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RTU32S Series - Brodersen A/S

1. Inst STATMEMORY StatMemory z duhlemoryLoad 4 MemLoad 60 deTotalPhys4 TotalMemPhys 35176448 dwAvailPhys 4 MemAvailPhys 14110720 duTotalPageFile 4 TotalPageFiles 0 dwAvailPageFile 4 AvailPageFiles 0 dwTotalVirtual 4 TotalMemVir 1073741824 dwAvsilVirtusl4 Mem AwailVir 1085285276 o AAA S T S S Typical memory status in a running RTU32S 7 18 Reading Text Files from WorkSuite To provide the functionality to read variables and strings from an external file in the RTU32S a few simple read file functions are supported The functions are found in the IniFiles folder of the WorkSuite logic blocks 3 IEEE C37 118 IniFiles T GETFILETIME Returns the time stamp of a file as LINT T GETINIFILEINT Read an integer value from an INI files T GETINIFILESTR Read a string value from an INI file 3 Maths Miscellaneous Note You have to place the text file in the RTU32S file system manually use FTP to do this and use the Storage Card SD Flash MS Explorer can be used to explorer the RTU32 files enter in the address field like ftp 192 168 0 1 An empty folder will come up right click in it and select login using your username and password same as used for entering the web pages The file structure must be the same as other RTU ini files such as SNMP txt and RTU32 ini The structure is simple and looks like this ABC def 123 ghi 456 ABC is called the section and def th
2. Con Out Outgoing call Modem is successfully connected Z aldo A driver is running z TxFrame 7 Con In Incoming call Modem is successfully connected d driver is running NoCon No connection The dialed number was busy did not answer etc Waiting to redial Hang up Modem is hanging up the connection Bit4 6 Not used Bit 7 Con Err Dial up procedure failed No connection was made to main or any sub phone numbers Dial is suspended The bit is reset when a hang up and new dial up is executed or an incoming call is received Bit 8 31 Not used TifNr Telephone number in the dial up string which are currently active HandShake bit 0 CTS in ClearToSend bitl DSR in DataSet Ready bit 2 RI in Ringing Indicator bit 3 DCD in Data Carrier Detect bit 4 DTR out Data Terminal Ready bit 5 RTS out Request To Send Bit6 31 Not used RxByte Number of serial bytes received TxByte Number of serial bytes transmitted RxFrame Number of protocol frames successfully received Used to detect communication is running In modem mode the counter is reset to zero when line is hang up TxFrame Number of protocol frames successfully transmitted Used to detect communication is running Note This function is primarily intended for use with a modem driver but could also be used to monitor data transmission of null modem drivers Data returned when using multiple protocol drivers on the same CO
3. DataType DI1_0 DI1_01 DI1_02 DIM_03 DI1_04 lt gt Main Profile Build pOnDivZero a p nB adindex Building application data E lt 34 BOOL SINT OINT 11 DINT REAL O LINT LREAL O TIME 1 STRING CRC 854b3577 gt On Lina Phanna ie dieshlad e lt gt Build references Runtime Caiistack Breakpoints Digitaisamplina trace Prompt HMI Ready Brodersen A S Islevdalvej 187 DK 2610 Roedovre Denmark Tel 45 45 35 26 27 Fax 45 45 35 26 29 Email sales Brodersen com Offline 127 0 0 1 502 A 0 72 0x0 D 0 100 dh 25 gt Re As shown in example above the Profile editor gives you a better overview and it is easy to edit the declared variables It also supports drag and drop from the variable list This means that you can create the variables first and then drag and drop complete lists of variables to the Profile I O as shown above See WorkSuite Help for more details RTU32S Series User Guide 7 9 Counter inputs Some I O boards have support for counter inputs Auxiliary inputs Zl are used for reading 32bit counter inputs The counter values are stored in registers modules and can be reset by using a virtual output ZO Reset of counters is done on an output raising edge Make sure that the reset output is held ON to ensure that that one I O scan has been performed This could be done by using a timer in the WorkSuite application program 7 10
4. o Cross references Runtime j Calistack Breakpoints L Digital sampiina trace Prompt HMI 3 Right click on the DI1_0 variable and select Properties Brodersen A S Islevdalvej 187 DK 2610 Roedovre Denmark Tel 45 45 35 26 27 Fax 45 45 35 26 29 Email sales Brodersen com 24 RTU32S Series User Guide Variable Properties DI1_0 7 Embed symbol e lo RTU32Digl02 FRTUZA digital 1 0 Version Straton library version ID dont change Module Module number in 1 0 array to access 16 bit Consult doc lOType Type of 10 array Description Value Mame Version Module IO Type Protile wersion Module number in 10 array to acces DEAL EMT DO AO 20 VO TA TTD Ges QW GD Bit 0 15 Only le Gos DataType Bito Select RTU32DiglO for digital I O set Module 1 second digital input module read Word Select DI for Digital Input register Select IW for Input Word Say OK to store the settings Now the physical I O is defined as a variable and can be used in your application program If you want a single bit value you can either declare the variable as a bit IX or you can just write DI1_0 2 to read the 3 bit value The same procedure is used for reading the status words 7 8 2 Option 2 Declaring I O Profiles using the Profile Editor Another and often much faster way to declare an 1 0 Profile for RTU32 Series I O is to use the
5. Declaring I O Profiles using the Profile Editor cccccccccceeeeeeceeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeceeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeees 25 Te COMTE ONS rai AA boa 26 7 10 COMPONEN 26 7 11 Modus DAVE uranio 27 Till ModbusRTUIMaS ter Oe 27 AAL ModbuskTU SIM sprite REE A EAER E caca 27 Brodersen A S Islevdalvej 187 DK 2610 Roedovre Denmark Tel 45 45 35 26 27 Fax 45 45 35 26 29 Email sales Brodersen com gt Re RTU32S Series User Guide 7 12 IEC60870 5 101 103 104 Drivers cccccccccececeeeecececeeeeeeeeeeeeeeeeeeeeeeeceeeeeceeeeeeeeeeeeeceeeeeeeeeeeceeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeees 27 7 13 NI TET OS ea sg vaca e uo O O cassis neces ene aac E E 27 7 14 Realtime Realtime Clonar datada 28 7 15 Modem Functions for UCM 94 3G GPRS Modem Series ccsseecccceessececcesececccsececcuuseceeceuseesecuucsceeeuueeseeausesecauceseeeueeeeeees 28 7 15 1 Dial functions for GSM and PSTN Modems sscccccssseeccceesecccceesccecaesccesauseecesseeeecessuauecesseeseceeseesecessaaaecessauaecessagaeeessages 28 7 15 2 Functions for control and monitoring the UCM 94 3G GPRS Modem ooccccoococononononononononononononononononononono nono nonononononononononnnnns 32 7 16 Data LOCO ar te 34 7 17 Status information FUNCTIONS ccccccccsssecccceesccccseseececauseececsuasececseeseceeseaseceesaeseceesseseceesuaseeeesauseceesaesecessuaascessauuceessaeeeeessaneses 35 7 17 1 Interface Board Sta
6. LB LB LB LB Reading Localbus I O configuration Warning I O config is locked by user and mismatch is detected The following I O modules was expected attached to the RTU UCx 28 IO Dx 16 DI 8 DO 4 analog input UCx 16 DIO P1 16 bit dig inp amp out DC The following I O modules are attached to the RTU UCx 28 IO Dx 2007 04 23 16 DI 8 DO 4 analog input 10 27 10 31 41 974 LB Reading Localbus I O configuration gt The Event log messages are useful for service engineers to detect errors in configuration Me RTU32S Series User Guide 15 3 RTU32S File System 15 3 1 General When you apply power to the RTU32S it will boot from the internal Flash disk All necessary files for OS PLC kernel VM and standard drivers are located on the internal Flash The PLC application program and optional drivers are located on the SD Flash disc Storage Card During boot the OS is moved to run on the internal RAM You will not have access to any files on the internal Flash disc Hard Disk except for a Documents and Settings folder And these folder and files must NOT be deleted or changed They are managed and used by the OS only If you access a running RTU32S with FTP you will see the root directory like File Edit View Tools Help Organize v A Name Type Date modified J Application Data File folder 16 07 2014 13 18 di Documents and Settings File folder 01 01 2005 01 00 de Hard Disk File folder 01 01 1998 1
7. RTU32S Series Small RTU PLC and Utility Controller User Manual Version 1 55 2 July 2014 Doc 40349 cla BRODERSEN simplifying systems gt RTU32S Series User Guide Table of Contents 1 customer Monaco cananea tc 5 LA COP AB NO ros 5 1 2 Trademark Acknowledsemen tinmissinnaiaailciiaadi 5 E os o a E E E E A E E 5 1 4 Life Support Policy esssneossnneesssnnssseerssssersssreressreressrrressrrressreresssrrrssrtrrsstttessttttsttt1 RRE tE SSE RR RR EEE SSE tre nnnrnnnrnnnrnnnnnannns 5 LS Brodersen Customer ServicES saint a 5 Le Termica SUDO GUE sra E E E 5 o E 0 A E E e A UU N A E E E E S 6 o E A E A O AE EEE EEA 7 2 1 RTU32S The small Brodersen RTU PLC and Industrial Controller occconcccnnnnnncnnnncninacinnnononaconaranonononaronnncnnncnnnarcnnarcnnrcnnanos 7 2 2 WebServer configuration and PLC programming in all IEC61131 languages occcccccnccnnnccnnncnnnnnnononcnnnnonononanonnnnnnnnnnnnnanrnnnnnanonnnnnns 7 23 RIUS 25 Capa NOS ito litio dor pps 7 E SE A E E E EO A E E E O 8 3 1 Configuration and default SCttINgS cccccccssssccccceseccccsessececcessececseeeeeeeseeeeeeeeseseeeesaeeeeeeseesseeessaeseeessensecessaeseceesenaecessaaaeeeesageeeessages 8 How to connect and prepare your PC to configure the RTUBZS oonccnncccccccncnconcnnnnnnnnnnnnnanonnnonononnnnnnnronnnnnnrnnnnnnnrnnnnnnnrnnnonanrnnnnnnnrnnnnnns 8 y ue oc lan sac penance aia aac agin a eaten sci ns peatcb
8. This variable is incremented every time a new connection is attempted SecondsToNextConnection UDINT This shows number of seconds until next connection is attempted Special value Oxffff ffff indicates that RUN FALSE Status UDINT This parameter shows the status of current dial attempt 600 PENDING 607 ERROR_EVENT_INVALID 619 ERROR_PORT_DISCONNECTED 623 ERROR_CANNOT_FIND_PHONEBOOK_ENTRY 628 ERROR_DISCONNECTION 631 ERROR_USER_DISCONNECTION 633 ERROR_PORT_NOT_AVAILABLE 666 ERROR_DEVICE_NOT_READY 676 ERROR_LINE_BUSY 678 ERROR_NO_ANSWER 679 ERROR_NO_ CARRIER 680 ERROR_NO_DIALTONE 696 ERROR_STATE_MACHINES ALREADY STARTED 755 ERROR_POWER_OFF 756 ERROR_POWER_OFF_CD 87 ERROR_INVALID_PARAMETER m connected It will also show you the IP address assigned on the 3G GPRS network Brodersen A S Islevdalvej 187 DK 2610 Roedovre Denmark Tel 45 45 35 26 27 Fax 45 45 35 26 29 Email sales Brodersen com gt 5 5 VM Runtime Settings Main Settings The VM Virtual Machine is the name for the PLC application runtime executer RTU32S Series User Guide O 2 http 192 168 1 221 remotead O RTU325 Main Settings W S Suggested Sites y A Microsoft Dynamics CRM E Web Slice Gallery y fay g y 3 mp v Pagey Safetyy Tools RS BRODERSEN Main Settings Settings Overview Hardware Overview Communication Port Main 502 O Network Settings oa f 2
9. e g COM1 9600 N 8 1 RT 50 10 RC Leading Trailing RTS is inactive when receiving data and is activated when the RTU wants to transmit data After activating RTS the RTU will wait for CTS to become active before start transmitting The RTS Leading delay is still valid in this mode and an adjustable delay from CTS activated to first character is then possible However by setting the Leading time to zero there is no unnecessary delay from CTS to first character like a normal RTS CTS function After activating RTS the RTU waits up to 10 sec for the CTS signal If timeout occurs the transmission is discarded The RTS Trailing setting defines the delay from when the last character is transmitted to RTS deactivated e Logging of serial data in the System Log LU Log Link data All bytes transmitted and received on the COM port are logged in the internal log message system and are available using telnet at port 911 This is primarily for debug purpose Examples MCOM3 9600 N 8 1 LL COM2 57600 E 8 1 RT 30 10 LL Note If you just connect a serial device e g ModbusRTU communication via a Null Modem cable to the RS232 COM port it is NOT required to add any special extensions Note Brodersen WorkSuite has a limitation of max 31 chars in the settings string If you enable the SP5 Secure Protocol for remote communication on the RTU32 Webpage you must set the COM parameters settings for the specific port on the webpage If the SP5 s
10. File Edit Format View Help Inputs Trig O to t transition will initiate a hang up Handle Protocol driver to initiate a dial up Result from one of the protocol driver configuration functions e g IEC60870 Outputs Result True success False some error probably invalid handle pe ADAL AIDA A AA NADAL RARA ASADA 5 werd z mr Z Ea z Hang Up ng Resu 5 andle a MAAE arora oat oat at oo oar ar EEEE EA EEEE EE EEEE E Hangla MHang uo a modem connection IN Trig BOOL Handle OIT ResultBOOL NOTE One instance of this function block must be declared for each modem driver physical modem used Brodersen A S Islevdalvej 187 DK 2610 Roedovre Denmark Tel 45 45 35 26 27 Fax 45 45 35 26 29 Email sales Brodersen com a gt GetCommsState Get communication status RTU32S Series User Guide File Edit Format View Help Inputs Handle Serial driver to get communication state from Result from one of the protocol driver configuration a functions e g IEC60870 a z GETCOMMSTATE Z Outputs 4 a Result True success return parameters are valid Es pS Result A False some error probably invalid handle 2 State A a TifNir A State Bit0 3 Idle Driver is waiting for action Z Handshake A Init Initializing modem Z RxByte 4 InitError Not able to initialize modem keep trying Z TxByte A Dialing Driver is dialing a number and waiting for connect Z Par eee
11. gt 100 msec At runtime application start all inputs are read from the I O database and at the end of each cycle the outputs are written to the I O database The runtime application scan time time between each cycle start can be adjusted see section RTU scan time section for details The link timing between these processes can best be explained in a graphical way t I O Bus cycle internal in RTU t LocalBus cycle comms to I O Modules PLC cycle t PLC Program cycle Response time from physical I O change 4 gt p phy g PLC app an me to read by application program is worst case LocalBus scan PLC cycle time PLC read in RTU32 I O database PLC write in RTU32 I O data Note The timing in the figure is shown to explain the link between the cycles The timing of the cycles in a real application will be according to the actual RTU application program size and number of connected I O expansion modules 11 3 RTU scan time The RTU scan time can be set to O zero which automatically assigns some time for operating system household activities between each runtime program cycle minimum 40msec in RTU32S In this case the program runs as fast as possible The automatic assignment of household execution time ensures all necessary operating system processes can be maintained with a good margin PLC cycle WinCE household time t PLC Program cycles PLC scan time If you se
12. initial value nothing read from modem 0 No network GSM 1 Network type is GPRS 2 Network type is EDGE 3 Network type is WCDMA 4 Network type is HSDPA Operator STRING This status is scanned every 20 second using the AT COPS command The operator is reported either as alphanumerical or numerical string Initial value is an empty string The 3Gmodem status function provides status information as listed above The field strength that indicates radio link level is submitted in two ranges It is recommended to use the SignalStrength_0_31 output for monitoring the field strength Compared to rssi dBm levels the reported 0 31 range can be explained like this SignalStrength_0_31 value O 113 dBm or less SignalStrength_0_31 value 1 111 dBm SignalStrength_0_31 value 2 30 109 53 dBm SignalStrength_0_31 value 31 51 dBm or greater SignalStrength_0_31 value 99 not known or not detectable Brodersen A S Islevdalvej 187 DK 2610 Roedovre Denmark Tel 45 45 35 26 27 Fax 45 45 35 26 29 Email sales Brodersen com gt To have a proper radio link connection the field strength on this scale should not be less than 20 Note that the field strength does not equal QoS on the actual 3G GPRS network connection This is dependent on the network provider s equipment status and load on the provider network RTU32S Series User Guide NOTE It is recommended to use scanned values only as the spontaneously reporte
13. 8 channel analog input e g UCL 08A 1 KEY Straton Board identifier don t change Version Straton library version ID don t change Module Module number in Al array to access 16 bit Consult doc ScaleMin Scaled value range min ScaleMax Scaled value range max AlMin Min value read from analog module 0 AlMax Max value read from analog module 4095 12 bit 16383 14 bit Brodersen A S Islevdalvej 187 DK 2610 Roedovre Denmark Tel 45 45 35 26 27 Fax 45 45 35 26 29 Email sales Brodersen com 23 gt k The properties for analogue I O require configuration Besides the Module address of the first analogue channel you can configure the scaling of the analogue I O Please note that the scaling will cover all 1 O in the actual board section On some board I O it is possible to set the range of every input and output individually for Internal I O and newer analogue expansion modules RTU32S Series User Guide After setting up the boards you will find all the board I O in the variables list ws amples W5L mej 2 File Edit View Insert Project Tools Window Help 23 te SY Ba XK ala 18 Ollom vid Ma GS ss M2 a Workspace C Users Public Documents Brodersen Work Suite 1 0 0 0 Samples DEMO Main Hl Ap 4 EJ AgroT_v3_109 Fam Type Dim Attrib Syb Initvalue User Tag Description lo DEMO _ Main Li Exception programs U 3 Global variabl
