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DWTA - User Manual - Rhino Assembly Corporation

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1. EI Torque min EI Torque target Gi Torque mas Torque result Trace 7 12 10 97 110 01 2012 6159937790 Issue no 01 11 Scheduled Maintenance 11 1 YEARLY CALIBRATION The DWTA needs to be recalibrated every year Contact the customer center for calibration 11 2 CLEANING Keep the DWTA clean It is very important to keep clean from any object the area between the DIWA body and transducer shown in the following figure If not the transducer may not operate properly and thus the torque reading may be altered Pq j Transducer a E m Keep clean this area After use remove any traces of oil grease and dust from the DWTA especially from the display the keyboard and the connectors Avoid using harsh detergents to clean the DWTA 11 3 BATTERY PACK MAINTENANCE G NOTE Batteries are used only on DWT DWTA Vision models Keep batteries in a good working mode In case of a long time of no use remove batteries from the unit For further details about maintenance and safety refer to the instructions of the supplier of your batteries 01 2012 98 110 6159937790 Issue no 01 12 Troubleshooting guide Here is a quick troubleshooting guide for the DWTA lf a problem appears before taking any action replacing parts or contacting customer support be sure to check that the DWTA is being used pro
2. a ge Pen beer I E Se E a E Ee Ee Er beer Ee bn PR Ee Pa Ce To Click on a column to sort the results according to the column name 45 110 01 2012 6159937790 Issue no 01 Icon Icon name Description All of the information related to the tightening operation is displayed in the various columns If an item has been deleted after the test execution the related rows with the results are marked as deleted as shown in the first 2 rows of the figure above Here are the most important fields The Pset number as defined in the Pset d This is the global status of the test It is O been detected according to the thresholds and if the torque does not exceed the ma overload Torque Status These fields indicate the result for the torc within the torque limits the status is OK If the Check Type in the Pset parameters torque status is marked as OK regardless outside the torque limits specified in the P If the torque goes over the maximum tran result is marked as HIGH Angle Status These fields indicate the result for the ang within the angle limits the status is OK If the Check Type in the Pset parameters angle status is marked as OK regardless 1 outside the torque limits specified in the P Result number Progressive number automatically assigne every tightening result Min value 1 Max value 5000 When 5000 results are stored in the DWT results overwrite the oldest starti
3. 6159937790 Issue no 01 Torque result Torque measured at the target angle if the target angle is reached Maximum torque measured if the target angle is not reached or if the torque goes over the Change Screw value If during the residual torque check the operator goes over the Change Screw value a message is shown on the wrench display to indicate that the screw must be replaced with a new one The DWTA display background is colored as follows Default color used for Pset execution Green The display turns green if the torque result is between the minimum and maximum torque The display turns red if the torque result is below the minimum or over the maximum torque The buzzer is activated as follows The beep emitted by the buzzer starts when the torque goes over the Cycle Start value At the end of the tightening operation three more beeps inform the operator of the end of the operation if the result is not OK the last beep remains active to indicate the error and it is reset when the OK or CL bution is pressed 69 110 01 2012 6159937790 Issue no 01 6 7 2 2 Peak Torque This strategy evaluates the residual torque on a joint as the peak of the torque necessary to rotate the screw further The result of this strategy is affected by operator movement it is important to release the torque as soon as the screw starts moving Torque Max Torque a Torque Peak Min Torque Cycle
4. F 4 pset4 DWTIDWTA BF 5 TeBALDUS_1 DWT DWTA 6 chi OwT OWTA A Scan x 0 D y t Q Delete Operation code Operation description 09 03 2012 13 54 19 Set batch running mode Command executed with success a 09 03 2012 13 54 41 Set device name Command executed with success 09 03 2012 13 54 42 Set date and time Command executed with success Y 09 03 2012 13 54 42 Set language Command executed with success VG 09 03 2012 13 54 42 Set confirmation result option Command executed with success Y 09 03 2012 13 54 42 Set batch increment condition Command executed with success 09 03 2012 13 54 42 Set batch running mode Command executed with success Log messages SE A log file is automatically created in a subfolder of the installation directory of the DeltaQC typically C Program Files Desoutter DeltaQC Log A new file is created each day the software is used the old files can be deleted is no longer needed O NOTE The LOG file can be enabled or disabled in the menu Options Enable log file 01 2012 56 110 6159937790 Issue no 01 6 Pset The set of parameters that controls the tightening process is contained within a so called Pset This section describes how to setup the Pset parameters necessary to perform a tightening The DWTA can store up to 10 Psets in its memory a Click on the Pset icon and enter the Pset Number and Name Click on OK to p
5. Disconnection License management Serial number written on the CD Add a new license Serial number 12000026530 License number MICHHPAPR 1256 8UGM LCNJ SLRQ Key written on the CD Click on Submit and the following window is shown Welcome Marco Grippa My profile Contact Form Disconnection Tools Industrial License management Add a new license Serial number License number Manage existing licenses Type Serial number License Number 6159276530 1 01 2012 36 110 6159937790 Issue no 01 Click on Add to proceed with the registration or on Delete to delete the serial number and key already entered Industrial Welcome Marco Grippa My profile Contact Form Disconnection Software install License card License type Part number 6159276530 Software designation DeltaQC Ady 1 user Installs 1 License License Number 4FA4 UUVZI8SR JCF 1 DHUS Q4L2 3177 7HU2 Date manufacturing 02 08 2012 10 39 21 Installs remaining 1 Features eee A Public key PC name Enter the Public key generated by the DeltaQC registration form and the PC name choose any name and click on Submit to get the registration code Industrial My profile Contact Form Disconnection Software install License card License type Part number 6159276530 Software designation DeltaQC Adv 1 user Installs 1
6. I A 73 8 1 2 RE ln EE 73 8 2 DWTA controller SOLID D 14 8 2 1 Configuration er 74 8 2 1 1 Settings DWTA Name ccccceccceseeeeecccsseeeeescceseeeesscceseeeessocseeeensscoees 75 8 2 1 2 Settings DWTA date and time 75 8 2 1 3 Setting the DWTA display language 75 8 2 1 4 Set result confirmation OPTIONS 75 8 2 1 5 Set batch increment condition 76 8 2 1 6 Set the batches running mode sooannnnnnennnnnosannnresnnnrrersnnrrersnnreresennerene 76 8 2 2 EERE une ET 76 8 2 3 lte 77 H SET E 78 9 1 Export results to E 81 10 PaCS E 82 IOA Vwo dee 83 10 2 Copy Print and Export a Trace sn 87 10 3 Traces Comparison E 88 TT Sched led Maint nhAnCe iapiccsiccsicc ci cacicccccsziccezcwctcacivaneceaccusececseavecaceensieccsrweasacuceiecs 90 111 Yearly calibra EE 90 RS Cleaning D 90 11 3 Battery pack maintenance ne 90 12 Troubleshooting OUI cecetnecet mcceqeccemecunencesaccemaccavecauna 91 12 1 DWTA Diagnostic de see eat betlstas ude ati daehues dessertes ea 92 13 Appendix A Calculating correction coefficients for extensions 94 13 1 Torque Correction CGoeftcent 94 13 2 Angle Correction Coeficient E 95 13 3 Correction formulas cccceeecseeceeeeeeeeeseceseeeseceneeeneeeneceeeeneeeeeeaeeeneseneeeneeaneeeeeaaes 96 14 Appendix B DWTA factory Settings sssnssnrmnrnnnnennnnnnnnneennnnes 97 15 Abbreviations nn na anne de de nnne 98 3 110 0
