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Timers and controls Express Products

1. K4 K3 ET H169 Ki N Low Voltage Products amp Systems ABB Inc 888 385 1221 www abb control com Operation Sequence of operations after the press has been switched on 1 Switch on the hydraulic pump with S5 move plunger to top dead centre if necessary by means of S6 2 Operate S1 S2 on the two hand control console until the position switch for test cam 54 opens 3 Stop operating S1 S2 4 Operate S1 S2 again Indicator light H1 lights up if the overtravel distance is OK 5 Stop operating S1 S2 The plunger returns to top dead centre 6 If overtravel distance is OK all outputs remain active until the control voltage is switched OFF LEDs Operation POWER Release Overtravel distance OK Overtravel distance incorrect or test not yet performed Fault If the cam overtravels position switch S4 indicator light H1 does not light up The hazardous part of the machine can be moved up to top dead centre only by means of S6 The press can no longer be used for production When this happens notify the maintenance staff that the press needs attention Internal circuit 13 238 33 41 7 87 1SXU000023C0202 579 Applications You can use the C 579 expansion unit in combination with all the C 57x basic units It extends the number of release circuits Depending on the external
2. for operation in free air C 40 to 55 0 85 1 1 Uo 55 to 70 U for storage G 60 to 80 Climatic withstand according to IEC68 2 30 and 68 2 11 UTE C63 100 Specification II Mounting positions Positions 1to5 lt 55 0 85 1 1 0255 70 C Position 6 lt 55 0 95 1 1 see diagrams below 0 gt 55 C not acceptable unauthorized Operating altitude m lt 3000 Shock withstand according to i a 1 2 sinusoidal shock 11ms no change in contact position IEC 68 2 27 and ABE NE 60068 2 27 a Shock direction A C1 C2 20 g Mounting pos 1 rn B1 s BU see below B2 15 g Mounting on mounting rail 35mm according to IEC715 and EN50022 with screws not supplied 2x 4 Connection terminals delivered in open position M 3 5 posidrive 2 screw with cable clamp screws of unused terminals must be tightened Connection capacity Rigid solid 1 x AWG 16 12 2x AWG 16 12 Degree of protection according to IEC529 IEC947 1 and EN60529 Pole terminals IP20 IP20 Coil terminals IP20 IP20 Mounting positions Electrical durability of contacts utilization category AC 15 according to IEC947 5 1 making current 10 x le with cos 0 7 and Ue breaking current le with cos 0 0 4 and Ue The curves opposite show 30 mean the electrical durability of 20 the control as well as the add on auxiliary 10
3. ON 1 Recycle ON Time First Both Times Adjustable DE Recycle OFF Time First E Delay On Make Both Times Adjustable ne Delay On Break R H v ON v Was fimus SiL pomum DE No 25 10 ABCDE ABCDE NC Delay On Make Interval Recycle ON Time First Delay On Make 111 DX N mmu mma A Hanol 1 l I NC ABCDE ABCDE Delay On Make Interval 1 R Accumulative Delay on Make A m x1 5 Switches for Function Selection 9 Functions included in the 8 pin DPDT models KANI KQ 3 Switches for Time Delay Range wi i y 9 V Voltage R Reset DOM Delay S1 Initiate Switch TD TD1 TD2 Complete Time Delay DOB Delay On Break NC Normally Closed Contact NO Normally Open Contact REC Recycle t Partial Time Delay 4 Undefined time SS Single Shot Interval S Seconds NOTE The time delay range is the same for both functions when dual functions are selected 7 13 1SXU000023C0202 Low Voltage Product
4. 2 TNL pi 4 4 TNL OR 5 7 50 1SXU000023C0202 O aRNWABPIOHANI OS NOAJO lt a NJO a NOA Oa NJO a NOAJO aN m ITI ITI ITI ITI ITI ITI ITI ITI ITI ITI ITI ITI ITI ITI TI ITI ITI ITI ITI ITI ITI ITI ITI ITI ITI ITI ITI ITI ITI ITI ITI Accessories Front mounting Auxiliary contact blocks 1 pole CA5 1to4 CA5 1 pole blocks 1to4 CA5 1 pole blocks 1to4 CA5 1 pole blocks 1to4 CA5 1 pole blocks 4 pole CA5 1 CA5 OF 4 pole block 1 CA5 OF 4 pole block 1 CA5 OF 4 pole block 1 CA5 OF 4 pole block TP A Pneumatic timer block NI gt 1 TP A block 1 TP A block Accessories Side mounting 2 pole CAL5 11 1 2 5 11 blocks 1to2 CAL5 11 blocks 1 2 5 11 blocks 1 2 5 11 blocks 1 or CAL5 11 block 1 or CAL5 11 block 4 or CAL5 11 block 4 or CAL5 11 block Auxiliary contact Blocks or 1 VM g5 1 block 1 CAL5 11 block 1 5 1 block OF 1 CAL5 11 block 1 5 1 block or 1 CAL5 11 block 1 5 1 block OF 1 CAL5 11 block 1 5 1 block OF 1 CAL5 11 block 1 5 1 block 1 CAL5 11 block 1 5 1 block OF 4 CAL5 11 block 1 5 1 block 1 CAL5 11 block Low Voltage Products amp Systems ABB Inc 888 385 1221
5. R1 15 18 25 28 NO 15 16 25 26 NC Green LED Green LED R2 Inst 21 24 NO Relay 21 22 NC R Single Shot Pulse former Interval ON Delay A1 A2 V 1 2 V A1 A2 V R1 15 18 25 28 NO TD R1 17 18 NO 15 16 25 26 NC 17 16 NC Green LED R2 17 28 NO 17 26 NC R2 Inst 21 24 NO Relay 21 22 NC _ Legend T L P lt Recycling Equal Times ON Time First R V Voltage NO Normally Open TD Time Delay NC Normally Closed 1 1 1 81 R Reset S1 Initiate Switch T1 First Delay T2 Second Delay T1 R1 15 18 25 28 NO 15 16 25 26 NC 50ms Pause Delay t Incomplete Time Delay R1 Wye Start Relay R2 Delta Run Relay G LED 6 Undefined Time reen R2 Inst 21 24 NO Relay 21 22 NC Low Voltage Products amp Systems 7 19 ABB Inc Sales Sales amp Technical Information 1 888 385 1221 8AM to 5PM CST Product Information www ssac com pp1 htm 1SXU000023C0202 2 EI z S MME A 4 Ous CT AHD 12 LISTED Delay on Break OFF delay Function 7 Switch Selectable Time Ranges 0 05 s 100 h SPDT contact E Universal Voltage 24 240V AC 48V DC B Status Indication 2 LEDs Complete Product Details Qu CT ARS 22 LISTED True Delay on Break Function Operates on Loss of Power B 7 Switch Selectable Time OFF Delay Timers CT AHD and CI ARS Series Relay Output 35mm DIN Rail Mounting CT
6. Timers amp controls Low Voltage Products amp Systems Timers and controls FAEDED Express Products Reliable designs that provide what you want when you want it Products included Timers Time delay relays Encapsulated timin Universal timers Multifunction timers ProgramaCube timers and counters Solid state flashers Voltage monitors Phase monitors Current sensors amp monitors Liquid level controls Alternating relays Accessories g modules Express Delivery Products The express delivery products group was selected from the list of most popular and widely used timers and controls All products in this section are In Stock available for immediate delivery or where marked QS are available through the QuickShip program This catalog includes general specifications Complete product details are avail able in the full line catalog pages The Express Products home page provides a fast and direct path to find the details on all the express products in the catalog Full Line Catalog The complete contents of the SSAC product line is available in the SS3 Catalog 1TRC001009C0202 the SS3 is easy to use and can be understood by designers technicians service contractors and non technical users Each data sheet includes complete specifica tions illustrations photos and operational information needed to select one of the over 225 product series Quality designs and rugged encapsul
7. NO NC NO NO 0000 14 22 34 44 NL31E TNL31E NO NO NO NO 14 24 34 44 NL62E TNL62E 13 23 33 43 Q Q Q N NO N N NO NO NO NO Q Q Q Q 14 24 34 44 NL40E TNL40E A1 13 21 31 43 x NO NcL Nc A NC NC 4 2 141 221 321 44 NL22E TNL22E A1 43 51 61 13 23 33 NO NC NC s j NC NC A2 141 241 341 44 521 62 NL44E TNL44E 71 81 NC NC NC NC 72 82 Other possible contact combinations with auxiliary contacts added by the user NO NC NO NO 14 22 34 44 Combination 41E NO NO NO NO Q Q Q 14 24 34 44 Combination 50E NO NO NO NO 14 24 34 44 Combination 80E 7 54 1SXU000023C0202 NL31E CA5 10 TNL31E CA5 10 13 23 33 43 oooQ0 N N N N 5 NO NO NO NO 14 24 34 44 NL40E CA5 10 TNL40E CA5 10 13 23 33 43 OOOO NO NO NO NO amp 7 8 5 6 7 8 NO NO NO NO 14 24 34 44 NL40E CA5 40E TNL40E CA5 40E NO NO NO NO 14 24 34 44 Combination 42E NO NO NO NO 14 24 34 44 Combination 60 E 18 23 33 43 Q Q Q Q NO NO N NO 5 6 NO NO NO NO 14 24 34 44 NLAOE CA5 01 TNL40E CA5 01 NO NO NO NO 14 24 34 44 NL40E CA5 10 TNL40E CA5 10 CA5 01 CA5 01 CA5 10 CA5 10 Al 13 21 33 43 A1 13 23 33 43 NO NC NO NO NO NO NO NO A NC j d j A a A2 14 221 34 44 2
8. TNL types D C operated with solid magnetic circuit and large coil voltage range e 2 versions 4 pole 1 stack or 8 pole 2 stack The width of 8 pole devices is identical to that of 4 pole devices only the depth is increased e Double sharp auxiliary contacts e Alone or mounted with a 4 pole CA 5 auxiliary contact block these devices offer positive safety between their auxiliary contacts Application Type NL and TNL control relays are used for switching auxiliary circuits and control circuits Clear marking of coil voltages Terminal marking according to IEC947 5 1 and EN50 011 Location of function marker and surge suppressor Stops for attaching front mounted accessories All terminal screws M 3 5 posidrive N 2 Catalog number explanation T NL 44E 84 Frame type Contact configuration 7 44 1SXU000023C0202 L Coil voltage see coil voltage chart below Coil voltage selection chart Hz Relay Volts type 12 24 48 110 120 125 208 220 240 277 380 415 440 480 500 600 60 N 55 sof N 81j83 84 j80 Jeje 55 pc NENL so 81 86 Low Voltage Products amp Systems ABB Inc 888 385 1221 www abb control com Type N amp NL On AC amp DC operated Z NE12E 1 A C operated D C operated Contact configuration Catalog List Contact configuration Catalog List NL40E 86 NL31E 86 72 NL
9. SensingRange v SPDT c o Ga 2 SPDT 2 c o Adjustable 2 SPDT 2 c o 7 33 1SXU000023C0202 B 3 mA 15 A Current Monitoring in 6 Ranges B Monitoring of DC and AC Currents B RMS Measuring Each Device Includes Measuring Ranges Over and Under Current Monitoring ON or OFF Delay Selectable B Selectable Normally Open or Normally Closed Output B Latching Function Selectable B Adjustable Trip Points for lan and l E Adjustable Hysteresis of 5 B Start up delay TS Adjustable 0 0 1 30 s Adjustable Trip Delay 0 1 30 s Select 2 SPDT c o Transfer Together or Separate Outputs for Over and Under Current E 22 5 mm width B 3 LEDs for status indication Complete Product Details 7 34 1SXU000023C0202 Current Window Monitoring Relay CM SFS 2 Series oingle Phase AC DC DIN Rail Mounting Trip Point Adjustment for Overcurrent Threshold Value Adjustment for Undercurrent I Red LED Over Under Current R Yellow LED Relay Status U T Green LED Input Voltage Timing Trip Delay Adjustment Start up Delay Adjustment DIP switches see Functions Compact Package Connection dij Ihs C A1 A2 B1 C B2 C B3 C 11 42 714 2T 22 24 Technical Data Measuring Circuit Repeat Accuracy constant parameters Output AC12 resistive at 230 V AC15 inductive at 230 V Mechanical Dimensions W x H x D Inches mm Mounting Degree of Protectio
10. contact relation CA5 5 CT wN to the breaking current i These curves have been drawn Tor resistive and DQ inductive loads up to ES 690V 40 60 Hz 2 i 0 5 0 3 0 2 0 1 0 02 0 05 0 1 02 03 05 1 2 3 5 6 10 Breaking current A I A Pos 5 Low Voltage Products amp Systems 7 55 ABB Inc 888 385 1221 www abb control com 1SXU000023C0202 Technical data IEC Type NE12 NE21 NE30 N22 N31 N40 N44 N53 N62 N71 N80 Number of poles Pole utilization characteristics Rated operational voltage 690 Conventional thermal current in free air hh according to IEC947 5 1 lt 40 C A Rated operating current le in AC 15 according to IEC947 5 1 24 127 V 50 60 Hz A 230 240 V 50 60 Hz A 400 415 V 50 60 Hz A 500 V 50 60 Hz A 690 V 50 60 Hz A I N G in DC 13 according to IEC947 5 1 7 24vDC 6 144 48VDC A W 2 8 134 72VDC A W 1 72 125VDC A W 0 55 69 250VDC A W 0 3 75 Field of rated frequencies Hz 25 400 Mechanical durability in operating cycles 10 million gt 20 million Max switching frequency cycles h 3000 6000 Electrical durability in operating cycles Max switching frequency cycles h 1200 Rated making capacity according to IEC947 5 1 10 x Ie AC 15 Rated breaking capacity according t
11. 1 C Technical Data Measuring Circuit Repeat Accuracy constant parameters Output AC12 resistive at 230 V AC15 inductive at 230 V Mechanical Dimensions W x H x D Mounting Degree of Protection Ordering Table Series CM EFS 2 7 30 19XU000023C0202 U Red LED Over Under 7 Selectable Measuring Range dne DIP Switches see functions Voltage Window Monitoring Relays Single Phase AC DC DIN Rail Mounting The voltage window monitoring relay CM EFS 2 can be used for the simultaneous monitoring of over gt U and under lt U voltages in single phase AC and or DC systems A true RMS sensing method is used The 2 SPDT 2 c o output relays can be set to transfer together or operate as separate outputs for over and under voltage The voltage to be monitored measured value is applied to terminals B C Normally de energized or normally energized operation as well as an adjustable ON or OFF trip delays can be selectable When the latching function is selected after the output trips it remains transferred until the input voltage is removed See on line data sheet for further details R Yellow LED Relay Status Function A1 A2 Threshold max Hysteresis Measured value Hysteresis Threshold min 11 14 15 18 Normally De energized ep IEEE 11 12 15 16 21 24 25 28 21 22 25 26 green LED red LED yellow LED E gt FS _ E Eu 11 14
12. 1SXU000023C0202 ABB Inc Sales Sales amp Technical Information 1 888 385 1221 8AM to 5PM CST Product Information www ssac com pp1 htm 01 16 08 TRDU1pp dd4nau 80 c0 LO Single Functions Trailing Edge Single Shot ON A 4n Inverted Single Shot ON A Inverted Delay On Break 1 ABCDE Retriggerable Single Shot ON A li Accumulative Delay On Make Dual Functions Multifunction Multirange TRDU Series Switch Adjustable Function Diagrams Dual Functions continued Delay On Make Single Shot ON A ABCDE Interval Recycle ON Time First ON A Delay On Break Recycle ON Time First A m A E Single Shot Recycle ON Time First ABCDE
13. Without any welding as per IEC 60947 5 1 For C565 S open Ig 1A Wide range voltage power pack voltage dependent 10 to 250 ms Discount schedule AR 7 71 1SXU000023C0202 Solid state control of actuators therfore no wear No contact failure at currents of 17V 1mA Short circuit proof High switching frequencies 24VDC sensor supply Economical Internal standard circuit diagram of a safe circuit in accordance to C 6700 L1L2L3 EMERGENCY STOP consumer Internal standard circuit diagram of safety relay C 6701with solid state output Emergency stop b m n FI T mi Gwamamamamasi T nn P x tul T 1 12 1SXU000023C0202 C6700 C6702 with solid state output Electronic safety relays with solid state output C 67xx e Solid state outputs no contacts no wear Low weight amp small size Space and weight advantage e Positively guided standard contactors operate as switching elements C 67xx safety relays are solely used to monitor the sensors connected e g limit switches resp EMERGENCY STOP but tons and actuators positively guided standard contactors The basic unit C 6700 itself does not feature safe outputs Only when the unit is used together with positively guided actua tors e g contactors B6 B7 the complete circuit fulfills up to category 3 to EN 954 1 Us 24VDC Ue 24VDC le 0 5ADC 13 The safety relay C 6701 wi
14. cle Relay fusion welded open D xt OD Defect in electronic Short circuit in ON circuit Cross or ground faults in emergency trip circuit min fault current 0 5A PTC fuse trips Kmin Fault clearance 1 Switch supply voltage off 2 Clear fault or replace device 3 Switch supply voltage back on Cable length for 2 x 1 5 mm max 1000m total cable length for 150nF km sensors and power supply lines Monitored start for EMERGENCY STOP Safety category 2 acc to EN 954 1 L Safety gate monitoring Safety category 3 and 4 acc to EN 954 1 Safety gate monitoring Safety category 2 acc to EN 954 1 Low Voltage Products amp Systems ABB Inc 888 385 1221 www abb control com Application examples S S lt C575 Application C 575 is suitable for installation in controls for presses e Hydraulic presses DIN EN 693 e Eccentric and related presses EN 692 e Screw presses EN 692 Functions and connections The two hand control unit C 575 possesses two release circuits safety outputs configure as NO contacts and two signal outputs configured as NC contacts Five LEDs indicate the operating status and the functions The safety outputs are closed by simultaneous operation lt 0 5s of the push buttons S1 S2 If one pushbutton is no longer pressed the outputs open They do not close again until both pushbuttons are no longer pressed and then simultaneo
15. x AE m Zaa LAS ER ren 7 Switch Selectable Functions 7 Switch Selectable Time Ranges 0 05 s 100 h SPDT or DPDT 2 c o contacts Universal Voltage 12 240V AC DC 3 Ranges Status Indication 2 LEDs Complete Product Details 7 16 1SXU000023C0202 Multifunction Timers CT MFD Series DIN Rail Mounting Time Delay Relay SPDT c o or DPDT 2 c o 1 Time Range Selection 2 LEDs for Status Indication U Green LED 1 Input Voltage Applied lI L The CT MFD is a universal voltage multifunction DIN rail mount SPDT or DPDT time delay relay It includes 7 switch selectable popular functions and 7 switch selectable time delay ranges The time delay is adjustable with an onboard trimmer Featuring fast installation in control panels snap onto DIN 3 rail and connect with IP20 screw terminals LED indication shows input voltage applied timing and Timing output energized R Yellow LED l Output Relay Energized Switch Selectable Time Ranges e b Time Delay Adjustment 1 0 05 1 s 4 Function Selector 2 0 5 10 s gt 5 SPDT or DPDT 2 c o Contacts 3 5 100 s a 6 IP20 Screw Terminals A 0 5 10 min Space Saving Package 5 5 100 min TRI 6 0 5 10 h 7 5 100 h Function Selection Chart see time diagrams T Delay on Make ON delay Interval Impulse ON Flasher Recycling ON First 4 Flasher Recycling OFF First Dena
16. Complete Product Details A knob is supplied for adjustable units or Accessories terminals for external adjust Use a 100 K ohm potentiometer for full time range adjustment 100 K Ohm Dashed lines are internal connections External adjust potentiometer P Ns P1004 95 fig A Technical Data P1004 95 X fig B Versa knob Output P N P0700 7 Rating 1 A steady 10 A inrush for 16 ms Mechanical DIN rail P Ns Mounting Surface mt with one 10 M5 x 0 8 screw 017322005 Steel Package 2 x 2 x 1 21 in 50 8 x 50 8 x 30 7 mm Termination 0 25 in 6 35 mm male quick connects DIN rail adaptor P N P1023 20 See accessory pages KSPD X X X X X X Series Input First Adjustment First Time Delay Second Adjustment Second Time Delay A 24 240 V AC 1 Fixed T1 or R1 1 Fixed T2 or R 2 Specify Function P 12 120 V DC 2 Onboard Adjust 1 0 1 10 2 Onboard Adjust 1 0 1 10s Refer to Function Positive Switching 3 External Adjust 2 1 100s External Adjust 2 1 100s Chart for Code N 12 120 V DC Negative Switching 3 10 1000s 4 0 1 10m 5 1 100m 6 10 1000 7 0 1 10h 3 10 10005 4 0 1 310m 5 1 100m 6 10 1000 m If Fixed Delay is selected 7 0 1 10h insert delay 0 1 999 8 1 100h 8 1 100h followed by S secs Example P N 9 10 1000h 9 10 1000 h M mins or H hrs KSPDA2525MRE 24 240V AC onboard adjustment T1 1
17. Form Normally Open open during timing Life Span 100 million operations typical See accessory pages Maximum Load Current 1 A steady state 10 A inrush at 60 C Minimum Holding Current 40 mA Mechanical Mounting Surface mount with one 10 M5 x 0 8 screw Package 2 x 2x 1 21 in 50 8 x 50 8 x 30 7 mm Protection Encapsulated Circuitry T Termination 0 25 in 6 35 mm male quick connect terminals Deed In RR MINUTES Load may be connected to terminal 3 or 1 UNIVERSAL Puas VOLTAGE TIMER TAMPMAX INPUT TMV Series Knob Adjustable Universal Voltage Timers VOLTAGE The TMV series is a knob adjustable universal voltage delay on make timer Encapsulation protects against humidity vibration and dust making it suitable for outdoor equipment installations Because of the large number of applications it is our most popular 1 amp solid state timing module Designed to connect in series with a relay coil contactor coil solenoid lamps small motor to delay their MINUTES energization prevent short cycling or to sequence on various loads 19 240 1 vac oe 3 d MADE IN USA LPs TRI E Operates From 24 240 V AC DC B Knob or External Adjust Time Delays Delays from 0 1 8 m B Totally Solid State Ordering Table Encapsulated 1 A Steady 10 A Inrush Part Number Tolerance Two Terminal Series TMV8000 24 240 V AC DC 0 1 8M lt 10 Connection with Load DELAY UNIVERS
18. Reset Connection 1 Manual Reset Button 2 F Red LED Fault Tripped A1 A2 Input Voltage 3 U Green LED Input Voltage Applied Lora m T1 T2 Sensor Circuit 4 2 SPDT 2 c o Output Contacts S1 T Remote Reset 5 Compact package SEI EN X1 T2 Jumper Automatic Technical Data Output Rating Res 4 A Ind 3A M Motor Mechanical Dimensions 3 94 x 3 07 x 0 89 in 100 x 78 x 22 5 mm Degree of Protection Enclosure IP50 Terminals IP20 Ordering Table Part Number Seis O Input Voltage 1SVR 430 811 R9300 24 V AC 1SVR 430 811 RO300 110 130 V Low Voltage Products amp Systems ABB Inc Sales Sales amp Technical Information 1 888 385 1221 8AM to 5PM CST Product Information www ssac com pp1 htm 01 17 08 ENS MSSpp ddHML 80 vO LO B KON FLASHER Lr ac FS155 30T ISOLATO INPUT VOLTAOR SOLID STATE RELAY Eh 4 mw a B mace IN USA FA155 2 Monitors 1to8 LED Beacons or LED Side Lamps man Monitors 1 to 8 LED Beacons Monitors Flasher FB9L Low Voltage Products amp Systems ABB Inc Sales Sales amp Technical Information 1 888 385 1221 8AM to 5PM CST Product Information www ssac com pp1 htm Tower and Obstruction Lighting Controls Controls for Incandescent and LED Lamps ony Sto Flashers Photo Control Alarm Relays Flasher Solid State Beacon Flasher
19. Solid State Output The KSPS Series is a factory programmed module available in any 1 of 14 standard functions Modules are manufactured without the function assigned When an order is received the function and time delay software are added This approach allows QuickShip delivery on a large number of part numbers The 1 A steady 10 inrush rated solid state output provides 100 million operations typical Encapsulation protects against shock vibration and humidity The KSPS Series is a cost effective approach for OEM applications that require small size and solid state reliability Choose from 1 of 14 standard single functions fixed or onboard or external adjustment and 9 time ranges All available through the QuickShip program Connection Function Chart Code L js Delay on Make M Delay on Break B Recycle ON Time First Equal Times RE Recycle OFF Time First Equal Times RD Single Shot S SD Interval Trailing Edge Single Shot TS Inverted Single Shot US Inverted Delay on Break UB Accumulative Delay on Make AM Motion Detector Retriggerable Single Shot PSD PSE Flip Flop trailing edge alternating FT Flip Flop leading edge F See page 9 for function time diagrams A knob is supplied for adjustable units or RT terminals 4 amp 5 for external adjustment Select a 100K ohm potentiometer for full time range adjustment The untimed load is optional S1 is not used for some functions Dashed lines are internal connect
20. www abb control com Application examples e C6701 Application The C 6701 safety combination can be used in EMERGENCY STOP circuits ac cording to EN 418 and in safety circuits according to EN 60 204 1 11 98 e g in movable guards and safety gates Depending on the external circuit elements safety category 4 according to DIN EN 954 1 or SIL 3 according to IEC 61508 can be achieved Functions and connections The C 6701 safety combination has two reliable solid state outputs Three LEDs indicate the operating state and the function When the device is put into operation it runs through a self test to test the cor rect functioning of the internal electronics All internal circuit components are monitored for faults cyclically during operation The EMERGENCY STOP button and or the position switches or light arrays are connected to terminals Y11 Y12 and Y21 Y22 The ON button is connected in series with the NC contacts of the external actuators to the supply voltage L 24 V DC and to terminal Y34 The cascading input 1 is connected either via a safe output or directly to the supply voltage L 24 V DC External actuators or loads can be switched via safe outputs 14 24 It must be ensured that the actuators or loads and the C 6701 electronic safety combination have the same frame potential Paralleling outputs 14 and 24 to increase the load current is not permissible If electronic sensors e g light array monitoring are used
