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Operating Manual - POCD Scientific

Contents

1. 16 18 1 6 1 OS 19 2 DESCRIPTION OF THE 2 24 4 2 2 041 2 2 20 E e UE elen EE 21 22 Overview EE 22 205 CON ODA 23 2 4 Connections at the rear of the 24 2 5 Temperature setting information panel ignition temperature vs drying temperature 25 3 COMPLETENESS OF DELIVERY TRANSPORTATION STORAGE AND NS A RON TH M ua 26 3 1 Unpacking and checking equipment and completeness of 26 3 2 Guidelines for safe lifting and transportation 27 Sr Mec ee 27 3 4 Location of installation and ambient 27 4 INSTALLATION AND 65 2 2 04 1 1 1 1 29 4 1 Vacuum expansion euere 29 42 1 11 21 e m Ut 29 43 Vacu m CORNECHON nee 30 4 3 1 Notes regarding use of vacuum pumps of other manufacturers 32 4 4 Mergas 32 4 5 Compressed air inert gas connection for sweeping the area for electrical equipment 33 5 STARTUP 34 5 1 Settings at the program controller sis 39 S
2. Praliectiias XX ER Temp safety device MEN KICK QD Gran Art HC UG PATES RAKAA ARREK NEN Project IENA K Serial No 12 34567 D Tien enay i PBINDER zu NM Wiener van DICT ONE Ong 1 List serial number here a 2 Go online www binder world com register 3 Register serial number VDL E2 1 10 2011 page 6 98 gt BINDER Contents EE EE 2 Declaration of 3 FOIE GE de I UO dae Sencar cree D 6 gt EY D as 9 Delt TCA COM SIC Le ab s 9 1 2 Structure of the safety 9 1 2 1 lei KR eich e TET 9 1 2 2 DO EEEL E E EE E ee 10 1 2 3 mises KI ara tat re EEE E EEE E a ices esd de OEE E AEE 10 1 2 4 Word message panel structure 11 1 3 Localization position of safety labels on the unit 11 A 12 1 5 General safety instructions on installing and operating the safety vacuum drying oven 13 1 5 1 Safety instructions on installation and ambient conditions 13 1 5 2 Safety instructions on vacuum supply 14 1 5 3 Safety instructions on the charging 15 1 5 4 Safety instructions on operating the safety vacuum drying Oven
3. A Deactivate the week program timer factory setting setting in the user level chap 10 before starting a program 8 2 Set point entry for program operation From Normal Display press down button X W for 5 sec to access the program editor Then enter the set points one after the other in all program sections of a selected program You can enter two programs with up to 10 sections each or one program with up to 20 sections setting in the user level chap 10 In order to avoid incorrect programming we recommend entering the values of the program course into a table template in chap 8 3 Example of program table with default setting Ramp Section Temperature set point Section length C hh mm SEC TIME S01 00 30 820000600020 01 30 503 e D 01 00 ES D 03 20 S05 00 01 VDL E2 1 10 2011 page 52 98 gt BINDER You can now enter the values of the program table to one of the program places of the RD3 program controller Step 1 Selecting the program and the first program section to be entered Normal Display Display 1 shows e g 39 8 actual temperature value Display 2 shows actual date and time actual switching state of week pro EE timer channel 1 Off channel 2 Press down key op ene Display 1 shows e g 0000 Display 2 shows PROGRAM EDITOR you are in the program editor Press program key 7 Display 1 shows 0000 Display 2 shows UserCod 0000 enter user c
4. The maximum length of an individual program section can be set to either 99 h 59 min or to 999 h 59 min This setting is then valid for all program sections AS When changing the maximum duration setting pre existing programs will be deleted in the program editor Set point programming type Setp sim Selection between Ramp and Step With setting Step selected you don t need to program the transition section in the Program Editor A If you select setting step the controller will equilibrate only to constant temperatures programming ramps becomes impossible A change between settings ramp and step will influence all programs Note that signifi cant change in time courses may arise in existing programs e Tolerance limit range Tol band Entry of a tolerance limit value in C If the actual value of temperature exceeds the set point of a pro gram section by more than the entered tolerance limit value the program is halted LED 7d flashes until the actual temperature value is again within the tolerance range Entry of 0 means tolerance limits are off Activating or inactivating the week program timer Prog Clk Inactive The week program timer is turned off factory setting The corresponding setting menu chap 7 is not visible nor is set point 2 in the Fixed value entry mode chap 6 Active The week program timer is activated When deactivating the week program timer any programm
5. When after storage in a cold location you transfer the unit to its warmer installation site condensation may form Before start up wait at least one hour until the chamber has attained ambient temperature and is completely dry 3 4 Location of installation and ambient conditions Set up the VDL safety vacuum drying oven on a flat even and non flammable surface free from vibra tion in a well ventilated dry location and align it using a spirit level The site of installation must be capa ble of supporting the unit s weight see technical data chap 19 2 The chambers are designed for set ting up inside a building indoor use Danger of overheating Damage to the unit 2 Do NOT set up units in non ventilated recesses Ensure sufficient ventilation for dispersal of the heat Permissible ambient temperature range during operation 18 C 64 F to 32 C 90 F The ambient temperature should not be substantially higher than the indicated ambient tem perature of 25 C 77 F to which the specified technical data relate Deviations from the indicated data are possible for other ambient conditions Permissible ambient humidity 70 9o r H max non condensing e Installation height max 2000 m 6562 ft above sea level VDL E2 1 10 2011 page 27 98 gt BINDER When placing several units of the same size side by side maintain a minimum distance of 250 mm 9 8 in between each unit Wall distances
6. 2 Over voltage category acc to IEC 61010 1 Il VDL E2 1 10 2011 page 29 98 gt BINDER Danger of incorrect power supply voltage Damage to the equipment gt Check the power supply voltage before connection and start up gt Compare the power supply voltage with the data indicated on the type plate See also electrical data chap 19 2 To completely separate the unit from the power supply you must disconnect the power plug Install the unit in a way that the power plug is easily accessible and can be easily pulled in case of danger 4 3 Vacuum connection Always connect the VDL safety vacuum drying oven to a vacuum pump or to a domestic vacuum system For this purpose the vacuum connection 13 with small flange DN16 must be connected to the back of the unit at the top with the vacuum pump or domestic vacuum system via a vacuum suction hose For connecting to the unit BINDER recommends the connection kits VP4 Art no 8012 0621 or VP5 Art no 8012 0622 chap 15 1 With the option stainless steel tubing between the vacuum oven and vacuum module the vacuum con nection is already located inside the vacuum module Vacuum pumps with a suction capacity of 1 30 m h are suitable for the VDL safety vacuum drying oven Permissible end vacuum 10 mbar 0 0003 inHg For use of vacuum pumps in the European Union note the following points e Pertaining to units that will be operated in potentially
7. Fresh air is introduced into the lower part of the rear panel of the inner chamber and is evenly distributed in the inner chamber This supply of fresh air by under flooding prevents turbulence of pulverized drying material 14 3 Operation with inert gas When operating the VDL safety vacuum drying oven with inert gas correctly follow the technical ventila tion measures as described in the guideline BGI GUV I 850 0 on safe working in laboratories formerly BGR GUV R 120 or ZH 1 119 laboratory guidelines issued by the employers liability insurance associa tion for Germany During operation with inert gas the unit is supplied with an oxygen displacing gas e g 2 Note inert gas can be hazardous to health or even lethal depending on its concentration in the respirable air The gas emerging in the system must be diverted from the installation area by a suitable suction plant see technical ventilation measures as described in the guideline BGI GUV I 850 0 on safe working in labora tories formerly BGR GUV R 120 or ZH 1 119 laboratory guidelines issued by the employers liability in surance association for Germany Correctly follow the maximum permitted workspace concentration of the inert gas used VDL E2 1 10 2011 page 69 98 gt BINDER Release of inert gas Danger of poisoning gt Ensure technical ventilation measures gt Correctly follow the maximum permitted workspace concentration of the inert gas
8. Prior to disposal remove all toxic substances and sources of infection from the unit Dispose of a unit from which all toxic substances or sources of infection cannot be safely removed as special waste according to national law 17 5 Disposal of the unit in non member states of the EC Alteration of the environment gt For final decommissioning and disposal of the safety vacuum drying oven please con tact BINDER Service A gt Follow the statutory regulations for appropriate environmentally friendly disposal The main board of the safety vacuum drying oven includes a lithium cell Please dispose of it according to national regulations VDL E2 1 10 2011 page 86 98 d BINDER 18 Troubleshooting Fault description Required measures Unit permanently turned off No power supply Check connection to power supply 115V or 230V Connect the oven to the com pressed air supply pressed air supply before start up Safety device has turned off the Allow the oven to cool down and oven press the RESET button Check temperature set point and setting of safety device chap 12 If appro priate select suitable limit value Safety device defective Contact BINDER Service Controller defective Chamber doesn t heat up Pressure gt 125 25 mbar 3 69 A vacuum of 125 25 mbar 3 69 LED 7a Heating active lit 0 74 inHg 0 74 inHg or below is needed for Pilot light 4 No heating
9. BINDER Best conditions for your success Operating Manual APT line VDL E2 1 Safety vacuum drying ovens for material containing organic solvents with microprocessor program controller RD3 Model Art No VDL 23 E2 1 9030 0038 9130 0038 VDL 53 E2 1 9030 0039 9130 0039 VDL 115 E2 1 9030 0040 9130 0040 BINDER GmbH Address Post office box 102 D 78502 Tuttlingen Tel 49 7462 2005 0 Fax 49 7462 2005 100 Internet http www binder world com E mail info binder world com Service Hotline 49 7462 2005 555 Service Fax 49 7462 2005 93 555 service E Mail service binder world com Service Hotline USA 1 866 885 9794 or 1 631 224 4340 Service Hotline Spain 34 9492 677 23 Service Hotline Asia Pacific 852 39070500 or 852 39070503 Service Hotline Russia and CIS 7 495 98815 17 Issue 10 2011 Art No 7001 0124 BINDER T V Certificate gt cet e TE Product Service ZERTIFIKAT Nr 71 07 02 44086 004 Zertifikatsinhaber Binder GmbH et Im Mittleren Osch 5 78532 TE DEUTSCHLAND Produktions 44086 ee st tte n Pr fzeichen IN gt TUV gt SUD Produkt Laborgerate ax Vakuumtrockenschr nke TY e Modell e APT line Serie VDL 23 VDL 53 VDL 115 o Kenndaten Nennaufnahme 0 8 kW 1 2 KW 1 9 kW fun Nennspannung 230V 50 Hz Schutzklasse IP 54 TE Trockenkammer Ex II 3 G max 320 C Besondere Bedingungen sind beachten Gep
10. Danger of poisoning Ensure technical ventilation measures gt Correctly follow the maximally permitted workspace concentration of the inert gas used When decommissioning the safety vacuum drying oven shut off the inert gas valve 6 Connect the inert gas supply to the inert gas connection adapter with hose olive diameter 8 mm 0 31 in via a pressure reducer Screw the enclosed adapter with hose olive on the thread 11 at the unit rear Set the pressure reducer to a pressure slightly above ambient pressure Make sure that the pressure reducer will open VDL E2 1 10 2011 page 32 98 gt BINDER Do not alter this setting in order to avoid perturbation inside the oven and the release of large quantities of inert gas after flooding the VDL Overpressure in the inner chamber Turbulence of the charging material 2 Do NOT modify the atmospheric pressure setting 4 5 Compressed air inert gas connection for sweeping the area for electrical equipment The compressed air flows through the area for electrical equipment as well the preheating chamber which prevents a possible concentration of a solvent containing atmosphere in the area for electrical equipment You can alternatively connect inert gas or nitrogen to the compressed air connection Use only dry gas In order to avoid that any oil coming from the compressed air piping enters the vacuum drying oven the compressor of the compressed air system must b
11. Fine dosing aeration valve nert gas connection with fine dosing valve Analog pressure display manometer not with option digital pressure display Pressure switch for heating release at pressure lt 125 25 mbar 3 69 0 74 inHg Area for electrical equipment swept with compressed air or inert gas with monitoring of the minimum supply pressure Measuring connection DN 16 rear Safety glass panel ntelligent adaptation of the heating power by soft heating up function selectable on off Options accessories Expansion racks aluminum or stainless steel 1 4571 KM door gasket temperature resistant up to 200 C 392 F Additional measuring channel for digital object temperature display with flexible Pt 100 temperature sen sor Digital pressure display adjustable with Ex proof pressure sensor BINDER Individual Communication software APT COM for logging and display of temperature data and networking up to 30 units with PC Protocol printer for numeric and graphic temperature documentation Vacuum module with chemical membrane pump MZ2C EX with separator and emission condenser ready for connection Ready to connect Suction power mbar ing 1210 36 e Electrical connection 50 Hz 230 1 N Vacuum module with chemical membrane pump MD4C EX with separator and emission condenser ready for connection 37 370 09 23011 N Stable table on wheels with castors and locking brakes VDL E2 1 10 2011 page 91 98
12. For safety reasons always ensure that there is a safety margin AS Required measures e Determine the maximum drying temperature in relation to the ignition temperature of the solvent in accordance with the Temperature setting information panel chap 2 5 Do NOT exceed this temperature when presetting the set point temperature at the tempera ture controller RD3 e Before starting the drying process set the temperature safety device to the allowed maxi mum drying temperature according to the information panel temperature setting chap 2 5 so that even in the event of error or incorrect increase of the temperature set point on the controller the maximum permissible drying temperature is not exceeded It is NOT sufficient to directly adjust the maximum temperature of the temperature safety device to the maximum temperature of the solvent s temperature class e continued VDL E2 1 10 2011 page 25 98 gt BINDER D Required measures continuation During the drying process use only those solvents for which the temperature setting has been performed e n the case of solvent mixtures use the ignition temperature of the material with the lowest ignition temperature For the ignition temperature refer to the safety specifications of the solvent e Let the oven cool down to ambient temperature before you start a new drying process with a modified ignition temperature 3 Completeness of delivery transportat
13. optional accessories If recycling is not possible all packing parts can also be disposed of with normal waste 17 2 Decommissioning e Turn off the key switch 1 position 0 When turning off the key switch 1 the stored parameters remain saved e Close the fine dosing valve 6 for inert gas supply Through the open inert gas connection inert gas can enter the safety vacuum drying oven and escape into the ambient air Release of inert gas Danger of poisoning gt When decommissioning the VDL safety vacuum drying oven turn off the inert gas sup ply at the inert gas valve 6 e Turn off the vacuum pump Break the vacuum as described in chap 14 2 e Disconnect the oven from the power supply Pull the power plug e Remove the vacuum connection chap 4 3 e Remove the inert gas connection and the pressure reducer chap 4 4 Temporal decommissioning See indications for appropriate storage chap 3 3 Final decommissioning Dispose of the unit as described in chap 17 3 to 17 5 VDL E2 1 10 2011 page 83 98 gt BINDER 17 3 Disposal of the unit in the Federal Republic of Germany According to directive 2002 96 EC of the European Parliament and of the Council on waste electrical and electronic equipment WEEE BINDER devices are classified as monitoring and control instruments category 9 only intended for professional use They must not be disposed of at public collecting points The safe
14. rear 100 mm 3 9 in sides 135 mm 5 3 in Spacing above and behind the unit of at least 100 mm 3 9 in must also be maintained Danger by stacking Damage to the units Do NOT place safety vacuum drying ovens on top of each other To completely separate the unit from the power supply you must disconnect the power plug Install the unit in a way that the power plug is easily accessible and can be easily pulled in case of danger Do not install or operate the safety vacuum drying oven VDL in potentially explosive areas DANGER Explosion hazard Danger of death 2 Do NOT operate the unit in potentially explosive areas KEEP explosive dust or air solvent mixtures AWAY from the vicinity of the unit If no pumps are used for pumping from zone or zone 1 we recommend an explosion preventing de coupling explosion barrier flame arrester flame flash through barrier acc to EN 12874 between the inner chamber and the vacuum pump For installing a flame arrester please contact the BINDER INDIVIDUAL team Follow country specific regulations for explosion protection Before commissioning the unit connect the vacuum drying oven to the compressed air supply Without the necessary compressed air connection the unit will not have a current to operate For operation with inert gas the unit is supplied with an oxygen displacing gas e g 2 Note inert gas can be hazardous to health or even lethal depending on i
15. vacuum controller Avoid the solvent accumulation in the vacuum module option as this would cause the vac uum module to become an explosive area Zone 0 or 1 or 2 The VDL safety vacuum drying oven located on top of the module is not explosion proof constructed in regards to its sur roundings VDL E2 1 10 2011 page 71 98 gt BINDER Inappropriate execution of the pump connection can lead to the risk of explosion DANGER Inappropriate pump connection Risk of ignition and explosion Danger of death gt It is important to observe the pump manufacturer s instructions regarding correct con nection and commissioning Observe the safety advice of chap 1 5 Extracted vapors or the occasionally used inert gas can endanger health and or have a corrosive effect on the oven and pump Release of extracted vapors Danger of injury Damage to the oven and pump by corrosion Remove the extracted vapors and if appropriate the inert gas from the module via a suitable conduit into e g a fume extractor facility Directly connect the conduit to the corresponding pump outlets Confirm that the vacuum source is designed for a gas inlet temperature corresponding to the used drying temperature or take appropriate measures to cool down the extracted vapor be fore its entry into the vacuum source A gas inlet temperature of 40 104 F maximum must NOT be exceeded If the gas inlet tempera ture
16. 2 The VDL safety vacuum drying oven located on top of the module is not explosion proof constructed in regards to its sur roundings Cooling water outlet hose nozzle 6 mm Guard plate Outlet port gas Exhaust waste vapor condenser Carrying handle Cooling water inlet hose nozzle 6 mm 0 23 in Inlet vacuum connection Round bottom flask as con densate catchpot Figure 19 Vacuum pump MZ2C EX Cooling water outlet hose nozzle 6 mm Outlet port gas 4 Lo AL Deg Inlet vacuum connection Exhaust waste vapor SE condenser SEH Cooling water inlet sn hose nozzle 6 mm 0 23 in Round bottom flask as condensate catchpot Collector bottle as condensate catchpot Figure 20 Vacuum pump MZAC EX VDL E2 1 10 2011 page 74 98 gt BINDER Defining the zone of the installation site of the vacuum pump guideline 1999 92 EC If the pump module is defined as Zone 1 the operating chamber of the vacuum pump must be swept with inert gas A flow of at least 1 liter per minute without pressure is needed For Zone 2 or without any zone sweeping with inert gas is not needed In addition to sweeping with inert gas in case of condensing media you can connect a gas ballast in order to avoid condensation Installation of the supplied vacuum pump The safety vacuum drying oven is mounted onto the vacuum module as described in the mounting instruc
