Safety Controller CC-Link Interface Module User`s Manual (Hardware)
Contents
1. ATTENTION In the event of unclear faults cease operation En pr sence d anomalie d origine ind termin e interrompez la marche Stop the machine if you cannot clearly identify or allocate the error and if you cannot safely rectify the malfunction Arr ter la machine si on ne parvient pas identifier l erreur en d terminer l origine et corriger l anomalie de mani re fiable Complete functional test after error rectification Menez bien les essais de fonctionnement apr s correction des erreurs Carry out a full functional test after an error has been rectified Toujours effectuer des essais de fonctionnement complets apr s avoir corrig une erreur 8 Technical data Slide the modules together individually in the direction of the arrow until the side plug connection latches in _ Install the end clips on the right and left 5 2 Steps for dismantling the modules Remove the plug in package terminals with wiring and the end clips If there are several modules slide the modules away from each other individually in the direction of the arrow until the side plug connection is separated Uy Supply circuits Item Specifications Supply voltage 24 V DC 16 8 30 V DC Power consumption Max 1 4 W Interfaces Item Specifications Fieldbus CC Link CC Link station type Remote device station CC Link Version Ver 1 10 Data transmission speed 156k2. 55 C 0 55 C de fonctionnement Operating ambient 10 to 95 RH 5 to 95 RH 5 to 95 RH humidity Storage ambient 25t070 C 25t075 C 40to 75 C temperature Storage ambient 10 to 95 RH 5to95 RH 5to95 RH humidity 1 When the WS0 GCC100202 is included in the system operating ambient temperature will be 0 to 55 C 1 Avec un module WSO GCC100202 inclus dans le syst me la temp rature ambiante de service est de 0 a 55 C J EMC standards that are applicable to the products differ MELSEC Q MELSEC WS MELSEC QS EMC standards EN 61000 6 2 EN 55011 EN 61131 2 1 About this document 1 1 Documentations for the MELSEC WS system These manuals apply for the MELSEC WS CC Link interface module WS0 GCC100202 hereinafter CC Link interface module and only in combination with the corresponding user s manual Safety Controller CC Link Interface Module User s Manual The installation configuration and commissioning of the MELSEC WS safety control system are described in the Safety Controller User s Manual and Safety Controller Setting and Monitoring Tool Operating Manual Title Number WS CPU U E Safety Controller User s Manual 13JZ32 3 WS ET U E Safety Controller Ethernet Interface User s Manual 13JZ33 WS CC U E Safety Controller CC Link Interface User s Manual 13JZ45 Safety Controller Setting and Monitoring at patie JADR
3. Tool Operating Manual 13JU67 In addition mounting protective devices also requires specific technical skills which are not detailed in this documentation 2 Correct use CC Link interface module is a CC Link based gateway and a part of the MELSEC WS system that communicates with primary control systems It provides non safe fieldbus data for control and diagnostic purposes The gateway does not have its own power supply and can only be operated with a MELSEC WS system Up to two gateways can be used in a MELSEC WS system These must be installed directly to the right of the WS0 CPUx This gateway must be used only by qualified safety personnel and only on the machine where it has been installed and initialized by qualified safety personnel in accordance with the operating manuals Observe the protective notes and measures in the MELSEC WS User s manual Respecter les consignes de s curit et mesures de ATTENTION Protection d crites dans le Manuel de l utilisateur MELSEC WS Mitsubishi Electric Co accepts no claims for liability if the equipment is used in any other way or if modifications are made to the device even in the context of mounting and installation J When mounting installing and using the MELSEC WS system observe the standards and directives applicable in your country J These manuals and the related operating manuals must be made available to the user of the machine where a MELSECWS system is insta