21. 100 24V 5mA 0 15 roughly 10 3096 100 20 70 10 17 16 27 Low Voltage Products amp Systems ABB Inc 888 385 1221 www abb control com Approximate dimensions On Type N NE NL amp TNL 09 00 Inches AC amp operated 00 00 Millimeters Type N 4 Pole AC operated 2 91 74 Type NL TNL 3 82 1 38 dum Uo oo Qj 0177 sl B5 6 3 04 5 1 97 50 18 L _ 18 45 4 5 Low Voltage Products amp Systems 7 57 Inc 888 385 1221 www abb control com 1SXU000023C0202 7 58 1SXU000023C0202 Approximate dimensions Accessories for Type N amp NE SIDE MOUNTED SINGLE POLE AUXILIARY TOP MOUNTED AUXILIARY ON POSITION PNEUMATIC LATCH TIMER Type A B IN 2 20 3 96 4 21 5 71 5 00 MM 56 100 5 107 145 127 NE IN 2 20 3 96 4 21 MM 56 100 5 107 D 5 1 145 FOUR POLE TOP MOUNTED AUXILIARY MECH INTERLOCK D C E 5 00 127 OPERATED Low Voltage Products amp Systems ABB Inc 888 385 1221 www abb control com Electronic Low Voltage Products amp Systems ABB Inc 888 385 1221 www abb control com HP HD Electronic relays PADDED safety Description The C57x series covers 10 safety relays which perform safety functions on machines Their fields of application extend from emergency stop circuits through guard door monitoring funct
22. 43 51 61 71 81 A1 13 23 33 43 53 61 75 87 NO NO NO NO NO NC NC NO J j j NC NC M A2 141 241 341 441 541 621 76 88 51 11 1 13 21 43 53 NO Nc NO A NC j 8 M A2 14 22 341 441 54 Combination 41 E A1 13 23 33 43 51 61 NO NO NO NC NC j d j 3 NC NC A2 14 24 34 44 52 62 Combination 42 E A1 53 13 23 33 43 NO NO NO NO NO d j A A A A2 14 241 341 441 54 Combination 50 1 13 23 33 43 53 63 NO NO NO NO NO NO A j A A 2 14 24 34 44 54 64 Combination 60 Low Voltage Products amp Systems ABB Inc 888 385 1221 www abb control com Technical data Terminal marking and positioning Type NE NE control relays Pole configuration schematics 85 13 21 31 A1 NO NC NC A2 A3 86 NO NC NC 141 22 32 NE12E NO NC NC NC Q Q Q 14 22 32 86 NO NC NO NC NO NO NO NC 008 14 22 34 86 14 24 34 86 NE21E NE30E Low Voltage Products amp Systems ABB Inc 888 385 1221 www abb control com 85 13 21 33 NO NC NO A2 86 NO NC 141 22 34 NE21E A1 85 13 23 33 A1 NO NO NO A2 86 NO NO 141 241 34 7 53 1SXU000023C0202 Technical data Terminal marking and positioning Type NL amp TNL Standard devices without addition of auxiliary contacts NO NC NC NO OOOO 14 22 32 44 NL22E TNL22E NL44E TNL44E
23. CM SRS 1 and CM SRS 2 current monitoring relays can be used for overcurrent or undercurrent monitoring in single phase AC and or DC systems These devices feature monitoring of true RMS values The current to be monitored measured value is applied to terminals B1 B2 B3 C If the measured value exceeds or drops below the selected trip point value the output relay s energize on the CM SRS 1 immediately on the CM SRS 2 after the trip delay T The relay de energizes when the current returns to an acceptable level The adjustable hysteresis prevents rapid cycling The hysteresis is adjustable 3 to 3096 of the threshold value Overcurrent monitoring A1 A2 Trip Point Hysteresis Measured value 11 14 15 18 11 12 15 16 green LED red LED yellow LED Undercurrent monitoring A1 A2 Measured value Hysteresis Trip Point 11 14 15 18 11 12 15 16 green LED red LED yellow LED L Note CM SRS 2x has second set of SPDT contacts See on line data sheet for the complete function diagrams A1 A2 Input Voltage B1 C Measuring Range 1 3 30 mA or 0 3 1 5 A B2 C Measuring Range 2 10 100 mA or 1 5 A B3 C Measuring Range 3 0 1 1 A or 3 15 A 11 12 14 5 1618 Output Contacts 2 s s 22 7 24 B1 B2 B3 C 0 07 of Full Scale 4A 3A 89 x 3 93 x 3 07 in 22 5 x 100 x 78 mm 35 mm DIN Rail Mounting No Tools Required Enclosure IP50 Terminals IP20 Trip Delay T Sensing Range 3 30 mA Output Form
24. FS155 30RF 2500 W Beacon Flasher for High RF Installations 200 A Inrush Maximum FS 155 30T Meets FAA AC Beacon Flasher for FM TV Chimneys Bridges No 150 5345 43E Smoke Stacks and Low RF Applications FA155 2 Auxiliary Unit for Synchronous 2500 W Flashing of Additional Beacons 200 Inrush Maximum Auxiliary Unit Provides Alternate Operation for Constant Line Loading Photo Control Accurate Dusk to Dawn Control Meets FAA AC Precision Photo Control Calibrated to FAA and FCC Specifications PCR10 120 V for Tower and Obstruction Lighting Two SPST N O 20 A Contacts No 150 5345 43E Without Cast Aluminum Housing Lamp Alarm Relays Senses Lamp Failure Part Number Description Universal Light Alarm Relay 120VAC Meets FAA AC SPDT 10 Isolated Alarm Contacts No 150 5345 43 Universal LED Lamp Alarm SCR9L 120 230 V AC Senses the Failure of 1 Lamp out of 1 to 8 Lamps Works with LED Beacons or Side Lamps 1 SPDT amp 1 SPNO Alarm Contacts Beacon Alarm Relay Senses Lamp Failure and Flasher Failure Flasher and Incandescent Beacon Lamp Alarm Relay FB120A 120 V AC Senses Failure of Incandescent Beacon Lamps and Beacon Flasher Two Line Voltage Alarm Outputs SPDT 10 A Isolated Alarm Contacts Meets FAA AC 150 5345 4 Universal LED Lamp amp Flasher Alarm Relay FBOL 420 230 V AC Senses failure of 1 lamp out of 1 to 8 LED Beacons
25. NC TL QB Recycling OFF First Flasher R w 15 18 NO 15 16 NC Low Voltage Products amp Systems ABB Inc Sales Sales amp Technical Information 1 888 385 1221 8AM to 5PM CST Product Information www ssac com pp1 htm Delay on Break OFF delay A1 A2 Y1 B1 15 18 NO 15 16 NC 1 2 V A1 Y1 S1 15 18 NO 15 16 NC 1_ 1 Trailing Edge Interval Impulse OFF A1 A2 V A1 Y1 S1 15 18 NO 15 16 NC Legend V Voltage TD Time Delay R Reset t incomplete TD NO Normally Open NC Normally Closed 1 Initiate Switch 0 Undefined Time 7 17 1SXU000023C0202 o8 Multifunction Timers e Selectable Instantaneous or Description Timed SPDT c o Contact Time Range Selection f 1 En T LEDs for Status Indication unctions 10 selectable time ranges universal input voltage U T Green LED of 24 to 240 V AC and DC Screwdriver adjustable time delay Multi function timer 22 5 mm width on Din Rail 11 selectable and switch selectable function and time range Select output as either DPDT 2 c o timed contacts or SPDT c o timed and SPDT c o instantaneous contact The time delay can be externally adjusted by connecting an accessory 50K ohm Input Voltage Applied TIT L Timing R1 R2 Yellow LED potentiometer TZ 1 R1 R2 Relay Output Energized Switch Selectable Time Ranges Time Delay Adjustment Tasa
26. NC NC NC NC Q Q Q 52 62 72 82 NO NO NO NO 14 24 34 44 N44E NO NO NO NO 14 24 34 44 NO NO NO NO 14 24 34 44 Combination 42 E 13 23 33 43 2222 N NO N N 53 63 NO NO 54 64 Qo NO NO NO NO 14 24 34 44 Combination 60 E 4 Pole control relay A2 14 22 32 44 A2 N22E 21 43 NC Nc A1 A NC NC 33 43 1 13 23 33 43 NO NO NO NO NO NO NO NO A j A 34 44 A2 14 24 34 44 N40E 4 Pole control relay with 4 pole adder deck A1 13 23 33 43 53 61 73 83 NO NO NO NO NO NC NO NO j J j NC M A2 144 241 341 441 541 621 74 84 N71E A1 13 23 33 43 53 61 71 83 NO NO NO NO NC NC NO j j j j NC NC M A2 141 241 341 441 541 62 72 84 N62E A1 13 23 33 43 53 63 73 83 NO NO NO NO NO NO NO NO j j j a j j M A2 144 241 341 441 541 641 741 84 80 1 13 23 33 41 51 61 75 87 NO NO NC NC NC NC NO j j j NC NC NC NC M A2 14 24 341 421 521 621 761 88 N31 11 NO NO NO NO 14 24 34 44 N40E CA5 01 CA5 01 NO NO NO NO 14 24 34 44 N40E CA5 10 5 10 1 13 23 33 43 53 61 71 81 No NO NO No NC NC NC A j j j NC NC NC A2 144 24 341 441 541 621 721 82 N53E NO NO NO NO NC NC NC NC Ja NC NC NC NC A2 144 241 341 441 521 621 721 82 N44E A1 i6 23 33
27. Safety category 4 acc to EN 954 1 7 85 1SXU000023C0202 G m m Application examples oy C576 C577 Application Operation The safety relay C 576 can be used in safety circuits as per LEDs Operation VDE 0113 Part 1 11 98 or EN 60 204 1 11 98 e g with movable covers and safety gates the safety relay C 577 in EMERGENCY STOP circuits as per EN 418 Depending on external connections category 4 as per DIN EN 954 1 is achiev able Functions and connections The safety relays C 576 C 577 have two release circuits safety outputs configured as NO contacts The number of release circuits can be increased by adding one or more C 579 extension units Three LEDs indicate operating state and function When the EMERGENCY STOP button or the limit switch is unlocked and when the ON button is pressed the internal circuit of the safety relay and the external contactors are checked for proper functioning On the C 577 the ON circuit Y33 34 is checked for short circuit This means that a fault is detected when Y33 34 is closed before the EMERGENCY STOP button is closed The EMERGENCY STOP button or the limit switch are connected to terminals Y11 12 21 22 The ON button is connected in series to the NC contacts of the external contactors feedback loop to terminals Y33 34 Terminal marking Supply voltage A1 L A2 N Sensors Y11 12 Channel 1 EMERGENCY STOP or limit switch Y21 22 Channel 2 EMERGENCY S
28. The safety switching device C 574 also feature OFF delayed Enable contacts besides undelayed Enable contacts Delay times of 0 5 to 30 s are available The sealable cover cap 560 10 see Selection data and Ordering details Accessories can be fitted onto C 574 C 6702 to protect against unauthorised ad justment of the set delay time Contact expansion If the Enable contacts of the basic device do not suffice positively driven contactors e g B6 B7 may be used for contact expansion One solution for increasing the number of Enable contacts which is both simple to use and space saving is the expansion unit C 579 only 22 5mm wide The expansion unit C 579 provides 4 additional En able contacts Expansion unit C 579 Expansion unit C 579 may not be operated sepa rately in safety related circuits but must be combined with a safety switching device C 57x One Enable contact of the basic device is required for connection of an expansion unit The category of a control with expansion units corresponds to the category of the basic device Mounting Snap on mounting on 35mm top hat rail to EN 50 022 Screw mounting of the safety switching devices C 57x can be implemented with two addi tional plug in tabs C 560 20 see Selection data and Ordering details Accessories User Manual A User Manual with a device description connec tion diagrams and application information in several languages is enclosed with every safe
29. gt 25 Unbalance Over Under Frequency Trip Reset Trip 4 Reset 3 50 or 60 Hz Output 10 A resistive at 240 V 8 resistive at 277 V N O 1 4 hp at 120 V AC 1 3 hp at 240 V 2 Aresistive at 240 V SPDT c o Rating N O SPST Rating Mechanical Mounting Surface mount with 2 8 M4 x 0 7 screw or snap on 35mm DIN Rail Package 4 33 x 2 95 x 1 97 in 110 x 75 x 50 mm Termination Screw terminals with captive wire clamps for up to 14 AWG 2 5 mm2 wire Degree of Protection Terminals IP20 with protective covers installed LED Flashing Table Trip Delay Re 120 FPM ON OFF Restart Delay Green 60 FPM Phase Reversal Red Green Alternate 120 FPM FPM Flashes per minute Ordering Table Part Number Line Voltage Adj Unbalance Adj Trip Delay Adj Restart DLMUDRAAA 200 to 480 V AC SPDT amp NO 2 to 10 1 to 30S 0 6 to 300 S 7 25 1SXU000023C0202 ANSI Device 27 47 59 Protects Against Phase Loss Phase Reversal Overvoltage Undervoltage amp Unbalanced Voltages Octal Plug in with SPDT Isolated 10 A Contacts ll Operates from 200 480 V AC B LED Indicator Glows Green when Voltages are Acceptable Red for Faults E Simple 3 Wire Connection for Delta or Wye Systems E ASME A17 1 rule 210 6 NEMA MG1 14 30 14 35 B IEEE C62 41 1991 Level B Complete Product Details Mounting and Connection Accessory 35 mm DIN or Surface Mou
30. in single channel operation Y35 must be connected to L 24 For autostart operation Y32 must be connected directly to L 24VDC and Y34 must be connected to it via NC contacts of the external actuators Use a power pack to IEC 60536 safety class III SELV or PELV for power supply Terminal marking Supply voltage A1 L A2 M Inputs Y11 12 Channel 1 EMERGENCY STOP or position switch Y21 22 Channel 2 EMERGENCY STOP or position switch Y35 With without cross circuit detection Y32 Autostart switch Y34 ON button feedback loop Input 1 Cascading input Outputs 14 24 Safe solid state outputs Internal circuit 1 vit yet Y35 Power pack Sensors Output 1 Output 2 Safety gate monitoring two channel autostart Category 4 SIL 3 T 66701 Y35 21 v22 A2 24 Sensor circuits open Cross circuit between the sensors Short circuit of sensors to frame Only when using circuit variant with cross circuit detection Low Voltage Products amp Systems ABB Inc 888 385 1221 www abb control com Te es lS Q vs Operation LEDs Operation POWER FAIL PS E STOP Outputs a activated M P cm non activated kasa on start up self test approx 7 sec ine Fault Defect in the electronic off Lt D Change in terminal flashes assignment during operation Short circuit to 24V No supply voltage Nosuppyvotage Fault clearance 1 Switch sup
31. www abb control com Interlock units Technical data UL amp CSA AC inductive ratings NEMA A600 Continuous Maximum Maximum vonage current make break 120V 240V 480V 10 7200VA 720VA 600V AC coil consumption In rush 80VA AC operating time Pickup 10 20ms AC mechanical endurance 30 million operations Low Voltage Products amp Systems ABB Inc 888 385 1221 www abb control com Sealed 8VA Dropout 10 20ms amp y e We DC inductive ratings NEMA P300 w C ie 120V 250V 5 138 138 300 600 DC coil consumption In rush Sealed 7 0W 7 0W DC operating time 7 Pickup Dropout 30 90ms 10 20ms DC mechanical endurance 30 million operations 7 51 1SXU000023C0202 N control relays Pole configuration schematics NC NC NC NO OOO Q 52 62 76 88 NO NO NO NC Q Q Q 14 24 34 42 N33 11 13 21 33 43 Q Q Q NO NC NO NO NO NC NO NO Q Q Q 14 22 34 44 Combination 41 E NO NO NO NO 14 24 34 44 Combination 50 E 7 92 1SXU000023C0202 4 62 NO NO NO NO Q Q Q 14 24 34 44 NO NO NO NO 14 24 34 44 13 21 33 43 NO NC NO NO NO NC NO NO 14 22 34 44 N31E NO NO NO NO 14 24 34 44 N40E CA5 10 CA5 10 NO NO NO NO 14 24 34 44 Technical data Terminal marking and positioning Type N B N 51 81
32. 1 SPDT amp 1 SPNO Alarm Contacts 0 5A Solid State Bypass Relay Output 1 37 15 0000023 0202 7 38 19XU000023C0202 Accessories Mounting and Connection Sockets DIN Rail or Surface Mount Sockets 8 Pin Octal Socket 600 VAC P N OTO8PC 8 pin 35 mm DIN rail or surface mount socket OTO8PC is rated at 10 A at 600 V AC and has pressure clamp terminals Select this socket for use with plug in three phase voltage monitors For use with AWG 12 to 22 3 2 to 0 33 wire sizes Hold down clips not available Dimensions 1 60 W x 2 11x 97 hin 40 6 x 53 3 x 24 6 mm 8 Pin Octal Socket 300 VAC P N NDS 8 May be surface mounted with two 6 M 3 5 x 0 6 screws or snaps onto a 35 mm DIN rail A spring mechanism allows easy removal Screw terminals with captive wire clamps accept up to two 14 AWG 2 45 mm wires Rated 10 A at 300 V AC Uses PSC8 hold down clips Dimensions 1 60 W x 2 03 x 85 h in 40 6 x 51 6 x 21 6 mm 11 Pin Magnal Socket P N NDS 11 May be surface mounted with two 6 M 3 5 x 0 6 screws or snaps onto a 35 mm DIN rail A spring mechanism allows easy removal Screw terminals with captive wire clamps accept up to two 14 AWG 2 45 wires Rated 10 A at 300 V AC Uses PSC11 hold down clips Dimensions 1 80 W x 2 03 x 1 25 hin 45 7 x 51 6 x 31 8 mm Hold Down Clips P N PSC8 PSC11 Securely mounts plug in controls in any position Also provides protection against vibration Sel
33. 15 16 green LED red LED yellow LED Undercurrent monitoring DIP Switch Functions A1 A2 1 ON OFF Delay Measured value OFF ON Delay Hysteresis Trip Point c U us VERUS 11 14 15 18 LISTED 11 12 15 16 green LED red LED 600 V AC or DC Voltage yellow LED Monitoring in 4 Ranges Connection Diagrams RMS Measuring CM ESS 1 CM ESS 2 Note CM ESS 2 has second set of SPDT contacts B Each Unit Includes 4 See the on line data sheet for a complete set of function diagrams Measuring Ranges Selectable Over or Under Voltage Hysteresis Adjustable 3 30 m CM ESS 2 Adjustable Trip A1 A2 Input Voltage Delay T 0 1 30 s B C Measuring Ranges Universal 24 240V AC DC E 3 30 V 6 60 V 30 300 V 60 600 V this tig dag 21 22 2 Voltage CM ESS 1 SPDT c o Contact CM ESS 2 2 SPDT 2 c o Contacts 22 5 mm Width B 3 LEDs for Status Indication Output Contacts Technical Data Complete Product Details Measuring Circuit Repeat Accuracy constant parameters 0 07 of Full Scale Output 12 resistive at 230 V 4A AC15 inductive at 230 V 3A Mechanical Dimensions W x H x D 89 x 3 93 x 3 07 in 22 5 x 100 x 78 mm Mounting 35 mm DIN Rail no tools required Degree of Protection Enclosure IP50 Terminals IP20 Ordering Table 1SVR 4 R 24 240 V AC DC 1SVR 430 831 R0300 110 130 V AC 1SVR 430 830 R0400 24 240 V AC DC Adjustable 30 300 V 60 600 V
34. 1SAR501032R0004 230VAC 2 N C 0 360 1SAR501032R0005 Description Emergency Stop monitor and safety gate monitor C572 e Auto start monitored start e 24 VDC at Emergency Stop button or limit switch e Cross short circuit detection at Emergency Stop button or limit switch e Feedback loop for monitoring of external contactors e LED indicators for power channel 1 and 2 e Safety outputs 3 NO contacts positively guided e Signalling contacts 2 NC contacts positively guided e Width of enclosure 45mm Application Use safety control gear C572 in Emergency Stop devices as per EN 418 in safety circuits as per VDE 0113 Part 1 06 93 and or EN 60 204 1 12 97 e g with moveable covers and guard doors Depending on the external connection safety category 4 as per DIN EN 945 1 is achievable with this device 7 62 Discount schedule AR Low Voltage Products amp Systems 1SXU000023C0202 ABB Inc 888 385 1221 www abb control com 573 S S lt Voltage range Output contacts P Enable contacts Auxiliary Safety Piece Catalog List VDC 50 60Hz DOES per unit number price taneo dela 24VAC 24VDC 3N 0 1 N C 3 4 9 8 47 1 1SAR501031R0001 340 Description Operating voltage U at Emergency Stop button or limit switch e Single or two channel connection Feedback circuit for monitoring external contactors e ED indicators for Power Channels 1 and 2 e Output 3NO and 1 NC positively driven
35. 60 7 x 45 2 mm Ordering Table ARP43S 120 Cross Wired Duplexor Selector Switch 7 35 15 0000023 0202 Monitoring and control of conductive liquids Selectable function fill or drain Adjustable sensitivity 5 100 KO 1 SPDT c o 2 LED s for status indication Complete Product Details htt www ssac com pp1 htm LISTED B 1 PTC Circuit Automatic or Manual Reset B Broken Wire Detection Remote Reset Terminals 2 SPDT 2 c o Contacts B 2 LED s for Status Indication 22 5 mm wide enclosure E 35mm DIN Rail Mounting 7 36 1SXU000023C0202 Liquid Level Motor Winding Temperature Monitors CM ENS UP DOWN CM MSS SPDT c o Relay Output The CM ENS UP DOWN monitors levels of conductive liquids and is used for liquid level control in pump systems The CM ENS senses the difference in the resistance of the liquid and air to determine the liquid level The output relay s function fill UP or drain DOWN is switch selectable If the UP function is selected the output relay is energized until the liquid touches the upper probe If the DOWN function is selected the output relay energizes until the liquid level falls below the Min probe 1 Function Selector Switch UP Fill DOWN Drain 2 Adjustable Sensitivity from 5 to 100K ohms Function R Yellow LED Relay Status 4 U Green LED Input Voltage dll La
36. AHD 17 5mm DIN Rail Mounting Delay on Break Timer 1 LEDs for Status Indication Connection U Green LED CT AHD 12 L A1 A2 Input Voltage Applied aay i ies I LI L 24 240 V AC n p 15 16 18 SPDT c o Contact ww VOW DC 1 1 1 Initiate Switch b uu Output Relay Energized fis bile de Time Range Selection 3 Time Delay Adjustment h 4 SPDT c o Contact 5 IP20 Screw Terminals Function Hoi ipi 6 Space Saving Package 1 2 17 5mm Switch Selectable Time Ranges es 1 0 05 1 S 5 5 100 min 15 18 NO 2 0 5 10 s 6 0 5 10 h 15 16 NC 3 5 100 s 7 5 100 h 4 0 5 10 min A1 A2 Voltage NO Normally Open TD Time Delay Normally Closed R Reset 1 1 Initiate Switch Technical Data t Incomplete Time Delay Undefined Time Timing Repeat Accuracy constant parameters Mechanical Dimensions W x H x D Mounting Degree of Protection 0 596 69 x 2 76 x 2 28 in 17 5 x 70 x 58 mm 35mm DIN Rail No Tools Required Enclosure IP50 Terminals IP20 Ordering Table CT AHD 12 1SVR 500 110 R0000 24 48 V DC 24 240 V AC 6A 3A CT ARS 22 5mm DIN Rail Mounting True Delay on Break Timer 1 LEDs for Status Indication Connection U Green LED CT ARS 22 Input Voltage Applied L 0 A1 A2 Input Voltage 15 25 1 24 48 V DC Timing 24 240 V R 1 R2 Yellow LED I7 r 2 15 16 18
37. B IEEE C62 41 1991 Level Complete Product Details Mounting and Connection Accessories DIN rail P Ns 017322005 Steel DIN rail adaptor P N P1023 20 p I 3 Pole Fuse Block Mounts on 35mm DIN Rail P N FH3P 2 Amp Midget Fuse P N P0600 11 See accessory pages 7 24 15 0000023 0202 Universal 3 Phase Voltage Monitor HLMU Series DPDT Universal Voltage Motor Protector New LED Indicates Phase Reversal Anti Short Cycle amp Staggered Restarting 0 6 to 300 s prevents rapid cycling Allows staggered restarting of multiple systems on a common power distribution network Green indicates restart delay or output relay energized Universal Voltage Operation 3 ranges Adjust to the motor s operating voltage and the unit automatically sets the over and under voltage trip points Red indicates trip delay or output denergized due toa voltage fault Improved Phase Loss Protection Unaffected by regenerated voltages knob adjustable 2 to 10 unbalance protection Prevents Nuisance Tripping Adjustable trip delay from 1 to 30 Sec Trip Delay 120 FPM ON OFF Restart Delay 60 FPM Phase Reversal Red Green 120 FPM FPM Flashes per minute Upon application of line voltage the output is de energized and the restart delay begins If all the three phase voltages are within the acceptable range the output energizes at the end of the restart delay The microcontroller circu
38. Dashed lines internal connections Mounting Accessory Ordering Table RS X X X X Series Input Operating Sequence T1 ON Time T2 OFF Time DIN rail P Ns T A ON Time First 1 0 1 102 3 s in 1 0 1 102 3 sin 017322005 Steel 2 24V AC B OFF Time First 0 1 s increments 0 1 s increments 3 2 0 1 102 3miin 2 0 1 102 3 m in 4 120V 0 1 m increments 0 1 m increments 6 230 V AC 3 1 1023 in 3 1 1023min tNote Grayed options are available in standard lead time 1 m increments 1 m increments DIN rail adaptor 4 1 1023 h in 4 1 1023 h in P N P1023 20 1 h increments 1 h increments Example P N See accessory pages RS4A23 120V AC operation ON time first T1 ON time range 2 T2 OFF time range 3 RS6B14 239V AC operation OFF time first T1 ON time range 1 T2 OFF time range 4 Low Voltage Products amp Systems 7 23 ABB Inc Sales Sales amp Technical Information 1 888 385 1221 8AM to 5PM CST Product Information www ssac com pp1 htm 1SXU000023C0202 ANSI Device 27 47 59 LISTED E Protects Against Phase Loss Phase Reversal Over Under amp Unbalanced Voltages Over Under Frequency B Encapsulated Circuitry m Isolated 10 A Contacts B LED Indicates Relay Status Faults amp Time Delays E Universal Line Voltage 200 480 V AC in One Unit Compact Encapsulated Design B Finger Safe Terminal Blocks up to 12 AWG E ASME A17 1 rule 210 6 NEMA MG1 14 30 14 35
39. M ESS 2 2 SPDT 2 c OM ESS 1SVR 430 831 R0400 110 130 V 0 or 0 1 30 s 2 c o 3 30 V 6 60 V Low Voltage Products amp Systems 7 29 ABB Inc Sales Sales amp Technical Information 1 888 385 1221 8AM to 5PM CST Product Information www ssac com pp1 htm 1SXU000023C0202 CM EFS 2 Series Trip Point Adjustment gt U undervoltage Trip Point Adjustment gt U Overvoltage Voltage U T Green LED Input Voltage Timing Adjustable Trip Delay T 3 600 V DC AC Voltage Monitoring in 4 Ranges B RMS Measuring E Each Unit Includes 4 Measuring Ranges 3 30 V 6 60 V 30 300 V 60 600 V E Over and Under Voltage Monitoring ON or OFF Delay Selectable Selectable Normally Open or Normally Closed Output Selectable Latching Function B Adjustable Trip Points for Position 4 3 2 1 DIP Switch Functions 1 ON OFF Delay OFF ON Delay 2 ON Normally Energized OFF Normally De energized 3 ON Latching Function Activated OFF Latching Function Not Activated 4 ON DPDT 2 c o Both Relays Transfer at the Same Time OFF 1 SPDT c o Transfers on Overvoltage 1 SPDT c o Transfer on Undervoltage Fixed Hysteresis of 5 Adjustable Trip Delay T 0 1 30 s Select 2 SPDT c o to Transfer Together or Separate Outputs for Over and Under Voltage E 22 5 mm Width B 3 LEDs for Status Indication Connection Complete Product Details htt www ssac com pp1 htm B