17. E2 1 10 2011 page 40 98 gt BINDER 7 1 Program table template for the Week Program Editor Program editor Program title Day of the week Tuesday Channel 1 temperature ON SP2 OFF SP1 Channel 2 3 oO MOT oO NMI gt N 2 CD 4 Wednesday e Channel 2 is non functional in the standard unit Go El Co Z VDL E2 1 10 2011 page 41 98 gt BINDER 7 2 Programming example of the Week program editor 7 2 1 Desired time function During the day 12 hours the oven shall maintain a temperature of 80 C 176 F and during the night 12 hours it shall cool down stop heating set point 30 C 86 F This program shall automatically run during the whole year i e it shall be programmed just once 7 2 2 Proceeding overview 1 Settings in the User level see chap 10 e Activating the week program timer e Checking and if necessary setting the real time clock 2 Enter the set points for the week program in Fixed value entry mode see chap 6 Set points for the example program SP1 night weekend 30 C Channel 1 ON Controller adjusts to set point SP2 SP2 day week 80 C Channel 1 OFF Controller adjusts to set point SP1 3 Enter the time program to the program editor Program table for the example program Day of the week Time Channel 1 temperature OFF S
18. and their large surface contact area ensures rapid and effective heat transfer The removable rack holders allow for easy positioning You can also remove the expansion racks for easy cleaning Do not remove them too often in order to prevent wear Figure 10 Using the expansion racks Pushing the locking lever The expansion rack is released and can be removed e Pulling the locking lever The expansion rack is pressed against the inner chamber walls Following each new tightening of an expansion rack check that the lateral parts of the rack fit closely over their whole surface to the inner chamber wall This is necessary in order to en sure the specified temperature exactitude Invalid calibration Do NOT change between aluminum and stainless steel racks gt Use the delivered expansion racks only 4 2 X Electrical connection e The VDL safety vacuum drying oven comes with a fixed power connection cable that has a length of 1800 mm 5 9 ft and a shockproof plug e Unit fuse 10 Amp Power supply voltage 230 V 1N 10 96 50 60 Hz e Prior to connection and start up check the power supply voltage Compare the values to the specified data located on the unit s type plate left side of the unit bottom right hand chap 1 4 When connecting please observe the regulations specified by the local electricity supply company as well as the VDE directives for Germany e Pollution degree acc to IEC 61010 1
19. dry substances with an ignition temperature below 135 C 275 F Substances falling under ignition group are not permitted e g carbon disulfide hydrogen The VDL safety vacuum drying ovens are NOT suitable for the heat treatment of hazardous dusts or fi brous materials which tend towards exothermal decomposition or for materials that come under the legal definition of explosives Dangerous chemical reactions must not occur during the drying process A Following the instructions in this operating manual and conducting regular maintenance work chap 16 are part of the intended use VDL E2 1 10 2011 page 18 98 gt BINDER 1 6 1 Operation log For safety reasons keep an operation log The following contents must be entered and recorded e Type of solvent Ignition temperature e Set temperature Set safety device e Date e Signature Use the following page as a specimen or compile it in a suitable form Operation log for the VDL safety vacuum drying oven Serial Ignition tem Set drying tem Solvent ture of safety Date Signature VDL E2 1 10 2011 page 19 98 gt BINDER 2 Description of the equipment The VDL safety vacuum drying oven has been inspected by the T V Product Service GmbH in accor dance with all safety relevant guidelines and bears the TUV Mark P mark Consequently it is also ex pressly approved for
20. equipment performance 1 Safety This operating manual is part of the components of delivery Always keep it handy for reference The device should only be operated by laboratory personnel especially trained for this purpose and familiar with all precautionary measures required for working in a laboratory To avoid injuries and damage ob serve the safety instructions of the operating manual Failure to observe the safety instructions Serious injuries and unit damage Observe the safety instructions in this operating manual Carefully read the complete operating instructions of the VDL safety vacuum drying oven 1 1 Legal considerations This operating manual is for informational purposes only It contains information for installing start up operation and maintenance of the product Note the contents and the product described are subject to change without notice Understanding and observing the instructions in this operating manual are prerequisites for hazard free use and safety during operation and maintenance In no event shall BINDER be held liable for any dam ages direct or incidental arising out of or related to the use of this manual This operating manual cannot cover all conceivable applications If you would like additional information or if special problems arise that are not sufficiently addressed in this manual please ask your dealer or contact us directly by phone at the number located on page one of this ma
21. explosive areas the requirements of ATEX Di rective 94 9 EC have to be met as of July 1 2003 e f combustible solvent will be introduced into the inner chamber the vacuum pump must be con structed in a suitable explosion proof manner The mixtures extracted from the drying chamber must be carried away making sure that there is no danger by ignition of these atmospheres Otherwise use flame arresters Follow the safety instructions of the pump manufacturer In case of an explosion the flame may be suctioned into the in house vacuum system and result in fur ther explosions DANGER Danger due to flame flash through with in house vacuum system Danger of death We recommend installing a flame arrester flame flash through barrier according to EN 12874 between the vacuum drying oven and the in house vacuum system For installing a flame arrester please contact the BINDER INDIVIDUAL team In the event of an error sparking in the pump motor or the switching elements electrostatic discharges as well as hot pump parts can ignite solvent vapors Minimize this risk by using an ATEX Directive 94 9 EC compliant vacuum pump suitable for suction from Zone 0 or 1 and if appropriate from the zone of its installation site VDL E2 1 10 2011 page 30 98 gt BINDER DANGER Ignition of emerging solvent vapors due to sparking in the pump motor or the switching elements electrostatic discharges hot pump parts Explosion ha
22. inert gas the unit is supplied with an oxygen dis placing gas e g N2 Note inert gas be hazardous to health or even lethal depending on its concen tration in the respirable air The gas emerging in the system must be diverted from the installation area by a suitable suction plant see technical ventilation measures as described in the guideline BGI GUV I 850 0 on safe working in laboratories formerly BGR GUV R 120 or ZH 1 119 laboratory guidelines issued by the employers liability insurance association for Germany Correctly follow the maximally permitted workspace concentration of the inert gas used Release of inert gas Danger of poisoning Ensure technical ventilation measures gt Correctly follow the maximally permitted workspace concentration of the inert gas used When decommissioning the safety vacuum drying oven shut off the inert gas valve 6 VDL E2 1 10 2011 page 33 98 gt BINDER If solvent containing air penetrates the electrical area of the unit explosions may result DANGER Solvent containing air penetrating the electrical area of the unit Explosion hazard 2 Do NOT take the air for the compressed air supply from explosive atmospheres If the unit is not connected to the compressed air supply or if the specified overpressure is not reached it is impossible to start the VDL vacuum drying oven The compressed air connection is preset at the factory Do NOT change t
23. is too high and then becomes even warmer by compression in the pump the resulting temperature of the gas solvent mixture inside the pump could exceed the solvent s temperature class and ignition temperature DANGER Exceeding the gas inlet temperature Exceeding the ignition temperature of the solvent Risk of ignition and explosion Damage to the vacuum pump Danger of death Do NOT exceed a set point temperature of 40 C 104 F gt With set point temperature gt 40 C 104 F take appropriate measures to cool down the extracted vapor before its entry in the vacuum pump VDL E2 1 10 2011 page 72 98 BINDER 15 3 Vacuum module with chemical membrane pump option The mounting instructions Art no 7001 0137 supplied with the vacuum module describe how to mount the VDL safety vacuum drying oven onto the vacuum module and installing the suction line into the vacuum module The MZ2C EX or MD4C EX membrane pump is located in a separate transport packaging Both pump types are delivered as complete pump stations with a separator and an exhaust waste vapor condenser 13 EI BT 1 1 4 S LI eg S Figure 18 VDL 53 with option vacuum module with pump 13 Vacuum connection VDL E2 1 10 2011 page 73 98 BINDER Avoid the solvent accumulation in the vacuum module option as this would cause the vac uum module to become an explosive area Zone 0 or 1 or
24. min If the value is 00 00 the program will start im mediately Number of program cycles i e the desired number of program repeats Values from 1 to 99 can be entered If the program is not going to be repeated enter the value 0 For indefinite repeats enter the value 1 The program is repeated as a whole it is not possible to repeat individual sections In the last step start the selected program These steps must be carried out subsequently A Deactivate the week program timer factory setting setting in the user level chap 10 before starting a program Step 1 Program selection only with program type 2 programs set Normal Display Press program key y Display 1 shows actual selection of the program Display 2 shows SEL PRG select program 1 or 2 Enter program number 1 or 2 with v a Value is shown in display 1 arrow keys Next step entry of program course settings Press program Display 1 shows e g 00 00 entered delay time hh mm Display 2 shows RUN TIME enter delay time of program start Set delay time in hh mm using arrow keys e IA Value is shown in display 1 Press program key Display 1 shows actual selection of the number of program cycles Display 2 shows REPEAT enter number of program cycles Select number of cycles 1 0 1 etc using Value is shown in displav 1 arrow keys wa iid VDL E2 1 10 2011 page 58 98 gt BINDER Last step prog
25. modified ignition temperature Familiarize yourself with the physical and chemical properties of the charging material as well as the contained moisture constituent and its behavior with the addition of heat energy and changes in pressure No dangerous chemical reactions must occur during the drying process Familiarize yourself with any potential health risks caused by the charging material the contained mois ture constituent or by reaction products that may arise during the drying process Take adequate meas ures to exclude such risks prior to putting the VDL safety vacuum drying oven into operation 1 5 4 Safety instructions on operating the safety vacuum drying oven DANGER Electrical hazard Danger of death The oven must NOT become wet during operation or maintenance VDL E2 1 10 2011 page 16 98 gt BINDER The inner chamber will become hot during operation Danger of burning Do NOT touch the inner surfaces or the charging material during operation During operation with inert gas the unit is supplied with an oxygen displacing gas e g 2 Note inert gas can be hazardous to health or even lethal depending on its concentration in the respirable air The gas emerging in the system must be diverted from the installation area by a suitable suction plant see technical ventilation measures as described in the guideline BGI GUV I 850 0 on safe working in labora tories formerly BGR GUV R 120 or ZH 1 119 labo
26. o g Ger t Bauteil in Kontakt kamen in 3 1 aufgelistet sind und alle Angaben vollst ndig sind Q That the unit component part has not been in contact with radioactivity das Ger t Bauteil nicht mit Ra dioaktivitat in Ber hrung kam Kind of transport transporter Transportweg Spediteur Transport by means and name of transport company etc Versendung durch Name Spediteur o Date of dispatch to BINDER GmbH Tag der Absendung an BINDER GmbH VDL E2 1 10 2011 page 97 98 gt BINDER We herewith declare that the following measures have been taken Wir erkl ren dass folgende MaRnahmen getroffen wurden 1 Hazardous substances were removed from the unit component part so that no hazard exists for corresponding persons in the handling or repair of these items das Ger t Bauteil wurde von Gefahrstof fen befreit so dass bei Handhabung Reparaturen f r die betreffenden Person keinerlei Gef hrdung besteht Q The unit was securely packaged and properly identified das Ger t wurde sicher verpackt und vollst ndig gekennzeichnet Q Information about the hazardousness of the shipment if required has been provided to the transpor ter der Spediteur wurde falls vorgeschrieben ber die Gef hrlichkeit der Sendung informiert We herewith commit ourselves and guarantee that we will indemnify BINDER GmbH for all damages that are a consequence of incomplete or incorrect information provided by us and that we will exe
27. payment and delivery of BINDER GmbH apply which were valid at the time of purchasing the unit Certified companies disassemble waste BINDER equipment in primary substances for recycling accord ing to directive 2002 96 EC The devices must be free from toxic infectious or radioactive substances in order to eliminate any health hazards to the employees of the recycling companies A Prior to handing the unit over to a recycling company it is the user s responsibility that it is free from toxic infectious or radioactive substances e Prior to disposal clean all introduced or residual toxic substances from the unit e Prior to disposal disinfect the unit from all sources of infection Be aware that sources of infection may also be located outside the inner chamber e f you cannot safely remove all toxic substances and sources of infection from the unit dispose of it as special waste according to national law e Fil out the contamination clearance certificate chap 20 and enclose it with the unit VDL E2 1 10 2011 page 84 98 gt BINDER Contamination of the device with toxic infectious or radioactive substances Danger of intoxication Danger of infection NEVER take a unit contaminated with toxic substances or sources of infection for recy cling according to directive 2002 96 EC Prior to disposal remove all toxic substances and sources of infection from the unit Dispose of a unit from which all toxic substa
28. plug with a hole for the sensor wire is sufficient e Fix the sensor to the center of an expansion rack in the middle of the useable volume with adhesive aluminum tape or thermal conductive paste to ensure sufficient thermal conductivity e Perform the measurement in a thermally stable condition with 3 expansion racks and empty oven e Equilibrating time at least 12 hours Checking the spatial temperature exactitude e Fix at least 9 sensor probes on 3 racks with adhesive aluminum tape or thermal conductive paste to ensure sufficient thermal conductivity e he distance of the sensor probes to all inner chamber walls must be at least 1096 of the correspond ing inner chamber dimension see DIN 12880 Perform the measurement in a thermally stable condition with 3 expansion racks and empty oven e Response time at least 12 hours In case the temperature probe is a thermo element mount it so it is electrically insulated from Do NOT use the temperature probe of the reference measurement device without any contact to the expansion rack i e do NOT measure vacuum values the rack If you note an excessive divergence between the controller and reference temperatures please contact BINDER Service to calibrate the temperature controller 14 Commissioning the vacuum With regard to operation please observe the guideline BGI GUV 850 0 on safe working in laboratories formerly BGR GUV R 120 or ZH 1 119 laboratory guidelines issued b
29. power 1 20 kW 12040020 Nominal voltage 230 V 10 single phase unit Nominal current 5 3 Amp Max temperature of inner surface 320 C Maximum temperature of the inner surfaces 320 C 608 F Temperature class T1 T2 or T3 depending Temperature class acc to IEC 60079 14 for entire unit on setting of temp safety device T1 T2 or T3 depending on the setting of the temperature safety device Symbol Information C CE conformity marking 13 G Ex classification acc to ATEX Directive 94 9 EC referring to the inner chamber T V mark of conformity Mark P Electrical and electronic equipment manufactured placed on the market in the EC after 13 August 2005 and to be disposed of in a separate collection according to di rective 2002 96 EC on waste electrical and electronic equipment WEEE The equipment is certified in the GOST R certification system of GOSTSTANDARD Russia iini VDL E2 1 10 2011 page 12 98 gt BINDER 1 5 General safety instructions on installing and operating the safety vacuum drying oven With regard to operating the safety vacuum drying oven VDL and to the installation location please ob serve the guideline BGI GUV I 850 0 on safe working in laboratories formerly BGR GUV R 120 or ZH 1 119 laboratory guidelines issued by the employers liability insurance association for Germany BINDER GmbH is only responsible for the safety features of the unit provided skilled electricians or quali
30. 14 Projektierung Auswahl und Errichtung elektrischer Anlagen DIN EN 60079 14 2009 VDE 0165 1 2009 Explosive atmospheres Part 14 Electrical installations design selection and erection BS EN 60079 14 2008 IEC 60079 14 2007 Atmosph res explosives Partie 14 conception s lection et construction des installations lectriques NF EN 60079 14 2008 CEI 60079 14 2007 Explosionsf hige Atmosph re Teil 15 Ger teschutz durch Z ndschutzart n Explosive atmospheres Part 15 Equipment protection by type of protection n IEC 60079 15 2010 Atmosph res explosives Partie 15 Protection du mat riel par mode de protec tion n NF EN 60079 15 2010 CEI 60079 15 2010 D 78532 Tuttlingen 03 08 2011 BINDER GmbH v P M Binder Mauda AV D v Dr H von Both Gesch ftsf hrender Gesellschafter Leiter F amp E Managing Director Directeur g n ral VDL E2 1 10 2011 Director R amp D Chef de service R amp D 3 3 page 5 98 gt BINDER Product registration Online Product Registration Register your BINDER now The registration is free and takes just a few seconds Advantages Short response times if service is needed Fair prices when relocating or installing equipment Calibration as required at no charge in case of recalls Free information on news product upgrades and accessories Easy registered in 3 steps Maminal temperature KAN E i Ba Ov mum
31. 3 using arrow keys v A Setting is shown in display 2 P ress key Display 1 shows Actual setting 30 minutes Display 2 shows Minute 30 Setting the minute of the real time clock Set minute O up to 59 using arrow keys e a Setting is shown in display 2 Press several times key EXIT or wait for 120 seconds Controller returns to normal display VDL E2 1 10 2011 page 65 98 gt BINDER 11 Performance in case of failures 11 1 Performance after power failures Power failure during fixed value operation Normal Display The entered parameters remain saved After power returns operation continues with the set parameters Power failure during program operation After the power returns program course continues with the set points that have been reached previously during program operation 11 2 Alarm messages Alarm messages e g RANGE ERROR CH1 in case of sensor rupture are shown in Display 2 only in Normal Display A buzzer can be activated deactivated in the user level chap 10 It can be reset by pressing the EXIT button The alarm text shown in Normal Display goes off only if the cause of the alarm does not exist any longer 12 Safety device class 2 DIN 12880 The safety device protects the safety vacuum drying oven its environment and the charging material from exceeding the maximum permissible temperature Please observe the guideline BGI GUV I 850 0 on safe working in laboratories fo
32. 80 66 REFERENCE MEASUREMENTS CHECKING THE TEMPERATURE IN THE INNER CHAMBER pb CERE nu un 68 COMMISSIONING THE VACUUM 68 celis p 69 Breaking the vacuum flooding iii 69 Operation With inert GAS 2e TE 69 OP HONS TO Connection kits VP4 and VP5 nennen nnnnnnennnnnn nennen nennen 70 Vacuum module empty without pump 71 Vacuum module with chemical membrane pump option 73 Digital pressure display available via BINDER INDIVIDUAL customized solutions 77 Additional measuring channel for digital object temperature display with flexible Pt 100 temperature SEENEN 77 Measuring access port vacuum 9 poles 78 Communication software APT COM DataControlSystem 79 PIOLOCOl printer nd see desde ee era nca Client 19 MAINTENANCE CLEANING AND SERVICE 80 Maintenance intervals 0 0 0 6 nenn nn nennen anne nennen nn nn nennen 80 Cleaning an
