3 Input Voltage_Current Transmitter User Manual
Contents
1. 3 INPUT VOLTAGE CURRENT TRANSMITTER Dangerous voltages inside Please consult the User Manual before opening ee se Part Number P3I 3AVA 3IA D Scat Alita with Seis ed OR LR Input 3 x 0 600 VAC Gran fS E Output 3 X 4 20 mA directiv to the User Manual Aux Supply 12 VDC 3 Input Voltage Current Transmitter User Manual V1 01 21st October 2014 gc danntech PROCESS INSTRUMENTATION The 3 Input Voltage Current Transmitter has been designed using three powerful microprocessors which enable us to do true RMS to DC conversion and digital signal isolation We are able to offer flexibility reliability and accuracy at an economical price in an industrial package for safe operation up to 600 VAC Voltage measurement can be DC or AC true RMS up to 600 V and current inputs DC or AC true RMS up to 15 A A millivolt input option can be used for external current shunts The device provides an accuracy of better than 0 5 with isolated current or voltage outputs using 12 or 24 VDC nominal supplies Each input and each output can be configured differently and they need not all be the same If you have any comments or suggestions which could improve this User Manual please e mail them to me at mailto miked gdanntech com subject 3 Input Voltage Transmitter User Manual Comment Filename 3 Input Voltage Current Transmitter User Manual docx 21 October 2014 Version 1 01 danntech PROCESS INSTR2. Output Input eeloae us 3 lin i b DIP Switch Detector Selection ff age Isolated SW5 S EE t DC to DC e Converter v Converter I Config Pi ERE T7779 J28 BEE _ DIP Switches 6 8 i Sm De Power In Filename 3 Input Voltage_Current Transmitter User Manual docx 21 October 2014 Version 1 01 danntech PROCESS INSTRUMENTATION Page 3 of 15 Connections oni KH Description Circuit Label Out uts ope Numbe as ea p Auxiliary 12 Output 2 Power In Output ia Common Terminal mmm CN11 lumber Description Circuit Label 14 Power n 15 Power In ATE Oe be db _ Voltage input 1 N y 2 Current input 1 lindi 2 Input 1 Input 2 eegen VEL O Input 3 o Commn2 ien Voltage Input3 Vinfa3 Terminal l CND 8 Currentinput3 o 9 Common3 own Inputs Wd teen orao umber 3 Common j OVinfi Ill Current Input 2 6 Common2 0 Vin 2 a Cd CND 8 Current Input3 lin 3 LH j Common3 OVifs3 CN4 Tornei Description Circuit Label Number Pt Output fH Out 1 12 Output 2 Out 2 Outputs li 18 Output 3 ommon Filename 3 Input Voltage Current Transmitter User Manual docx 21 October 2014 Version 1 01 danntech PROCESS INSTRUMENTATION Page 4 of 15 Auxiliary Power Terminal 0 mE Number Description Circuit L
3. to PLC Auxiliary Supply e i L d 3 INPUT VOLTAGE CURRENT L4 3 INPUT VOLTAGE CURRENT J TRAN TRANSMIT Pant Number PLAN AA E ITT T Pari Merter P3i 3AVA 3LAJCH SS TI TIT en cums 12430 mA TL a apr 1I MON x p SINPUT VOLTAGE CURRENT i TRASH R Part Nurnbes PH 3AMA da De ege ep auam Ja EEN wes Culpa dad ee rer Casa Ja d i m s fais hapi UU dam gant HI VIV ave BEN Se E SS V dt zh Ae n re Pe ot daonntach a Sieg Es dt donntoch ee 2 e E DC Output Filename 3 Input Voltage Current Transmitter User Manual docx Version 1 01 21 October 2014 edanntech PROCESS INSTRUMENTATION Page 12 of 15 Input using a Loop Powered Sensor Input Information to follow Future Options We have made provision for the addition of a RS485 Modbus Interface and we will be able to adda digital display of each input with relay output alarm functions Specifications Inputs Three separate isolated inputs AC voltage and AC current can also be DC Voltage or DC Current 0 to 600 VAC in several ranges 0 600 0 400 0 250 0 150 VAC link configurable 0 to 15 A AC in four ranges 0 1 0 5 A AC link configurable and 0 10 0 15 A AC factory configurable by changing shunt resistors True RMS AC conversion Input frequency measurement response range O to 500 Hz 12 bit input conversion for AC 16 bit input conversion for DC Dedicated processor for each input to do true RM
