053169 User Manual.PMD
Contents
1. Temperature is less thant 10 C Defective steam sensor Steam temperature too high 20 Shut door properly Check door switch see Maintenance pg 24 Inspect for clogged reservoir and chamber filter Clean or replace filter as necessary See that there is sufficent water in reservoir Clear unit Restart cycle If problem recurs turn off Power switch and call an authorized service representative Inspect for clogged reservoir and chamber filter Clean or replace filter as necessary Check door gasket and chamber sealing surface for debris or cuts and clean or replace as needed Turn off Power switch and call an authorized service rep resentative Check chamber for proper loading and remove some pack ages articles which may be impeding proper steam circula tion Check chamber for proper loading and remove some pack ages articles which may be impeding proper steam circula tion Shut door properly Clear unit Restart cycle If problem recurs turn off Power switch and call an authorized service representative Add distilled water to reservoir between cycles Turn off Power switch and call an authorized service rep resentative Clear unit Restart cycle If problem recurs turn off Power switch and call an authorized service representa tive Let unit warm up before operating Turn OFF power switch and call an authorized service technician Turn off Power swi2. Defective electronics Reset building circuit breaker Be sure main power switch circuit breaker on back of unit is on Call authorized service representative Dark stains on instruments Electroplating Cold sterilization residue Chlorine stains Do not mix dissimilar metals in the same package Separate carbon steel aluminum chrome and brass from stainless steel trays by using a tray liner Wash thoroughly before loading Do not use toweling or packaging which may con tain chlorine bleach residue Chamber surfaces become cracked Chlorine NEVER use chlorine cleansers or materials in chamber Wrapping materials should not be cleaned with chlorinated bleaches Use only dis tilled water Call authorized service representative Unit clicks but no display unit shuts off inter mittently in mid cycle Malfunctioning connector cable Call authorized service representative Door leaks on 10 inch autoclave Lip of tray rest is in front of the water dam Place lip behind water dam Instruments become rusted or stained Minerals and metals in reservoir or chamber Use only distilled or deionized water for auto claving Clean and flush reservoir chamber l a MAINTENANCE Trouble Shooting Guide PROBLEM INDICATORS PROBLEM CAUSE CORRECTIVE ACTION Positive biological indicator Insuffcient steam penetration Wrong type of biological indicato
3. Door can be opened only when internal pressure is at atmospheric pressure Vent Valve The vent valve will open and the P 2 alarm will display should the chamber pressure exceed 240 kPa Safety Valve The safety valve opens as backup protection should the chamber pressure exceed 262 kPa Overheat Protection Chamber temperature is protected with a surface sensor so the temperature will not exceed 159 C It has additional overheat protection should the temperature of the heating elements reach 180 C Electrical Power Interruption In case of a power failure during the sterilization cycle pressure in the chamber is automatically vented to the atmosphere and display is blank FAMILIARIZATION VISUAL DISPLAYS Indicator Lights Sterilize light illuminates to indicate sterilization cycle in progress Dry light indicates the heater and pump are on for the drying cycle Ready light illuminates when instruments may be removed from chamber Upper Window Displays Time Pressure Clock and Year Lower Window Displays Temperature Date Operational Timer Failure Codes Power colon power button is not activated when main power is ON and End Mode Program See Program Parameters pg 10 Low Water When the water level in the reservoir is too low the Low Water light illuminates SWITCH FUNCTIONS Arrows Increases or decreases val
4. e Do not position the unit so that itis difficult to reach the circuit breaker on the power plug may be required Also leaking of safety valve WARNING If unit is operating in high altitude adjustments to time temperature or pressure may indicate need for adjustment Product Disposal Caution Contact your local authorized N dealer for proper disposal of the device or the components of the device to ensure compliance with your local environmental regula tions IN THIS UNIT ARE FOR LABORATORY USE ONLY AND NOT FOR USE IN DIRECT PATIENT CONTACT CAUTION ANY LIQUIDS THAT ARE STERILIZED Interference with electromedical devices To guarantee the operational safety of electromedical devices it is recommended that the operation of mobile radio tele phones in the medical practice or hospital be prohibited Strong EMI sources such as electro surgery units or x ray units may effect performance If performance problems occur move the unit to another electrical circuit or physical location DO Y E O i A PRODUCT INFORMATION Table of Symbols O Program Hot Surface HEISSE O BERFLACHE SURFACE CHAUD Low Water Printer Connection Printer On Off Sterilize Attention Printer Connection Only CAUTION Failure to carefully follow the described procedure may result in damage to the equipment Clear Start WARNING Failure to carefully follow the described procedure ma
