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INSTALLATION & OPERATION MANUAL

1. 6000 SERIES LIGHT BARS Code 3 Inc a subsidiary of Public Safety Equipment Inc IMEC ODE 3 UBLIC SAFETY EQUIPMENT INC GOGe LOW PROFILE LIGHT BAR Contents UOC ION sirena EES 2 Unpacking amp Pre Installation ccccececeeeeeeeeeeeeeeeeeeees 2 Instalation amp Mountng socctavssienesinwieccuieanenucedertannnecenns 3 SirenSpeakers seccichcassnsnansiccnsnsnahnsncuneasnenseexennandansnshce 3 Hook On MOUNINO aassscsinndiannasaiaivaiuatnarncenmnineais 4 PermanentMOountiing cccccceeeeeeeeeeeeeeeeeeeeeeeeeeeee 5 WInNgINSWUGHONS sca siasscsnserindeentadabasesnabtinanineceans 6 Mantenance oes eeeeecee cece eeeeseeeeeeeeeeeeeeeesseseeeeeeeeeeees 7 Parts List ReplacementParts ExplodedView 8 ODIOS e eee esa E EEEE 1 SAIC MICAS rnn i i E T a 1 Wara ots a steatctcetnexthainexi tt aeeie aeieeiaii 12 Readallinstructionsandwamings beforeinstallingandusing ASEE it Thismanualmustbedeliveredtotheenduserofthisequipment IMPORTANT Introduction All LP 6000 Series light bars include mounting kits packed in a separate small box inside the box containing the light bar The standard kit may be used for hook on or permanent mounting Towing amp Recovery bars normally pylon mounted do not include mounting kits however These are optionally available from your dealer or the factory The use of this or any warning device does not ensure that all drivers can or will observe or react
2. to an emergency warning signal Never take the right of way for granted It is your responsibility to be sure you can proceed safely before entering an intersection driving against traffic responding at a high rate of speed or walking on or around traffic lanes The effectiveness of this warning device is highly dependent upon correct mounting and wiring Read and follow the manufacturer s instructions before installing or using this device The vehicle operator should ensure daily that all features of the device operate correctly In use the vehicle operator should ensure the projection of the warning signal is not blocked by vehicle components i e open trunks or compartment doors people vehicles or other obstructions This equipment is intended for use by authorized personnel only Itis the user s responsibility to understand and obey all laws regarding emergency warning devices The user should check all applicable city state and federal laws and regulations Public Safety Equipment Inc assumes no liability for any loss resulting from the use of this warning device Proper installation is vital to the performance of this warning device and the safe operation of the emergency vehicle Itis important to recognize that the operator of the emergency vehicle is under psychological and physiological stress caused by the emergency situation The warning device should be installed in such a manner as to A Not reduce the output performance o
3. 21 L P Frame 38 85145M 1 Regular 47 S85146M Long 55 S85147M 22 Speaker Bell S91474M 23 Speaker Mounting Screws T00154 10 Parts Not Shown 50W Alley Mini Takedown light module S35205M_ Center Lens Base Module 38130M_ L P Stingray Module S40009M_ L P Worklight Options amp Specifications Many options are available for the LP 6000 This section is designed to describe the function of and mainte nance for the various LP 6000 options STINGRAY The StingRay is a modified rotating lamp which produces a patented three mode signal that 1 oscillates to the rear 2 rotates conventionally and 3 oscillates to the front Lamp and reflector mainte nance is the same as for a typical rotating lamp ALLEY LIGHTS Located at each end of the light bar to provide light to the side of the vehicle This smaller unit is held in a metal bracket that is attached to the frame with 2 screws HIGH SPEED ROTATING LAMPS A rotating lamp that produces twice as many flashes as a conventional assembly The only significant differences between this unit and a normal assembly are that a faster motor is used Maintenance is the same as for a typical rotating lamp STOP TURN TAIL LIGHTS Located in the light bar facing rear one on the driver side one on the passen ger side these lights provide stop turn and tail signals to following traffic when connected to the vehicle lighting system Bulbs used are an