7. License Serial number 12000026530 License Number AF A4 UUVZ I8SR JCF 1 DHUS Q4L2 3177 7HU2 Date manufacturing 02 08 2012 10 39 21 Installs remaining 0 Features Registration Marco Grippa 39025689147 Public key CN736040BC02WP code Registration code 8ZBDDEHYD5RQGC Install date 2012 02 08 10 47 21 Copy the registration code in the DeltaQC registration form and click on Register to complete the registration 37 110 01 2012 6159937790 Issue no 01 DeltaQC Product registration Time remaining in demo mode 67 io J take note of your public kep 2 go to registration web page 3 create your account and do the login Al use your public key together with the CD registration key to generate your registration code A insert your registration code in the corresponding field of this form then press the Register button Enter the code and click to Register to complete the registration 5 1 2 DeltaQC Evaluation version If the software is not registered after the installation it works as Evaluation for 90 days the Evaluation version provides all of the functionality of the registered version When the trial period expires the software turns into Free version The number of days remaining for the trial period is shown in the bottom part of the software 01 2012 38 110 6159937790 Issue no 01 5 1 3 DeltaQC Free version When the trial period expires the software
8. Trace 1 M Trace3 M Trace 4 M Trace 6 v Trace 7 M Trace 10 Select on the left side of the screen the traces you wish to compare Select the type of graph Torque Time Angle Time or Torque Angle using the Traces scroll window The selected traces are displayed in the graph Traces can be displayed or hidden using the selection box displayed under the graph 01 2012 96 110 6159937790 Issue no 01 General gd Pset Strategy Measured unit Date Time Bytes trace lenght Transducer GAN Result ID All status H Parameters Angle 6 Parameters Torque D Torque status E Torque result E M C cle start E Torque min EI Torque target B Torque mas Torque result values Torque result In the Traces parameters window all the parameters and results of the traces are displayed Click on the or icons to expand or collapse the nodes By enabling Highlight trace it is possible to highlight a trace in the graph E General D Pset H Strategy H Measured unit H Date i Time i Bytes trace lenght H Transducer S N D Result ID D Al status o Parameters Angle 6 Parameters Torque 6 Torque status E Torque result
9. Transducers Foute S Deet SE D Tightening Ac E 1 POI delta Delta6D DeltarD EN 2 Residual TA Delta6D Delta7D Parameter set T Re RE EB 4 Peak Torque Delta D Delta7D After changing the language restart the software to make the change effective 5 5 CONNECTING TO THE DWTA The connection between the DeltaQC and the DWTA is done via USB 5 5 1 USB connection When connecting the DWTA to the PC with the software for the first time select Scan 53 110 01 2012 6159937790 Issue no 01 DeltaQC Offline 2 x B Database d SE o r Tool o Es Route 18 Select target device y 556400000 OMS This operation is necessary only once After the first time perform the following sequence e Launch the DeltaQC e Turn onthe DWTA and wait for the DWTA to power on the main menu appears on the display e Connect the DWTA to the PC through USB cable with the DWTA already turned on e Select DWTA and click on the Connect icon and select USB to connect to the instrument 01 2012 54 110 6159937790 Issue no 01 DeltaQC Offline File view Transfer Options Service About P S woda CR Database Connect Ka i 0 Transducers icon lt is also possible to right click on icon in the Assembly Line DeltaQC Offline File View Transfer Options Service About Hab P EU ZS 2 O feat 1 Transducer F d Database is KA Transducers Ca Rou
10. bar This bar gets filled by increasing the torque or the angle depending from the strategy guiding the operator to reach the target value The display background color changes according to the tightening phase and result Default color for all the menus and settings When a test is started the display is backlight in blue During the test execution the display turns green when the result is OK Color used to indicate error During the test execution the red color is used to indicate that torque and or angle value exceeds the maximum limit NOTE For better printing contrast and for black white printing in this manual the display figures are always shown in black white 01 2012 16 110 6159937790 Issue no 01 3 2 KEYBOARD Use the keyboard to browse the DWTA menu e _ Switch on the DWTA enter menu and confirm OFF ESC Switch off the DWTA exit menu Up browse menu increase value in settings menus Down browse menu decrease value in settings menus 3 3 BUZZER The DWTA features a buzzer to provide more indications on the result of the current operation A high tone is emitted in case of OK result while a lower tone is emitted in case of test Not OK For details see the specific chapters for various tests available on the DWTA 3 4 MINI USB PORT Mini USB port The mini USB port is available for programming the DWTA with DeltaQC software See the Connecting to the
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12. decrease the selected field To select between European and American date format select Settings Date menu 81 110 01 2012 6159937790 Issue no 01 8 2 DWTA CONTROLLER SETUP D The Controller accesses the instrument settings DeltaQC Online DWTA Si 0 Transducer Ca Foute Tightening Bal aoa Lei Configuration Information Memory OMS Diagnostic S Parameter set The DWTA must be connected to the DeltaQC to access this menu For details of the Diagnostic menu see the DWTA Diagnostic chapter 8 2 1 Configuration By selecting the Configuration submenu the following window is shown Configuration General General eee DWTA Tesi eqfls 201 2 05 45 02 Settings English Never 0K NOK Reset Mode 01 2012 82 110 6159937790 Issue no 01 8 2 1 1 Settings DWTA name Name which is reported in the Assembly line area of the DeltaQC Assembly Line 8 2 1 2 Settings DWTA date and time Date and time shown on the main menu of the wrench display This date and time are associated to the tightening results and traces Date and time 9 Click on to align the wrench date and time to the date and time of your PC connected to the wrench 8 2 1 3 Setting the DWTA display language Select the language of the DWTA menu This is also possible from the wrench Settings menu See the chapter Settings menu on DWTA Language The Settings m
13. file is not opened automatically with Excel from the Excel menu select Data Import Data select the CSV file and select the semicolon option in the import wizard Text Import Wizard Step 2 of 3 This screen iets you set the deimters eben deg You can see how your text amp affected in the preview me IT Theat consecutive delmters as one F Teb F Semkdon Comme T Spare Cohen Text qualfier i z chapter for how to download results from the DWTA to the database To work in this mode disconnect the DWTA from DeltaQC and select then Database menu When creating a Pset an additional field is shown to select for which device the Pset is assigned New Pset 7 1 1 Create a Route 75 110 01 2012 6159937790 Issue no 01 When working offline it is possible to create up to 32 000 test programs Pset The DWTA can store up to 10 Pset The Route is used to select the test programs to be transferred to the DWTA It is possible to create various Routes up to 32 000 to transfer different set of test to different DWTA units Select the Route menu in the Offline area DeltaQC Offline vii D Database e Transducers s Route The Routes already created are shown on the right To create a Route click on the icon in the toolbar or right click on Route DeltaQC Offline a Database ae CS Transducers The following window is shown 01 2012 76 11
14. ok Select what you wish to review and click on OK The following window is shown E Save to file D I Open with Excel Close Results found 592 E H Lu Select Pset number Status Torque status Angle status Result number Strategy Torque result Angle result _ Description Date Time Batch status a a mm enee fie rR appes ue wn 0 mete us In e aaae Oona m oeme Cc wa pn i ee ss O O e e arasa Oona pm oeme Ins OT un na 0 na 0 SCC na na Ok a Fe en Ok Ok ei Ok Ok Ok am ene ms 1 nm meter ise e oeme feo fm meter iers a eme mm 1 e O enee oas fe foegen ies O weage We Les frea aen a ss resume ozs es ru lors m a k k k Jk Dk k k k RE EE pee pe pe pe pe Re pee e ERP E ef pe E E KA A EE 87 110 01 2012 6159937790 Issue no 01 Click on a column to sort the results according to the column name All of the information related to the tightening operation is displayed in the various columns If an item has been deleted after the test execution the related rows with the results are marked as deleted as shown in the first 2 rows of the figure above Here are the most important fields The Pset number as defined in the Pset data This is the global status of the test It is OK when the result has been detected according to the thresholds and limits specified and if the torque does not exceed the max
