HOHNER HR5000 - Hohner Automazione srl
Contents
1. NOTE Shifting will be faster by depressing continuosly arrows keys AUTO LEARNING HR5000 learns and visualizes the real position of the encoder by pressing key Proceed with instructions explained in the 2 2 3 Section 2 2 2 Cam status modification Press edit key to advance to modification mode EDIT Input the strarting position for the cam status changing It s possible to modify the position by using arrows keys AUTO LEARNING HR5000 inserts and visualizes the real position of the encoder automatically by pressing key Press enter HR5000 asks the ending position of the cam status changing HR5000 User s Manual Ver 3 09 99 7 hohner HOHNER AUTOMAZIONE SRL Input the ending position for the cam status changing It s possible to modify the position by using arrows keys AUTO LEARNING HR5000 inserts and visualizes the real position of the encoder automatically by pressing key Press enter HR5000 asks the status Set of the cam in the fixed range STATUS Set 1 ON STATUS Set 0 OFF Input the expected staus and press enter At the end of this procedure HR5000 return to display mode EDM Press twice edit key to enter EDM mode EDM is an HR5000 function that permits to modify cams status degree by degree When the cursor is shifted by using the arrows 2 1 cam staus will be update on if EDM 1 off if EDM 0 in all positions touched by th2. 5 1 2 CONNECTIONS 2 2 D EE 5 2 PROGRAM 2 6 2 1 MODIEYNG WITH SAFETN ee r a LIII Cre i Rus 6 2 2 PROGRAMMING ainidi 6 2 2 1 Display mOd6e 2 22 Lune erra ioci ete Sogn A MID eese ere LEE DEI 7 2 2 2 Cam status modifiCaliOn 2200222 Lord a dele ed Ed ero dor a sn nn ea panne dup da nn sn orae mr aa aa ped nun aeo ne 7 2 2 3 End of modify display operations eee ee esses eee eee e isses esse na inan anna nh nana na aano nans nana nua 9 2 3 HOW TO WORK WITH TEMPORARY 10 2 4 HOW TO WORK IN REAL TIME WITH 10 2 5 DELETE PROGRAM Q inicio roter ee Locri alike eie nnd nun gun munn ce aeree dE ener eos atre hne 11 2 6 COPY FROM PROGRAM ZERO TO ANOTHER 11 2 7 LOCKING UNLOCKING PROGRAM 0 13 3 HOW TO WORK WITH PROGRAM 1 8 nennen nennen nnn 14 xe cmm P aia 14 3 2 DELETE A
3. T 2 4 5 6 4 I 9 POLE TANK CONNECTOR 9 POLE TANK CONNECTOR LENGHT MAX 15 m Connect only when equipment is off Use a shielded cable connecting the screen to pin 5 on one side only CABLE FOR SERIAL CONNECTION m 1 _ l LG 3 A 7 LT 10 TT X 9 POLE TANK CONNECTOR 57 2 17 T I 20 T 23 24 5 LENGHT MAX 15 m 25 POLE TANK CONNECTOR Connect only when equipment is off Hohner Automazione s r l Serial connection Data 17 12 96 File HRSCONN2 32 HR5000 User s Manual Ver 3 09 99 HOHNER AUTOMAZIONE SRL J4 15pole tank connector 24V_Encod 15pole connector m ENCODER 24V_Encoder GND Internal power supply for ENCODER 24Vdc 300mA MAX D0_ENC DIENC ENCODER inputs 6mA for channel 15 15pole tank connector ih 15pole connector f MESSAGES COMMSG Common positiv or negative power supply DO_MSG D7_ MSG Inputs from PLC 24 6mA for channel DO_MSG D7_MSG Display messages inputs bits 16 9pole tank connector Opole connector f Power supply 24 Vac 0 5A HR5000 power supply Hohner Automazione s r l Connections I O Data 17 12 96 File HRSCONNI HR5000 User s Manual Ver 3 09 99 33 hohner HOHNER AUTOMAZIONE SRL 25pole connector f CAM 1 16 24V GND External power supply cam
4. HOHNER HR5000 was projected to be connected to any hohner absolute encoder To set up the programmer in accordance with used encoder follow next operations NOTE Encoder parameter could be extracted from code on the cover label of encoder From main menu dspl 1 WORK 2 PROGRAM MANAGEMENT 3 GENERAL PARAMETERS 4 MORE choose 3st choice Menu of general parameters 1 DYNAMIC DISPLACEMENT 2 ENCODER 3 CAM LOCKING 4 DYNAMIC CONTROL choose 2st choice Menu ENCODER DATA 2 UP DOWN DIRECTION Choose option 1 to change encoder data Menu ENCODER DATA NPN_PNP 20 HR5000 User s Manual Ver 3 09 99 HOHNER AUTOMAZIONE SRL hohner Input code of the used encoder Encoder code output data encoder code could be of 4 different types GRAY input 0 BINARY input 1 GRAY EXCESS input 2 BCD input 3 Press enter Choose the output circuits of encoder NPN input 0 PNP input 1 NOTE If the output circuit of the encoder is LINE DRIVER or PUSH PULL type choose option PNP input 1 Press enter HR5000 returns to general parameters menu 1 DYNAMIC DISPLACEMENT 2 ENCODER 3 CAM LOCKING 4 DYNAMIC CONTROL Press esc2 to return to main menu Choose option 2 to change increment direction Menu 1 UP2 DOWN DIRECTION _ Choose the necessary option 4 3 CAM LOCKING From main menu dspl 1 WORK 2 PROGRAM MANAGEMENT 3 GENERAL PARAMETERS 4 MORE choose 3st choice Menu of general parameters 1 DYNAMIC D