14. Brodersen WorkSuite Package replaces all versions of STRATON WorkBench The WorkSuite is backwards compatible with all STRATON versions and supports directly any older STRATON version 5 x 6 x 7 x and 8 x projects The Brodersen WorkSuite is in fact a Brodersen OEM version of STRATON but includes a range of new facilities 1 One installation process for WorkSuite installs all software including license key drivers and all drivers functions and Brodersen Tools supported by the RTU32 Series products 2 Eliminates the need to install special hardware libraries tools etc After the installation of the WorkSuite Package you are ready to go 3 All drivers supported by the RTU32 Series of products are available in the WorkSuite and it makes the software version management must simpler for all parties Important Notes 1 If you have existing licenses for STRATON WorkBench version 8 x they are 100 compatible with the WorkSuite You can in other words use your license for the new Brodersen WorkSuite That goes for ALL tag count licenses 2 If you have an older STRATON license please contact Brodersen at sales brodersen com or your local representative for update prices Please remember to include a copy of your current License Certificate 6 5 User documentation and training guideline videos When installing the Brodersen WorkSuite package User Guides and Manual are installed as well You get access to these documents from the Help menu withi
15. Brodersen com 36 gt If value of Word register 0 then all is fine RTU32S Series User Guide Here are some typical errors for the LocalBus Bit O if equal true then it is typically when an unsupported I O modules is connected to the RTU Bit 1 Bit 1 Indicate LB scanning error this is the typical error indication when an I O Module fails or are disconnected in a running application Bit 2 Bit 2 Will be true if you in your runtime project address an I O point that is not available in the database Be careful if you use same project for several I O configurations Bit 3 Bit 3 The I O configuration mismatch will be true if the I O configuration expected by the runtime is not present at start up If you have locked the I O configuration this bit will go true at runtime start up and so will bit 1 STATLOCALBUS 0N LocalBusStat 0 7 17 4 RTU memory Status STATMEMORY The function StatMemory returns Windows CE memory status STATMEMORY bIt Notepad ee File Edit Format View Help The function StatMemory returns Windows CE memory status It uses the Windows CE function GlobalMemoryStatus to retrieve the information Outputs dwMemoryLoad Specifies a number between zero and 100 that gives a general idea of current memory use in which zero indicates no memory use and 100 indicates full memory use dwTotalPhys Indicates the total number of bytes of physical memory dwAvailPhys Indicates the number
16. COM Port Settings When using serial drivers the COM port parameters are defined as COM1 9600 N 8 1 In addition some specific control and debug parameters can be added for the RTU32S The COM port setting strings follow the normal WorkSuite conventions COMa b c d e e g COM1 9600 N 8 1 a COM port number 1 3 b Baud rate 300 600 1200 2400 4800 9600 19200 38400 57600 115200 c Byte size 7 8 bit d Parity N E O none even odd e Stop bits 1 2 A range of additional parameters on the COM port settings are supported to control e Setup the COM port for modem dial support enable the Modem driver e Hardware handshake signal on null modem driver e Provide communication log in the general RTU32S System Log The extensions for these functions and features are e When using the modem driver a M is added e g MCOM1 9600 N 8 1 e RTS CTS hardware handshake control on the null modem serial driver is supported and enabled by the options as follows RD RTS is kept inactive low at all time RE RTS is kept active high at all time RT Leading Trailing RTS is inactive when receiving data and becomes active when transmitting data The RTS Leading setting defines the delay from activating the RTS to when the first character is transmitted The RTS Trailing setting defines the delay from when the last character is transmitted to RTS is deactivated Leading and trailing time is in units of msec
17. Hardware Overview Network Settings Modem Settings VPN Settings VM Runtime Settings b I O Board Settings Time Settings Security D Change Password User Administration View Server Logs Edit Config File Boot HMI SNMP Settings b Current password New password 3 16 characters Confirm new password User name admin User group Administrators V2014 01 10 lt Note the username and password covers access to all Servers in the RTU32S including HTTP Server Telnet Server and FTP Server Brodersen A S Islevdalvej 187 DK 2610 Roedovre Denmark Tel 45 45 35 26 27 Fax 45 45 35 26 29 Email sales Brodersen com 17 E gt RTU32S Series User Guide 5 9 Edit Config File The Edit Config File page is a simple text file editor used for making changes and adjustments in text based files in the RTU32S file system The editor will automatically list all files with the extension txt dat and ini that are placed in the RTU Storage Card Config folder By default a number of files will be listed if you view Select file to edit They are all files related to configuration of the RTU and reflect the actual settings on the webpages These files should NOT be changed After opening a file you can edit it like in any other text editor Select save to save the configuration file on the RTU32S RS BRODERSEN Configuration Files Settings Overview Configuration File Se
18. O data structures operate with the data types as defined in the WorkSuite I O Driver Brodersen A S Islevdalvej 187 DK 2610 Roedovre Denmark Tel 45 45 35 26 27 Fax 45 45 35 26 29 Email sales Brodersen com 49 co RTU32S Series User Guide 15 2 2 LocalBus LB driver The LocalBus driver is running cyclic in a high priority thread and always started at RTU32S boot time However start and stop of LB scan is controlled by PLC runtime application When started LB configuration is read and a database is built accordingly The driver has knowledge of every module type layout and builds an lO data structure which matches the physical connected modules If a module of unknown type is connected the lO data structure cannot be built the LB scan is not started and an error is reported in the system event log After reading the LocalBus configuration a copy of the IO data structure is also saved on the flash This allows support of a lock function which freezes the LocalBus configuration If the lock is enabled the configuration read at PLC runtime application start is compared to the saved configuration on the Flash In case the configurations do not match the local bus scan is not started and an error is reported The lock is implemented as a configuration option on the I O Config webpage In case the lock function is disabled default the configuration is just copied to the Flash NOTE The RTU32S LocalBus driver has a maximum
19. Port Binding 9000 o Modem Settings VM Runtime Settings D Port Event Log 911 o Use Serial Remote Access Protocol SP5 e Sehenas Serial Settings comi 9600 N81RE 0 Time Settings j Node Address O Change Password Modem Init String JArcovoeciso i A Edit Config File Boot Use Serial Remote Access Protocol SP5 DNP3 Slave D Serial Settings l 6 Node Address 8 Modem Init String a User name admin User group Administrators Startup e V2014 04 23 g O No Start O Cold Start warm Start load RETAIN variables O Hot Restart Options v Use UTC time for real time clock functions Binding Protocol Timing seconds Heartbeat period 2 8 Binding Timeout 3 oO 100 v 5 5 1 Communication Configuration of basic start up settings communication ports and enabling of Remote Access Secure Protocols Hold the cursor over the small icon and you will get online help Port Main The Main port is used for Brodersen WorkSuite communication for configuration and debugging Default setting is 502 This port is also used for the ModbusTCP Server Port Binding The Binding Port is used by the event based binding protocol where two or more RTU32 and PC STRATON T5 runtimes can exchange data Default setting is 9000 Port Event log The Event Log port is where the RTU32S System Log can be viewed either by connecting using telnet or the Brodersen Event Viewer tool Default setting
20. Profile Editor in Brodersen WorkSuite The Profile Editor is a more user friendly way to setup several drivers including the Brodersen I O LocalBus driver a Brodersen WorkSuite RTU32Examples W5 File Edit View Insert Project Tools Window Help EMO E E E Lee Cd peta Goal de S eb SB AX SS 9 Olle i Workspace EJ AgroT_v3_109 Ej DEMO GraphicsTest J lEC61850Server J IEC850MapT 0870 E LoglS _demo EJ ModbusM_RTUS E ModbusT 0870 El ModTCPserv EJ ProfibusMaster Ef ProfiBusSlw RTU32 lt gt PC E RedundTest El SetClockDemo El Temperature A OIE C Users Public Documents Brodersen Work Suite 1 0 0 0 Samples DE 10 Profile Xx z E DNP3S Properties eee Fiction Y Name Type Dim og 1EC618508 Name Variable 3 Global variables gr 08 ATU32_SOE ATU32 Sequence d Version Profile version DI1_0 DINT J 08 ATU32AnalO RTU32 analog 1 0 Module Module number in 1 0 array to access DI1_01 DINT 5 o Palka eri 10 Type DI Al ZI YI DO AO ZO YO VIO ST DI1_02 DINT E a Dno a DIO DataType 12 TW ID O3s Ow QD BitNo Bit 0 15 Only 1 OX DIA EA DI1_02 wi E DI1_03 X on EA DI1_04 08 ATUDNP3S ATU32 DNP3 Slave OB ATUWITS ATU32 WITS DNP3 4 BB STRATON Operating and Monito Version Module
21. Profiles in variable list In the Variable list you can add new variables under the Global variable structure right click and select Add Variable It is recommended to use the Global Variable structure to allow access to the I O from any program in your WorkSuite project After creating a new variable double click on the variable name and enter an appropriate name for your I O e g DI1_0 for the first digital input bit in the second DI module Set the variable type to WORD or USINT Brodersen WorkSuite RTU32Examples W5L B N o a y l aM 2 E 2 File Edit View Insert Project Tools Window Help la alal aax lola ela eA Olmo rie MAGE 2 IM A Workspace C Users Public Documents Brodersen Work Suite 1 0 0 0 Samples DEMO Main l E AgroT_w3_109 Jf Y Name 0000 Type Dim Attrib Syb Initvalue User Tag Description DEMO L Main C Exception programs it f Global variables Q Programs DI1_0 USINT O 0 Main la RETAIN variables Watch for debugging 3 Y IX0 0 DI BE Soft Scope mW QX0 1 DO EF Initial values 3 W ID1 RTU32_08Al Pd Binding Configuration 39 Global defines fa Variables l 4 gt Variables Provertes Types l a a Al EJ GraphicsTest E LA Project 3 1EC618505 A Advanced dim lt gt Blocks Soviist Define ENUM Graphics E A A H E LoglS _demo E ModbusM_RTUS A ae ro oasa Ready Offline 127 0 0 1 502 A 0 3 0x0 0 0
22. RTU PLC runtime applications including all related tasks such as drivers If any of the related tasks fail stop or freeze for more than 10sec the application watchdog will boot the RTU Brodersen A S Islevdalvej 187 DK 2610 Roedovre Denmark Tel 45 45 35 26 27 Fax 45 45 35 26 29 Email sales Brodersen com 27 gt 7 14 Realtime Real time Clock RTU32S Series User Guide The RTU32S has a hardware real time clock controlled by the operating system It provides the RTU32S millisecond resolution in order to make accurate time stamps From the RTU application program you have access to the real time clock via some special functions as shown below You can both read and set the clock 4 Li p RATU32Clock TF CLOCKGETTIME Returns current date and time as Win32 DateTime TF CLOCKSETTIME Sets the real time clock using Win32 DateTime TF MILLISEC2DT Convert milizeconds to Wind Date Time NOTIF TIMECHG Indicates if the time has been adjusted in the ATUS2 T TODATETIME Convert Year month day hour minute seconds me to windows DateTime also called FileTime type 3 ATUS2DONP3 E Ea ATUS2PIDAutotune ii ILH Blocks Soviist Define ENUM SOE Demo x On the configuration webpages you can also define how to synchronise the clock Options for manual setup and SNTP Server synchronisation are possible If you use utility drivers to synchronise the RTC you must disable SNTP on webpage by setting it to manual
23. RTU32S Now apply power to the RTU32S Wait for the RTU32S to boot up takes approx 20s As a minimum the green Power LED on the front PANEL must be lit 4 3 First time configuration Start your Internet browser and enter the IP address of the RTU32S in the address field Now the first web page will appear in your browser and you will be asked to enter a password Please store the entered password in a safe place for future use mS BRODERSEN Welcome With the RTU32S Setup wizard you need to set your password 1 Set the password for your RTU32S Click NEXT to continue Brodersen A S Islevdalvej 187 DK 2610 Roedovre Denmark Tel 45 45 35 26 27 Fax 45 45 35 26 29 Email sales Brodersen com gt Now you are asked to enter your administrator password Note that you can always change it later Username is always fixed admin Re RTU32S Series User Guide RS BRODERSEN ica cito Set the password for your RTU32S RTU32S Re type password to confirm After typing in your password twice select Finish to continue and save the settings The RTU will then restart and after 30s you will get asked to login to the RTU32S web server as shown below Connecting to 192 168 0 1 User name Password Domain BSD C Remember my credentials The User name is fixed admin Enter your password This is the login you will meet every time you try to login in the future After login in
24. Windows CE The LocalBus driver is internally communicating with a sub processor which is managing the low level LocalBus driver It is running as fast as possible and the scan time is directly dependant on the number of connected LocalBus I O Expansion modules The LocalBus driver is reading writing I Os and errors on the I O modules The LocalBus itself is a simple but robust shift register bus The Internal I O Bus is managing the scan for the built in I Os in the RTU32S It is providing fast I O updates because it uses an internal parallel I O bus communication The PLC program cycle is executing the actual application program developed in the Brodersen WorkSuite It is also running in a high priority tread The WorkSuite environment provides several functions to control and optimise the application program processes Refer to WorkSuite STRATON Training course for details Brodersen A S Islevdalvej 187 DK 2610 Roedovre Denmark Tel 45 45 35 26 27 Fax 45 45 35 26 29 Email sales Brodersen com 41 ep RTU32S Series User Guide 11 2 RTU32S Scan cycle mechanisms All tasks in general run independent of each other The two I O cycles are running as fast as possible to ensure that the basic RTU32S I O database at any time reflects the physical I Os both internal I O and I O on the expansion modules connected The PLC runtime program cycle time is depending on the size of the application program and can vary from less than 1 msec to
25. are specific for the RTU32S Product Series 7 2 WorkSuite I O Drivers for RTU32S The WorkSuite I O Drivers for the RTU32S are used to access the physical inputs and outputs on the RTU32S and the connected 1 0 expansion modules All RTU inputs are read online when the PLC runtime cycle is started and all outputs are written online at the end of the runtime cycle NOTE The drivers described in this section are directly online I O All I Os including status flags words are stored in an independent memory mapped database in the RTU32S The database is a mirror of the physical I O The Internal I O Bus and the LocalBus for expansion modules are responsible for keeping this updated at any time The WorkSuite I O drivers handle the access to this database You can program your logic application without any connected hardware With this in mind you must be sure that you have the right I O configuration on your RTU32 hardware when you try to run and debug your application program on a RTU32 In order to control and differentiate new updates and versions of the I O Profile driver in WorkSuite the last digit in the names are used as version You can keep older versions in STRATON by renaming the old hardware definitions before installing new ones e g Rename Brodersen to Brodersen_v0 7 3 1 O Database Access The WorkSuite I O driver for the RTU32S is implemented to support two methods of accessing the I O database in the RTU32S The two m
26. input Network Settings UCL 16 DIO P1 16 bit dig inp amp out DC Modem Settings VM Runtime Settings D 1 O Board Settings Y Lock I O Configuration Time Settings Change Password Edit Config File Boot DNP3 Slave D Locked I O Configuration UCL 28 IO Dx 16 DI 8 DO 4 analog input UCL 16 DIO P1 16 bit dig inp amp out DC User name admin User group Administrators 2014 04 23 100 By default the I O configuration is unlocked When unlocked the actual I O configuration is read every time the RTU325 is booted and when the PLC Runtime application is started By enabling lock I O configuration the actual I O configuration is locked and stored and NOT read at boot and or application start up Use the Lock function if you want to be able to trace a disconnected or defective I O module in the RTU32 System Log 5 6 2 Additional I O board configurations In future some I O Expansion modules are planned to have user configurable parameters They will most likely be added here to adjust the setup for each configurable module added to the RTU32S configuration 5 7 Time Settings for RTC Real Time Clock The time settings web page is used for configuring and adjusting the RTU32S real time clock 5 7 1 Time Settings The RTU32S realtime clock can be configured from the Time Setting page Yon can define if the RTU should be synchronized via a SNTP Server or you can use other synchronization opt
27. integrated to support industrial supply levels The basic RTU32S includes a range of communication and other interfaces The RTU32S provides interfaces like LocalBus for expansion I O and integrated I O The RTU32S software is stored on an internal Flash During start up the operating system and applications are moved to RAM where it is executed Retained variables are stored executing a special command in the application program Windows Embedded CE is the RTU32S real time operating system Integrated I O and LocalBus for external I O connectivity are controlled in an implemented I O database A PLC VM Virtual Machine is ported to the Windows Embedded CE real time task This enables the PLC runtime application program to be executed in the RTU32S Using the Ethernet network for primary communication provides all the advantages of existing TCP IP networking communication facilities Fast reliable and secure communication is the main features and all networking components software routers switches etc are available In addition serial ports for interfacing to application specific protocols e g Modbus Fieldbus utility and traffic proprietary protocols etc are available Detailed technical information about the RTU32S hardware is provided in the RTU32S Data Sheet and in the RTU32S Wiring and Mounting Instruction manual 15 Hardware block diagrams 12 24VDC 24 48 VDC 115 230VAC DC Power Supply Interface ARM Board CPU ARMS RISC 200