5. CAUTION ANY LIQUIDS THAT ARE STERILIZED IN THIS UNIT ARE FOR LABORATORY USE ONLY AND NOT FOR USE IN DIRECT PATIENT CON TACT Dental Handpieces Check handpiece manufacturer s recommendations for appropriate sterilization conditions Use 2 Wrapped program only if handpieces are able to withstand 134 C 137 C temperatures power switch for main power supply is located on the backside of unit Pa E Y e aa l D m RA E pezo CS o ZT e pr Soo A ik E ee ia J OPERATION Operating Steps NOTE Add distilled water to bottom of filler cup opening Ensure water is covering condenser coil for proper operation Add distilled water to reservoir between cycles if Low Water light is on Close and latch door e At start of day depress Power switch A to provide power to operating system e Ensure proper mode B is selected for load to be sterilized e Depress Clear Start C switch Unit will automatically fill build up steam pressure while expelling air sterilize for selected time vent and dry for the programmed drying time e Open door and unload after drying cycle is complete Ready light D is on five beeps occur zero 0 pressure indicated in upper display window E and End is displayed in lo
6. Note It is not necessary to complete drying cycle Wipe the inside of the chamber the boiler ring C and the door gasket Fill reservoir with distilled water Autoclave is ready for use Cleaning Deposits and Discoloration on Stainless Steel For deposits not removed by detergent solution use a non chlorinated non metallic scouring pad such as Scotch Brite or a powder such as Bon Ami CAUTION Do not use ordinary steel wool or steel brushes on stainless steel Pads containing metal will damage chamber and cause instruments to be stained with rust CAUTION Do not use chlorinated cleaners Doing so will cause corrosion Rub in direction of pattern or grain of the metal Clean stainless steel surfaces contaminated with discoloration with a 5 solution of warm oxalic acid 15 MAINTENANCE Cleaning Procedures cont d Cleaning Boiler Ring C Clean boiler ring using a non chlorinated non metallic scouring pad such as Scotch Brite Cleaning Door Gasket D Clean door gasket with Omni Cleaner Plus or non chlorinated detergent and water Note If residue is allowed to accumulate the seal could be affected and leaks may occur Cleaning Disinfecting Exterior Surfaces f Clean all exterior surfaces with mild detergent and water using a sponge or cloth Disinfect exterior AE ae surfaces using an iodophor Biocide Biotrol Inc BF Y LP or equivalent
7. li A sail a Nh oe 7 A CAUTION Do Not use any disinfectant on interior stainless steel surface Damage to the chamber and or trays may result CAUTION Do not use instruments if unit fails to complete cycle MAINTENANCE Trouble Shooting Guide PROBLEM INDICATORS PROBLEM CAUSE CORRECTIVE ACTION Mineral buildup on chamber wall or wa ter spots on chamber and contents Minerals in water or on contents using tap water Clean with Omni Cleaner Plus part no 30 06 934 following instructions on bottle Scrub chamber with Bon Ami or Scotch Brite Use distilled water only Unit takes an excessive amount of time over 20 minutes from a warm start to reach required sterilization tempera ture Load too large Steam pushing out air too slowly Leak in valves Remove some packages articles for faster steam flow Call authorized service representative Moisture evident in packs or wraps after drying cycle Overloaded chamber Chamber tilted forward resulting in wa ter left in chamber after venting Fill line filter inside chamber clogged or not properly installed resulting in too much water remaining in chamber after venting Drying time not adequate for load Drying air intake filter clogged Drying pump not operating properly Unit run without preheating Follow Preparation and
8. Internal wire inspection for frayed wire AN CAUTION Unauthorized maintenance can damage sterilizer and will void manufacturers warranty Note For detailed service instructions refer to autoclave Service Manual 14 MAINTENANCE Cleaning Procedures NOTE Proper cleaning at regular intervals is essential since mineral deposits debris or trash may cause the unit to malfunction Draining Reservoir With the door open locate the quick drain connection A at the lower right corner of the face plate Press the drain tube connector B provided with the unit into the connection on the face plate This opens the drain line and draining of the reservoir will begin immediately Normal Chamber Cleaning Drain the reservoir using quick connect drain tube Mix Omni Cleaner Plus with distilled water according to di rections on bottle Pour into reservoir Run one Un wrapped cycle Note It is not necessary to complete drying cycle Drain reservoir With the drain tube in place pour one to two gallons of water into the reservoir until the drained water is clear This will remove excess suds Wipe inside of the cham ber with soft cloth WARNING Do Not sterilize instruments while cleaning autoclave Pour half gallon distilled water into reservoir Run one Unwrapped cycle