5. the written modifications will executed by machinery at the moment 2 5 DELETE PROGRAM 0 Program 0 is locked When the modifications executed will be stored in another eddress HR5000 delete data in program 0 Morever when you copy data to program zero to do some modifications of it old data stored in zero will be deleted 2 6 COPY FROM ZERO TO ANOTHER PROGRAM Program 0 is locked You can copy only FROM zero to another program HR5000 User s Manual Ver 3 09 99 11 hohner HOHNER AUTOMAZIONE SRL NOTE This operation will delete data stored in zero From main menu dsp1 1 WORK 2 PROGRAM MANAGEMENT 3 GENERAL PARAMETERS 4 MORE choose 2st choice Program management menu appears 1 MODIFY 2 DELETE 3 COPY 4 LOCK Choose 3st choice Menu SOURCE PROGRAM DESTINATION PROGRAM appears Input 0 source program and press enter NOTE If program 0 is empty menu PROGRAM NOT STORED appears press any key to return to menu SOURCE PROGRAM DESTINATION PROGRAM Input the number of the destination program and press enter 3 menu can appear A PROGRAM MANAGEMENT the number of the destination program is empty HR5000 has stored data automatically B PROGRAM FULL CONTINUE 3 Y N the number of the destination program is taken up by an UNLOCKED program answer YES down arrow to stores data in chosen number of program all the same HR5000 stores data and return to program management automaticall
6. to return to program management menu Choose options 4 LOCK and follow instructions in section 3 4 When the program is inlocked delete program as shown in this section 3 2 C PROGRAM NOT STORED press any key to return to menu PROGRAM NUM TO BE DELETED 3 3 HOW TO COPY A PROGRAM From main menu dspl 1 WORK 2 PROGRAM MANAGEMENT 3 GENERAL PARAMETERS 4 MORE choose 2st choice Program management menu appears 1 MODIFY 2 DELETE 3 COPY 4 LOCK choose 3st choice Menu SOURCE PROGRAM DESTINATION PROGRAM appears input the number of source program and press enter NOTE If program is empty menu PROGRAM NOT STORED appear press any key to return to menu SOURCE PROGRAM DESTINATION PROGRAM Input the number of the destination program and press enter 3 menu can appear A PROGRAM MANAGEMENT the number of the destination program is empty HR5000 has stored data automatically HR5000 User s Manual Ver 3 09 99 15 hohner HOHNER AUTOMAZIONE SRL B PROGRAM FULL CONTINUE 3 Y N the number of the destination program is taken up by an UNLOCKED program answer YES down arrow to stores data in the chosen number of program all the same HR5000 stores data and return to program management automatically NOTE The resident program will be overwritten b answer NO up arrow to change address for recording The menu SOURCE PROGRAM DESTINATION PROGRAM appears Input the new address and press ente
7. PROGRAM 5 5 Loi ec cece ee oce a ec ener nec EIE Cere ees 14 3 3 HOW TO COPY A PROGRAM 5 2 Lene a Le 15 3 4 LOCKING UNLOCKING A 15 3 5 SELECTION OF THE WORK PROGRAM THROUGH THE AUX INPUTS 17 4 GENERAL PARAMETERS 5 inne ae x eu adu sux cai ouo we casn ex ease OS nahen 18 4 1 DYNAMIC DISPLACEMENT 18 4 1 1 Dynamic displacement 741 deus eir iore nunsenn nn nenn Inca dena poe om ann area va niia am n nap nae iniiai naa up ea 18 4 1 2 Cams Dynamic displacement ASSOCIATION eee ee nn ana nhan nana nana aaa 19 4 2 HOW TO SET UP ENCODER 20 4 3 CAM LOCKING 1 eI Lee lan 21 44 DYNAMIC CONTROL ep 22 4 4 1 Definition of functioning 2242000 non Ire rete eara det cnteanidenyav cere nun om aa eaid gern nn iinitan inais 22 4 4 2 Dynamic Set UP sa EE 23 4 4 3 Braking d viation desi lt necaeibsuestencest ceecudnestestenecdeebsensdaycdiictectinasdestexesiectiueeds 24 5 OTHER FUNCTION ee nad 25 5 1 WORK SIMULATOR a IE I
8. PROGRAM MANAGEMENT menu 3 5 SELECTION OF THE WORK PROGRAM THROUGH THE AUX INPUTS From main menu dspl 1 WORK 2 PROGRAM MANAGEMENT 3 GENERAL PARAMETERS 4 MORE choose Ist choice Menu PROGRAM NUM appears input the number of program 9 and press enter An A before the AUX set program number indicates this operation mode on the working screen The AUX input pins are AUX1 AUX2 AUX3 J3 25 pole connector AUXI AUX2 AUX3 Set program display 0 0 0 Program 1 Al 0 0 1 Program 2 A2 0 1 0 Program 3 A3 0 1 1 Program 4 A4 1 0 0 Program 5 AS 1 0 1 Program 6 1 1 0 Program 7 A7 1 1 1 Program 8 A8 A special output error pin 05 25 pole connector j13 controls the correct selection of the program The logic state of the Pin 05 is generally 1 Should a combination relevant to a non existing program be entered pin 05 will lower and all the cam outputs turn to 0 HR5000 User s Manual Ver 3 09 99 17 hohner HOHNER AUTOMAZIONE SRL 4 GENERAL PARAMETERS 4 1 DYNAMIC DISPLACEMENT The dynamic displacement is a parameter that allow to drive cams as a function of speed With HOHNER HR5000 it s possible to set up 4 different dynamic displacements every cam may be associate to one of 4 dynamic displacements The displacement speed function is thought of as linear function this doesn t bring in valuable errors 4 1 1 Dynamic displacement modification From main menu dsp1 1 WORK 2 PROGRAM M