28. is 911 Enable Serial Remote Access Protocol SP5 This protocol is to be used for remote serial communication from the Brodersen WorkSuite and is particularly well adapted to communication systems with severe constraints such as radios and modems e g if you have the RTU32S placed on a remote site connected via serial communication using multi drop radio or line connection or even dial connection you are able to remotely connect to the RTU32S with the Brodersen WorkSuite and work online as if it was on your workshop table The speed will however be slower depending on your actual serial communication speed It is possible to attach this protocol to two communication ports Serial settings The syntax is M COM n b p d s h LL and the parameters in brackets are optional M Use modem connection Brodersen A S Islevdalvej 187 DK 2610 Roedovre Denmark Tel 45 45 35 26 27 Fax 45 45 35 26 29 Email sales Brodersen com co n Number of the COM port to be used 1 8 b Allowed speeds 300 600 1200 2400 4800 9600 19200 38400 57600 115200 p Parity N E O None Even Odd d Data bits 7 or 8 s Stop bits 1 or 2 h RTS CTS handshaking where h is either RD RE RT l t or RC I t In the COM port section you will find details of how to use these parameters LL Log all bytes received and transmitted into the system log port 911 RTU32S Series User Guide The following example shows setting for commu
29. to special applications accessing the basic database API Auxiliary registers are used for special data types Counters are read and reset through Zl and ZO registers All data types are called Modules and are defined in Word values DINT Each data type is addressed individually starting with O zero Each I O Board has its own module layout which is defined in the table below I O Boards UCL type UCL 04AO UCL 08Al RTU32_04A0 RTU32_08Al RTU32_08DI RTU32_08DO RTU32_8DIO RTU32_16DIO UCL 16DIO Px UCL 32DI Dx UCL 32DO xx UCL 3610 Px RTU32_32DI UCL 16D1 Dx RTU32_32D0 RTU32_ 3610 ph Te o pa o S S o l li eee o Jif o Jif ol l T S IC eee o l l 1 4 1 RTU32_ 2810 7 5 Addressing example To give a practical example 2 different RTU32S I O configurations with module addressing are shown in Appendix 2 and 3 7 6 Layout for the status register ST In the I O database the status word ST reports relevant status values Module 0 I O bus status Word value 0 OK no errors Bit O Unknown LB LocalBus I O module type can t build database Bit 1 LB scan error typical one or more LB modules are missing after LB start Bit 2 PLC runtime accessed database module number is not present Bit 3 IO configuration mismatch Bit 4 15 Reserved Module 1 Reserved NOTE The I O Status can also be read using the RTUStat Function in WorkSuite Brodersen A S Islevdalvej 187 DK 2610 Roedovre D
30. you will get to the first configuration web page Brodersen A S Islevdalvej 187 DK 2610 Roedovre Denmark Tel 45 45 35 26 27 Fax 45 45 35 26 29 Email sales Brodersen com 10 p gt 5 Configuration parameters in the web pages After the first time setting up the password the main configuration page of the RTU32S will appear in your browser Next time you connect to the web pages you will be asked to enter credentials to get access 5 1 Settings overview The first page that you access when you enter the RTU32S Web pages is the Settings Overview page RS BRODERSEN Settings Overview Hardware Overview Network Settings Modem Settings VM Runtime Settings D I O Board Settings Time Settings Change Password Edit Config File Boot DNP3 Slave D User name admin Settings Overview Local Area Network LAN settings This section displays a summary of your LAN network settings These settings indicate the current configuration of your LAN ports Network Settings LAN1 Obtain an IP address via DHCP Local IP Address Subnet mask Default gateway Prefered DNS server Alternate DNS server MAC address Host name NUC900 DISABLED 192 168 1 221 255 255 255 0 192 168 1 1 83 136 89 6 192 168 1 100 00 04 5f 93 49 b4 RTU32S RTU32S Series User Guide User group Administrators 2014 04 23 Project Information RTU32SIOTest Project Runtime Start 2014 07 08 10 32 51 912 Project Build Time 2014 07 08 08 33 5
31. 10 digital inputs are controlling one timer each connected to a digital output 6 digital inputs are controlling 6 counters connected to a digital output Result The typical PLC scan time is 40msec and cycle time is 2 3mS 42 43mS total Example 2 RTU32S application program with ModbusTCP communication Test configuration 1 x RTU32S without internal I O 1 x UCL 16DIO Expansion module 1 x UCL O8AI Expansion module 2 x UCL 04A0O Expansion modules All 8 analogue inputs are scaled some simple calculations are executed data is stored in internal registers and then copied to an analogue output 15 PLC instructions per analogue channel 10 digital inputs are controlling one timer each connected to a digital output 6 digital inputs are controlling 6 counters connected to a digital output Modbus TCP master 50 words are read write in each frame Result The typical PLC scan time is 40msec and cycle time is 2 3mS 42 43mS total Brodersen A S Islevdalvej 187 DK 2610 Roedovre Denmark Tel 45 45 35 26 27 Fax 45 45 35 26 29 Email sales Brodersen com 54 ep RTU32S Series User Guide Comments to the bench mark tests and recommendations Using basic PLC logic functions does not have a large impact on the cycle time and load on the RTU32S Using any kind of Windows function within the application does have impact on the cycle time Functions such as Ethernet Winsock file write functions data logging read w
32. 3 Project Build Version 7 Project Build CRC 16 67023e9a Project Name RTU32S Version Information 1 55 1 0 1 18 10B1 RTU32S Firmware Date RTU32S exe RTU32S Firmware ID RTU32S exe VM Runtime Version RTU32 exe 8 5 121210 RTU32S CE Image Date NK bin 2014 07 03 RTU32S Windows CE Version 6 0 RTU32S Windows CE Build Version 1937 2014 07 04 92746 W910 Drivers installed IEC60870 5 101 Master Slave 1 C60870 5 103 Master 1EC60870 5 104 Client Server Modbus Master Slave DNP3 Slave RTU32 exe RTU32 exe RTU32 exe RTU32 exe T5BusExBDNP3SL3 dll 1 55 1 0 1 55 1 0 1 55 1 0 1 55 1 0 3 1 52 482 On this page you will get an overview of the network settings and versions of the primary system files and drivers If you are contacting your support office or distributor you will always be asked for the software version numbers The Drivers installed section lists the installed drivers in your RTU32S The full Modbus Suite and IEC60870 Drivers are installed in all RTU325 Additional drivers like DNP3 Slave are installed if the Driver License is ordered with the RTU32S 5 2 Hardware Overview The hardware overview page shows you online the current I O configuration status It lists the physical connected I O Expansion modules and you are able to read the status of each input or output In the example below the RTU32S is equipped with internal I O and input O 2 3 4and 6 are activated Brodersen A S Islevdalvej 187 DK 2610 Roedo
33. 3 00 di My Documents File folder 01 01 2005 01 00 de Program Files File folder 01 01 2005 01 00 Li Recycled File folder 16 07 2014 13 18 de RTU32 File folder 01 01 2005 01 00 d Storage Card File folder 01 01 1998 13 00 Li Temp File folder 01 01 2005 01 00 M Windows File folder 01 01 2005 01 00 __ Control Panel lnk 1KB Shortcut 01 01 2005 01 00 o 11 items lt e The root directory contains a number of subfolders and system files 15 3 2 Relevant folders to review and use Storage Card folder The Storage Card folder and files include the PLC runtime project files t5 and folders for configuration and optional drivers files Sto pu S GJO gt Thetmemet 192168122 storage cord o v tr Search Stor P File Edit View Tools Help Organize v jzz v Name Type Date modified J Config File folder 02 07 2014 17 02 Jo RTU32 File folder 02 07 2014 17 02 Ji Shares File folder 08 07 2014 17 28 _ NK20140711_110111 bin 11 133 KB BIN File 10 07 2014 16 24 t5 cod 6KB COD File 14 07 2014 17 17 t5 hot 189 KB HOT File 14 07 2014 17 17 _ B ret 1 KB RET File 14 07 2014 17 17 Brodersen A S Islevdalvej 187 DK 2610 Roedovre Denmark Tel 45 45 35 26 27 Fax 45 45 35 26 29 Email sales Brodersen com 51 gt a If you want to manually to delete a PLC runtime project in the RTU32S you must delete the t5 cod file See more details in the RTU32S Series User Guide appendix ab
34. 45 CT Segment used 0 max 20000 bytes 07 28 12 25 47 046 I Os used 82 max 700 07 28 12 25 47 046 Drivers used 1 max 2 07 28 12 25 47 127 LB Reading Localbus I O configuration 07 28 12 25 47 448 LB The following I O modules are attached to the RTU 07 28 12 25 47 457 LB UCx 28 IO Dx 16 DI 8 DO 4 analog input 07 28 12 25 47 482 LB Starting Localbus scan 359ms 4 uw If you reach the I O or memory limits of the RTU32S you can take advantage of the capability of the other RTU32 Series RTUs that will execute far larger projects and support more advanced functions and drivers than supported by RTU32S Any runtime project program running in the RTU32S can directly and without ANY changes be downloaded and executed on larger RTU32 Series products Contact us or our local partner for more details 3 Getting Started 3 1 Configuration and default settings The LAN interface on the RTU32S is set to its factory default settings at delivery LAN1 192 168 0 1 Subnet 255 255 255 0 You can use the LAN1 interface to configure the basic settings in the RTU32S The basic settings include setup of network parameters such as IP address Subnet mask default gateway time settings general username and password for accessing the web server pages and file system with FTP etc The configuration is done via web pages in the RTU32S Web Server You must use your normal web browser to setup the basic settings for the RTU32S The web pa
35. Brodersen Customer Services Your satisfaction is our primary concern Here is a guide to Brodersen customer services To ensure you get the full benefit of our services please follow the instructions below carefully 1 6 Technical Support We want you to get the maximum performance from your products So if you run into technical difficulties we are here to help For the most frequently asked questions you can easily find answers in the product documentation These answers are normally a lot more detailed than the ones we can give over the phone So please consult this manual first To receive the latest version of the user manual please visit our Web site at http www brodersen com Choose the product in question under product search and under each product you will find accompanying data sheets manuals and user guides etc If you still cannot find the answer gather all the information or questions that apply to your problem and with the product close at hand call your dealer Our distributors are well trained and ready to give you the support you need to get the most from your Brodersen products In fact most problems reported are minor and are able to be easily solved over the phone In addition technical support is available from Brodersen engineers every business day We are always ready to give advice on application requirements or specific information on the installation and operation of any of our products Please do not hesitat
36. M port is more port related than protocol driver related Obtaining RxFrame values using handles from either passive or active drivers on the same COM port will return the same value Check your RTU32 CD or our homepage for useful examples of how to use the modem drivers Brodersen A S Islevdalvej 187 DK 2610 Roedovre Denmark Tel 45 45 35 26 27 Fax 45 45 35 26 29 Email sales Brodersen com Ea GetDrvActive Get active driver This function will return the ID of the currently active driver if any on a COM port It can be used by the RTU application to identify which protocol is presently active Torov opal O takes File Edit Format View Help RTU32S Series User Guide Inputs COM DINT Com port number to get activr driver from range 1 8 Outputs Drv DINT Integer id of the currently activated Driver 1 No driver is currently active Straton T5 driver Not used Straton SP5 driver Remote access Safe Protocol Straton SERIO driver SERIO function block Straton MBM driver Modbus RTU Master Straton MBS driver Modbus RTU Slave function block 1001 Brodersen 1015 driver IEC 870 101 Slave function block 1002 Brodersen 101M driver IEC 870 101 Master function block This function will identify the currently active driver if any at COM port x GetDrvState Get driver status This function can be called regularly by the RTU application to get the status of a driver Trono gos
37. MHz UCL xx om LocalBus soram sane Integrated l Os 1 x Ethernet 3 x RS232 2 x USB Note the block diagram includes both standard configuration and optional hardware components See Data sheet for details Brodersen A S Islevdalvej 187 DK 2610 Roedovre Denmark Tel 45 45 35 26 27 Fax 45 45 35 26 29 Email sales Brodersen com 48 gt 10 3 Software block diagrams RTU32S Series User Guide RTOS Windows Embedded CE6 WebServer Q y Drivers 3 Full Modbus Suite aS Full 1EC60870 Suite 8 oe ee ee PLC Runtime SD Flash a DNP3 Slave Serial Ethernet la Fast Event Binding driver Basic RTU32S Config All other additional drivers Network TCP IP Basic RTU32S configurations Data log function Save retained variables PLC Runtime Settings Time Settings eee ee 3G GPRS Modem Settings SNMP Agent driver SNMP Configuration Internal I O driver HMI webpages IO Database Etc The software block diagram shows the general software overview If you require more information about the RTU32S and it functions or possibilities please contact Brodersen support 15 1 VM PLC Runtime The WorkSuite programming tool fully supports EN IEC61131 and is used for developing PLC programs in the RTU32S The application program kernel is implemented and runs in the Windows Embedded CE real time task WorkSuite offers complete PLC functionality as found in both normal PLC ru
38. O is File Edit Format View Help Inputs Handle Serial driver to get communication status from Result fram one of the protocol driver configuration functions e g IEC60870 Outputs Result True success return parameters are valid False some error probably invalid handle Active True Driver is currently activated False Driver is currently deactivated RxFrame Number of protocol frames successfully received by this protocol driver In modem mode the counter is reset to zero when line is hang up TxFrame Number of protocol frames successfully transmitted by this prorocol driver In modem mode the counter is reset to zero when line is hang up Note RxFrame and TxFrame values are protocol driver specific and will differ from GetCommState FB RxFrame TxFrame values in multi protocol setup Brodersen A S Islevdalvej 187 DK 2610 Roedovre Denmark Tel 45 45 35 26 27 Fax 45 45 35 26 29 Email sales Brodersen com gt 7 15 2 Functions for control and monitoring the UCM 94 3G GPRS Modem RTU32S Series User Guide Control and monitoring functions are available for controlling and monitoring the UCM 94 family of modems used for 3G GPRS communication NE Dialup CONNECT 36 Remote Network Access Connection via UCT 94 Modern CONNECTYVPN Remote Network Access Connection via YPM PPT P DIALUP Dial a modem connection GETCOMMSTATE Get communication status F GETORVHANDLET Ge
39. RTU3Z2S If you try to start a runtime project in the RTU32S that exceeds these limits the project will NOT start and an info message in the Runtime info window in WorkSuite will indicate the status of the limits in your project Every time you start a runtime project the current status will be shown in the Runtime message window PilligaRes 192 168 0 1 502 E Time Event description 1 2014 07 28 12 22 17 351 Variables used 907 max 20000 bytes 2 2014 07 28 12 22 17 353 CT Segment used 0 max 20000 bytes 3 2014 07 28 12 22 17 356 1 Os used 82 max 700 4 2014 07 28 12 22 17 356 Drivers used 1 max 2 lt gt j Build Cross references Runtime Cail stack Breakpoints Digital sampling trace Prompt HMI Brodersen A S Islevdalvej 187 DK 2610 Roedovre Denmark Tel 45 45 35 26 27 Fax 45 45 35 26 29 Email sales Brodersen com gt k and in the SystemLog of the RTU32S RTU32S Series User Guide Add Time stamp 192 168 0 1 911 07 28 12 25 46 236 LB Hardware watchdog enabled no jumper 07 28 12 25 46 878 LB Power supply monitor detected V1 00 2012 07 10 07 28 12 25 46 879 LB Watchdog is enabled 07 28 12 25 46 903 STRATON VM Minimum Scantime 40ms 07 28 12 25 46 944 DLL TSBusExBDNP3SL3 dl1l loaded 07 28 12 25 47 001 Binding HeartbeatPeriod Timeout 2000 3000 07 28 12 25 47 003 UCM 94 and VPN are disabled 07 28 12 25 47 044 Variables used 907 max 20000 bytes 07 28 12 25 47 0
40. Search Tool is used to find RTUs on an Ethernet network It will search using the network card interface you define under the LAN Interface Be careful that you select the right one before you start the search procedure an l The Local Subnet will automatically detect the network details and if you place your cursor on the i you will get network details E Search for RTU32 on Local Subnet 2011 06 15 LAN Interface Realtek PCle GBE Family Controller Local Subnet 192 168 1 0 i Close IP Address Application Name State 192 168 1232 BoardlO_2 Running 192 168 1 242 RTu_2 Running E Search for RTU32 on Local Subnet 2011 06 15 LAN Interface Realtek PCle GBE Family Controller Local Subnet 192 168 1 0 i Network Calculation IF Address Application Nay Wask 255 255 255 0 192 168 1 232 BoardiO_2 Network 192 168 1 0 197168 1 242 RTU 2 Broadcast 197 168 1255 HostMin 192 168 1 1 HostMax 192 168 1 254 FHosts 254 IP 192 168 1124 When you start the search process the network will be scanned for Brodersen RTUs Only RTUs with their RTU PLC runtime running will answer If you select an RTU on the list of RTUs found on the network and right click you will be able to open either the Webpage or the Event Viewer status Log info 13 4 System Log Event Viewer The system log provides you with information about started processes in the RTU32S errors and status information s You can also view debug or informatio