9. Loading instructions Level unit properly Refer to Installation Instructions page 12 for proper unit leveling procedure Clean filter in ultrasonic cleaner Adjust fill line filter to center bottom of chamber Replace if air and water cannot freely pass through filter Increase drying time see Programming Call authorized service representative Call authorized service representative Wait 30 minutes to start sterilizing cycle after power is turned on Wet layer in pack Inadequate drying air penetration due to tight pack wrapping or condensation from packs Inspect pack for proper wrap Basins kits and other utensils should be prepared as individual packs Caution Use only approved packs Water collects in bottom of chamber when unit is not in Fill cycle Leaking fill solenoid valve Hole in condensing coil Call authorized service representative Call authorized service representative Unit drips on counter from door during cycle Debris on gasket or door ring Cut in gasket Clean gasket and door ring or replace gasket if cut Water comes out of fill opening on top of case when unit vents to reservoir Reservoir overfilled Cracked condenser tube causing turbulence under fill opening Drain some water Fill to bottom of openings in fill cup Replace condenser tube Unit will not turn on No power to wall receptacle Master power switch is not turned on
10. DeltaG USE amp CARE Model AF 10 Pron E anc Dear Customer Congratulations on the purchase of your new Delta Q Autoclave The technical documentation provided is designed as a part of this product Always keep this documentation handy The Use amp Care Manual describes the 8 and 10 models Please read the instructions and get to know the autoclave Please carryout maintenance according to relevent instructions Pelton amp Crane TABLE OF CONTENTS Important Safety Instructions isicescicccc cece cccec teins ete ce eee de eat eesti ee ene eee a cece event Geedanielad eee Familiarization oomnccinnnnnnnnncnnnnnnnnnns Operating Features Safety Features Misya Displays mienne e A AA A tk eee SWIiCcHiRUNCIONS uta t nieta bases 6 Audible SignalS cita id ie eal 8 Program Parameters incidir td o a 8 Installation E E AA E E ARA a 9 PFOQrAMMING icons ri A A A 10 0 E A dunes chcancuvevaty ceseesusecsteaesteascussucupcteduaiceadey deen suey stuveauysuauezundevsusevinensuess 11 Important Sterilization Practices ii ie ee ete 11 Preparation and Loading serias ira T 12 Operating Steps iia daa 13 Maintenance comic 14 M
11. aintenance and Performance Schedule OOOO PRUPNO0O 0 S esiseina SAEN Naai 14 CIGAMING Procequre caia italia 15 16 Trouble Shooting G de saesnec as abi es 17 Self Diagnostic ChECK ccoo tala paar did cd 19 Operating AlaiMS narco 20 Opt iii ches sant dans ceaces oy sdeeccayasnssbelivees ET 21 Installation and Servicing Checklist eo tec eaweldsandcodvessenbeeeeauevesdeebeuvetasvsuedvenrdhonsetedectecwsueeenueden 22 IMPORTANT SAFETY INSTRUCTIONS Caution Personal Safety e To avoid electrical shock never insert plug into outlet with wet hands Do not attempt to open door unless pressure gauge reads 0 or injury may result e Do not operate Autoclave in area containing combustible gases e Do not place Autoclave within 6 feet of patient e Routinely inspect power cord for cuts and abrasions Discontinue use and have authorized service representa tive replace cord if damaged e Protect your hands from contact with soiled instruments to prevent serious infections Wear heavy rubber gloves when handling instruments Stand to one side when opening door after sterilization cycle and do not place hands or face over door Use a tool or hot pad to remove trays and avoid touching chamber walls Stand away from door after the sterilization cycle is completed Liquids may still be in the chamber and can cause serious burns Ensure unit is properly leveled Follow the Installa tion Instructions on page 9 Whe