15. start Time Specify the cycle start and the torque limits You also need to set a Change Screw value If the operator goes over this value a message is shown on the wrench display to indicate that the screw must be replaced with a new one The DWTA display background is colored as follows Default color used for Pset execution Green The display turns green if the torque peak is between the minimum and maximum torque The display turns red if the torque peak is below the minimum or over the maximum torque The buzzer is activated as follows The beep emitted by the buzzer starts when the torque goes over the Cycle Start value At the end of the tightening operation three more beeps inform the operator of the end of the operation if the result is not OK the last beep remains active to indicate the error and it is reset when the OK or CL bution is pressed 01 2012 70 110 6159937790 Issue no 01 7 Offline mode DeltaQC Offline The Offline mode gives the user the opportunity to create Pset without a DWTA connected to the PC All of the data are stored in a local database The Psets defined offline can be grouped into Routes and transferred to the DWTA The database stores also all of the results up to 32000 downloaded from the DWTA See the Results viewer The Results viewer function permits to retrieve the results from the DWTA or from the database The DWTA can store up to 5000 results wh
16. success 24 05 2012 13 53 46 Set date and time C l Q 405 2012 13 53 46 Set language ss Log area g 4 05 2012 13 53 46 Set confirmation result option Com 55 2406 8012 13 53 46 Set batch increment condition 24 05 2012 13 53 46 Command executed with success d Status bar T E Connection status QU Version 2 1 05 NOTE The DeltaQC adapts automatically to the DWTA type and firmware version therefore i some menus or commands may be hidden or disabled if not supported by your version of the DWTA Working in the DWTA Map area all the data are directly written in the unit connected Working offline it is possible to define the test programs and transfer them to the unit s at a later time The DeltaQC stores in a local database the following data Test programs Psets Tools Test results Test traces For details of the offline mode see the Offline mode chapter 01 2012 40 110 6159937790 Issue no 01 The items shown in the main menu can be customized select View to define which items enable or disable DeltaQC Offline File Views Transfer Service About Build area A bh ka ja Options Tree Details Log area EIS Al ransducers Restore default layout o i os i SEL i Tool Tightening 7 e c eek oh Foute El Parameter set SE D LISE The possible following are Build area Enable disable the Build area The build area contains the comman
17. the real torque and angle values which are displayed on the wrench and used in the tightening traces and results The correction formulas are Torque displayed Torque measured Torque coefficien t 8 Torque measured Cycle Start Angle displayed Angle measured Angle Coeficien If YN DWTA capacity Cycle Start 01 2012 104 110 6159937790 Issue no 01 14 Appendix B DWTA factory settings The following table details the DWTA factory configuration Configuration General General H Settings 2903 2072 10 46 22 English Never Reset Mode Store pe oc an 105 110 01 2012 6159937790 Issue no 01 15 Abbreviations Atematnacuren Im nwon e em CR CT Segen Po Peso Computer Dean me mamm Deenen SW Somme oo O Dita satevonsdu er uss Universal SeralBus Dita wench vansar v f o Electromagnetic Compatibility VIN Vehicle Identification Number Vehicle Identification Number ze reste es m SS Jee ke C Li ie fmemeterotoeo PE o LED UightEmiting Diode Max Lean LL Ap Jun LI CO Lg LL Numbers of values 01 2012 1096 110 6159937790 Issue no 01 Copyright 2011 Desoutter All rights reserved Any unauthorised use or copying of the contents or part thereof is prohibited This applies in particular to trademarks model denominations part numbers and drawings Use only authorised parts Any damage or malfunction caused b
18. the tightening Tightening Er 40 The current torque and angle values are displayed starting from the Min Load value Torque must be applied in the clockwise direction The progress bar guides the operator to reach the target value The display is colored in blue turns green when the target value is reached within 5 of the specified value and turns red if going higher The buzzer start emitting a signal at the 30 of the target value and increase it again at the 60 and then at the 95 of the target value If the torque goes over the 105 of the target value the display turns red and the buzzer produces a tone repeated at high frequency 21 110 01 2012 6159937790 Issue no 01 4 1 4 Residual check angle This test evaluates the residual torque on a bolt measuring the torque needed to rotate further the bolt To achieve that the residual torque is measured as the torque at the specified target angle The target angle is typically set to few degrees Torque S Target angle Residual torque Min Load Angle Enter the target angle then simply apply the torque on the bolt and increase it until it starts moving to reach the target angle The analysis starts when the applied torque goes over the Min Load value Res Check Angle Res Check Angle C Insert j been a gi S Target 3 00 98 fg The DWTA displays the torque applied in real time and freezes the residual torque value when the targe
19. thereshold 10 of the DWTA capacity Minimum angle 0 Target angle 15 Maximum angle 30 Check already tightening angle Disabled For instance it could be a proper Pset for a DWTA with 30 Nm capacity Assembly Line Pset 3 Pset 1 DWT DWTA x Parameters Options Control strategy Torque amp Angle v Assembly Line Pset 3 Pset 1 DWT DWTA Control Options Torque Torque correction coefficient Angle correction coefficient D Deg ange ar Unt of measurement 103 110 01 2012 6159937790 Issue no 01 2 Execute the Pset 14 42 Demo Mode deck EE e Settings gt Nm Max 28 gt Torg amp Ang Batch 0 e enter gt v 4 The angle displayed is the bending of the extension applying of the torque shown on the display Therefore the Angle Correction Coefficient is given by the formula _ Capacity AngleCorre ctionCoeff icient 7 AngleMeasu red TorqueMeas ured In the example of the figure above it would be 30 24 3 x 2 6 3 21 NOTE After having stored the angle correction coefficient in order to verify the correct O operation of the angle coefficient it is NOT possible to use the demo mode since the demo mode does not consider the correction coefficients Therefore for a verification test a Pset must be used 13 3 CORRECTION FORMULAS During the tightening the torque and angle measured by the transducers are corrected to obtain
20. to the DWTA by DeltaQC see the chapter Pset for details e Settings This menu sets the language the date time and accesses the diagnostic menu NOTE After 90 seconds of no use the DTWA enter the power save mode reducing the Gi display brightness Press any button on the keyboard to exit the power save mode After about 5 minutes of no use the DIWA automatically turns off this function is disabled while the DTWA is performing a test or it is connected to the DeltaQC 01 2012 18 110 6159937790 Issue no 01 4 1 EXECUTING A DEMO TEST The demo mode executes a test tightening operation or quality control test by simply accessing the DWTA from the keyboard with no need to program the unit with DeltaQC NOTE In this mode the results are not saved in the wrench memory To conduct a demo test select Demo Mode from the main menu 14 42 Demo Mode Psets Peak Settings Tightening Res Check Angle exit Select the desired operation and click on the OK button on the wrench keyboard to start the test 4 1 1 Track This mode can be used to execute a very simple tightening operation in which the operator tightens the screw at the desired torque monitoring the torque applied on the wrench display Torque In track mode the wrench displays the applied torque in real time Torque can be applied in either the clockwise positive torque or counterclockwise negative torque direction By clicking on t
