JOVY SYSTEMS® iSolder-40 User Manual
Contents
1. gt Connect only to properly grounded outlets to prevent risk of electric shock or equipment malfunction gt Always place hand piece back into the holder to prevent accidental burning of oneself or surrounding objects gt The ISolder 40 is not intended for use by persons including children with reduced physical sensory or mental capabilities As well persons with lack of experience and knowledge unless they have been given supervision or training concerning use of the soldering station by a person responsible for their safety Safety precautions Use the protective pad to exchange the tip and do not expose or touch the tip by your skin Keep a distance from the working space during the rework process reworking process might produce unwanted smoke toward your eyes and lungs Z Specifications Power supply technical specifications Ambient Operating Temperature Maximum Enclosure Temperature Input Line voltage Output voltage Power Consumption Dimensions L W H mm Power chord length Plug type Hand piece technical specifications Tip to Ground Potential Tip to Ground Resistance Hand piece cord Length Hand piece Length 20 40 C 53C 115VAC 60Hz 230VAC 50Hz 24VAC 100 Watts max 188 x 144 x 120 1 8 meters lt 2 mV lt 2 Ohm 1 5 meters 158 mm iSolder 40 is ESD Safe Equipment x WE VT e Fa Packing list Initial set up JV ST1 we How to use 1 Unpack the2. www Jovy systems com contact on support form tab fill in subject with product registration and make sure you write the iSolder 40 serial number You may also contact the local representative or distributor for Jovy systems for pricing and availability Jovy Systems warrants the JSolder 40 against any manufacturing defects for one 1 year from the date of purchase by the original owner If the product defected within the warranty period it will be repaired or replaced free of charge This warranty excludes normal maintenance and shall not apply to any opened misused abused altered or damaged items The warranty period will start from the date of purchase If the date of purchase cannot be substantiated the date of manufacture will be used as the start of the warranty period
3. Fa JOVY SYSTEMS iSolder 40 Az User Manual Rev 1 00 i jJ Thank you for purchasing Jovy systems Solder 40 soldering station Please read this manual before operating the Solder 40 Keep the manual in accessible place for future reference User Manual Index Warnings and precautions Specification Initial setup Operating modes guideline Tip care and selection Hints and Tricks Warranty 11 13 15 Ra Warnings and precautions The tip temperature can be gt 400 C Please note ignoring the precautions may lead to injury to users or damage the Solder 40 gt Do not touch or change the tip while operating the iSolder 40 gt Do not use the ISolder 40 near flammable items gt Do not use the solder station for any function other than De soldering or soldering the electronic electrical components Do not use it with wood wax plastic etc gt Use only tips and parts supplied by JOVY Systems gt Make sure that the tip does not touch any object while in operating mode It negatively affects the tip sensitivity gt Use ina well ventilated work space and preferably use a smoke absorber appliance gt Do not use the equipment or the hand piece with wet hands
4. Solder 40 and select the proper voltage range from the voltage selector 110VAC 60Hz or 220VAC 50Hz 2 Place and arrange the iSolder 40 with all other parts in a convenient location in your workspace 3 Insert the desired tip into the hand piece to end fastening click heard by using the protective pad steps as shown in figure 1 and 2 For more information about tips see tip care and selection page 11 Figure 1 Fiqure 2 7 PR 4 Plug the power cord into electricity supply and switch on the iSolder 40 5 If the tip is inserted correctly a green led indicator will start flashing Heating up mode If the tip inserted wrongly the led color will be red 6 Wait for the led indictor light to become green and start using the solder station for soldering process JN gt Z Operating modes Guideline Recognize the operating mode and solder station status by the led indicator color and state Attention When the tip is disconnected from the hand piece the controller gives a continuous red light indication on the led indicator When the controller is active and sensing the fast flashing Green Led will be seen from time to time 1 Heating up mode When the tip is fully inserted into the hand piece the iSolder 40 controller starts to detect the tip The indicator of this state is a flashing green led 2 Operating mode When the tip is ready to be used the green led stop flashing and becomes steady
5. green The indicator of this state is a steady green led 3 Sleep mode When the zSolder 40 controller senses no usage for 5 minutes the iSolder 40 starts the sleep mode for saving power The indicator of this mode is a flashing red led short on short off To get out from sleep mode and turn to operating mode move the hand piece from the holder and wait until the iControl automatically senses and update the status from Sleep to Operating mode 4 Power saving mode After 10 minutes in the sleep mode the Solder 40 will turn to the power saving mode where no power is delivered to the tip at all and the tip temperature drops down to room temperature The power saving mode is a safety mode where the device can get out of it by moving the hand piece to left or right direction Also to shift from operating mode switch Off On the Solder 40 The indication of this state is a flashing red led short on short off The difference between the sleep mode led color indicator and the quto shut down mode led color indicator is the speed of flashing For sleep mode the led red flash speed is Off on in seconds is 1 1 For standby mode the led flash speed is Off on in seconds is 5 1 oj Br ip care and selection Available tips for 7Solder 40 CJ 5T O 0 5 4 9 5 _ 10 l ge r i F ia mpc Ss yw NA AOA 11 5 5 7 8 Guide for tip selection r of e Good Too light Too heav
6. y The ideal tip choice is the tip which its active area should cover completely the solder area The best percentage of soldering area to tip active area is 2 1 Tip care guide for longer life time Clean the tip by wiping it with a wet sponge and slightly drag it out after each use Never use excessive mechanical force for the tip when soldering Soldering tip oxidation should quickly be cleaned and removed it negatively affects the tip sensitivity Use the wire mesh to remove bulk solder materials remaining over the tip after each usage Hints and Tricks gt Tip oxidation removal Firstly clean the tip using a wet sponge then clean with wire brush Secondly use a tip re activator chemical to remove hard residues and oxidation and finally re tinning using solder wire flux cored gt Make sure that the tip type is compatible to the application as explained above in tip selection section with the solder material mass to avoid process failure tip damage and oxidation gt Apply the tip to small part of solder wire before you start soldering or de soldering gt Wet the sponge by distilled water Note Sulfur and other minerals in Tap water cause fast tip oxidation gt Keeping the tip clean and shine enhances the sensitivity and performance of the tip Sample applications for the Solder 40 main tip Heavy Junctions 14 m Z Warranty Please visit Jovy systems web page
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