41. TU32S to work with the modem O e http 192 168 1 221 remotead O e RTU32S UCM 94 Modem S Hardware Overview Network Settings Modem Settings VM Runtime Settings D 1 0 Board Settings Time Settings Change Password Edit Config File Phone Number User Name Password Boot Connection Control DNP3 Slave D Bs S Suggested Sites y A Microsoft Dynamics CRM E Web Slice Gallery v gt E 7 El wm y Pager Safety y Tools v RS BRODERSEN UCM 94 Modem Settings Settings Overview v Enable UCM 94 modem Modem Connection Access Point Name APN Save User Name and Password Connection Retry Interval sec A Automatic by firmware v 0 90 0 Log activity to system log v O Security Settings Use Data Encryption Unencrypted password PAP Challenge Handshake Authentication Protocol CHAP Microsoft CHAP MS CHAP Microsoft CHAP Version 2 MS CHAP v2 Modem Connection Status UCM 94 IP Address Not connected In order to ensure the modem is working you will need to enter all credentials correctly The webpage include small help icons Just put the cursor on them and you will get details for each point If you want to control the connection from the PLC application you must select Connection Control from application And then in your PLC application use the Function Block Connect3G placed in the Dial up f
42. U32 Series tool package including Event Viewer the telnet tool used for monitoring the System Log s in RTU32 Series products RTU32 Search tool for scanning and finding RTU32 products running on networks O o RTU32 Series Remote Desktop tool o RTU32 Update tool for managing software updates for many RTUs over network connections All software is installed in one installation process The installation process will ask you what software to install and after making your selection the installation process will run automatically and install and configure the all software making it easy for you to begin working with configuration and programming of the Brodersen RTU32 Series products 6 2 Installing Brodersen WorkSuite Package Go to our website and find the WorkSuite Installation Guide It will guide you through all the installation details 6 3 WorkSuite License The WorkSuite tool requires a license to configure and program RTUs Without a license the software package works in DEMO mode The license is locked to a USB hardware dongle with is included in the package In the package you find also the WorkSuite License Certificate with License id number required to enter in the License utility after installing the software The standard license offers the possibility to create an unlimited number of I O points in the RTU application program All variables used for drivers are counted as I Os 6 4 Compatibility with STRATON WorkBench The
43. ains a ad cet ce anaeeaacae eae pees suena neon 8 4 2 Setting up your PC Ethernet driver Windows 7 ccccccsssssccccccceeesseccceeecuesseeccceeeueeseececeseauesseecceeeauaasececessuuuseceeeeesuuesseeeeeeeagggeeees 8 Jo PARSE Ue COMMUNAL 0 y a secncsiecccseea5esconsanaseonensassoseinasenerncsacieo PC II A 9 Configuration Parameters in the web pages ssmsviainda sandia 11 E A E N aaancauiadinss cane ha dtouane E N EN 11 52 Hardware OVS SW small dd 11 or INE WO SM mini 12 AS 13 5 5 VM Runtime Settings Main Settings ccccccnnnnnnnnnnnninnnaninanananananananananaranara rara rra rara 14 dl Bernan hni e i ON sia 14 5 5 2 o PP o II 15 5 5 3 IOUS raro 15 50 MOB Se UNES eena EE E E EA ETA 15 5 6 1 Curent VO Confie ratoN eesigi EEn a E E E EEE E E N 16 5 6 2 Additional I O board COonfigUratiOnNs ccccccccccnnnonnnnnonononononononononononononononononononononononononononononononononononononononononononononenonenineness 16 5 7 Time Settings for RIC Reali Time ClOCK cin a iia 16 5 7 1 SMe FMA EOIN A o e E EE o berate A E I 16 5 7 2 Base Sta ON TIMES ZONE sr IA A 17 e CANES DASS WOTd sara Ne 17 oi Ed CONE gl earn ea 18 5 10 e Po e P e e o UE E ees 18 5 11 A A e E E E I EI E dst S T A E 18 Getting Started with Brodersen WorkSuite TOONS sirio is 19 Ca O ION a o E E EE E E 19 6 2 Installing Brodersen WorkSuite Package cccccccsssseccecessecccceesecccssaseceeseeeeeeeeeeseceesueeeceesaeeceesaesecees
44. and programming of all RTU32 Series products Applications developed and running in the RTU32S will easily run directly on the larger RTU32 Series products The full suite WorkSuite software package is included in the product package and it will run in demo mode without any license with some runtime restrictions 2 3 RTU32S Capabilities The RTU32S can handle most of the functionality provided in the Brodersen WorkSuite Package but to ensure reliable operation of the RTU32S some restrictions are imposed including limiting the number of project variables drivers and driver tags data points These limits include Additional drivers in the RTU32 are limited to two drivers physical I O Modbus and IEC60870 drivers suite are not counted The number of I O points associated to drivers is limited to 700 IEC60870 driver data points excluded All data types are counted as 1 point eg Boolean Real DWord 3 Memory for plain internal variables and complex variables is also limited There is a limit of 20kbytes of memory for all plain internal variable types in a RTU32S PLC project e g Boolean Bytes Words that are not associated to a driver interface These variables are counted based on their expected size except for Strings that are always counted as 25bytes regardless of String size defined used Complex variables like Arrays and Structures also have a limit of 20kbytes of memory The limitations are defined in the Virtual Machine of the
45. auseeeessenseeesaeaeeessuaeeessaaeeeeses 19 ESA tetest rrtt sS trt SS tr S Erts rE tES retr S EEES EEES S EEES S EEES Etres rereset eeoseeee 19 6 4 Compatibility with STRATON WorkBench ccccccssseccccessececcseseccceeascceceeuseceeseeseceeaueeeceeseeeceesueseceesueaceesaeneceessaaeceessuaecessageeeeses 19 6 5 User documentation and training guideline videos cccccncnnnnnnnnnnnnninaninanananinanacananananananara nara ra narrar narrar r r rrr rE rara 19 Relevant RTU32 Series specific functions in WorkSuUItE ccccoooncnnncnononnnonononnnonanononononononononrnnnononrnnnonnnrnnnnnnnnrnnnnnnrrnnnnnnnrnnnrnnnrinnnenaonoss 21 Tal HCN Al ceases tesa nope tesco eg eae coon dee av es ssc civ ss E ee A E A A eae eaten es onan ees 21 7 2 WorkSuitel O Drivers tor RUS 2S nenas Roatueliowadaipieviadathtanabpnawentesmalueniins 21 La MODAS AC lcd 21 TA VO database lay OU coin 21 Ta PCOS SIS example ci 22 7 6 Layout for the status register ST ccccccssssseccccccsssssecccceeceeesececceseeeeseeccceesaueesececeeesueuseeceeessuansececeesuuuesseeeeseeueesseeeeessaugeeeeeeseagenes 22 Toh WOT SON Board DIVO cates sires cescce cesta ete aesecesetsecasaneseycsecmsayatiwesescanewsccodaas EEA AAAA AAAA E EERE 23 78 Won cl 8 Uh ed FOAM Profiles DIV nia ere 24 7 8 1 Option 1 Declaring I O Profiles in variable list cccccccccceeceeeeeeeeeeeeeceeeeeeeeeeeeeceeeeeeeeeeeceeeeceeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeess 24 7 8 2 Option 2
46. available oc maes A ls File Edit Format View Help The LogCSV function block generates a log file in CSV format for a list of variables Each log operation is saved in a FIFO buffer and the file access is done in separte thread to ensure that the file access will not block the STRATON scan cycle The depth of the FIFO is 10 log operation entries LOG and RST operations are ignored if the FIFO is full and Q is then set to FALSE This can happen if log operations are entered faster to the FIFO than it can be written to the file File access over network can be time consuming especially if the file server is not available INPUTs LOG BOOL Variables are saved on any rising edge of this input RST BOOL Reset the contents of the file LIST DINT ID of the list of variables to log use VLID function PATH STRING Pathname of the CSV file OUTPUTs Q BOOL TRUE if the requested operation LOG or RST is added into FIFO ERR DINT For each LOG RST Q and ERR contains the result code See error list below FifoCnt DINT Number of pending FIFO operations logs in the FIFO LogCnt DINT Updated by the background scan Counted up when each LOG or RST operation FIFO has been executed by the background scan Status for the operation is reported in LogERR LogERR DINT Status for each FIFO operation This variable is updated by the background scan See error list below FileSize LINT File size recorded after last operation LOG or RST B
47. bus Configurator See WorkSuite for details 7 12 1EC60870 5 101 103 104 Drivers The Utility protocols IEC60870 5 101 103 and 104 are implemented as a basic link driver in the RTU32S The application layer which includes all the specific handling of request and events communication is managed in the RTU application program A range of WorkSuite functions and example are provided for the different protocol functions and ASDU handling WorkSuite include drivers for e EC60870 5 101 Master e 1EC60870 5 101 Slave e amp C60870 5 103 Master e 1EC60870 5 104 Server e 1EC60870 5 104 Client The basic link drivers includes handles for the link driver where you can define buffers link address etc The fact that the serial link is similar to the IEC60870 5 103 provides the option to implement application layer support for this protocol as well To use the IEC60870 driver you must use the RTU32 Series Code Generator tool This is used for simple configuration of any IEC60870 Driver 7 13 Watchdog The RTU32S has two built in watchdog functions all managed by a separate CPU on the interface board The system watchdog is monitoring all internal processes including the OS and communication processes between consoles and databases In case of error the watchdog will wait 30sec for the error to be either self healed or the process to be restored If this is not happening the watchdog will boot the RTU The application watchdog is monitoring the
48. c program to your PLC application and downloading it to the RTU you can monitor data online from your PC using an IE browser or the special WorkSuite HMI Viewer The HMI graphics require downloading separately they are not downloaded automatically with the PLC runtime application Note at this time the HMI pages cannot be accessed from the RTUs standard web interface Example 5 X5Wiewer C Program Files STRATON ViewerWHtmPrjM5 X5T Sel File View Help Brodersen Demo Application Output LED er Analogue output 13106 4 Battery monitor run Mains error Battery error Battery low DIL switches Battery voltage Please look in the HMI User Guide for details 40277 200 RTU32 HMI User Guide pdf The Guide is found in your WorkSuite Help Tutorial Brodersen list of product documents 13 RTU32 Utilities and System Event Log 13 1 General Brodersen provide some utility programs for the RTU32 Series on the RTU32 CD included in each package The tools include e Software Bulk Update Tool e RTU32 Search Tool e Event Viewer for RTU32 maintenance and configuration and Event Viewer for RTU32 system log monitoring e Remote Display Tool Brodersen A S Islevdalvej 187 DK 2610 Roedovre Denmark Tel 45 45 35 26 27 Fax 45 45 35 26 29 Email sales Brodersen com 44 ep 13 2 RTU32 Software Bulk Update Tool See the Bulk Update Tool User Guide on CD for details RTU32S Series User Guide 13 3 RTU32 Search Tool The RTU
49. cessfully to the internet then a connection will be retried using the interval specified here The interval is specified in seconds The special value 1 means that the Modem Retry Interval specified on the web page is used VAR_OUTPUT Connected BOOL Indicates the current reported connection state of the modem Connecting BOOL Is set to true during the connection procedure until a connection is established ConnectionNumber UDINT This variable is incremented every time a new connection is attempted SecondsToNextConnection UDINT This shows number of seconds until next connection is attempted Special value Oxffff ffff indicates that RUN FALSE Status UDINT This parameter shows the status of current dial attempt PENDING ERROR_EVENT_INVALID ERROR_PORT_DISCONNECTED ERROR_CANNOT_FIND_PHONEBOOK ENTRY ERROR_DISCONNECTION ERROR_USER_DISCONNECTION ERROR_PORT_NOT_AVAILABLE ERROR_DEVICE_NOT_READY ERROR_LINE_BUSY ERROR_NO_ANSWER ERROR_NO_CARRIER ERROR_NO_DIALTONE ERROR_STATE_MACHINES ALREADY STARTED ERROR_POWER_OFF ERROR_POWER_OFF_CD ERROR_INVALID_PARAMETER xX C H CONNECTIG Brodersen A S Islevdalvej 187 DK 2610 Roedovre Denmark Tel 45 45 35 26 27 Fax 45 45 35 26 29 Email sales Brodersen com 32 gt Get3GModemState Function The Get3GModemState function can be used for monitoring the state of the UCM 94 modem and the 3G GPRS connection status RTU32S Series User Guide T oersovooe
50. d values are not always reported due to the network provider account settings and type of SIM card 7 16 Data Logging WorkSuite provides functions for logging data into one or more file s in the RTU32S In general 2 functions are available 1 LOGCSV Function a dedicated RTU32 Series logging function You can find an example of this being used in the WorkSuite Demo examples installed together with your WorkSuite Package This data log function handles the read write functions ina background scan and does not interfere with the general PLC cycle You will find details of the LOGCSV file function below 2 LogFileCSV simple function for logging data into a CSV file It uses a standard file write function and it is not recommended to use for data logging as a standalone Function LOGCSV Function The LOGCSV Function is found in the Brodersen Function library folder led 333333 The LogCSV function block generates a log file in CSV format for a list of variables Each log operation is saved in a FIFO buffer and the file access is done in a separate thread to ensure that the file access will not block the PLC runtime cycle The depth of the FIFO is 10 log operation entries LOG and RST operations are ignored if the FIFO is full and Q is then set to FALSE This can happen if log operations are entered faster to the FIFO than it can be written to the file File access over network can be time consuming especially if the file server is not
51. dalvej 187 DK 2610 Roedovre Denmark Tel 45 45 35 26 27 Fax 45 45 35 26 29 Email sales Brodersen com gt Re As show above the OUTPUTS from Publishing RTU project are linked to the subscribing RTUs INPUTS RTU32S Series User Guide After configuration you download ALL projects to the relevant RTUs Use the Download All Projects in the Project menu Use our How to documents for details about setting up a binding application 10 Optional SNMP Extension Agent Driver RTU32S does not yet support the SNMP Agent driver 11 RTU32S cycle scan time 11 1 General The RTU325 includes 4 processes which are relevant when determining the timing performance for a RTU32S PLC runtime program cycle scan time LocalBus cycle for expansion I O modules Internal I O Bus cycle scan time Windows CE general household cycle WinCE general household cycle PLC cycle proce scar time RTU32 I O database LocalBus process scan time for I O Expansion modules I O Bus process scan time ONoternal I O boards Each cycle is running fully independent asynchronous from each other and must be considered without internal synchronisation The cycles do however have influence on each other as they all do load the same CPU and they are also assigned different priority in order to obtain the best possible overall performance In general the processes for RTU application program and I O handling are running in high priority threads in
52. digital ES ModbusM_ATUS RTU32_16CIS2 RTU32 16 counter input 32 bit 3 ModbusTo870 gital inp RTU32_1 RTU32 16 digital input 16 digital output H Ef ModTCPserv x RTU32 16 digital output g ProfibusM aster gt osa A r E ProfiBusSly PRTU32 lt gt PC la A Release 2005 08 02 Version 1 Gl RedundTest 16 channel digital input and 16 digital output e g UICL 16078 H E SetClockDemo KEY Straton Board identifier don t change Version Straton library version ID don t change Module Module number in DI DO array i Temperature 4 gt Build Cross references Runtime Call stack Breakpownts Digital sampling trace Prompt HMI Offline 127 0 0 1 502 A 0 0 0x0 39 0 After the board is selected you will see it in your list Now select properties to configure the board If the board you have selected has different types of I O they will be shown individually in their own line Every data type requires configuration 0 0 RTU32_16DIO Properties 16 channel digital input and 16 digital output e g UCL 16DI0 KEY Straton Board identifier don t change Version Straton library version ID don t change Module Module number in Dl DO array The properties for digital I O are simple Only the Module address needs to be setup Use the addressing example to determine the Module address in your application 1 RTU32_O8AI Properties
53. e item NOTE all are case sensitive The functions available are o GetFileTime With this function you can check the time of the file so you only read the variables in case of changes GetFile Time Returns the time stamp of a file as LIM IM FileName STRING OWT CULINT Read an Integer value from a section and item GetlniFilelnt Read an integer value from an IMI file If Sections TRING tem STRING e GetlniFilelnt Default OINT FileMame STRING Brodersen A S Islevdalvej 187 DK 2610 Roedovre Denmark Tel 45 45 35 26 27 Fax 45 45 35 26 29 Email sales Brodersen com 38 gt GetIniFileStr RTU32S Series User Guide Read a String variable from a section and item GetniFilest Read a string value from an MI file TJ Section TRING tem STRING Default STRING File Mame STRING OWT Ces TRING The idea with these functions is that you can place your dynamic variables outside the RTU runtime application program You can then use the same application program for several sites and manage the differences for each site in the file You can edit the file from the web editor with your browser or directly send a new file to the RTU32S with FTP More help is found in WorkSuite by pressing F1 8 Not supported features and PLC Functions in the RTU32S 8 1 List of WorkSuite Functions not presently supported by the RTU32S Some Functions and Functions Blocks in Brodersen WorkSu