33. 9 0 7462 2005 93555 oder Brief vorab an uns gesandt werden so dass die Information vorliegt bevor das Ger t Bauteil eintrifft Eine weitere Ko pie soll dem Ger t Bauteil beigef gt sein Ggf ist auch die Spedition zu informieren Incomplete information or non conformity with this procedure will inevitably lead to substantial delays in processing We hope you will have understanding for this measure which lies outside of our area of influence and that you will help us to speed up this procedure Unvollst ndige Angaben oder Nichteinhalten dieses Ablaufs f hren zwangsl ufig zu betr chtlichen Verz gerun gen in der Abwicklung Bitte haben Sie Verst ndnis f r Ma nahmen die au erhalb unserer Einflussm glichkeiten liegen und helfen Sie mit den Ablauf beschleunigen Please fill out this form completely Bitte unbedingt vollst ndig ausf llen Unit component part type Ger t Bauteil Typ Details about utilized substances biological substances Einzelheiten ber die eingesetzten Substanzen biologische Materialien Designations Bezeichnungen Safety measures required for handling these substances Vorsichtsma nahmen beim Umgang mit diesen Stoffen VDL E2 1 10 2011 page 96 98 gt BINDER Measures to be taken in case of skin contact or release into the atmosphere Ma nahmen bei Personenkontakt oder Freisetzung Other important information that must be taken into account Weitere zu beachtende un
34. BINDER 15 4 Digital pressure display available via BINDER INDIVIDUAL customized so lutions With this option a digital display indicates the internal pressure with the accuracy of 1 mbar 0 03 inHg The pressure is measured by a permanently fitted internal ex proof pressure sensor A service engineer can calibrate and internally adjust the digital pressure display 3a Figure 21 Digital display of internal pressure The digital display 3a for pressure in the usable volume shows the actual measuring value immediately after putting the unit into operation 15 5 Additional measuring channel for digital object temperature display with flexible Pt 100 temperature sensor option The object temperature display permits recording the object temperature directly on or in the drying mate rial The object temperature is measured via a flexible Pt100 sensor inside the inner chamber The sen sor needs to be in thermally conducting contact with the charging material It can be plunged into humid charging material up to the length of its protecting tube The object temperature is indicated on Display 2 of the controller Display 1 shows e g 24 6 E actual temperature value Display 2 shows 24 4 15 41 actual object temperature in C actual time Figure 22 Figure 23 Standard Display without the Display with the object temperature display option object temperature display option The object temperature data is put out co
35. DN 10 16 2 pc Outer centering ring DN 20 25 e Transition piece adapter DN 16 10 8 Transition piece adapter DN 25 DN10 8 with union nut M14 Union nut M14 e Vacuum hose 10 8 2 m 78 7 in Elbow DN 10 10 For mounting the VDL connection kits VP4 and VP5 please refer to the mounting instruc tions Art no 7001 0152 supplied with each connection kit VDL E2 1 10 2011 page 70 98 BINDER 15 2 Vacuum module empty without pump option The mounting instructions Art no 7001 0137 supplied with the vacuum module describe how to mount the VDL safety vacuum drying oven onto the vacuum module and installing the suction line to the vacuum module Connection to a vacuum source Connect the vacuum connection 13 small flange DN 16 at the rear of the unit at the top to a vacuum pump or to a domestic vacuum system via a vacuum hose or a fixed vacuum pipe When using a vacuum hose we recommend using the BINDER connection kits VP4 or VP5 chap 15 1 The module has an appropriate hose outlet at the back 111 11111 Figure 17 VDL 53 with the option Vacuum module mounted and installed vacuum hose Technical defects due to excessive negative pressure Danger of implosion Damage to the unit 2 end vacuum must NOT fall below the permissible level of 107 mbar 0 0003 inHg Install the pump according to the permissible end vacuum or limit the end vacuum via a
36. ETE SEC X W information delete section with X W Press key i Ww VDL E2 1 10 2011 page 56 98 gt BINDER The following section in our example now S03 is displayed Display 1 shows actual selection of the section S03 Display 2 shows 01 503 program section be selected alternating CONTINUE X W information set point entry with X W Press key EXIT or wait 120 sec Controller returns to Normal Display A If you delete a program section which is followed by further sections those following move up in place of the deleted section In our example section 503 has been deleted If sections 504 S05 etc have been programmed earlier they will now replace the preceding sections i e 504 is now called S03 etc Deletion leads to overwriting the section by the following one It is therefore not possible to temporarily inactivate a program section To enter a section later to a program all the sections following the new one must be entered again 9 Program start level Before starting the program check the set point entered in Fixed value operation mode After end of the program the temperature will equilibrate to this value This value must NOT exceed the maximum per missible drying temperature of a solvent contained in the drying material DANGER Exceeding the ignition temperature of a solvent after the program ends Risk of fire and explosion Danger of death Set point of Fixed value oper
37. GS VDL E2 1 10 2011 page 93 98 gt BINDER 19 6 Dimensions VDL 53 VDL E2 1 10 2011 page 94 98 gt BINDER 19 7 Dimensions VDL 115 page 95 98 VDL E2 1 10 2011 gt BINDER 20 Contamination clearance certificate Unbedenklichkeitsbescheinigung Declaration with regard to safety and health Erkl rung zur Sicherheit and gesundheitlichen Unbedenklichkeit The German Ordinance on Hazardous Substances GefStofV and the regulations regarding safety at the workplace require that this form be filled out for all products that are returned to us so that the safety and health of our employees can be warranted Die Sicherheit und Gesundheit unserer Mitarbeiter die Gefahrstoffverordnung GefStofV und die Vorschriften zur Sicherheit am Arbeitsplatz machen es erforderlich dass dieses Formblatt f r alle Produkte die an uns zur ckge schickt wird In the absence of a completely filled out form repair is not possible Ohne Vorliegen des vollst ndig ausgef llten Formblattes ist eine Reparatur nicht m glich A completely filled out form should be transmitted by Fax 49 0 7462 2005 93555 or by letter in advance to us so that this information is available before the equipment component part arrives A second copy of this form should accompany the equipment component part Eventually the carrier should be informed Eine vollst ndig ausgef llte Kopie dieses Formblattes soll per Telefax Nr 4
38. OFF Se ARs c ral O 7 VAC ON p vM wj wu x BINDER PR A A Figure 6 VDL 53 115 control panel Key switch main power switch NO Temperature safety device class 2 N Red alarm lamp of the safety device class 2 LA kb Manometer pressure reading I Yellow pilot light No heating release Aeration valve ambient air OC ne Fine dosing valve inert gas N Program controller O0 Vacuum shut off valve VDL E2 1 10 2011 page 23 98 BINDER 2 4 Connections at the rear of the unit 10 14 13 9 10 11 12 14 9 VDL 23 VDL 53 VDL 115 Figure 7 Rear of VDL 8 Vacuum shut off valve 11 8 12 9 RS 422 serial interface for computer communication 10 Power connection line VACOFF 11 Inert gas connection adapter with hose olive S 8 mm 0 37 in 12 Fresh air connection tube 8x1 mm 13 Vacuum connection with small flange DN16 14 DIN socket Object Pt100 option to connect a Pt 100 sensor with option object temperature display Figure 8 Connections left side VDL 23 15 Measuring connection with small flange DN16 VDL E2 1 10 2011 page 24 98 gt BINDER 2 5 Temperature setting information panel ignition temperature vs drying temperature Temperatureinstellung VDL Adjustment of temperature VDL This information
39. P1 night Monday 51 06 00 92 18 00 Tuesday 51 06 00 92 18 00 Wednesday 1 06 00 1 1 1 1 Thursday Saturday Sunday 06 00 S2 18 00 Make sure that no other shift points have been pre programmed If so they must be deleted lt S S S S S S S S OFF Set the time of the respective shift point to using key LW VDL E2 1 10 2011 page 42 98 gt BINDER 7 2 3 Proceeding in detail 1 Settings in the user level Activating the week program timer Checking and if necessary setting the real time clock Normal Display Display 1 shows e g 39 82 actual temperature value Display 2 shows __ actual date and time actual switching state of week pro deem Ei gram timer channel 1 Off channel 2 Off Press down key for 5 sec Display 1 shows e g 0000 Display 2 shows PROGRAM EDITOR you are in the program editor Press down key for 5 Sec Display 1 shows 0000 Menu visible only if week program timer is activated Display 2 shows WEEK PROG EDITOR you are in the week program editor Press down key for 5 sec Display 1 shows 0000 Display 2 shows USER LEVEL you are in the user level Press program key 5 Display 1 shows 0000 Display 2 shows UserCod 0000 enter the user code display flashes Enter the user code using arrow keys v A i e g 0001 basic setting or the valid code in case it has been previously changed in this menu Value i
40. V MEE Ee ue Wee E 36 6 FIXED VALUE ENTRY MODE eege 37 7 WEEK PROGRAM EDITOR Meisner ia vu iod GN Eu Cc D 39 7 1 Program table template for the Week Program Editor 41 7 2 Programming example of the Week program editor 42 7 2 1 Desired time funchon 42 7 22 Proceeding overview asas aas 42 7 2 3 Proceeding in 43 8 PHOGHAWHEDI EO san sas sans 48 8 1 Selecting between set point ramp and set point step 48 VDL E2 1 10 2011 page 7 98 11 1 11 2 12 13 16 3 17 1 17 2 17 3 17 4 17 5 18 19 19 1 19 2 19 3 19 4 19 5 19 7 20 gt BINDER 1 4 Programming with setting Ramp default 48 1 2 Programming with setting step nennen nn nnne nnns 51 1 3 General notes on programming temperature transitions 52 Set point entry for program 52 Program table fai Tm 55 Deleting a program o6 PROGRAM START 4 4 440 tata te tasas 57 OSER LEVEL 60 PERFORMANCE IN CASE OF 5 11 1 1 1 66 Performance after power foalures 66 101411 S S E tdi sfide dabatur REM LINT DIN ee 66 SAFETY DEVICE CLASS 2 DIN 128
41. Value is shown in display 1 using arrow keys Press the EXIT button The controller changes to Normal Display 3 Enter the time program to the week program editor Normal Display Display 1 shows e g 39 8 actual temperature value Display 2 shows actual date and time actual state of week program timer channel 1 Off channel 2 Press down key for 5 sec Display 1 shows e g 0000 Display 2 shows PROGRAM EDITOR you are in the program editor Press down key for 5 sec Display 1 shows 0000 Display 2 shows WEEK PROG EDITOR you are in the week program editor Press program key Display 1 shows 0000 Display 2 shows UserCod 0000 enter user code display flashes Enter the user code using arrow keys a i e g 0001 basic setting adjustable in the user level chap 10 Value is shown in both displays Automatically forward after 2 sec Display 1 shows 0000 Se Display 2 shows selection of day of the week Select the first day of the week Monday Day of the week is shown in display 2 with key Press program key mu Display 1 shows 0000 Display 2 shows Shiftpt no function Press program key mu i Display 1 shows 0000 Display 2 shows selection of the shift point Select shift point 1 with key Value is shown in display 2 Press program key Display 1 shows time of the selected shift point Display 2 shows actual selec
42. a potentially hazardous situation which if not avoided may result in damage to the product and or its functions or to property in its proximity 1 2 2 Safety alert symbol Use of the safety alert symbol indicates a risk of injury Observe all measures that are marked with the safety alert symbol in order to avoid death or injury 1 2 3 Pictograms Warning signs Electrical hazard Explosive atmosphere Stability hazard Inhalation hazard Pollution Hazard Harmful substances Lifting hazard BENE Mandatory action signs Read operating Disconnect the power instructions plug an BE Environment protection Wear eye protectors VDL E2 1 10 2011 page 10 98 BINDER Prohibition signs LOCKS Do NOT touch Do NOT spray with Information to be observed in order to ensure optimum function of the product 1 2 4 Word message panel structure Type cause of hazard Possible consequences Instruction how to avoid the hazard prohibition Instruction how to avoid the hazard mandatory action Observe all other notes and information not necessarily emphasized in the same way in order to avoid disruptions that could result in direct or indirect injury or property damage 1 3 Localization position of safety labels on the unit The following labels are located on the unit Pictograms Warning signs Service label Service Hotline Hot surface International 49 0 7462 2005 555 USA T
43. ams is easy to clean The minimum working temperature of the VDL safety vacuum drying oven is approx 15 C 27 F above room temperature The maximum temperature is 200 C 392 F Vacuum pumps with a suction capacity of 1 m h to 30 m h are suitable for the VDL safety vacuum dry ing oven The permissible end vacuum is 107 mbar 0 0003 inHg VDL E2 1 10 2011 page 20 98 gt BINDER 2 1 Safety equipment e Pressure control device The VDL safety vacuum drying oven is equipped with a pressure control device with atmospheric pressure compensation and has a set switch point of 125 25 mbar 3 69 0 74 inHg In the event of malfunction some procedures would become an ignition source Due to monitoring by the pressure control device such actions will only initiate if the pressure in the drying chamber is not higher than 125 25 mbar 3 69 0 74 inHg A The heating is released when a vacuum of 125 25 mbar 3 69 0 74 inHg or below is obtained It will activate only then e Safety device class 2 This safety device protects the VDL safety vacuum drying oven its environment and the charging ma terial against impermissible excess temperatures When correctly set to the maximum permissible dry ing temperature it prevents exceeding the maximum drying temperature in case of a fault chap 12 Sweeping the area for electrical equipment and the preheating chamber with compressed air The area for electrical equipment
44. ance range During this program interruption the LED 7d flashes Therefore the duration of the program may be extended due to the programming of toler ances The programming is saved even in case of a power failure or after turning off the unit Solvents and the resulting vapors can ignite at excessive drying temperatures DANGER Excess drying temperature Ignition and explosion hazard Determine the maximum drying temperature in relation to the ignition temperature of the solvent according to the information panel Temperature setting chap 2 5 Do NOT exceed this temperature when presetting the set point on the RD3 temperature controller In the case of solvent mixtures use the ignition temperature of the material with the lowest ignition temperature Before starting the drying process set the temperature safety device chap 12 to the permitted maximum drying temperature according to the information panel Tempera ture setting chap 2 5 The heating is only released when a vacuum of 125 25 mbar 3 69 0 74 inHg or below is reached Only then should you start the program After program rundown the controller returns to fixed value operation showing Normal Display and equili brates to the temperature value previously entered in fixed value entry mode A Before starting the program check the set point value entered in fixed value entry mode After program rundown temperature will equilibrate to this value
45. and the preheating chamber are protected against explosion by a technical ventilation system which reliably prevents the penetration of explosive atmosphere to elec trical or electronic parts of the VDL safety vacuum drying oven protection against solvent containing ambient air e Flame protection gasket In case of an explosion the flame protection gasket prevents any flames from emerging directly through the door gap e Spring mounted safety glass panel and splinter protection The VDL safety vacuum drying oven is equipped with a large surface area safety valve The inspection window consisting of ESG glass toughened safety glass is spring mounted and serves as a safety valve in the event of explosion The additional plastic panel provides splinter protection sm Figure 3 Safety glass panel VDL E2 1 10 2011 page 21 98 BINDER 2 2 Overview of the oven A B C D E F Figure 4 VDL 53 A Area for electrical equipment swept with compressed air and control panel B Compressed air connection C Information panel Temperature setting D Information panel short description E X Spring mounted safety glass window F Unit door VDL E2 1 10 2011 page 22 98 gt BINDER 2 3 VDL control panel 7 AIR Figure 5 VDL 23 control panel 8 7 6 5 3 VAC
46. ation must NEVER reach the ignition temperature of a contained solvent For safety reasons always ensure that there is a safety margin chap 2 5 Check the set point of Fixed value operation and if necessary adapt it acc to the tem perature setting information panel chap 2 5 After the program ends the temperature will equilibrate to the set point entered in Fixed value operation mode If the week program timer is active another set point SP2 be targeted according to pro gramming Too high temperatures can occur which exceed the maximum permissible drying temperature of a solvent contained in the drying material Deactivate the week program timer before starting the pro gram default setting setting in the User level chap 10 DANGER Exceeding the ignition temperature of a solvent after the program ends Risk of fire and explosion Danger of death Deactivate the week program timer before starting the program VDL E2 1 10 2011 page 57 98 gt BINDER In the first step select a program This is on condition that a program has been entered previously chap 8 2 and that program type 2 programs with 10 sections each has been selected in the user level chap 10 Then define the settings for the program course Two parameters can be set e Program delay time i e a defined time before a program starts It can be entered with a precision of 1 minute and its maximum value is 99 59 99 h 59
47. brates to the temperature value previously entered in fixed value entry mode VDL E2 1 10 2011 page 59 98 gt BINDER 10 User level In this menu you can set the following parameters in brackets the corresponding abbreviated information given in display 2 Unit address Adress Setting of controller address 1 to 255 for operation with the communication software User code User cod Modification of the user code setting factory setting 0001 for access to the user level and the pro gram editor A Keep in mind any modification of the user code There is no access to these levels with out a valid user code Decimal point position Decimal Selection if integer values or one position after the decimal point can be entered The integer repre sentation is shown in Display 2 set point entry while the actual value in Display 1 is always shown with one decimal point Audio alert Buzzer Inactive no audible signal buzzer in case of an alarm event Active in case of an alarm event see chap 11 2 an audible signal buzzer will sound It can be re set by pressing the EXIT button Selection of controller menu language Language German English or French can be selected Counter of operating hours Oper hs Information about the number of operating hours currently reached or since the last reset no setting display only Max number of operating hours Op limit Entry of a limit numb
48. cool down the extracted vapor before it enters into the vacuum source The ATEX Directive 94 9 EC compliant vacuum pumps offered by BINDER are designed for a gas inlet temperature of 40 104 F max Do NOT exceed this temperature If the gas inlet temperature is too high and then becomes even warmer by compression in the pump the resulting temperature of the gas solvent mixture inside the pump could exceed the solvent s temperature class and ignition tempera ture DANGER Exceeding the gas inlet temperature Exceeding the ignition temperature of the solvent Risk of ignition and explosion Damage to the vacuum pump Danger of death Do NOT exceed a set point temperature of 40 104 F gt With set point temperature gt 40 C 104 F take appropriate measures to cool down the extracted vapor before it enters into the vacuum pump VDL E2 1 10 2011 page 31 98 gt BINDER 4 3 1 Notes regarding use of vacuum pumps of other manufacturers Connection to a vacuum source Connect the vacuum connection 13 small flange DN 16 at the back of the unit at the top to a vacuum pump or domestic vacuum system via a vacuum conduit or fixed vacuum tubing Units that will be operated in potentially explosive areas have to meet the requirements of ATEX Directive 94 9 EC since July 1 2003 Follow the safety instructions in chap 1 5 Excessive low pressure Risk of technical defects The end vac