21. turns from demo into free version The free version has a limited set of function It is possible only to define tightening programs Pset review the results from the DWTA and perform the settings of the instrument all the other features are not available DeltaQC Online DWTA a F 1 pseti DWT DWTA F 2 pset DWT DWTA El 3 pset3 DWT DWTA 5 1 4 DeltaQC Licensed and Advanced versions It is possible to register the software in two different versions Licensed or Advanced The Advanced version compared to the Licensed version can save the results and traces on the database on the Licensed versions the results and traces can be viewed online only when the software is connected to the DWTA 3910 01 2012 6159937790 Issue no 01 5 2 DELTAQC OVERVIEW Click on the DeltaQC icon to launch the software Deltage The main menu is shown Menu list DeltaQC Online DWTA SEE File View Transfer Options Service About Hapb PR E Ki H Ken WS bh ER lt r Cl a Build x Assembly Line Assembly Line 2 LX Assembly pe O Transducer Offline mode Ce Route Parameter set F Online af mode tta DWT DWTA torque amp angle DWT DW T4 Asse m bly Li ne torque angde DWT DWT4 detai Is area DER choo DWT DWTA Build area OWT DWTA TWA DWT DWTA Assembly Line area 24 05 2012 13 53 46 Set device name Command executed with
22. very helpful It explains the reason for a Not OK test 01 2012 88 110 6159937790 Issue no 01 9 1 EXPORT RESULTS TO EXCEL 88 Open with Excel EW Close 4 bh Select Pset number Status Torque status Angle status Result number Strategy Select deselect allthe tests 8 Select manually the H tests to be exported Peak Torque Peak Torque Peak Torque Click wrench 2 Click wrench Select the tests to be exported or saved and using the command Open with Excel and Save to File you can open this table with Excel and save the results in an Excel xis file or in a csv file or ina XML file If the CSV file is not opened automatically with Excel from the Excel menu select Data gt NOTE The CSV file is formatted with the semicolon as field separator L Import Data select the CSV file and select the semicolon option in the import wizard Text Import Wizard Step 2 of 3 This srecen iets you set the delmters your date contans You can see how your Lest amp affected in the preview below Delmkers M Treat consecutive delmters as one F Tab Comme Text qualifies f zl 89 110 01 2012 6159937790 Issue no 01 10 Traces viewer wh Click on the Traces viewer icon to retrieve the trace from the DWTA or from the database The DWTA can store up to 10 traces 30 s maximum length each when the memory is
23. which the result is taken If the result is Not OK it will be marked with a red X Nm 28 26 24 22 i en am E TSS SA Ser aes 18 H 16 14 12 10 af 6 U To zoom in on a section of the trace simply select the desired area with the mouse 01 2012 92 110 6159937790 Issue no 01 S n f Right click to navigate in P the zoom trace Select the area to zoom in While zoom in to navigate the graph right click on the trace and move the mouse pointer on the graph To zoom out to the whole trace press the left button on the mouse move the cursor up leftward and release the left button 5 Move up leftward and release click 1 Click anywhere in the trace area The Trace parameters window displays detailed information on the trace 93 110 01 2012 6159937790 Issue no 01 SPC peak Strategy Measured unit Date Time 30 06 7011 10 26 36 Bytes trace lenght Transducer GIN Result ID Al Status Time result PROYA Angle status Angle result Start fnalange 2 elen SS ande targt Jo i y re E Torque rest Bam Torque target Ju Torque max E Pset Pset name To evaluate the trace in details click on Show cursor to activate the cursor on the graph 01 2012 94 110 6159937790 EN Issue no 01 d CR CH Torque mme era CH Angle Deg ims G t Torque amp Angle NmlDeo Torque max mim Le
24. 0 6159937790 Issue no 01 Set the Device type to DWT DWTA enter the Name and Description and click on OK to continue Route data Select the Linked Psets folder to add or delete the Psets to the route 77 110 01 2012 6159937790 Issue no 01 Add delete Psets Psets belonging to the route Configure the Route as described below and click on Store to save Click on the icon on the right to add Psets to the Routes Click on 0 to delete an item from the Route Click on Save to save the data When adding an item to the Route the following window is shown Select what to add to the Route Search functions 01 2012 78 110 6159937790 Issue no 01 Select what to add to the Route and click on Confirm to save lf a large number of Pset is present in the list use the search function to filter the list lt is possible to add up to 10 Pset in a Route 7 1 2 Transfer a Route to the DWTA Once the Route is defined in the offline mode click on the icon H or select the Transfer PC gt Device menu to transfer it to the DWTA 79 110 01 2012 6159937790 Issue no 01 PC gt Device Transducers Route of tools Route of psets ARE en EE EC Select the Route and click on confirm to send it to the DWTA NOTE When the Route is sent to the DWTA all of the Psets previously stored in the DWTA Gi memory are deleted If you want to keep a copy of th
25. 05 06 9 tnv nAektTpouayvnrikh OouuBorommo 2004 108 EOK 15 12 04 10 tn yaunaAn tr an 2006 95 EOK 12 12 06 11 EMAPUOOTEO a evaphoviop vo a TrPOTUTTO a 12 ONOMA kai APMO IOTHTA rou SnAouvtoc 13 Huepounvia CESKY CZECH 1 PROHLASENIO 1 3 Fr DECLARATION DE CONFORMITE 1 DECLARATION OF CONFORMITY SOULADU S P EDPISY ES 2 My firma DESOUTTER 3 Technick soubor dostupn 4 prohla ujeme Ze v robek vyrobky 5 typ p stroje p stroj 6 P vod v robku 7 je v souladu s po adavky sm rnic Rady EU o aproximaci pr va lensk ch statu EU a to v t chto oblastech 8 p stroje 2006 42 EC 17 05 06 9 Elektromagneticka kompatibilita 2004 108 EC 15 12 04 10 N zk nap t 2006 95 EC 12 12 06 11 relevantn harmonizovan normy 12 Jm no a funkce osoby kter prohl en vystavila 13 Datum hogy a term k ek 5 g pt pus ok 6 A m szaki le r s az EU s 7 megfelel nek a tagorsz gok t rv nyeiben megfogalmazott al bbiakban szerepli tan csi Ir nyelvek k vetelm nyeinek 8 G pek berendez sek 2006 42 EC 17 05 06 9 Elektrom gneses kompatibilit s 2004 108 EC 15 12 04 10 Alacsony fesz lts g szabv nyok 2006 95 EC 12 12 06 11 alkalmazhat harmoniz lt szabv ny ok 12 Kibocs t neve s adatai 13 D tum LIETUVI KAI LIT
26. 1 2012 6159937790 Issue no 01 SAFETY INSTRUCTIONS Important information for safe use These instructions concern installation operation handling and maintenance of product inserted mounted tool and equipments e e It is vital that the operator has read and carefully understood the instructions before using this product e Keep instructions safe for future reference and make sure that the operator has complete access to them e Failure to follow these instructions may cause serious hazard Our goal is to produce tools that help you work safely and efficiently The most important safety device for this and for any tool is YOU Your care and good judgment are the best protection against injury This tool must be not modified for product liability and safety reason Only qualified and trained operators should install adjust or use this tool All possible hazards cannot be covered here but we highlight some of the most important For additional safety information consult e Other documents and information packed with this tool e Your employer union and or trade association e Appropriate standards as referred to in the section EC Declaration of Conformity Further occupational health and safety information can be obtained from the following web sites http www osha gov USA http www osha eu int Europe Safety signal words The safety signal words Danger Warning and Caution have the following meaning DANGER Indicates a
27. 12 90 110 6159937790 Issue no 01 10 1 VIEW ONE TRACE Select the trace to view by clicking on the bar in the top part of the window Traces viewer aen zez A Trace 3 detail SPC peak Peak Measured unit Nm x Angle Deg ms 30 06 2011 bh O Torque amp Angle Nm Deg 10 26 32 Bytes trace lenght 2060 Transducer S N PROVA Torque max Nmjms CTT C Torque target Nmjms Time result 186 CU Torque min Nmjms Angle status OK Angle result 0 4 Start final angle 2 M Torque result Nm Angle min JI Angle target 0 Angle max 20 Torque status OK Torque result 10 77 Cycle start 2 00 Torque min 5 00 Torque tarnet Ofoue Parone LI Pset Pset name When working online connected to the DWTA the trace related to the last test executed by the DWTA is marked as Last When working offline the Delete command is available on the right top corner of this window 91 110 01 2012 6159937790 Issue no 01 In the Traces Limits and Results areas it is possible to select what to display on the graph a O Torque Nims l _ O Angle Deg ms the Torque amp Angle Nim Deg Torque max mme Le Torque target Mmimsi Torque min ONmlme C3 Torque result Nn It is possible to select the Torque Time Angle Time or Torque Angle graphs If limits and results are enabled they are shown in the graph the Result indicates on the trace the point in