40. Overall width 45mm Application The safety relays C571 C573 can be used in Emergency Stop circuits as per EN 418 and in safety circuits as per VDE 7 0113 Part 1 11 98 and or EN 60 204 1 11 98 i e with movable covers and guard doors Depending the external connections categories 3 and 4 with additional external measures as per DIN EN 954 1 are achievable Possible with additional external measures The digit in parenthesis applies only if the cables and sensors are laid safely and protected mechanically Low Voltage Products amp Systems Discount schedule AR 7 63 ABB Inc 888 385 1221 www abb control com 1SXU000023C0202 S Type C574 Voltage range Output contacts Enable contacts Auxiliary Safety Piece Catalog List 50 60Hz Instan Time BEN ud oz per unit number price taneous E 24VDC 4SAR503041R0003 1SAR503041R0002 2 N O 2 N O 1 N C 3 15 87 1 1SAR503041R0004 1SAR503041R0005 Description Emergency Stop switching device and safety door monitor with time delay C574 e Single or two channel connection e Feedback circuit for monitoring external contactors e LED indicators for Power Channels 1 and 2 delayed channel 1 2 e Release time adjustable steplessly up to 30 s e Output 2 NO 1 NC 2 NO time delayed e Overall width 45 mm Application The safety relay C574 can be used in Emergency Stop devices as per EN 418 in safety circuits as per VDE 0113 Part 1 06 93 and
41. Specify Function DIN rail 24 110 V DC 2 1 1023s Refer to Function 017322005 Steel D 12 48 V DC 3 0 1 102 3 m Chart for Code 4 1 1023m 5 0 1 102 3h TNote Grayed option is available in standard lead time 1023 h 165 counts straight w pulsed output 1023 counts binary w pulsed output Example P N 9 1 7 counts to start 1 63 s or m interval time HRPUW2S Universal AC DC voltage switch adjustment 1 1023 sec single shot function HRIUWSB Universal AC DC voltage isolated relay contacts switch adjustment 0 1 102 3 min delay on break function DIN rail adaptor P N P1023 20 See accessory pages 7 8 Low Voltage Products amp Systems 1SXU000023C0202 ABB Inc Sales Sales amp Technical Information 1 888 385 1221 8AM to 5PM CST Product Information www ssac com pp1 htm 01 08 08 HRPUpp 80 vO LO ProgramaCube Function Selector For KRPS KSPS KSPU HRPS HRPU HRIU Single Adjustment Functions Function Diagrams M gt lt Delay Make R TD NC 1 T 24 interval R V NO TD NC RE T L 24 Recycling ON First NC RD Tl Recycling OFF First Low Voltage Products amp Systems ABB Inc Sales Sales amp Technical Information 1 888 385 1221 8AM to 5PM CST Product Information www ssac com pp1 htm S Single Shot Alternating Relay SD Operates same as S except will not energize FT a
42. and functions Encapsulation protects against shock vibration and humidity The KRPS Series is a cost effective approach for OEM applications that require small size isolation accuracy and long life 1 U09135 Choose from 1 of 14 standard single functions fixed or onboard or external adjustment and 9 time ranges All available through the QuickShip program Code Connection Function Chart US Patent 6708135 V Delay On Marg s Delay On Break B A Recycle ON Time First Equal Times RE Recycle OFF Time First Equal Times RD Single Shot S SD of 14 Standard Interval unctions p hot T Factory Programmed ns cad WE P B Microcontroller Circuitry MEREU SNYE 0 5 Repeat Accuracy Inverted Delay On Break UB Isolated 10 SPDT Output Accumulative Delay on Make AM Contacts Motion Detector Retriggerable Single Shot PSD PSE Universal Voltage Shows alternate location Alternating Relay FT 24 240 V AC DC T of external adjust Flip Flop leading edge F Delays from 100 ms 1000 h in 9 Ranges V Voltage C Common Transfer Contact See page 9 for function time diagrams Onboard External Adjust or NC Normally Closed NO Normally Open Fixed Time Delay 51 Initiate Switch UTL Untimed Load A knob is supplied for adjustable units or RT terminals 4 amp 5 for Complete Product Details external adjust Select a 100K ohm potentiometer for full time I I range adjustm
43. and includes time delays to prevent nuisance tripping and improve system operation Time delays include a 0 25 to 30 s adjustable trip delay an adjustable 0 25 to 64 m in 3 ranges restart delay plus a unique 3 to 15 s true random start delay The random start delay prevents voltage sags caused by simultaneous restarting of numerous motor loads after a power outage isolated 10 A SPDT Relay Contacts B Part Instrument Part Control Pays For Itself During One Single Phasing Event Universal Voltage Sensing Design Protects any Size Motor From Fractional to 1200 Hp Complete Product Details Technical Data 9 6 LED Status Panel Displays current line status and faults in memory Improved Phase Loss Protection Unaffected by regenerated voltages plus adjustable 2 to 10 unbalance protection Adjust to the Motor s Operating Voltage The unit automatically sets the over and under voltage trip points Prevents Nuisance Tripping Adjustable Trip Delay 0 25 to 30 Seconds Switch Selectable Reset Method Automatic with or without Restart Delay or Manual Reset A True Random Restart Delay to 15 s delays the restart of protected motors until after momentary brownouts caused by lighting and heating loads have passed and the voltage stabilizes Anti Short Cycling amp Staggered Restarting Adjustable Restart Delay 0 25 s to 64 m prevents rapid cycling Allows staggered restarting of multiple systems on a
44. categories 954 1 F Frequency and or duration of the risk exposure Pursuant to the Machinery Directive 89 393 EEC every machine must TE Telo an guration ol ADM comply with the relevant directives and standards Measures must be taken to F1 Frequentto sustained and or longduration of exposure keep the risk to persons below a tolerable extent P Options for risk avoidance In the first step the project planner performs a risk evaluation to Generally referred to the speed and frequency at which the EN 1050 Risk Assessment This must take into consideration the machine s dangerous components moves and to the clearance from ambient conditions for instance Any overall risk must then be assessed This risk the dangerous component assessment must be conducted in such a form as to allow documentation of the P1 Possible under certain conditions procedure and the results achieved The risks dangers and possible technical P2 Hardly possible measures to reduce risks and dangers must be stipulated in this risk assessment After stipulating the extent of the risk the category on the basis of which the safety circuits are to be designed is determined with the aid of EN 954 1 Safety Related Components of Controls Categories This determined category defines the technical requirements applicable to the design of the safety equipment There are five categories B 1 2 3 and 4 whereby B standing for basic catego ry defi
45. closed before the EMERGENCY STOP button is closed Terminal marking Supply A1 L voltage A2 N Outputs 13 14 Safety output 1 n o 23 24 Safety output 2 n o 33 34 Safety output 3 n o 41 42 Signal output 1 n c 51 52 Signal output 2 n c Function Monitored Monitored start Autostart start Autostart 1 channel ON push button Jumper from Y11 to Y12 Feedback loop at Y33 34 Jumper from Y21 to Y22 or jumper to EMERGENCY STOP Y33 34 and circuits at Y10 11 jumper from 2 channel Jumper from Y10 to Y11 Y43 auf Y44 EMERGENCY STOP Important circuits at Y11 12 and Y21 22 Y21 22 must be closed before or at the same time as Y11 12 Internal circuit 1 Y10 Y11 Y12 Y21 Y22 13 23 33 Power pack PTC fuse Control logic Channel 1 Channel 2 open closed Y33 ADD A2 PE Low Voltage Products amp Systems ABB Inc 888 385 1221 www abb control com Operation states LEDs Operation POWER Channel 1 Channel 2 PS E STOP ON xt activated mam activated ME non non activated activated Faults Relay fusion welded Motor cont fusion welded Defects in electronic Short circuit in ON circuit Cross or ground faults in EMERG STOP circuit min fault current lkmin 0 5 PTC fuse trips or supply voltage missing 1 Switch supply voltage off 2 Clear fault or replace device 3 Switch supply voltage back on Cable length for 2 x 1 5mm 150
46. common power distribution system Connection CAUTION 2 amp max fast acting fuses must be installed externally in series with each input 3 dH He Ho L2 Relay contacts are isolated Dashed lines are internal connections F Fuses NO Normally Open NC Normally Closed RS Optional Remote 2 1 Reset Switch RS Phase Loss gt 15 unbalance Accessories Response Time lt 200 ms True Random Start Delay 3 15s 3 Pole Fuse Block Paulit Memory 35 mm DIN Rail Capacity Stores last 10 faults Mounting Status Indicators 6 LEDs provide existing status amp memory readout P N FH3P Output Rating 10 A resistive 250 V AC 6 A inductive 0 4 PF at 250 V AC 2 Amp Midget Fuse Mechanical P N PO600 11 Termination Screw terminals with captive wire clamps for up to 12 AWG 3 2 mm2 wire Package Size 6 9 x 4 4 x 24 in 175 3 x 111 8 x 2 4 mm Ordering Table See accessory pages Low Voltage Products amp Systems ABB Inc Sales Sales amp Technical Information 1 888 385 1221 8AM to 5PM CST Product Information www ssac com pp1 htm Part Number Line Voltage Output Form Adj Unbalance Adj Trip Delay Adj Restart WVM911AH 0 25 to 64M 0 WVM911AL 400 to 480 V AC SPDT 2 to 10 0 25 to 30S 0 25 to 648 7 27 1SXU000023C0202 LISTED B Monitoring of three phase supply voltage for phase sequence E Fast response time E Universal voltage range 3 x 200 500 V 50 60 Hz DPD
47. connection category 4 as per DIN EN 954 1 is achievable with this device Functions and connections The C 579 expansion unit has four release circuits Safety circuits configured as NO circuits Two LEDs indicate operating state and function The device is controlled via any release circuit of the safety relays C 57x When the EMERGENCY STOP pushbutton or the limit switch is unlocked and the ON button is pressed the internal circuit of the safety relay and the external contactors are checked for correct functioning iii marking Supply voltage A1 L A2 N Outputs 13 14 Safety output 1 n o contact 23 24 Safety output 2 n o contact 33 34 Safety output 3 n o contact 43 44 Safety output 4 n o contact Feedback loop 51 52 Monitoring of the extension unit Internal circuit 13 23 33 43 51 141241341441521_ EMERGENCY STOP Safety category 4 acc to EN 954 1 24 V AC DC EMERGENCY STOP a7 N 7 88 1SXU000023C0202 Application examples Operation LEDs Operation Channel 1 Channel 2 PS Safety output of C 57x safety relays open e 5 TO Faults Relay fusion welded Defect in electronics Motor contactor fusion welded Fault clearance 1 Switch supply voltage 2 Clear fault or replace device 3 Switch supply voltage back on Cable length For 2 x 1 5mm max 1000m total cable length for 150nF km sensors and power supply lines Safety gate monito
48. contact opens Therefore if one of been written to ensure that safety is the contacts weld due to abnormal maintained conditions in the control circuit e United States ANSI B11 19 1990 the other contacts will also remain ANSI B11 20 1991 in the same position as when the welding occurred This means that e Germany SUVA the open contacts must maintain an ZH1 457 air distance 0 5mm when the coil is e France INRS 25d 11096 Vc or when it is e United Kingdom BIA ps Pc velud SA UL File No E39231 N amp NL Control Type N NE NL amp TNL Low Voltage Products amp Systems 7 41 ABB Inc 888 385 1221 www abb control com 1SXU000023C0202 General information Type N AC operated Description e AC operated with laminated magnetic circuit 2 versions 4 pole or 8 pole The width of 8 pole devices is identical to that of 4 pole devices only the depth is increased Side by side mounting possible Self cleaning auxiliary contacts Alone or by itself or with a 4 pole CA5 auxiliary contact block these devices offer positive safety between their auxiliary contacts Application Type N control relays are used for switching auxiliary circuits and control circuits Holes for screw mounting screws not supplied Distances between holes according to EN50 002 Quick mounting on 35 x 7 5mm DIN mounting rail according to IEC715 and EN50 022 Location of side mounted accessories mounting on right or lef
49. contacts are used in the newly developed safety switching devices C 571 C 574 C 576 C 577 the contact expansion C 579 and on the press controllers C 575 and C 578 This series of devices is character ised by an extremely narrow design 22 5mm and 45 mm Approvals and test certificates conventional on the market have been issued by BG SUVA UL and CSA The function of the internal contactor relays relays is monitored in a redundant circuit In the event of failure of a relay the safety switching device always switches to de energised state The fault is detected and the safety switching device can no longer be switched on Using normally closed contacts and normally open contacts for the same function com plies with the requirement in respect of diversity Enable contacts FK The safety related function must be controlled via safe output contacts the so called Enable contacts Enable contacts are always normally open contacts and switch off without delay Signalling contacts MK Normally open contacts and normally closed con tacts which may not perform safety related functions are used as the signalling contact An Enable contact may also be used as a signalling contact Delayed Enable contacts o ye Wy Sy Drives which have a long overtravel must be decelerated in the event of danger For this purpose the energy supply must be maintained for electrical braking stop category 1 to EN 60 204 1
50. from the Control Relay Coil Voltage Selection chart and substitute the letter code for the as the last digit in the catalog number Coil voltage selection chart Hz Relay Volts type 12 24 48 110 120 125 208 220 240 277 380 415 440 480 500 600 60 N as 84 34 36 42 86 86 51 53 55 50 81 83 84 ese 15 80 81 aes se 87 8189 1 Surge suppressors for N control relays astu Type Voltage Catalog List range number price RV5 50 RC5 1 50 24 50 VAC DC RV5 50 Varistor 50 133 VAC DC RV5 133 110 250 VAC DC RV5 250 250 440 VAC DC RV5 440 30 24 50 VAC RC5 1 50 RC 50 133 VAC RC5 1 133 110 250 VAC RC5 1 250 250 440 VAC RC5 1 440 Technical data Control Opening time Residual overvoltage Type circuit growth factor or clipping voltage Remarks RV5 Advantages e Good energy absorption amp damp ing 50 1 1 to 1 5 Unpolarized system 133 1 1 to 1 5 Disadvantages Clipping from Uyar thus voltage 250 1 1 to 1 5 front up to this point 440 1 1 to 1 5 RC5 1 or RC5 2 1 2 to 3 2 to 3x Uc Advantages e Very fast clipping RC EH300 e Attenuation of steep fronts and therefore high frequencies e No operating delays 7 48 Discount schedule ABA Low Voltage Products amp Systems 1SXU000023C0202 ABB Inc 888 385 1221 www abb control com Accessory mounting informat
51. nF km sensors and power supply lines e Xxx xx Fault clearance Autostart and safety gate monitoring Safety category 4 acc to EN 954 1 1 open closed vaa va4 vaalv TD A2 PE Monitored start for EMERGENCY STOP Safety category 2 acc to EN 954 1 EMERGENCY STOP tv tv tv vaalva4 A2 PE NA N A Monitored start for EMERGENCY STOP Safety category 3 and 4 ac to EN 954 1 EMERGENCY Safety outputs closed open open open max 1000m total cable length for 7 83 1SXU000023C0202 G oue Application examples E C574 Application Operation The safety relay C 574 can be used in EMERGENCY STOP devices as per LEDs Tm EN 418 in safety circuits as per VDE 0113 Part 1 06 93 and or EN 60 204 1 12 97 such as for monitoring safety gates or in circuits with controlled stand still requirement STOP Category 1 Depending on the external circuitry this device can be used to realize Safety Category 4 instantaneous release circuits and Safety Category 3 delayed release circuits according to DIN EN 954 1 Functions and connections The C 574 safety relay possesses two delayed and two instantaneous re lease circuits safety outputs as NO contacts and one instantaneous signal output as NC contact Five LEDs indicate the operating status and the func tions The redundant safety relays the electronics and the operated moto
52. or EN 60 204 1 12 97 such as for monitoring safety gates or in circuits with controlled stand still requirement Stop Category 1 Depending on the external circuitry this device can be used to realize Safety Category 4 instantaneous release circuits and Safety Category 3 delayed release circuits according to DIN EN 954 1 24VAC 110VAC 230VAC Delay time 0 5 to 30 s stepless adjustment e Auto start 1SAR503141R0003 24VAC G 1SAR503141R0002 110VAC 1SAR503141R0004 675 230VAC O O 1SAR503141R0005 e Delay time 0 05 to 3 s stepless adjustment Monitoring start O O G 1SAR533241R0003 24VAC AG 1SAR533241R0002 110VAC 1SAR533241R0004 675 230VAC O O C 1SAR533241R0005 e Auto start O O C 1SAR533141R0003 24VAC 1SAR533141R0002 110VAC C 1SAR533141R0004 675 230VAC 1SAR533141R0005 Possible with additional external measures The digit in parenthesis apply only if the cables and sensors are laid safely and protected mechanically 7 64 Discount schedule AR Low Voltage Products amp Systems 1SXU000023C0202 ABB Inc 888 385 1221 www abb control com 575 S S lt Ta A 95 Ze C y Voltage range Output contacts Enable contacts contacts Auxiliary Safety Piece Catalog List 50 60Hz Ena
53. www ssac com pp1 htm FS127 2A 10A AC Halfwave A FS146 24 V 1A 10A AC Fullwave Load Type Incandescent amp Resistive B Incandescent Resistive amp Inductive RS Series Solid State Recycling Timer Switch Adjustable RS Series is solid state Adjustment Switch Operation encapsulated recycling timer Function P QN A TIME DELAY designed for tough industrial N XN environments It is used by many T L gt lt Recycling ON Time First x testing labs as a life cycle tester R others as cycle controller 3 p m 0 1 The RS Series has separate 39 u aa DIP switch adjustments for the L Ti Ti T1 gt 0 8 ON delay and the OFF delay V Voltage L Load Reset et m 1 6 These make possible accurate T1 ON Time 2 OFF Time 32 adjustment the first time and every time GE Add the value of Connection switches in the ON Bi Accurate Reliable Life Cycle position for the total Timer 100 Million Cycles Typical time delay Switch Settable Time Delays Both Times Adjustable Technical Data B 0 1 Repeat Accuracy B 2 Setting Accuracy Output B 0 1 s 1023 h in 4 Ranges Maximum Load Current 1 A steady state 10 A inrush at 60 C 12 230 V in 5 ranges Mechanical Mounting Surface mount with one 10 M5 x 0 8 screw Encapsulated Package 3x 2x 1 5 in 76 7 x 51 3 x 38 1 mm 2 Termination 0 25 in 6 35 mm male quick connect terminals
54. yes yes yes yes yes yes yes yes El ES E ws lt o lt o lt toring of external contactors Cross short circuit monitoring 8 yes NEN yes EE yes yes 24VDC at the EMERGENCY yes yes yes yes yes STOP limit switch Operating voltage at the yes yes ft hz EMERG STOP limit switch width mm 22 5 22 5 22 5 22 5 22 5 22 5 Monitoring overtravel yes e g presses es o o lt es es lt o lt es lt o lt o lt o D o lt Possible with additional external measures Applies only to undelayed contact Category 3 applies to delayed contact Contact extension Solid state outputs requirements of safety in acc to 954 1 only in combination with positively guided contactors Solid state outputs could also be used as safe messaging outputs 7 80 Low Voltage Products amp Systems 1SXU000023C0202 ABB Inc 888 385 1221 www abb control com Application examples C570 C571 C573 Information lt Ma 0 ey Wy Son The safety relays are tested by BIA The shown external wiring diagrams application examples are examples of use only A risk appraisal has to be done by the user Further application examples on request C570 Application The safety relay can be used to monitor EMERGENCY STOP circuits and for monitoring of other protective devices e g sa
55. 0 05 1 s Function Selector E oin 0 15 3s f IP20 Screw Terminals O RES 0 5 10 s Compact Package 4 1 5 30 s Ws eee 5 100 s Os 15 300 s raum 1 5 30 min Multifunction 10 Selectable weise eer Functions 10 T 1E 300 h 10 Switch Selectable Time Connection v Ranges 0 05 s 300 h M A1 A2 Input Voltage Contact Y1 B1 24 240 V AC DG 1 Delay on Make ON delay Universali otas 24 Pang T 15 16 18 1 SPDT c o Contact 2 Interval Impulse ON CDC des M m 25 25 26 28 1 SPDT c o Contact 3 Flasher Recycling OFF First W Status S LED I 21 22 24 1 SPDT c o as an 4 Delay on Break OFF delay LN Instantaneous Contact 5 Trailing Edge Interval Impulse OFF Complete Product Details A2 16 18 26 28 1 24 39 26x Technical Data Ordering Table 7 18 19XU000023C0202 A1 Y1 B1 Initiate Switch S1 Input 6 Star Delta Starting Interval ON Delay 21 72 Remote Potentiometer T Delay on Make Delay on Break ON delay OFF delay Connection 8 Single Shot Pulse Former 9 Accumulative Delay on Make ON delay 10 ON OFF Test Function without time delays Timing Repeat Accuracy constant parameters 0 296 Output AC12 resistive at 230 V 4A AC15 resistive at 230 V 3A Mechanical Dimensions W x H x D 89 x 3 07 x 3 94 in 22 5 x 78 x 100 mm Mounting 35mm DIN Rail no tools required Degree of Pr
56. 10 A SPDT Isolated Output Contacts Relay contacts are isolated TP Trip Point R Reset OC Monitored Current 5 Trip Point Hysteresis Dashed lines are internal connections NO Normally Open Contact NC Normally Dead Band V Voltage I gt Overcurrent I lt Undercurrent Closed Contact A Sensing Delay On Start Up W Insulated Wire Carrying Monitored Current TD Trip Delay Technical Data Sensor Maximum Allowable Current Steady 50 A turns Inrush 300 A turns for 10 s Output Complete Product Details Rating 10 A resistive at 240 V 1 4 hp at 125 V 1 2 hp at 250 V AC i Mechanical Mounting Surface mount with two 6 M3 5 x 0 6 screws Termination 0 25 in 6 35 mm male quick connect terminals 5 Ordering Table Part Number Delay on Start ECS40BC 0 5 5 ECS41BC 120 V AG gt 20 A AC 0 5 20 sec Fixed 1 sec LCS and LPM Current Flow Indication Connection The LCS10T12 connected to the LPM12 or LPMG12 indicator is a low cost easy to use go no go indication system for the remote monitoring of current flow The LCS10T12 is installed on an adequately insulated wire of the monitored load Its 12 in 30 4 cm leads are connected to the LPM12 or LPMG12 panel mount indicator When current flows through the monitored wire the LED indicator glows Wire Length LCS10T12 500 Ft 152 4 m Max Customer Supplied Caer Technical Data Monitored Current TAL y f gt Current Ra
57. 100 m T2 1 100 m delay on make recycling ON time first KRPDD10 5S110SMB 24 240V AC fixed delays T1 0 5 sec T2 15 sec recycling both times adjustable ON time first tNote Grayed options are available in standard lead time Low Voltage Products amp Systems 1 9 ABB Inc Sales Sales amp Technical Information 1 888 385 1221 8AM to 5PM CST Product Information www ssac com pp1 htm 1SXU000023C0202 sr ProgramaCube am KSPU Series Single Timer or Counter Function q Timing Module 1A Solid State Output Switch Adjustment The KSPU Series is a factory programmed 1 amp solid state module available in any 1 of 16 switch adjustable TIME DELAY COUNTER timer or counter functions Modules are manufactured 0 1 102 3 B a 63 without the function assigned When an order is received the function and time delay software are added This approach provides fast QuickShip delivery on a large number of part numbers Switch adjustment allows accurate selection of the time delay or number of counts the first time and every time The solid state output provides 100 million operations typical The KSPU Series is a cost effective approach for OEM applications that require small size solid state reliability and accurate switch adjustment OFF FON FF gt O OFF gt ON PEEP O Inno ale S 205 vi US Patent 6708135 57 counts 44 s Delay 2 counts to Start One or more switches must be ON for proper oper
58. 14 241 341 44 NL31E NL40E TNL31E TNL40E A1 13 23 33 43 53 61 71 83 NO NO NO NO NO NC NC NO j j j A NC NC J A2 141 24 34 441 541 62 72 84 NL62E TNL62E A1 13 21 33 43 53 NO NCL NO NO A NC J M A2 14 221 34 441 54 Combination 41 E A1 23 A il 51 61 NO NO NO NO NCL NC A j 3 A NC NC A2 14 241 341 44 521 62 Combination 42 E 5l 23 4 5 NO NO NO NO A1 33 3 3 A j A A A A2 1441 241 341 441 54 Combination 50 E A1 33 43 53 13 23 63 NO NO NO NO NO NO d j A j A A2 14 24 34 44 54 64 Combination 60 E A1 13 23 33 43 53 63 73 83 NO NO NO NO NO ae d PP M A2 141 241 34 441 54 641 74 84 Combination 80 E Low Voltage Products amp Systems ABB Inc 888 385 1221 www abb control com Technical data 2 IEC s Type NE12 NE 21 NE 30 N22 N31 N40 N44 N53 N62 N71 N80 NL22 NL31 NL40 NL44 NL62 Number of poles 2 jw 8 Insulation characteristics Rated insulation voltage U acc to IEC947 5 1 and VDE0110 Gr C V 690 acc to UL CSA V 600 Rated impulse withstand voltage Uimp acc to IEC947 5 1 kV 8 General technical data Standards Devices complying with international standards IEC947 5 1 947 4 1 and European standards EN60 947 5 1 60 947 4 1 Electromagnetic compatibility EMC according to amendment A11 to IEC947 1 EN60 947 1 and amendment 2 to IEC947 4 1 Air temperature near contactor