49. d 81 sending the unit back to BINDER 82 83 Disposal of the transport packing iii 83 83 Disposal of the unit in the Federal Republic of Germany 84 Disposal of the unit in the member states of the EC except for the Federal Republic of Germany 85 Disposal of the unit in non member states of the 86 TROUBLESHOOTING een ee DERE CPU ent me 87 TECHNICAL DESCRIPTION nun 89 Factory calibration and adjustment sise 89 VDL MEN Eu RE 89 Eguipment and OPIONS 91 DAS 92 Dimensions VDL 29 93 Dimensions 94 Dimensions VDL E 95 CONTAMINATION CLEARANCE CERTIFICATE 96 VDL E2 1 10 2011 page 8 98 gt BINDER Dear customer For the correct operation of the program controlled safety vacuum drying oven VDL it is important that you read this operating manual completely and carefully and observe all instructions as indicated Failure to read understand and follow the instructions may result in personal injury It can also lead to damage to the unit and or poor
50. d Display 2 shows P01 SEC Section S02 has not yet been created alternating NEW NEWSEC XW XIW Enter set points for the individual parameters with X W Select the next section to e entered using arrow keys Display 1 shows e g 60 0 actual temperature set point Display 2 shows SO2 TEMP 60 0 variable temperature in C alternating CONTINUE X W information go on with X W Enter the temperature set point of S02 in C e IA using arrow keys Etc If all sections up to S10 or up to S20 have been programmed section S01 follows again In order to quit the entry mode press the EXIT button several times or wait 120 sec the controller will then return to Normal Display When changing the set point check the setting of the safety device chap 12 VDL E2 1 10 2011 page 54 98 gt BINDER 8 3 Program table template Temperature set point Section length C hh mm TIME VDL E2 1 10 2011 page 55 98 gt BINDER 8 4 Deleting a program section A program section is deleted from the program by setting the section duration to Zero gt Normal display Press down key 5 Display 1 shows e g 0000 Display 2 shows PROGRAM EDITOR you are in the program editor Press program key Display 1 shows 0000 2 Display 2 shows UserCod 0000 enter user code Enter the user code using arrow keys e g 0001 basic setting adjustable in th
51. d wichtige Informationen Declaration on the risk of these substances please checkmark the applicable items Erkl rung zur Gef hrlichkeit der Stoffe bitte Zutreffendes ankreuzen 14 1 For non toxic non radioactive biologically harmless materials f r nicht giftige nicht radioakti ve biologisch ungef hrliche Stoffe We herewith guarantee that the above mentioned unit component part Wir versichern dass o g Ger t Bauteil Has not been exposed to or contains any toxic or otherwise hazardous substances weder giftige noch sonstige gef hrliche Stoffe enth lt oder solche anhaften Q That eventually generated reaction products are non toxic and also do not represent a hazard auch evtl entstandene Reaktionsprodukte weder giftig sind noch sonst eine Gef hrdung darstellen LJ Eventual residues of hazardous substances have been removed evtl R ckst nde von Gefahrstoffen entfernt wurden 14 2 For toxic radioactive biologically harmful or hazardous substances or any other hazard ous materials f r giftige radioaktive biologisch bedenkliche bzw gef hrliche Stoffe oder anderweitig gef hrliche Stoffe We herewith guarantee that Wir versichern dass Q The hazardous substances which have come into contact with the above mentioned equip ment component part have been completely listed under item 3 1 and that all information in this re gard is complete die gef hrlichen Stoffe die mit dem
52. d hand units are units that have been used for a short time for tests or exhibitions They are thor oughly tested before resale BINDER ensures that the chamber is technically sound and will work flaw lessly Second hand units are marked with a sticker on the unit door Please remove the sticker before commis sioning the unit VDL E2 1 10 2011 page 26 98 gt BINDER 3 2 Guidelines for safe lifting and transportation After operation please observe the guidelines for temporarily decommissioning the unit chap 17 2 Sliding or tilting of the unit Damage to the unit Risk of injury by lifting heavy loads Transport the unit in its original packaging only gt For moving or shipping secure the oven with transport straps 2 Do NOT lift or transport the unit using the door the handle or the lower housing gt Lift units size 23 and 53 at the four lower corners with the aid of 4 people Liftunits size 115 with the aid of 6 people Permissible ambient temperature range during transport 10 C 14 F to 60 C 140 F You can order transport packing for moving or shipping purposes from BINDER Service 3 3 Storage Intermediate storage of the unit is possible in a closed and dry room Observe the guidelines for tempo rary decommissioning chap 17 2 Permissible ambient temperature range during storage 10 C 14 F to 60 C 140 F Permissible ambient humidity max 70 r H non condensing
53. drying materials with unlimited quantities of organic solvents The regular model is equipped with an explosion proof inner chamber The Ex classification of inner chamber according to ATEX Directive 94 9 EC is ll 3 The description of explosion protection on the type plate determines the classification Maximum temperature of the inner surfaces 320 C 608 F The temperature class of the inner chamber acc to IEC 60079 14 depends on the setting of the tem perature safety device and can be T1 T2 or T3 The temperature class of the entire unit equals the tem perature class of the inner chamber All functions of the multifunctional program control can be set simply and conveniently via the easy to understand function keypad of the RD3 temperature program controller This controller is equipped with touch function keys and a digital display and permits exact temperature setting and programming tem perature cycles The VDL provides almost unlimited possibilities of adapting to individual customer re quirements based upon extensive programming options and on the week program timer and real time clock of the controller The electro polished inner chamber the rack holder all of the units vacuum connections and valves are made of specially corrosion resistant stainless steel V4A material no 1 4571 in Germany The housing is RAL 7035 powder coated All corners and edges are also completely coated When operating the chamber at temperature
54. drying process set the temperature safety device chap 12 to the maximum permitted drying temperature according to the information panel Tempera ture setting chap 2 5 Start the drying process The heating is only released when a vacuum of 125 25 mbar 3 69 0 74 inHg or below is reached If you do not want to use the week program timer deactivate it factory setting setting in the user level chap 10 before entering any set points VDL E2 1 10 2011 page 37 98 gt BINDER Basic entry principle Access the individual parameters with button X W Enter the value with the arrow keys value flashing once after 2 seconds indicates that it has been applied by the controller Normal Display Display 1 shows e g 39 8 S actual temperature value Display 2 shows e g 15 05 06 13 52 actual date and time actual switching state of week program timer channel 1 Off channel 2 Off visible only if week program timer is activated in the user level chap 10 Press key W Display 1 shows e g 40 0 actual temperature set point 1 Display 2 shows SP1 TEMPERATURE variable temperature in C Enter temperature set point in C using v A Value is shown in display 1 arrow keys Press key Display 1 shows actual temperature set point 2 visible only if week program timer is activated in the user level chap 10 Display 2 shows SP2 TEMPERATURE variable temperature in C En
55. duit to the corresponding pump outlets You can connect a laboratory cooling system to the emission condenser of the vacuum pumps MZ2C EX or MDAC EX For operating the chemical membrane pumps MZ2C EX and MDAC EX please refer to the enclosed pump manufacturer s operating manual Confirm that the vacuum source is designed for a gas inlet temperature corresponding to the used drying temperature or take appropriate measures to cool down the extracted vapor be fore its entry into the vacuum source The ATEX Directive 94 9 EG compliant vacuum pumps offered by BINDER are designed for a gas inlet temperature of 40 104 F max Do NOT exceed this temperature If the gas inlet temperature is too high and then becomes even warmer by compression in the pump the resulting temperature of the gas solvent mixture inside the pump could exceed the solvent s temperature class and ignition tempera ture DANGER Exceeding the gas inlet temperature Exceeding the ignition temperature of the solvent Risk of ignition and explosion Damage to the vacuum pump Danger of death Do NOT exceed a set point temperature of 40 C 104 F gt With set point temperature gt 40 C 104 F take appropriate measures to cool down the extracted vapor before its entry into the vacuum pump The maximum permissible ambient temperature of the vacuum pumps delivered by BINDER is 40 C 104 F VDL E2 1 10 2011 page 76 98
56. e User level 10 chap 10 Only qualified service personnel authorized by BINDER must perform repair Repaired units must comply with the BINDER quality standards VDL E2 1 10 2011 page 88 98 gt BINDER 19 Technical description 19 1 Factory calibration and adjustment This unit was calibrated and adjusted in the factory Calibration and adjustment were performed using standardized test instructions according to the QM DIN EN ISO 9001 system applied by BINDER certi fied since December 1996 by T V CERT All test equipment used is subject to the administration of measurement and test equipment that is also a constituent part of the BINDER QM DIN EN ISO 9001 systems They are controlled and calibrated to a DKD Standard at regular intervals Factory adjustment was done in the center of the usable volume and under vacuum conditions The sen sor is fixed in the middle of the expansion rack in a way ensuring good thermal conductivity heat conduc tion Measuring is performed in equilibrated state Invalid calibration Do NOT change between aluminum and stainless steel racks Usethe delivered expansion racks only 19 2 VDL technical data Unitsize o 1 23 53 15 External dimensions Vacuum oven Vacuum module option Vacuum oven with op nternal dimensions Usable space per rack width x depth Eep 234 x 280 349 320 455 x 440 9 21 x 11 02 13 74 x 12 60 17 91 x 17 32 Per
57. e equipped with an oil separator or the compressed air system must be constructed oil free The condensate separator of the compressed air connection sepa rates water and soil from the compressed air piping thus leading to compressed air quality class 4 acc to ISO 8573 1 However it does not prevent oil penetrating from the compressed air system e g the compressed air compressor into the compressed air piping The condensate separator is equipped with a manual condensate outlet chap 16 1 Connection Before commissioning the existing compressed air unit must be connected on the right side of the unit hose olive 2 8 mm to a compressed air line compressed air system or to an inert gas supply There must be an overpressure of at least 1 5 bar 44 3 inHg in the supply network The maximally permitted pressure is 7 bar 206 7 inHg Immediately after connecting the compressed air or inert gas supply the area for electrical equipment of the oven will be swept at 5 liters per minute This air or inert gas quantity is used and then released into the surrounding atmosphere perma nently independent of the oven s operating state Therefore the compressed air or inert gas connection on the building side should be equipped with a stop valve that can be used to cut off the gas supply after having operated the drying oven Figure 11 Compressed air connec tion with condensate separator During sweeping the area for electrical equipment with
58. e rack insulated VDL E2 1 10 2011 page 87 98 gt BINDER Required measures Vacuum not held Gaskets of small flange connec Replace gaskets of small flange tions universal eccentric ring connections defective Inner tube connection leaky Contact BINDER Service Controller No indication on the controller Oven not connected to com Connect the oven to the com display after turning on the pressed air supply pressed air supply before start up oven Program doesn t run correctly Pressure gt 125 25 mbar 3 69 A vacuum of 125 25 mbar 3 69 after it is started 0 74 inHg 0 74 inHg or below is needed for heating release Only then start the program Program duration longer than Inappropriate tolerances have For rapid transition phases do programmed been programmed NOT program tolerance limits in order to permit maximum heating speed Program stops one section too Program line is incomplete When programming define the end early value of the desired cycle by add ing an additional section with a section time of at least one minute with setting ramp program or vice versa programs are no longer needed Display from any level than 120 sec rapidly in Normal Display in Display 2 and controller Ramp temperature transitions Set point programming type set Set the set point programming type are only realized as steps to Step in the User level chap to setting Ramp in th
59. e the print interval is set to 1 min i e every minute a new temperature value is printed In conjunction with the specified print interval real time reference can be achieved by noting down the starting time of recording Interface configuration Baud rate 9600 Stop bit 1 Parity none 16 Maintenance cleaning and service 16 1 Maintenance intervals service DANGER Electrical hazard Danger of death The unit must NOT become wet during operation or maintenance work Do NOT remove the rear panel of the unit Disconnect the unit before conducting maintenance work Disconnect the power plug Ensure all maintenance work is conducted by licensed electricians or experts author ized by BINDER Ensure regular maintenance work is performed at least once a year The warranty becomes void if maintenance work is conducted by non authorized personnel Replace the door gasket only when cold Otherwise the door gasket may become damaged VDL E2 1 10 2011 page 80 98 gt BINDER We recommend taking out a maintenance agreement Please consult BINDER Service BINDER telephone hotline 49 0 7462 2005 555 BINDER fax hotline 49 0 7462 2005 93555 BINDER e mail hotline service binder world com BINDER service hotline USA 1 866 885 9794 or 1 631 224 4340 toll free in the USA BINDER service hotline Spain 34 9492 677 23 BINDER service hotline Asia Pacific 852 39070500 or 852 39070503 BINDER se
60. e user level chap 10 Value is shown in both displays Automatically forward after 2 sec Display 1 shows program 1 selected Display 2 shows PRG program can be selected alternating CONTINUE X W information to 1 program section with X W Select the desired program e g P01 using e a Value is shown in display1 arrow keys Press key In the selected program P01 or PO2 program sections be selected Display 1 shows actual selection of the section 501 Display 2 shows P01 SEC program section can be selected alternating CONTINUE X W information set point entry with X W Select desired section e g S03 using arrow v A omitted if section S01 shall be deleted keys Press key Display 1 shows e g 90 0 actual temperature set point Display 2 shows 503 90 0 variable temperature alternating CONTINUE X W information continue with X W No entry Press key Display 1 shows e g 01 00 actual section length Display 2 shows SO3 TIME 01 00 variable section length alternating CONTINUE X W information continue with X W Enter set point Zero for section length in v A Value is shown in display 2 or in both displays hh mm of 503 using arrow keys display depends on maximum time setting in the user level chap 10 Display 1 shows e g 00 00 actual section length Display 2 shows 503 00 00 variable section length alternating DEL
61. ents apply that were agreed with the distributor when purchasing the unit e g his general terms of payment and delivery If your distributor is not able to take back and dispose of the unit please contact BINDER service Certified companies disassemble waste BINDER equipment in primary substances for recycling accord ing to directive 2002 96 EC by The devices must be free from toxic infectious or radioactive substances in order to eliminate any health hazards to the employees of the recycling companies VDL E2 1 10 2011 page 85 98 gt BINDER D Prior to handing the unit over to a recycling company it is the user s responsibility that it is free from toxic infectious or radioactive substances e Prior to disposal clean all introduced or residual toxic substances from the unit e Prior to disposal disinfect the unit from all sources of infection Be aware that sources of infection may also be located outside the inner chamber e f you cannot safely remove all sources of infection and toxic substances from the unit dispose of it as special waste according to national law e Fill out the contamination clearance certificate chap 20 and enclose it with the unit Contamination of the device with toxic infectious or radioactive substances Danger of intoxication Danger of infection NEVER take a unit contaminated with toxic substances or sources of infection for recy cling according to directive 2002 96 EC
62. er of operating hours i e the maximum number of operating hours that can be run Maximum setting 9999 Reaching the limit has no effect Reset operating hours Op back Reset operating hours to zero Interface protocol Protocol Modbus The unit interface can be used as a communication interface to connect it to a computer This serves to control the unit by the communication software APT COM It is possible to read and write the values of all parameters Printer A protocol printer option for data printouts can be connected to the unit interface At the printer the actual temperature value is regularly protocolled with fixed formatting and with adjustable print intervals see chap 15 8 In both cases an interface converter RS 422 RS 232 is used Print interval Prt Inv Setting of the print interval in minutes Function is available only if setting Printer has been selected in the previous menu point Display illumination Disp LED Selection between continuous display illumination and limited illumination that will automatically go off 300 sec after the last entry VDL E2 1 10 2011 page 60 98 gt BINDER Program type selection PrgSelec Select between entry of two programs with up to 10 sections each or of one program with up to 20 sections A When changing from 2 programs to 1 program or vice versa existing programs are deleted in the program editor Maximum section duration Prg Time
63. erefore you need to activate the week program timer in the user level chap 10 Normal Display Display 1 shows e g 39 8 actual temperature value Display 2 shows co actual date and time actual state of week program timer dee channel 1 Off channel 2 Off Press down key for Bee Display 1 shows e g 0000 BER Display 2 shows PROGRAM EDITOR you are in the program editor Press down key 5 Display 1 shows 0000 Menu visible only if week program timer is activated in the user level chap 10 Display 2 shows WEEK PROG EDITOR you are in the week program editor Press program key Display 1 shows 0000 2 Display 2 shows UserCod 0000 enter the user code display flashes Enter the user code using arrow keys v A e g 0001 basic setting adjustable in the user level chap 10 Value is shown in both displays Automatically forward after 2 sec Display 1 shows 0000 EE UO uu Display 2 shows Monday selection of day of the week actual selection Monday Select the day of the week Monday up to Day of the week is shown in display 2 Sunday with key Press program key 5 VDL E2 1 10 2011 page 39 98 gt BINDER Display 1 shows 0000 Display 2 shows Shiftpt no function Press program key Display 1 shows 0000 Display 2 shows Shiftot selection of the shift point actual shift point 1 Select the shift point 1 up to 4 wit
64. ess key Ww Display 1 shows 0000 no function Display 2 shows Baer Actus setting of the alarm one actual setting Active Select between Active and Inactiv using e IA Setting is shown in display 2 arrow keys Press key Display 1 shows 0000 no function Display 2 shows selection of controller language son d Een actual setting English Select between languages German English e a Setting is shown in display 2 and French using arrow keys Press key Display 1 shows e g 0004 unit operating hours Display 2 shows operating hours up to now hhhh mm rem actually shown 4 hs 28 Press key W Display 1 shows 1000 actual setting 1000 hs Display 2 shows Op limit 1000 00 maximum number of operating hours hhhh mm actual setting 1000 hs Set value using arrow keys e a Setting is shown in both displays Press key Display 1 shows 0000 no function Display 2 shows Opbadk No reset counter of operating hours actual setting No Select between Yes and No using arrow e Setting is shown in display 2 keys VDL E2 1 10 2011 page 63 98 gt BINDER Press key x x Display 1 shows 0000 Display 2 shows Protocol MODBUS m of mode actual setting Modbus Select between protocols MODBUS and e IA Setting is shown in display 2 Printer using arrow keys Press key Display 1 shows e g 3 actual setting 3