4. BULB a Mustration 7 H 1 First grasp bulb at base and turn until retaining clip is accessible Using a blade screwdriver remove the retaining clip and pull bulb straight up Grasp the power lead with long nose pliers and remove the bulb Replace with new bulb insuring that the power lead is fully inserted into the bulb Insert into the rotator and ensure the retaining clip is fully inserted S 795 Bayonet Style Push down and turn to remove bulb Install new bulb the same way General Do not grease this unit It is constructed with a permanently lubricated drive system which requires no maintenance and can gum up if subjected to lubricants Lens Cleaning Use plain water and a soft cloth or Code 3 Lens polish and a very soft paper towel or facial tissue Because plastic scratches easily cleaning is recommended only when necessary about every six months Do not subject the lenses to car washes that use brushes as these will scratch the lenses Frame Cleaning To restore the aluminum to its original shine run steel wool or an abrasive scrub pad along the length of the frame taking care not to scratch the lenses Parts amp Exploded Views FIGURE 8 Parts List Ref No Description Part No Qty 1 8 x 3 4 Pan Head Sheet Metal Screw T02933 2 Speaker Cover Regular T08683 1 Long 91406 3 8 x 3 4 Flat Head Sheet Metal Screw T02918 4 4 Lens Outboard Green S89725M 2 Clear S89721M Red S89722M Blue
5. TAPE bars operate on 12 volt D C negative ground earth systems only If you have a positive ground earth vehicle or any other type of system and have not ordered a specially wired bar contact the factory for instructions REAR OF LIGHTBAR illustration 1 SPEAKER WIRES Installation amp Mounting Siren Speakers NOTE Use only speaker horns shaped specifically for the LP Light Bar Z100 LP58 Speaker assemblies or LPKIT Speaker Conversion Kit for use with a user supplied driver Use of any other speaker horns will obstruct the proper attachment of the speaker cover and void the warranty It is generally easier to install siren speakers before mounting the bar on the vehicle No 8 sheet metal screws will easily break through the metallic tape and thread into the punched holes in the frame 647S All 47 Light Bars with speaker center section Remove the stainless steel speaker cover by unscrewing the two screws at each end and lifting off Using the mounting holes indicated mount either an LP58 or an Z100 speaker USE THESE HOLES WHEN MOUNTING TWO SPEAKERS USE THESE HOLES WHEN MOUNTING ONE SPEAKER See Illustration 1 for hole locations Connect the speaker wires to the prewired terminal block and replace the speaker cover 655A All 55 Light Bars Remove the stainless steel speaker cover by unscrewing the two screws at each end and lifting off Using the Laie mounting holes indicated mount either
6. longer service life for components For high current wires it is highly recommended that terminal blocks or soldered connections be used with shrink tubing to protect the connections Do not use insulation displacement connectors e g 3M Scotchlock type connectors Route wiring using grommets and sealant when passing through compartment walls Minimize the number of splices to reduce voltage drop High ambient temperatures e g underhood will significantly reduce the current carrying capacity of wires fuses and circuit breakers Use SXL type wire in engine compartment All wiring should conform to the minimum wire size and other recommendations of the manufacturer and be protected from moving parts and hot surfaces Looms grommets cable ties and similar installation hardware should be used to anchor and protect all wiring Fuses or circuit breakers should be located as close to the power takeoff points as possible and properly sized to protect the wiring and devices Particular attention should be paid to the location and method of making electrical connections and splices to protect these points from corrosion and loss of conductivity Ground terminations should only be made to substantial chassis components preferably directly to the vehicle battery The user should install a fuse sized to approximately 125 of the maximum Amp capacity in the supply line to protect against short circuits For example a 30 Amp fuse should carry a maximu
7. one or two LP58 or Z100 speakers METALLIC See Illustration 2 for hole locations MAPE Connect the speaker wires to the METALLIC prewired terminal block and replace the TAPE speaker cover When using two siren speakers follow speaker manufacturers instructions for correct phasing of speakers NOTE On all bars with speaker sections after mounting SPEAKER BRKT speaker s check to make sure that the cover clears MOUNTING lilustration 2 the speaker in the front and rear If not loosen the HOLES mounting screws and reposition the speaker as SPEAKER WIRES necessary Improper mounting will bind the speaker cover and prevent the lenses from sealing correctly Sirens are an integral part of an effective audio visual emergency warning system However sirens are only short range secondary warning devices The use of a siren does not ensure that all drivers can or will observe or react to an emergency warning signal particularly at long distances or when either vehicle is traveling at a high rate of Z N speed Sirens should only be used in a combination with effective warning lights and never relied upon as a sole warning signal Never take the right of way for granted It is WARNING TAT your responsibility to be sure you can proceed safely before entering an intersection SIRENPRODUCTS driving against traffic or responding at a high rate of speed The effectiveness of this warning device is highly dependent upon correct mounting and wir