59. 15 18 11 12 15 16 21 24 25 28 21 22 25 26 green LED red LED yellow LED See Data Sheet for A Complete Set of Function Diagrams Input Voltage Measuring Range 3 30 V 6 60 V 30 300 V 60 600 V Output Contacts 0 0796 of Full Scale 4A 3A 89 x 3 93 x 3 07 in 22 5 x 100 x 78 mm 35 mm DIN Rail No Tools Required Enclosure IP50 Terminals IP20 Input Voltage 50 60 Hz Adjustable Trip Delay T Sensing Range Output Form AC DC 3 30 V 6 60 V 1SVR 430 750 R0400 24 240 V AC DC 0 or 0 1 30 s 30 300 V 60 600 V SPDT c o Low Voltage Products amp Systems ABB Inc Sales Sales amp Technical Information 1 888 385 1221 8AM to 5PM CST Product Information www ssac com pp1 htm 01 14 08 EFSpp ddS51 S03 8070 L0 AC Current Sensing Indication NN ECS LCS LPM Series Current Sensor Current Indicator 9 The ECS Series of Single Phase AC Current Sensors is a universal overcurrent or undercurrent sensing control Its built in toroidal sensor eliminates the inconvenience of installing a stand alone current transformer Includes onboard adjustments for current sensing mode trip point and trip delay Detects over or under current events like locked rotor loss of load an open heater or lamp load or proves an operation is taking place or has ended Connection Function Overcurrent E Toroidal Through Hole Wiring 0 5 20 A Adjustable Trip Point Adjustable Trip Delay B
60. 2 Amp Midget Fuse P N P0600 11 See accessory pages Low Voltage Products amp Systems ABB Inc Sales Sales amp Technical Information 1 888 385 1221 8AM to 5PM CST Product Information www ssac com pp1 htm k Universal 3 Phase Voltage Monitor KN DLMU Series SPDT amp N O Mo Universal Voltage Motor Protector a gt LI L2 L3 Improved Phase Loss Protection af Adjustable 2 to 10 unbalance protection Anti Short Cycle amp Staggered Restarting 0 6 to 300 s prevents rapid cycling Allows staggered restarting of multiple systems on a common power distribution network LED Indicates Phase Reversal LED status indicator blinks red green on phase reversal Prevents Nuisance Tripping Adjustable trip delay from 1 to 30 Sec Universal Voltage Operation In 3 ranges Adjust to the motor s operating voltage and the unit automatically sets the over and under voltage trip points D m RESTART DELAY GRN 0 5 PH REVERSAL 1 GRN RED UNBALANCE VOLTAGE MONITOR TRIP DELAY NC Upon application of line voltage the output is de energized and the restart delay begins If all the three phase voltages are within the acceptable range the output energizes at the end of the restart delay The microcontroller circuitry automatically senses the voltage range and selects the correct operating frequency 50 or 60hz The over and under voltage trip points are set at appro
61. 22E 86 NL44E 86 NL53E 86 NL62E 86 144 NL71E 86 NL80E 86 NE12E 86 NE21E 86 72 NESOE 86 NE43E 86 NE52E 86 NE61E 86 144 NE70E 86 N40E 84 N31E 84 60 N22E 84 N44E 84 N53E 84 N62E 84 120 N71E 84 N80E 84 O1 S O N N O Coil voltage selection All AC operated catalog numbers include a 120VAC coil All DC operated catalog numbers include a 110VDC coil To select other coil voltages substitute the code from the Coil Voltage Selection Chart for the first digit after the last dash in the catalog number Ex A 240V coil is required for an N80 control relay N80E 80 O OO N O S G OANWIOHAHNIOANMNWAIN O Coil voltage selection chart Block diagrams for NE contactor relay coil supply Hz Ps Volts Uc DC DC memc er eles s lete L 1 LT T Coil supply Uc lt 110 VDC Coil supply via built in varistor UC lt 110 VDC NE43 NE70 and NL44 NL62 control relays cannot accept any front mounted auxiliary contact blocks Low Voltage Products amp Systems Discount schedule KCN 7 45 ABB Inc 888 385 1221 www abb control com 1SXU000023C0202 wr Type TNL 4 Pole amp 8 Pole 4 Pole 1 stack Number of contacts 151 stack 2nd stack Weight Catalog Le N O N C N O N C number price 2 2 _ U TNL22E A 3 1 TNL31E A 121 4 _ TNL40E A 8 Pole 2 stack Number of contacts 1st stack 2nd stac
62. 3C0202 Choose 1 of 16 Standard Functions B Factory Programmed B Microcontroller Circuitry 0 1 Repeat Accuracy 30 A N O Output Contacts Accurate Switch Adjustment B 24 240 V AC 24 110 V DC Delays from 100 ms 1023 h in 6 Ranges Counts to 1023 in Ranges Complete Product Details ProgramaCube HRPU HRIU Series Single Function Time Delay Relay 30A SPDT Switch Adjustment Adjustment Switch Operation TIME DELAY COUNTER 0 1 102 3 1 1 63 OFF PON OFF x ON OFF x ON U Inno ale N O Q N H ole 57 counts 44 s Delay 2 counts to Start One or more switches must be ON for proper operation The HRPU HRIU features a 30A rated electromechanical relay output with any 1 of 16 standard switch adjustable timer or counter functions Its switching capacity allows direct control of loads like compressors pumps motors heaters and lighting Modules are manufactured without the function assigned When an order is received the function and time delay software are added This approach provides Quick Ship delivery on a large number of part numbers Switch adjustment allows accurate selection of the time delay or number of counts the first time and everytime The HRPU has non isolated relay contacts the HRIU has isolated relay contacts The HRPU HRIU Series is a cost effective approach for OEM applications that require small
63. A Utilisation category gL gG quick acting 100 000 operations 5A 115V 5A 230V 5A 24V 2A 115 V 0 2 A 230 V 0 1 A 2FK 3 FK 4FK 4A 35A 3A 4 5 4A 35A 5A 45A 4A 22 5 protected mechanically 1 13 ABB Inc 888 385 1221 www abb control com 1SXU000023C0202 M Application examples N oye C6700 Applications Operation The C 6700 safety combination can be used in EMERGENCY STOP circuits ac LEDs Operation cording to EN 418 and in safety circuits according to EN 60 204 1 11 98 e g for moving covers and safety gates Safety catetory 3 according to DIN EN 954 1 or SIL2 according to IEC 61508 can be achieved depending on the external circuits Functions and connections The C 6700 safety relay has two solid state outputs Three LEDs indicate the operating state and the function During operation all internal circuit elements are cyclically monitored for faults The EMERGENCY STOP button or the position switch are connected to ter minals Y11 12 or Y21 22 The ON button is connected in series to the NC con tacts of the external actuators feedback loop to terminals Y33 34 The C 6700 safety relay and the activated contactors K1 and K2 must have the same frame potential Safety category 3 to EN 954 1 is achieved only in combi 7 nation with 2 external actuators with positively driven feedback contacts Use a power pack to IEC 60536 safety class III SELV or PELV for power supply Terminal ma
64. AL gM oom MAKE Universal timing module One part number can be used for all the popular VOLTAGE TIMER voltages and time delays 1 22 Low Voltage Products amp Systems 1SXU000023C0202 ABB Inc Sales Sales amp Technical Information 1 888 385 1221 8AM to 5PM CST Product Information www ssac com pp1 htm 01 08 08 TDU5pp ddsu s4 8070 L0 A Flashing and Recycling Modules Rog s FS100 RS Series ng hy 1A Solid State Modules Ney FS100 Series Fixed Flash Rate Low Cost Function The FS100 Series may be used to control inductive incandescent or Tl EH resistive loads This series offers a 1 A fullwave or a 2 A halfwave steady R state 10 A inrush solid state output These totally solid state flashers are V encapsulated to protect against humidity vibration and dust and they typically deliver 100 million flashes Ideal for OEM applications where low L T1 T1 cost and long life are important V Voltage R Reset L Load _ Connection Mounting Removable mounting bracket use one 8 M4 x 0 7 screw TAL Connection Wires 18 AWG 0 82mm2 wires 6 in 15 2cm Package 1 5 x 0 94 in 38 1 x 23 9 mm B Fixed Flash Rate at 75 Flashes Per Minute 7 B 1 or 2A Output 24 120 V AC Available Small Size 1 5 x 0 94 in gt 38 23 9 Ordering Table FS126 A ias 1A 10A AC Fullwave V Voltage L Load Complete Product Details FS126RC 120V AC B R Bed Wire B Black Wire htt
65. Contacts 3 ON Latching Function Activated OFF Latching Function Not Activated 4 ON DPDT 2 c o Both Relays Transfer at the Same Time OFF 1 SPDT c o Transfers on Overvoltage 1 SPDT c o Transfer on Undervoltage ON Normally Energized OFF Normally De energized 0 07 of full scale 4A 3A 89 x 3 93 x 3 07 in 22 5 x 100 x 78 mm 35 mm DIN Rail No Tools Required Enclosure IP50 Terminals IP20 Output Form 3 30 mA 10 100 mA 0 1 1A 0 3 1 5 A 1 5 A 3 15 Low Voltage Products amp Systems Adjustable or 0 1 30 s 2 SPDT 2 c o ABB Inc Sales Sales amp Technical Information 1 888 385 1221 8AM to 5PM CST Product Information www ssac com pp1 htm 01 16 08 SFSpp dddHy o11 8070 L0 Dual Probe Level Control for Conductive Liquids E Onboard Knob Adjust Sensing up to 100KQ B Select Fill or Drain Operation LED Indicator Reduces Adjustment Time 5 A SPDT Isolated Contacts Complete Product Details Provides Equal Run Time for Two Motors B Alternating or Electrically Locked Operation B Low Profile Selection Switch B 10A Relay Contacts B LED Status Indication B industry Standard Base Connection Mounting and Connection Accessories P Panel mount kit P N BZ1 35mm DIN rail or surface mounting Octal 8 pin socket P N NDS 8 Electrode P N PHST 38QTN Level probe
66. DC 10 SPDT or Relay Contacts B 2 LED Status Indicators part numbers 8 Pin DPDT Complete Product Details Retriggerable A six position slide switch selects Single Shot the function 8 Pin DPDT base wiring has 3 popular functions All six functions are available in the 8 pin SPDT and 11 pin DPDT versions 3 Popular Functions Delay On Make 51 t TD V Voltage 51 Initiate Switch e Interval R Reset TD Time Delay e Recycling NO Normally Open Contact t Incomplete Time Delay Mounting and Connection ia Accessory Dashed lines are internal connections i Rel tact isolated Octal Technical Data elay contacts are Isolate 8 pin socket PIN NDS 8 0 15 1000 m in 6 ranges 0 1 10 1 100 or pange Siem cup 10 1000 s 0 1 10 1 100 or 10 1000 m Adjustments Multiplier 4 position DIP switch selects x0 1 x1 x10 and s or m Time Setting Onboard knob adjustment with 1 100 reference dial 35mm DIN Repeat Accuracy 0 1 or 20 ms whichever is greater Rail or Surface Output Mounting Rating 10 A resistive at 120 240 V AC amp 28 V DC 1 3 hp at 120 240 V AC Mechanical Octal Package 3 44 x 2 39 x 1 78 in 87 3 x 60 7 x 45 2 mm 11 pin socket Mounting Surface or 35mm DIN rail requires accessory 8 or 11 pin socket P N NDS 11 Ordering Table Part Nu
67. Delay on Break OFF delay Dons Single Shot Pulse Former 7 Trailing Edge Interval Impulse OFF Connection Y I Y1 Al 15 1 15 25 eu A2 16 18 A2 16 18 26 28 m Y1 B1 CT MFD 12 CT MFD 21 A1 A2 Input Voltage A1 A2 Input Voltage 24 48 V DC or 12 240 V AC DC 24 240 V AC 15 16 18 1 SPDT c o Contact 15 16 18 1 SPDT c o Contact A1 Y1 B1 Initiate Switch S1 Input 25 26 28 1 SPDT c o Contacts A1 Y1 B1 Initiate Switch S1 Input Technical Data Timing CT MFD 21 Repeat Accuracy constant parameters lt 0 5 Mechanical Dimensions W x H x D 69 x 2 76 x 2 28 in 17 5 x 70 x 58 mm 69 x 3 15 x 2 28 in 17 5 x 80 x 58 mm Mounting 35mm DIN Rail No Tools Required Degree of Protection Enclosure IP50 Terminals IP20 Ordering Table CT MFD 12 1SVR 500 020 R0000 24 48 V DC 24 240 V AC SPDT c o 6A 3A CT MFD 21 1SVR 500 020 R1100 12 240 V AC DC DPDT 2 c o 5 2A Low Voltage Products amp Systems ABB Inc Sales Sales amp Technical Information 1 888 385 1221 8AM to 5PM CST Product Information www ssac com pp1 htm 01 17 08 MFDpp dddqdN 80 80 L0 Multifunction Timers CT MFD Series Function Diagrams CT MFD Function Diagrams gt lt Delay on Make ON delay R A1 A2 V 15 18 NO TD 15 16 NC 1 1 1 Interval Impulse ON A1 A2 V 15 18 NO TD 15 16 NC T L lt Recycling On First Flasher R 15 18 NO 15 16
68. Inc 888 385 1221 www abb control com 1SXU000023C0202 7 68 1SXU000023C0202 Type C578 Voltage range Output contacts Enable contacts Auxiliary Safety Weight Piece Catalog List 50 60Hz VDC Instan Time category oz per unit number price taneous delay 24VDC 1SAR505031RO003 24VAC 1SAR505031R0002 110VAC u 3N O 1 N C 4 15 87 1 1SAR505031R0004 910 230VAC 1SAR505031RO005 Description Overtravel monitor C 578 e Cross short detection at the EMERGENCY STOP button or limit switch e 24 V DC at the EMERGENCY STOP button Feedback circuit for monitoring external contactors LED indicators for Power and Enable e Output 3 NO and 1 NC positively driven e Controlled start Overall width 45 mm Application The overtravel distance tester C578 is intended for checking the overtravel of linearly operating hydraulic pneumatic and spindle presses in accordance with VBG 7n5 2 811 Discount schedule AR Low Voltage Products amp Systems ABB Inc 888 385 1221 www abb control com 579 e e es o Yn a e W S Voltage range Output contacts Enable contacts Auxiliary contacts Enable contacts Auxiliary Safety Piece Catalog List 50 60Hz Instan Time per unit number price taneous delay 1SAR502040R0001 1SAR502040R0004 1SAR502040R0003 Description Expansion unit for contact expansion of the safety switching devices C 579 One enable conta
69. P N LLP 24 See accessory pages Low Voltage Products amp Systems ABB Inc Sales Sales amp Technical Information 1 888 385 1221 8AM to 5PM CST Product Information www ssac com pp1 htm Liquid Level Control Alternating Relay ny LLC5 ARP Series Octal Plug in Relay Output Connection LLC5 Series Plug in Dual Probe Liquid Level Control The LLC5 provides dual probe conductive liquid level control ina convenient octal plug in package Transformer isolated AC voltage on the probes prevents electrolytic plating Less than 1 mA of current is used to sense the presence of conductive liquid between the probes and common The sensitivity adjustment eliminates false tripping caused by floating debris and foaming agents Operation Drain Pump Down Mode When the liquid level rises and touches the high level probe the output relay energizes and remains energized until the liquid level falls below the low level probe Connect common to conductive tank HP High Level Probe LP Low Level Probe Probe Common V Voltage Fill Pump Up Mode When the liquid level falls below the low level probe the output relay energizes and remains energized until the liquid level rises and touches the high level probe Dashed inesare nterndiconnedions Accessory sensing probes are required Technical Data Output Rating 5 A resistive at 240 V AC 1 10 hp at 240 V AC Mechanical Mounting and Connection 35mm or surface m
70. Rail Mounting no tools required Ordering Table Part Number Series Line Voltage 1SVR 430 824 R 9300 CM PFS 200 500 V AC 50 60 Hz Low Voltage Products amp Systems ABB Inc Sales Sales amp Technical Information 1 888 385 1221 8AM to 5PM CST Product Information www ssac com pp1 htm 01 17 08 PFSpp 00559 8010 Voltage Monitoring Relays CM ESS 1 and CM ESS 2 Series Single Phase AC DC DIN Relay Mount CM ESS 1 CM ESS 2 used for over or under voltage monitoring in single phase AC and or DC systems The voltage to be monitored measured value is applied to terminals B C The output relay is normally de energized If the monitored RMS voltage exceeds drops below the adjusted 1 Hysteresis Adjustment threshold value the output relay s energize s on the CM ESS 1 2 Adjustable Trip Point immediately The CM ESS 2 changes state after the set trip delay T If 3 U Red LED the monitored RMS voltage exceeds drops below the threshold value plus minus the adjusted hysteresis the output relay s de energize s Over Under Voltage 4 R Yellow LED Relay Status The hysteresis is adjustable within a range of 3 to 30 96 of the 5 U T Green LED threshold value Input Voltage Timing 6 Adjustable Trip Delay Overcurrent monitoring CM ESS 1 EM o 7 Sensing Range Selection A1 A2 8 DIP Switches see functions Trip Point 9 Compact Package Hysteresis Measured value 14 5 18 12
71. SPDT c o Contact un 25 26 28 SPDT c o Contact Output Relay Energized Time Range Selection 28 26 Time Delay Adjustment DPDT 2 c o Relay Contacts IP20 Screw Terminals O O1 TT i 15 16 25 26 NC Switch Selectable Time Ranges 0 05 1 s D asses 5 100s 01 02 08 ARSpp G LED Ranges 0 05 s 10 m 2 0 15 38 6 15 3008 n DPDT 2 c o contacts 3 0 5 10 s 7 0 5 10 min 1 P les KS na CUM _ Time Delay Normally Close Universal Voltage Senec feros Reset Undefined Time 24 240V AC 48V DC Status Indication 2 LEDs Technical Data Timing Repeat Accuracy constant parameters 0 296 Typical Charge Time 200 ms Initial Charge Time 5 min Mechanical Dimensions W x H x D 89 x 3 07 x 3 94 in 22 5 x 78 x 100 mm Mounting 35mm DIN Rail No Tools Required Degree of Protection Enclosure IP50 Terminals IP20 Ordering Table Series Input Voltage CT ARS 22 1SVR 630 120 R3300 24 48 V DC 24 240 V AC 7 20 Low Voltage Products amp Systems 1SXU000023C0202 ABB Inc Sales Sales amp Technical Information 1 888 385 1221 8AM to 5PM CST Product Information www ssac com pp1 htm ddtas y 20 8c cL Accurate General Purpose Timers 27 KSD1 KSD2 KSDB KSDS Series o oolid State Output Timing Modules Connection These timing modules are designed for general purpose commercial and industrial applications where a small cost ef
72. T contacts B LED for status indication Complete Product Details 7 28 1SXU000023C0202 Phase Sequence Monitors CM PFS Series Universal Voltage DPDT Relay Output CM PFS Universal Voltage Phase Reversal Monitor The CM PFS phase sequence monitor is used with motors which continue running on used to monitor three phase supply voltages only two phases the CM PFS detects phase for incorrect phase sequence The output loss if the regenerated voltage is less than relay energizes and the yellow LED turns on 60 of the nominal voltage For applications if all phases are present in the correct phase where a regenerated voltage greater than 60 sequence clockwise rotating field is expected we recommend using our phase The relay de energizes and the yellow LED unbalance monitors turns off if incorrect phase sequence or complete loss of one phase is detected If 1 R yellow LED relay status Function Connection L1 L2 L3 L1 L3 L2 L1 L2 L3 L2 L3 L L1 L2 L3 Measuring circuit 1 1213 i po 3 x 200 500 V AC I ime Size 50 60 Hz 11 12 11 12 14 Output contacts 21 22 gaz ria 2428 1216 1115 1448 Technical Data Output 11 12 14 21 22 24 Relay 2 SPDT c o contacts Rated switching voltage max 250 V AC 12 resistive 4 A at 230 V Rat itchi t ated switching curren AC 15 inductive 3 A at 230 V General Data Mounting to DIN rail cms 35 mm DIN
73. TOP or limit switch Y33 34 ON button feedback loop Outputs 13 14 Safety output 1 n o contact 23 24 Safety output 2 n o contact Fault clearance 1 Switch supply voltage off 2 Clear fault or replace device 3 Switch supply voltage back on Cable length for 2 x 1 5mm max 1000m total cable length for 150nF km sensors and power supply lines Internal circuit 13 23 7 86 1SXU000023C0202 POWER Channel 1 Channel 2 OTI E Stop ON Safety outputs PS ON non closed activated activated non open activated non non open activated jaactivated Faults Relay fusion welded Motor cont fusion welded open Defect in electronic Short circuit in ON circuit e 3 Cross or ground faults in EMERGENCY STOP circuit min fault current 0 5A PTC fuse trips Kmin C 577 with monitored start for EMERGENCY STOP Category 4 acc to EN 954 1 24 V AC DC L i open closed C 577 with monitored start for EMERGENCY STOP Category 4 acc to EN 954 1 24V AC DC __ 2 114 24 K1 K2 Low Voltage Products amp Systems ABB Inc 888 385 1221 www abb control com Application examples S S lt C578 Application The overtravel distance tester C 578 is intended for checking the overtravel of linearly operating hydraulic pneumatic and spindle presses in accordance with VBG 7n5 2 11 Functions and connection
74. TOP with additional ON button Safety category 2 acc to EN 954 1 LA EIN K1 4 K2 1 Yt1 Y12 _ 4 _ _ 13 23 L 50 60 Hz EMERGENCY STOP Two channel EMERGENCY STOP with additional ON button Safety category 3 and 4 acc to EN 954 1 EIN K1 4 K2 1 11 12 _ 4_ _ 3 23 L 50 60 Hz EMERGENCY STOP fy iy M lt 21 22 2 14 24 2 N N Low Voltage Products amp Systems ABB Inc 888 385 1221 www abb control com E Application examples C572 Application The safety relay C 572 can be used in EMERGENCY STOP circuits as per EN 418 in safety circuits as per VDE 0113 Part 1 06 93 and or EN 60 204 1 12 97 e g with movable covers and safety gates Depending on the external connection safety category 4 as per DIN EN 945 1 is achievable with this device Functions and connections The safety relay C 572 has three release circuits safety outputs which are con figured as NO contacts and two signal circuits configured as an NC contact Three LEDs indicate operating state and function When the EMERGENCY STOP pushbutton or limit pushbutton is unlocked and the ON pushbutton is pressed the redundant safety relays electronic circuitry and external contactors are tested for proper functioning On the C 572 the ON circuit Y33 34 is checked for short circuit This means that a fault ist detected when Y33 34 is
75. X Interval ne Recycle y R Recycle Legend V Voltage R Reset S1 Initiate Switch TD1 TD2 Time Delay t Incomplete Time Delay NO Normally Open NC Normally Closed Undefined time Note If S1 is closed when input voltage is applied the function starts and the time delay begins MB MS BRE SRE AMI SL Low Voltage Products amp Systems ABB Inc Sales Sales amp Technical Information 1 888 385 1221 8AM to 5PM CST Product Information www ssac com pp1 htm 01 04 08 KRPDpp 80 vO LO Multifunction Multirange TRU Series Knob Adjustable Universal Time Delay Relay The TRU Series is a multifunction Function UNIVERSAL TIME DELAY RELAY knob adjustable universal Delay on Make time delay relay As a universal R replacement part it can reduce V inventory costs replacing up to 1000 competitive time delay relay part numbers gt lt Interval Knob adjustment of the time delay Easy fast slide switch selection of 1 of 6 of the most popular functions NO Positive switch selection of the time range and seconds or minutes C ON BREAK Universal Replacement Part Replaces up to 1000 B Multifunction and Multirange B Six Timing Functions are Switch Selectable B 0 15 1000 min Six Ranges ii Knob Adjustable Time Delay B Microcontroller 0 1 Repeat Accuracy E Universal Input Voltage 19 264 V AC amp 19 30 V
76. ated construction allow the SSAC brand products to provide reliable performance and are backed by an exclusive 10 Year Product Warranty The SS3 includes informative application notes along with a colorful plant tour and information about custom products design programs The SS3 is available in print on DC ROM or for download ing at http literature abb newsletters com 2 Electronic Products amp Relays Catalog The complete IEC DIN mount timers and monitoring relays product offering is found in the EPR Catalog 2CDC110004C0205 The most popular part numbers are available at standard lead times These products have a large list of Global approvals including cULus Listing and CE Certification and Global support through ABB sales offices in over 100 countries The EPR is available in print or for downloading at http literature abb newsletters com 2 ABB Inc Sales Sales amp Technical Information 1 888 385 1221 8AM to 5PM CST Product Information www ssac com pp1 htm 1SXU000023C Tower amp obstruction lighting controls 7 1 0202 x ProgramaCube am KRPS Series Single Function e Time Delay Relay 10A SPDT The KRPS Series is a factory programmed time delay relay available in any 1 of 14 functions and measures only 2 inches square Modules are manufactured without the function assigned When an order is received the function and time delay software are added This approach provides fast QuickShip delivery on all time ranges
77. ation Choose 1 of 16 Standard 1 Functions Dunnselo Function Chart Code Factory Programmed Delay on Make M B Microcontroller Circuitry Delay on Break B 0 1 Repeat Accuracy Recycle ON Time First Equal Times RE Solid State Output 1 A Recycle OFF Time First Equal Times RD Steady 10 A Inrush Single Shot S SD Accurate Switch Adjustment Interval Universal Voltage Trailing Edge Single Shot TS 24 240 VAC Inverted Single Shot US Delays from 100 ms 1023 h Inverted Delay on Break UB in 6 ranges Accumulative Delay on Make AM Counts to 1023 in Ranges Motion Detector Retriggerable Single Shot PSD PSE Counter Pulsed Output C Counter Interval Output CI Flip Flop trailing edge alternating FT Flip Flop leading edge F V Voltage 51 Initiate Switch See page 9 for function time diagrams UTL Untimed Load The untimed load is optional S1 is not used for Complete Product Details some functions Dashed lines are internal connections Technical Data Count Rate lt 25 counts per second Output Rating 1 A steady 10 inrush for 16 ms Counter Output P N Variable 7 amp 8 Output Pulse width 300 ms 20 Protection Circuitry Encapsulated Mechanical Mounting Surface mt with one 10 M5 x 0 8 screw Package 2 2 1 21 in 50 8 x 50 8 x 30 7 mm Termination 0 25 in 6 35 mm male quick connects Mounting Accessory Ordering Table DIN rail P Ns KSPU X X X Input Time Del