9. modifications Input the number of the program in wich modification data have to be stored and press enter 3 menu can appear A PROGRAM MANAGEMENT the number of the destination program is empty HR5000 has stored data automatically B PROGRAM FULL CONTINUE 3 Y N the number of the destination program is taken up by an UNLOCKED program a answer YES down arrow to stores data in the chosen number of program all the same HR5000 stores data and return to program management automatically NOTE The resident program will be overwritten b answer NO up arrow to change address for recording The menu COPY FROM PROGRAM 0 TO PROGRAM N appears Input the new address and press enter NOTE If all address are full anf you can t delete any resident program save the program onto itself into program number 0 and afterwards transfer it after you have free another address HR5000 User s Manual Ver 3 09 99 9 hohner HOHNER AUTOMAZIONE SRL C The menu ACCES DENIED LOCKED PROGRAM the number of the destination program is taken up by a LOCKED program Press any key to return to menu COPY FROM PROGRAM 0 TO PROGRAM N Input a new address nd press enter NOTE If all address are full anf you can t delete any resident program save the program onto itself into program number 0 and afterwards transfer it after you have free another address NOTE If you don t want to save modifications input 0 at the que
10. read the set up message number and visualize that message on dsp2 by sending strobe signal on pin D7 NOTE If a recalled message is already stored in display memory area HR5000 will update the receiving message number Message number has to stay on pins D0 D6 20uSec before strobe attack front D0 D6 message N D7 Strobe Strobe signal must be at least 50mSec large 6 3 MESSAGES MENU Keep key depressed 2 seconds or more to enter messages management menu 28 HR5000 User s Manual Ver 3 09 99 HOHNER AUTOMAZIONE SRL TP 4S 0 DEL MESSAGE RECEIVING MESSAGE N Press 2 arrow key to scroll to Previous message Press X arrow key to s croll to Next message Press 0 key to delete from display memory area message actually displayed On display 2 HR5000 visualizes messages of number on display 1 HR5000 User s Manual Ver 3 09 99 29 hohner HOHNER AUTOMAZIONE SRL 7 GENERAL PARTICULARS POWER SUPPLY 24 Vac options 220 Vac CONSUMPTION 10 VA CAMS STATIC OUTPUT ENCODER INPUT AUXILIARY INPUT OUTPUT 16 32 24Vdc 400mA Single Total cams 4A optocoupled external supply Optocoupled input for 360 positions rev Internal encoder s power supply 24Vdc 300mA AVAILABLE CODES Gray Gray Binary BCD Encoder Electronics configurations with 24Vdc permitted Input output optocoupled 24Vac dc for functions external supply MESSAGES INPUT Optoco
11. 1 CAM 16 Outputs cam 24Vdc 400mA Electronic protection with automatic reset 25pole connector f CAM 17 32 24V GND External power supply cam CAM 17 CAM 32 Outputs cam 24Vdc 400mA Electronic protection with automatic reset 25pole connector f VO AUX 24V GND Outputs AUX external power supply COMO01 Common inputs START AUX1 AUX3 COM02 Common inputs AUXA AUX7 Hohner Automazione s r l Connessioni CAMME I O AUX Data 17 12 96 File HRSCONN HR5000 User s Manual Ver 3 09 99 HOHNER AUTOMAZIONE SRL PASSWORD HR5000 User s Manual Ver 3 09 99 35 HOHNER AUTOMAZIONE SRL 36 HR5000 User s Manual Ver 3 09 99 HOHNER AUTOMAZIONE SRL hohner HOHNER AUTOMAZIONE SRL PIAZZALE COCCHI 10 21040 VEDANO OLONA VA TEL 039 0332 866109 FAX 03 9 0332 866066 http www hohner it e mail hohner info hohner it HR5000 User s Manual Ver 3 09 99 37
12. AM The working data menu appears PR DSB POS SPD PR program DSB base displacement POS position SPD speed it is related to the chosen program Display 2 swows indications of braking deviation ScFr Movement Control CM and Extra stroke Control EC 3 2 DELETE A PROGRAM From main menu dspl 1 WORK 2 PROGRAM MANAGEMENT 3 GENERAL PARAMETERS 4 MORE choose 2st choice Program management menu appears 1 MODIFY 2 DELETE 3 COPY 4 LOCK choose 2st choice Menu PROGRAM NUM TO BE DELETED appears input the number of program you wish to delete and press enter 3 menus could appear A ARE YOU SURE US 13 the number of destination program is taken up by an UNLOCKED program a Answer YES down arrow to delete HR5000 deletes data and automatically return to prgram management menu b Answer NO up arrow if you are not sure to delete program 14 HR5000 User s Manual Ver 3 09 99 HOHNER AUTOMAZIONE SRL hohner menu PROGRAM NUM TO BE DELETED appears again press esc to return to main menu ACCESS DENIED LOCKED PROGRAM the number of destination program is taken up by a LOCKED program Press any key to return to menu PROGRAM NUM TO BE DELETED If you don t want to delete program follow instructions below Press esc to return to program management menu Press esc to return to main menu b If you want to delete program anyway follow instructions below Press esc