28. 2 Tightening within torque and angle limits tightening to a window This is a more accurate way to tighten as we use additional information angle during the tightening process Using this method you can detect possible problems on the joint 01 2012 62 110 6159937790 Issue no 01 Torque is correct but angle is too short Misalignment problem S The hole is not completely threaded or it is not deep enough The bolt is stopped by oil in a dead hole There is dirt in the threads e The threads are damaged The screw is already tightened Angle is correct but torque is too low The thread may be stripped out The screw is too soft tightened over yield Unexpected low u friction coefficient 3 Tightening with torque and additional angle rotation torque angle The bolt is first tightened to a certain torque and then it is further tightened to a specific angle The goal is to stress the bolt over the yield point Even with differences in the angle the torque causing clamping force is quite consistent Sometime the joint is specially designed and of course experiments have been done joint analysis to be sure that strain is far away from the breaking point 63 110 01 2012 6159937790 Issue no 01 6 7 1 1 Torque This strategy guides the operator in reaching the desired target torque without any angle reading Simply define the Cycle start Minimum Torque Targe
29. 2 3 Memory From this menu is possible to delete the Psets the results and the diagnostic results stored in the DWTA memory Memory setting p Configuration ge Fessel Delete transducers Delete Gesetz Delete results Delete diagnostics 85 110 01 2012 6159937790 Issue no 01 9 Results viewer The Results viewer function permits to retrieve the results from the DWTA or from the database The DWTA can store up to 5000 results when the memory is full the new results overwrite the oldest results stored To view the results stored on the DWTA connect the instrument to the DeltaQC and select the result viewer DeltaQC Online DWTA pr Database a D DWTA Test DOO 23456759000 USB TOME a se To view the results downloaded from the DWTA and stored in the database work in offline mode DeltaQC Offline 01 2012 86 110 6159937790 Issue no 01 When clicking on the Result Viewer icon the following window is shown elect deselect all the tests Device type _ HOT ai Name 3 TA Peet a ee a Pset C 3 tea 4 Pset C J torque angle B Pset C 3 tha batch9g H Pset C 3 torque g Pset C 3 Haccw 7 Pset 3 10 10 Pset C 3 torque amp angle 5 Pset ANSE bk Search filter functions Select manually venerdi 1 gennaio 2010 v venerdi 23 marzo 2012 v Kg KE f
30. 7 05 06 9 Zgodno ci elektromagnetycznej 2004 108 UE 15 12 04 10 niskich napi 2006 95 UE 12 12 06 11 stosowanych norm wzajemnie zgodnych 12 Nazwisko i stanowisko wydajacego deklaracj 13 Data SLOVENSKY SLOVAK 1 DEKLAR CIA ER O S HLASE 2 My DESOUTTER 3 Technick s bor k dispoz cii z 4 prehlasujeme e v robok y 5 strojov typ y 6 P vod produktu alebo v robku 7 zodpoved po iadavkom Smern c rady t kajcich sa aproxim cie z konov lensk ch t tov pre 8 strojn zariadenia 2006 42 EC 17 05 06 9 po Elektromagnetick kompatibilitu 2004 108 EC 15 12 04 10 po N zke nap tie 2006 95 EC 12 12 06 11 zodpovedaj ce harmoniza n normy 12 Meno a funkcia vystavovatela dokladu 13 Datum LATVISKI LATVIAN 1 EK ATBILSTIBAS DEKLAR CIJA 2 M s komp nija DESOUTTER 3 Tehniskais fails pieejams ES 4 deklar jam ka Sis ie izstradajums i 5 ier ces tips i 6 Izstradajuma izcelsme 7 atbilst Padomes Direkt vu pras b m par dalibvalstu likumu piem ro anu kas attiecas uz 8 meh nismiem 2006 42 EK 17 05 06 9 elektromagne tisko savietojam bu 2004 108 EK 15 12 04 10 Zemspriegumu 2006 95 EK 12 12 06 11 sp ka esosajam iem saskaHotajam iem standartam iem 12 Pieteic ja vards un amats 13 Datums HX CHINESE 1 EC HSE 2 RAT DESOUTTER 3 RAERAAAAM
31. DWTA chapter for details It allows also firmware upgrade reserved for Desoutter service personnel 17 110 01 2012 6159937790 Issue no 01 4 Getting started with DWTA To turn on the DWTA press the ON button on the wrench keyboard to turn it off press the OFF button and hold it down for few seconds The power on screen is shown for few seconds followed by the zero adjustment During zero adjustment the firmware version is displayed in the lower part of the screen Setting zero Zero Torque OK Zero Gyro Ra Firmware version Power on screen Zero adjustment NOTE Leave the wrench in a fixed position without applying any torque to the transducers L during the power on this permits proper automatic zero adjustment of the transducer and gyroscope At the end of the zero adjustment process the OK is displayed to indicate the process has been completed is case of error during the zero adjustment a message Error Zeroing Torque or Error Zeroing Gyro is shown when trying to execute a tightening Switch off and on again the unit to execute again the zeroing After the power on sequence the main menu is shown on the display 14 42 Psets Settings enter gt Main menu e Demo Mode This menu accesses the free test without the need of programming the unit with a specific tightening program See below for details e Pset This menu accesses the tightening programs Pset defined and sent
32. ESOUTTER 3 Teknisk fil tillganglig fran 4 F rklarar att maskinen 5 Maskintyp 6 Produktens ursprung 7 For vilken denna deklaration g ller verensst mmer med kraven i Ministerradets direktiv om harmonisering av medlemsstaternas lagar r rande 8 maskiner 2006 42 EEG 17 05 06 9 elektromagnetisk kompatibilitet 2004 108 EEG 15 12 04 10 l gsp nning 2006 95 EEG 12 12 06 11 Harmoniserade standarder som till mpats 12 Utfardarens namn och befattning 13 Datum NORSK NORWEGIAN 1 EF ERKL RING OM OVERENSSTEMMELSE 2 Vi DESOUTTER 3 Teknisk dokument tilgjengelig 4 Erkl rer at produktet produktene 5 av type 6 Produktets opprinnelse 7 er i overensstemmelse med de krav som finnes i Ministerr dets direktiver om tiln rming av Medlemsstatenes lover vedr rende 8 maskiner 2006 42 EF 17 05 06 9 elektromagnetisk kompatibilitet 2004 108 EF 15 12 04 10 lavspenning 2006 95 EF 12 12 06 11 Harmoniserende standarder som er anvendt 12 Utsteders navn og stilling 13 Dato DANSK DANISH 1 EF OVERENSSTEMMELSESERKL RING 2 Vi DESOUTTER 3 Teknisk dokument kan f s p 4 erkl rer at produktet erne 5 type 6 Produktets oprindelse 7 er i overensstemmelse med kravene i R dets Direktiv vedr tiln rmelse mellem medlemslandenes love for 8 maskiner 2006 42 EF 17 05 06 9 elektromagnetisk kompatibilite
33. EVR SRE 4 PARP m 5 HAX 6 mu 7 F SABT SUW RE HRB 8 HAR 2006 42 EC 17 05 06 9 ERA TE 2004 108 EC 15 12 04 10 KE 2006 95 EC 12 12 06 11 AME 2 R TE MARR 13 ABA PYCCKN RUSSIAN 1 AEKAAPALUUA COOTBETCTBHA 2 Mei DESOUTTER 3 TexHnyeckn cbaiin MoxHo 4 3ABNAeM YTO npogykuua 5 tan o6opyfoBauua 6 Mponcxoxgenne npogykTa 7 COOTBETCTBYET TPEGOBAHUAM AUPEKTUBEI EBPONEUACKOTO COBETA OTHOCUTENbHO 3AKOHOAATENECTB CTPAH Y4ACTHUL no 8 MauuuHHoMy o6opyaoBaHu 2006 42 EC 17 05 06 9 no ONeKTPOMAarHUTHON coBMecTUMOCTH 2004 108 EC 15 12 04 10 no Huskomy Hanpaxennio 2006 95 EC 12 12 06 11 npumenaembie CornacoBaHHble HOpMBI 12 PaMunua n AOMXKHOCTE CocTaButena 13 Qata 2 3 1 DECLARATION OF CONFORMITY p LA Fr DECLARATION DE CONFORMITE 2 4 5 6 7 11 12 13 We 3 Technical file available from EU headquarter Fr Nous Fr Dossier technique disponible aupr s du si ge social Desoutter Ltd B Blanchet CP manager 37 Mark road CP Hemel Hempstead 38 rue Bobby Sands BP 10273 Hertfordshire UK 44818 Saint Herblain France HP2 7BW declare that the product s DWTA Fr d clarons que les produits DWTA Machine type s Fr type s Box Label stick here DWT Vision 30 Nm Coller l tiquette ici DWTA Vision 30 Nm DWT Vision 150 Nm DWTA Vision 150 Nm DW