54. e to call or e mail us on support brodersen com Denmark Australia Brodersen A S Brodersen Systems Asia Pacific P L Islevdalvej 187 832 High Street Kew East DK 2610 Roedovre VIC 3012 Australia Tel 45 45 35 26 27 Tel 61 3 9249 9505 sales brodersen com sales ap brodersen com www brodersen com Brodersen A S Islevdalvej 187 DK 2610 Roedovre Denmark Tel 45 45 35 26 27 Fax 45 45 35 26 29 Email sales Brodersen com gt RTU32S Series User Guide 1 7 Product Warranty Brodersen warrants to you the original purchaser that each of its products will be free from defects in materials and workmanship for two years from the date of purchase This warranty does not apply to any products which have been repaired or altered by persons other than repair personnel authorized by Brodersen or which have been subject to misuse abuse accident or improper installation Brodersen assumes no liability under the terms of this warranty as a consequence of such events Because of Brodersen s high quality control standards and rigorous testing most of our customers never need to use our repair service If a Brodersen product is defective it will be repaired or replaced at no charge during the warranty period For out of warranty repairs you will be billed according to the cost of replacement materials service time and freight Please consult your distributor for more details If you think you have a defective product follow these s
55. ed and the I Os are scanned Cyclically the I O configuration is checked for errors LocalBus scan time on the RTU32S is from 80 100msec depending on I O configuration 11 5 Internal I O Bus scan time The scan time of the RTU32S internal I O is running as fast as possible The communication is handled via mapped I O in a sub CPU The scan time is fixed and independent of any other tasks running in the RTU32 i e it has no influence how many I O expansion modules that are connected to the RTU32S The procedure for the communications is that the I O board is initialised at boot up After that the internal I O database is configured and the I O is started scanned As a rule of thumb the following calculations and scan time can be used Configuration I O board configuration 2810 with 16 digital inputs also working as counter inputs 8 digital PNP outputs 4 analogue inputs I O type Digital inputs outputs Analogue inputs The differences between digital and analogue update time is caused by sampling time in analogue converters and the multiplexer Also signal stabilizing in the electronic analogue circuits are contributing time to the scan time Brodersen A S Islevdalvej 187 DK 2610 Roedovre Denmark Tel 45 45 35 26 27 Fax 45 45 35 26 29 Email sales Brodersen com gt RTU32S Series User Guide 12 RTU HMI 12 1 General The RTU32S Series support simple HMI functions developed in the WorkSuite tool By adding a graphi
56. eed all Projects used for binding in the same project list Brodersen WorkSuite RTU32Examples W5L o a z File Edit View Insert Project Tools Window Help Lidl gt el X aloa oLa A O nan MAA Workspace Global Binding Editor Binding2 Y Binding MS Al Y Name Type Ef Binding2 Binding 192 168 0 1 9000 3 Global variables Ef CikSyncTest Connection Status DIO_2 BOOL Ef GraphicsTest 1 DI0 DI1_2 BOOL E lEC61850Server Error Status DO1_2 BOOL Ej IEC850MapT 0870 Date Stamp E LoglS _demo Time Stamp E ModbusM_RTUS 2 01 Ef ModTCPsery Binding Binding2 Error Status Ej ProfibusMaster Ej ProfiBusSly ATU32 lt gt PC Ef RedundTest g SetClockDemo Ej Temperature Date Stamp Time Stamp 3 D11_2 ExchangeBinging2 192 168 0 2 3000 2 pOnDivZero 3 pShutDown _ pStartup 4 DI0_2 Exchange data Error Status Date Stamp Time Stamp 4 gt Main Global Binding Editor Build 4 gt Build Call stack Digital sampling trace Prompt HMI 100 x 18 0 0 Breakpoints f 0 0 Cross references Runtime Offline 127 0 0 1 502 You assign the IP addresses to each project If using redundancy Binding you add up to maximum 6 x IP TCP port to the address of the RTU If two network interfaces are used for binding dual redundant binding the two IP addresses are defined with a separator like 192 168 1 222 9000 192 168 2 21 9000 Brodersen A S Islev
57. eeeeeaeseeeesseeseeeesaeeeeeeseeseeeesaeseeeesaaeeceesaeseceesaeaseeesaenseeeeseuseeessuaeeessugeeeeees 51 o e N E PP oiainaioatanees 51 15 3 2 Relevant folders to review and UB a 51 15 4 SONATE VOT ONS A E oe iS OO O A A EAA A 52 16 A o Pe sats atau ooieas ay vaca anes faicaG ws oaieaivanaa5 aa usieawaieu E aucteus tous ecubaauedannsaucnsye reactors tancsauneiact au asees 53 16 1 New leatures since last Update iaa da 53 16 2 Important notes about the latest VErSiONs ccccccccsssecceceesecceceeseccccsueececseeeecesseesecessueeceeseeeeeeesaesecesseeaseeessaasecessuaecessuaeeeeees 53 A o A re e O II e POE O OPE OE O O A 54 RTU32S runtime application measurement benchmark oooooococooooononananononononononononononononononononononononononononononononononononn nono no nono nono rononononons 54 Example 1 RTU32S runtime application program without any COMMUNICATION ooccccccncccnnccononnnnnnnanonnnonaconononaronnnnnnronnnnnnronnnonarenonenanos 54 Example 2 RTU32S application program with ModbusTCP COMMUNICATION ccccoocccnnccnncnnnnnnnonnnnnnnanonnnonacnnnnnnnrnnnnnnnronnnonnronnnonarenenenanos 54 Comments to the bench mark tests and recoMMENAAtIONS cccccssseccccesseececeeecceccusecesseeeececsueseceeseeseceeseeseceeseaeeceessuaseeeseuaecessaaeeeeees 55 PV ae nica wc ccnp nn O RU A 56 RTU32 I O addressing example 7 oooooococononanananananonono nono nonononnnononononononononononrnnonnn nono nono no nn nono nono nono nn non
58. egments using different TCP IP subnet masks The compiler also takes care of handling the sorting out of timing issues of any changes in values This means that you on the subscriber side always will get the correct value The first received event will be reported at the subscriber side and the same event with the same time stamp received on other network interfaces will be ignored 9 2 If you want to run redundancy Binding using the RTU32 you must configure all Ethernet interfaces No additional settings are necessary as the networks is seen as direct accessible parallel networks Routing to the networks is done as default If you ping an address on any of the one of selected network segments the ping request will find its way to the correct segment automatically Network settings in RTU32 redundancy binding 9 3 Procedure for setting up binding redundancy binding in WorkSuite You need to configure all the RTU32 and PCs with STRATON runtime before starting to bind link I Os together I Os and variables to bind must be declared as Global variables Use variable naming that makes sense for you You could for example call all input variables published for binding BindInput_DIO and BindInput_DI1 and you could call outputs BindOutput_DOO After defining the variables for use in both comms direction for all relevant projects RTUs you must start the Global Binding Editor find it in WorkSuite under the Tools menu Note that in WorkSuite you will n
59. enmark Tel 45 45 35 26 27 Fax 45 45 35 26 29 Email sales Brodersen com gt 7 7 WorkSuite I O Board Driver The I O Board driver makes it possible to declare I O in sections as per the physical board layouts l e it is possible to add all 32 digital inputs in one process using the I O Boards driver At declaration it automatically declares the variables and puts them in the variable list Procedure for declaring board I O e Select Open I O Board Configurator 1 RTU32S Series User Guide e Double click on the section O to add your first board 2 e From the list of I O board select the one you want 3 File Edit View Insert Project Tools Window Help lid Fla so as solo QQ Olio RAE jo MM SE A f Main Workspace bl E E AgroT_v3_109 ma ee _ at Dim A f af VO Boards 1 ain lobal variables MIBATU32 16D10 Close RETAIN variables Obl m BY IX0 0 DI BIBDO 3 Select E Y QX0 1 DO 1 ATU32_084 E ID1 RTU32_08Al Delete Rename Properties 0 RTU32_16DIO Library Device CNA RTU32_04A0 RTU32 4 analog output PA Brodersen RTU32_08AI RTU32 8 analog input a LP a Standard RTU32_08AkxP RTU32 8 analog input PT100 14 bit Virtual Real wo OT Go no RTU32_08DI RTU32 8 digital input 5 POSS deme RTU32_08DIO RTU32 8 digital input 8 digital output i RTU32_08DO RTU32 8
60. es 5 Programs mm la RETAIN variables 0 Main ES BY IX0 0 DI 3 0 Watch for debugging 3 W QX0 1 DO BE Soft Scope Y ID1 RTU32_08AI EF Initial values T 1D1 0 DINT Input O Binding Configuration ID1 1 DINT Input O 39 Global defines E ID1 2 DINT Input O 3 Variables lab ID1 3 DINT Input O Types a ID1 4 DINT Input O Ef GraphicsTest ID1 5 DINT Input O E lEC61850Server H ID1 6 DINT Input O J IEC850MapT 0870 JE ID1 7 DINT Input O LogCSY_demo EJ ModbusM_RTUS E ModbusTo870 4 7 g ModT CPserv 1D SS E ia P All A Ed ProfiBusSlv RTU32 lt gt PC ell Project J Gp RedundTest 4 Blocks Sovist Define ENUM Grechios g SetClockDemo Build x El Temperature lt gt Build Crossreferences Runtime Calistack Breakpoints Diaitaisampiingtrace Prompt HMI Ready A Offline 127 0 0 1 502 _ 0 108 0x0 0 0 100 The I O is now ready to be used in your runtime application program For some of the analogue I O you will find some qualifier inputs which are used for status information They report underflow and overflow of the analogue value 7 8 WorkSuite I O Profiles Driver The I O Profile driver is used for declaring I O one by one directly in the variable list or by using the Profile Editor Any digital or analogue I O can be declared this way If you want status from RTU32 basic database you must always use the I O Profile driver 7 8 1 Option 1 Declaring I O
61. et Service on BS login admin Password Pocket CMD v 6 00 N gt cd hard disk Mhard disk gt start cerdisp c Mhard disk gt Now you are ready to start the Remote Display Control for Windows CE to get access to the remote desktop It is found under the Brodersen WorkSuite RTU32 Tools folder in your Start menu After starting the RTU32 Remote Desktop Host you must use the File menu and select Connect Now the Connect window will appear and you enter the IP address of your RTU32S and enter OK r Connect Active target devices Geode File Zoom Display Tools Help Brodersen A S Islevdalvej 187 DK 2610 Roedovre Denmark Tel 45 45 35 26 27 Fax 45 45 35 26 29 Email sales Brodersen com gt k The remote desktop will then appear on your computer RTU32S Series User Guide Recycle Bin Map Y Windows Embedded CE 6 0 NOTE This feature is only used for special adjustments as the remote desktop task has low priority Brodersen A S Islevdalvej 187 DK 2610 Roedovre Denmark Tel 45 45 35 26 27 Fax 45 45 35 26 29 Email sales Brodersen com 47 gt RTU32S Series User Guide 14 RTU32S Technical Description 14 1 General The RTU32S Small RTU PLC and Utility Controller is based on an ARM RISC platform running Windows Embedded CE operating system taking advantage of the well known embedded Microsoft environment facilities An industrial power supply is
62. ethods are called I O Board and I O Profiles I O Board is used for declaring I O variables based on the physical I O layout You are able to add for example a 16DIO expansion module from a predefined board list Not all I O configurations are supported by the IO Board configuration in this case use I O Profile I O Profiles are more flexible and easy to use and allow declaring of a single input or output and include additional scaling possibilities for analogue I O Profiles are also used when you want to read status information from the RTU32S NOTE Inputs can be declared by both I O Board and I O Profiles but outputs must only be declared by one of them 7 4 1 0 database layout Before you start programming it is important to understand the I O database layout and how the I O addressing is structured The database has basically 10 data types ST Status word for I O DI Digital inputs Al Analogue inputs yI Virtual inputs Zl Auxiliary inputs includes Cl 32bit counter inputs DO Digital outputs AO Analogue outputs YO Virtual outputs Brodersen A S Islevdalvej 187 DK 2610 Roedovre Denmark Tel 45 45 35 26 27 Fax 45 45 35 26 29 Email sales Brodersen com 21 gt ZO Auxiliary outputs includes virtual outputs for resetting counters RTU32S Series User Guide VIO Virtual I O used for database access The virtual input and output register Yl YO and VIO are normally not used reserved for data access
63. etting is enabled the COM settings overrule any later settings in WorkSuite The serial port settings use the same syntax no matter where you configure it Brodersen A S Islevdalvej 187 DK 2610 Roedovre Denmark Tel 45 45 35 26 27 Fax 45 45 35 26 29 Email sales Brodersen com 26 gt 7 11 Modbus Drivers The RTU32S PLC runtime supports function for several types of Modbus protocols RTU32S Series User Guide o ModbusRTU Master and Slave e ModbusASCll Slave o ModbusTCP Client and Server The drivers are setup using the Fieldbus Configurator in WorkSuite Refer to WorkSuite training and programming examples You will find support for ModbusUDP and Function Blocked handled Modbus drivers in the WorkSuite help 7 11 1 ModbusRTU Master The RTU32S supports several Master Client drivers You can in fact setup as many Master drivers as you have COM ports available The Modbus Master Client is setup using the Fieldbus Configurator See the WorkSuite help for details 7 11 2 ModbusRTU Slave The RTU32S supports only one Slave Server driver You must add a MBSLAVERTU function block in the program logic for the Serial Modbus Slave driver MBSLAVERTUEX function is NOT supported supported in other RTU32 Series products The MBSLAVERTU function defines the Modbus Slave address and port settings You can find the function block in the Advanced function block folder All variable assignments addressing etc are done in the Field
64. ges are optimized for MS Internet Explorer Firefox and Chrome If you are experiencing problems with using the latest MS Internet Explorer version please enable Compatibility settings in the browser 4 How to connect and prepare your PC to configure the RTU32S 4 1 Wiring Use a cross wired or standard patch cable to connect your PC Ethernet interface to the LAN1 Ethernet interface of the RTU Apply power to the RTU make sure that you connect the correct power supply voltage 4 2 Setting up your PC Ethernet driver Windows 7 Your PC Ethernet driver must be setup to work in the same network segment as the LAN interface on the RTU32 you use You must setup your PC Ethernet TCP IP driver to work in the segment IP 192 168 0 x Brodersen A S Islevdalvej 187 DK 2610 Roedovre Denmark Tel 45 45 35 26 27 Fax 45 45 35 26 29 Email sales Brodersen com gt To setup the Ethernet driver select start Settings Network Connections Local Area Connections and the following window will a RTU32S Series User Guide appear 4 Local Area Connection Properties D Connect using amp Realtek PCle GBE Family Controller This connection uses the following items DM Client for Microsoft Networks Z VMware Bridge Protocol Z QoS Packet Scheduler UZ File and Printer Sharing for Microsoft Networks Intemet Protocol Version 6 TCP IPv6 oS Intemet Protocol Versizn 4 TCP IPv4 Link Layer Topol
65. h disc SD Flash card If your runtime application is not running correctly or is taking up all CPU resources making it impossible to establish contact via the WorkSuite tool or the webserver pages you can delete the complete RTU runtime application To manually delete the RTU32S runtime application you will need your laptop PC and an internal or external SD Flash card reader Procedure Power down the RTU32S and remove the SD Flash card The SD card is removed by pushing it to release Delete the T5 files from the root of the Flash card Place the SD card back in the RTU32S and apply power When the RTU restarts the same firmware is installed but the RTU runtime application is reset You can now download and execute a new RTU application via WorkSuite Brodersen A S Islevdalvej 187 DK 2610 Roedovre Denmark Tel 45 45 35 26 27 Fax 45 45 35 26 29 Email sales Brodersen com 58 gt RTU32S Series User Guide Appendix 5 RTU32S complete Reset You can make a complete reset of the RTU32S that will reset it back to factory default settings Note that during reset process all settings in the RTU32S are lost To make a complete reset you will need a small screwdriver pointed pen or paperclip for activating the reset button On the underside of the RTU32S to the right of the SD card location you will find a small 3mm hole Behind this is a small push button that is used in the reset process Procedure Power do
66. in the RTU32S Sonne pad Sh File Edit Format View Help RTU32S Series User Guide The functin StatBoardinto returns information supplied by the main interface board in the RTU Output Q DINT Bitwise information Bit3 Hardware watchdog jumper 0 Enabled 1 Disabled Bit5 1 0 board button 0 Not pressed 1 Pressed Bit31 Information avaialble O Yes 1 No STATBOARDINFO o IntBoardinfo 0 7 17 2 RTU Internal Temperature STATINTTEMP The function StatIntTemp returns internal temperature of the RTU32S La StatintTemp blt Notep File Edit Format View Help The function StatintTemp returns internal temperature of the RTU in deg 55 150 if supported by the hardware The value 10000 is returned if not supported Output QO DINT STATINTTEMP a IntTemp 42 7 17 3 LocalBus Status STATLOCALBUS The function StatLocalbus returns relevant I O bus status values Too egos i File Edit Format View Help The function StatLocalbus returns relevant I O bus status values Output Q DINT Value 0 OK no errors bit 0 Unknown LB Localbus I O module type can t build database bit 1 LB scan error typical one or more LB modules are missing after LB start bit 2 STRATON accessed database module number that is not present bit 3 1 0 configuration mismatch bit 4 31 Reserved Brodersen A S Islevdalvej 187 DK 2610 Roedovre Denmark Tel 45 45 35 26 27 Fax 45 45 35 26 29 Email sales