13. ANAGEMENT 3 GENERAL PARAMETERS 4 MORE choose 3st choice Menu of general parameters 1 DYNAMIC DISPLACEMENT 2 ENCODER 3 CAM LOCKING 4 DYNAMIC CONTROL choose 1st choice Menu 1 MODIFY DYNAMIC DISPLACEMENT 2 CAMS DISPLACEMENT ASSOCIATION Choose 1rd choice Menu DYNAMIC DISPLACEMENT 1 A 2 B 3 C 4 D Choose option 1 to set up straight line of dynamic displacement A 2 to set up straight line of dynamic displacement B 3 to set up straight line of dynamic displacement C 4 to set up straight line of dynamic displacement D Menu displacement parameters appears MAX SPEED A or B or C or D DEGREES Input max speed of encoder rpm 3 digits and press enter 18 HR5000 User s Manual Ver 3 09 99 HOHNER AUTOMAZIONE SRL hohner NOTE If you input zero to dynamic displacement HR5000 return automatically to dynamic displacement menu b Maz useful speed is a function of the working load in best condition is 900 rpm C You can input 900 rpm of maz speed this to have the best precision if you don t know exactly the real max speed Input the degrees 3 digits in accordance to the stored max speed and press enter NOTE Max Degrees 3600 Menu DYNAMIC DISPLACEMENT 1 A 2 B 3 C 4 D appears again If needed choose a new dynamic displacement and repeat preceding operations else press esc to return to general parameters menu ATTENTION Straight line of dynamic displacement A is the reference to extra
14. DEE e 25 5 2 202 Eee AA 25 5 3 SERIAL CONNECTION TO 2 lesen occae lI In 25 5 3 1 Set up for HR5000 to work in serial connection to 26 5 3 2 Cams an programs description insert eeeeeee elei eese ese seen ease enn n nnn 26 54 LANGUAGE E T T age ern 26 6 MESSAGE MANAGEMENT u needed haar ng 28 6 1 INTRODUCTION e E E dene e ci Lone PUn reae Dal A 28 6 2 DISPLAYING REQUEST 28 63 MESSAGES MENU ua Hana ee anna recedens 28 T GENERAL PARTICULARS 5 rers odio arae an 30 APPENDDCBATERBY 31 APPENDIX CONNECTIONS i riii 0 a 32 34 APPENDIX PASSWOPRD nreiiseusu stunuw s kk oor ad cuu a dore cover euros palco eine 35 4 HR5000 User s Manual Ver 3 09 99 HOHNER AUTOMAZIONE SRL hohner 1 INSTALLATION 1 1 POSITIONING Install this device into the control panel and be careful that 1 Clamp must be rigid 2 There must be free space to make connections with easy cables positioning 3 If any noise sources i e power controls in control panel must be as far as possible from HR5000 4 Big heat sources must be as faras possible from HR5000 1 2 CONNECTIONS Following connectors are positioned on rear pane
15. HOHNER AUTOMAZIONE SRL HOHNER HR5000 HI TECH ELECTRONIC CAM PROGRAMMER USER S MANUAL VER 3 09 99 HOHNER AUTOMAZIONE SRL HR5000 User s Manual Ver 3 09 99 HOHNER AUTOMAZIONE SRL hohner HOHNER HR5000 HOHNER HR5000 programmer allows to pass beyond these traditional problems thanks to its special features namely a software purposely studied to avoid data loss due to wrong programming This software has been so designed that it can refuse any false entry It allows to work and make Real Time changes changes are made by the machine in real time It offers high flexibility speed up to 900 rpm base offset programming up to 359 dynamic advance programming up to 3600 possibility of programming each SINGLE cam degree by degree It allows PC interfacing RS232C to set all parameters enter messages and save programs floppy disk Auto resetting output protections against overloads Two displays work and programming display display for the description of the cam status messages date time Membrane keyboard for a safe use under severe work conditions dusty environments etc Reduced overall dimension 140 x 185 x 90 d x 1 x h in compliance with DIN 43700 standards HR5000 User s Manual Ver 3 09 99 3 hohner HOHNER AUTOMAZIONE SRL INDEX TEINSTALLATION a 5 1 1 POSITIONING Ss 2 iiie Eo Guts esee oa