65. f the oven identifiable by the red alarm lamp 2a lighting up proceed as follows Disconnect the oven from the power supply Have an expert examine and rectify the cause of the fault e Release the safety device by pressing the reset button 2b Restart the oven as described in chap 5 Adjustment To check the response temperature of the safety device turn on the chamber and set the desired set point on the temperature controller The scale division from 1 to 10 corresponds to the temperature range from 30 C 86 F up to 320 C 608 F and serves as a setting aid e Turn the control knob 2 of the safety device using a coin to its end stop position 10 unit protection e When the set point is reached turn back the control knob 2 until its trip point turn it counter clockwise is reached e The red alarm lamp 2 lighting up identifies the trip point and the reset button 2b pops out e he optimum setting of the safety device is obtained by turning the knob clockwise by approx one graduation mark on the scale Figure 15 Setting the safety e Push the reset button 2b in again device class 2 The unit is only active when the reset button 2b is pushed in When the safety device responds the red alarm lamp 2a illuminates the reset button 2b pops out and the oven is turned off permanently at all poles A Check the setting regularly and adjust it following changes of the set point or cha
66. fied personnel authorized by BINDER perform all maintenance and repair and if components relating to chamber safety are replaced in the event of failure with original spare parts To operate the unit use only original BINDER accessories or accessories from third party suppliers au thorized by BINDER The user is responsible for any risk caused by using unauthorized accessories 1 5 1 Safety instructions on installation and ambient conditions Familiarize yourself with the local conditions particularly allocation to a defined potentially explosive area zones and the relevant technical safety requirements During installation commissioning and operation of the vacuum drying oven and the connected vacuum pump or in house vacuum supply always follow the requirements defined by the installation site Danger of overheating Damage to the unit 2 Do NOT install the oven in unventilated recesses Ensure sufficient ventilation for dispersal of the heat Do not operate the safety vacuum drying oven VDL in hazardous locations DANGER Explosion hazard Danger of death 2 Do NOT operate the unit in potentially explosive areas KEEP explosive dust or air solvent mixtures AWAY from the unit The safety vacuum drying ovens were constructed in accordance with the applicable VDE regulations and were routinely tested in accordance with VDE 0411 1 IEC 61010 1 The production underlies an internal monitoring according to ATEX D
67. gram timer active ee actual setting Inactive VDL E2 1 10 2011 page 64 98 gt BINDER Select between Active and Inactive using A Setting is shown in display 2 arrow keys Press key W Display 1 shows 0000 D Display 2 shows 12h 24h 24h Display mode 12 or 24 hours actual setting 24h Select between 12 hours and 24 hours us v a Setting is shown in display 2 ing arrow keys Press key W Display 1 shows 0000 Display 2 shows Main menu Setting the date of the real time clock Press program key Display 1 shows e g 2006 Actual setting 2006 Display 2 shows Year 2006 Setting the year of the real time clock Set year 2006 up to 2050 using arrow keys A Setting is shown in display 2 Press key Display 1 shows Actual setting may Display 2 shows Month 5 Setting the month of the real time clock Set month 1 up to 12 using arrow keys e a Setting is shown in display 2 Press key Display 1 shows Actual setting 15 Display 2 shows Day 15 Setting the day of the real time clock Set day 1 up to 31 using arrow keys e A Setting is shown in display 2 ej Press key EXIT Press key Display 1 shows 0000 Display 2 shows Main menu Setting the time of the real time clock Press program key 5 Display 1 shows Actual setting 13 i e 1 p m Display 2 shows Setting the hour of the real time clock Set hour 0 up to 2
68. gt BINDER 19 4 Spare parts A BINDER GmbH is responsible for the safety features of the unit only provided skilled electri cians or qualified personnel authorized by BINDER perform all maintenance and repair and if components relating to chamber safety are replaced in the event of failure with original spare parts The user is responsible for any risks arising from using unauthorized accesso ries components Accessories and spare parts Description ARNO Expansion rack aluminum 8009 0370 8009 0371 8009 0372 Expansion rack stainless steel 8009 0101 8009 0102 8009 0103 Door gasket silicon 6005 0015 6005 0016 6005 0018 temperature resistant up to 200 C 392 F Door gasket FKM 6005 0044 6005 0045 6005 0046 temperature resistant up to 200 C 392 F Unit fuse 5x20 mm 250V 10 Amp 5006 0012 5006 0012 5006 0012 semi time lag M Rack holder 4005 0071 4005 0072 4005 0073 6002 0017 6009 0048 6009 0009 Blind flange 6009 0010 6002 0002 5006 0008 8009 0004 5002 0007 5002 0025 8012 0418 8012 0153 6013 0040 5014 0102 5020 0026 9051 0018 8012 0031 8012 0044 8012 0442 8012 0440 Extension to factory calibration certificate for digital pressure display addi 8012 0441 tional pressure Qualification folder DLO090031 Evaporating dish small 4022 0125 Evaporating dish large 4022 0126 Neutral cleaning agent 1 kg 1002 0016 VDL E2 1 10 2011 page 92 98 gt BINDER 19 5 Dimensions VDL 23 E m
69. h SEI Value is shown in display 2 o 4 Press program key Display 1 shows time of the selected shift point Display 2 shows actual selection of the shift point 51 actual setting shift point not programmed Press program key fal Display 1 shows time of the selected shift point Display 2 shows entry of the time of the selected shift point actual setting shift point not programmed Enter the time hh mm using arrow keys v A Value is shown in display 2 Press key 2 x Display 1 shows 0000 Display 2 shows Ch1 SP2 entry the state of channel 1 actual setting Off Enter the state of channel 1 a Setting is shown in display 2 On or Off using arrow keys Press key Display 1 shows 0000 Display 2 shows Channel Off entry of the state of 2 no function actual setting Off Enter the state of channel 2 a Setting is shown in display 2 On or Off using arrow keys P k ress key Display 1 shows e g 08 30 time of the selected shift point Press key EXIT Display 2 shows S1 08 30 actual selection of the shift point S1 actual setting time 08 30 channels Off Press program key Press key twice Select the next shift point Select the next day of the week To exit the menu press several times key EXIT or wait for 120 seconds The controller returns to nor mal display VDL
70. h a different set point If the duration of this transitional program section is very short minimum entry 1 min the temperature change will proceed rapidly in the minimum amount of time VDL E2 1 10 2011 page 48 98 gt BINDER Step step constant ramp ramp _ constant constant constant ramp Figure 13 Possible temperature transitions with default setting ramp in the user level chap 10 A A heating up rate of 1 5 can be regarded as the realistic maximum Program entry as set point ramp example 501 502 503 504 505 WC 30 120 180 380 TP Program table corresponding to the diagram with default setting Ramp Section Temperature Section length set point hh mm C TEMP TIME 1 00 30 SEC SL 60 01 30 888 0 01 00 54 17060 03 20 00 01 You now enter the values of such program table to the RD3 program controller chap 8 2 VDL E2 1 10 2011 page 49 98 gt BINDER Program entry as set point step example 501 502 503 504 505 506 507 508 WC 30 120 180 380 t min Program table corresponding to the diagram with default setting Ramp Section Temperature Section length set point hh mm C TEMP TIME SEC S01 00 30 00 01 S03 o 860 0 01 30 54 0 00 01 S80 _ 4L4QSB0 01 00 SL 80 2 00 01 03 20 S08 00 01 You can now enter the values of such a program table to the RD3 program c
71. he setting In deliv ery condition of the oven this setting is protected by a cover with seal If the seal is broken please inform BINDER Service to have the setting checked and to rein stall the cover with seal 5 Startup DANGER Solvent containing air penetrating and concentration in the electrical area of the unit Explosion hazard Before turning on the unit via the key switch 1 sweep the area for electrical equip ment at least 15 minutes with compressed air or inert gas Sweeping the area for elec trical equipment must take place during the entire operation as otherwise the VDL safety vacuum drying oven will shut off at all poles After connecting the supply lines chap 4 and checking all safety instructions and conditions of installa tion and safe operation turn on the unit via the key switch 1 e Position 0 Oven is not operating No consumption of compressed air or inert gas in the area for electrical equipment If the fine dosage valve 6 is open inert gas may be used and can reach the ambient air e Position I Oven is operating A If no indication appears in the display of the program controller RD3 the compressed air sup ply is probably not properly connected VDL E2 1 10 2011 page 34 98 gt BINDER 5 1 Settings at the RD3 program controller After turning the unit on with the key switch 1 the controller is in Normal Display Fixed value operation mode Depending on the temperatu
72. htlinie Richtlinie 94 9 EG des Europ ischen Parlaments und des Rates 94 9 EG zur Angleichung der Rechtsvorschriften der Mitgliedstaaten f r ATEX Directive Ger te und Schutzsysteme zur bestimmungsgem en Verwen 94 9 dung explosionsgef hrdeten Bereichen Directive ATEX Directive 94 9 EC of the European parliament and the council of 94 9 CE 23 March 1994 on the approximation of the laws ofthe Member States concerning equipment and protective systems intended for use in potentially explosive atmospheres Directive 94 9 CE du parlement europ en et du conseil du 23 mars 1994 concernant le rapprochement des l gislations des tats membres pour les appareils et les syst mes de protection destin s tre utilis s en atmosph res explosibles Die oben beschriebenen Produkte tragen entsprechend die Kennzeichnung CE The products described above corresponding to this bear the CE mark Les produits d crits ci dessus en correspondance portent l indication CE Die Ex Klassifikation des Ger teinnenraums nach ATEX Richtlinie 94 9 EG ist The Ex classification of the inner chamber according to ATEX Directive 94 9 EC is x La classification de chambre int rieure selon Directive 94 9 CE ATEX est Die Temperaturklasse des Ger teinnenraums nach EN 60079 14 ist abh ngig von der Einstellung des Temperaturw hlbegrenzers und kann T1 T2 oder T3 sein Die Temperaturklasse des Gesamtger tes entspricht der Temperaturk
73. if week program timer is activated Display 2 shows WEEK PROG EDITOR you are in the week program editor Press down key for 5 sec Display 1 shows 0000 Display 2 shows USER LEVEL you are in the user level Press program key Display 1 shows 0000 Display 2 shows UserCod 0000 enter user code display flashes Enter the user code using arrow keys v A e g 0001 basic setting or the valid code in case it has been previously changed in this menu Value is shown in both displays Automatically forward after 2 sec Display 1 shows actual address 1 Display 2 shows Riese 4 entry of unit address actual address 1 Enter the unit address 1 up to 254 using Te A Address is shown in both displays arrow keys Press key W Display 1 shows actually valid user code 1 Display 2 shows TNNT 4 change user code actually set 1 Enter a new value using arrow keys e A Value is shown in both displays VDL E2 1 10 2011 page 62 98 gt BINDER Press key Display 1 shows 0000 no function Display 2 shows Saf mode Limit no function Press key W Display 1 shows no function Display 2 shows Saf setp 0 no function Press key W Display 1 shows 0000 no function Display 2 shows setting of decimal point position u actual setting XXX X Select decimal point position using arrow e IA Decimal point position XXX X or XXXX is keys shown in display 2 Pr
74. in the user level chap 10 When changing from 2 programs to 1 program or vice versa existing programs are deleted The maximum length of an individual program section can be set to either 99 h 59 min or to 999 h 59 min setting in the user level chap 10 This setting is then valid for all program sections Programming can be done directly through the keypad of the controller or graphically through the soft ware APT COM 3 DataControlSystem option chap 15 7 specially developed by BINDER 5 2 General indications The program controller RD3 offers several functional levels Normal Display Fixed value operation Display of the temperature actual value display 1 and of the actual date and time display 2 The oven is in fixed value operating mode equilibrating to the entered set points Fixed value entry mode chap 6 e Entry of the temperature set point for fixed value operating mode e Entry of temperature set points 1 and 2 for week program operation Program editor chap 8 You can enter two programs with up to 10 sections each or one program with up to 20 sections selec tion in the user level chap 10 Entry of temperature set points in all program sections chap 8 1 Deleting a program section chap 8 4 Program start level chap 9 Selection of an entered program e Entry of settings affecting the program course as start delay time or number of program cycles e Program start Wee
75. ing made in advance will re main in memory and take effect when the week program timer is activated again Deactivate the week program timer before staring a program chap 9 Display mode 12h 24h Select between 12 hours display PM or 24 hours Date of the real time clock Date Main menu Use the program key to access the settings of year month and day in the corresponding submenus e Year of the real time clock Year Enter the year 2006 up to 2050 e Month of the real time clock Month Enter the month 1 up to 12 Day of the real time clock Day Enter the day 1 up to 31 VDL E2 1 10 2011 page 61 98 gt BINDER Time of the real time clock Time Main menu Use the program key to access the settings of hour and minute in the corresponding sub menus There is no automatic switch between daylight saving time and regular time Hour of the real time clock Hour Enter the hour 0 up to 23 e Minute of the real time clock Minute Enter the minute 0 up to 59 Normal Display Display 1 shows e g 39 8 actual temperature value Display 2 shows e g 15 05 06 13 52 actual date and time actual switching state of week pro gram timer channel 1 Off channel 2 Off Press down key for 5 sec Display 1 shows e g 0000 Display 2 shows PROGRAM EDITOR you are in the program editor Press down key for 5 sec Display 1 shows 0000 Menu visible only
76. ing of the solvent can ignite on the hot walls of the inner chamber A Required measures e The maximum drying temperature is a result of the lowest ignition temperature of the intro duced solvent or solvent mixture Take the ignition temperature from the safety specifica tions of the solvent Determine the maximum drying temperature according to the informa tion panel Temperature setting chap 2 5 on the unit front Do NOT exceed this tem perature when presetting the set point on the RD3 temperature controller e Before starting the drying process set the temperature safety device to the maximum al lowed drying temperature according to the information panel Temperature setting chap 2 5 This will ensure that even in the event of error or an incorrect increase of the tempera ture set point on the RD3 controller the maximum permissible drying temperature is not ex ceeded It is NOT sufficient to directly adjust the maximum temperature of the temperature safety device to the maximum temperature of the solvent s temperature class During the drying process use only those solvents for which the temperature setting has been performed e n the case of solvent mixtures use the ignition temperature of the material with the lowest ignition temperature For the correct ignition temperature refer to the safety specifications of the solvent e Let the oven cool down to ambient temperature before you start a new drying process with a
77. ion storage and installa tion 3 1 Unpacking and checking equipment and completeness of delivery After unpacking please check the unit and its optional accessories if any based on the delivery note for completeness and for transportation damage Inform the carrier immediately if transportation damage has occurred The final tests of the manufacturer may have caused traces of the racks on the inner surfaces This has no impact on the function and performance of the unit Please remove any transportation protection devices and adhesives in on the unit and on the doors and take out the operating manuals and accessory equipment Sliding or tilting of the unit Damage to the unit Risk of injury by lifting heavy loads 2 Do NOT lift or transport the unit using the door the handle or the lower housing Lift units size 23 and 53 from the pallet at the four lower corners with the aid of 4 peo ple gt Lift units size 115 from the pallet with the aid of 6 people If you need to return the unit please use the original packing and observe the guidelines for safe lifting and transportation chap 3 2 For disposal of the transport packing see chap 17 1 If you ordered the option vacuum module with chemical membrane pump the pump will be delivered in a separate box and must be fitted into the module and connected at the place of installation see chap 15 3 Note on second hand units Ex Demo Units Secon
78. irective 94 9 EC appendix VIII Even when the equipment is used properly there exists a residual risk of explosion that cannot be ex cluded particularly in relation to the environment of the unit To minimize this risk strictly observe the legal regulations about how to select an appropriate location DANGER Explosion hazard Danger of death Strictly observe the legal regulations about how to select an appropriate location VDL E2 1 10 2011 page 13 98 gt BINDER 1 5 2 Safety instructions on vacuum supply Pertaining to units that will be operated in potentially explosive areas the requirements of ATEX Directive 94 9 EC have to be met as of July 1 2003 If combustible solvent is introduced into the drying chamber the vacuum pump must be constructed in a suitable explosion proof manner Observe the safety instructions of the pump manufacturer The mixtures extracted from the inner chamber must be carried away making sure that there is no danger by ignition of these atmospheres Otherwise use flame arresters flame flash through barrier For install ing a flame arrester please contact the BINDER INDIVIDUAL team In case of an explosion the flame can be suctioned into an in house vacuum system thereby resulting in further explosions DANGER Danger due to flame flash with in house vacuum system Danger of death gt We recommend installing a flame arrester flame flash through barrier acc
79. ith explosion protection Assure equipotential bonding between the pump housing and the housing of the VDL safety vacuum drying oven by the connected equipment grounding conductors of both units D The ATEX Directive 94 9 EC compliant pumps offered by BINDER provide an integral pro tective oe VDL E2 1 10 2011 page 14 98 gt BINDER D The ATEX Directive 94 9 EC compliant pumps offered by BINDER provide an integral explo sion proof switch Confirm that the vacuum source is designed for a gas inlet temperature corresponding to the used drying temperature or take appropriate measures to cool down the extracted vapor be fore it enters the vacuum source The ATEX Directive 94 9 EC compliant vacuum pumps offered by BINDER are designed for a gas inlet temperature of 40 C 104 F max Do NOT exceed this temperature If the gas inlet temperature is too high and then becomes even warmer by compression in the pump the resulting temperature of the gas solvent mixture inside the pump could exceed the solvent s temperature class and ignition temperature DANGER Exceeding the gas inlet temperature Exceeding the ignition temperature of the solvent Risk of ignition and explosion Damage to the vacuum pump Danger of death Do NOT exceed a set point temperature of 40 C 104 F gt With set point temperature gt 40 C 104 F take appropriate measures to cool down the extracted vapor before it enters in
80. k program editor chap 7 e Setting the shift points User level chap 10 User specific controller settings e Setting the real time clock VDL E2 1 10 2011 page 36 98 gt BINDER Normal Display Fixed value operation 5 d x seconds Fixed value entry mode Program editor Program start level 5 seconds Week program editor Menu visible only if week program timer is activated in the user level 5 seconds User level If no button is touched within more than 120 sec the controller returns from the current level to Normal Display Ex lt To avoid condensation inside the chamber the suction system select an appropriate vacuum source to ensure its sufficient performance in relation to the released amount of steam Coordinate drying temperature suction performance of the vacuum source and the amount of charging material 6 Fixed value entry mode Solvents and resulting vapors can ignite at excessive drying temperatures DANGER Excess drying temperature Ignition and explosion hazard Determine the maximum drying temperature in relation to the ignition temperature of the solvent according to the information panel Temperature setting chap 2 5 Do NOT exceed this temperature when presetting the set point on the RD3 temperature controller In case of solvent mixtures use the ignition temperature of the material with the lowest ignition temperature Before starting the