8. passenger compartment of the vehicle C Place the controls within convenient reach of SIRENPRODUCTS the operator so that he she can operate the system without losing eye contact with the roadway Emergency warning devices often require high electrical voltages and or currents Properly protect and use caution around live electrical connections Grounding or shorting of electrical connections can cause high current arcing which can cause personal injury and or severe vehicle damage including fire PROPER INSTALLATION COMBINED WITH OPERATOR TRAINING IN THE PROPER USE OF EMERGENCY WARNING DEVICES IS ESSENTIAL TO ENSURE THE SAFETY OF EMERGENCY PERSONNEL AND THE PUBLIC BOTTOM VIEW OF END OF LIGHT BAR Hook on Mounting Begin the installation by attaching the rubber feet to the mounting brackets using the 1 4 bolts and acorn nuts provided See Illustration 3 do not install shims at this time Using a pad to protect the roof of the vehicle place the light bar on the roof and determine the correct location of the bar and the best pair of holes for attaching the mounting tabs Attach the washers provided and one of the three pairs of 1 4 mounting holes supplied on each end of the bar See Illustration 3 for alternate hole locations Place the bar on the vehicle 5 16 18x2 1 2 i Illustration 3 FORMED MOUNTING BRACKET 1 4 20 ACORN NUT STAINLESS GUTTER HOOK Z 5 16 SPLIT LOCK WASHER 5 16 t8 TRIM NUT 7 r
9. 1157 bayonet type D O T LIGHTS A set of three marker lights as required by the Department of Transportation for truck application Bulbs are wedge base 194 type FLASHER The Table below shows the different models and their functions FLASHER TYPE FEATURES 360RS 360RD 360RDK 700 710 711 100W 2 lights X X Alternating Flash 200W 4 lights Alternating flash rear only or front amp rear 200W 4 lights Alternating flash rear only front amp rear or steady burn front rear flash 200W Heavy duty Alternating flash 200W Heavy duty Programmed flash WARRANTY Code 3 Inc s emergency devices are tested and found to be operational at the time of manufacture Provided they are installed and operated in accordance with manufacturer s recommendations Code 3 Inc guarantees all parts and components except the lamps to a period of 1 year unless otherwise expressed from the date of purchase or delivery whichever is later Units demonstrated to be defective within the warranty period will be repaired or replaced at the factory service center at no cost Use of lamp or other electrical load of a wattage higher than installed or recommended by the factory or use of inappropriate or inadequate wiring or circuit protection causes this warranty to become void Failure or destruction of the product resulting from abuse or unusual use and or accidents is not covered by this warranty Code 3 Inc shall in no way be liabl
10. LP 6000 bar from one vehicle to another we suggest that new 5 16 mounting bolts and rubber feet be used These are standard hardware items that can usually be found at any hardware store or they can be ordered from the factory The special hooks are stainless steel and should be saved and reused NOTE If different holes must be used to mount the brackets tape over the unusual holes with duct tape on the inside to prevent dirt and water from entering the light bar Maintenance Lens Removal First remove the speaker cover by removing the four 4 hex head screws from the top of the speaker cover Next remove the two 2 hex head screws on the top of the lens followed by the two 2 hex head screws on the outboard side of the lens The lens can now be lifted off If you have an all light center section the four 4 hex head screws holding the center lens to the pan have to be removed first then proceed with the lens screws Lamp Replacement Remove the lens as outlined above Next inspect the bulb and compare to Illustration 7 to determine bulb type It may be necessary to remove any rotating or cylindrical filters to make access easier Lamps are extremely hot Allow to cool completely before attempting to remove Gloves and eye protection should be worn when handling halogen lamps as they are pressurized WARNING and accidental breakage can result in flying glass E c5 iE j H 4 TYPE BULB _ BAYONET TYPE