4. S to DC conversion signal conditioning and digital signal isolation Outputs 3 outputs sharing a common 0 V primarily designed for PLC or other controller type inputs 0 20 mA 4 20 mA 0 10 V 0 5 V 10 V DIP switch selectable Output response time approximately 1 second or less 12 bit output conversion Aux Power 12 VDC 1095 5 at approximately 500 mA maximum 24 VDC 10 5 at approximately 300 mA maximum or optional wide range input 9 to 36 VDC Connection Bottom entry cable glands for high voltage inputs suitable for cable diameters 4 to 10 mm with PCB mounted push in power terminals One output and one power cable glands for cable diameters 2 5 to 6 5 mm at the top of the enclosure Enclosure IP66 ABS enclosure chassis mounting dimensions including cable glands 160 x 170 x 90 mm width x height x depth Mounting footprint drill centres 100 x 140 mm Packaged size 260 x 195 x 115 mm L x W x H weight 0 6 kg Filename 3 Input Voltage Current Transmitter User Manual docx 21 October 2014 Version 1 01 danntech PROCESS INSTRUMENTATION Page 13 of 15 Part Numbering Inputs and Outputs the Same Part Numbering for Units where all three inputs and the three outputs are setup to be the same For example Input 3 x 600 VAC Output 3 x 4 20 mA Part numbering for units with different inputs and outputs see the next section P3l axy nt p Input configuration letters axy a A for AC input a D for DC
5. Then close short the Capture Link for about 1 second or so until the Red Configuration Indicator LED lights up then open the link This indicates that the value has been captured 7 The Green Configuration Indicator LED will now flash faster to indicate that you are going to capture the Input Maximum 8 Inject 100 of the input range this is the Input Maximum for 0 600 VAC input range this will be 600 VAC 9 Close short the Capture Link for about 1 second or so until the Red Configuration Indicator LED lights up then open the link This indicates that the value has been captured 10 This completes the input calibration switch 8 OFF to complete the process or move on to the output calibration for this input see the next section Filename 3 Input Voltage_Current Transmitter User Manual docx 21 October 2014 Version 1 01 danntech PROCESS INSTRUMENTATION Page 9 of 15 Output Range Selection You can select various output using the three four way DIP switches and firmware control DIP switch SW4 DIP DIP switch SW5 Switches 1 A 2 B 3 C 4 D DIP switch SW6 SWA SW6 Output 7 MIL iron 3 Eck e LLN an A nam i A D Nello e SS mn EE i Tm An Je z 4 Ann 5 NS mov g Aie 3 S e Lm Output Setup Steps to follow to calibrate the outputs 1 Select the output range you plan to use SW4 for Output 1 SW5 for Output 2 and SW6 for Output 3 2 Connect up your wi
6. UMENTATION Page 1 of 15 Contents REES EEEe 2 OTST al De e O RETE EET 3 FC OTA VAG AA RETRO TT 3 COINS CT eege 4 gle Cpa nro tree rrr errr er rrr rere et ee 4 Al 4 PALANAN OW e 5 Input Range Gelechon nennen nennen nsna nn nsna nns snas ri nsa sisse ass r sna sans ans 5 LOSING ine pPusmam Pob Kn 05242402 024 2209228 0 8 5 299 90 95 Ups xpo uma PE duode OET 7 jg Un igo ei e e MERERI 8 nou SU ace C 9 Steps to follow to Calibrate the mmpute nennen 9 DBOR mO SSIGGHO eausa dtum c catum ineat E atta erdt ee UM EEE 10 eese ce 10 Steps to follow to calibrate the outputs lseeessseessseeeseeeeenreennnnnnm nenne 10 JO FS CU OME NT ETE TT 11 Typical IE RETE 11 ADDIG WOTE XDI errore Eer FERE v YE FF E RES UE RYN EX X ERYRE SEX PEERS EE PEERS Y YERIXE VPE RHET EVI TOR TE EE 12 Input using a Loop Powered Sensor Input 13 Future Options so nnnennnenneennnsennnnninsnrnnrnrrsrrnnrnresnrrnnrrrnnrrsnrrnnnrrsnrinnrrrnntrotrrrenrrnnrrn nnne rtro nrrern rnrn rneer eeen 13 Seeler e E 13 Fan NTI FINO RR 14 HOES end OUMU TING SNS rE E EAE E E T 14 Inputs and Outputs Dtterent nennen nnne nnne nnne nnne nnns nnns nans 15 Uoer Manual DIDI BS Ee ees EE EE 15 Filename 3 Input Voltage Current Transmitter User Manual docx 21 October 2014 Version 1 01 danntech PROCESS INSTR