16. ISPLACEMENT 2 ENCODER 3 CAM LOCKING 4 DYNAMIC CONTROL choose 3st choice Menu INPUT PASSWORD lt gt Insert the password If password is right menu of locking unlocking cams appears CAM 01 0111100001110001 If cam is LOCKED the symbol is 1 If cam is UNLOCKED the symbol is 0 cursor To shift to the cam number wanted use arrows keys TU HR5000 User s Manual Ver 3 09 99 21 hohner HOHNER AUTOMAZIONE SRL EXEMPLE Initial position 0 0111100001110001 U Right shifting CAMMA 08 0111100001110001 2 Left shifting CAMMA 07 0111100001110001 Press 1 to lock the highlight cam Press 0 to unlock the highlight cam When all the expected operations will be terminated press esc to return to general parameters menu 1 DYNAMIC DISPLACEMENT 2 ENCODER 3 LOCKING 4 DYNAMIC CONTROL Press esc to return to main menu 4 4 DYNAMIC CONTROL 4 4 1 Definition of functioning HR5000 works with 2 controls of encoder dynamic status that visualizes on display 2 CM Movement Control it controls that encoder is really moving after machine is already working and after the initial acceleration EC Extra stroke Control when machine stops EC controls that encoder doesn t go out of acceptable limits N B 1 EC works only in encoder incremental direction 2 To restore the signals of EC and MC press esc START STOP DEFINTIONS TWAIT Is the time in wich HR5000 waits before executing CM cont
17. Tstop MaxDeg appears to control EC Set up Tstop time milliseconds min 10 max 2550 to verify if encoder stops Press enter Input max degrees for extra stroke and press enter HR5000 User s Manual Ver 3 09 99 23 hohner HOHNER AUTOMAZIONE SRL NOTE When exceeded this constant HR5000 displays EC error on dsp2 and change signal status on EC pin of I O AUX connector 4 4 3 Braking deviation Braking deviation is the space between the machine switching off point START signal low and point that for HR5000 encoder is stopped Itjudges by Tstop constant This parameter SCFR is visualized on display 2 dsp2 when HR5000 is an working mode To the value of SCFR is added the dynamic displacement A 24 HR5000 User s Manual Ver 3 09 99 HOHNER AUTOMAZIONE SRL hohner 5 OTHER FUNCTION 5 1 WORK SIMULATOR This cam programmer has a built in function to operate without any encoder From main menu dsp1 1 WORK 2 PROGRAM MANAGEMENT 3 GENERAL PARAMETERS 4 MORE choose 1st choice Menu N PROGRAM appears Input the program number to be used 1 8 and press enter NOTE if program is empty display visualizes PROGRAM NOT STORED press any key to return to menu N PROGRAM The working data menu appears PR DSB POS SPD PR program DSB base displacement POS position SPD speed it is related to the chosen program Press esc 2 times to return to main menu Choose 4 th choice Menu o
18. e cursor Press 1 key to set EDM 1 Press 1 key to set EDM 0 Use arrows keys to shift the cursor position 5 Right shifting 2 Left shifting NOTE Shifting will be faster by depressing continuosly arrows keys EXAMPLE Set cam 6 to on between position 3 and position 13 POS 000 EDM 0 o0o00000000000000 Press arrow till the cursor arrives in position 3 POS 003 v EDM 0 o0o00000000000000 Press edit Press 1 POS 003 YW EDM 1 00080000000000 Press arrow U and keep it down till the cursor arrives in position 13 8 HR5000 User s Manual Ver 3 09 99 HOHNER AUTOMAZIONE SRL hohner POS 013 W EDM 1 mummmmm i l JD u lu uu NOTE Press enter key to shift from modify mode to display mode 2 2 3 End of modify display operations When all the expected operations will be terminated press esc to return to menu CAM N Input another cam number and press enter if you want to display or change its status Press esc to return menu BASE DISPACEMENT Input another base displacement to change the preceding if you want else press esc In accordance with operations executed two menus can appear 1 The menu COPY FROM PROGRAM N TO PROGRAM 0 if you haven t done modifications If you want input another number of program that has to be modified else press esc program management menu appears press esc to return to main menu 2 The menu COPY FROM PROGRAM 0 TO PROGRAM N if you have done
19. essed and press enter that program will be copied into zero and open automatically NOTE A The menu 1 do not appear if program 0 is empty B If any program is stored still into 0 the new program that will be copied will overwrite it to avoid losing data stored in 0 answer NO up arrow in menu 1 and copy program 0 into another level 1 8 C If you want to modify the data still stored in 0 answer YES in 1 menu input 0 in 2 menu and press enter to enter the program When you have inputted the number of program to process menu BASE DISPLACEMENT appears Input the necessary base displacement admitted values between 1 and 359 6 HR5000 User s Manual Ver 3 09 99 HOHNER AUTOMAZIONE SRL hohner Press enter to update displacement Menu CAM N appears Input the cam number to be modified or select it using arrows keys 16 then press enter Cam Status menu appears in display mode Position of machine and cam status appears on display 2 POS 000 W VISUAL NOTE Current position is marked by Vy arrow Bi cam on status cam off staus 2 2 1 Display mode Input the position to be displayed and press enter It s possible to shift the cam position by using arrows keys 11 4 Starting position POS 000 W VISUAL 0 amp Right shifting POS 003 VISUAL OOsoOsooOssscooooo ft Left shifting POS 001 VISUAL