34. HUANIAN 1 EB ATITIKTIES DEKLARACIJA 2 Mes DESOUTTER 3 Techninius duomenis galite 4 pareiSkiame kad gaminys iai 5 ma inos tipas ai 6 Produkto kilm 7 atitinka Europos Tarybos Direktyvy reikalavimus d valstybi nari statym susijusi 8 su ma inomis 2006 42 EB 17 05 06 9 su Elektromagnetiniu suderinamumu 2004 108 EB 15 12 04 10 su Zema tampa 2006 95 EB 12 12 06 suderinimo 11 taikomi harmonizuoti standartai 12 I davusio asmens pavard ir pareigos 13 Data SLOVEN INA SLOVENIAN 1 IZJAVA ES O SKLADNOSTI 2 Mi DESOUTTER 3 Tehni na kartoteka je na voljo 4 izjavljamo da je izdelek oziroma izdelki 5 vrsta stroja oziroma vrste 6 Izvor izdelka 7 v skladu z zahtevami direktiv Sveta Evrope o pribli evanju zakonodaje dr av lanic glede 8 strojev 2006 42 ES 17 05 06 9 Elektromagnetne zdru ljivosti 2004 108 ES 15 12 04 10 Nizke napetosti 2006 95 ES 12 12 06 11 veljavnih harmoniziranih standardov 12 Ime in funkcija izdajatelja 13 Datum POLSKI POLISH 1 UE DEKLARACJA ZGODNO CI 2 My firma DESOUTTER 3 Plik techniczny jest dost pny w 4 o wiadczamy ze produkt produkty 5 urz dzenie typu typ w 6 Pochodzenie produktu 7 jest s zgodne z wymogami Dyrektywy Rady odpowiadajacej ustawodawstwu kraj w cz onkowskich i dotycz cej 8 maszyn i urz dze 2006 42 UE 1
35. If SQL Server is not instance is selected already installed the write DELTAQC here Default instance is selected OV201200 30110 EN 6159937790 Issue no 01 31 110 01 2012 6159937790 Issue no 01 k 4 14 ECA Caa DAAC EK Pa Viicrosoft SOL Server 2005 setup x erin ha ar P Completing Microsoft SQL Server 2005 Setup Setup has finished configuration of Microsoft SOL Server 2005 d Refer to the setup error logs for information describing any failure s that occurred during setup Click Finish to exit the installation wizard Summary Log To minimize the server surface area of SQL Server 2005 some features and services are disabled by default for new installations To configure the surface area of SOL Server use the Surface Area Configuration tool Configuring and Managing SQL Server Express For improved manageability and security SQL Server 2005 provides more control over the SQL Server surface area on your system To minimize the surface area the following default configurations have been applied to your instance of SQL server AL LP o TCP IP connections are disabled EI ls mt Dinan in dinaklad reo ens Ii After installation the program is added to the Start Program Desoutter DeltaQC menu a desktop icon is created as well After installing the software you need to register it see the next paragraph of this chapter for details T
36. Part No 6159937790 Issue 01 Date 05 2011 Page 1 110 DWTA DWT Vision DWTA Vision WARNING To reduce the risk of injury before using or servicing tool read and understand the following information The features and descriptions of our products are subject to change without prior notice 1 110 01 2012 6159937790 Issue no 01 Revision history Issue Date Description Ref firmware Ref DeltaQC version version Contents BN lt NEE 2 Sy Ed erte 4 BATTERIES INFORMATION according to European regulation 2006 66 CE sa sa0nn 7 1 Jett ele Ve d Le EE 8 1 1 eet TAS COC CN CINE EE 8 12 SO D CITICAIONS a a T 9 2 DWT DWTA E ET TEE 12 2 OO ee ets ne po eres ee eee 12 2 1 1 OR E EEE EAEE E E E EET 12 2 1 2 DWT Vision and DWTA VISION c ccccccceccecceceeseeseeseeeeeeeeueueeuueaeeeeeaeeueueeesaeeansaess 13 PGI E TE 15 3 User Interfaces eegene 16 S DE D EE 16 RS OO 17 39 EE E 17 34 Min USB le 17 4 Getting started with DWTA ccccscsceeeseeeeneeseeseeseeneeseaseesenseesenseseenseseensesoees 18 dl Executing adamo RS a se en D ere ere 19 4 1 1 IR e Le 19 4 1 2 ER E E E A EE E E E E ETET 20 4 1 3 KONON Le E 21 4 1 4 R sidual check ln Le 22 5 Working with DeltaQC software cccccsssseeseeseeeseenseeecenseeseenseeseenseeseonseeseoans 23 5 1 Software EE OM E 24 5 1 1 Software registration sise 33 5 1 2 DeltaQC Evaluation version 38 leet 2 OC FFC NOTONS a ot cn 39 5 1 4 Delt
37. T DWTA zf 2 Res angle 2 DWT DWTA F 3 Tit 1 DWT DWTA 4 t a DWTIDWTA T 5 torque amp angle DWT DWTA F 6 torque angle DWT DWT4 F 7 ttaccow DWT DWTA gt P 8 t amp a batch99 DWTIDWTA S 9 torque DWT DWTA 10 Pset DTWA DWT DWTA 01 2012 48 110 6159937790 Issue no 01 The Online mode is active only when a DWTA is connected to the PC It defines the tests programs directly on the instrument The Online mode provides also shortcuts to DWTA configuration results and traces viewers The Online mode adapts and slightly change its submenus according to the specific DWTA connected Click on the minus or plus symbols to close and open menus and double click on function names to open the corresponding function See the chapters dedicated to the different DWTA versions to view in details how to create and setup a test program for your specific DWTA 5 3 2 1 Transfer online data to the database All the information defined online can be saved in the local dabatase file including test results and traces by selecting Transfer Device gt PC in the main DeltaQC window The following window is shown em reste ms TS a ois Select the items Psets Tools Results and Traces to be transferred from the DWTA to the local database on the PC and click on Save to confirm Psets are marked with two different icons The Pset is already present in the database and it is updated if some of i
38. T Vision 800 Nm DWTA Vision 800 Nm Origin of the product Italy Fr Origine du produit is in conformity with the requirements of the council Directives on the approximation of the laws of the Member States relating Fr est sont en conformit avec les exigences de la Directive du conseil concernant les l gislations des tats membres relatives to Electromagnetic Compatibility 2004 108 EC 15 12 2004 Fr aux compatibilit lectro mag tique 2004 108 EC 15 12 2004 applicable harmonised standard s EN 61010 1 EN 61326 1 2008 EN61326 2 3 2006 Fr Norme s harmonis e s applicable s NAME and POSITION of issuer B BLANCHET Fr NOM et FONCTION de l metteur General Manager Place amp date Saint Herblain 15 03 2011 Fr Place et dat 3 3
39. aQC Licensed and Advanced versions iii 39 S RA ee E 40 5 2 1 ME AEA E AEEA 42 5 2 2 OCDE E ase nets EE EENE 42 5 2 3 AUD EP EE 43 5 2 4 EEN ee 44 5 2 4 1 Transfer online data to the database 44 5 2 4 2 DWTA transducer information ccccceccecccecceceeeeeeceeeeeeeeueeeeeeueeeeeeaeeeeeeess 46 59 SEMINGS IM DENA TE 49 5 4 Connecting to the DWTA esse 49 5 4 1 USB OAS ON aca ae aici EE EE 49 De TOV ER 51 6 FS EN 53 01 2012 2 110 6159937790 Issue no 01 SC RN Kee He E 54 6 2 Angle parameters cccccccceecceecceeeceeeceeeceeeceeeceeseeeseeseuesueseeseeeseeseeeseesseesseeeses 55 SE Rn EE 55 64 Ee e e S sneren R i 56 SOS eee ee ee eee eee ee ere 56 6 6 Running aeet iii iiiesirerreeereeeeeeenenenes 57 6 7 Tightening strategies ii 58 6 7 1 PTOOUCTIOM SOUMIS sans a etes ane ae one neo et cute 58 Se WR Kee EE 60 67 1 2 TOGUE A FINN abc set tte ee ae ee ec nc 61 6 7 1 3 Torque Angle aan amener nanas encens ennemie 63 6 7 2 Quality Control Strategies sin 64 6 7 2 1 Residual Check Angle Rss 64 6722 FOR Kee UE 66 DONS NO CS aia nn aa D D es pen geen 67 7 1 1 Create a Route ccccccccccsescccceeseceeceeeceeceeecesseeeeeeseuaeeeseeaeceeseaueeessaeeeeesegeeeesaneeeeas 68 7 1 2 Transfer a Route to the DWIA 72 OO AE de E 73 8 1 Settings menu ON DWTA ccccccceecesceeccceeeeccenecceeeescecesceeeecaeeesceaeeceeeesceeeseeeeesess 73 8 1 1 DIS Ay Une DE Te PP PP ined suns E E E O
40. ases the DWTA measure must be adequately compensated because the factory calibration is made for the standard arm L and the extension arm E increases the measured torque The angle measure is also affected by the extensions due to its specific torsion when the torque is applied 13 1 TORQUE CORRECTION COEFFICIENT T applied torque D displayed torque L gt standard arm from mid point of the hanide to the center point of end fitting tool E extension arm L E total arm EAR From the relation between the displayed and applied torque 7 the torque correction L coefficient is given by the following formula LE L Torque correction coefficient 01 2012 102 110 6159937790 Issue no 01 13 2 ANGLE CORRECTION COEFFICIENT When an extension is used the angle correction coefficient permits linear compensation of extension torsion due to the torque applied The value is expressed in degrees at the DWTA capacity To calculate the proper angle correction coefficient the torque coefficient of the extension must be already calculated as described above and specified in the Pset used for calculating the angle correction coefficient Follow this procedure 1 Create a Pset with the following parameters Control strategy Torque amp Angle Torque correction coefficient Value calculate as explained above Nominal torque 80 of the DWTA capacity Cycle start and Angle