11. S89723M Parts List Ref No 10 11 Description Lens Outboard Amber Din Blue Lens Center for 47 bar Clear Red Blue Amber Din Blue Opaque Lens Center for 55 bar 2 per bar Clear Red Blue Amber 8 x 5 8 Hex Head Sheet Metal Screw 8 x 270 Hex Head Sheet Metal Screw Speaker Driver 100W 58W LP58 Rotating Reflector Assembly S795 50W 12V Bulb H 1 55W 12V Bulb H 1 Lamp Retaining Clip Rotating Filter Red Blue Amber Green Part No S89724M T00947 T02901 T02902 T02903 T02904 T02905 T02947 38171M 38172M 38173M 38174M T02921 T01215 T00968 T00969 T00625 S95977M T01540 T01543 T04933 S95989M S95990M S95991M S95988M Parts List Ref No Description PartNo Qty 12 8 x 270 Hex Head Sheet Metal Screw T01215 13 Rotating Motor Ass Does not include Reflector Assy Rotator Motor Assy 55W H 1 Std Speed S959783M_ Rotator Motor Assy 55W H 1 Fast Speed S95979M_ Rotator Motor Assy 50W Bayonet Std Speed S95980M_ Rotator Motor Assy 50W Bayonet Fast Speed S95981M_ Rotator Motor Assy 24V S95982M_ 14 8 x 270 Hex Head Sheet Metal Screw T01215 15 10 Machine Screw Washer T00154 16 L P Half Mirror Module S40002M_ 17 L P Speaker cover lens Hold down Bracket T00918 2 18 8 x 270 Hex Head Sheet Metal Screw T01215 19 L P Motor Assembly See 13 20 L P Stationary Filter Blue T01280 Amber T01281 Red T01279 Green T01299
12. e for other damages including consequential indirect or special damages whether loss is due to negligence or breach of warranty CODE 3 INC MAKES NO OTHER EXPRESS OR IMPLIED WARRANTY INCLUD ING WITHOUT LIMITATION WARRANTIES OF FITNESS OR MERCHANTABILITY WITH RESPECT TO THIS PRODUCT PRODUCT RETURNS If a product must be returned for repair or replacement please contact our factory to obtain a Return Goods Authorization Number RGA number before you ship the product to Code 3 Inc Write the RGA number clearly on the package near the mailing label Be sure you use sufficient packing materials to avoid damage to the product being returned while in transit Code 3 Inc reserves the right to repair or replace at its discretion Code 3 Inc assumes no responsibility or liability for expenses incurred for the removal and or reinstallation of products requiring service and or repair nor for the packaging handling and shipping nor for the handling of products return to sender after the service has been rendered NEED HELP Call our Technical Assistance Hotline 314 996 2800 Code 3 Inc 10986 N Warson Road St Louis Missouri 63114 2029 USA www code3pse com ede p Revision 7 12 2005 Instruction Book Part No T00929 Code 3 is a registered trademark of Code 3 Inc a subsidiary of Public Safety Equipment Inc 2004 5 Code 3 Inc Printed in USA 12
13. f the system B Place the controls within convenient reach of the operator so that he can operate the system without losing eye contact with the roadway Emergency warning devices often require high electrical voltages and or currents Properly protect and use caution around live electrical connections Grounding or shorting of electrical connections can cause high current arcing which can cause personal injury and or severe vehicle damage including fire Do not touch the strobe light tubes the strobe light head assemblies or the strobe power supply while the system is in operation Wait 10 minutes after turning off the power from system before touching any internal components PROPER INSTALLATION COMBINED WITH OPERATOR TRAINING IN THE PROPER USE OF EMERGENCY WARNING DEVICES IS ESSENTIAL TO ENSURE THE SAFETY OF EMERGENCY PERSONNEL AND THE PUBLIC Unpacking amp Pre installation Carefully remove the light bar from the shipping carton and place on a flat surface taking care not to damage the wire cable coming out of the bottom Examine the FRONT OF LIGHTBAR METALLIC unit for transit damage cracked lenses dented speaker ead TAPE cover etc If convenient you may wish to bench test 2 MOUNTING HOLE METALLIC the unit before installing Before applying voltage to the TAPE bar be sure you have read and understand the wiring instructions attached to the cable Standard LP6000 SPEAKER BARACK METALLIC MOUNTING HOLE
14. horns hea etc that will affect the location of the s light bar Select the holes that will place the mounting feet in the location selected and attach CURVED ROOF FLAT ROOF the feet to the underside of the light bar using the 5 16 18 thread forming bolts and 5 16 flat washers provided See Illustration 5 for alternate hole location Attempt to locate a position in which the bar is level fore and aft If leveling is required slide the shim washer under the appropriate tabs on the mounting brackets See Illustration 5 If additional leveling is still needed contact the factory for assistance Once the bar is level front to rear and centered side to side mark the holes through the mounting tabs and remove the bar from the vehicle Drill out the mounting holes and remove any burrs Attach the die cut rubber gaskets or shims if used See Illustration 5 Remount the light bar and attach to the roof using four suitable fasten ers obtained locally NOTE The tabs on the mounting brackets may be bent at any angle to match the curvature of the roof See Illustration 6 BOTTOM VIEW OF END OF LIGHT BAR illustration 6 FORMED MOUNTING BRACKET MOUNTING TABS MAY BE BENT TO MATCH ANGLE OF ROCF IF NECESSARY am illustration C22 5 4 b NYLON SHIM WASHER NSTALL ONLY IF NEEDED 5 16 STAINLESS 3 FLAT WASHER DIE CUT RUBBER GASKET 5 16 18 THREAD FORMING BOLT Wiring Instructions Larger wires and tight connections will provide