4. a shielded cable is excessively crimped to a bar terminal using a tool CRIMPFOX UD6 4 or CRIMPFOX UD6 6 the bar terminal may not be connected to the terminal block depending on the cross sectional shape after crimping Korea Singapore Thailand Indonesia India Australia 6F No 105 Wugong 3rd Road Wugu District New Taipei City 24889 Taiwan R O C Tel 886 2 2299 2499 Mitsubishi Electric Automation Korea Co Ltd 3F 1480 6 Gayang Dong Gangseo Gu Seoul 157 200 Korea Tel 82 2 3660 9530 Mitsubishi Electric Asia Pte Ltd Industrial Division 307 Alexandra Road Mitsubishi Electric Building Singapore 159943 Tel 65 6470 2308 Mitsubishi Electric Automation Thailand Co Ltd Bang Chan Industrial Estate No 111 Soi Serithai 54 T Kannayao A Kannayao Bangkok 10230 Thailand Tel 66 2906 3238 P T Autoteknindo Sumber Makmur Muara Karang Selatan Block A Utara No 1 Kav No 11 Kawasan Industri Pergudangan Jakarta Utara 14440 P O Box 5045 Indonesia Tel 62 21 663 0833 Mitsubishi Electric India Pvt Ltd 2nd Floor Tower A amp B Cyber Greens DLF Cyber City DLF Phase lll Gurgaon 122002 Haryana India Tel 91 124 463 0300 Mitsubishi Electric Australia Pty Ltd 348 Victoria Road PO BOX11 Rydalmere N S W 2116 Australia Tel 61 2 9684 7777 A MITSUBISHI ELECTRIC CORPORATION HEAD OFFICE TOKYO BUILDING 2 7 3 MARUNOUCHI CHIYODA KU TOKYO 100 8310 JAPAN NAGOYA WOR
5. any inquiries on the CC Link dedicated cables refer to the following CC Link Partner Association website http www cc link org Pour les caract ristiques des cables d di s CC Link ou toute demande de renseignements consulter le site internet de CC Link Partner Association http www cc link org Cable size Taille de cable 20AWG Temperature rating 15 C to 75 C ST Country Region Sales office Tel USA Mitsubishi Electric Automation Inc 500 Corporate Woods Parkway Vernon Hills IL 60061 USA Tel 1 847 478 2100 Brazil MELCO TEC Representacao Comercial e Assessoria Tecnica Ltda Av Paulista 1439 cj74 Bela Vista Sao Paulo CEP 01311 200 SP Brazil Tel 55 11 3146 2200 Germany Mitsubishi Electric Europe B V German Branch Gothaer Strasse 8 D 40880 Ratingen Germany Tel 49 2102 486 0 UK Mitsubishi Electric Europe B V UK Branch Travellers Lane Hatfield Hertfordshire AL10 8XB UK Tel 44 1707 27 6100 Italy Mitsubishi Electric Europe B V Italian Branch Viale Colleoni 7 20864 Agrate Brianza Milano Italy Tel 39 039 60531 Spain Mitsubishi Electric Europe B V Spanish Branch Carretera de Rubi 76 80 AC 420 E 08190 Sant Cugat del Valles Barcelona Spain Tel 34 93 565 3131 France Mitsubishi Electric Europe B V French Branch 25 Boulevard des Bouvets F 92741 Nanterre Cedex France Tel 33 1 5568 5568 Czech Republic Mitsubishi Electric Europe B V o s Czech office Avenir Busines
6. KS 1 14 YADA MINAMI 5 CHOME HIGASHI KU NAGOYA JAPAN When exported from Japan this manual does not require application to the Ministry of Economy Trade and Industry for service transaction permission Specifications subject to change without notice SICK SICK AG http www sick com
7. MITSUBISHI WS0 GCC100202 Safety Controller CC Link Interface Module User s Manual Hardware Mitsubishi Electric Corporation 2 7 3 Marunouchi Chiyoda ku Tokyo Japan Mitsubishi Electric Europe BV Gothaer strasse 8 40880 Ratingen Germany All rights reserved Specified product properties and technical data do not represent a guarantee declaration MODEL WS CC U HW MODEL CODE 13J209 IB NA 0800459 D 1404 SICK 2010 MITSUBISHI ELECTRIC CORPORATION Precautions regarding warranty and specifications MELSEC WS series products are jointly developed and manufactured by Mitsubishi and SICK AG Industrial Safety Systems in Germany Note that there are some precautions regarding warranty and specifications of MELSEC WS series products lt Warranty gt J The gratis warranty term of the product shall be for one 1 year after the date of delivery or for eighteen 18 months after manufacturing whichever is less J The onerous repair term after discontinuation of production shall be for four 4 years J Mitsubishi shall mainly replace the product that needs a repair J It may take some time to respond to the problem or repair the product depending on the condition and timing lt Specifications gt J General specifications of the products differ MELSEC WS MELSEC Q MELSEC QS Operating ambient temperature 25 to 55 C 0 to 55 C 0 to 55 C Temp rature ambiante 25 55 C 0