20. f more choices appears 1 SIMULATION 2 DATE TIME 3 RS232C 4 COUNTRY Choose 1 th choice Every time you press enter you will shift from simulation on to off and vice versa Press esc to return to previous menu 5 2 DATE TIME From main menu dspl I WORK 2 PROGRAM MANAGEMENT 3 GENERAL PARAMETERS 4 MORE choose 4st choice Menu of more choices appears I SIMULATION 2 DATE TIME 3 RS232C 4 COUNTRY Choose 2 th choice HR5000 User s Manual Ver 3 09 99 25 hohner HOHNER AUTOMAZIONE SRL Menu DATE XX XX d m TIME YY YY h m appears Insert day d month m hour h minutes m press enter after every insertion 5 3 SERIAL CONNECTIONS TO PC 5 3 1 SET UP OF HR5000 TO WORK IN SERIAL CONNECTION From main menu dsp1 1 WORK 2 PROGRAM MANAGEMENT 3 GENERAL PARAMETERS 4 MORE Choose 4th choice Menu of more choices appears 1 SIMULATION 2 DATE TIME 3 RS232C 4 COUNTRY Choose 3th choice Hr5000 displays message WAITING CONNECTION on display 1 Start interfacing program on PC HR5000 displays message CONNECTED on display 1 NOTE Press Esc on HR5000 to stop the communication in any moment At the and of working close PC program HR5000 display message WAITING CONNECTION on display1 Press esc on HR5000 to return to More choices menu Press esc to return to main menu 5 3 2 CAMS AND PROGRAMS DESCRIPTION INSERT Connect HR5000 to PC as show in 5 3 1 section Insert descripti
21. l 1 VO AUX auxiliary input output 2 CAMME 1 16 control output of 1 16 cams 3 CAMME 17 32 control output of 17 32 cams 4 INGRESSO ENCODER encoder data input 5 INGRESSO MESSAGGI PLC interface to input user message code to be displayed 6 ALIMENTAZIONE input to connect power supply To connect HR5000 see the connection s sheets HR5000 User s Manual Ver 3 09 99 5 hohner HOHNER AUTOMAZIONE SRL 2 PROGRAM ZERO 0 2 1 MODIFYNG WITH SAFETY Program zero was studied on purpose to program modify and verify all the work without to chenge the stored program ALL PROGRAMMING MODIFICATIONS AND CHECKS CAN BE DONE ONLY INTO PROGRAM ZERO By this you can t loose the starting data you can verify what you are modifyng in real time mode without changing the preceding program you could work with temporary modifications of a previously stored program that will not change 2 2 PROGRAMMING From main menu dsp1 1 WORK 2 PROGRAM MANAGEMENT 3 GENERAL PARAMETERS 4 MORE choose 2nd choice Program management menu appears 1 MODIFY 2 DELETE 3 COPY 4 LOCK Choose 1st choice 2 menus could appear 1 PROGRAM 0 FULL CONTINUE 4Y N there is another program stored into the zero one thet was modified previously Answer NO up arrow to return to the program management menu b Answer YES down arrow to enter the 2nd menu 2 COPY FROM PROGRAM N TO PROGRAM 0 Input the number of program thet has to be modified or proc
22. on by following operations in PC program Every time you choose a program HR5000 will visualize its description on display 2 5 4 LANGUAGE From main menu dsp1 1 WORK 2 PROGRAM MANAGEMENT 3 GENERAL PARAMETERS 4 MORE Choose 4th choice Menu of more choices appears 1 SIMULATION 2 DATE TIME 3 RS232C 4 COUNTRY Choose 4th choice 26 HR5000 User s Manual Ver 3 09 99 HOHNER AUTOMAZIONE SRL Menu LI 2GB 3 4 F DUE appears Choose 1 ITALIAN 2 ENGLISH 3 GERMAN 4 FRENCH 5 SPANISH press enter Press esc on HR5000 to return to More choices menu Press esc to return to main menu HR5000 User s Manual Ver 3 09 99 27 hohner HOHNER AUTOMAZIONE SRL 6 MESSAGE MANAGEMENT 6 1 INTRODUCTION HR5000 allow to insert 127 messages by using a serial input connected to PC To connect HR5000 to PC see 5 3 section SERIAL CONNECTION TO PC Messages send are stored in RAM memory using floating battery and can be visualized by a request arriving from Input Messages connector All recalled messages stay in display memory area till they are deleted by using keyboard When a stored message is recalled HR5000 visualizes it on dsp2 and give to it the receiving ordering number temporal ordering Every time there is a displaying request all functions shown on dsp2 are disabled 6 2 DISPLAYING REQUEST OPERATIONS Message number must be a binary code on pins D0 D6 Input Message connector HR5000 will