78. ay Counts x Function A 24 240 V 1 0 1 102 3 s Specify Function P 12 120 V DC 2 1 1023s Refer to Function Positive Switching 3 0 1 102 3 m Chart for Code P N P1023 20 Negative Switching 5 0 1 102 3 h 6 1 1023h TNote Grayed option is available _ instandard lead time 7 1 165 counts straight w pulsed output See accessory pages 8 1 1023 counts binary w pulsed output 9 1 7 counts to start 1 63 s or m interval time Example P N KSPUA2RE Universal AC voltage switch adjustment 1 1023 sec recycling ON first 7 6 Low Voltage Products amp Systems 1SXU000023C0202 ABB Inc Sales Sales amp Technical Information 1 888 385 1221 8AM to 5PM CST Product Information www ssac com pp1 htm 01 07 08 KSPUpp 8070 L0 ProgramaCube HRPS HRIS Series Single Function Time Delay Relay 30 SPDT o The HRPS HRIS Series combines a 30 amp rated electromechanical relay output with any 1 of 14 standard functions Modules are manufactured without the function assigned When an order is received the function and time delay software are added This approach allows Quick Ship delivery on all time ranges and functions The 30A res output contact rating allows for direct operation of heavy loads such as compressors pumps blower motors heaters etc This series is ideal for OEM applications where cost is a factor HRPS has non isolated SPDT relay contacts and HRIS ha
79. ble contacts Time oz per unit number price taneous delay 24VAC 110VAC 230VAC 24VDC 1SAR504022R0003 45 46 1SAR504022R0002 1SAR504022R0004 1SAR504022R0005 Description Two hand control C 575 e For activating presses e g in conjunction with overtravel monitor C 578 e 24 V DC at the two hand control switches e Feedback circuit for monitoring external contactors e 5 LED circuit state indicators for Power S1 ON 51 OFF S2 ON S2 OFF e Simultaneity monitoring 0 5 s e Output 2 NO 2 NC positively driven Overall width 45 mm Application C575 is suitable for installation in controls for presses e Hydraulic presses DIN EN 693 e Eccentric and related presses EN 692 e Screw presses EN 692 Low Voltage Products amp Systems Discount schedule AR 7 65 ABB Inc 888 385 1221 www abb control com 1SXU000023C0202 ow Type C576 Voltage range Output contacts Enable contacts Auxiliary Safety Piece Catalog List 50 60Hz Instan Time category per unit number price taneous delay 24VAC 2avoc 2NO 4 1 SAR501120R0001 350 Description Emergency Stop switching device and safety door monitor C 576 e Cross short detection at the EMERGENCY STOP button or limit switch e 24 V DC at the EMERGENCY STOP button e Single or two channel connection Feedback circuit for monitoring external contactors e LED indicators for Power Channel 1 Channel 2 and Power e Output 2 NO Auto start O
80. contact e 1 stack version with three built in auxiliary contacts e Self cleaning auxiliary contacts e Alone or fitted with a 4 pole CA5 auxiliry contact block these devices offer mechanically linked contacts e Side by side mounting possible Application NE contactor relays are used for switching auxiliary circuits and control circuits Clear marking of the coil voltage Location of surge M Hole for screw mounting screws not supplied Distances between holes according to EN50 002 Electrical connection between the coil and the N C lagging auxiliary contact Quick mounting on 35 x 7 5mm mounting rail according to IEC 715 and EN 50 022 N C lagging auxiliary contact path Location of function marker Location of side mounted accessories mounting on right or left hand side Stops for attaching front mounted accessories All terminal screws Terminals delivered in open position Posidrive N 2 with captive screws screws of unused terminals should be tightened Screwdriver guidance for all screws makes it possible to use motorized screwdrivers All terminals provide protection against accidental direct contact with live parts oo according to VDE0106 Part 100 EN50 011 and offer IP 20 degree of protection according to IEC947 1 Catalog number explanation NE 12E 84 Frame type __ L voltage see coil voltage chart below Contact configuration Coil voltage sele
81. ct of the basic device is required for connection to the expansion unit e 4 NO positively driven e Overall width 22 5 mm Application You can use the C579 expansion unit in combination with all the C57x basic units It extends the number of release circuits Depending on the external connection category 4 as per DIN EN 954 1 is achievable with this device Low Voltage Products amp Systems Discount schedule AR 7 69 ABB Inc 888 385 1221 www abb control com 1SXU000023C0202 Pus Accessories ory for Type C560 Description ben Pcs per Catalog List oz unit pk number price Cover cap sealable for protection against C560 10 unauthorized adjustment 1SAR390000R1 000 30 C560 20 Panel mounting bracket 8 4 1SAR390000R2000 22 7 10 Discount schedule AR Low Voltage Products amp Systems 1SXU000023C0202 ABB Inc 888 385 1221 www abb control com 1SAR330030R0000 1SAR390000R2000 1SAR390000R4000 Terminal positioning C 565 S Same voltqog mast ber applied ta Trurminnis A Fi Circuit diagram C 565 S AC DC 24 240 VAC DC 16 1 oe Joa Low Voltage Products amp Systems ABB Inc 888 385 1221 www abb control com C565 S e S with positively guided contacts Multifunction time relay 8 functions 15 time ranges 2 c o positively guided amp gold plated Time range with rotary switch can be set to Supply R AC 50 60Hz pe Piece per unit Catalog Li
82. ction chart Hz Relay Volts type 12 24 48 110 120 125 208 220 240 277 380 415 440 480 500 600 Low Voltage Products amp Systems 7 43 ABB Inc 888 385 1221 www abb control com 1SXU000023C0202 oe General information e Type NL amp TNL DC operated NL TNL Description Description e Magnetic circuit variants NL types d c operated with solid magnetic circuits e 2 versions 4 pole or 8 pole The width of 8 pole devices is identical to that of 4 pole devices only the depth is increased Bifurcated auxiliary contacts Alone or mounted with a 4 pole 5 auxiliary contact block these devices offer positive safety between their auxiliary contacts Application Type NL control relays are used for switching auxiliary circuits and control circuits Location of surge suppressors Quick mounting on 35 x 7 5mm or 35 x 15mm DIN mounting rail according to IE715 and EN50022 Holes for screw mounting screws not supplied Distances between holes according to EN50002 Terminals delivered in open position with captive screws screws of unused terminal should be tightened Screwdriver guidance for all screws makes it possible to use motorized screwdrivers All terminals provide protection against accidental direct contact with live parts according to VDE0106 Part 100 e Magnetic circuit variants NL types operated with solid magnetic circuits
83. d damage to printed image Ordering Table FEL d Part Number Increments 15 9 P0400 82 1s ir SS Set Screw P0400 27 Reference Dial Inches Millimeters 7 39 ABB Inc Sales Sales amp Technical Information 1 888 385 1221 8 to 5 CST Product Information www ssac com pp1 htm 1SXU000023C0202 Inches Millimeters i FH3P does not include P0600 11 fuses Complete Product Details 7 40 1SXU000023C0202 Accessories Liquid Level Probes and Probe Holders Liquid Level Control Electrodes Designed for use with all conductive liquid level controls Composed of insulators and metal parts made of number 300 series stainless steel These internally conductive probe holders are designed for a maximum steam pressure of 240 PSI Ordering Table Part Number Description PHST 38QTN Probe Holder UL Recognized P0700 409 Protective Boot 1 61 40 89 635 Dia SN 0 59 14 99 1 17 29 72 x Inches Millimeters __ 078 19 81 Liquid Level Probe P N LLP 24 Threaded stainless steel probe measuring 24 in 61 cm long Designed for use with WCC 1138 and WCC 1138 3 liquid level control electrodes Suspension Electrode Steel electrode X 12 CR Mo S 17 with sleeve Lupulen 6011 L suitable up to 60 C max Attaches to an insulated wire suspended from the top of the holding tank Length of wire determines the sensing location Ordering Tabl
84. d l l lal 5 Compact Package ESE Sa DOWN UP When using a metal tank the C electrode is not required In this case the cable can be connected directly to the metal surface of the tank Technical Data Connection T A1 A2 Input voltage Output C MIN C Ground reference Rating AC12 resistive 230 V 4A C MAXMIN 11 electrode Rating AC15 inductive 230 V Mechanical 11 12 14 Output contacts Dimensions 3 94x3 07x0 89 in 100x78x22 5mm 1 2 12 14 MAX Maximum level a Z MIN Minimum level Degree of Protection Enclosure IP50 Terminals IP20 I 14 12 A2 Ordering Table 1SVR 430 851 R0200 CM ENS UP DOWN 110 130 V AC CM MSS 2 Thermistor Motor Protection Relay 1 PTC Sensor Circuit The CM MSS 2 is designed to protect motor windings from overheating and failure by sensing the temperature with an embedded PTC thermistor Selection of the protection relay is independent of motor size Hp rating insulation class and starting method The three or more PTC winding sensors are connected in series with terminals T1 and T2 When the total resistance exceeds 1 5 K ohms the output de energizes and latches non volatile The unit is reset with the onboard or an accessory external reset switch Automatic reset is selected by adding a jumper from X1 to T1 2 2 1214 22 24 11 12 14 Output Contacts 21 22 24 Normally Engergized
85. e 4 0 1 10m 5 1 100m 6 10 1000 m 7 0 1 10h 8 1 100h 9 10 1000 h 4 0 1 10m 5 1 100m 6 10 1000 7 0 1 10h 8 1 100h 9 10 1000h TNote Grayed options are available in standard lead time Example P N If Fixed Delay is selected insert delay 0 1 999 followed by S secs M mins or H hrs KRPDA2525MRE Universal AC DC voltage onboard adjustment T1 1 100 m T2 1 100 m delay on make recycling ON time first KRPDD10 5S110SMB Universal AC DC voltage fixed delays T1 0 5 sec T2 100 sec delay on make delay on break Low Voltage Products amp Systems 7 3 ABB Inc Sales Sales amp Technical Information 1 888 385 1221 8AM to 5PM CST Product Information www ssac com pp1 htm 1SXU000023C0202 us PATENT 6708135 US Patent 6708135 Choose 1 of 14 Standard Functions Factory Programmed B Microcontroller Circuitry 0 5 Repeat Accuracy Solid State Output 1 A Steady 10 A Inrush Onboard External Adjust or Fixed Time Delay Universal Voltage 24 240 V AC Delays from 100 ms 1000 h in 9 Ranges Complete Product Details Accessories 100 K Ohm External adjust potentiometer P Ns P1004 95 fig A P1004 95 X fig B Versa knob P N P0700 7 DIN rail P Ns 017322005 Steel DIN rail adaptor P N P1023 20 See accessory pages 7 4 1SXU000023C0202 ProgramaCube KSPS Series Single Function Timing Module 1
86. e Part Number Weight kg oz 1SVR 402 902 R 0000 0 053 1 855 Three Phase Fuse Block Disconnect Three phase fuse block disconnect designed for use with HRC midget fuses rated up to 25 A at 500 V AC Snap onto 35mm DIN rail n e Midget Fuse Fast acting fuse for use with voltage monitors Rated 2 A at 500 V AC 1 5 x 41 in 88 1 x 10 4 mm Ordering Table Part Number Description FH3P 3 Pole Fuse Block 600 11 Midget Fuse ABB Inc Sales Sales amp Technical Information 1 888 385 1221 8AM to 5PM CST Product Information www ssac com pp1 htm 68 17 27 8 32 NC 2 THD Hex Nut 19 05 4 20 106 68 0 375 9 52 5 5 57 15 20NC 2THD Inches Millimeters Low Voltage Products amp Systems LLCACCpp 01 04 08 EP Control relays ED Type N NE NL amp TNL Positive safety AC DC operated ED FADD Description There are many applications where The ABB Type N amp NL 4 and 8 pole safety is very critical and it is relays are designed with Positive important to use electrical equipment Guided contacts and fulfill the which ensures that dangerous regulations or standards shown machine movement cannot occur The relays can provide positive when a fault is detected with the safety for the N O and N C contacts moving contacts during the cycle which assure that the N O contacts which the fault is indicated will not close before any N C Regulations and standards have
87. e First RXE 0 5 Repeat Accuracy Recycle Both Times Adjustable OFF Time First RXD isolated 10 A SPDT Interval Delay On Make IM Output Contacts Accumulative Delay On Make Interval AMI Universal Voltage Single Shot Lockout SL 24 240 V AC DC Delays from 100 ms 1000 h V Voltage C Common Transfer Contact See page 10 for function time diagrams in 9 Ranges NC Normally Closed NO Normally Open 1 Initiate Switch UTL Optional Untimed Load A knob is supplied for adjustable units The untimed Complete Product Details load is optional S1 is not used for some functions Dashed lines internal connections Technical Data Output 10 A resistive at 125 V AC 5 A resistive at 230 V AC amp 28 V DC 1 4 hp at 125 V Rating at 40 Mounting Accessory DIN rail P Ns Mechanical 01 2 2007 Stool Mounting Surface mount with one 10 M5 x 0 8 screw Package 2 2 1 21 in 50 8 x 50 8 x 30 7 mm KL Termination 0 25 in 6 35 mm male quick connects DIN rail adaptor P N P1023 20 Ordering Table KRPD X X X X X X Series Input First Adjustment First Time Delay Second Adjustment Second Time Delay 1 or RT1 T2 or RT2 A 24 240 V AC DC 1 Fixed 1 0 1 10s 1 Fixed 1 0 1 10s Specify Function D 12 48 V DC 2 Onboard Adjust 2 1 100s 2 Onboard Adjust 2 1 100s Refer to Function 3 External Adjust 3 10 10005 3 External Adjust 3 10 1000 s Chart for Cod
88. e entire machine whereby it is necessary to grapple with the permanent conflict between what is technically feasible and what is permitted on the basis of pure theory Thus Depending on application not every technically feasible safety category is also permitted For instance in the case of contactless protection devices light barriers etc only categories 2 or 4 are permitted By contrast in the case of tread mats categories B to 4 can be used depending on risk assessment provided these categories can be reached at all owing to the design The 2 hand control C575 would technically also comply with the lower categories but it cannot be connected in categories 1 3 The categories are not intended to be applied in any specific order or hierarchical arrangements with respect to the technical safety requirements Q The risk assessment will indicate whether full or partial loss of the safety function s as the result of fault is acceptable 7 18 Low Voltage Products amp Systems 1SXU000023C0202 ABB Inc 888 385 1221 www abb control com Personnel and machine protection Classification of a machine into categories to EN 954 1 Pursuant to the Machinery Directive 89 393 EEC ev ery machine must comply with the relevant Directives and Standards Measures must be taken to keep the risk to persons below a tolerable extent In the first step the project planner performs a risk evaluation to EN 1050 Risk Assessment This must tak
89. e into consideration the machine s ambient con ditions for instance Any overall risk must then be assessed This risk assessment must be conducted in such a form as to allow documentation of the pro cedure and the results achieved The risks dangers and possible technical measures to reduce risks and dangers must be stipulated in this risk assessment After stipulating the extent of the risk the category on the basis of which the safety circuits are to be designed is determined with the aid of EN 954 1 Safety Related Components of Controls This determined category defines the technical requirements applicable to the design of the safety equipment There are five categories B 1 2 3 and 4 whereby B standing for basic category defines the lowest risk and thus also the minimum requirements applicable to the controller Possible selection of categories pursuant to EN 954 1 Starting point for risk assessment of the safety relat ed components of the control Description Scope of application Potential risks and hazards posed by a machine must be eliminated as quickly as possible in the event of danger For dangerous movements the safe state is gener ally standstill All safety switching devices of Series C 570 switch to de energised state i e standstill for drives in the event of danger or fault Standard EN 60204 demands that every machine must feature the Stop function of category 0 Stop functions of categorie
90. ect the PSC8 for use with NDS 8 or the PSC11 for use with NDS 11 sockets Comes in sets of two Surface Mount Sockets 8 Pin Octal Socket 600 VAC P N P1011 6 8 pin surface mount socket with binder head screw terminals Rated 10 A at 600V AC Select this socket for use with plug in three phase voltage monitors When used with TDM TDB TDS Series timers the combination is UL Listed Uses PSCRB8 hold down brackets Hold Down Brackets P N PSCRB8 Designed for use with P1011 6 socket Securely mounts 8 pin plug in controls in any position and provides protection against vibration Comes in sets of two Dimensions 2 0 W x 2 25 x 63 h in 50 8 x 57 2 x 15 9 mm Low Voltage Products amp Systems ABB Inc Sales Sales amp Technical Information 1 888 385 1221 8AM to 5PM CST Product Information www ssac com pp1 htm 01 07 08 Socketpp ddsiuno A 8010 P N P1004 95 X Complete Product Details Time Delay Relay P N P1004 95 a gt 6 3 l ai adele q Low Voltage Products amp Systems k 10 Accessories e Mounting Methods So Timer Adjustments and Dials Front Panel Mount Kit _ 94 02 _ 48 3 5 ESS P N BZ1 NN T Provides an easy method of through the panel mounting of 8 or 11 pin plug in timers flashers and other controls PANEL u May be mounted in panels up to 0 125 in 3 2 mm thick OPENING 2 Includes two clamps and tw
91. elding fusing at 1 Fuse links for Enable signalling contacts l v h b c neozed and diazed utilization cats gL gG quick acting Fuse supply C570 Cartridge fuse quick acting slow blow power circuit bkr A B C characteristic Wire ranges Flexible with wire end ferrule 2 x 0 5 1 5 mm or 1 x 0 5 2 5 mm Single core 2 x 0 5 2 5 mm2 or 1 x 0 5 4 mm Tightening torque terminal screw M3 5 Electrical service life at Rated operating currents to IEC 60 947 5 1 0 8 to 1 2 Nm Thermal continuous current lyp 6A I AC 15 up to 230 V 4A l DC 13 Enable circuits UT 70 UT 60 C UT 50 C Continuous current Mounting positions Width mm any ay 25 Possible with additional external measures The figures in bracket apply only if the cables and sensors laid safely and Applies only to undelayed FK category 3 applies to time delayed FK IP 20 terminals IP 40 housing Low Voltage Products amp Systems P20 C574 C575 C576 C577 C578 C579 BG SUVA UL CSA 2 89 85 bop pona 4 3 3 250 V control circuit 400 V output contacts 10 million operations 300 V 4 kV suitable for butt mounting design 40 to 80 C Safe from finger touch 4W 3W 15W 15W 4W 1 5W 0 85 to 1 1 x Us 0 85 to 1 1 x Us 1000 h when loaded with I 8 g 10 ms semi sinusoidal to IEC 60 068 Fuse links l v h b c Type 3NA DIAZED Type 5SB NEOZED Type 5SE6
92. elected when staggered restarting of multiple motors on a power system is required Technical Data Sensing Protection Phase Loss 2 2596 Unbalance Response Time lt 200ms Over Under Frequency Protection Trip 4 Reset 3 50 or 60 Hz Output Rating 10 A resistive at 240 V AC 5 resistive at 277 N O 1 4 hp at 120 V AC 1 3 hp at 240 V Mechanical Mounting Surface mount with one 10 M5 x 0 7 screw Package 2 1 5 in 76 7 x 51 3 x 41 7 mm Termination Screw terminal connection for up to 12 AWG 8 3 mm2 wire Degree of Protection Terminals IP20 Ordering Table Low Voltage Products amp Systems ABB Inc Sales Sales amp Technical Information 1 888 385 1221 8AM to 5PM CST Product Information www ssac com pp1 htm LED status indicator blinks red green on phase reversal 01 17 08 HLMU1pp ddawid 80 8L L0 ANSI Device 3127 47 59 c UL us LISTED B Protects Against Phase Loss Phase Reversal Over Under and Unbalanced Voltages Over Under Frequency E 35 mm DIN Rail or Surface Mounting B SPDT Isolated 10 A Relay Contacts N O Isolated 2A Relay Contact B LED Indicates Relay Faults amp Time Delays E Universal Line Voltage 240 480 V AC in One Unit Finger safe Terminal Blocks up to 12 AWG ASME A17 1 rule 210 6 E NEMA MG1 14 30 14 35 IEEE C62 41 1991 Level Complete Product Details Accessories 3 Pole Fuse Block P N FH3P 35mm DIN Rail Mounting
93. ent The untimed load is optional S1 is not used for some functions Dashed lines are internal connections Technical Data Output Rating at 40 10 A resistive at 125 V AC Accessories 5 A resistive at 230 V AC amp 28 V DC 1 4 hp at 125 V AC Mounting Surface mt with one 10 M5 x 0 8 screw P Ns Package 2 x 2 x 1 21 in 50 8 x 50 8 x 30 7 mm P1004 95 fig A Termination 0 25 in 6 35 mm male quick connects P1004 95 X fig B Versa knob Ordering Table DIN rail P Ns KRPS X x X x 017322005 Steel Series Input Adjustment Time Delay Function a xm A 24 240 V AC DC 1 Fixed 1 0 1 10s Specify Function gt V D 12 48 V DC 2 Onboard 2 1 100s Refer to Function WS Adjustment 3 10 1000 s Chart for Code Z2 3 External 4 0 1 10m DIN rail adaptor Adjustment 5 1 100m 6 10 1000 m 7 0 1 10h IfFixed Delay is selected insert delay 8 1 100h 0 1 1000 followed by S secs 9 10 1000 h M mins or H hrs P N P1023 20 tNote Grayed option is available in standard lead time See accessory pages Example P N KRPSA23RE Universal AC DC voltage onboard adjustment 10 1000 sec recycling ON time first KRPSA10 58I Universal AC DC voltage fixed delay of 0 5 sec interval function 7 2 Low Voltage Products amp Systems 1SXU000023C0202 ABB Inc Sales Sales amp Technical Information 1 888 385 1221 8AM to 5PM CST Product Informat
94. ernal adjust Output potentiometer P Ns Ratings SPDT N O SPDT N C P1004 95 fig A General Purpose 125 240 V AC 30A 15A P1004 95 X fig B Motor Load 125 V AC 1 hp 1 4 hp 240 V AC 2 hp 1 hp Versa knob Life Electrical 1 x 105 3 x 104 6 000 P N P0700 7 Mechanical Mounting Surface mt with one 10 M5 x 0 8 screw Package 3x2x 1 5 76 7 x 51 3 x 38 1 mm Termination 0 25 in 6 35 mm male quick connects E Pe Eu J Ed DIN rail P Ns 017322005 Stee Ordering Table am HRPS HRIS X X X X B Series Input Adjustment Time Delay Function DIN rail adaptor wd W 24 240 V AC 1 Fixed 1 0 1 10s Specify Function P N P1023 20 24 110 V DC 2 Onboard Adjust 2 1 100s Refer to Function D 12 48 V DC 3 External 3 10 1000 s Chart for Code Adjust 4 0 1 10m 5 1 100m 6 10 1000 F fFixed Delay is selected 7 0 1 10h insert delay 0 1 1000 8 1 100h followed by S secs Example P N 9 10 1000h mins or H hrs See accessory pages HRPSW23S Universal AC DC voltage onboard adjustment 10 1000 sec single shot function HRISW10 5SB Universal AC DC voltage isolated contacts fixed delay of 0 5 sec delay on break function tNote Grayed option is available in standard lead time Low Voltage Products amp Systems Tf ABB Inc Sales Sales amp Technical Information 1 888 385 1221 8AM to 5PM CST Product Information www ssac com pp1 htm 1SXU00002
95. fective reliable solid state timer is required The output is rated 1 A steady and 10 A inrush typically provides 100 million operations The modules are totally solid state and encapsulated to ew we protect the electronic circuitry E z EF Function m Load may be gt lt KSD1 em soba connected to R terminal 3 or 1 V L TD A knob is supplied 1JL gt lt KSD2 R for adjustable units or terminals for 4 amp 5 for external M adjustment Select a 100K ohm L TD potentiometer for unn 4 full time range KSDB adjustment The R untimed load UTL V R is optional Dashed lines are internal S1 connections L TD TD KSDS H d TU 51 L TD TD V Voltage L Load S1 lnitiate Switch R Reset TD Time Delay t Incomplete Time Delay Technical Data Undefined time Output Maximum Load Current 1 A steady state 10 A inrush at 60 Adjustable Delays from Minimum Holding Current KSD1 only lt 40 mA 0 1 s 10 min in 3 Ranges a 0 5 Repeat Accuracy B 5 Factory Calibration Mechanical KSD1 only 7 mA at 230 V AC OFF State Leakage Current all others 5 mA at 230 V AC W 1 A Solid State Output Mounting Surface mount with one 10 M5 x 0 8 screw m Encapsulated Package 2 x 2 x 1 21 in 50 8 x 50 8 x 30 7 mm Complete Product Details Ordering Table Termination 0 25 in 6 85 mm male quick connect terminals Part Number Accuracy KSD1420 0 5 or 20mS KSD1421 Ex