12. dicator light flashes Minutes time Use Arrows to increase or de ranges 0 99 display flashes 30 crease Time for Drying cycle Minutes is the recommended minimum time which is preset at the factory 10 OPERATION Important Sterilization Practices Do Not overload chamber Refer to Preparation and Loading Do not exceed maximum loading configuration Otherwise in adequate sterilization could result All functions of the sterilizer should be monitored to provide maximum sterility assurance We recommend using Pelton amp Crane s printer to provide a permanent record of actual expo sure times and temperatures For additional assurance that minimum sterilizing conditions have been achieved good sterilization practices recommend the use of a quality temperature sensitive process indicator with each cycle and within each package Since temperature sensitive process indicators do not integrate sterilization parameters biological monitoring is recommended to provide further information in detecting inadequate sterilizer performance Biological indicators can be used to integrate the various cycle parameters and indicate whether sterilization conditions have been met in a particular cycle Thoroughly clean instruments before placing them in the steril izer Processing instruments with debris or blood contamina tion impedes sterilization and may result in staining and or dam age to instruments or sterilizer Use no c
13. eps once signaling the beginning of the self diagnostic procedure During the first four seconds check that all display segments illuminate If segments do not illuminate call an authorized service representative This problem can give the operator incorrect information if not repaired After self diagnostics the unit returns to stand by The lower window displays any error found during the Operational or Automatic self diagnostic check proce dure See table at left for explanation of display Call an authorized service representative if an unsatisfac tory check is indicated Operating Alarms MAINTENANCE Eight alarms can occur during a sterilization cycle All alarms are indicated by a beeping sound for one minute or until Clear Start is depressed and an alarm display in the lower display window The alarm display will remain visible until the problem is corrected or until the Clear Start button is depressed DISPLAY Chamber door not fully closed Problem with door switch Not enough water in chamber Chamber has boiled dry Not enough water in chamber Leak in gasket Failure to fill properly Failure to seal against pressure Chamber overloaded More than 10 minute lapse during air bleeding process Door opened during temperature rise More than a 3 minute lapse during sterilization countdown Low water indicator Defective pressure sensing circuit Overpressure in the system
14. et must be WARNING Counter top must be wide enough securely placed on counter top PROGRAMMING Operator Action System Response 1 Depress Program button Use Ar rows to increase or decrease Time Hours based on military time and and Month to correct settings month ranges 1 12 display flashes Note Properly program the time since preheat starts 0600 hours and stops at 1800 hours Depress Program button a sec Minute ranges 00 59 and Day ond time Use Arrows to increase ranges 1 31 display flashes or decrease Minute and Day to cor rect settings Depress Program button a third time Use Arrows to correctly set Year and choose to display the Min utes remaining in the sterilization cycle or the Temperature during cycle Year ranges 00 99 and Minute or Year and Temperature display flashes Unit of Measure Indicator for Pressure Depress Program button a fourth kPa PSI or Bars and Unit of Measure SH PRES kPa time Use Arrows to select pre Indicator for Temperature C or F ferred Pressure and Temperature display flashes unit of measure for display Depress Program button a fifth Special Program mode flashes time Use Arrows to increase or de Current settings for Time and Tempera crease Time and Temperature set ture of Special Program are displayed tings for programming Special mode Depress Program button a sixth Dry in
15. he door has been opened during or prior to start of cycle PROGRAM PARAMETERS Program Temp Pres Time Items to be Sterilized 1 Unwrapped Instruments loose on a tray Open glass or metal canisters Heat resistant rubber tubing 134 C 216 kPa for 3 which will not be used in surgical procedure Any items where 134 C 137 C for 3 minutes minutes is appropriate Loosely wrapped individual instruments 2 Wrapped Wrapped dental handpieces Multiple layers of instruments separated by fabric Instru 134 C 216 kPa for 12 ments in pouches Wrapped tray of loose instruments Heat resistant rubber tubing Any minutes items where 134 C 137 C for 12 minutes is appropriate 3 Packs Common groups of surgical instruments in commercially prepared packs Surgical instru 121 C 115 kPa for 30 ments subject to prolonged storage Any items other than liquids where 121 C for 30 minutes minutes is appropriate 4 Liquids Liquids or gels that could boil or spill out of container At end of sterilizing cycle venting is 121 C 115 kPa for 30 slowed to allow heat in liquid to dissipate minutes slowly and eliminate boilovers Venting occurs at 20 kPa to complete the cycle There is NO drying cycle in the Liquids mode CAUTION ANY LIQUIDS THAT ARE STERILIZED IN THIS UNIT ARE FOR LABORATORY USE ONLY AND NOT FOR USE IN DIRECT PATIENT CONTACT Warning To avoid serious burns If used for liquid sterilization the liquid must be all