7. UMENTATION Page 2 of 15 General Description This SIVCT is based on a combination of our new True RMS Voltage Current Transmitter the Quad Signal Processor and the Eight Analogue Input Module AIM 8 This has been adapted initially for applications where an application requires three similar isolated measurements for a PLC data logger or controller The design allows us to operate at up to 600 V AC or DC with a protected enclosure and to be able to take advantage of the common OV output to reduce the cost compared to three separate converters transmitters Functional Diagram DIP Switches HATT em mm mm me mm mm mm pm j L L Output Conditioning ee Input Signal input Dni nir Wave Rectifier Micro Output o Controller lin 1 Digital 1 0 i DIP Switch l Selection HIT Isolated E omma SW3 DC to DC i Converters T EA Y s Link l i J8 Config i Config LEDs i i DIP Switches 6 8 UEM AARAU HAMM MM MM M Ai ap AP dM q UMEN NUS D DIP Switches i i D Output Conditioning V mr Input Signal finu Let ponere Output ae 2 lin e DIP Switch i Selection Tn i L Isolated i SW4 DC to DC i Converter 3 i J18 Config i 118 Config LEDs l _ _ _ DIP Switches 6 8 OAO DIP Switches i 1 5 i Output i 4 Conditioning Vin r Ge T
8. abel Input Range Selection AW Fl 33239372 P cea I 4 f e Ai alri n a F d im 3 i d Ta dftfkiri TT H 1 r i ELS j HEF VD re IC CS Aa SLL i oN Cae UMM IA Af Li T j LI LL AL J15 J4 J2 J3 J5 J13 J12 J14 J24 J22 J23 J25 Input 1 Voltage Input 2 Voltage Input 3 Voltage Selection Links Selection Links Selection Links Filename 3 Input Voltage_Current Transmitter User Manual docx 21 October 2014 Version 1 01 danntech PROCESS INSTRUMENTATION Page 5 of 15 0 to 5A input AC or DC current ORO25 shunt installed J4 J2 J3 and J5 don t care Input terminals lin and OVin Additional current ranges change current shunt resistor to suit need about 125 mV or less 0 to 125 mV shunt input AC or DC mV J4 J2 J3 and J5 installed Input terminals Vin and OVin 0 4 20 mA input process signal input J4 J2 J3 and J5 installed Input terminals Vin and OVin NOTE Filename 3 Input Voltage Current Transmitter User Manual docx 21 October 2014 Version 1 01 danntech PROCESS INSTRUMENTATION Page 6 of 15 0 10 V input process signal input Install J2 J3 and J4 leave J4 OPEN Input terminals Vin and OVin 0 600 V 0 400 V 0 250 V 0 150 V AC or DC voltage Input terminals Vin and OVin Using the Push In PCB Terminals We have used push in terminals so that it is easy to connect reliably with cables and wires which have b
9. een terminated using ferrules that can be fed through the gland in the bottom of the enclosure Filename 3 Input Voltage Current Transmitter User Manual docx 21 October 2014 Version 1 01 danntech PROCESS INSTRUMENTATION Page 7 of 15 Le 7 fiy _f Fuon D Mae Z Dn hd Gan adi Eo f Input and Output Setup Switches 6 7 and 8 of DIP switches SW1 SW2 and SWS are used to calibrate the inputs and outputs Having setup the input range that you plan to use you now need to capture the Reference Input Minimum RIM and the Input Maximum IM After doing that you then range the output by varying the input and then capturing the desired output minimum and maximum Normally we would set up the inputs and outputs for you prior to delivery but you can do this procedure yourself if necessary Config