96. fety gates EMERGENCY STOP circuit 23no 43 65nc C570 i4wo 4 58wo C571 C573 Application The safety relays C 571 C 573 can be used in EMERGENCY STOP circuits as per EN 418 and in safety circuits as per VDE 0113 Part 1 11 98 and or EN 60 204 1 11 98 e g with movable covers and guard doors Depending on the external connections categories 3 and 4 with additional external measures as per DIN EN 954 1 are achievable Functions and connection The safety relay C 573 has three release circuits safety outputs which are config ured as NO contacts and a signal circuit configured as a NC contact The safety relay C 571 has two release safe circuits which are configured as NO contacts The number of release circuits can be increased by adding one or more C 579 extension units Three LEDs indicate the operating state and function When the EMERGENCY STOP button or the limit switch is unlocked and when the ON button is pressed the internal circuits of the safety relays and the external contactors are checked for proper functioning Connect the EMERGENCY STOP pushbutton or the limit switch in the supply cable from A1 to 24 or L24 V To evaluate over two channels connect Channel 2 from A2 to 0 V or N Connect the ON button in series with the NC contacts of the external contactor feedback loop between terminals Y1 and Y2 Terminal markings Supply A1 L voltage A2 N Sensors Y1 Y2 ON button feedback loop Ou
97. gle Shot 51 8 Pin Octal NO TD TD Dashed lines are internal connections SPDT NC 1 Technical Data i Delay on Break Time Delay 0 1 102 3 s in 0 1 s increments V Ranges 1 1023 s in 1 s increments S1 10 10 230 s in 10 s increments Repeat Accuracy 0 196 or 20 ms whichever is greater NO Indication NC Indicator LED glows during timing relay is energized T Output 51 Initiate Switch V Voltage R Reset Bain 10 A resistive at 120 240 V AC amp 28 V DC NO Normally Open NC Normally Closed 9 1 3 hp at 120 240 V AC TD Time Delay 4 Undefined time Mechanical Package 3 2 x 2 4 x 1 8 in 81 3 x 60 7 x 45 2 mm Mounting Requires accessory 8 pin Octal socket Ordering Table Part Number Connection TDB120AL Delay on Break B TDM120AL Delay on Make A 120 V TDML120AL Delay on Make 0 1 102 3 s A TDMH120AL Delay on Make 10 10230 s A TDS120AL Single Shot B TDB24AL Delay on Break B 24 V AC TDM24AL Delay on Make A TDM12DL Delay on Make A 12V AC TDML12DL Delay on Make 0 1 102 3s A Call for 230 V AC 110 V DC and combinations not listed Low Voltage Products amp Systems ABB Inc Sales Sales amp Technical Information 1 888 385 1221 8AM to 5PM CST Product Information www ssac com pp1 htm 01 04 08 TD1pp 8070 L0 Dedicated Timers Recycling CT ERD Delay on Make lt Rek Time Delay Relays ene Function TDR Series Plug in Dig
98. he safety function must be checked at appropriate intervals the inspection intervals by the machine control The loss of the safety function is detected by the check inspection 3 The requirements of B and the use of the time proven safety principles If the single fault occurs the safety must be complied with function is always retained Safety related components must be designed such that asingle fault in any of these components does not lead to loss Certain faults but not all faults are of the safety function and detected e the individual fault is detected wherever feasible in an An accumulation of undetected faults appropriate manner may lead to loss of the safety function Predominantly characterised 4 The requirements of B and the use of the time proven safety principles If the faults occur the safety function by the structure must be complied with is always retained Safety related components must be designed such that The faults are detected in good time to asingle fault in any of these components does not lead to loss prevent loss of the safety function of the safety function and e the individual fault is detected at or before the next requirement applicable to the safety function or if this is not possible an accumulation offaults may then not lead to loss of the safety function This mandatory classification runs likes a red thread from selection of the smallest limit switch through to the overall concept of th
99. i Set Recycling Timer The TDR Series is and octal plug in recycling time delay relay with full JT L P lt R 10 DPDT contacts It provides separate adjustment of ON and OFF time V delays with two ten position DIP switches Switch adjustment ensures accurate adjustment of the time delay the first time and every time An NO accessory 8 pin socket required for mounting and connection NC S see accessory pages I V Voltage R Reset T1 ON Time Technical Data T2 OFF Time NO Normally Open NC Normally Closed Output Rating 10 A resistive at 120 240 V AC amp 28 V DC Connection 1 3 hp at 120 240 V AC Mechanical Package 3 2 x 2 39 x 1 78 in 81 3 x 60 7 x 45 2 mm Switch Settable Time Delays Both Times Adjustable B 0 1s 2 8hin 3 Ranges B 0 1 Repeat Accuracy 2 Setting Accuracy Relay contacts are isolated 10 A DPDT Isolated Relay Dashed lines are internal connections Contacts Octal Plug in Base Ordering Table hu Part Number Voltage OFF Time TDR4A11 BENE 1to 102 3s 0 1 to 102 3 s TDR4A22 120 V AC ON Time First 1 1to1023s S 1 to 1023s TDR4A33 10to010230s to 10230 s 10 to 10230 s Surface or 35mm DIN rail mounting Mounting and Connection Complete Product Details W SSac co i CT ERD 17 5 mm 35 mm DIN Rail Mount Delay on Make Timer The CT ERD series provides more load switching capacity 6 amp in a thinner 35mm DIN mount package Timing begins when contr
100. igital timing circuitry with universal voltage operation 0 1 102 3 1 1023 10 10 230 It offers DIP switch adjustment allowing accurate selection of the OFF FON OFF FON OFF FON time delay over the full time delay range Encapsulation protects 10m S against humidity vibration and dust making it suitable for outdoor m equipment installations This series is an excellent choice for OEM 80m equipment where fast positive adjustment low cost and long life 160m are important 320m 640m 1280 2560 5120m LET E Li COMBINE FOR TOTAL TIME IN SECONDS SOLID TIME STATE IN DELAY 1 AMP rience 1 3 EE VADE IN usa wG 10 Tera Ordering Table 2 Universal Voltage Ranges From 24 240 V AC DC Part Number Tolerance Switch Selectable Delays TDUL3000A Us ire TDUL3001A TDU3000A 0 5 or 20 ms QUE 1 A Steady 10 A Inrush TDUS001A whichever is greater Totally Solid State and TDUH3000A Encapsulated TDUHSO01A Specifications for TDU and TMV Complete Product Details Function TDU TMV Operation TDU TMV Upon application of input voltage the time delay begins At the end of H the time delay the output energizes and remains energized until input V DIN rail P Ns voltage is removed TD 017322005 Steel L V Voltage R Reset TD Time Delay Technical Data TDU TMV Output Thee S id State Connection TDU TMV
101. igned When order is received the function and time delay software added This approach provides QuickShip delivery on all adjustment options and time ranges The solid state output provides 100 million operations 0 30 4 e 70 10 1002 7 j 900 1 10 41000 Ti T2 typical Encapsulation protects against shock vibration and humidity The ED a KSPD Series is a cost effective approach for OEM applications that require ET va small size and long life m Choose from 1 of 6 standard dual functions fixed or onboard or external adjustment and 9 time ranges All available through the EF QuickShip program y ELS e Fi job Connection Function Chart inus US Patent 6708135 Delay On Make Recycle ON Time First Equal Times MRE TAL Delay On Make Interval MI met Interval Recycle ON Time First Equal Times IRE Choose 1 of 6 Standard Recycle Both Times Adjustable ON Time First RXE Dual Functions Recycle Both Times Adjustable OFF Time First RXD Factory Programmed Interval Delay On Make IM B Microcontroller Circuitry 0 5 Repeat Accuracy B 1 A Steady 10 A Inrush Universal Voltage 24 240 V AC Delays from 100 ms 1000 h in 9 Ranges Onboard External Adjust or Fixed Time Delay See page 10 for function time diagrams Terminal Location for External Adjustment V Voltage T1 amp 61 First Adjustment L Load T2 amp R 2 Second Adjustment
102. ion Type N NE NL amp TNL 4 Pole N control relays RV5 RC5 1 Surge suppressor CAL5 11 Side mounted 2 pole auxiliary contact block un CA5 10 and CA5 01 Front mounted 1 pole auxiliary contact blocks TP40DA Control Rela TP180DA i T E 4 180 Eusumatieiimer auxiliary contact block CAL5 11 Side mounted 2 pole auxiliary contact block 8 Pole N contactor relays RV5 RC5 1 Surge suppressor CAL5 11 Side mounted 2 pole auxiliary contact block N44E N53E N62E N71E N80E Control Relay VM5 1 VE5 1 Interlock unit N44E N53E N62E N71E N80E Control Relay CAL5 11 J Side mounted 2 pole auxiliary contact block Low Voltage Products amp Systems 7 49 ABB Inc 888 385 1221 www abb control com 1SXU000023C0202 Possible accessory combinations N NE NL TNL Configurations of accessories are different depending on whether front or side mounted Type Main Built in poles auxiliary contacts 2 N E E 3 ppp 4 N 4 N sasay agente 5 6 7 N usss sasana dion 8 NE o2 er pce 4 NE 4 NE 202 S 5 NE uuu 6 ssisirrisistruiinrinosirs 7 NE 8 NL 2 3 j M 4 NL 4 NU 5 M 6 NL 7 jM 8 j
103. ion www ssac com pp1 htm 12 28 07 KRPSpp 20 8 2 ProgramaCube KN KRPD Series Dual Function Time Delay 10 SPDT bo The KRPD Series is a factory programmed time delay relay available with 1 of 300 229 700 12 standard dual functions Modules are manufactured without the function 900 assigned When order is received function time delay software 109 460 added This approach provides Quick Ship delivery all standard time ranges and functions Encapsulation protects against shock vibration and humidity The KRPD Series is a cost effective approach for OEM applications that require x V small size isolation accuracy and long life Cy Choose from 1 of 12 standard single functions fixed or onboard adjustment and 9 time ranges All available through the Quick Ship program EU M ERA ii a a m 102 95 790 100249 ass aoo 16k lt E b Connection Function Chart pode US Patent 6708135 Delay On Make Delay on Break MB Delay On Make Recycle ON Time First Equal Times MRE W Delay Make Interval MI 7 Yan a Delay Make Single Shot MS Choose 1 of 12 Standard Interval Recycle ON Time First Equal Times IRE Dual Functions Delay On Break Recycle ON Time First Equal Times BRE Factory Programmed Single Shot Recycle ON Time First Equal Times SRE B Microcontroller Circuitry Recycle Both Times Adjustable ON Tim
104. ions Technical Data Output Rating 1 A steady 10 A inrush for 16 ms Mechanical Mounting Surface mt with one 10 M5 x 0 8 screw Package 2 2 1 21 in 50 8 x 50 8 x 30 7 mm Termination 0 25 in 6 35 mm male quick connects Ordering Table KSPS X X X X Series Input Adjustment Time Delay Function A 24 240 V AC Eis 1 0 1 10 Specify Function P 12 120 V DC 2 Onboard 2 1 100s Refer to Function Positive Switching Adjustment 3 10 1000s Chart for Code N 12 120V DC 3 External 4 0 1 10m Negative Switching Adjustment 5 1 100m 6 10 1000 m 7 0 1 10h If Fixed Delay is selected insert delay 8 1 100h 0 1 1000 followed by S secs 9 10 1000 h M mins or H hrs TNote Grayed options are available in standard lead time Example P N KSPSA23RE Universal AC voltage onboard adjustment 10 1000 sec recycling ON time first KSPSA10 5SI Universal AC voltage fixed delay of 0 5 sec interval function Low Voltage Products amp Systems ABB Inc Sales Sales amp Technical Information 1 888 385 1221 8AM to 5PM CST Product Information www ssac com pp1 htm 01 02 08 KSPSpp ddadsM 80 0 LO ProgramaCube Series Dual Function Timing Module 1 Solid State Output The KSPD Series is a factory programmed module available with 1 of 6 300 200 700 standard dual functions Modules manufactured without the function y ass
105. ions and tread mats to presses and punches All C57x products are UL Listed CSA approved and bear the CE Mark All safety relays can be used on the basis of their classification into the risk categories to EN 954 1 they are approved by the employers liability insurance associations and or the German Technical Inspection Authority TUV and comply with the requirements of EN 60204 Part 1 Redundancy is achieved by series connection of two N O contacts These N O contacts are located in two mutually independent positive action all or nothing relays which monitor each other by means of a special purpose circuit Diversity is provided thanks to the combination of N C contact and N O contact Cyclic monitoring of the safety circuit in each On Off cycle ensures maximum reliability Thanks to the two channel control and or control which is immune to shorts across contacts it is also possible to monitor signalling devices such as emergency stop buttons or limit switches of the guard doors This ensures the required level of safety even on systems subject to a high level of pollution In the event of a fault or error the safe state of the system is achieved directly after opening the safety contacts These enable circuits are N O contacts which open reliably in the event of fault or error and thus reliably switch off the potentially hazardous drives or machines Additional signalling contacts N C contacts which close in the e
106. ired to accomplish the Interval iB same function The TRDU replaces R hundreds of part numbers thereby ON V reducing your inventory cost T HHH I il TD Complete Product Details EI Me Ssac Connection ABCDE 8 Pin DPDT 8 Pin SPDT 11 Pin DPDT V Voltage 51 Initiate Switch NO Normally Open NC Normally Closed Relay contacts are isolated Dashed lines are internal connections Technical Data Mounting and Connection Accessory Time Delay Octal Range Switch Selectable Single Functions 0 15 1 705 hin 8 ranges B 8 pin socket Dual Functions 0 1 5 3 100 m each in 8 ranges P N NDS 8 Adjustments Three switches are provided to set secs mins amp multipliers of x0 1 x1 x10 or x100 Repeat Accuracy 0 1 or 20 ms whichever is greater Timing Functions Five switches are provided to set one of twenty one single or dual functions Output Rating 10 A resistive at 120 240 V AC amp 28 V DC 1 3 hp at 120 240 V AC Mechanical 35mm DIN Package 3 1 x 2 39 x 1 78 in 78 7 x 60 7 x 45 2 mm Rail or Surface Mounting Surface or 35mm DIN rail requires accessory 8 or 11 pin socket Mounting Octal 11 pin socket Ordering Table P N NDS 11 Part Number Base Connection al B TRDU24A2 8 Pin SPDT BEER 95 TRDU120A1 8 Pin DPDT TRDU120A2 120 V AC 8 Pin SPDT See accessory pages TRDU120A3 11 Pin 7 12 Low Voltage Products amp Systems
107. ith additional ON button category 4 SIL 3 with voltage operated e l c b and delayed disconnection stop category 1 L K1 K2 EIN Y34 7 1 11 12 2 2 0 EMERGENCY STOP two channel monitored start with additional ON button and safety gate monitoring two channel autostart category 4 SIL 3 L o 0 EIN K1 A1 Y11 Y12 Y32 1 Y34 C6702 rc O Q 0 O 5 Y21 Y22 2 14 24 A1 1 11 12 211 4 pep phe r O O O K1 He 1 1 N x E 5 s S a Tos Y35 Y21 Y22 A2 FU CJC AN Safety mat two channel autostart category 3 SIL2 L Low Voltage Products amp Systems ABB Inc 888 385 1221 www abb control com EMERGENCY STOP single channel monitored start with additional ON button category 2 SIL 1 with voltage operated e l c b and delayed disconnection stop category 1 L EIN j O O EMERGENCY STOP and safety gate monitoring two channel with tumbler monitored start category 4 SIL L EIN 395 Light array monitoring two channel autostart category 4 SIL 3 L K1 K2 Em sasi gross IT I8 I K2 L Q O O O Y35 Y21 Y22 A2 14 28 FU 1 Ki M T 11 1SXU000023C0202 o Personnel safety and machine protection 4 QV NX i ee OT Hisk category according to EN 954 1 Classification machine into
108. itry automatically senses the voltage range and selects the correct Connection operating frequency 50 or 60hz The over and under voltage trip points are set at approximately 1096 of the adjusted line voltage When the measured value of any phase voltage exceeds the acceptable range limits lower upper the trip FUSES delay begins At the end of the trip delay the output relay L1 L2 L3 de energizes Under over and unbalanced voltages plus 2 AMP over or under frequency must be sensed for the complete FAST ACTING 7 A s Voltage trip delay before the unit trips The unit trips in 200 ms when FUSES phase loss or reversal are sensed The unit will not energize if fault is sensed as the line voltage is applied Both Delta and z Wye systems can be monitored no connection to neutral is Q required Y CAUTION 2 amp max fast acting fuses are recommended to protect the equipment s wiring They are not required to protect the HLMU NO C NC NO C NC Trip Delay Reset Reset is automatic upon correction of the voltage frequency fault or phase sequence L1 L2 L3 Line Voltage Input NO Normally Open Contact NC Normally Closed Contact C Common Transfer Contact Note Relay contacts are isolated 277 V AC max R Restart Delay on fault correction The restart delay begins when line voltage is reapplied or when a voltage fault is corrected This option is normally s
109. k Weight N O N C N O N C 4 _ _ 4 0 600 TNL44E A 180 4 _ 2 2 0 600 TNL62E A A Substitute the A for the coil voltage code See the Type TNL Coil voltage Selection chart beneath the photos Coil characteristics Coil voltage selection Min Uc Max Voltage Catalog List number price TNL22E No extra tolerances applicable to the Uc min max values quoted in the Coil voltage selection table e Coil consumption at Uc max q 20 C 9 W pull in holding 36 65 54 e Replacement coils consult us standard coils used on NL control 42 78 58 relays are not suitable for TNL control relays 50 90 55 77 148 62 90 150 66 152 264 68 Mounting distance for coil operating limits Uc min Ambient temp Max switching frequency Operating cycles h Add on accessories Control Max number of auxiliary contact blocks Es Mechanical Label relays 5 10 5 01 CA5 40 5 31 5 22 CA5 04 interlock marker Pos 1 3 or 4 TNL 40 E VBC 30 BA 5 50 Pos 1 3or 4 VBC 30 BA 5 50 TNL 31 E Pos 1 or 4 TNL 22 E 4 1 VBC 30 BA 5 50 Pos 1 x30 VBC 30 BA 5 50 20 30 TNL all types Pos 1 30 Mounting positions 7 46 Discount schedule KCN Low Vo
110. ltage Products amp Systems 1SXU000023C0202 ABB Inc 888 385 1221 www abb control com Accessories On N NL amp TNL iy Auxiliary contact blocks TE Contacts Catalog List Post omng N O N C number price N NE NL TNL front mount 15 CA5 40N N NL NE TNL 4 pole 2 CA5 22N 30 4 CA5 04N N NE NL TNL side mount 1 1 CAL5 11 B Pneumatic timers _ Timing Contacts Catalog List Sete range N O N C number price On delay 0 1 40s 1 1 TP40DA N NL On delay 10 180s 1 1 TP180DA 108 NE TNL Off delay 0 1 40s 1 1 TPAOIA Off delay 10 180s 1 1 180 Interlocks Contacts Catalog List pete NO N C number price TP40DA NE NL TNL Mechanical electrical 45 NE NL TNL Mechanical 21 Mechanical latches Catalog List Feature number price N NL 4 pole only WB75A A 84 Coil voltage selection chart mechanical latches 50 Hz 60 Hz Voltage code 24 24 28 01 42 42 48 02 48 48 55 03 110 110 127 04 220 230 220 255 06 230 240 230 277 05 380 415 380 440 07 415 440 440 480 08 Identification markers Catalog List Feature number price Pack of 50 BA5 50 15 Low Voltage Products amp Systems Discount schedule ABA 7 47 ABB Inc 888 385 1221 www abb control com 1SXU000023C0202 or Accessories e Type N NL NE amp INL Coils Relay Catalog List type number price N 24 NE 24 A Select the coil voltage
111. ltage unbalance phase loss and phase reversal Protection is provided even when regenerated voltages are present Operation Upon application of power a 0 6 s random start delay begins and the PLMU measures the voltage levels and line frequency and selects the voltage range The output relay is energized and the LED glows green when all voltages are acceptable and the phase sequence is correct LED flashes green during trip delay glows red when output de energizes Undervoltage overvoltage and voltage unbalance must be sensed for continuous trip delay before the relay de energizes Re energization is automatic upon fault correction The output relay will not energize if a fault condition is sensed as three phase input voltage is applied Line voltage is selected with the knob setting the over and under voltage trip points Voltage range is automatically selected by the insert as last sentence Both Delta and Wye systems can be monitored no connection to neutral is required Dashed lines are internal connections Technical Data Line Voltage Line Voltage 200 480 V AC 15 50 60 Hz 2 Hz Output Rating 10 A resistive 240 V AC 1 4 hp Q 125 V AC 1 3 hp 250 V AC max voltage 277 V AC Mechanical Mounting amp Connection Requires an accessory plug in socket rated 600 V AC Package 3 03 x 2 39 x 1 78 in 77 0 x 60 7 x 45 2 mm Ordering Table PLMU11 Adjustable 2 10 Adjustable 0 25 30 s Low Voltage Prod
112. mber Voltage Connection TRU1 8 pin DPDT 19 264 V EN TRU2 g as 8 pin SPDT See accessory pages TRU3 6 11pinDPDT Low Voltage Products amp Systems 7 11 ABB Inc Sales Sales amp Technical Information 1 888 385 1221 8AM to 5PM CST Product Information www ssac com pp1 htm 1SXU000023C0202 oe Multifunction Multirange lt oJ MR TRDU Series Switch Adjustable AT Time Delay 10 SPDT Single Functions Delay On Make m A 1 ae NC L mW to 3 Separate Timers Delay On Break V ON S1 A ABCDE Me Recycle m 72A MADE IN USA ON Time First Equal Delays ON v A B Multifunction 21 Timing Functions m Multirange 0 1 s 1 705 h Universal ABCDE in 8 Ranges Replacement Switch Selectable Function M Un ngle Shot Time Delay amp Ranges l Microcontroller 0 1 The TRDU Series is a versatile part numbers ON 51 universal time delay relay with li 24 or 120V AC 24 V DC twenty one switch selectable A NO Input Voltages s and dual functions The ABCDE NC 10A Isolated SPDT or DPDT ual functions replace up to three Output Contacts timers requ
113. n Ordering Table Series CM SFS 22 1SVR 430 760 R0500 CM SFS 21 1SVR 430 760 R0400 Input Voltage Measuring Range 1 3 30 mA or 0 3 1 5 A Measuring Range 2 10 100 mA or 1 5 A Measuring Range 3 0 1 1 Aor 3 15 A DIP Switch Functions 1 ON OFF Delay Function Shown OFF ON Delay 2 Input Voltage 50 60 Hz Trip Delay T Sensing Range 24 240 V AC DC The current window monitoring relays CM SFS 2 can be used for the simultaneous monitoring of over and under current in single phase AC and or DC systems A true RMS sensing method is used The 2 SPDT 2 c o output relays can be set to transfer together or operate as separate outputs for over and under current The current to be monitored is connected to terminals B1 B2 B3 C Normally de energized or normally energized output as well as an adjustable ON or OFF trip delays and a latching output after a fault trip are selectable When the latching function is selected the output relays remain latched until the input voltage is removed see On Line Data Sheet for details Function A1 A2 Trip Point max Hysteresis Measured value Hysteresis Thr Normally De energized L _ 11 14 15 18 11 12 15 16 21 24 25 28 21 22 25 26 green LED red LED yellow LED Normally Energized 11 14 15 18 11 12 15 16 21 24 25 28 21 22 25 26 green LED red LED yellow LED NOTE See Data Sheet for Complete Set of Function Diagrams Output
114. n 0 5A PTC fuse trips or supply voltage missing max 1000m total cable length for 150 nF km sensors and power supply lines EMERGENCY STOP category 3 and 4 acc to EN 954 1 C571 C573 H Uus 7 81 1SXU000023C0202 571 e Safety gate monitoring category 2 acc to EN 954 1 24 V AC DC 1 1 closed 1 1 closed ln The safety relay C 571 AC can be used in EMERGENCY STOP circuits as per EN 418 and in safety circuits as per VDE 0113 Part 1 11 98 and or EN 60 204 1 12 97 e g with movable covers and safety gates Depending on the external connections safety categories 3 and 4 as per DIN EN 954 1 are achievable When the safety combination is used in automatic start mode automatic re starting as per EN 60 204 1 sections 9 2 5 4 2 and 10 8 3 must be prevented by the higher level control system in the event of EMERGENCY STOP Functions and connections The safety relay C 571 AC has two release circuits safety outputs which are configured as NO contacts The number of safety outputs can be increased by adding one or more C 579 extension modules Three LEDs indicate the operating state and function When the EMERGENCY STOP button or the limit switch is unlocked and when the ON button is pressed the internal circuits of the safety relay and the external contactors are checked for proper functioning Connect the EMERGENCY STOP button or
115. nd start timing if initiate switch is closed R when input voltage is applied V I E TS Trailing Edge Single Shot NO ee V 51 Leading Edge Flip Flop NC Motion Detector PSD Retriggerable Single Shot Motion Detector PSE PSE Retriggerable Single Shot Legend V Voltage Reset S1 Initiate Switch TD1 TD2 Time Delay C Count P Pulse Duration t Incomplete Time Delay NO Normally Open NC Normally Closed Undefined time Note If 51 is closed when input voltage is applied the function starts and the time delay begins B S TS US UB AM PSD FT 7 9 1SXU000023C0202 Function Diagrams RXE gt lt my RXD E MB gt lt mE V 51 TD1 NC MRE Pg gt lt 7 10 1SXU000023C0202 NO ni EE m is I NO B I l L F ProgramaCube Function Selector For KRPD KSPD Series Dual Adjustment Functions Recycle gt lt Delay On Make 2 Interval 1 gt interval Delay Make lt IM Both Times Adjustable R gt lt R ON Time First RE No Jf TDi ID2 NO NC NC NC AMI lt Accumulative Delay On Make Recycle 1 S2 Interval BRE EH Delay On Break Both Times Adjustable H gt lt Recycle OFF Time First V R MS gt lt Delay On Make SL Single Shot Lockout Delay On Make Single Shot Delay On Break R SRE Single Shot ee Make IRE 1J1 D