81. l cleaning agent Art No 1002 0016 Expansion racks Standard commercial cleaning detergents free from acid or halogenides rack holders no salt solution or chlorinated solvents We recommend using the neutral cleaning agent Art No 1002 0016 Standard commercial cleaning detergents free from acid or halogenides We recommend using the neutral cleaning agent Art No 1002 0016 If necessary use compressed air VDL E2 1 10 2011 page 81 98 gt BINDER After cleaning completely remove cleaning agents from the surfaces with a moistened towel For surface protection perform cleaning as quickly as possible Danger of corrosion Damage to the unit Do NOT use cleaning detergents with acids or halogenides We recommend using the neutral cleaning agent Art No 1002 0016 for a thorough and mild cleaning Any corrosive damage that may arise following use of other cleaning agents is excluded from liability by BINDER GmbH Decontamination Safety vacuum drying ovens VDL can be hot air sterilized at 190 C 374 F for at least 30 minutes Re move any inflammable goods from the interior before AS With every decontamination method always use adequate personal safety controls 16 3 Sending the unit back to BINDER GmbH If you return a BINDER product to us for repair or any other reason we will only accept the product upon presentation of an authorization number that has previously been issued to you An authorizati
82. l temperature value is given at adjustable intervals Programming can be performed graphically via PC Up to 30 chambers with RS 422 interface can be cross linked For further information refer to the operating manual of the BINDER communication software APT COM 3 Confirm that the interface mode is correctly set to Modbus in the user level chap 10 Pin allocation of the RS 422 interface 9 pin 2 RxD pin 3 TxD pin 4 RxD pin 5 TxD pin 7 GND 15 8 Protocol printer option Connect the protocol printer using the VDL interface RS 422 9 via an interface converter RS422 RS232 Make sure that the interface mode is correctly set to Printer in the user level chap 10 The actual temperature values are put out regularly with fixed formatting See Manual for Setting Matrix Printer Epson LX 300 Art No 7001 0041 Printout one printed line for each print interval with relative time stamp temperature value with one deci mal point curve representation In every 5th line the set print interval Ptime in minutes is noted The printer interval is set in the user level chap 10 VDL E2 1 10 2011 page 9 98 gt BINDER Example Temp 34 7 Temp 35 6 32 8 Temp 30 1 Ss Ptime 001 E 27 4 2 Ss u Temp 26 9 i 2 26 6 i 26 4 Figure 28 Protocol printer Ptime 001 Temp 26 2 In this exampl
83. lasse des Innenraums The temperature class of the inner chamber acc to EN 60079 14 depends on the setting of the tempera ture safety device and can be T1 T2 or T3 The temperature class of the entire unit is equal to the tem perature class of the inner chamber La classe de temp rature de la chambre int rieure selon EN 60079 14 d pend du r glage de la s curit de surchauffe Elle peut tre T1 T2 ou T3 La classe de temp rature de l appareil entier est gale celle de la chambre int rieure VDL E2 1 10 2011 page 3 98 gt BINDER Die oben beschriebenen Produkte sind konform mit folgenden harmonisierten Normen The products described above are in conformity with the following harmonized standards Les produits d crits ci dessus sont conformes aux normes harmonis es suivantes Sicherheit safety s curit EN 61010 1 2010 EN 61010 2 010 2003 EMV EMC CEM EN 61326 1 2006 Corr 1 2008 Corr 2 2010 EN 61326 2 2 2006 VDL E2 1 10 2011 Sicherheitsbestimmungen f r elektrische Mess Steuer Regel und Laborger te Teil 1 Allgemeine Anforderungen DIN EN 61010 1 2002 Berichtigung 1 2002 Berichtigung 2 2004 Safety requirements for electrical equipment for measurement control and labo ratory use Part 1 General requirements IEC 61010 1 2010 BS EN 61010 1 2010 R gles de s curit pour appareils lectriques de mesurage de r gulation et de laboratoire Partie 1 Prescri
84. lay 2 shows _ entry of time of the selected shift point edil Wie un actual setting 18 00 i e 6 p m Enter the time 18 00 using arrow keys v A Value is shown in display 2 Press key W Display 1 shows 0000 22020 _ Display 2 shows Ch1 5 2 Off entry of state ol channel 1 actual setting Off Enter the state of channel 1 v a Setting is shown in display 2 Off using arrow keys Press key EXIT Display 1 shows 18 00 time of the selected shift point Display 2 shows S2 18 00 actual selection of the shift point 52 actual setting time 18 00 channel 1 OFF Press key EXIT twice to select the next day of the week VDL E2 1 10 2011 page 46 98 gt BINDER Display 1 shows 0000 Display 2 shows selection of day of the week Tuesday S actual selection Tuesday Select the next day of the week Tuesday Day of the week is shown in display 2 with key Press program key ma Display 1 shows 0000 Display 2 shows Shiftpt no function Press program key Display 1 shows 0000 22 0000000 Display 2 shows selection of the shift point u actual shift point 1 Select shift point 1 with key Value is shown in display 2 Press program key Display 1 shows eg 0 time of the selected shift point Display 2 shows actual selection of the shift point 51 51 actual setting shift point not programmed P
85. mbined with the temperature data of the controller to the RS 422 interface as a second measuring channel This permits recording by the BINDER documentation software APT COM DataControlSystem option chap 15 7 VDL E2 1 10 2011 page 77 98 BINDER Assembly and connection of the object temperature recording e Insert the Pt 100 temperature sensor from the rear through the measuring connection 15 into the inner chamber 3 contacts of the Pt 100 sensor are conducted outside via a measuring access port From there establish the connection to the DIN socket 14 at the top of the rear panel of the unit marked Pt100 For reasons of explosion protection this electrical connection to the inner chamber is conducted via a triple internal safety barrier with a conducting state voltage of 1 6 Volt maximum against ground Figure 24 Figure 25 Figure 26 Measuring connection 15 Measuring current port with universal Pt100 connection 14 at with measuring access port eccentric ring and locking ring DN 16 the rear of the unit Plug for connection cable to with flexible Pt 100 temperature sensor DIN socket Pt 100 Technical data of the Pt 100 sensor hree wire technique Class B EN 60751 Temperature range up to 300 C 572 F e Stainless steel protective tube length 45 mm 1 77 in stainless steel material no 1 4501 If the oven is charged to full capacity depending on the load deviations from
86. min Display 2 shows print interval actual setting 3 min Select value between 0 and 255 minutes e IA Setting is shown in displays 1 and 2 using arrow keys Press key Prt Inv 3 Display 1 shows 0000 ars Display 2 shows Disp LED continuous display illumination actual setting No Select between Yes and No using arrow A Setting is shown in display 2 keys Press key Display 1 shows 0000 Display 2 shows 1 program with max 20 sections or PrgSelec 2Prg10S 2 programs with max 10 sections each actual setting 2Prg10S Select between 2Prg10S and 1 205 v A Setting is shown in display 2 using arrow keys Press key Display 1 shows 0000 Display 2 shows T max section length 99 59 or 999 59 idi actual setting 99 59 Select between 99 59 in hh mm or 999 59 in v A Setting is shown in display 2 hhh mm using arrow keys Press key Display 1 shows 0000 Display 2 sh RERO isplay 2 shows Setp sim Ramp ramp or step actual setting ramp Select between Ramp and Step using arrow v A Setting is shown in display 2 keys Press key o Display 1 shows 0000 Display 2 shows Tol band limits in actual setting de Set value in C using arrow keys v A Setting is shown in display 2 Press key Display 1 shows 0000 Display 2 shows Prog CIk Week pro
87. missible load per rack Kg Ibs 20 44 20 44 20 44 Permissible total load Kg Ibs 35 77 45 99 65 143 Weight empty Kg lbs 63 139 95 209 153 337 VDL E2 1 10 2011 page 89 98 gt BINDER Temperature data Temperature range approx 15 C 27 F C OF 200 392 200 392 200 392 above room temperature up to Temperature fluctuation Temperature uniformity at 100 C 212 F ae at 200 C 392 F 3 Heating up time 72 to 100 C 212 F min 65 95 to 200 C 392 F min 100 150 C F 320 608 320 608 320 608 lt D x D 3 c h 5 5 D D 3 o c n lt N c c 3 D eh D DN mm inch DN mm inch 16 0 63 16 0 63 16 0 63 16 0 63 16 0 63 16 0 63 8 0 31 8 0 31 8 0 31 1x107 1x107 1x10 0 0003 0 0003 0 0003 bar h inHg h 1x10 1x10 1x10 0 295 0 295 0 295 62136 iner tion with flow limit nert gas connection WI OW IIMITEr mm inch mbar inHg Vacuum connection with small flange DN mm inch Measuring access port with small flange DN mm inch Adapter with hose olive Permitted end vacuum o o O 2 m 2 D D x o 2 2 _ 2 D O 2 oO D according to ATEX Directive 94 9 EC Elect
88. mixture with air e Only trained personnel with key authorization can work on the VDL vacuum drying oven e Sweep the area for electrical equipment with compressed air or inert gas for at least 15 minutes Sweeping must take place during the entire operating cycle otherwise the safety vacuum drying oven will shut off at all poles Only after at least 15 minutes of sweeping use the key switch to put the unit in operation Determine the maximum drying temperature in relation to the ignition temperature of the solvent according to the information panel Temperature setting chap 2 5 Do NOT ex ceed this temperature when presetting the set point on the RD3 temperature controller e n the case of solvent mixtures use the ignition temperature of the solvent with the lowest ignition temperature For the ignition temperature refer to the safety specifications of the solvent e Before starting the drying process set the temperature safety device to the maximum al lowed drying temperature according to the information panel Temperature setting chap 2 5 It is NOT sufficient to directly adjust the maximum temperature of the temperature safety device to the maximum temperature of the solvent s temperature class e Introduce the drying material and turn on the vacuum pump e Start the drying process The heating unit is only released when a vacuum of 125 25 mbar 3 69 0 74 inHg or below is reached e The duration of the drying
89. mpt BINDER GmbH from eventual damage claims by third parties Wir versichern dass wir gegen ber BINDER f r jeden Schaden der durch unvollst ndige und unrichtige Angaben entsteht haften und BINDER gegen eventuell entstehende Schadenanspr che Dritter freistellen We are aware that in accordance with Article 823 of the German Civil Code BGB we are directly liable with regard to third parties in this instance especially the employees of BINDER GmbH who have been entrusted with the handling repair of the unit component Es ist uns bekannt dass wir gegen ber Dritten hier insbesondere mit der Handhabung Reparatur des Ger ts des Bauteils betraute Mitarbeiter der Firma BINDER S823 BGB direkt haften Position Date Datum Signature Unterschrift Company stamp Firmenstempel Equipment that is returned to the factory for repair must be accompanied by a completely filled out contamination clearance certificate For service and maintenance works on site such a contamination clearance certificate must be submitted to the service technician before the start of the works No repair or maintenance of the equipment is possible without a properly filled out contamination clearance certificate VDL E2 1 10 2011 page 98 98
90. nces or sources of infection cannot be safely removed as special waste according to national law 17 4 Disposal of the unit in the member states of the EC except for the Federal Republic of Germany According to directive 2002 96 EC of the European Parliament and of the Council on waste electrical and electronic equipment WEEE BINDER devices are classified as monitoring and control instruments category 9 only intended for professional use They must not be disposed of at public collecting points The safety vacuum drying oven VDL bears the symbol for the marking of electrical and electronic equipment manufactured placed on the market in the EC after 13 August 2005 and be disposed of in separate collection according to the directive 2002 96 EC on waste electrical and electronic equipment WEEE WEEE marking crossed out wheeled bin with solid bar under At the end of the device s service life notify the distributor who sold you the device who will take back and dispose of the unit according to the directive 2002 96 EC of 27 January 2003 on waste electrical and electronic equipment WEEE Violation against existing law 2 Do NOT dispose of BINDER devices at public collecting points Have the device disposed of professionally at a recycling company that is certified ac cording to conversion of the directive 2002 96 EC into national law Or Instruct the distributor who sold you the device to dispose of it The agreem
91. ntry principle Access the parameters of individual program sections with button X W one after the other Enter the values of the individual parameters with the arrow keys A value flashing once after 2 seconds indicates that it has been adopted by the controller If several parameters are to be skipped e g in order to change a parameter in a posterior program section the parameters can be rapidly jumped over by holding down the X W key If no button is pressed for more than 120 sec the controller switches back to Normal Display The program entered to this point remains stored P ress key Display 1 shows e g 40 0 actual temperature set point Display 2 shows S01 TEMP 40 0 variable temperature in C alternating CONTINUE X W information go on with X W Enter temperature set point of S01 in C e A using arrow keys Press key Display 1 shows e g 00 30 actual section length set point Display 2 shows S01 TIME 00 30 variable section length in hh mm alternating CONTINUE X W information go on with X W Enter section length set point of S01 in e Value is shown in both displays hh mm using arrow keys Press key Selecting the next program sections to be entered Display 1 shows section S02 selected Display 2 shows POT SEC Section S02 has already been created alternating CONTINUE X W X W Enter new set points for the individual parameters with X W Display 1 shows section S02 selecte
92. nual Furthermore we emphasize that the contents of this operating manual are not part of an earlier or exist ing agreement description or legal relationship nor do they modify such a relationship obligations on the part of BINDER derive from the respective purchase contract which also contains the entire and ex clusively valid statement of warranty administration The statements in this manual neither augment nor restrict the contractual warranty provisions Have repairs performed only by experts authorized by BINDER Repaired units must comply with the quality standard specified by BINDER 1 2 Structure of the safety instructions In this operating manual the following safety definitions and symbols indicate dangerous situations fol lowing the harmonization of ISO 3864 2 and ANSI Z535 6 1 2 1 Signal word panel Depending on the probability of serious consequences potential dangers are identified with a signal word the corresponding safety color and if appropriate the safety alert symbol DANGER Indicates an imminently hazardous situation that if not avoided will result in death or serious irreversi ble injury VDL E2 1 10 2011 page 9 98 BINDER Indicates a potentially hazardous situation which if not avoided could result in death or serious irre versible injury Indicates a potentially hazardous situation which if not avoided may result in moderate or minor re versible injury Indicates
93. ode Enter user code using arrow keys w a e g 0001 basic setting adjustable in the user level chap 10 Value is shown in both displays Automatically forward after 2 sec Display 1 shows program 01 selected Display 2 shows alternating CONTINUE X W information to 1 program section with X W Select program P01 or P02 using arrow A Value is shown in display 1 keys Press key In the selected program P01 or P02 program sections be selected Display 1 shows section S01 selected Display 2 shows P01 SEC Section S01 has already been created i Enter new set points for the individual variables with button aenean CONTINUE X W XIW or Display 1 shows section S01 selected Display 2 shows P01 SEC Section S01 has not yet been created alternating NEW SEC X W Enter set points for the individual variables with button X W Select sections S01 to S10 or to S20 using v a arrow keys As long as no program section has been entered the display switches back to 01 in case of any entry gt 01 because all sections need to be entered one after the other and each new section is created as NEWSEC Example If three program sections have been already entered the next section to be entered is S04 Before this no section gt 504 can be selected VDL E2 1 10 2011 page 53 98 gt BINDER Next step set point entry in the desired program sections Basic e
94. ogram key y Display 1 shows Actual setting 13 i e 1 p m Display 2 shows Setting the hour of the real time clock Set hour 0 up to 23 using arrow keys w A Setting is shown in display 2 Press key Display 1 shows Actual setting 30 minutes Display 2 shows Minute 30 Setting the minute of the real time clock Set minute 0 up to 59 using arrow keys A Setting is shown in display 2 Press several times key EXIT or wait for 120 seconds Controller returns to normal display 2 Enter the set points for the week program in Fixed value entry mode see chap 6 Set points for the example program SP1 night weekend 30 C Channel 1 ON Controller adjusts to set point SP2 SP2 day week 80 C Channel 1 OFF Controller adjusts to set point SP1 Normal Display Display 1 shows e g 39 8 actual temperature value Display 2 shows actual date and time actual switching state of week pro PME tae gram timer channel 1 Off channel 2 Off Press key W Display 1 shows actual temperature set point 1 Display 2 shows SP1 TEMPERATURE variable temperature in C Enter temperature set point 30 A Value is shown in display 1 using arrow keys VDL E2 1 10 2011 page 44 98 gt BINDER Press key Display 1 shows actual temperature set point 2 Display 2 shows SP2 TEMPERATURE variable temperature in C Enter temperature set point 80 C v A
95. oll Free 1 866 885 9794 or 1 631 224 4340 u 7 495 98815 17 service binder world com www binder world com BINDER Figure 1 Position of labels on the unit Keep safety labels complete and legible Replace safety labels that are no longer legible Contact BINDER Service for these replacements VDL E2 1 10 2011 page 11 98 gt BINDER 1 4 plate Position of type plate left unit side seen from front at the bottom right hand EEN temperature 200 C 1 20 kW EN EXPLOSION PROOF INNER CHAMBER 392 F 230V IN 2 EC EX CLASSIFICATION ACC TO 94 9 EC Enclosure protection IP 54 5 3 A MAX TEMPERATURE OF INNER SURFACE 320 C Temp safety device DIN 12880 50 60 Hz TEMPERATURE CLASS T1 T2 OR T3 DEPENDING C Ex 3c NEN Class 2 0 ON SETTING OF TEMP SAFETY DEVICE Art No 9030 0039 US PATS 4585923 5222612 5309981 Project No 5405194 5601143 5773287 6079203 MIIE D 78532 Tuttlingen Germany gt Tel 49 0 7462 2005 0 VDL 53 Serial No 00 00000 Ze D E R re Made in Germany Figure 2 Type plate example of VDL 53 regular unit Indications of the type plate BINDER Manufacturer BINDER GmbH VDL 53 Model VDL 53 00 00000 Serial No 00 00000 Nominal temperature 200 C Nominal temperature Idas 20 Temperature safety device Project No Special application ace to projectno Nominal 1 200 1 20 KW Nominal
96. on number will be issued after receiving your complaint either in writing or by telephone prior to your sending the BINDER product back to us The authorization number will be issued following receipt of the information below BINDER product type and serial number e Date of purchase Name and address of the dealer from which you bought the BINDER product Exact description of the defect or fault Complete address contact person and availability of that person Exact location of the BINDER product in your facility e Acontamination clearance certificate chap 20 must be faxed in advance The authorization number must be applied to the packaging in such a way that it can be easily recog nized or be recorded clearly in the delivery documents For security reasons we cannot accept a unit delivery if it does not carry an authorization num ber VDL E2 1 10 2011 page 82 98 gt BINDER 17 Disposal 17 1 Disposal of the transport packing Packing element Material Disposal otraps to fix packing on pallet Plastic recycling Wooden transport box option Non wood compressed match Wood recycling wood IPPC standard mel ORNE Pallet Transport box nel OAs Removal aid Cardboard Paper recycling Edge protection Styropor or PE foam Plastic recycling Protection of doors Plastic recycling Bag for operating manual PE foil Plastic recycling Insulating air cushion foil packing of PE foil Plastic recycling