23. press enter Menu working data PR DSB POS SPD PR program DSB base displacement POS position SPD speed appear data are referred to the preceding program stored on 0 Display 2 swows indications of braking deviation ScFr Movement Control CM and Extra stroke Control EC Press twice esc to return to main menu From main menu dspl 1 WORK 2 PROGRAM MANAGEMENT 3 GENERAL PARAMETERS 4 MORE choose 2st choice Program management menu appears 1 MODIFY 2 DELETE 3 COPY 4 LOCK Choose 1st choice 2 menus could appear 1 PROGRAM 0 FULL CONTINUE 4Y N there is another program stored into the zero one thet was modified previously a Answer NO up arrow to return to the program management menu b Answer YES down arrow to enter the 2nd menu 2 COPY FROM PROGRAM N TO PROGRAM 0 Input the number of program thet has to be modified or processed and press enter that program will be copied into zero and open automatically NOTE A The menu 1 do not appear if program 0 is empty B If any program is stored still into 0 the new program that will be copied will overwrite it to avoid losing data stored in 0 answer NO up arrow in menu 1 and copy program 0 into another level 1 8 C If you want to modify the data still stored in 0 answer YES in 1 menu input 0 in 2 menu and press enter to enter the program Follow steps indicated in section 2 2 to input the changing requested
24. r NOTE If all address are full and you can t delete any resident program free an address before copyng the program after you have free another address C The menu ACCES DENIED LOCKED PROGRAM the number of the destination program is taken up by a LOCKED program Press any key to return to menu SOURCE PROGRAM DESTINATION PROGRAM input the number of source program and press enter Input a new destination address and press enter NOTE If all address are full and you can t delete any resident program free an address before copyng the program after you have free another address 3 4 LOCKING UNLOCKING A PROGRAM Locking a program may be useful to not overwrite it casually by a copy for example From main menu dspl 1 WORK 2 PROGRAM MANAGEMENT 3 GENERAL PARAMETERS 4 MORE choose 2st choice Program management menu appears MODIFY 2 DELETE 3 COPY 4 LOCK choose 4st choice Menu INPUT PASSWORD lt gt appears 16 HR5000 User s Manual Ver 3 09 99 HOHNER AUTOMAZIONE SRL hohner Input the password code If code is correct menu LOCKING 17 PROGRAM N appears Use arrows keys 7 f to scroll up down locking unlocking menu Input the number of program to lock and press enter HR5000 returns to PROGRAM MANAGEMENT menu If you want to unlock a program press ff up arrow to scroll menu to UNLOCKING 3 PROGRAM Input the number of program to unlock and press enter HR5000 returns to
25. rol By this encoder can accelerate to right speed because HR5000 isn t eneble senses encoder movement 22 HR5000 User s Manual Ver 3 09 99 HOHNER AUTOMAZIONE SRL hohner TMAX Is the higher gap of time between 2 subsequent position of encoder It is useful to know if encoder is still moving If the real gap exceedes this constant HR5000 see the encoder standing still so displays the CM error on dsp2 TSTOP Is the higher gap of time between 2 subsequent position of encoder in extra stroke space it is useful to know if encoder really stopped If the real gap exceedes this constant HR5000 see the encoder standing still MAXDEG Maximum rotation thet encoder can do after the machine was stopped when exceeded this constant HR5000 displays EC error on dsp2 4 4 2 Dynamic set up From main menu dspl 1 WORK 2 PROGRAM MANAGEMENT 3 GENERAL PARAMETERS 4 MORE choose 3st choice Menu of general parameters 1 DYNAMIC DISPLACEMENT 2 ENCODER 3 CAM LOCKING 4 DYNAMIC CONTROL appears choose 4st choice Menu Twait Tmax appears to control CM Set up Twait time milliseconds min 10 max 2550 to start CM after a gap of time machine start Press enter Set up Tmax time milliseconds min 10 max 2550 to control movement of encoder If the real gap exceeds this constant HR5000 see encoder standing still so displays on dsp2 the CM error and changes signal status on CM pin of I O AUX connector Press enter Menu
26. stion COPY FROM PROGRAM 0 TO PROGRAM N HR5000 will delete that modifications when another program will be modified it will copied into 0 automatically 2 3HOW TO WORK WITH TEMPORARY MODIFICATIONS Program zero let you work by using the modifications of a program already stored in another address This way of work allow you to verify modifications of the starting program that you have done or to execute temporary working cycles WITH NO LOSING OF STARTING DATA Perform procedures as shown in section 2 2 and store the modifications into 0 input 0 when menu COPY FROM PROGRAM 0 TO PROGRAM N appears In main menu dsp1 1 WORK 2 PROGRAM MANAGEMENT 3 GENERAL PARAMETERS 4 MORE choose Ist choice Menu PROGRAM N appears Input 0 and press enter Menu working data PR DSB POS SPD PR program DSB base displacement POS position SPD speed appear data are referred to the preceding program stored on 0 Display 2 swows indications of braking deviation ScFr Movement Control CM and Extra stroke Control EC 2 4HOW TO WORK IN REAL TIME WITH MODIFICATIONS Program 0 allow to work and in the same time modify the utilized program this is to verify the inputted modifications at the moment From main menu dspl 1 WORK 2 PROGRAM MANAGEMENT 3 GENERAL PARAMETERS 4 MORE choose Ist choice Menu PROGRAM N appears 10 HR5000 User s Manual Ver 3 09 99 HOHNER AUTOMAZIONE SRL hohner Input 0 and