8. an be easily replaced without re wiring The voltage supply to the module must be off before replacing the module 5 Mounting Dismantling A ATTENTION The MELSEC WS system is only suitable for mounting in a control cabinet with at least IP54 degree of protection While supply voltage is applied gateways must not be plugged to nor be removed from the MELSEC WS system To ensure full electromagnetic compatibility EMC the DIN mounting rail must be connected to functional earth FE Le syst me MELSEC WS ne peut tre install que dans une armoire de commande avec un degr de protection IP 54 ou mieux Les passerelles ne doivent pas tre enfich es ou retir es du syst me MELSEC WS quand la tension d alimentation est appliqu e Pour garantir totalement la compatibilit lectromagn tique EMC le rail de fixation DIN doit tre raccord la terre fonctionnelle FE 5 1 Steps for mounting the modules J In a MELSEC WS system the CPU module WS0 CPUO0 or WS0 CPU1 is positioned at the extreme left the two optional gateways follow directly Only then do the expansion modules follow The relays modules WS0 4RO have to be mounted at the extreme right J The modules are located in a 22 5 mm wide modular system for 35 mm DIN rails to EN 60715 J The connection between the modules is effected by means of the plug connection integrated in the housing e Mount the module in accordance with EN 50274 J Ensure that s
9. bps 625kbps 2 5Mbps 5Mbps 10Mbps autosensing Station number 1 to 64 factory default 0 Number of occupied stations 1 station RX RY 32 points each RWw RWr 4 points each 2 stations RX RY 64 points each RWw RWr 8 points each 3 stations RX RY 96 points each RWw RWr 12 points each 4 stations RX RY 128 points each RWw RWr 16 points each The last 16 points of RX RY are for system use reserved Item Specifications CC Link interface 1 terminal block at the lower part of the module Item Rubrique Specifications Caract ristiques Cable Ver 1 10 compatible CC Link dedicated cable Data interface Backplane bus FLEXBUS 1 Connect a terminating resistor 110Q General specifications Item Specifications Fieldbus CC Link FLEXBUS 10 pin connector for internal safety bus plug Ambient operating 0 C to 55 C temperature 0a 55 C Temp rature ambiante de fonctionnement Storage temperature 25 C to 70 C Humidity 10 to 95 non condensing Climatic conditions According to EN 61131 2 Vibration Tested in accordance with IEC 61131 2 Rigidity Tested in accordance with IEC 61131 2 Protection class Solderless terminal bar terminal and crimp tool Solderless terminal bar terminal and crimp tool 1 Mitsubishi Electric Engineering Co Ltd e Mod le de borne barre FA TVC125T9 e Outil de sertissag
10. e FA NH65A 2 NICHIFU Co Ltd e Mod le de borne barre TEO 5 10 pour cable d di CC Link 0 5mm TE1 5 10 pour SLD e Outil de sertissage NH 79 3 PHOENIX CONTACT e Mod le de borne barre Al0 5 10WH pour cable d di CC Link 0 5mm Al1 5 10BK pour SLD e Outil de sertissage CRIMPFOX UD6 CRIMPFOX UD6 4 CRIMPFOX UD6 6 and CRIMPFOX ZA3 Note Si un cable blind est serti trop fortement sur une borne barre avec un outil comme CRIMPFOX UD6 4 ou CRIMPFOX UD6 6 il arrive que la section r siduelle de la borne barre apr s sertissage ne permettent pas un bon contact sur la plaque a bornes Electromagnetic compatibility IEC 61000 6 2 EN 55011 Class A Housing material Polycarbonate Housing type Device for control cabinet installation Tightening torque range Plage de couple de serrage No torque range specified since two tier tension spring terminal is used S agissant d une borne avec ressort a tension sur deux niveaux le couple de serrage n est pas indiqu Housing enclosure rating terminals IP40 IP20 according to IEC 60529 Housing color Light grey Weight 120g Mounting rail Mounting rail according to IEC EN 60715 Cable specifications Sp cifications des cables Item Rubrique Specifications Caract ristiques Ver1 10 compatible CC Link dedicated cable Cable d di CC Link compatible Ver1 10 For the specifications and