Indicator LED Red Green J18 Capture Switches 1 to 5 for Link PB 2 Input Selection T ES E Pe e Kgl P CA M Remove jumper to use as link to capture input and output values OrFrFz1sec ES ON 10 secs Switch 8 to select RUN or CALIBRATE Switch 7 to select mode Input or Output OFF RUN OFF Input ON CALIBRATE ON Output Filename 3 Input Voltage Current Transmitter User Manual docx 21 October 2014 Version 1 01 danntech PROCESS INSTRUMENTATION Page 8 of 15 Input Setup To calibrate an input you will require a current or voltage source capable of covering the range you plan to use So i
10. input x V for voltage input x for current input y range The ranges provide several options in three sections AC and DC voltage and current for AC and DC values for AC and y values for DC M 0 1 AAC RMS N 0 5 AAC RMS P 0 10 AAC RMS Q20 15A AC RMS S 0 20 mA AC RMS for clamp on sensor 0 75A T20 4 mA AC RMS for clamp on sensor 0 16A K L M N P Q R S T U V x Il Y 0 200V AC Z 0 60 mV AC 0 24 V Output configuration letters nt n output signal type 2 current V voltage t output signal range current n l A 4 20 mA B 0 20 mA D 0 1 mA E 0 5mA Filename 3 Input Voltage_Current Transmitter User Manual docx 21 October 2014 Version 1 01 danntech PROCESS INSTRUMENTATION Page 14 of 15 F 20 4 mA voltage n V A 0 10V D 0 5V E 5 V F 1 5V G 10 V K 0 1V Auxiliary power supply p C 24VDC D 12 VDC E 9 18 VDC nominally 12 VDC G 18 36 VDC nominally 24 VDC H 36 72 VDC nominally 48 VDC We also have planned mains powered versions p AB 90 to 260 VAC Inputs and Outputs Different In the cases where there is a mixture of input and output requirements we use a serialized numbering system to cater for the very many permutations possible We will allocate a unique configuration number for each configuration P3I Mxxxxx p XXXXx configuration number starting at 00001 p auxiliary power supply as above U
11. n the case of 0 600 VAC you will need an AC voltage source which you can adjust over this full range It should be stable and you should be able to use a voltmeter to display the input voltage RMS AC We have included a test input which can be used to inject much lower voltages to simulate the various voltage and current inputs This is not the best way to get the most accurate input calibration but is useful to configure the outputs and if you don t have the correct voltage source available A table of the conversions for each range and the test voltage inputs will be included here in due course Please contact us if you wish to use this before these details are published Steps to follow to calibrate the inputs 1 Select the input range you plan to use and the filter value you wish 2 Connect up your input source with meter for display of the input value to the input to be calibrated 3 Set switch 8 to ON and switch 7 OFF to select input calibration You will see the green configuration indicator LED flashes slowly to indicate that you are going to capture the Reference Input Minimum d Remove the link located on the Capture Link J8 J18 or J29 8 so that you can short out the Capture Link to record the value of the input as the RIM value 5 Inject 20 of the input range this is the Reference Input Minimum we use the 20 value to avoid noise and inaccuracy at 0 input for 0 600 VAC input range this will be 120 VAC 6