16. ing Temperature Range 50 F to 104 F 10 C to 40 C Relative Humidity Range 30 to 75 Unit is designed for normal dental medical office environ ment NOTE If printer is used its operating temperature is 41 F to 95 F 5 C to 35 C Mode of Operation Both Models Continuous NOTICE Manufacturer will make available all information which will assist the authorized service representative to repair equipment Calibration of the power board is to be done only at the factory FAMILIARIZATION OPERATING FEATURES 1 10 Power On Switch 12 13 14 15 16 V7 18 19 20 OMONDARWN Power Switch Circuit Breaker rear of unit Reservoir Fill Operation Indicator Light Display Window Pressure kPa Arrow Switches Display Window Temp Time C F Minutes Clear Start Switch Low Water Light Mode Selection Switch Mode Program Display Programming Switch Printer On Off Switch Quick Drain Connection inside door Leveling Feet Door Lock Safety Valve rear corner of unit Operating Instructions Label Caution Label Serial Number Plate inside door SAFETY FEATURES The design of the autoclave has these safety features for your protection Door Lock
17. ion card B with the appropriate language for the operator facing up on the tape and press down firmly NOTE If unit has been stored in cold condi tions allow it two hours to warm up to room temperature before operating Plug power cord into a receptacle that is ona dedicated Ensure that the circuit has the proper fuse or breaker to accomodate the maximum power of the unit Properly install per you local electrical codes See illustration C This unit has been pre leveled during manufacturing therefore NO leveling is required However if the unit is placed on a surface that is not level then follow the leveling instructions below e Remove all trays from the chamber e Pour distilled water into chamber e Adjust leveling feet D until water comes to the pull tab of the inline filter assembly F located in the rear of chamber and reaches the top of water dam G at the front of chamber e Reinstall trays and tray rest e Close door and run one cycle on the unwrapped cycle according to the operating instructions IMPORTANT Carefully read the Programming Set up instructions and program unit accord ingly Refer to page 14 NOTE The unit has a special automatic preheat mode that warms chamber for quicker cycle times between 0600 and 1800 hours NOTE If unit is not to be used for extended period of time Turn OFF main power switch located in the back of unit to support all unit feet All unit fe
18. leaners with chlorine Follow manufacturer s recomendations for the individual items before sterilizing Use proper sterilization and instrument handling as recom mended by ADA CDC AAMI AORN and OSAP guidelines Caution Become familiar with the individual functions of the five 5 modes to ensure using proper sterilization cycle Wrong mode selection or improper loading may result in improper sterilization e Do Not use staples pins or other devices which will punc ture the packaging material as sterility may be compromised e Do Not sterilize instruments while running cleaning cycle e Sortinstruments by type of metals Do Not mix carbon steel stainless steel brass aluminum chrome or other types of metals as plating may occur e Place loose instruments on towel or absorbent paper e Wrapped packages Must Not touch sides e Place pouches with paper side down e Place open containers tilting downward in tray e Do Not attempt to sterilize long tubing as steam may not penetrate the full length e Do Not wrap instruments too tightly Inadequate steriliza tion may result from improper wrapping or placing too many instruments per package Sterilization Assurance Clinical Record Keeping e Review daily and weekly records to substantiate procedures taken to assure sterilization Techniques for Sterilization Assurance e Use internal sterilization process indicators inside all sterilizer loads to ve
19. n performing safety valve maintenance pg 14 stand clear of discharge area lower right corner at rear of unit Warning To Avoid Serious Burns UN Do not open door during sterilization cycle Do not remove cover Electrical shock hazard Refer servicing to authorized service representative Disconnect power before servicing DANGER Do Not attempt to open door with pressure in the chamber Avoid direct con tact with hot chamber walls or sterilized load Use metal handle 8 model only and gloves Warning To avoid serious burns AN If used for liquid sterilization the liquid must be allowed to cool or the liquid may boil when exposed to atmospheric pres sure Pelton amp Crane does not recommend use of this device for liquid sterilization N Caution Check weekly for proper door switch operation see pg 14 Product Safety e This unit requires a dedicated circuit separate branch circuit only e Always use distilled quality water Tap water will cause corrosion of chamber and clog valves and filters with mineral deposits e Never operate unit outside the specified voltage range see data plate on back of unit e Do not use steel wool or steel brushes on stainless steel Metal pads will damage chamber e Use only manufacturers replacement parts accessories Failure to do so may cause poor performance e Refer servicing to authorized service representative