97. ontroller chap 8 2 Program the end point of the desired cycle with an additional section in our examples S05 for set point ramp and S08 for set point step with a section time of at least one minute Otherwise the program will stop one section too early because the program line is incomplete VDL E2 1 10 2011 page 50 98 gt BINDER 8 1 2 Programming with setting step With setting Step selected you don t need to program the transition section in the Program Editor A With setting step the controller will equilibrate only to constant temperatures programming ramps is no longer possible The set points are maintained constant for the duration of a program section At the start of each program section the unit heats up with the maximum speed in order to attain the entered set point Program entry as set point step example WC 30 120 180 380 n Program table corresponding to the diagram with setting Step Section Temperature Section length set point hh mm C TEMP TIME SEC 00 30 82 60 01 30 SL 80 30 01 00 03 20 You can now enter the values of such a program table to the RD3 program controller chap 8 2 VDL E2 1 10 2011 page 51 98 gt BINDER 8 1 3 General notes on programming temperature transitions When exceeding the tolerance limits set in the user level chap 10 the program is interrupted until the actual temperature value returns to within the toler
98. ording to EN 12874 between the VDL vacuum drying oven and the in house vacuum system Sparking in the pump motor or the switching elements electrostatic discharges as well as hot pump parts can ignite solvent vapors in the event of an error To minimize this risk use an ATEX Directive 94 9 EC compliant vacuum pump suitable for suction from Zone 0 or 1 and if appropriate from the zone of its installation site DANGER Ignition of emerging solvent vapors due to sparking in the pump motor or the switching elements electrostatic discharges hot pump parts Explosion hazard Danger of death gt Use only suitable explosion proof pumps Operate the pump in a stationary position and secure it so it is immobile gt Install a fixed and conductive suction line to the vacuum connection 13 Install a fixed and conductive exhaust pipe in case it may conduct ignitable solvent concentrations This should be avoided by sufficient solvent condensation e g in an exhaust waste vapor condenser When using ATEX Directive 94 9 EC non compliant pumps Provide a current dependent delayed protective device for the pump for the triggering time of this pro tective device see the manufacturer s specifications The protective and monitoring device must not be able to turn on independently again or be released When using ATEX Directive 94 9 EC non compliant pumps Install the switch gear box outside the hazardous area or provide it w
99. panel is mounted to Ajustement de temp rature VDL the door of the VDL safety vacuum drying oven and shows the maximum 200 permissible drying temperature de pending on the ignition temperature 170 of the solvent 160 150 140 130 The reading graph reflects the fact that the inner chamber walls will be come warmer than the expansion racks especially during the heating up phase and will thereby exceed the set point temperature 110 100 max Trocknungstemperatur T C max drying temperature T C max temp rature de s chage T C O OO OO CH om Oc CO e nn Vi Z ndtemperatur T C Ignition Point T C Pint clair T C Figure 9 Temperature setting information panel You must observe the indicated safety margin between ignition temperature and drying tem perature According to IEC 60079 14 you must introduce only substances with an ignition temperature which is higher than 135 C 275 F This unit is NOT suitable to dry substances with an ignition temperature below 135 275 F If the ignition temperature of a solvent contained in the drying material is exceeded during the drying process there is an immediate risk of fire and explosion DANGER Exceeding the ignition temperature of a solvent Risk of fire and explosion Danger of death 2 The ignition temperature of a contained solvent must NEVER be reached
100. process can be determined by means of the analogue pressure display on the oven When the pressure drops to pump pressure the drying process is fin ished Stop the drying process Ventilate the safety vacuum drying oven using the aeration valve for ambient air 5 or inert gas 6 Remove the charging material Turn the key switch to position 0 OFF and remove the key to prevent unauthorized operation of the oven e Sweep the area for electrical equipment at least 15 minutes with compressed air or inert gas e Let the oven cool down to ambient temperature before you start a new drying process with a modified ignition temperature 1 6 Intended use The VDL safety vacuum drying ovens are suitable for drying and heat treatment of solid or pulverized charging material as well as bulk material using the supply of heat under vacuum During this process the contained solvent may be able to form an explosive mixture with air under normal conditions Generation of an explosive atmosphere and its ignition are prevented in the VDL safety vac uum drying ovens by various safety measures The drying temperature with standard safety factor must lie below the ignition temperature and below the sublimation point of the charging material The temperature class of the inner chamber according to IEC 60079 14 can be T1 T2 or T3 Insert only substances with an ignition temperature that is higher than 135 C 275 F The unit is not suitable to
101. ptions g n rales CEI 61010 1 2010 NF EN 61010 2011 Sicherheitsbestimmungen f r elektrische MeR Steuer Regel und Laborger te Teil 2 010 Besondere Anforderungen an Laborger te f r das Erhitzen von Stoffen DIN EN 61010 2 010 2004 Safety requirements for electrical equipment for measurement control and labo ratory use Part 2 010 Particular requirements for laboratory equipment for the heating of materials IEC 61010 2 10 2005 BS EN 61010 2 10 2003 R gles de s curit pour appareils lectriques de mesurage de r gulation et de laboratoire Partie 2 010 Prescriptions particuli res pour appareils de labora toire utilis s pour l chauffement des mati res CEI 61010 2 10 2003 NF EN 61010 2 10 2005 Elektrische Mess Steuer Regel und Laborger te EMV Anforderungen Teil 1 Allgemeine Anforderungen DIN EN 61326 1 2006 Berichtigung 1 2008 Berichtigung 2 2011 Electrical equipment for measurement control and laboratory use EMC re quirements Part 1 General requirements IEC 61326 1 2005 Corr 1 2008 Corr 2 2010 BS EN 61326 1 2006 A1 2008 Mat riel lectrique de mesure de commande et de laboratoire Exigences relati ves la CEM Partie 1 Exigences g n rales CEI 61326 1 2005 AC1 2008 NF EN 61326 1 2006 mod Elektrische Mess Steuer Regel und Laborger te EMV Anforderungen Teil 2 2 Besondere Anforderungen Pr fanordnung Betriebsbedingungen und Leis tungsme
102. r ft nach EN 61010 1 2001 EN 61010 2 010 2003 EN 1127 1 1997 EN 60079 14 1997 BGR 104 2000 Das Produkt wurde auf freiwilliger Basis auf die Einhaltung der grundlegenden Anforderungen gepr ft und kann mit dem oben abgebildeten Pr fzeichen gekennzeichnet werden Eine Ver nderung der Darstellung des Pr fzeichens ist nicht erlaubt Umseitige Hinweise sind zu beachten LV Pr fbericht Nr 71309583 1 AEEA G ltig bis 2012 02 08 Datum 2007 02 08 Seite 1 von 1 LLI m cr c LL ke Lu lt gt cr Li CC N T V S D Product Service GmbH Zertifizierstelle Ridlerstrasse 65 80339 M nchen Germany VDL E2 1 10 2011 page 2 98 gt BINDER EC Declaration of Conformity EG KONFORMITATSERKLARUNG C EC DECLARATION OF CONFORMITY CE DECLARATION DE CONFORMITE Anbieter Supplier Fournisseur BINDER GmbH Anschrift Address Adresse Im Mittleren Osch 5 D 78532 Tuttlingen Produkt Product Produit Sicherheits Vakuumtrockenschr nke mit Programmregelung Safety vacuum drying ovens with program control Etuves de s chage vide de s curit r gulation programmable Typenbezeichnung Type Type VDL 23 VDL 53 VDL 115 Die oben beschriebenen Produkte sind konform mit der folgenden EG Richtlinie The products described above are in conformity with the following EC guideline Les produits d crits ci dessus sont conformes la directive CE suivante ATEX Ric
103. ram start Press program key Display 1 shows selected program Display 2 shows RUN PRG Question start selected program Press program key Display 1 shows e g 25 5 actual temperature value C Display 2 shows 01 501 00 29 39 actual program 01 actual section S01 and remaining time running backwards time of program section S01 Program is running The green LED 7d lights up In addition to the green LED 7d indicating a running program the LED 7a is lit if the heating is active or not lit if the actual temperature equals the set point During program course the arrow keys and the EXIT button are not functional By pressing program key for 3 seconds you can terminate the program course If you press button during program course the entered set point of the actually running program sec tion is shown for 5 sec Display 1 shows e g 65 5 S actual temperature value Display 2 shows P01 303 00 47 12 actual program 01 actual section 503 and remaining time of program section S03 P ress key Display 1 shows e g 90 actual temperature set point 1 Display 2 shows SP1 TEMPERATURE 5 seconds Display 1 shows actual temperature set point 2 Display 2 shows SP2 TEMPERATURE no function during program operation 5 seconds After program rundown and if appropriate of the program repeats the controller returns to fixed value operation showing Normal Display and equili
104. ratory guidelines issued by the employers liability in surance association for Germany Correctly follow the maximally permitted workspace concentration of the inert gas used Release of inert gas Danger of poisoning Ensure technical ventilation measures gt Correctly follow the maximally permitted workspace concentration of the inert gas used When decommissioning the safety vacuum drying oven shut off the inert gas valve 6 If solvent containing air penetrates the electrical area of the oven explosions may result DANGER Solvent containing air penetrating the electrical area of the oven Explosion hazard 2 Do NOT take the air which will be used to supply the unit with compressed air from a potentially explosive atmosphere Avoid the solvent accumulation in the vacuum module option as this would cause the vac uum module to become an explosive area Zone 0 or 1 or 2 The VDL safety vacuum drying oven located on top of the module is not explosion proof constructed in regards to its sur roundings DANGER Operation with material containing solvent that may be able to form an explosive mixture with air Explosion hazard Follow the measures required for operation with solvent containing materials that can form an explosive mixture with air VDL E2 1 10 2011 page 17 98 gt BINDER D Measures required for operation with solvent containing materials that can form an explosive
105. re heating release lease lit Unit door not properly closed Completely close unit door Door gasket defective Replace door gasket Chamber doesn t heat up Heating element defective Contact BINDER Service LED 7a Heating active lit Semiconductor relay defective Pilot light 4 No heating re lease not lit Chamber doesn t heat up LED 7a Heating active not lit Allow the oven to cool down and press down the RESET button Check temperature set point and setting of safety device chap 12 If appropriate select suitable limit value Controller defective Contact BINDER Service Set point temperature is not Controller not adjusted Calibrate and adjust controller reached after specified time Safety device has turned off the oven Chamber heating permanently Controller defective Contact BINDER Service heating up times longer heating up times Deviations from the tempera Invalid calibration Use the delivered expansion racks ture set point in equilibrated only Do NOT change between state aluminum and stainless steel racks Wrong temperature value Reference temperature sensor Fix the reference temperature sen measured during calibration has insufficient contact to expan sor with thermal conductive paste sion rack or adhesive aluminum tape Leakage current when using a Mount a thermo element electrically thermo element not electrically insulated from th
106. re value entered before LED 7a is lit if the heating is active or no LED is lit if the actual temperature is equal to or above the set point In Display 1 of the controller the actual temperature value is displayed e With inactive week program timer In Display 2 of the controller the actual date and time are displayed Example 15 05 06 13 52 With active week program timer In Display 2 of the controller the actual date and time and the states of the week program timer chan nels are displayed Examples 15 05 06 1352 GER 150506 13 52 0 13 52 Tu 15 0506 13 52 0 13 520 15 05 06 13 5200 13 52 UU 1 Off CTI 1 Off Channel 1 On LI 1 On Channel 2 Off Channel 2 On Channel 2 Off Channel 2 On _ O Display 1 O C 47 Display 2 gt em amp 0 Figure 12 RD3 program controller LED function indications and their signification 7a yellow 00 Heating active 7b yellow no function 7c yellow O no function 7d green Illuminates program operation Flashes exceeding of the tolerance limits in Fixed value entry mode or in Program operation In Program operation program interruption VDL E2 1 10 2011 page 35 98 gt BINDER The program controller RD3 permits programming temperature cycles You can enter two programs with up to 10 sections each or one program with up to 20 sections setting
107. ress program key Display 1 shows 06 00 time of the selected shift point Display 2 shows 06 00 entry of time of the selected shift point actual setting 6 00 i e 6 a m Enter the time 06 00 using arrow keys v A Value is shown in display 2 Press key W Display 1 shows 0000 EE Display 2 shows Chi SP2 On entry of state of channel 1 actual setting ON Enter the state of channel 1 v a Setting is shown in display 2 On using arrow keys Press key EXIT Display 1 shows 06 00 time of the selected shift point Display 2 shows 51 06 00 actual selection of the shift point S1 actual setting time 06 00 channel 1 ON Press program key OH i to select the next shift point etc Following entry of the complete program Press several times key EXIT or wait for 120 seconds Controller returns to normal display VDL E2 1 10 2011 page 47 98 gt BINDER 8 Program editor 8 1 Selecting between set point ramp and set point step You can program various kinds of temperature transitions In the user level chap 10 you can select between the settings Ramp default setting and Step Setting Ramp allows programming all kinds of temperature transitions With setting Step the controller will equilibrate only to constant temperatures programming ramps is no longer possible owitching between settings Ramp and Step will influence all programs Please no
108. rge Example A substance with an ignition temperature of 160 C shall be dried The maximum allowed drying temperature is 85 C according to the information panel Temperature setting at the front of the unit chap 2 5 Set the temperature safety device to a temperature of 85 C max Also the setting on the controller RD3 must not exceed this value According to IEC CEI 60079 14 this unit is not designated for the temperature classes T4 T5 and T6 Introduce only substances with an ignition temperature which is higher than 135 C 275 F This unit is not suitable to dry substances with an ignition temperature below 135 C 275 F DANGER Explosion hazard Danger of death 2 Do NOT introduce any substance with an ignition temperature 135 C 275 F into the oven VDL E2 1 10 2011 page 67 98 gt BINDER 13 Reference measurements Checking the temperature in the inner chamber The controller display was adjusted in the factory to the temperature in the center of the usable volume chap 19 1 The sensor probe of the reference measuring device was connected firmly to an expansion rack positioned in the middle of the unit Checking the controller display Conduct the reference sensor into the inner chamber through the measuring port 15 The port must be largely vacuum tight to enable a typical operation vacuum for the calibration For a high vacuum use a measuring access port Usually a silicone
109. rical data P protection type according to EN 60529 Nominal voltage 410 50 60 Hz IP 54 IP 54 IP 54 230 230 10 0 80 1 20 1 90 shock proof plug shock proof plug 150 445 Z 5 D kW middle time lag M ne 100 212 Wh h at 200 C 392 F Wh h Legend NO O0 1 Values only in combination with aluminum racks 2 Time to reach 98 of the set point temperature All technical data is specified for units with standard equipment at an ambient temperature of 25 C 77 F and a power supply voltage fluctuation of 10 The temperature data is determined in accordance to BINDER factory standard following DIN 12880 observing the recommended wall clearances of 10 of the height width and depth of the inner chamber All indications are average values typical for units produced in series We reserve the right to change technical specifications at any time VDL E2 1 10 2011 page 90 98 gt BINDER 19 3 Equipment and Options To operate the safety vacuum drying oven VDL use only original BINDER accessories or accessories components from third party suppliers authorized by BINDER The user is re sponsible for any risk arising from using unauthorized accessories Regular equipment Microprocessor program controller RD3 with LED display Safety device class 2 according to DIN 12880 RS 422 printer and communication interface with adjustable printing intervals
110. rkmale f r ortsver nderliche Pr f Mess und berwachungsger te in Niederspannungs Stromversorgungsnetzen DIN EN 61326 2 2 2006 Electrical equipment for measurement control and laboratory use EMC re quirements Part 2 2 Particular requirements Test configurations operational conditions and performance criteria for portable test measuring and monitoring equipment used in low voltage distribution systems IEC 61326 2 2 2005 BS EN 61326 2 2 2006 Mat riel lectrique de mesure de commande et de laboratoire Exigences rela tives la CEM Partie 2 2 Exigences particuli res Configurations d essai conditions de fonctionnement et crit res d aptitude la fonction des mat riels portatifs d essai de mesure et de surveillance utilis s dans des syst mes de distribution basse tension CEI 61326 2 2 2005 AC1 2007 NF EN 61326 2 2 2006 213 page 4 98 gt BINDER Explosionsschutz Explosion protection Protection contre les explosions EN 1127 1 2007 EN 60079 14 2008 EN 60079 15 2010 Explosionsf hige Atmosph ren Explosionsschutz Teil 1 Grundlagen und Me thodik DIN EN 1127 1 2008 Explosive atmospheres Explosion prevention and protection Part 1 Basic con cepts and methodology BS EN 1127 1 2007 Atmosph res explosives Pr vention de l explosion et protection contre l explosion Partie 1 Notions fondamentales et m thodologie NF EN 1127 1 2008 Explosionsf hige Atmosph re Teil
111. rmerly BGR GUV R 120 or ZH 1 119 laboratory guidelines issued by the employers liability insurance association and BGR 104 formerly ZH 1 10 laboratory guidelines issued by the employers liability insurance association for Germany Set the safety device to the maximally permitted drying temperature according to the information panel temperature setting chap 2 5 to prevent exceeding the maximum drying temperature in case of a default In the event of a fault in the temperature controller the safety device 2 permanently turns off the safety vacuum drying oven This status is reported visually by the indicator lamp 2a Check the operation of the safety device 2 by moving it slowly counter clockwise until it is turned off The safety device cut off is reported visually by the indicator lamp 2a Then release the safety device by pressing the reset button 2b and turn on the VDL safety vacuum drying oven as described previously 2 Figure 14 Temperature safety device class 2 Function The safety device is functionally and electrically independent of the temperature control device and turns off the unit at all poles If you turn the control knob 2 to its end stop position 10 the safety device will protect the appliance If you set it to a temperature a little above the set point temperature it will protect the charging material VDL E2 1 10 2011 page 66 98 gt BINDER If the safety device has turned of
112. rvice hotline Russia and CIS 7 495 98815 17 BINDER Internet website http www binder world com BINDER address BINDER GmbH post office box 102 D 78502 Tuttlingen International customers please contact your local BINDER distributor The condensate separator is equipped with a manual condensate outlet When condensate has accumu lated in the condensate separator you can let it off by opening the discharging screw at the bottom With connected supply pressure for sweeping the area for electrical equipment condensate may spout Opening the discharging screw with connected supply pressure for sweeping the area for electrical equipment Danger by spouting condensate gt Wear eye protectors when the supply pressure for sweeping the area for electrical equipment is connected 16 2 Cleaning and decontamination DANGER Electrical hazard Danger of death 2 Do NOT spill water or cleaning agents over the inner and outer surfaces Disconnect the unit before cleaning Disconnect the power plug Completely dry the appliance before turning it on again Cleaning Disconnect the oven from the power supply before cleaning Disconnect the power plug Wipe the surfaces with a moistened towel In addition you can use the following cleaning agents Exterior surfaces Standard commercial cleaning detergents free from acid or halogenides inner chamber Alcohol based solutions door gaskets We recommend using the neutra