116. nes the lowest risk and thus also the minimum requirements applicable to the controller Possible selection of categories pursuant to EN 954 1 Starting point for the risk assessment of the safety related component of the controller S Serious injuries S1 Slight normally reversible injuries B1 4 Categories for safety related components of controls S2 Serious normally irreversible injuries K Preferred category including death Possible category requiring additional measures O Disproportionately extensive measures by comparison with the risk Safety Summary of requirements System behaviour Principles for category O achieving safety B The safety related components of controls and or their protection The occurrence of a fault may lead devices and their components must be designed constructed to loss of the safety function selected assembled and combined in compliance with the applicable standards such that they can withstand the anticipated Predominantly characterised influences by selection of componentsl 1 The requirements of B must be complied with The occurrence of a fault may lead Time proven components and time proven safety principles to loss of the safety function but the must be applied probability of occurrence is less than in category B 2 The requirements of B and the use of the time proven safety principles The occurrence of a fault may lead must be complied with to loss of the safety function between T
117. nge 2 50 AAC i u 4 Wire Passes Min Current Max Current Max Inrush Max Wire Dia 5A 50 A 120 A 0 355 in 9 0 mm 2 5 25A 60A 0 187 in 4 7 mm Exc 17 16 6 40A 0 15 3 8 mm Indication Maxi C t 50 t T May Be Connected To Wires ampere turns continuous Up To 500 Feet 152 4 an m Sensor Hole 0 36 in 9 14 mm for up to 4 AWG Long E Remote Monitoring of Currents Up To 50A I Green or Red LED Indicator Ordering Table Available LCS10T12 AC Current Sensor 21 1 mm2 THHN wire LPM12 Red LED Indicator LPMG12 Green LED Indicato Low Voltage Products amp Systems 7 31 ABB Inc Sales Sales amp Technical Information 1 888 385 1221 8AM to 5PM CST Product Information www ssac com pp1 htm 1SXU000023C0202 Direct Connection to a PLC Digital Input Module 50 V DC 24 240 V in 2 Ranges B 1 A Steady 10 Inrush Adjustable Set Points 2 20 A Normally Open or Closed Solid State Output Complete Isolation Between Sensed Current amp Control Circuit Complete Product Details B Monitors 0 50 A in 4 Ranges Loop Powered from 10 30V DC B Linear Output from 4 20 mA B Zero and Span Adjustments Complete Isolation Between Sensed Current and Control Circuit See accessory pages 7 32 1SXU000023C0202 AC Current Sensor PLC Interface Module TCS TSCA Series AC Current Sensor Current T
118. nting 18 Octal 8 pin socket P N OTO8PC Must be rated for 600 V operation See accessory pages 7 26 15 0000023 0202 3 Phase Voltage Monitor PLMU Series SPDT Universal Voltage Plug in Monitor Connection Universal Operating Voltage 200 480 V AC 50 amp 60 Hz VOLTAGE MONITOR 4 7 2 amp fast acting fuses recommended to protect the equipment They are not required to protect the PLMU Improved Phase Loss Protection Unbalance sensitivity assures improved phase loss protection not affected by regenerated voltages knob adjustable 2 to 10 unbalance protection d40 420 5U H7 PERCENT UNBALANCE Prevents Nuisance Tripping Adjustable 0 25 to 30 s trip delay prevents nuisance tripping Bicolor LED indicates relay status delays faults and phase reversal F Fuses OA Phase A L1 OB Phase L2 OC Phase C L3 NO Normally Open NC Normally Closed C Common Transfer Contact Hundreds of Standard Part Numbers Improves Performance Universal voltage operation and standard base connection allows the PLMU to replace hundreds of competitive part numbers Relay contacts are isolated 277V AC max The PLMU Series continuously measures the voltage of each of the three phases to provide protection for three phase motors and sensitive loads Its microcontroller senses under and over voltage vo
119. o IEC947 5 1 10 x Ie AC 15 gG gl protection fuse A 10 Rated short time withstand current at ambient temp of 40 C 1 0s 100A in free air from cold state 0 15 140 Insulation resistance at 500 VDC after durability test 5 Min switching capacity with failure rate below 10 6 17V 5 Non overlapping time between N O and N C contacts ms Power loss per pole at 6 0 10 Magnet system characteristics Coil operating limits 0 lt 40 C according to IEC 947 5 1 0 85 1 1 Uc Drop out voltage in of Uc 10 30 roughly 40 65 Coil consumption average value operation 50 Hz pull in VA 10 60 Hz pull in VA 80 50 60 Hz pull in VA VA 74 70 50 60Hz holding VA W 8 2 d c operation cold pull in W 90 lt n warm holding Rated control voltage Uc AC operation 50 60 Hz DC operation 20 690 VDC 12 250 Max permissible short supply interruption without opening of contacts 3 Operating time between coil energization and closing of N O contact ms 10 16 10 26 opening of N C contact ms 8 12 7 21 between coil de energization and opening of N O contact ms 5 14 4 11 closing of N C contact ms 11 17 9 16 50 60 Hz coils voltage codes 80 to 88 see page 7 5 7 56 19XU000023C0202 NL22 NL31 NL40 3 5 QENENNEN 8 NL44 NL62 16 6 144 2 8 134 1 72 0 55 69 0 3 75 30 million 6000 50
120. o screws gt ink T Inches Millimeters Illustrates panel opening size required to mount BZ1 s A 20 DIN Rail Mount Adaptor o 7 P N 1023 20 sA RON z Allows any 2 x 2 in 50 8 x 50 8 mm or 2 x 3 in 50 8 x 76 2 mm module to be M mounted 35 mm DIN type rail Comes complete with mounting hardware for A lt 0 75 in 19 mm and 1 in 25 4 mm thick modules Mounting hole fof 8 M4 X 0 7 bolt Inches Millimeters 7 2 37 8 Versa Pot Panel mountable industrial potentiometer recommended for remote time delay adjustment The shaft is slotted for screwdriver adjustment and serrated for slip proof finger adjustment Accepts Versa Knob or Lock Shaft May be ordered with two 8 in 20 3 cm wires soldered to pot clockwise increase and female quick connect terminals on other ends by adding suffix X to end of part number Ordering Table Part Number With Wire Leads 38 9 65 P1004 95 No e 88 100 K P1004 95 X Yes 22 35 1 09 27 69 31 Technical Data 28 7 87 Rating 0 25W at 55 C 125 Taper Linear 31 Tu Shaft Rotation 300 5 Inches Millimeters Tolerance 10 Versa Knob P N P0700 7 ss Versa Knob is designed for 0 25 in 6 35 mm shaft of Versa Pot or 96 65 Q Pot Semi Gloss industrial black finish 2 V Time Adjustment Dials 25 4 Dials for use with remote Versa Pot Reverse screen printed on clear plastic to avoi
121. ol supply voltage is applied The green LED flashes during timing When the time delay is complete the output relay energizes and the green LED glows If control supply voltage is interrupted the output relay de energizes and the time delay is reset H ne 1 Time Range Selector Switch Function Del Make ON delay M er 2 LEDs for Status Indication oo amp _ U Green LED Control Supply Voltage A1 A2 V l Applied amp timing ue R Yellow LED Output Relay Energized 15 18 NO ID F 22 3 Time Delay Adjustment 15 16 NC Delay on Make ON delay 4 Space Saving Package Function B 7 Time Ranges 0 055 100 h SPDT c o Relay Contact B 2 LED Indicators E Universal Voltage 24 240 V AC 48 V DC SPDT c o Contact Technical Data Connection Time Ranges 7 time ranges 0 05 s 100 h Output AC12 resistive at 230 V AC15 inductive at 230 V Mechanical Dimensions W x H x D 17 5 mm x 70 mm x 58 mm 0 69 x 2 76 x 2 28 inches Mounting DIN3 rail snap mounting no tools required Protection enclosure terminals IP50 IP20 A1 A2 Supply Voltage Ordering Table 15 16 18 Isolated SPDT CT ERD 12 1SVR 500 100 R0000 24 48 V DC 24 240 V AC Low Voltage Products amp Systems 7 15 ABB Inc Sales Sales amp Technical Information 1 888 385 1221 8AM to 5PM CST Product Information www ssac com pp1 htm 1SXU000023C0202 iQ 7 7 777 MEE AGER nnn CT MFD 12
122. oss DIP Switch Functions 1 ON Undercurrent Monitoring OFF Overcurrent Monitoring Position CM SRS 2 uu LISTED Monitoring of DC and AC Currents RMS Measuring E Each Unit Includes Measuring Ranges Selectable Over or Under Current Monitoring Adjustable Hysteresis 3 3096 CM SRS 2 Adjustable Trip Delay 0 1 30s Universal 24 240V AC DC Voltage CM SRS 1 SPDT c o Contacts CM SRS 2 2 SPDT 2 c o Contacts E 22 5 mm Width B 3 LEDs for Status Indication Connection Diagrams CM SRS 1 B1 B2 B3 iis B1B2B3 11 4 pm 2 1 1246148 Technical Data Measuring Circuit Repeat Accuracy constant parameters Output Complete Product Details AC12 resistive at 230 V AC15 inductive at 230 V Mechanical Dimensions W x H x D Mounting Degree of Protection Ordering Table Series Low Voltage Products amp Systems ABB Inc Sales Sales amp Technical Information 1 888 385 1221 8AM to 5PM CST Product Information www ssac com pp1 htm l Red LED Over Under Current 1SVR 430 840 R0200 24 240 V AC DC CM SRS 11 T SVR 430 841 R0200 110 130 V AC 1SVR 430 840 R0300 24 240 V AC DC CM SRS 12 SVR 430 841 R0300 110 130 V AC CM sRs24 ISVR430840R0400 24 240 AC DC 1SVR 430 841 R0400 110 130 V AC 0 or 0 1 30s 1SVR 430 840 R0500 24 240 V AC DC CM SRS 22 SVR 430 841 R0500 110 130 V AC 0 or 0 1 30 s C Ny Yr S5
123. otection Enclosure IP50 Terminals IP20 CT MVS 21 1SVR 630 020 R0200 24 240 V AC DC Low Voltage Products amp Systems ABB Inc Sales Sales amp Technical Information 1 888 385 1221 8AM to 5PM CST Product Information www ssac com pp1 htm 01 10 08 MVSpp ddd3SAIN 80 81 L0 Multifunction Timers CT MVS Series k On Function Diagrams CT MVS Function Diagrams gt lt Delay on Make ON delay dines n Delay on Break OFF delay gt lt Delay on Make ON delay A1 A2 V A1 A2 V Y1 B1 A1 51 R1 15 18 25 28 NO 15 16 25 26 NC A1 A2 V R1 15 18 25 28 NO TD Y1 B1 A1 S1 15 16 25 26 R1 15 18 25 28 NO 15 16 25 26 NC Green LED Green LED R2 Inst 21 24 NO Green LED Relay 21 22 NC R2 Inst 21 24 NO 21 24 NO R2 Inst Relay 21 22 NC Relay 21 22 NC gt lt Accumulative Delay on Make ON dela cc 1 1 Trailing Edge Interval Impulse OFF y 5 BN Delay on Break OFF delay R A1 A2 V A1 A2 V A1 A2 V Y1 B1 A1 S1 E Y1 B1 A1 S1 Y1 B1 A1 S1 R1 15 18 25 28 NO R1 15 18 25 28 NO TD R1 15 18 25 28 15 16 25 26 NC E 15 16 25 26 NC 15 16 25 26 Green LED j T i Green LED Green LED R2 Inst 21 24 NO 2 Inst 21 24 NO R2 Inst 21 24 NO Relay 21 22 NC Relay 21 22 NC Relay 21 22 NC 1 1 Interval Impulse ON A Star Delta Starting R
124. ounting requires an accessory 8 pin Octal socket Package 3 2 x 2 39 x 1 78 in 81 3 x 60 7 x 45 2 mm Ordering Table Part Number Adjustable Range ohms LLC54AA ARP Series Plug in Alternating and Duplexing Relay The ARP Series is used in systems where equal run time for two motors is desirable The selector switch allows selection of alternation or either load for continuous operation The LED s indicate the status of the internal relay and which load is selected to operate This versatile series may be front panel mounted BZ1 accessory required or 35 mm DIN rail mounted with an accessory socket Connection DPDT 8 Pin Cross Wired Duplexing Cross Wired Duplexing models operate the same as alternating relays and when both the Control S1 and Lag Load S2 Switches are closed Load A and Load B energize simultaneously The 8 pin cross wired option allows extra system load capacity through simultaneous operation of both motors when needed Relay contacts are not isolated V Voltage LA LoadA LB Load B S1 Primary Control Switch S2 Lag Load Switch Dashed lines are internal connections Note S1 and S2 must be rated for the Load LA amp LB voltage and current Technical Data Output Ratin 10 resistive at 120 240 V AC and 28 V 9 1 3 hp at 120 240 V AC Mechanical Mounting and Connection 35mm or surface mounting requires an accessory 8 pin Octal socket Package 3 2 x 2 39 x 1 78 in 81 3 x
125. ply voltage off 2 Clear fault or replace device 3 Switch supply voltage back on Cable length for 2 x 1 5mm 150nF km sensors max 2000m total cable length for EMERGENCY STOP single channel monitored start Category 2 SIL 1 L Y35 Y21 Y22 A2 14 24 I sfo K2 m K1 K2 EMERGENCY STOP two channel monitored start with additional ON button category Category 4 SIL3 L Light array monitoring two channel autostart category Category 4 SIL3 L T 15 1SXU000023C0202 Sor examples Emergency Stop two channel monitored start with additional ON button and safety gate monitoring category 4 SIL 3 L K1 GENE EIN A1 11 Y12 Y32 P e 4 L Od Y35 Y21 Y22 2 14 24 11 K2 C670 E 1 Yit Yi2 Y32 1 r O O O O O Q4 K1 lt c ee s E E ke L3 Le O O Y35 Y21 Y22 A2 14 24 Application The C 6702 safety combination can be used in EMERGENCY STOP circuits ac cording to EN 418 and in safety circuits according to EN 60 204 1 11 98 e g in movable guards and safety gates Depending on the external circuit elements safety category 4 according to DIN EN 954 1 or SIL 3 according to IEC 61508 can be achieved Functions and connections The C 6702 solid state safety combination has one safe solid state output and one time delayed safe solid state output Three LED
126. r contactors are tested for proper functioning when the EMERGENCY STOP button or the limit switch button is unlatched and when ON circuit Y33 Y34 is closed On the C 574 monitored start the ON circuit Y33 34 is checked for short circuit This means that a fault ist detected when Y33 34 is closed before the EMERGENCY STOP button is closed Terminal marking Supply voltage A1 L A2 N Output 13 14 Safety output 1 instantaneous 23 24 Safety output 2 instantaneous 31 32 Signal output instantaneous 47 48 Safety output 1 delayed t 57 58 Safety output 2 delayed t Monitored Start 1 channel ON pushbutton Jumper from Y11 toY12 at Y33 34 Function Jumper from Y21 to Y22 EMERGENCY STOP circuits at Y10 11 2 channel Jumper from Y10 to Y11 EMERGENCY STOP circuits at Y11 12 and Y21 22 Internal circuit Power pack PTC fuse 9 Control logic Channel 1 Channel 2 Channel 1 Channel 2 Monitored start for EMERGENCY STOP Safety category 3 and 4 acc to EN 954 1 EMERGENCY 7 84 1SXU000023C0202 POWER Ch1 Ch 2 Ch 1 Ch 2 E STOP ON Safety outputs Y xt 3 ON non activated closed activated non open activated i activated delay if eel ee oe ee time elapsed non non open activated activated activated non FK 1 amp 2 open delay jactivated FK1 t amp FK2 t time closed elapsed
127. ransducer Connection TCS Series Current Sensor The TCS Series is a low cost method of GO NO GO current detection It includes a solid state output to sink or source current when connected Positive directly to a standard PLC digital input module Switching Normally Open When a current equal to or greater than the actuate Shown current is passed through the toroidal sensor the output closes When Compatible the current is reduced to 95 the output opens with Negative Normally Closed When the current through the toroid is equal to or Switching greater than the actuate current the output opens When the current is Sinking and reduced below 95 the output closes Sourcing Technical Data Sensor Current to Actuate 2 20 A Guaranteed Range Reset Current 95 of the actuate current Mechanical Monitored AC Package 2 x2 x 1 75 in 50 8 x 50 8 x 44 5 mm conductor must Termination 0 25 in 6 35 mm male quick connect terminals 2 E ti be insulated Sensor Hole 0 36 in 9 14 mm for up to 4 AWG 21 1 mm2 THHN wire HERE GO NO GO Sensing Ordering Table TP OC TCSGAA 3 50 VDC Normally Open NC I gt 20 AAC Normally Closed Load vy Voltage PS Power Supply TCSHAA 24 240 VAC Normally Open PLC PLC Digital Input Module R Reset TCSHAB 24 240 VAC Normally Closed TP Trip Point OC Monitored Current NO Normally Open Output NC Normally Closed Output TCSA Series AC Current Transducer The TCSA Se
128. ries is a loop powered linear output current transducer that provides an output that is directly proportional to the RMS AC current passing through the onboard toroid The TCSA provides a 4 to 20 mA output The 0 to 5 A range allows the use of external current transformers so loads up to 1200 AC amps can be monitored Connection _ Span and Zero adjustments are provided for minor calibration adjustments in the field if required Technical Data 4 20 mA Sensor PS Power Supply Z Zero Adjust S Span Adjust W Insulated Wire Carrying Monitored Current PLC PLC Analog Input or Meter Input 0 5 of full scale 0 25 of full scale under fixed conditions Factory Calibration Repeat Accuracy Mechanical Package 2x2 x 1 75 in 50 8 x 50 8 x 44 5 mm Termination 0 25 in 6 35 mm male quick connect terminals Ordering Table Part Number Loop Voltage Range TCSA20 10 30 V DC Low Voltage Products amp Systems ABB Inc Sales Sales amp Technical Information 1 888 385 1221 8AM to 5PM CST Product Information www ssac com pp1 htm 01 07 08 TCS1pp ddsus 80 71 LO Current Monitoring Relays CM SRS 1 and CM SRS 2 Series Single phase DIN Rail Mounting Hysteresis Adjustment Trip Point Adjustment Adjustment of the Tripping Delay R Yellow LED Relay Status U T Green LED Input Voltage Timing DIP Switches see DIP switch functions Compact Package CM SRS 1
129. ring Safety category 4 acc to EN 954 1 24 V AC DC L JA1 v10 vi1 vi2 y22__ 3123133 A1J13 23 33 43 51 2 14 24 a4 a2 52 K1 K2 H2 PE LE N N EMERGENCY STOP with time delay i d open closed L 13123 31 147 57 9 9 4 Larly1olyiiyi2ty2ijy22 _ C574 ON K1 K7 EMERGENCY STOP PE a2 14 24 32 PILI _ KIKI H1 Low Voltage Products amp Systems ABB Inc 888 385 1221 www abb control com Approximate dimensions Wo C570 C571 C573 C576 C577 C579 _ l Ls 96 102 82 15 l 225 he C572 C574 C575 C578 C6700 C6701 C6702 C565 S Low Voltage Products amp Systems ABB Inc 888 385 1221 www abb control com 7 89 15 0000023 0202 7 90 1SXU000023C0202 Notes Low Voltage Products amp Systems ABB Inc 888 385 1221 www abb control com
130. rking Supply voltage Al L A2 M Inputs Y11 12 Channel 1 EMERGENCY STOP or position switch Channel 2 EMERGENCY STOP or position switch Y20 Single channel switch Y33 34 14 24 Y21 22 ON button feedback loop Outputs Solid state outputs Internal circuit Power pack Control logic Output 1 Output 2 Two channel autostart for safety gate monitoring Category 3 SIL2 7 74 1SXU000023C0202 O Outputs RUN N 67 activated on activated 8 activated non off activated non non off activated activated Faults e Defect in electronic off e Crossover in EMERGENCY STOP circ Fault clearance 1 Switch supply voltage off 2 Clear fault or replace device 3 Switch supply voltage back on Cable length for 2 x 1 5mm max 2000m total cable length for 150nF km sensors EMERGENCY STOP single channel with monitored start Category 3 SIL2 EIN _ 1 111Y12 _ _ Y34 Q 20 21 22 2 14 24 K1 K2 EMERGENCY STOP single channel with monitored start Category 2 SIL1 EMERGENCY STOP q EVE _9 9 o gt Y20 Y21 Y22 A2 14 24 K1 K2 M Single channel autostart for safety gate monitoring Category 2 SIL1 L L A1 Y11 Y12 Y33 Y34 E x i x i 4 Y20 Y21Y22 A2 14 24 22A214 24 open closed Low Voltage Products amp Systems ABB Inc 888 385 1221
131. rvice life operations 30 x 106 Rated insulated voltage Pollution degree 3 ACV 300 Overvoltage categorie Ill acc to DIN VDE 0110 Permissible ambient temperature during operation C 25to 60 storage C 40 to 80 Operating range of excitation 0 85 to 1 1 x U with AC 0 8 to 1 25 x U with DC 0 95 to 1 05 times rated frequency Rated power W 2 at AC 230V 50 Hz VA 6 Rated operating currents AC 15 at AC 230V 50 Hz A 3 Output relay AC 140 DC 13 DC 13 at DC 24V A 1 DC 13 at DC 48V A 0 45 DC 13 at DC 60V A 0 35 DC 13 at DC 110V A 0 2 DC 13 at DC 230V A 0 1 Fusing DIAZED Utilization category gL gG A 4 Switching frequency when loaded with l AC 230V 1 h 2500 when loaded with contactors B6 B7 AC 230 V 1 h 5000 Recovery time ms 1509 Minimum ON period ms 35 Setting tolerance referred to full scale value typically 5 Repeat accuracy lt 1 Enclosure IP 20 terminals acc to DIN EN 60 529 IP 40 covers Wire size single core mm in 1 x 0 5 4 2 x 0 5 2 5 stranded with wire end ferrule mm 1 x 0 5 2 5 2 x 0 5 1 5 single core or stranded AWG 2x 20 14 Terminal screws for normal screw driver size 3 and Pozidrive 2 M 3 5 Permissible normal position any Resistance to shock semi sinusoidal acc to IEC 60068 2 27 g ms 15 11 Vibrostability acc to IEC 60068 2 6 Hz mm 10 55 0 35 EMV tests by basic specification EN 50081 1 EN 50082 2 Unless otherwise specified
132. s The overtravel distance tester C 578 has four safety outputs three NO contacts and one NC contact Two LEDs indicate the functions The C 578 tests the overtravel distance in connection with a position switch every time the control voltage is switched on The permissible overtravel distance corre sponds to dimension s of the cam that is used to operate the position switch Obtain dimension s from the press manufac turer in accordance with ZH 1 456 published by the German central office for accident prevention and labour safety Cologne Terminal marking Supply A1 L voltage A2 N Outputs 13 14 Safety output 1 tool down 23 24 n o contact tool up 33 34 n o contact overtravel distance OK 41 42 n c contact hydraulic pump ON Inputs Y11 12 13 14 Feedback loop K4 Y21 22 Position switch S4 32 33 34 Top dead centre switch S3 External circuit So Li Le K3 st K4 A1 JY11 Y12Y21 ede 23 31 41 7 K1 TI 4 S6 Tool up manual mode K1 Contactor for hydr pump A2 Y31 af 24 32 42 Th 14 24 34 E T K2 Tool up UE K4 Tool down Y d H1 Indicator light C 575 two hand control unit S0 Main switch all S1 S2 keys at two hand s4 control console 5 53 Position switch for top AVI 12Y13Y14Y21 2218 23 133141 dead centre S4 Position switch for test cam S5 Hydraulic pump ON
133. s amp Systems ABB Inc Sales Sales amp Technical Information 1 888 385 1221 8AM to 5PM CST Product Information www ssac com pp1 htm B Single Function Timers Switch Settable Time Delays 0 1 Repeat Accuracy m Delays from 100 2 8 h in 3 Ranges AC and DC Input Voltages Isolated 10 A Relay Contacts Plug In Connection amp Mounting B LED Indication Complete Product Details Mounting and Connection Accessory Octal 8 pin socket P N NDS 8 35mm DIN Rail or Surface Mounting See accessory pages 7 14 19XU000023C0202 Dedicated Timers TDM TDI TDS TDB Digi Set Series Time Delay Relay Digi Set Binary Switch Operation Functions 0 1 102 3 OFF PON 0 1 m 0 2 m 0 4 m 0 8 m 1 6 m 3 2 mm 5 m 12 8 m 25 5mwm 51 2 m 1 1023 10 10 230 OFF OFF FON D Delay on Make 10 m 20 m 40m 80 m 160 320m 640 m 1280 m 2560 m 5120 m all switches in the ON position 1 IL gt lt Interval The TD Series of time delay relays are our most popular series providing accurate and reliable performance with a 10 year warranty The delay is adjusted by ten binary DIP switches which allow selection of the time V delay the first time and every time Connection Relay contacts are isolated NO TD NC S1 R V TD The selected time e delay is the sum NC of the delays of Sin
134. s 1 and or 2 must be pro vided if necessary for technical safety and or techni cal function requirements of the machine Category 0 and category 1 stops must be operable indepen dently of the operating mode and a category 0 stop must have priority There are three categories of stop function Category 0 Shut down by immediate switch off of the energy supply to the machine drives Category 1 Controlled shut down whereby the energy supply to the machine drive is retained in order to achieve shut down and the energy supply is only interrupted when shut down has been reached Category 2 A controlled shut down in which the energy supply to the machine drive is retained EMERGENCY STOP EMERGENCY STOP devices must have priority over all other functions The energy supplied to the machine drives which may cause dangerous states must be switched off as quickly as possible without further risks or dangers Resetting of the drives may not trigger a restart The EMERGENCY STOP must act either as a stop of category or as a stop of category 1 The basic device of the 570 Series of safety switch Low Voltage Products amp Systems ABB Inc 888 385 1221 www abb control com ing devices can be used for EMERGENCY STOP applications up to maximum category 4 to EN 954 1 Depending on external wiring and cable routing of the sensors category 3 resp 4 to EN 954 1 must be reached Safety door monitoring Pursuant to EN 1088 a di
