itis recycled in a manner that protects the environment Safety Rules and Precautionary Measures The manufacturer accepts no responsibility whatsoever if the following safety rules and precaution instructions and the procedures as described in this manual are not followed Modifications of the PC200 implemented without preceding written consent from the manufacturer will result in the immediate termination of product liability and warranty period Installation use maintenance and servicing of this equipment must be carried out by authorized technicians Check the mains voltage and information on the manufacturer s plate before installing the unit Check all connections settings and technical specifications of the various peripheral devices with the PC200 supplied Open the casing only if all leads are free of potential Never touch the electronic components ESD sensitivity Never expose the system to heavier conditions than allowed according to the casing classification see manufacturer s plate and Installation Conditions on page 9 If the operator detects errors or dangers or disagrees with the safety precautions taken then inform the owner or principal responsible Adhere to the local labor and safety laws and regulations Page 6 CTL UM 00483 EN 03
Download Pdf Manuals
Related Search