27. stroke control EC Press esc to return to main menu 4 1 2 Cams Dynamic displacement association Every cam may be associate to one of 4 dynamic displacements From main menu dspl 1 WORK 2 PROGRAM MANAGEMENT 3 GENERAL PARAMETERS 4 MORE choose 3st choice Menu of general parameters 1 DYNAMIC DISPLACEMENT 2 ENCODER 3 CAM LOCKING 4 DYNAMIC CONTROL choose Ist choice Menu 1 MODIFY DYNAMIC DISPLACEMENT 2 CAMS DISPLACEMENT ASSOCIATION Choose 2rd choice Menu N CAM 01 00000000 It s possible to press 0 cam not associated cam associated to dynamic displacement A cam associated to dynamic displacement B cam associated to dynamic displacement C cam associated to dynamic displacement D BRWN HR5000 User s Manual Ver 3 09 99 19 hohner HOHNER AUTOMAZIONE SRL To shift to the cam number wanted use arrows key U shift right 2 shift left EXEMPLE Initial position N CAM 01 00000000 to associate dynamic dislacement C to cam 01 press 3 N CAM 01 30000000 shift right press key U N CAM 08 30000000 to associate dynamic dislacement D to cam 08 press 4 N CAMMA 08 30000004 shift left press key f N CAMMA 07 30000004 to associate dynamic dislacement A to cam 07 press 4 N CAMMA 07 3000001 4 Press esc to return to dynamic displacement menu Press esc to return to general parameters menu P ress esc to return to main menu 4 2 HOW TO SET UP ENCODER PARAMETERS
28. upled input to interface PLC external supply 24Vac dc VISUALIZING DURING WORK BASE DISPLACEMENT DYNAMIC DISPLACEMENT SPEED DISPLAY 2 Backlighting LCD 12 characters x 2 lines KEYBOARD 16 Keys anti abrasive panel polycarbonate made INTERFACING RS232C BATTERY CHARGE LIFE 6 years PROGRAMS 8 available 1 0 for editing temporary modifications real time DSP1 directed degrees base displacement speed Work program N DSP2 cams status Settable from 0 to 359 Settable from 0 to 3600 Max settable 900rev min 30 HR5000 User s Manual Ver 3 09 99 HOHNER AUTOMAZIONE SRL hohner LITHIUM BATTERY The HR5000 programmer is supplied with a 3 6 Volt Size AA battery housed in its rear compartment To get maximum reliability replace the battery every 6 years Check the battery installation date on the lid of the HR5000 programmer WARNING No data are lost if you change the battery when the HR5000 programmer is on Should the battery be replaced when the HR5000 programmer is off the following message will be displayed when switching the programmer on Attention Ram data lost You will need to enter the working parameters again This operation will not cause any damage to the system software anyway and the equipment will run regularly HR5000 User s Manual Ver 3 09 99 31 hohner HOHNER AUTOMAZIONE SRL CABLE FOR SERIAL CONNECTION
29. y NOTE The resident program will be overwritten b answer NO up arrow to change address for recording The menu SOURCE PROGRAM DESTINATION PROGRAM appears Input the new address and press enter NOTE If all address are full anf you can t delete any resident program save the program onto itself into program number 0 and afterwards transfer it after you have free another address The menu ACCES DENIED LOCKED PROGRAM the number of destination program is taken up by a LOCKED program Press any key to return to menu SOURCE PROGRAM DESTINATION PROGRAM input 0 and press enter 12 HR5000 User s Manual Ver 3 09 99 HOHNER AUTOMAZIONE SRL hohner Input a new destination address and press enter NOTE If all address are full and you can t delete any resident program save the program onto itself into number 0 and afterwards transfer it after you have free another address 2 7 LOCKING UNLOCKING PROGRAM 0 Program zero is locked It is not possible to Unlock program zero HR5000 User s Manual Ver 3 09 99 13 hohner HOHNER AUTOMAZIONE SRL 3 HOW TO WORK WITH PROGRAM 1 8 3 1 WORKING From main menu dspl 1 WORK 2 PROGRAM MANAGEMENT 3 GENERAL PARAMETERS 4 MORE choose Ist choice Menu N PROGRAM appears Input the program number to be used 1 8 and press enter NOTE if program is empty display visualizes PROGRAM NOT STORED press any key to return to menu N PROGR
Download Pdf Manuals
Related Search