41. colors 1024 x 768 High Color 16 bit recommended Operating Systems Windows Server 2003 Windows XP Internet Explorer 5 01 or later required for installation of the NET Framework Windows Installer 3 1 Microsoft Excel required to view the exported file with the tightening results Note A system should meet these or the minimum requirements for the operating system whichever is higher CALIBRATION CERTIFICATE DWTA is provided with a Desoutter factory calibration certificate 11 110 01 2012 6159937790 Issue no 01 2 DWT DWTA overview The DWTA and DWT DWTA Vision are electronic wrenches designed for optimal operation in e Tightening operations in production The wrench performs tightening offering a wide variety of tightening strategies The test results can be retrieved by the wrench management software DeltaQC exported into Microsoft Excel and then possibly printed e Quality control The wrench offers a set of methods to evaluate the residual torque this makes possible to the quality of the tightening operations on a production line under control The test results can be retrieved by the wrench management software DeltaQC exported to Microsoft Excel and then possibly printed 2 1 MODELS 2 1 1 DWTA Torque and angle measurement Connector to connect the device to the Delta 01 2012 12 110 6159937790 Issue no 01 The models available are e DWTA30 Nm e DWTA 150 Nm
42. d in the DWTA memory and can be retrieved by the DeltaQC Connect the DWTA to the DeltaQC and select the Controller Diagnostic menu DeltaQC Online Delta 7D Fie View Transfer Options Service About D 9 E E A 2 O ED lt a Configuration Transducer CA Route Tightening Parameter set The following window is shown Information Memor a Diagnostic Ethernet configuration ER S Pset e r Tool 01 2012 100 110 6159937790 Issue no 01 Diagnostic DATA Test DATA Diagnostic Report IC 4 LAST Serial number att Date 12 03 2012 Firmware Version 1 04 Time 10 14 21 Select a report Main memaors Calibration memory Backup memory RealTime clock keyboard Battery Sound Serial port Led Ethernet Transducertorque Transducer angle Each report is marked in green if all of the test are OK or not applicable and is marked in red if at least one test gives a Not OK result The last report is marked as LAST The toolbar in the upper area of the report provides functions to print the report or export it to Excel or PDF file 101 110 01 2012 6159937790 Issue no 01 13 Appendix A Calculating correction coefficients for extensions When the joint design or space limitations preclude use of standard sockets or tools it may be necessary to use special extension spanners to fit the application In these c
43. ddress given in the account above a link is sent Click on the link provided our account has been confirmed you can login home Click to login d wg eS OUT tools Com Click on Home and it is possible now to login a Industrial Desoutter License Manager Tools line My account The brand new Desoutter License Manager is your privileged interface to manage fDays 24h your license numbers Login SR P d The online application enables you to S e Install CVIC software e Uninstall CVIC software e Follow up your current Serial numbers Last password Create an account ri GeSouttertools com Copyright 2011 Desoutter Tools On the following window select License Management from the same window is also possible to edit the profile information or to open the Desoutter contact form 35 110 01 2012 6159937790 Issue no 01 Welcome Marco Grippa License Management My profile Contact Form Disconnection Industrial Desoutter License Manager Contact dhwour licen Desoutter Edit profile The brand new Desoutter Licens face tom nia License The online application enables yi management Install CVIC software Uninstall CYIC software Follow Up your current serial numbers wiv desoutt ertools com Copyright 2011 Desoutter Tools Enter the Serial number and the Key provided on the installation CD Industrial Welcome Marco Grippa My profile Contact Form
44. ds to create tightening and test programs tools route of test Tree Enable disable the Assembly line area which contains the list of the tightening programs and tools created online or offline Details Enable disable the Assembly line details area which details the items selected in the Assembly line area Log area Enable disable the Log area which lists the list of the log messages All Enable disable all the possible items in the main menu Restore default Restore the default layout which enables all of the items except the Log area layout To hide one item directly from the main menu click on the E3 Icon DeltaQC Online DWTA File View Transfer Options Service About lh 25 amp Es Happ HB 1 Assembly Line Assembly Line Pset Transducer p Database 5 H DWTA USE COME Parameter set Ve Route oP Pset Gs 1 pseti DWT DWTA Tightening E zw wrw El Parameter set oR netz DWTIDWTA F pset4 DWT DWTA 41 110 01 2012 6159937790 Issue no 01 5 2 1 Menu list The following options are available in the DeltaQC Menu list Leen er EE B l jew Transfer Options Servic View Select the areas to show hide in the main menu Build area Details Log area All Restore default layout ansfer Options Service Transfer This menu allows to set the DeltaQC language and enable disable the log file PCL gt Device Device KAN pio
45. e DWTA 800 Nm The DWTA is a torque angle transducer designed to be connected to the Desoutter Delta instrument This instrument does not provide any user interface The torque values LEDs to indicate the test result buzzer and tightening programs are available on the Delta device The connector pin out is the following A MOSI F 15V Di A B CLOCK G CDE CAL i C CS MEM H MISO e D CS ADC J CS ANGLE E 15V K AGN For details of the operations of DWTA with the Delta refer the Delta User Manual 2 1 2 DWT Vision and DWTA Vision The DWT Vision is an instrument designed to execute tightening operations and quality control test on joints The DIWA Vision model features a gyroscope to provide also angle measurement and thus allowing a wider set of tightening and quality control strategies Powered by batteries these instruments work as stand alone devices a specific software DeltaQC has been developed to program the instruments to retrieve the test results and generated detailed Statistics to monitor the quality of the tightening process 13 110 01 2012 6159937790 Issue no 01 Keyboard Colour display Handle with _ batteries Mini USB The models available are DWT Vision 30 Nm DWTA Vision 30 Nm DWT Vision 150 Nm DWTA Vision 150 Nm DWT Vision 800 Nm DWTA Vision 800 Nm The next paragraphs describe all the DWTA components and user int
46. e angle is inside or outside the torque limits specified in the Pset Result number Progressive number automatically assigned by the DWTA to every tightening result Min value 1 Max value 5000 When 5000 results are stored in the DWTA memory the new results overwrite the oldest starting from result number 1 Strategy Type of test executed Torque result and Angle Torque and angle values measured by the DWTA results Date Time Fields indicating the date and time of the tightening operation Date and time are taken from the date and time set on the DWTA Batch status lf the batch size is left to zero the Batch status is always OK If the batch size is set to one or more the Batch status is OK when all the Psets of the batch are OK Unit of Measurement Unit of measurement Result detailed This field can be very helpful It explains the reason for a Not OK test 01 2012 74 110 6159937790 Issue no 01 7 1 EXPORT RESULTS TO EXCEL m E Result number i Faan x 7 x a a ais ies el ur r Peak Torque Peak Torque Peak Torque 2 Click wrench Click wrench Me oof Select the tests to be exported or saved and using the command Open with Excel and Save to File you can open this table with Excel and save the results in an Excel xis file or in a csv file or ina XML file NOTE The CSVfile is formatted with the semicolon as field separator If the CSV