20. nt and water Check for leaks and have leaking gasket replaced WARNING Leaking gasket could result in harm to the operator because of escaping steam for replacement gaskets NOTE For proper operation use only our replacement parts available through authorized service dealers Inspect latch mechanism for signs of wear or improper Call authorized service representative if improper Door latch Weekly closure closure or signs of wear are noted Bio Indicator Weekly Conduct testing using biological spore test indicator as If test fails do not use other items in with that described in Operation Sterilization Assurance load Ensure that Important Sterilization Practices and Preparation and Loading sections in this manual have been followed Retest using an empty chamber then retest with properly packaged and loaded chamber If test still fails discontinue using sterilizer and contact an authorized service representitive Door switch Weekly With door open attempt to start cycle If door alarm does Call authorized service representative not appear on alarm display door switch is defective or requires adjustment Unit should not operate Boiler ring Weekly Inspect for deposits Clean using non chlorinated pad which contains no metals Operation Weekly Perform test described on page 11 Call authorized service representative check if failure occurs Water filters Monthly Remove fil
21. owed to cool or the liquid AN may boil when exposed to atmospheric pressure Pelton amp Crane does not recommend use of this device for liquid sterilization 5 Special mararian to Dependent upon parameters user has programmed Operator is responsible for correct 101 C to 135 C for 1 time and temperature settings for load to 90 minutes For mixed loads use the longer or lower temperature program i e for loose instruments and surgical dressings in packs use 3 Packs Time and temperatures are minimums When sterilizing handpieces check handpiece manufacturer s recommendations for appropriate sterilization conditions Use 2 Wrapped program only if handpieces are able to withstand 134 C 137 C temperature The names of the various modes of operation are general categories When selecting the mode of operation take into consideration the density of the individual load and the ability of the steam to circulate and penetrate wraps Then determine the correct programmed values to assure sterilization INSTALLATION Power Cord Configurations and Ratings North America 115V 115V 15 AMP 20 AMP C 220 V 13 AMP 2 3 4 5 Remove all packing material from chamber Place unit on a level countertop Peel protective cover from tape on top of casing and place operating instruct
22. r for this sterilizer wrong cycle used or biological indicator has expired Reduce load weight or check if load is packed prop erly Check bioligical indicator instructions to make sure indicator is for a gravity type sterilizer Check that indicator is correct one for cycle times and tem peratures being run If necessary contact your bio logical indicator representative WARNING Do not use instruments if unit fails to complete cycle 18 CHECK COMPONENTS DISPLAY CHECKED Fill vent solenoid Dump solenoid Bellows solenoid Steam sensor Surface sensor Pressure trans ducer Line voltage OPERATIONAL FUNCTION CHECKED Solenoid operation and electrical continuity Solenoid operation and electrical continuity Solenoid operation and electrical continuity Electrical continuity and parameter check Electrical continuity Parameter memory for specials mode e g clock settings Nominal operating parameter Adequate voltage 19 MAINTENANCE Self Diagnostic Check Automatic Check The autoclave automatically performs a diagnostic self check on nine key components for operational continuity each time the main power switch toggle switch located at rear of unit is turned on An additional check may be made by the following procedure Operational Check Depress Power On 8 switch and Clear Start lt b switch at the same time The autoclave be
23. r installation or servicing of the unit if applicable DO Odo pg ng oo 00000000 All manuals are present All labels are present and legible No mechanical damage on new installations The chamber filter is positioned and touches the bottom center of the chamber The unit is connected to the correct power source The unit is setting on a level surface The air tube inside the chamber is properly installed The reservoir is full of distilled water only When the clear start switch is pressed the display comes on The door latch opens and closes properly When depressing the mode selection switch the unit changes programs While running the unit there is no water or steam leaking from the chamber or tubing If optional printer is connected and after starting a cycle the printer starts to print periodically through the cycle The unit passes a Hi Pot test All terminals are connected securely The filters are new The unit passes a ground continuity test The internal wiring is in good shape and not frayed NOTES 23 Pelton amp Crane P O Box 7800 Charlotte NC 28241 7800 P N 053169 Rev 1 USA 06 10 2008 Pelton amp Crane We reserve the right to make any alterations which may be due to technical improvements