67. ions like manual time setting or synchronization via utility drivers that include this functionality such as IEC60870 or DNP3 NOTE The time shown on the webpage is running in software and is only updated when the page is refreshed When set for synchronizing to a SNTP Server you must define the SNTP Server IP address or domain name If you use a domain name you must ensure that you have defined a DNS Server address in the LAN1 configuration Update interval time can be set from 2 to 20160 minutes Brodersen A S Islevdalvej 187 DK 2610 Roedovre Denmark Tel 45 45 35 26 27 Fax 45 45 35 26 29 Email sales Brodersen com 16 WH http 192 168 0 1 remoteadmin SetTime htm R RTU32 Time Settings File Edit View Favorites Tools Help a 7 Y J dem y Pagew Safety y Tools y Ey ES gt BRODERSEN Time Settings To maintain the system time automatically select Synchronize to time server SNTP Settings Overview Hardware Overview Network Settings Modem Settings VPN Settings VM Runtime Settings b I O Board Settings Time Settings Security D Edit Config File Boot HMI SNMP Settings D User name sdmin User group Administrators V2014 01 10 To set time manually select Set time manually Time synchronization method 8 Synchronize to time server SNTP O Set time manually Time server SNTP To synchronize the RTU32 system clock with a time server SNTP specify the name of a Simple Net
68. ite are not supported by the RTU32S in the current version The functions that are not supported are listed below a cn rencor Files All 1EC61850 All IEEE C37_118 All Miscellaneous ACTIVESWITCH Miscellaneous GETACTIVESTATE Redundancy All RTU32PIDAutotune All RTU32Status STATINBATTERY RTU32Status STATSUPPLYVOLT XML All Brodersen A S Islevdalvej 187 DK 2610 Roedovre Denmark Tel 45 45 35 26 27 Fax 45 45 35 26 29 Email sales Brodersen com 39 gt Re 9 Distributed Event Binding Protocol Redundancy Binding Communication RTU32S Series User Guide 9 1 General The Distributed Binding protocol is a proprietary protocol for fast time stamped event based data transfer directly from one Brodersen RTU runtime to another The Binding protocol is communicating directly from one RTU32 to another RTU32 in a LAN WAN network It can run regardless of any other application In a network with several Brodersen RTUs you can use the Global Binding Editor to bind any global declared variables together Binding can be used between any type of RTU32 Series product and even with STRATON PC runtimes soft PLCs Redundancy Binding is used in a redundancy network connection using 2 6 separate network segments Both the unit publishing variables producer and the unit subscribing variables consumer has to be equipped with 2 6 Ethernet network interfaces Each network connection must be setup on the units as separate network s
69. lection Hardware Overview Select file to Network Settings edit Modem Settings VPN Settings Hard Disk Config RTU32 INI VM Runtime Settings D 1 0 Board Settings Time Settings Security D Edit Config File Boot HMI WITS DNP3 Slave D File Contents This file RTU32 ini is generated by the WEBserver and Should normally not be edited manually File saved at Wed 21 May 2008 12 39 08 UTC by WebServer RTU32 ModbusPort 502 BindingPort 9000 LogSrvPort 911 ColdStart 1 WarmStart 1 HotReStart 0 UseUtcTime 1 COM1 User name admin Enable 0 Settings COM1 9600 N 8 1 RE NodeAddress 1 AA ModemInitString AT EO VO C1 S0 1 COM2 Enable 0 Settings COM2 9600 N 8 1 RE NodeAddress 1 ModemInitString AT EO VO amp C1 SO 1 SNMP Settings D User group Administrators You may add your own files to the Storage Card Config folder You can create and place your own files using e g FTP to a RTU32S The WorkSuite supports functions for reading textual files and can for example be used for setting up variable values set points alarm levels etc from the web interface The idea is that you can add your own file to the RTU32S that include parameters used in a running PLC runtime application Both the Brodersen WorkSuite and other developer tools provide options for read and write to text files You can also save your application history or log book in a file If you want to kee
70. limit of 12 external I O Expansion modules 15 2 3 LB driver event information Information and status of the I O drivers are reported in the system event log read from port 911 The information about the LocalBus driver is identified by LB and includes information and status like 07 16 11 18 13 109 07 16 11 18 13 110 07 16 11 18 13 112 07 16 11 18 13 118 07 16 11 18 13 133 07 16 11 18 13 171 07 16 11 18 13 174 07 16 11 18 13 826 07 16 11 18 13 826 07 16 11 18 13 852 07 16 11 18 13 891 07 16 11 18 13 951 07 16 11 18 13 952 07 16 11 18 13 985 07 16 11 18 13 986 07 16 11 18 13 986 07 16 11 18 13 987 07 16 11 18 14 062 07 16 11 18 14 117 07 16 11 18 14 126 07 16 11 18 14 132 07 16 11 18 14 157 07 16 11 18 14 181 07 16 11 18 14 196 07 16 11 18 14 216 07 16 11 18 14 219 LB Starting Localbus Thread WD Attach 1 Localbus Timeout 10000ms Total Threads 1 WD Attach 2 TimerThread Timeout 5000ms Total Threads 2 LB I O Controller device driver v1 00 02 loaded LB IOM IOSRTUI S N 5CED505E3435 Firmware 92749 V0 10B7 2013 02 28 LB Internal I O board type 28 IO is detected 10 27 10 26 02 079 LB P 51 Firmware 92307 V1 11 LB Hardware watchdog enabled no jumper LB Power supply monitor detected V1 00 2012 07 10 LB Watchdog is enabled STRATON VM Minimum Scantime 40ms DLL T5BusEXBDNP3SL3 dll loaded Binding HeartbeatPeriod Timeout 2000 3000 UCM 94 and VPN are disabled Variables used 264 max 20000 by
71. n text from your WorkSuite application program which will be printed in the system log COM port communications can be logged if you add the right parameters to the COM port setup see COM port settings for details The System Log can be viewed by using the Brodersen Event Viewer utility or a standard Telnet window The Event Viewer is a simple Telnet utility The System Log is available on port 911 and look like this in the Event Viewer Brodersen A S Islevdalvej 187 DK 2610 Roedovre Denmark Tel 45 45 35 26 27 Fax 45 45 35 26 29 Email sales Brodersen com 45 RTU32 RTUBE Event Viewer Y Add Time stamp Connect 192 168 100 179 w 911 192 168 100 179 311 27 04 2006 07 27 04 2006 07 27 04 2006 07 27 04 2006 07 27 04 2006 07 27 04 2006 07 27 04 2006 07 27 04 2006 07 27 04 2006 07 27 04 2006 07 27 04 2006 07 27 04 2006 07 27 04 2006 07 27 04 2006 07 27 04 2006 07 27 04 2006 27 04 2006 27 04 2006 27 04 2006 27 04 2006 27 04 2006 27 04 2006 27 04 2006 27 04 2006 Notepad lt 911 gt You are now connected to the message log RTU32 I O Database WTOOL32 DLL Loading V 31936692 00 Brodersen RTU32 Runtime starting Firmware 92312 VO 10B5 2006 04 19 c Brodersen Controls A S Running on Microsoft Windows CE v5 00 Build 1400 lt 911 gt Starting RTU32 System Message Server LB Starting Localbus Thread LB 92307 P 51 Drv 14MaR06 V1 00B5 LB P 51 code loaded sucessfully LB Reading Localb
72. n the WorkSuite tool Brodersen A S Islevdalvej 187 DK 2610 Roedovre Denmark Tel 45 45 35 26 27 Fax 45 45 35 26 29 Email sales Brodersen com 19 co WorkSuite has also implemented a help function that means that you can get help by pressing F1 If no valid help opens please check the PDF manuals available under the general WorkSuite Help menu or check our website www brodersen com for documentation RTU32S Series User Guide We recommend that you use the Brodersen Training Guideline Videos They are found by visiting www youtube com brodersensystems Here you will find step by step guidelines with details of how to get started and how to setup drivers etc Brodersen A S Islevdalvej 187 DK 2610 Roedovre Denmark Tel 45 45 35 26 27 Fax 45 45 35 26 29 Email sales Brodersen com 20 gt RTU32S Series User Guide 7 Relevant RTU32 Series specific functions in WorkSuite 7 1 General It is highly recommended to take a training course on the RTU32 product series and the WorkSuite package It will save you a lot of time and is a good investment because you will get familiar with the software and hardware and be able to quickly take advantage of all the RTU and WorkSuite powerful features Contact your local distributor or Brodersen for RTU WorkSuite training exercises Besides the basic WorkSuite standard PLC programming environment and EN IEC61131 3 programming languages there are some functions and features which
73. nicating on COM1 port at 19200 baud with Even parity 8 data bits and 1 stop bit COM1 19200 E 8 1 Here a modem usage is enabled MCOM2 9600 N 8 1 Here logging is enabled COM1 9600 N 8 1 LL Node address Node Address or Unit number identifies the RTU32 on a multi drop network The default number for RTU32S on a peer to peer network is 1 The address must be a value from 1 to 32767 Modem Init String Here you enter the initialization string AT commands when using a modem RTU32S default is AT EO VO amp C1 SO 1 5 5 2 Start up The start up option specifies how the PLC application is started when the RTU32S is powered up The possible options are No Start PLC application is NOT started when booting the RTU32 Cold Start PLC application is started without loading retained variables Warm Start PLC application is started and retained variables are loaded default Hot Restart Only supported with battery backed RAM option and in Redundancy configuration 5 5 3 Options Use UTC time for PLC real time functions If enabled it instructs all PLC real time functions e g DTCurDate DTCurTime and day_time to return time in UTC UTC time is not adjusted according to daylight savings If this parameter is disabled then time is returned in local time which is adjusted to daylight saving if this option is enabled NOTE Drivers that are implemented via PLC Functions like the IEC60870 Driver will use the PLC time stamp fo
74. nment problem fixed e New function block and Function library added o RTU32 Status functions O Hardware overview webpage added to monitor online status on physical I O O Driver version view added to webpage Settings overview 1 54 0 1 1 18 02 None e First released as version 1 54 0 1 1 18 02 16 2 Important notes about the latest versions None Brodersen A S Islevdalvej 187 DK 2610 Roedovre Denmark Tel 45 45 35 26 27 Fax 45 45 35 26 29 Email sales Brodersen com 53 gt RTU32S Series User Guide Appendix 1 RTU32S runtime application measurement benchmark The RTU32S runtime cycle time is measured in a number of different applications below to provide examples of expected runtime periods The RTU32S scan time is set in WorkSuite to 0 which means that WorkSuite automatically assigns 40msec of time for household activities It also ensures that your logic application even with extensive use of WinCE functions like WinSock for communication drivers will run smoothly and avoid any overrun situations Example 1 RTU32S runtime application program without any communication Test configuration 1 x RTU32S without internal I O 1 x UCL 16DIO Expansion module 1 x UCL O8AI Expansion module 2 x UCL 04A0O Expansion modules All 8 analogue inputs are scaled some simple calculations are executed data is stored in internal registers and then copied to an analogue output 15 PLC instructions per analogue channel
75. nn rn nro n rn nn rro nono nono ro non nro nono rn n rn nr nro nononnnnnos 56 e e E EE O A 57 RTUSZ IO addressing example Zancadas c calco circo IES 57 o 5 ee ee ee ee PR o o A 58 RTU325 PLC Runtime application RESET scasicsuassvicotctisaasivascessotceonsaeechscnaetdeonsndvassarsahas cnnsaiabeaneatds E 58 eje 40 O PPP uo ON 59 Brodersen A S Islevdalvej 187 DK 2610 Roedovre Denmark Tel 45 45 35 26 27 Fax 45 45 35 26 29 Email sales Brodersen com gt x RTU32S Series User Guide RTU32S complete Reset ceeccccssssecccceesecccceeseececaeeceeeeesseeeeseeeeeeseeeeeeeseeseeeesaeseeeesaeseeeesaeeseeesauaseeesauaseeessuasecessueuecessuesecessaunscesssuneceeseegeees 59 o A e e O o O eee 60 e o E e Once nde adams E ean oeukaeheetuntalhed 60 Brodersen A S Islevdalvej 187 DK 2610 Roedovre Denmark Tel 45 45 35 26 27 Fax 45 45 35 26 29 Email sales Brodersen com gt RTU32S Series User Guide 1 Customer Information 1 1 Copyright Notice Copyright 2014 Brodersen A S ALL RIGHTS RESERVED No part of this document may be reproduced copied translated or transmitted in any form or by any means electronic or mechanical for any purpose without the prior written permission of the original manufacturer 1 2 Trademark Acknowledgement Brand and product names are trademarks or registered trademarks of their respective owners 1 3 Disclaimer Brodersen A S reserves the right to make changes without notice to a
76. ntimes and in SoftPLCs and supports all features needed in today s industrial environment WorkSuite supports programming languages including Structured Text Function Block Ladder Instruction List and Sequential Function Chart The VM PLC runtime supports cold restart hot restart and on line changes The Brodersen WorkSuite is used for configuration protocols programming and debugging It supports several tools for multi program handling and documentation It is also a powerful tool for complete system design and programming providing unique functions for event based communication The Global Binding Editor makes it possible to publish and subscribe variables in a large network with minimum communication load The events are time stamped and can also be used directly in ZenOn SCADA HMI applications Programming debugging and upload and download of application programs can be done remotely via Ethernet or RS232 The RTU32S application kernel is used in many products and applications worldwide More details about WorkSuite including training and help can be gained by contacting your local Brodersen distributor or Brodersen support 15 2 RTU32 LocalBus for I O Expansion 15 2 1 General The LocalBus is physically a simple string of shift registers where data is clocked serial and latched parallel to I O The raw data is shifted to from two data buffers and processed by type ID dependent functions into a data type sorted lO data structure The
77. ny product including circuits and or software described or contained in this manual in order to improve design and or performance Brodersen A S assumes no responsibility or liabilities for the use of the described product s conveys no license or title under any patent copyright or mask work rights to these products and makes no representations or warranties that these products are free from patent copyright or mask work right infringement unless otherwise specified Applications that are described in this manual are for illustration purposes only Brodersen A S makes no representation or warranty that such application will be suitable for the specified use without further testing or modification 1 4 Life Support Policy BRODERSEN A S s PRODUCTS ARE NOT FOR USE AS CRITICAL COMPONENTS IN LIFE SUPPORT DEVICES OR SYSTEMS WITHOUT THE PRIOR WRITTEN APPROVAL OF BRODERSEN A S As used herein 1 Life support devices or systems are devices or systems which a are intended for surgical implant into body or b support or sustain life and whose failure to perform when properly used in accordance with instructions for use provided in the labeling can be reasonably expected to result in significant injury to the user 2 A critical component is any component of a life support device or system whose failure to perform can be reasonably expected to cause the failure of the life support device or system or to affect its safety or effectiveness 1 5
78. of bytes of physical memory available dwTotalPageFile Indicates the total number of bytes that can be stored in the paging file This number does not represent the physical size of the paging file on disk dwAvailPageFile Indicates the number of bytes available in the paging file dwTotalVirtual Indicates the total number of bytes that can be described in the user mode portion of the virtual address space of the calling process dwAvailVirtual Indicates the number of bytes of unreserved and uncommitted memory in the user mode portion of the virtual address space of the calling process The commonly used monitoring functions are dwMemory Load dwTotalPhys and dwAvailPhys The dwTotalPhys tells you how much RAM program memory is available in the RTU The rest of the RAM memory up to around 64MB is used for storage file system etc The dwAvailPhys tells you how much available program memory you have in your RTU The rest is used by the Operating System and your PLC application The dwMemoryLoad tells you in percent the actual RAM program memory load With a medium PLC runtime application you will see a load of approx 60 63 Only applications with multiple driver connections and a lot of logic will require larger amount of memory The maximum load recommended on a RTU is 90 Brodersen A S Islevdalvej 187 DK 2610 Roedovre Denmark Tel 45 45 35 26 27 Fax 45 45 35 26 29 Email sales Brodersen com 37 RTU32S Series User Guide
79. ogy des overy Mapper 1 0 Driver Link Layer Topology Discovery Responder IA OREA i Transmission Control Protocol Intemet Protocol The default wide area network protocol that provides communication across diverse interconnected networks Click on Internet Protocol 4 TCP IPv4 and click Properties A new window for setting the PC IP address will appear Set an IP address in the same segment as the selected LAN IP address for example 192 168 0 100 as shown here below NOTE If you want to re configure your Ethernet TCP IP driver back to initial settings it is recommended that you note the settings before you change them for setting up the RTU32S P _ Internet Protocol Version 4 TCP IPv4 Properties poston General You can get IP settings assigned automatically if your network supports this capability Otherwise you need to ask your network administrator for the appropriate IP settings 5 Obtain an IP address automatically 9 Use the following IP address IP address 192 168 O 100 Subnet mask 255 255 255 0 Default gateway Obtain DNS server address automatically 9 Use the following DNS server addresses Preferred DNS server Alternate DNS server F Validate settings upon exit Click OK and OK again at the Local Area Connection Properties window Now your PC Ethernet driver is setup for communicating with the