15. ing Read and follow the manufacturers instructions before installing or using this device The vehicle operator should check the equipment daily to ensure that all features of the device operate correctly To be effective sirens must produce high sound levels that potentially can inflict hearing damage Installers should be warned to wear hearing protection clear bystanders from the area and not to operate the siren indoors during testing Vehicle operators and occupants should access their exposure to siren noise and determine what steps such as consultation with professionals or use of hearing protection should be implemented to protect their hearing This equipment is intended for use by authorized personnel only It is the users respon sibility to understand and obey all laws regarding emergency warning devices The user should check all applicable city state and federal laws and regulations Public Safety Equipment Inc assumes no liability for any loss resulting from the use of this warning device Proper installation is vital to the performance of the siren and the safe operation of the emergency vehicle It is important to recognize that the operator of the emergency A vehicle is under psychological and physiological stress caused by the emergency situation The siren system should be installed in such a manner as to A Not reduce the WARNING acoustical performance of the system B Limit as much as practical the noise level in the
16. m of 24 Amps DO NOT USE 1 4 DIAMETER GLASS FUSES AS THEY ARE NOT SUITABLE FOR CONTINUOUS DUTY IN SIZES ABOVE 15 AMPS Circuit breakers are very sensitive to high temperatures and will false trip when mounted in hot environments or operated close to their capacity Route the wiring cable into the engine or passenger compartment taking care to use grommets and to apply sealant around openings to keep water out It is advisable to leave an extra loop of cable when installing the light bar to allow for future changes or reinstallations Connect the black lead to a solid frame ground earth preferably the or ground earth side of the battery and bring the other wires tothe control head or switches Connect the wires to the control head or switch as directed by the wiring instructions on the cable Next calculate the light bar power draw Table 1 consists of an equation and data for quick calculating of light bar load Run a power wire from the control head to the positive side of the battery the alternator or the stud on the battery side of the starter sole noid Use Table 2 for reference Speaker Wires If the light bar has a speaker section the blue wires go to the siren amplifier and are to be connected in accordance with the siren manufacturer s instruc tions Test the unit for proper operation CAUTION Operating a siren with a live speaker can inflict hearing damage always use hearing protection Remounting When moving an
17. oof and attempt to HEX BOLT L s NYLON SHIM WASHER locate a position in 5 16 STAINLESS 4 INSTALL ONLY IF NEEDED which the bar is level FLAT WASHER l bS fore and aft If leveling MOLDED RUBBER FOOT is required install the Sa shim washers at this 1 4 20 x 3 4 HEX BOLT time See Illustration 3 If additional leveling is still needed contact the factory for assistance Lift each end of the light bar and insert the 5 16 18 x 2 1 2 hex bolt from the back side See Illustration 3 Install the gutter hooks lock washers trim nuts and tighten until secure DO NOT OVERTIGHTEN It is not necessary to dimple the roof in order to achieve a secure and stable mount NOTE The mounting brackets are slotted to allow continuous adjustment from hole to hole When the EEE brackets are installed the rubber feet should rest as close to the edge of the roof as possible See Illustration 4 Generally with a 47 light bar the outboard set of holes would be used for all full size and many intermediate size vehicles The tabs holding the rubber feet may be bent to conform to the roof profile as shown in Illustrations 4 and 6 Some vehicles may require a slightly RAIN GUTTER longer or shorter mounting bolt These are 5 16 coarse thread bolts which can be obtained locally VEHICLE ROOF Ilustration 4 Permanent Mounting Examine the roof of the vehicle to determine the areas of greatest roof strength as well as location of air

INSTALLATION & OPERATION MANUAL

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INSTALLATION &amp; OPERATION MANUAL

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INSTALLATION & OPERATION MANUAL