24. rify gross heat penetration e Once per week use a biological spore test indicator Bl de signed for gravity steam sterilizer operating at 121 C Attest Biological Monitoring System 3M St Paul MN or equivalent or 134 C EZ Test Bozeman MT to test each type of cycle used at your facility Load sterilizer to maximum load used at your facility For Wraps and Packs Cycle place biological indicator in side wrap or pack containing instruments and then place this pack or wrap in front lower tray of the sterilizer This is the cold spot i e lowest temperature condition For Unwrapped Cycle load trays with instruments place bio logical indicator in front lower tray of sterilizer CAUTION ANY LIQUIDS THAT ARE STERILIZED IN THIS UNIT ARE FOR LABORATORY USE ONLY AND NOT FOR USE IN DIRECT PATIENT CONTACT Follow manufacturer s instructions for using all test materi als and maintaining good clinical records e Follow Maintenance schedule on page 24 to ensure proper operation of the autoclave e Note Indicator tape should not be used as a steriliza tion indicator It has a temperature sensitive stripe that changes color with temperature only 11 OPERATION Preparation and Loading e Clean and dry items thoroughly e Properly seal items in wrap or pouch if load is to be kept sterile during storage Recommended wrap pouch materials are cloth paper or paper poly pouches Nylon po
25. tch and call an authorized service rep resentative OPTIONS Tray Clip Installation for Additional Trays To install additional European trays into 8 autoclave first insert tray rack A then slide clips over middle B and top C tray rest rods and let the outside edges D of the lips rest against the wall of the autoclave Tray rest will then hold four open trays To install additional trays into 10 autoclave first snap upper E and middle F pair of clips onto rods Bottom edge of top clip should wrap over middle rod next to the bottom edge of the top clip Insert tray rack into autoclave Finally insert bottom short set of clips G onto bottom rods so that they line up with the top clip letting the outside edge H rest against the wall of the autoclave Tray rest will then hold six open trays DELTA Q 8 Time Temperature Recorder The 120V Time Temperature Recorder User Manual is P N 15 26 818 The Time Temperature Recorder works in conjuction with the 8 and 10 model autoclaves to provide complete sterilization records of temperature pressure and time of sterilization cycles Refer to autoclave Time Temperature Recorder Manual for complete installation and operating instructions HU Friedy European Cassette Rack P N 024338 for 10 autoclave IV European Cassette Rack P N 023554 DELTA Q 10 for 8 autoclave 21 INSTALLATION AND SERVICING CHECKLIST Verify the following afte
26. ter in chamber Put filter in unltrasonic cleaner If filters are clogged are will not clean Scrub with small soft brush under running poc call an authorized service represen replace filter When replacing make sure filter in cham tative for replacement filters ber touches center bottom wall of chamber to ensure proper draining Air filter Every Ser Inspect air filter for cracks and loose tubing con Have service representive remove vice Call nections the cover and inspect Annually Replace Filter Call authorized service representive Safety Every 3 Manually pull ring located on upper rear of chamber If valve does not open or does not valve ring months when chamber pressure reaches 121 kPa When pres completely seal off after operation sure is relieved valve automatically retracts WARNING When ring is pulled on safety valve with unit under pressure steam is discharged from the chamber straight down the pipe at high temperature When you pull ring steam exits out bottom Make sure path is clear and that your hand is out of the way turn off Power and call authorized service representative for replace ment It is recommended that you annually have your sterilization system inspected by an authorized service and retain maintained records for the following 1 Hi Pot Test 2 Terminal Inspection 3 Internal Tubing inspection for leaks 4 Filter replacements 5 Ground continuity test 6