12. ser Manual Updates Please use the QR code to get the latest version of this User Manual http danntech com user9 e20manuals 39620lnput9e20Voltage Current 20Transmitter 20User 20Manual pdf danntech ltd danntech cc Co No 6510211 Reg No CK1986 15338 23 15 College Close Hamble le Rice P O Box 1023 Fontainebleau Southampton Hampshire Randburg 2032 SA SO31 4QU Tel 27 0 11 7921239 United Kingdom Fax 27 0 11 7924687 Tel 075 9069 1824 e mail sales danntech com e mail sales danntech com P O Box 1023 Fontainebleau 2032 www danntech com Republic of South Africa www uk danntech com www danntech co za www danntech com Danntech makes no warranty of any kind with regard to this material including but not limited to the implied warranties of merchantability and fitness for a particular purpose Danntech shall not be liable for errors contained herein or for incidental or consequential damages in connection with the furnishing performance or use of this material This document contains proprietary information which is protected by copyright No part of this document may be photocopied reproduced or translated into another language without the prior written consent of Danntech The information in this document is subject to change without notice Filename 3 Input Voltage_Current Transmitter User Manual docx 21 October 2014 Version 1 01 danntech PROCESS INSTRUMENTATION Page 15 of 15
13. ss Connection Example Typical connections for Inputs 3 x 600 VAC Outputs 3 x 4 20 mA Aux Supply 12 VDC 3 INPUT VOLTAGE CURRENT TRANSMITTER 10 Oout common output connection 11 Output 1 12 Qutput 2 4 Vin for voltage input ls IN2 5 lin for current input 14 OV DC In 6 Qin common connection 15 DC In 12V 10 5 1 Vin for voltage input IN1 2 lin for current input 3 Qin common connection 7 Vin for voltage input IN3 8 lin for current input 9 Qin common connection Input 3 x 0 600 VAC Output 3 x 4 20 mA Aux Supply 12 VDC gt do tech Danntech CC can intech PO Box 1023 Fontainebleau 2032 TEL 27 0 11 792 1239 Republic of South Africa FAX 27 0 11 792 4687 Serial Number www danntech com email sales danntech com Part Number P3 3AVA 3IA D Description 3 INPUT VOLTAGE CURRENT TRANSMITTER Typical Test Results Serial 127274 Input 1 Input 2 Input 3 lout mA Error of FS lout mA Error 96 of FS 19 98 21 28 Filename 3 Input Voltage Current Transmitter User Manual docx 21 October 2014 Version 1 01 danntech PROCESS INSTRUMENTATION Page 11 of 15 Application Examples Motor Voltage Monitoring 3 x 4 20mA d H to PLC UXI lary Supply 3 INPUT VOLTAGE CURRENT TRANSMITTER Denies vollmges sae Fia so consult the Usir Mara behore Cvt m Three Phase Rectifier Monitoring 3 x 4 20mA 3 x 4 20mA 2 x 4 20mA to PLC to PLC
14. th meter to the output for display of the output value 3 Set switch 8 to ON and switch 7 ON to select output calibration You will see the green configuration indicator LED flashes slowly to indicate that you are going to capture the Output Minimum d Remove the link located on the Capture Link J8 J18 or J29 8 so that you can short out the Capture Link to record the value of the output as the Output Minimum Value 5 Now you should use the input source and adjust the input which will cause the output to follow When you have the output at the minimum output value that you wish proceed to the next step 6 Close short the Capture Link for about 1 second or so until the Red Configuration Indicator LED lights up then open the link This indicates that the output value has been captured as the minimum 7 The Green Configuration Indicator LED will now flash faster to indicate that you are going to capture the Output Maximum Filename 3 Input Voltage Current Transmitter User Manual docx 21 October 2014 Version 1 01 danntech PROCESS INSTRUMENTATION Page 10 of 15 8 Again adjust the input until the output reaches the desired Output Maximum Value 9 Close short the Capture Link for about 1 second or so until the Red Configuration Indicator LED lights up then open the link This indicates that the Output Maximum Value has been captured 10 This completes the output calibration switch 7 and 8 OFF to complete the proce
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