135. s indicate the operating state and the function When the device is put into operation it runs through a self test to test the correct functioning of the internal electronics All internal circuit components are moni tored for faults cyclically during operation The EMERGENCY STOP button and or the position switches or light arrays are connected to terminals Y11 Y12 and Y21 Y22 The ON button is connected in series with the NC contacts of the external The cascading input 1 is connected either via a safe output or directly to the supply voltage L 24 V DO External actuators or loads can be switched via safe outputs 14 28 It must be ensured that the actuators or loads and the C 6702 electronic safety combination have the same frame potential Paralleling outputs 14 and 28 to increase the load current is not permissible If electronic sensors e g light array monitoring are used in single channel operation Y35 must be connected to L 24VDC For autostart operation Y32 must be connected directly to L 24VDC and Y34 must be connected to it via NC contacts of the external actuators Use a power pack to IEC 60536 safety class III SELV or PELV for power supply Terminal marking Supply voltage A1 L A2 M Inputs Y11 12 Channel 1 EMERGENCY STOP or position switch Y21 22 Channel 1 EMERGENCY STOP or position switch Y35 With without cross circuit detection Y32 Autostart changeover switch Y34 ON button feedback circuit Inpu
136. s isolated SPDT relay contacts Choose from 1 of 14 standard single functions fixed or onboard or external adjustment and 9 time ranges All available through the QuickShip program Connection Function Chart Code US Patent 6708135 Delay on Make M Delay Break B Recycle ON Time First Equal Times RE Recycle OFF Time First Equal Times RD HRPS Series Single Shot S SD 30 A SPDT N O Output Contacts Relay contacts Interval E Factory Programmed are not isolated Trailing Edge Single Shot TS Universal Voltage Inverted Single Shot US 24 240 VAC 110 V DC Inverted Delay on Break UB B Encapsulated Circuitry Accumulative Delay on Make AM Onboard External Adjust or Motion Detector Retriggerable Single Shot PSD PSE Fixed Time Delay Alternating Relay FT Delays from 100 ms 1000 h Flip Flop leading edge F in 9 ranges B 0 5 Repeat Accuracy See page 9 for function time diagrams V NOTE A knob is supplied for adjustable units or RT terminals for 4 amp 5 for external adjustment Select a 100K ohm potentiometer for full time range Complete Product Details i I i adjustment The untimed load is optional S1 is not HRIS Series used for some functions Dashed lines are internal Relay contacts connections are isolated V Input Voltage 51 Initiate Switch C Common UTL Optional Untimed Load NO Normally Open NC Normally Closed Accessories 100 K Ohm Technical Data a Ext
137. size reliability and accurate switch adjustment Connection _ Function Chart Code V Delay on Make Timer M Delay on Break Timer B HRIU Isolated Output L Load V Voltage S1 Initiate Switch UTL Optional Untimed Load HRPU Non Isolated Output Recycle Timer ON Time First Equal Times RE Recycle Timer OFF Time First Equal Times RD Single Shot Timer S SD Interval Timer Trailing Edge Single Shot Timer TS Motion Detector Retriggerable Single Shot PSD PSE Inverted Single Shot Timer US Accumulative Delay on Make Timer AM Inverted Delay on Break Timer UB Counter Pulsed Output Counter Interval Output Flip Flop Trailing Edge Alternating FT Flip Flop Leading Edge F See page 9 for function time diagrams Note S1 is not used for some functions Technical Data Dashed lines are internal connections Count Rate lt 25 counts per second Output Ratings Voltage SPDT N O SPDT N C General Purpose 125 240 V AC 30A 15A Motor Load 125 V AC 1 hp 1 4 hp 240 V AC 2 hp 1 hp Life Electrical 1 x 105 3 x 104 6 000 Counter Output P N Variable 7 amp 8 Output Pulse width 300 ms 2096 Mechanical Mounting Surface mt with one 10 M5 x 0 8 screw Termination 0 25 in 6 35 mm male quick connects Package 3 x2 x 1 5 76 7 x 51 3 x 38 1mm Mounting Accessory Ordering Table HRPU HRIU X X X Series Input Time Delay Counts W 24 240 V 1 0 1 102 3 s
138. st number price 0 05s 100h 24 240V 24 240V9 528 1 1SAR330030R0000 129 00 Functions can be set by a rotary switch Separate markers allow a clearly legible and distinctive setting of the timing functions The markers are available as an accessory Accessories Item Ident Piece Catalog List description letter per unit number price 560 10 cover sealable For protecting against unauthorized 5 1SAR390000R1000 30 00 readjustment 560 20 plug in tab for screw mounting 7 Mounting 5 with 2 1SAR390000R2000 22 00 on panel pieces each C560 40 Set of labels for multifunction relay C565 full set with 16 functions ON delay A OFF delay with auxiliary voltage B ON and OFF delay with auxiliary voltage C Flascher starting with OFF D 5 sets 1SAR390000R4000 42 00 Impulse ON E Impulse OFF with auxiliary voltage F Pulseformer with auxiliary voltage G Switch position y no timing To be used for testing purposes ON OFF function within the installation When voltage is applied the relay remains energized or remains de energizes permanently Operating range 0 7 to 1 25 x U Operating range 0 85 to 1 1 x U The c o contacts are operated simultaneously so that 8 functions can be selected no Ym no instantaneous contact Positively guided and N O contacts are never closed both contact distance of 22 5mm is guaranteed minimum switching load 12V 3mA Technical data Time relay C 565 S Mechanical se
139. stinction is made between interlocked separating protective devices and inter locked separating protective devices with follower Here as well the safety switching devices are used for EMERGENCY STOP applications Controls up to category 4 to EN 954 1 are possible Presses and punches The two hand control C 575 is a device on which the operator must use both hands simultaneously thus protecting him against risks and dangers The overtravel monitor C 578 is used on linear driven presses e g hydraulic pneumatic and spindle presses in accordance with VBG7n52 It checks for the following only once during the test stroke Correct connection of the operating controls External cable discontinuity Possible failure of the components to be monitored cyclically The overtravel monitor can be used only in conjunc tion with a two hand control The press controllers and overtravel monitors are suitable for installation in controls for eccentric hydraulic and spindle presses They can be used up to category 4 to EN 954 1 Type III C to DIN 574 is possible specifically for presses Device construction The safety switching device C 570 operates internally with several contactor relays The contacts of the relays comply with the requirement in respect of pos itively driven operation to ZH 1 457 Edition 2 1978 This means that NO contact and NC contact may not be closed simultaneously Safety relays with positively driven
140. t 1 Cascading input Outputs 14 Safe solid state output 28 Safe solid state output time delayed Sensor circuits open Cross circuit between the sensors Short circuit of sensors to frame Only when using device with cross circuit detection 7 76 1SXU000023C0202 Safety mat two channel autostart category 3 SIL 2 Operation LEDs Operation POWER xt i5 ON non activated activated 6 activated non activated non non activated activated x activated off on flashes MUN Outputs S D flashes on start up self test approx 7 sec Fault Defect in electronic off D Change in terminal assignment during operation Short circuit to 24V S 9 G esmo Fault clearance 1 Switch supply voltage off 2 Clear fault or replace device 3 Switch supply voltage back on e flashes Cable length for 2 x 1 5mm max 2000m total cable length for 150nF km sensors Internal circuit A1 Yit Y21 Y35 Y32 r e 0 O QO Q au1 63A Power pack 2 Sensors 8 Output 1 Output 2 E Q Q a Low Voltage Products amp Systems ABB Inc 888 385 1221 www abb control com Application examples C670x Safety gate monitoring two channel autostart category 4 SIL 3 with voltage operated e l c b and delayed disconnection stop category 1 L EMERGENCY STOP two channel monitored start w
141. t hand side Terminals delivered in open position with captive screws screws of unused terminals should be tightened Screwdriver guidance for all screws makes it possible to use motorized screwdrivers All terminals provide protection against accidental direct contact with live parts according to VDE0106 Part 100 and offer IP 20 degree of protection according to IEC947 1 8 Location of surge Clear marking of coil voltages and frequencies Location of function marker Stops for attaching front mounted accessories All terminal screws Posidrive N 2 Terminal marking according to IEC947 5 1 and EN50 011 Catalog number explanation N 40E 84 Frame type C Contact configuration 7 42 1SXU000023C0202 voltage see coil voltage chart below Coil voltage selection chart Hz Relay Volts type 12 24 48 110 120 125 208 220 240 277 380 415 440 480 500 600 N 84 36 80 42 se 86 51 53 55 501 Jj85 86 15 80 81 8 86 s7 8 8 Low Voltage Products amp Systems ABB Inc 888 385 1221 www abb control com General information On Type NE DC operated Z Description e Contactor relays with laminated magnet circuit and double winding coil fed from a DC supply via a built in N C lagging auxiliary
142. tegory oz per unit number price taneous 24VAC 1SAR501020R0001 1SAR501020R0003 280 115 O 1SAR501020R0004 230 1SAR501020R0005 Description Emergency Stop monitor and safety gate monitor C571 e Auto start monitored start e Operating voltage Vc at Emergency Stop button or limit switch e Feedback loop for monitoring of external contactors e LED indicators for power channel 1 and 2 e Safety outputs 2 N O contacts positively guided 7 e Width of enclosure 22 5mm Application Use the safety control gears C571 C573 in Emergency Stop devices as per EN418 and in safety circuits as per VDE 0113 Part 1 11 98 and or EN 60 204 1 11 98 e g with moveable covers and guard doors Depending on the external connections categories 3 and 4 with additional external measures as per DIN EN 954 1 are achievable Possible with additional external measures The digit in parenthesis applies only if the cables and sensors are laid safely and protected mechanically Low Voltage Products amp Systems Discount schedule AR 7 61 ABB Inc 888 385 1221 www abb control com 1SXU000023C0202 572 NU Q o Voltage range Output contacts Safety Weight Piece Catalog List 50 60Hz VDC Instan Time category 02 per unit number price taneous delay 24VDC 0 360 1SAR501032R0003 24VAC 2 N C 4 0 450 1 1SAR501032R0002 520 110VAC 2 N C 0 450
143. ternal 5 KSD1423 Delay on Make Accessories KSD1430 ON delay 0 596 or 20mS E Emme External adjust KSD1431 1 4008 1 1008 Onboard Adjust 0 596 43 QU potentiometer KSD1433 0 1 10M T G 17 P Ns KSD2420 0 5 or 20mS s P1004 95 3g A KSD2421 1 1008 1 1008 External 0 5 71904 99980 E KSD2423 L 04 10M Interval UareadknaH KSD2430 01 105 Single pulse 0 596 or 20mS P N P0700 7 KSD2431 Onboard Adjust 0 596 KSD2433 1 10 0 1 10 120 V AC KSDB420 0 5 or 20mS KSDB421 110058 1 1005 0 5 KSDB423 L 10 M Delay on Break DIN rail P Ns KSDB430 01 1105 OFF delay 0 5 or 20mS 017322005 Steel 50 431 Onboard Adjust 0 5 o KSDB433 F KSDS420 0 5 or 20mS DIN rail adaptor i KSDS423 S M 1 10 1905 Single Shot P N 1023 20 i KSDS430 One shot 0 596 or 20mS KSDS431 7 1008 1 100S_ Onboard Adjust _ ae 01 40M 0 596 Low Voltage Products amp Systems 7 21 ABB Inc Sales Sales amp Technical Information 1 888 385 1221 8AM to 5PM CST Product Information www ssac com pp1 htm 1SXU000023C0202 M Delay On Make TDU TMV Series AS Universal Voltage Solid State Timing Modules TDU Series Switch Adjustable Universal Voltage Timers The TDU is an encapsulated solid state delay on make timer that combines d
144. th solid state outputs can be used directly to switch off connected devices up to category 3 or 4 to EN 954 1 Us 24VDC Ue 24VDC le 1 5ADC 13 The safety relay C 6702 with solid state outputs can also be used to directly switch off connected devices up to category 3 to EN 954 1 and stop categories 0 and 1 at a width of 22 5 mm only Time delay settable from 0 05 3 or 0 5 30s Us 24VDC Ue 24VDC le 1 5ADC 13 Type Supply voltage Package Weight Catalog List Vs unit 1 piece number Price piece ko lb C 6700 1SAR510120R0003 6701 0 150 0 33 1SAR511320R0003 Consult C 6702 1SAR543320R0003 factory C 6702 1SAR513320R0003 Technical data C 6700 C 6701 C 6702 Permissible ambient temperature Ty Operation storage 25 60 C 40 80 Degree of protection acc to EN 60 529 IP40 IP20 at terminals Rated insulation voltage V 50V Rated impulse withstand voltage 500V 2kV 2kV Rated control supply voltage Vs 24VDC 24VDC 24VDC Rated power consumption 1 5W 1 3W 1 3W Operational voltage range 0 9 1 15 x Vs 0 9 1 15 x Vs 0 9 1 15 x Vs Shock resistance half sine acc to IEC 60068 8g 10ms 8g 10ms 8g 10ms Weight 1509 0 33 6 150g 0 33lb 150g 0 33lb Recovery time after EMERGENCY STOP min 20ms min 30ms min 30ms Recovery time after power failure 75 Release time after EMERGENCY STOP 30ms min 30ms 30ms 0 05 3s or 0 5 30s adjustable Recovery time after power failure max 25ms Response
145. the limit switch to terminals Y11 12 and Y21 22 The ON button is connected in series with the NC contacts of the external contactor feedback loop between terminals Y33 34 Terminal marking Supply voltage A1 L A2 N Sensors Y11 12 Channel 1 EMERGENCY STOP or limit switch Y21 22 Channel 2 EMERGENCY STOP or limit switch Y33 34 ON button feedback loop Outputs 13 14 Safety output 1 n o 23 24 Safety output 2 n o Two channel autostart for contactor monitoring Safety category 3 and 4 acc to EN 954 1 Internal circuit L 50 60 Hz o n 571 Power pole Control logic Channel 1 Channel 2 7 82 1SXU000023C0202 Application examples Safety gate monitoring category 3 and 4 acc to EN 954 1 24 V AC DC C571 C573 1 1 closed Operating states LEDs Operation POWER Channel 1 Channel 2 E STOP Safety output oe rt a ON non Jactivated closed activated y activated non open activated De non non open activated Jactivated Faults Relay fusion welded rt Tt Motor cont fusion welded Defects in electronic o Cross or ground faults in EMERG STOP circuit Fault clearance 1 Switch supply voltage off 2 Clear fault or replace device 3 Switch supply voltage back on Cable length for 2 x 1 5mm max 1000m total cable length for 150 nF km sensors and power supply lines open Single channel EMERGENCY S
146. time max 40ms max 40ms Response time monitored start 125ms Response time Auto start 250ms Short circuit protection no fusing necessary no fusing necessary no fusing necessary Utilization category acc to IEC 60947 5 1 Rated operational Rated operational voltage V current C 6700 DC 13 24V 0 5A per output 60 C 6701 DC 13 24V 2 0A C 6702 DC 13 24V 2 0A Discount schedule AR Low Voltage Products amp Systems ABB Inc 888 385 1221 www abb control com Technical data C570 C579 Type C570 C571 C572 C573 Single channel connection 2 channel connection Cross short protection Test certificate Safety category to EN 954 1 Mechanical service life Rated insulation voltage U Pollution severity 3 Overvoltage category Ill to DIN VDE 0110 Rated impulse strength Pollution severity 3 Permissible ambient temperature for operation for storage Enclosure to EN 60 529 Shock hazard protection to VDE 0106 Rated power DC AC operation at 1 0 x U Operating range AC operation DC operation Switching frequency ER SUVA 1 5 kV control circuit 4 kV output contacts 25 to 55 G 25 to 80 G IP20 Safe from finger touch ew ts wm 0 8 to 1 1 x Us 0 8 to 1 1 x Us 500 h at AC 15 resp DC 13 Rectangular shock 10 5 and 6 10 g ms Sinusoidal shock 30 5 and 8 10 g ms 25 to 60 1 5 W Resistance to shock Short circuit protection non w
147. tputs 13 14 Safety output 1 n o 23 24 Safety output 2 n o 33 34 Safety output 3 n o 41 42 Signal circuit 1 n c with C 573 only linternal circuit 13 23 33 41 24 V AC DC PTC fuse Power pack 9 Control logic 9 Channel 1 Channel 2 NOT AUS 141 241341 42 Emergency Stop category 2 954 1 Operation Operating states indication READY indicates that the supply voltage is applied to the unit provided that the contacts of the EMERGENCY STOP pushbutton or door safety switch are closed ON lights up when the ON button is pressed and the enabling circuits are switched through Operating states LEDs POWER Channel 1 L OOOOOQOQOQ 2 Safety gate moni 13 331o 57wo toring A door open B door closed X 23 43wo 65nc C570 i X 14 34no 58 Xs X 24 44 66nc Operation PS EMERG ON Safety STOP output it activated closed activated open ele m m Fault clearance 1 Switch supply voltage off 2 Clear fault or replace device 3 Switch supply voltage back on Cable length for 2 x 1 5mm Low Voltage Products amp Systems ABB Inc 888 385 1221 www abb control com Relay fusion welded open Motor contactor fusion welded Defects in electronic Cross or ground faults in EMERG STOP circuit min fault currentlkmi
148. ty switching devices of Series C 570 and C 67xx Safety Engineering Application Manual You can find further information in the Safety Engineering Application Manual It provides you with the required information on the relevant safety stan dards and project planning information The entire range of components used for safety ap plications is explained in this Manual from the sensor Emergency Stop command devices and position switches through evaluation units safety switching devices C 57x and fail safe control AC 31 S to the actuator e g contactor for switching motors All these components must be selected cor rectly in order to meet the requirements applicable to modern safety facilities Please order the Safety Engineering Application Manual 1SAC 103 201 H 0101 German 1SAC 103 201 H 0201 English 7 19 1SXU000023C0202 Selection guide y ge C570 C6702 e Selection table for ABB safety relays in accordance to risk category EN 954 1 Category C 570 Con C 572 C 573 C574 01575 C576 01577 578 6700 C6701 6702 4 2 x 3 4 x x x Selection table for ABB safety relays in accordance to device characteristics Characteristics suitable for device C570 BEI C572 7 C574 ges C576 C577 C578 C579 6700 C6701 C 6702 Safety gate monitoring yes yes yes yes yes ea yes yes yes yes yes es Two hand control yes e g presses s Feedback loop for moni
149. ucts amp Systems ABB Inc Sales Sales amp Technical Information 1 888 385 1221 8AM to 5PM CST Product Information www ssac com pp1 htm 01 11 08 PLMUpp ddWAM 80 Z l LO 3 Phase Voltage Monitor WVM Series 10A SPDT Motor Protector with 10 Fault Memory 4 READING ON MEMORY yt PHASE REVERSAL _READ MEMORY checio tg READ MEMORY The A relow Re the switch to LISTED READ MEMORY The se SET then return to will 2 3 Repeat Step 2 to read fault 9h 10 4 To clear memory rotate the switch to CLEAR MEMOR IND CONT EQ ne 5 carand n el CLEAR MEMORY 8 i ANSI Device 2327 47 59 B 4 250 VAC 3 E Protects Against Phase Loss amp Reversal Over Under amp Unbalanced Voltages Short Cycling 10 Fault Memory amp Status The WVM Series provides protection against premature Displayed on 6 LED Readout equipment motor failure caused by voltage faults on the B Switch Selectable Automatic 3 Phase Line The WVM s microcontroller design provides Restart Delayed Automatic reliable protection even if regenerated voltages are present Restart amp Manual Reset It combines dependable fault sensing with a 10 fault memory and a 6 LED status display Part instrument part control the WVM protects your equipment when you re not there and displays what happened when you return The WVM is fully adjustable
150. usly pressed again 1 Operating voltage to be applied to the terminals A1 and A2 The operating voltage must be de energized with the operating energy of the press 2 Feedback loop to be closed Y11 Y12 to be jumperd or connected to the NC contacts of external contactors 3 Input circuits to be connected Pushbutton S1 to terminals Y21 Y22 Y23 and pushbutton S2 to terminals Y31 Y32 Y33 Terminal marking Supply voltage A1 L A2 N Outputs 13 14 Safety output 1 n o contact 23 24 Safety output 2 n o contact 31 32 n c signal output 41 42 n c signal output Inputs Y11 12 Feedback loop Y21 22 23 Pushbutton S1 Y31 32 33 Pushbutton S2 Internal circuit Low Voltage Products amp Systems ABB Inc 888 385 1221 www abb control com 7 o ey Wo Operation LEDs Operation only S2 activated 7 V pp The unit cannot be started with the following faults e Short circuit e g between the pushbuttons e Defective relay coils e Conductor failure e Welded contacts The output relays does not enegize if e The pushbuttons are not pressed simultaneously lt 0 55 e Only one pushbutton is pressed e The feedback loop Y11 Y12 is open Cable length max 1000m for 2 x 1 5mm Total cable length for sensors and power supply lines External circuit S1 S2 pushbuttons on two hand control console H1 indicator light K1and K2 must be positively guided contactors
151. vent of a fault or error or semiconductor outputs are available depending on the type of equipment Easy reliable and fast wiring is achieved by a Clear and manageable terminal designation system This allows wiring errors to be minimized In addition to all these safe features the C57x safety relays correspond to the product design of ABB s range of switchgear and control systems They fit in perfectly with the overall design of the switch cabinet 7 59 1SXU000023C0202 ow Type C570 S o8 o Voltage range Output contacts Enable contacts Auxiliary Safety Weight Piece Catalog List 50 60Hz etane category 02 per unit number price taneous delay 1SAR501042R0003 24VAC 1SAR501042R0002 870 110VAC 1SAR501042R0004 230VAC na 1SAR501042R0005 Description e Single channel connection e Feedback circuit for monitoring external contactors e LED indicators for power and operation e Output 4 N O and 1 N O amp 1 N C positively driven Overall width 75mm Application The safety relay can be used to monitor Emergency Stop circuits and for monitoring of other protective devices i e safety gates 7 60 Discount schedule AR Low Voltage Products amp Systems 1SXU000023C0202 ABB Inc 888 385 1221 www abb control com 571 e e es o 0 r te 9 Voltage range Output contacts Enable contacts Auxiliary Safety Weight Piece Catalog List 50 60Hz Fistan ca
152. verall width 22 5 mm Application The safety relay C576 can be used in safety circuits as per VDE 0113 Part 1 11 98 or EN 60 204 1 11 98 i e with movable covers and safety gates the safety relay C577 in Emergency Stop circuits as per EN 418 Depending on external connec tions category 4 as per DIN EN 954 1 is achievable 7 66 Discount schedule AR Low Voltage Products amp Systems 1SXU000023C0202 ABB Inc 888 385 1221 www abb control com 577 S S lt Te 94 0 Q y Voltage range Output contacts Safety Piece Catalog List 50 60 2 VDC Instan Time category per unit number price taneous delay 350 Description Emergency stop switching device and safety door monitor C577 e Cross short detection at the Emergency Stop button or limit switch e 24 V DC at the Emergency Stop button e Single or two channel connection e Feedback circuit for monitoring external contactors e LED indicators for Power Channel 1 Channel 2 and Power e Output 2 NO e Controlled start 7 e Overall width 22 5 mm Application The safety relay C576 can be used in safety circuits as per VDE 0113 Part 1 11 98 or EN 60 204 1 11 98 i e with movable covers and safety gates the safety relay C577 in Emergency Stop circuits as per EN 418 Depending on external connec tions category 4 as per DIN EN 954 1 is achievable Low Voltage Products amp Systems Discount schedule AR 7 67 ABB
153. ximately 1096 of the adjusted line voltage When the measured value of any phase voltage exceeds the acceptable range limits lower or upper the trip delay begins At the end of the trip delay the output relay de energizes Under over and unbalanced voltages plus over or under frequency must be sensed for the complete trip delay before the unit trips The unit trips in 200 ms when phase loss or reversal are sensed The unit will not energize if a fault is sensed as the line voltage is applied Both Delta and Wye systems can be monitored no connection to neutral is required Reset Reset is automatic upon correction of the voltage or frequency fault or phase sequence Connection CAUTION 2 amp R Restart Delay on fault correction x U max fast ele The restart delay begins when line voltage is Ge reapplied or when voltage fault is corrected e 9 ELJSES 10 protect t m This option is normally selected when 1 12 13 equipment s wiring staggered restarting of multiple motors on a They are not required to protect the DL MU Dashed lines are internal connections power system is required NC C NO NO L1 L2 L3 Line Voltage Input NO Normally Open Contact NC Normally Closed Contact C Common Transfer Contact Note Relay contacts are isolated 277 V AC max Technical Data Phase Loss Response Time lt 200ms Trip Point

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