80. open file for data storing on a LOG command 5 Cannot write to file Hot restart Redundancy switch over Pending logs in the FIFO are not restored during redundancy switch over In the RTU32Example projects in WorkSuite you will find a WorkSuite Demo project LOGCSV_Demo with a log UDFB User Defined Function Block block named TMultiFileLog With this UDFB you will be able to control the number of files to log and limit file size This allows management of log files in a ring buffer ensuring that your log files will not fill up the available storage memory 7 17 Status information functions RTU325 Series products with firmware version 1 55 and newer have hardware status information available E ATUS2Status TF STATBOARDINFO Main interface board info STATINTBATTERY Returns internal battery status T STATINTTEMP Returns internal temperatur of the ATU TF STATLOCALBUS Returns localbus status same as 5T 0 STATMEMORY Returns memon status of Windows CE STATSUPPLYVOLT Returns supply voltage to the ATU if supported Only some of the status functions are available in the RTU32S The following sections list the functions supported by the RTU32S Brodersen A S Islevdalvej 187 DK 2610 Roedovre Denmark Tel 45 45 35 26 27 Fax 45 45 35 26 29 Email sales Brodersen com 35 Ea 7 17 1 Interface Board Status Info STATBOARDINFO The function StatBoardInfo returns information supplied by the main interface board
81. out resetting RTU32S If you configure data logging you should ALWAYS log on the Storage Card never on the internal flash disc It is recommended that you create a LOG folder and store all log files there NOTE In the figure above there is a NKxxxxx bin file You will only find this file on the Storage Card if you have updated the RTU32S firmware The RTU32 sub folder includes the driver files and other system files required for the PLC runtime The Config sub folder contains the configuration files The RTU32 ini file defines the basic RTU32 configuration The SNMP txt files are used by the optional SNMP Agent driver If you are going to use the read text file function in PLC runtime your file s should be placed in this folder 15 4 Software Versions The Settings overview page in the RTU32 includes the software version for the actual build RTU32S Version Information 1 55 1 0 1 18 10 RTU325 Firmware Date RTU32S exe 2014 07 10 RTU32S Firmware ID RTU32S exe 92746 W910 VM Runtime Version RTU32 exe 8 5 121210 RTU32S CE Image Date NK bin 2014 07 10 RTU32S Windows CE Version 6 0 RTU32S Windows CE Build Version 1937 The software in the RTU32S includes 3 main software parts e Basic RTU32S Version like above 1 55 1 0 1 18 10 e VM Runtime version e Windows CE image The VM runtime project details include the name and build version of the PLC runtime in the RTU32S RTU32S Firmware includes the specific RTU32S function
82. p record of changes and updates of your application s you can enter it into to a text file and keep it on the RTU NOTE For the normal user the RTU32S system files need no changes keep them unchanged And do not edit the text files default placed in this folder unless you are absolutely sure what impact it has 5 10 Boot After changing parameters on the configuration pages you must unless otherwise noted run the reboot function to activate the changes After booting the RTU32S you can start working with Brodersen WorkSuite to create you application programs 5 11 HMI If you are an experienced user of other products in the Brodersen RTU32 Series you may miss the HMI link and HMI feature This is presently not available in the first versions of RTU32S software but it is planned to be added in a later firmware version of RTU32S software Brodersen A S Islevdalvej 187 DK 2610 Roedovre Denmark Tel 45 45 35 26 27 Fax 45 45 35 26 29 Email sales Brodersen com gt RTU32S Series User Guide 6 Getting Started with Brodersen WorkSuite tools 6 1 Introduction The Brodersen WorkSuite Package includes all software required to configure and program the Brodersen RTU32 Series of products including RTU32 RTU32R RTU32S and RTU32E The software components included in the package include Brodersen WorkSuite PLC configuration and programming tool WIBUKey driver for the USB license key dongle for WorkSuite RT
83. r events Other drivers may take standard windows time or whatever time is defined in the applicable standards PLC Main Settings Binding Protocol Timing seconds When using binding on slower network connection like some optical fibre modems or GPRS 3G wireless connections you will need to adjust the timing for the Binding driver The possible timing adjustments are Heartbeat period how often a heartbeat is sending to check the binding link connection Binding Time out time out on link check and general binding event 5 6 1 0 Board Settings On this page you can Read the actual I O configuration on the RTU32 Lock an I O configuration Adjust the settings for configurable inputs and outputs if any in current configuration Brodersen A S Islevdalvej 187 DK 2610 Roedovre Denmark Tel 45 45 35 26 27 Fax 45 45 35 26 29 Email sales Brodersen com 15 co 5 6 1 Current I O Configuration Here the actual I O configurations are listed In the example below you will see that the configuration of I O boards include 2810 and a connected I O Expansion module with 16DO 16DO RTU32S Series User Guide A E bittp 192168 1 221 remotead A RTU32S V0 Board Settings W S Suggested Sites y Jay Microsoft Dynamics CRM E Web Slice Gallery v fay E ah y Pager Safety y Toolsy d I O Board Settings Settings Overview Current I O Configuration Hardware Overview UCL 28 IO Dx 16 DI 8 DO 4 analog
84. rite time and get status from OS controlled consoles like LAN adapter status will have impact on the scan time Large applications with 20 connections to TCP Servers e g ModbusTCP data logging to 4 files and constantly reading status of a network adapter will mean a scan time of about 30 50msec It is recommended to always set the PLC scan time to the highest acceptable scan time However the RTU32S will always keep a minimum of 40msec for household activities no matter how you set the PLC scan time periodic cycle time in your PLC project Brodersen A S Islevdalvej 187 DK 2610 Roedovre Denmark Tel 45 45 35 26 27 Fax 45 45 35 26 29 Email sales Brodersen com 55 gt RTU32S Series User Guide Appendix 2 RTU32 I O addressing example 1 The addressing example shows the RTU32 the same structure is used by ALL RTUs in the Brodersen RTU32 Series UCN 26I10A UCL 32DI UCL 08AI UCL 16DIO UCL 04A0 DI module O 16 digital inputs AO module 0 1 ZI module 0 31 16 32 bit counter inputs 2 analogue outputs ZO module O 16 counter resets DI module 1 DI module 3 2 E 16 digital inputs 16 digital inputs 01234907 012345907 1 0 0 0 0 0 0 0 0 DI module 2 Al module 4 11 DO module 1 AO module 2 5 DO module 0 Al module 0 3 16 digital inputs 8 analogue inputs 16 digital inputs 4 analogue outputs 4 relay outputs 4 analogue inputs NOTE Analogue input module with 16bit resol
85. rodersen A S Islevdalvej 187 DK 2610 Roedovre Denmark Tel 45 45 35 26 27 Fax 45 45 35 26 29 Email sales Brodersen com 34 RTU32S Series User Guide File Edit Format View Help REMARKs The LogCSV function enables to log values of a list of variables into a CSV file On each rising edge of the LOG input one more line of values is added to the file There is one column for each variable as they are defined in the list The list of variables is prepared using the workbench or a text editor Use the VLID function to get the identifier of the list On a rising edge of the RST command the file is emptied The SetCsvOpt function enables you to customize the format of the CSV file By default the sperator is and the decimal point is Available in VM8 0 When a LOG or RST command is requested the Q output is set to TRUE if the request can be entered into the operation FIFO successfully If is set to Q FALSE and ERR contains a error code On each execution of the FIFO entries by the background scan the LogCnt is counted and the result of the operation is reported in the LogERR output Possible ERR values are when Q FALSE Value Meaning O No error Q TRUE 3 Embedded lists are not supported by the runtime 4 Invalid list ID 5 Error while building log line 6 FIFO full Error reported in LogERR by the background scan thread Value Meaning O Noerror 1 Cannot reset file on a RST command 2 Cannot
86. s and includes all files in the internal Flash The RTU32S firmware is assigned an id e g 92312 a date and a version The RTU32S CE Image in the single NK BIN file is assigned a date and version it is stored on the internal flash and is not visible via ftp VM version is the version of the Virtual Machine SDK supported by the RTU32S Virtual Machine PLC runtime handler It provides general information of what version of Brodersen WorkSuite is supported by the RTU32S The RTU32S is developed and maintained to support full compatibility but the VM version tells you if the latest WorkSuite functions are supported in the RTU32S Windows CE version is the MS Platform builder and is defined by a general version and a build version If you contact Brodersen or your local distributor system integrator for support it is important that you have the RTU32S Version Information ready together with the serial number of your device s Brodersen A S Islevdalvej 187 DK 2610 Roedovre Denmark Tel 45 45 35 26 27 Fax 45 45 35 26 29 Email sales Brodersen com p gt RTU32S Series User Guide 16 History 16 1 New features since last update The table below highlights changes and enhancements made between the versions RTU32 CE image User Added functions and features VM Manual 1 55 1 0 1 18 10 1 55 1 e Released as version 1 55 1 0 1 18 10 e Runs on RTU32S based on ARM platform e Supports 3G Modem e WWW new version 1 55 e Alig
87. s for RTU32S are e Control and monitoring of small water pump stations e 10kV substation automation applications e Railway level crossing monitoring e Communication Gateway applications between Modbus drivers DNP3 and IEC60870 The RTU32S hardware platform includes a 200MHz CPU with 64MB RAM and integrated 128MB NAND Flash In addition a removable SD Flash card default size of 128MB provides an easy to use portable access upgrade option The integrated Flash stores the main RTU32 firmware including OS and virtual machine for executing your PLC runtime application Standard drivers like the Modbus Protocol Suite IEC60870 and the RTU to RTU Distributed driver are stored in the integrated Flash The removable SD Flash card includes your compiled runtime application as flat files and any optional drivers The SD Flash card is also uses for storing retain variables and data logging files 2 2 WebServer configuration and PLC programming in all 1EC61131 languages The RTU32S like the other RTU32 Series of RTUs is configured via the integrated WebServer Settings like LAN port addressing time functions and 3g modem credentials are handled in webpages Online monitoring of connected physical I O and display of graphical overviews is possible via webpages Programming of logic functions and configuration of communications drivers is managed using the Brodersen WorkSuite package software WorkSuite is a powerful tool that is used for configuration
88. sync 7 15 Modem Functions for UCM 94 3G GPRS Modem Series WorkSuite provides a range of modem control Functions The DialUp library includes Functions to control and monitor a UCM 94 3G GPRS modem Functions to control and monitor A PSTN GSM modem dial in out 7 15 1 Dial functions for GSM and PSTN Modems Dial functions for communication with serial drivers over PSTN and GSM modems are provided The low level modem handling send AT commands connect detection etc is done by firmware However it is up to the application programmer to decide which protocol driver should be activated when and where to dial and respond to the modem connection state A number of WorkSuite functions are available for this DialUp CONNECT3G Remote Network Access Connection via UCT 94 Modern CONNECTYVPN Remote Network Access Connection via PN PPTF DIALUP Dial a modem connection GET3GMODEMSTA4T Read signal strength and diverse information from the LICM 94 modem GETCOMMSTATE Get communication status T GETORVACTIVE Get COMs currently active driver T GETORYHANDLE Get handle for COMs driver y GETORYSTATE Get driver status HAM GUP Hang up a modem connector DNP3 The modem function is enabled by adding M to the COM settings See details in COM settings section After enabling the modem dial driver you must add a Modem driver handle in your application program GetDrvHandle Your dialup function must now refer
89. t handle for COMs driver y GETORYSTATE Get driver status HANGUP Hang up a modem connector Y DNPS GET3SGMODEMSTAT Read signal strength and diverse information from the UCM 94 modern T GETORYACTIVE PGet COMs currently active driver The UCM 94 modem connect procedure can be done automatically at start up or controlled in the PLC program using Functions listed shown below Automatic or PLC controlled connection is defined on the modem configuration webpage If automatic connection is used the monitoring Function is still applicable to use for monitoring the connection status The low level modem handling send AT commands connect detection etc is done by firmware The available Functions are listed below Connect3G Function for PLC control The Connect3G function is used when the PLC application controls the Modem connection If automatic connection is selected on the RTUs web page this Function is not used comas teens e File Edit Format View Help Connect3G function block is used to control the UCM 94 modem VAR_INPUT RUN BOOL When TRUE the function block will attempt to connect the UCM 94 to the internet using parameters defined on the Modem Configuration sheet on the web server The connection will be kept open until RUN is set to false LOG BOOL The STRATON application can control the connection log using this parameter RetryInterval DWORD If the modem can not connect suc
90. t the PLC scan time to a fixed value you can in some cases obtain a better general scan time for your application program But it is IMPORTANT to realise that you are then responsible to leave time for household operations IMPORTANT NOTICE If you leave too short time for household operations the firmware will automatically ensure that your PLC program does NOT compromise necessary household time It also means that you will get a slower scan cycle time than adjusted If your RTU PLC application includes many TCTP IP based connections over LAN connections it is recommended to fix the scan time to a value leaving more time to the OS household than automatically assigned Brodersen A S Islevdalvej 187 DK 2610 Roedovre Denmark Tel 45 45 35 26 27 Fax 45 45 35 26 29 Email sales Brodersen com 42 gt To give a picture of the general RTU application scan time performance please see appendix 1 with some example benchmark measurements E RTU32S Series User Guide 11 4 LocalBus scan time The LocalBus driver is used for internal I O boards and all connected I O Expansion modules The scan time of the local bus to Expansion I O is running at a fixed initial scan time and is also dependant on the number of I O Expansion modules connected Data communication is a simple and reliable shift register bus The procedure for the communication is that the I O modules are initialised at boot up After that the internal I O database in configur
91. teps 1 Collect all the information about the problem encountered For example Product type and s n hardware and software version etc Note anything abnormal and describe the error in a product failure report 2 Call your distributor and describe the problem Please have your manual product and any helpful information readily available 3 If your product is diagnosed as defective make arrangement with your distributor about this 4 Carefully pack the defective product a complete failure report and a photocopy of proof of purchase date such as your sales receipt in a shippable container A product returned without proof of the purchase date is not eligible for warranty service 5 Ship it to your distributor Brodersen A S Islevdalvej 187 DK 2610 Roedovre Denmark Tel 45 45 35 26 27 Fax 45 45 35 26 29 Email sales Brodersen com gt RTU32S Series User Guide 2 Introduction 2 1 RTU32S The small Brodersen RTU PLC and Industrial Controller The Brodersen RTU32S series is based on a 32 bit ARM platform providing a small footprint RTU and PLC with leading edge functionality As well as being a versatile RTU and PLC with flexible I O designed to perform embedded data processing control data logging and monitoring it is also a networking communicator for collecting managing and communicating data via protocols on different physical interfaces upwards and downwards in an industrial environment Typical application
92. tes CT Segment used 68 max 20000 bytes AI Os used 27 max 700 Drivers used 0 max 2 LB Reading Localbus I O configuration LB The following I O modules are attached to the RTU LB UCx 28 l0 Dx 16 DI 8 DO 4 analog input LB UCx 16 DIO P1 16 bit dig inp 8 out DC LB Starting Localbus scan 99ms RetainVar 8 16 32 64 TM ST CT 0 0 0 0 0 0 0 0 Max 20000 WD Attach 3 Main Comm Thread Timeout 120000ms Total Threads 3 WD Attach 4 VM Thread Timeout 10000ms Total Threads 4 Straton Project RTU32S_demo 07 16 11 18 14 219 Build time 2014 07 14 13 15 38 07 16 11 18 14 222 Build version 24 07 16 11 18 14 223 Build CRC 16 6261ef6d 07 16 11 18 14 412 If the I O configuration is changed while the RTU32 is running or changed while locked it will be reported in the log like 07 17 12 39 58 119 If you have locked the I O configuration and the physical I O configuration is not correct you will get a report in the Event log when the Straton VM started 446ms LB Error Localbus I O configuration mismatch detected PLC application starts It will tell you what configuration was expected and what is actually detected 07 17 12 41 16 032 07 17 12 41 16 087 07 17 12 41 16 087 07 17 12 41 16 096 07 17 12 41 16 103 07 17 12 41 16 104 07 17 12 41 16 113 Brodersen A S Islevdalvej 187 DK 2610 Roedovre Denmark Tel 45 45 35 26 27 Fax 45 45 35 26 29 Email sales Brodersen com LB LB LB