11. ies or equipment 4 amusement equipments 5 incineration and fuel devices 6 handling of nuclear or hazardous materials or chemicals 7 mining and drilling 8 and other applications where the level of risk to human life health or property are elevated S 4 Product description Before using the module check that the following items are provided Item Amount Remarks WS0 GCC100202 1 Terminating resistor 1100 1 2W 1 Bar terminal brown brown brown Screw terminals for replacement WSO TBS4 are not available for the WS0 GCC100202 4 1 Communication data The CC Link interface module provides the following data e input values ON OFF for all MELSEC WS extension modules and EFI devices connected e output values ON OFF for all MELSEC WS input output extension modules and EFI devices connected J logic results the error and status information of all modules For detailed description of the data set and configuration please read the Safety Controller CC Link Interface User s Manual The occurrence of random or systematic faults within the module or in its control does not impede the MELSEC WS system s safety function Do not use non safe data from network modules for safety related applications Network modules only processes non safety related ATTENTION data which is not suitable for operation on a safety fieldbus Ne pas utiliser les donn es non s curis s des modules
12. lled The machine operator is to be instructed in the use of the device by qualified safety personnel and must be instructed to read the operating manuals 2 1 Disposal Disposal of unusable or irreparable devices should always occur in accordance with the applicable country specific wastedisposal regulations e g European Waste Code 16 02 14 3 Conditions of use for the product 1 Although MELCO has obtained the certification for Product s compliance to the international safety standards IEC 61508 EN 954 1 ISO 13849 1 from TUV Rheinland this fact does not guarantee that Product will be free from any malfunction or failure The user of this Product shall comply with any and all applicable safety standard regulation or law and take appropriate safety measures for the system in which the Product is installed or used and shall take the second or third safety measures other than the Product MELCO is not liable for damages that could have been prevented by compliance with any applicable safety standard regulation or law MELCO prohibits the use of Products with or in any application involving and MELCO shall not be liable for a default a liability for defect warranty a quality assurance negligence or other tort and a product liability in these applications 1 power plants 2 trains railway systems airplanes airline operations other transportation systems 3 hospitals medical care dialysis and life support facilit
13. n using a CC Link dedicated cable La connexion entre le module d interface CC Link et la station maitre par cable d di CC Link est illustr e ci apr s MS LED i CC Link Station number setting switch x10 Master station interface module Station number setting switch x1 Terminating DA Blue a 1 DA Terminating resistor White _ i register L RUN ERR L RUN L ERR LED DE lyst vy Be eLink DG BP eee OS SLD DG DB DA SLD Leer CC Link SLD FG dedicated cable O O O O Terminal block SLD DA DG BE English French z Master station Station ma tre LED Meaning CC Link interface module Module d interface CC Link Red 2 Hz Critical fault on CC Link interface module Lights up Critical fault on another module Red L RUN OFF No power supply or data link stopped LERR Lights up Data link active Green Flashes One of the following has been detected when data Green Red link is active e Configuration change of the station number setting switch e Terminating register not connected Module or CC Link dedicated cable affected by noise Flashes One of the following has been detected when data Red link is stopped e Configuration change of the station number setting switch e Terminating register not connected Module or CC Link dedicated cable affected by noise Lights up Station number setti
14. ng switch out of range Red MS Off No power supply immediately after the module start or hardware failure Terminating resistor R sistance d extr mit Lights up Executing live process data from to CPU CC Link dedicated cable Cable d di pour CC Link Green Blue bleu Flashes Idle CPU STOP White blanc Green Yellow jaune Flashes Executing but data link stopped or faulty 7 or Use a bar terminal to connect the cable to the CC Link interface module eeeied For applicable bar terminals see Chapter 8 Cable specifications Flashes 1 Hz Configuring configuration required ppi i p eae Two poles of each terminal are internally connected See below Utiliser une borne barre pour raccorder le cable au module d interface CC Link Pour les bornes barres qui peuvent s utiliser voir Sp cifications des cables au chapitre 8 Pour chaque borne il y a deux p les connect s a l int rieur Voir ci dessous SLD DG DB DA SLD DG DB DA n Terminating Ee resistor o ololo FQ Q o O O O O O OJ O O English French Terminating resistor R sistance d extr mit The above figure shows a view from under the module after wiring La figure ci dessus repr sente le module vue par en bas apr s c blage 4 4 Interface The CC Link interface module has a removable terminal block for network connection The module c