27. uches tubing are not recom mended e This unit is not suitable for sterilization of gowns fabrics porous load e Place temperature sensitive process indicator in side package e Place temperature sensitive indicator in front por tion of bottom tray e Place load on tray with space between instru ments or packages so that steam can flow be tween items e Place trays in chamber with adequate space for steam circulation The Following are recommended maximum loading configurations Wrapped Unwrapped Cycle e Model AE Total weight not to exceed 1 5 lbs This is equivalent to approximately 9 handpieces or hinged instruments average weight of 2 3 ounces or 30 hand instruments average weight of 1 ounce e Model AF Total weight not to exceed 2 Ibs This is equivalent to approximately 13 handpieces or hinged instruments average weight of 2 3 ounces or 42 hand instruments average weight of 1 ounce Pack s Cycle NOTE When calculating maximum load use the same weight and instrument equivalencies as specified in the Wrapped Unwrapped cycle e Model AE Total weight not to exceed 2 5 Ibs One 1 pack in top tray and one 1 in bottom tray with pack dimensions not to exceed 5 x 7 x 1 4 e Model AF Total weight not to exceed 2 5 Ibs Two 2 packs in top tray and one 1 in bottom tray with pack dimensions not to exceed 5 x 72x 1 1 22
28. ues of digits flashing when programming the system parameter Clear Start Controls the start of a sterilizing cycle when unit is in stand by Also used to clear a cycle and returns unit to stand by If depressed with Power switch self diag nostic check is performed Mode Selection Press to select one of the five sterilization mode programs See page 14 for special mode Printer On Off Use to switch the printer on or off Program Sets the minutes hour day month and year Chooses units of temperature and pressure Changes the drying time Also chooses the Special mode to the param eter desired It initiates selected display mode during sterilization Power Powers on operating controls LCD will be visible If depressed with Clear Start switch self diagnostic check is performed Main Power back of unit Depress I side of switch to turn unit on A colon illuminates in the lower display indicating power is on Leave switch in the On position FAMILIARIZATION AUDIBLE SIGNALS Switches One beep occurs when depressing switches except when depressing Power Switch and Arrow switches When pressing Arrow or Power Switch no beep occurs Sterilization Dry Cycle Five beeps indicate the Sterilization or Drying cycles are complete Operational Alarm Sixty beeps indicates an operational error or alarm Depress Clear Start to put unit in standby mode Door Open Continuous beeping indicates t
29. wer display window F if door is not opened prior to completion of drying cycle e Note Do not run sterilization cycle with drying until the unit has preheated for 30 minutes Other wise inadequate drying may occur e Note Sterilized items may be removed any time during the drying cycle Use caution as items may be hot and wet Wet items will not remain sterile for any length of time Important Examine each pouch before and after the sterilization cycle for open seals or tears If there is a breach of pouch integrity reseal in a new pouch and resterilize gt CAUTION 5 Special temperatures set below 121 C should not be used for sterilization but for disinfection only gt WARNING Do Not attempt to open door with pressure in the chamber Avoid direct contact with hot chamber walls or sterilized load Use metal handle and gloves 13 A MAINTENANCE CAUTION Units is in preheat mode between 0600 1800 hours So that units will be cool to the touch turn off unit at main power switch back of unit 30 minutes before performing maintenance Maintenance and Performance Check Schedule CHECK FREQUENCY PROCEDURE ACTION Clean After every 4 ozs Omni Cleaner Plus per 64 ozs distilled See Cleaning Procedures on pg 15 chamber 25 cycles water Door gasket Weekly Inspect and clean using Omni Cleaner Plus or mild Call authorized service representative deterge
30. y result in damage to the equipment and the operator Risk of electrical shock present Make sure power is disconnected before attempting this procedure PRODUCT INFORMATION 8 Model 20 1 4 44 5cm J 17 Y 44 5cm 10 Model Specifications Exterior Dimensions 8 Model 12 1 4 high x 20 1 4 deep x 17 1 2 wide 31 1 cm high x 51 4 cm deep x 44 5 cm wide 10 Model 14 high x 24 5 8 deep x 19 1 4 wide 35 6 cm high x 62 5 cm deep x 48 9 cm wide Chamber Dimensions 8 Model 8 7 32 inside diameter x 14 useable depth 21 cm inside diameter x 35 6 cm deep 10 Model 9 7 8 inside diameter x 17 7 16 useable depth 25 1 cm inside diameter x 44 3 cm deep Weight Without Water in Reservoir 8 Model 61 Ibs 28 kg 10 Model 84 lbs 38 kg Measurement Accuracy Pressure 8 kPa 1 16 PSI or 08 bars Temperature 3 6 F 2 C Time 1 second Power Supply Both Models 110 120 Volts 50 60 Hz or 220 240 Volts 50 60 Hz Nominal Current Consumption 8 Model 12 Amperes 115 Volts 6 Amperes 230 Volts 10 Model 10 Amperes 115 Volts 8 Amperes 230 Volts Environmental and Storage Limitations Both Models Optimum Operat
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