93. the protocol drivers sr noco s File Edit Format View Help Inputs Trig 0 to 1 transition will initiate a dial up Handle Protocol driver to initiate a dial up Result from one of the protocol driver configuration functions e g IEC60870 StartNb Index into the phone number list to dial First phone number is indexed 0 NbOfRetry Number of times to retry the same phone number in case of missing connection Range 0 10 NbToTry Total number of Phone numbers to try If one only the main number is dialed Range 1 10 RedialDelay Seconds to wait before redial Either the same or succeeding number Phone One or more number separated by Outputs Result True success False some error probably invalid handle already dialling RTU32S Series User Guide E EA z Get Orv Handle z a CE Chat Handle a Dre a POREAEEPED EEE DE DAE DE DEE EEE GetDruHandle Get handle for COM driver s IM COM DINT Ore DINT OLT Handle DINT e A AA A DialUp Resy aSa ie aia i Lia andle art Hb b Ot Retry h edial Delaw hone RR A A m MM ME a 2 OialUp Dial a modem connection If Trig BOOL Handle ONT otanHb DIMNT Nb ttRetr DINT MbToTre DINT RedialDela ONT Fhone STRING OLT ResultBOOL NOTE One instance of this function block must be declared for each modem driver physical modem used HangUp Hang up current connection
94. tional SNMP Extension Agent Driver urnas caca 41 11 TUS ce Scan Me dat 41 11 1 E PP UA III e E 50 41 11 2 RTU325S Scan cycle MechnaniSMS c ccovcsacscoscsancsosasenenovesanssovasannsadaswnnsabasanasnbe scans sbasewssouesenis sbassanseiesaras NEE ERAUR SE EEEIEE ESENE ETENEE 42 11 3 REUS S E e E S seaneaeseneaenaetweneansamboesaseaeutenepaneassn 42 11 4 LacealBus scan NE oa 43 11 5 Internal I O BUS SCAN TIME coooocccnnnnnccnnnnnncnnnnnnnarnnn nn nr rn RR Ren aran RR naa ran n enana nnnnnarannnnnarins 43 12 A a PU E o basic neduoeeunenabene eats aeausaeesoevexeeaoes 44 12 1 E e E EAE AE EEA OO UP A E O ETE 44 13 RTU32 Utilities and System Event LOEB siii i iniri ninsis na risian esae EE deaseudeciaseueetnacadaecsatddeedsarasavanatbase 44 13 1 A OE O o o o nz o E A 44 13 2 RTUSZ Sottware Bulk Update Poolnasarinsonansrar aan adi 45 13 3 A O PAPA N Pe o PU RE E 0 SO cobain ena 45 13 4 System Los Event VICW ECL earen enen ENNA 45 13 5 Remote Display Remote Desktop TOO sein tii 46 14 RTU32S A RA 48 14 1 E E e vac case uc Se se sees si II o un A A A NEE S E 48 15 Hardware block Cl a eS cn ai E 48 10 SOT delas de E eo O e O O BE E o E O o 49 15 1 NPE ROT II IO as ave sedeeanaseepoauetelosanceacsauesaueceaueseannuateaiees 49 15 2 RTU32 LocalBus for l O EXPANSION seis iia 49 E CIC A PP O ne PO PUB PO06 O EII A 49 1522 o o o E A 50 1523 UB GRIVEGCVGINE into Massa 50 15 3 RTUB2S File SySt M ccccssescccccesscceccesceccseesececseeseeeeesee
95. to this handle The DialUp function includes all the necessary parameters to establish and control a dial up or dial in session GetDrvHandle Get driver handle This function is used to get the handle of built in protocol drivers like Modbus RTU master or slave This should be used when operating a built in protocol driver e g dialing To obtain the handle COM port number and driver number must be provided Brodersen A S Islevdalvej 187 DK 2610 Roedovre Denmark Tel 45 45 35 26 27 Fax 45 45 35 26 29 Email sales Brodersen com 28 gt lela x f a GETDRVHANDLE1 blt Notepad File Edit Format View Help Inputs COM DINT Com port number to get handle for range 1 8 Drv DINT Integer id of Driver type to get a handle for 1 Straton T5 driver Not used 2 Straton SP5 driver Remote access Safe Protocol 3 Straton SERIO driver SERIO function block 4 Straton MBM driver Modbus RTU Master 5 Straton MBS driver Modbus RTU Slave function block 1001 Brodersen 101S driver IEC 870 101 Slave function block 1002 Brodersen 101M driver IEC 870 101 Master function block Outputs Handle DINT handle for COMx driver y 1 indicate no driver is associated with this COMx driver y This function is intended to obtain handles for build in drivers e g Modbus which should be used for dial up hang up GetComState procedures Dialup Start a dial up connection for one of
96. tory default settings During boot up the COM LEDs sequence will be COM1 ON for 15 20s while new firmware is copied to on board Flash COM2 ON for 1 2s new firmware detected COM1 ON for 10s boot loader startup COM2 ON for 10s OS booting up The firmware file on the SD card will then be renamed to NKyyyymmdd_hhmmss bin After updating the RTU32S firmware it will start with the factory default settings LAN1 IP address is set to 192 168 0 1 subnet 255 255 255 0 password is reset and an empty PLC application running in the RTU32S If you have made a backup of a driver file you must make sure that it is compatible with the new firmware and you must place it in the SD Flash card folder RTU32 to make it work Brodersen A S Islevdalvej 187 DK 2610 Roedovre Denmark Tel 45 45 35 26 27 Fax 45 45 35 26 29 Email sales Brodersen com 60
97. ttempt to read the other parameters Also Connect3G function should only be set in Connect state when this is true SignalStrength_0_31 DINT This status is scanned every 20 second using the AT CSQ command The signalstrength is reported by the modem in the range 0 31 Value 99 means error Initial value is 1 SignalStrength_0_5 DINT This status is reported spontanously by the modem using the RSSI message The singalstrength is reported in the range 0 5 Value 99 means error Initial value is 1 NetworkRegistration DINT NetworkRegistration status is scanned every 20 second using the AT CREG command The network registration is reported in the range 0 5 and the meaning of each value is 1 initial value nothing read from modem not registered new operator to registered and not searching 1 registered home network 2 not registered currently searching a new operator to register with 3 registration denied 4 unknown 5 registered roaming NetworkService_0 2 DINT NetworkService_0 2 status is scanned every 20 second using the ATSNWRAT command The network service is reported in the range 0 2 and the meaning of each value is 1 initial value nothing read from modem 0 No network 1 Network type is GSM 2 Network type is WCDMA NetworkService_0 4 DINT This status is reported spontanously by the modem using the Network Service message The status is reported in the range 0 4 and the meaning of each value is 1
98. tus Info STATBOARDINFO cccccccsssssseecceeeeesseeccceeceuesseeccceeeueeseececeeseueeececeeseuenscecesseaegseeeeeeeeaageseeees 36 7 17 2 RTU Internal Temperature STATINTTEMP ssscccccccccesssseccceeceeseeccceeceueeseececeesueeseececessauansececeeeauanssceceseeuegseeceeseaggnseeees 36 7 17 3 LocalBus Status STATLOCALBU scsi a TERACO NEE EiT 36 7 17 4 RTU memory Status STATMEMORV sscccccccccsssseccceccseesecccceeeeeesseecceeseuessececeeeeueeseececessuuensececesseuanseccesesuagseeeseessagansseess 37 7 18 Readine Text Files from VV ORK SUITS arar dao 38 8 Not supported features and PLC Functions in the RTUBZS o coooccnncccnccnnnonononononononononononononononnnononcnnnnnnnrnnnnnnnrrnnnnnnnnnnnrnnnrnnnnnnnrinennncnns 39 8 1 List of WorkSuite Functions not presently supported by the RTUB2S ooccccccncccnncconccnnncnnnonnnonanonnnonononnnnnoncnnnnnnnnnnnnnnnrnnnnnnnnnnnnnos 39 9 Distributed Event Binding Protocol Redundancy Binding COMMUNICATION ccccccccccncncnnnnnnnnnnnnnnnnnnnonononononononononononononononononononeneness 40 ek CGE e A O N E OUR SOU O SE CO UU III A 40 9 2 Network settings in RTU32 redundancy binding cccccoooccccnnncnononononnnnnononanonononononanononnnnnononrnnnnnnnnnonnronnnnnononnronnnnnononanrnnnnnanonos 40 9 3 Procedure for setting up binding redundancy binding in WorkSuit ccccccccccncnnnnnnnnnnnononnnnnnnonononononononononononononononononononenenenenenes 40 10 Op
99. twork Settings Settings Overview Ethernet LAN 1 Hardware Overview NUC900 Network Settings Obtain an IP Address via DHCP Modem Settings IP address 192 168 1 221 VM Runtime Settings D 1 0 Board Settings Subnet mask 255 255 255 0 Time Settings Default gateway 192 1168 11 11 Change Password Prefered DNS server 83 136 89 6 Edit Config File Alternate DNS server 192 168 1 1100 Boot DNP3 Slave D Host name Current Host name On the network setting page you can change the LAN1 settings to fit your local network You must assign fixed IP addresses to gain access to the RTU32S with your browser FTP client or Brodersen WorkSuite in your LAN network If you do not know about the IP addresses and Subnet masks in your local network please contact your local network manager or IT department for help You can also change the RTU Host Name Default the host name of the RTU is RTU32S After entering new settings click Apply to save Note that the new settings will NOT be activated before you reboot the RTU32 Use the Boot function on the menu at the left side of the page Brodersen A S Islevdalvej 187 DK 2610 Roedovre Denmark Tel 45 45 35 26 27 Fax 45 45 35 26 29 Email sales Brodersen com gt 5 4 Modem Settings RTU32S Series User Guide If you use the Brodersen UCM 94 3G GPRS modem you must configure the R
100. unction group E CONNECT3G blt Notepad o 6 El Counters E Dialup CONNECT 3G FRemote Network CONNECTYPA Remote Hetwor DIALUP Dial a modem connecti GET3GMODEMSTAT Read zig GETCOMMSTATE Get commun F GETORVACTIVE Get COM cur F GETORYVHANDLET Get handle GETORYS TATE Get diver stat HAM GUP Hang up a modem co A L o g Mm El DNPS Files m Note The Settings Overview web page will include the modem connection status at the bottom of the web page if the modem is File Edit Format View Help Connect3G function block is used to control the UCM 94 modem VAR_INPUT RUN BOOL When TRUE the function block will attempt to connect the UCM 94 to the internet using parameters defined on the Modem Configuration sheet on the web server The connection will be kept open until RUN is set to false LOG BOOL The STRATON application can control the connection log using this parameter RetryInterval DWORD If the modem can not connect successfully to the internet then a connection will be retried using the interval specified here The interval is specified in seconds The special value 1 means that the Modem Retry Interval specified on the web page is used VAR_OUTPUT Connected BOOL Indicates the current reported connection state of the modem Connecting BOOL Is set to true during the connection procedure until a connection is established ConnectionNumber UDINT
101. us I O configuration LB Starting Localbus scan Straton VM started LB Stopping Localbus scan Straton VM stopped LB Reading Localbus I O configuration LB Starting Localbus scan Straton VM started LB Stopping Localbus scan Straton VM stopped LB Reading Localbus I O configuration LB Starting Localbus scan Straton VM started LB Stopping Localbus scan Straton VM stopped RTU32S Series User Guide 27 04 2006 LB Reading Localbus I O configuration 27 04 2006 LB Starting Localbus scan 27 04 2006 Straton VM started 27 04 2006 lt 911 gt Connecting to 192 168 100 150 43012 The RTU32 allows max 20 continuous connections and the log FIFO include max 100 messages 13 5 Remote Display Remote Desktop Tool The RTU32S series includes a remote desktop function where the Windows CE Cerdisp function can be used for showing your RTU32S Desktop on your local PC If you want to use the Remote Desktop function you must start the program on your RTU32 Use telnet to connect to your RTU like this Tr EN Administrator Command Pra Microsoft Windows Version 6 1 76611 Copyright lt c gt 2689 Microsoft Corporation All rights reserved C Users N ob gt telnet 192 168 1 218 Enter your login and password when requested After that change folder to Hard Disk and start the Cerdisp function as shown below E Telnet 192 168 1 210 d a Welcome to the Windows CE Teln
102. ution and single isolated channels type UCL O8AIC does covers two modules two words for each input First Module Word is the 16bit analogue values and the second Module Word does report channel status information like overflow underflow disabled error etc Brodersen A S Islevdalvej 187 DK 2610 Roedovre Denmark Tel 45 45 35 26 27 Fax 45 45 35 26 29 Email sales Brodersen com gt RTU32S Series User Guide Appendix 3 RTU32 I O addressing example 2 The addressing example shows the RTU32 the same structure is used by ALL RTUs in the Brodersen RTU32 Series UCN B UCL 16DI0 UCL 16CIS UCL 08A DI module 1 16 digital inputs DI module 0 Z module 0 31 16 32 bit counters 16 digital inputs ZO module 0 16 counter resets DO module 0 16 digital outputs NOTE Analogue input module with 16bit resolution and single isolated channels type UCL O8AIC does covers two modules two words for each input First Module Word is the 16bit analogue values and the second Module Word does report channel status information like overflow underflow disabled error etc Brodersen A S Islevdalvej 187 DK 2610 Roedovre Denmark Tel 45 45 35 26 27 Fax 45 45 35 26 29 Email sales Brodersen com gt RTU32S Series User Guide Appendix 4 RTU32S PLC Runtime application RESET The RTU runtime application uploaded and executed on the RTU32S is stored in a number of files on the root of the removable Flas
103. vre Denmark Tel 45 45 35 26 27 Fax 45 45 35 26 29 Email sales Brodersen com 11 ANI 7 E W http 192 168 1 221 remotead O R RTU32S Hardware Overview ja e 1 3 5 Suggested Sites y sag Microsoft Dynamics CRM Web Slice Gallery v tar E gt El wm gt Pager Safety y Tools Settings Overview Hardware Overview Network Settings Modem Settings VM Runtime Settings D 1 0 Board Settings Time Settings Change Password Edit Config File Boot DNP3 Slave D User name admin User group Administrators RS BRODERSEN A Hardware Overview Current I O Configuration UCL 28 IO Dx 16 DI 8 DO 4 analog input UCL 16 DIO P1 16 bit dig inp amp out DC Update Status Updated 14 02 12 Refresh rate 2sec Y Digital Inputs 0 1 2 3 4 5S 6 7 8 9 10 11 2B 14 15 Aa aula a jaj ja o o o 0 o o o o o o o e o e o o Module 0 Module 1 RTU32S Series User Guide 2014 04 23 Digital Outputs o o o o o o o o o o Lo o o o o o o o o o o o o o o o Lo o o o o o Module 0 Module 1 Analogue Inputs i L v R10 v 5 3 Network settings pr pa gt ir O M http 192 168 1 221 remotead R RTU325 Network Settings 3 5 Suggested Sites 4g Microsoft Dynamics CRM Web Slice Gallery v mp v Pager Safetyy Toos A RS BRODERSEN Ne
104. vstaro noce A ce File Edit Format View Help Function Get3GModemstat This function is used to read different status information from the UCM 94 3G GPRS modem The modem needs to be connected to the RTU and enabled on the configuration page in the web browser GET2GMODEMSTAT z A a Run ModemEnabled A The initial values are 1 which means that the variable has not received any value Some of the status information Log StatusPortOpen 2 is scanned with 20 seconds interval Others are reported spountanously by the modem ModemPReni 2 2 Input parameters p Sig a Run BOOL A When RUN is true the function continuously reads the status information from the modem The Run parameter should be z iaaii ELL Li false for at least 40 seconds when the modem is repowered z NetworkService_0 24 a Log BOOL z NetworkService_0_4 If Log is true then different information regarding the scanning of the modem is sent to the System Event Log z Operator 2 e Tarmoa mea e File Edit Format View Help loutput parameters Following status information is available ModemeEnabled BOOL This indicates if the UCM 94 modem is enabled or not on the configuration page on the web server and the Run parameter is true StatusPortOpen BOOL Returns true when the function is connected to the status port of the modem ModemRegistered BOOL Returns true if the modem is registered in registry If modem is not registered then there will be no a
105. wn the RTU32S Use asmall pointed device to push activate the reset button while you apply power to the RTU32S Keep the reset button pressed for a minimum of 9 seconds before it is released The internal Flash memory of the RTU32S is now cleaned and a new installation of the firmware is installed during boot The RTU32S will then start up with factory default settings LAN IP address 192 168 0 1 and password erased Brodersen A S Islevdalvej 187 DK 2610 Roedovre Denmark Tel 45 45 35 26 27 Fax 45 45 35 26 29 Email sales Brodersen com 59 gt RTU32S Series User Guide Appendix 6 RTU32S firmware update You can update the firmware in the RTU32S The firmware is contained in one single file NK BIN NOTE During a firmware update your PLC runtime application will be lost If you have additional drivers installed on the Flash card it is recommended you make a copy of the driver file s RTU32 dll before you start the update To update the firmware in the RTU32S you will need your laptop PC with an internal or external SD Flash card reader and the new NK BIN file Procedure Power down the RTU32S and remove the SD Flash card The Flash card is removed by pushing it to release Delete all files from the root of the Flash card Copy the new NK bin firmware file to the root of the Flash card Place the SD card in the RTU32S and apply power When it boots the new firmware is installed and the RTU325 will reset to fac
106. work Time Protocol SNTP server You can obtain a time server name from your ISP 0 dk pool ntp org Update interval minutes 15 Running time Time server name Time in RTU32 15 februar 20 Time in PC Base station time zone RTU32S Series User Guide Establish the time zone for the base station system clock Set time zone GMT 01 00 Brussels Copenhagen Madrid Paris Automatically adjust clock for daylight saving changes Currently running Winter Time Apply Cancel 5 7 2 Base Station time zone If you use local time you have to set the time zone correctly in order to get the correct time stamps By default it is setup for Central European Time CET You can also select to support automatic daylight saving adjustment In this case it is using the Windows CE clock handling and is following the standard Microsoft adjustment procedures Be careful to take this in to consideration if you are working with 1EC60870 drivers and use Clock Synchronisation 5 8 Change password Here you can change the password for your main login lt Je W http 192 168 0 1 remoteadmin ChangePassword htm bel RTU32 Change Password File Edit View Favorites Tools Help a A mm v Pager Safety y Toos Ss ES My BRODERSEN Change Password The password is used to restrict access to the RTU32 Remote Configuration This page will change the Settings Overview ADMIN user account password

RTU32S Series - Brodersen A/S

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