15. r seau pour des applications li es a la s curit Les modules r seau ne v hiculent que des donn es non s curis es impropres a l exploitation en bus de s curit sur le terrain 4 2 Display elements The CC Link interface module is equipped with two LEDs MS and L RUN L ERR Name Meaning Station number A switch for configuring a station number for the setting switch module factory default 0 STATION No 1 to 64 Station number x10 4 When the number other than 1 to 64 is ie configured the MS LED flashes in red and the L xi 6 RUN L ERR LED lights up in red 8 Example Setting the station number 11 STATION No x10 4284 amp xi 1284 s CC Link dedicated cables are connected for data link For wiring see Section 4 3 The SLD terminal is internally connected to the earthing spring contact the connecting part to the DIN rail This two piece terminal block allows a replacement of the failed module with the system being connected to CC Link network Before replacement power off the module to be replaced For the crimp tools see Chapter 8 Oe N am Terminal block DA DB DG SLD 4 3 CC Link dedicated cable connection Connexion par c ble d di CC Link The following shows the connection between the CC Link interface module and the master statio
16. s Park Radicka 751 113e 158 00 Praha5 Czech Republic Tel 420 251 551 470 Poland Mitsubishi Electric Europe B V Polish Branch ul Krakowska 50 32 083 Balice Poland Tel 48 12 630 47 00 Russia Mitsubishi Electric Europe B V Russian Branch St Petersburg office Piskarevsky pr 2 bld 2 lit Sch BC Benua office 720 195027 St Petersburg Russia Tel 7 812 633 3497 South Africa CBI Electric Private Bag 2016 ZA 1600 Isando South Africa Tel 27 11 977 0770 China Mitsubishi Electric Automation China Ltd No 1386 Hongqiao Road Mitsubishi Electric Automation Center Changning District Shanghai China Tel 86 21 2322 3030 Taiwan Setsuyo Enterprise Co Ltd Gamme de 15 a 75 C temp rature Material Conductor Annealed copper wire finely Mat riau stranded Conducteur Fil de cuivre recuit torsade fine Core type Finely stranded Type d me Torsade fine Solderless terminal bar terminal and crimp tool Solderless terminal bar terminal and crimp tool 1 Mitsubishi Electric Engineering Co Ltd e Bar terminal model FA TVC125T9 e Crimp tool FA NH65A 2 NICHIFU Co Ltd e Bar terminal model TEO 5 10 for CC Link dedicated cable 0 5mm TE1 5 10 for SLD e Crimp tool NH 79 3 PHOENIX CONTACT e Bar terminal model Al0 5 10WH for CC Link dedicated cable 0 5mm_ Al1 5 10BK for SLD e Crimp tool CRIMPFOX UD6 CRIMPFOX UD6 4 CRIMPFOX UD6 6 and CRIMPFOX ZA3 Note When
17. uitable ESD protective measures are also taken during mounting Otherwise the FLEXBUS bus may be damaged gt Make sure that the voltage supply of the MELSEC WS system is switched off Uv Hang the device onto the DIN rail 1 Ensure that the earthing spring contact 2 contacts the DIN rail such that it can electrically conduct Latch the module onto the DIN rail by pressing it lightly in the direction of the arrow 3 Press the module downwards at the rear 1 and remove it from the DIN rail in the direction of the arrow while keeping it pressed down 2 6 Configuration and commissioning A ATTENTION Do not commission without a check by specialist personnel Ne pas proc der la mise en service sans qu un personnel sp cialis ait effectu un contr le Before the initial commissioning of the system in which you are using a MELSEC WS system it must be checked and released by qualified safety personnel The results of this check must be documented La premi re mise en service d un syst me utilisant un syst me MELSEC WS ne doit tre effectu e qu apr s contr le et sur autorisation d livr e par un personnel de s curit qualifi Les r sultats de ce contr le doivent tre d ment document s et suivis The CC Link interface module can be configured using the MELSEC WS Setting and monitor tool via the WS0 CPUx module s RS232 interface 7 In the event of faults A
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