113. s above 150 C 302 F the impact of the oxygen in the air may cause discolora tion of the metallic surfaces yellowish brown or blue by natural oxidation processes These colorations are harmless and will in no way impair the function or quality of the unit The safety vacuum drying ovens in the APT line are jacket heated The APT line preheating chamber technique ensures a completely homogeneous jacket temperature ensuring uniform heat transfer into the inner chamber The low loss heat transfer to the material uses the patented aluminum vacuum ex pansion racks or optionally available in stainless steel V4A 1 4571 The elastic mounted safety glass window reliably compensates any overpressure or explosions that may occur The additional polycarbon ate panel ensures proven and effective splinter protection in the event of an implosion All VDL units provide an inert gas connection a compressed air connection for sweeping the area for electrical equipment and a measuring connection serving to connect a vacuum controller or a measuring access port The VDL safety vacuum drying oven is equipped with a serial interface RS 422 for computer communica tion e g via the communication software APT COM 3 DataControlSystem option chap 15 7 For further options see chap 19 3 All installable items such as racks and rack holders can be easily removed The completely smooth inner chamber with its rounded corners and internally welded se
114. s shown in both displays Automatically forward after 2 sec Display 1 shows actual address Display 2 shows Adress 4 entry of unit address actual address 1 Press several times key until Prog Clk appears Display 1 shows 0000 Display 2 shows Prog Clk Week program umer or inactive actual setting Active Select Active using arrow keys v A Setting is shown in display 2 Press key Display 1 shows 0000 RE Display 2 shows 12h 24h 24h Display mode 12 noue or 24 hours actual setting 24h Press key W Display 1 shows 0000 Display 2 shows Main menu Setting the date of the real time clock Press program key VDL E2 1 10 2011 page 43 98 d BINDER Display 1 shows e g 2006 Actual setting 2006 Display 2 shows Year 2006 Setting the year of the real time clock Set year 2006 up to 2050 using arrow keys e IA Setting is shown in display 2 Press key Display 1 shows Actual setting may Display 2 shows Month 5 Setting the month of the real time clock Set month 1 up to 12 using arrow keys e Setting is shown in display 2 Press key Display 1 shows Actual setting 15 Display 2 shows Day 15 Setting the day of the real time clock Set day 1 up to 31 using arrow keys v a Setting is shown in display 2 Press key EXIT Press key Display 1 shows 0000 77 Display 2 shows Main menu Setting the time of the real time clock Press pr
115. te that this can cause the time courses of existing programs to change significantly 8 1 1 Programming with setting Ramp default setting Set points always refer to the start of a program section i e at the beginning of each program section the entered set point is reached During program section operation the temperature gradually passes to the set point entered for the subsequent program section You can program all kinds of temperature transitions by the appropriate design of the program section timing Gradual temperature changes set point ramp The set point gradually moves from one set point to the one of the following program section during a given interval The actual temperature value X follows the continually moving set point W at any time Temperature ramps can be programmed in order to extend the heating up times This may be neces sary in order to avoid temperature stresses in the material during the heating up phase Heating up times can be considerably slowed down by the use of temperature ramps e Program sections with constant temperature The initial values of two subsequent program sections are identical therefore the temperature remains constant during the whole time of the first program section e Sudden temperature changes set point step Steps are temperature changes ramps that occur during a very short interval Two program sections with an identical set point are followed by a section wit
116. ter temperature set point in C using ar v A Value is shown in display 1 row keys Press key If no button is pressed within more than 120 sec or if the EXIT button is pressed the controller changes to Normal Display When changing the set point check the setting of the safety device chap 12 A The values entered in fixed value entry mode remain valid after program run off and are then equilibrated If the week program timer is active depending on the running week program another set point SP2 may be targeted Resulting high temperatures may exceed the maximum permissible drying temperature of a solvent in the drying material Therefore deactivate the week program timer if you do not use it default setting setting in the User level chap 10 DANGER Exceeding the ignition temperature of a solvent after the program ends Risk of fire and explosion Danger of death Deactivate the week program timer if you do not use it VDL E2 1 10 2011 page 38 98 gt BINDER 7 Week program editor The Week program editor allows defining up to 4 shift point for each week day A shift point defines a moment and the switching state ON or OFF of the channels that become active in this instance Channel function Channel 1 On Set point SP2 is equilibrated Channel 1 Off Set point SP1 is equilibrated e Channel 2 reserve The week program timer is initially set to inactive factory setting Th
117. the specified heating up times may occur 15 6 Measuring access port vacuum 9 poles option The measuring access port allows creating electrical connec tions for low voltages or sensors between the exterior and inte rior of the VDL safety vacuum drying oven A 9 poles plug for the outside is included Figure 27 Measuring connection 15 with measuring access port and supplied plug messuring connection Connections at the measuring access port e At the inner side of the measuring access port you can solder up to 9 cables The inside connections must be insulated against each other and against ground Use 300 C 572 F solder e he 9 contacts are conducted outside via the measuring access port You can use them to connect a device via the supplied plug VDL E2 1 10 2011 page 78 98 gt BINDER Maximum load capacity of the switching contacts 42 V AC DC 2A DANGER Electrical hazard Danger of death Damage to switching contacts and connection socket 2 Do NOT exceed the maximum switching load of 42 AC DC 2 Amp Do NOT connect any devices with a higher load capacity nsulate the inside connections against each other and against ground Use 300 C 5 2 F solder 15 7 Communication software APT COM 3 DataControlSystem option The unit is regularly equipped with a serial interface RS 422 9 that can connect the BINDER communi cation software APT COM 3 DataControlSystem The actua
118. tion of the shift point S1 S1 1 actual setting shift point not programmed Press program key 5 VDL E2 1 10 2011 page 45 98 gt BINDER Display 1 shows 06 00 time of the selected shift point Display 2 shows Time 06 00 entry of time of the selected shift point actual setting 6 00 i e 6 a m Enter the time 06 00 using arrow keys v A Value is shown in display 2 Press key Display 1 shows 0000 EE ss Display 2 shows Ch1 SP2 on entry of state of channel 1 actual setting On Enter the state of channel 1 A Setting is shown in display 2 On using arrow keys Press key EXIT Display 1 shows 06 00 time of the selected shift point Display 2 shows S4 06 00 1 actual selection of the shift point S1 actual setting time 06 00 channel 1 ON Press program key O to select the next shift point Display 1 shows 0000 Display 2 shows Shiftpt no function Press program key O Display 1 shows 0000 ER Display 2 shows selection of the shift point iid actual shift point 2 Select shift point 2 with key Value is shown in display 2 x Press program key Display 1 shows eg 0 time of the selected shift point Display 2 shows actual selection of the shift point 52 92 1 actual setting shift point not programmed Press program key eo Display 1 shows 18 00 time of the selected shift point Disp
119. tions Art no 7001 0137 The suction line is installed to the vacuum module as described in the mounting instructions Art no 7001 0137 When the pump is removed from the original packaging place it in the vacuum module Connect the pre installed suction line to the vacuum pump inlet at the suction side small flange con nection located at the top of the condensate flask Connect a conduit that is suitable for removing the extracted vapors from the module onto the pres sure side connection of the vacuum pump hose olive on the top back of the emission condenser Guide the end of the conduit into an exhaust air system which is explosion proof constructed in con sideration of any possible residual solvent contents The operator must check if an explosive atmos phere may be present at the pump exit or at the exhaust waste vapor condenser For this purpose use a calculation of the solvent s partial pressure at the set up coolant temperature of the exhaust waste vapor condenser and compare it to the explosion limits of the pumped solvent The exhaust solvent concentration should be minimized by selecting the most appropriate condensation tempera ture for the solvent at the refrigeration plant that can be connected to the exhaust waste vapor con denser The pumped out gases at the pump exit or the exhaust waste vapor condenser must be re moved in a controlled manner and according to applicable security regulations If there is any possibil i
120. to to the vacuum pump 1 5 3 Safety instructions on the charging material The temperature class of the inner chamber according to IEC 60079 14 can be T1 T2 or T3 Only intro duce substances with an ignition temperature that is higher than 135 C 275 F You can use a solvent which would form an explosive mixture with air under normal conditions This unit is not suitable to dry substances with an ignition temperature below 135 C 275 F Substances falling under ignition group are not permitted e g carbon disulfide hydrogen DANGER Inappropriate charging material Explosion hazard Danger of death Do NOT introduce any substance with an ignition temperature below 135 C 275 F into the oven Do NOT introduce hazardous dusts or fibrous materials which tend towards exother mal decomposition into the oven Do NOT introduce materials that come under the explosive substance law into the oven If the ignition temperature of a solvent contained in the drying material is exceeded during the drying process there is an immediate risk of fire and explosion VDL E2 1 10 2011 page 15 98 gt BINDER DANGER Formation of explosive solvent air mixtures Fire and explosion hazard Danger of death The ignition temperature of the contained solvents must NEVER be reached For safety reasons you must provide a safety gap If the following precautions are not followed the vapors resulting from heat
121. ts concentration in the respirable air The gas emerging from the system must be removed from the installation area by means of a suitable extraction system see technical ventilation measures in the guideline BGI GUV 850 0 on safe working in laborato ries formerly BGR GUV R 120 or ZH 1 119 laboratory guidelines issued by the employers liability insur ance association for Germany Correctly follow the maximally permitted workspace concentration of the inert gas used Release of inert gas Danger of poisoning Ensure technical ventilation measures gt Correctly follow the maximally permitted workspace concentration of the inert gas used When decommissioning the safety vacuum drying oven shut off the inert gas valve 6 If you ordered the option vacuum module with chemical membrane pump the pump will be delivered in a separate box and must be fitted into the module and connected at the place of installation chap 15 3 VDL E2 1 10 2011 page 28 98 gt BINDER During operation a fire extinguisher must be available The maximum permissible ambient temperature of the vacuum pumps delivered by BINDER is 40 C 104 F 4 Installation and connections 4 1 Vacuum expansion racks The low loss heat transfer to the material occurs via the pat ented aluminum vacuum expansion racks also available in stainless steel as an option The strong tension causes the racks to fit tightly against the interior wall
122. ty that an explosive mixture could still exist the exhaust must be removed through antistatic conduits and disposed of according to the valid regulations of explosion protection The electrical connection is established at the pump s connector box This must be carried out accord ing to the original user manual of the pump manufacturer and to EN 60079 14 In addition the zone that has been defined by the user for the installation site of the pump must be correctly observed Equipotential bonding between the pump housing and the housing of the VDL safety vacuum drying oven must be assured by the connected equipment grounding conductors of both units Inappropriate execution of the pump connection can lead to the risk of explosion DANGER Inappropriate pump connection Risk of ignition and explosion Danger of death gt It is obligatory to follow the instructions of the pump manufacturer regarding correct connection and commissioning Observe the safety advice as in chap 1 5 Extracted vapors or the occasionally used inert gas can endanger health They can also have a corrosive effect on the oven and pump VDL E2 1 10 2011 page 75 98 gt BINDER Release of extracted vapors Danger of injury Damage to oven and pump by corrosion gt Remove the extracted vapors and if appropriate the inert gas from the module via a suitable conduit into e g a fume extractor facility gt Directly connect the con
123. ty vacuum drying oven VDL bears the symbol for the marking of electrical and electronic equipment manufactured placed on the market in the EC after 13 August 2005 and be disposed of in separate collection according to the directive 2002 96 EC on waste electrical and electronic equipment WEEE and German national law for electrical and electronic equipment Elektro und Elektronikger tegesetz ElektroG WEEE marking crossed out wheeled bin with solid bar under A significant part of the materials must be ase recycled in order to protect the environment At the end of the device s service life have the device disposed of according to the German national law for electrical and electronic equipment Elektro und Elektronikgerategesetz ElektroG from 23 March 2005 BGBI p 762 or contact BINDER Service who will organize taking back and disposal of the unit according to the German national law for electrical and electronic equipment Elektro und Elektronikger tegesetz ElektroG from 23 March 2005 BGBI p 762 Violation against existing law 2 Do NOT dispose of BINDER devices at public collecting points Have the device disposed of professionally at a recycling company which is certified according to the German national law for electrical and electronic equipment Elektro und Elektronikgerategesetz ElektroG from 23 March 2005 BGBI p 762 Or gt Instruct BINDER Service to dispose of the device The general terms of
124. used When decommissioning the VDL safety vacuum drying oven shut off the inert gas valve 6 Install a pressure reducer for inert gas operation Set the pressure reducer to a pressure slightly above ambient pressure Ensure that the pressure reducer will open Do not change this setting in order to avoid perturbation inside the oven and release of big quantities of inert gas after flooding the VDL Following evacuation an inert gas e g nitrogen is led into the inner chamber via the fine dosing valve for inert gas 6 until pressure compensation with the atmosphere occurs Depending on the individual application you can perform a second evacuation and repeat the inert gas flooding When the inert gas fine dosing valve is open a maximum of approx 0 6 m h gas flows into the inner chamber The introduction of inert gas by under flooding in the lower region of the inner chamber rear wall and the extraction at the inner chamber ceiling allow an effective inert gas flushing 15 Options 15 1 Connection kits VP4 and VP5 option Connection kit VP4 Art no 8012 0621 consists of Straining ring DN10 16 3 pc e Universal centering ring DN10 16 3 pc e Transition piece adapter DN 16 10 8 2 pc Vacuum hose 10 8 2 m 78 in Union nut M14 2 pc Elbow DN 10 10 Connection kit VP5 Art no 8012 0622 consists of Straining ring DN 10 16 2 pc Straining ring DN 20 25 Universal centering ring
125. uum must NOT fall below the permissible level of 107 mbar 0 0003 inHg gt Install a pump according to the permissible end vacuum or limit it via a vacuum control ler Extracted vapors can have a health damaging and or corrosive effect on the unit and pump Release of extracted vapors Damage to health Corrosion of oven and pump gt Conduct the extracted vapors e g into a fume extractor facility Connect a suitable hose to the vacuum pump outlet that may be located in the vacuum module 4 4 lnert gas connection When operating the VDL safety vacuum drying oven with inert gas correctly follow the technical ventila tion measures as described in the guideline BGI GUV I 850 0 on safe working in laboratories formerly BGR GUV R 120 or ZH 1 119 laboratory guidelines issued by the employers liability insurance associa tion for Germany During operation with inert gas the unit is supplied with an oxygen displacing gas e g 2 Note inert gas can be hazardous to health or even lethal depending on its concentration in the respirable air Gas emerging in the system must therefore be diverted from the installation area by a suitable suction plant see technical ventilation measures as described in the guideline BGI GUV 850 0 on safe working in laboratories formerly BGR GUV R 120 or ZH 1 119 laboratory guidelines issued by the employers liabil ity insurance association for Germany Release of inert gas
126. y the employers liability insurance association for Germany Starting situation The vacuum source is connected and ready for operation For the vacuum module with chemical membrane pump option see chap 15 3 VDL E2 1 10 2011 page 68 98 gt BINDER 14 1 Evacuation Close the aeration valve 5 and the fine dosing valve for inert gas 6 e urn on the vacuum pump e Turn the lever of the vacuum shut off valve 8 to the ON position valve open Monitor the internal pressure on the pressure display 3 The analog manometer displays the running evaporation respectively the end of the drying procedure The scale of the manometer 3 refers to an ideal ambient pressure of 1013 mbar 29 9 inHg Tolerance 50 mbar 37 5 mm Hg Torr 1 5 inHg 2 5 of the final scale value reading precision The optional digital pressure display available via BINDER INDIVIDUAL cus tomized solutions chap 15 4 offers an absolute scale D e When the desired end vacuum is obtained turn bw INDER Ka the VDL vacuum shutoff valve 8 to the OFF _ position valve closed The reached vacuum is ss now maintained Figure 16 Manometer display The permissible end vacuum is 107 mbar 0 0003 inHg 14 2 Breaking the vacuum flooding Ren When the drying procedure is complete the vacuum in the inner container is broken flooded Open aeration valve 5 and fine dosing valve for inert gas 6
127. zard Danger of death gt Use only suitable explosion proof pumps Operate the pump in a stationary position and secure it so it is immobile gt Install a fixed and conductive suction line to the vacuum connection 13 Install a fixed and conductive exhaust pipe in case it may conduct ignitable solvent concentrations This should be avoided by sufficient solvent condensation e g in an exhaust waste vapor condenser When using ATEX Directive 94 9 EC non compliant pumps Provide a current dependent delayed protective device for the pump for the triggering time of this pro tective device see the manufacturer s specifications The protective and monitoring device must not be able to independently turn on again or be released When using ATEX Directive 94 9 EC non compliant pumps Install the switch gear box outside the hazardous area or provide it with explosion protection Assure that there is equipotential bonding between the pump housing and the housing of the VDL safety vacuum drying oven via the connected equipment grounding conduc tors of both units A The ATEX Directive 94 9 EC compliant pumps offered by BINDER provide an integral pro tective A The ATEX Directive 94 9 EC compliant pumps offered by BINDER provide an integral explo sion proof switch Make sure that the vacuum source is designed for a gas inlet temperature corresponding to the used drying temperature or take appropriate measures to

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