47. e existing Psets currently in use on the DWTA save them to the database before sending the Route to the DWTA See the Online mode chapter for details 01 2012 80 110 6159937790 Issue no 01 8 DWTA Settings 8 1 SETTINGS MENU ON DWTA The Settings menu on the wrench display is active only if enabled See DWTA controller setup to enable disable this menu The Diagnostic menu is covered in the Troubleshooting guide chapter of this manual See the chapter Appendix B DWTA factory settings for the default configuration 8 1 1 Display Language To set the wrench display language select Settings Language from the DWTA main menu Language 14 42 Settings Demo Mode Language English Psets Date European Insert Date Time Diagnostic English EEr Date Italiano Francais JDeutsch Select the language and confirm with the OK button on the keyboard lt is also possible to set the language through DeltaQC See the DWTA controller setup chapterSetting the DWTA display language 8 1 2 Date time To set the DTWA date and time select Settings Insert Date Time from the DWTA main menu Settings Ti 14 42 g Insert Date Time kratie Language English Day Month Year ears Date European LIEU a ee areal Insert Date Time Diagnostic fd 07 2011 14 59 59 enter p gt 4exit set Use the right left arrows on the keyboard to choose the field to edit and use the up down arrows to increase
48. eady If the operator tries to tighten a screw which is already tightened the tightened angle torque increases with just a little rotation or without any rotation of the screw This function monitors this event and provides an error message on the display Enable the flag to activate this function and specify the Check already tightened angle value which is typically set to few degrees lf the torque reaches the Min Torque value within this angle the error message screw already tightened is shown 01 2012 60 110 6159937790 Issue no 01 6 6 RUNNING A PSET Once the Pset is created on the wrench map area in DeltaQC it is automatically sent to the DWTA To execute the Pset select Pset from the main menu of the DWTA Psets 14 42 Demo Mode ere s 14 Settings gt Nm Max 15 4 gt Torque Time Batch 0 5 Select the Pset from the list of the available Psets and click on the OK button on the keyboard to start the Pset During the Pset execution the display shows the torque and angle values and the tightening direction Pset l OL 40 Pset execution Torque and Angle values The arrow under the Nm label indicates if Nm ee result is taken on the torque peak or angle peak when applicable d 40 At the end of a Pset execution press the OK button on the u E 98 2 keyboard to reset the torque and angle values to zero The arrow indicates the direction in which the tightening mus
49. en the memory is full the new results overwrite the oldest results stored To view the results stored on the DWTA connect the instrument to the DeltaQC and select the result viewer 71 110 01 2012 6159937790 Issue no 01 DeltaQC Online DWTA D DWT A Test 0001 23456789000 USB TOMS i EB Pset To view the results downloaded from the DWTA and stored in the database work in offline mode DeltaQC Offline When clicking on the Result Viewer icon the following window is shown 01 2012 72 110 6159937790 Issue no 01 Name 3 TA FIFTA CT f tra C 3 torque angle C 3 tha batchdg C F torque C 3 3 COW C1 310 Il 2 torque amp angle C J 10 test S 4 B H g ip 5 gem i _ venerdi 1 gennaio 2010 wb venerdi 23 marza 2012 0 00 00 E 23 59 59 El RE Cancel Select what you wish to review and click on OK The following window is shown pa Save to file Open with Excel e Close Results found 592 E H D Select Pset number Status Torque status Angle status Result number Strategy Torque result Angle result Description Date Time Batch status a Oow mm enee fixe TR eaaa wn w oeme i 1 nm a msn wn a oeme hes nm o a as Oona oeme mn Im span usa wn ow eme er O meo elas Oo Oo o eme eo o om appes ananos wm oeme po O O meoo apen Oo o eme Oom w oeme ms I
50. enu on the wrench display is active only if enabled See DWTA controller setup to enable disable this menu 8 2 1 4 Set result confirmation options Select between Never All of the tests executed are acquired as test result Always At the end of each test the DWTA asks if the Results confirmation result must be considered or discarded BEES NOK only At the end of each Not OK test the DTWA asks if the result must be considered or discarded If the result is discarded the batch count if enabled is not incremented 83 110 01 2012 6159937790 Issue no 01 8 2 1 5 Set batch increment condition selects if the batch number for a Pset Multistage is Batches increment incremented only if the result is OK or if it is incremented condition anyway regardless of the result OK NOK 8 2 1 6 Set the batches running mode This parameter is used only for Quality Control strategies and it is not applicable to Production strategies select between Reset mode When a batch is quit the batch count Is reset Restore mode When a batch is quit the batch count is not Batches running mode reset and it is possible to continue the batch at a later time Psets A gt Nm Target 15 0 gt Nm Min L4 b gt Nm Max 15 4 gt Torque Time gt Batch 2 5 7 8 2 2 Information This window provides some general information Device information General 01 2012 84 110 6159937790 Issue no 01 8
51. erfaces in detail For clarity from the next chapter of this user manual it is mentioned the DWT DWTA Vision models as DWTA To start working with the DWT DWTA Vision immediately go to the Getting started with DWTA chapter 0202 um 6159937790 Issue no 01 2 1 2 1 Batteries The DWT DWTA Vision operates powered by three batteries 1 5 V AA size Rechargeable batteries can be also used The operating time depends from the batteries installed Positive pole To install or replace the batteries in the DWT DWTA Vision turn off the device unscrew the plug insert the three batteries and reinstall the plug Pay attention to the batteries polarity Insert the three batteries in the same polarity as shown in the figure above 15 110 01 2012 6159937790 Issue no 01 3 User Interfaces 3 1 DISPLAY The wrench display allows to explore the wrench menus and monitoring torque and angle during the tightening operation Pset name Tightening direction rset gt Torque a 98 de 0 3 Batch count D Progressive bar Indicates the Pset name In the Demo Mode shows the test type Tightening Indicates whether tightening must be done in the clockwise or directions counterclockwise direction Torque Angle Indicates the current measurements The arrow under the measurement indicates which variable is selected as the result in the tightening strategy when applicable Progressive
52. full the new traces will overwrite the oldest traces stored To view the traces stored on the DWTA connect the instrument to the DeltaQC and select the trace viewer Open the traces DeltaQC Online DWTA stored on the DWTA File View Transfer Options Service aE DH al A Bet oa SO EME Ce Transducer bh E Database i D DWTA Test USB COMS DWTA connected to the PC Ca Route ef Transducers GI Pset Ir Parameter set To view the traces downloaded from the DQTA and stored in the database work in offline mode An additional window allows to select up to ten traces Open the traces stored in the database File Curves selection Pset name Date time L torque amp angle 25 05 2012 09 49 37 M L torque amp angle 25 05 2012 09 49 34 M L torque amp angle 25 05 2012 09 49 31 LA torque amp angle 25 05 2012 09 49 23 LA Res angle 2 25 05 2012 09 48 24 L Res angle 2 25 05 2012 09 45 55 L 1 torque 19 04 2012 18 13 21 CL torque amp angle 19 04 2012 17 56 46 O LA torque amp angle 19 04 2012 17 55 59 O L Res Angle DT Search filter functions View Transfer Options Transducer Ce Route Tightening o r Tool oe Es Route Parameter set D LISE H Select the traces Equipment venerdi 1 gennaio 2010 v venerdi 25 maggio 2012 vy HP io 0 00 00 E 23 59 59 E GL SSC Eas Management 01 20
53. h the DeltaQC See below for installation details To install the software insert the CD in the PC and wait for the following window Industrial Install DetaQC Software Contact Us View User Manual Register DeltaQC Software Register DeltaQC Software C Install Install DeltaQC Software Click and read the ReadMe file first containing information about the installation Click then on Install to start the installation wizard for the DeltaQC 01 2012 24 110 6159937790 Issue no 01 View User Manual Open the DeltaQC User Manual in PDF Install DeltaQC Software Contact Us View User Manual Register DeltaQC Software Georges Renault SAS Contact US 44818 Saint Herblain FRANCE Tel 33 0 2 40 808 909 Fax 33 0 2 33 27 07 www desouttertools com Shows the Desoutter contact details Install DeltaQC Software Contact Us View User Manual Register DeltaQC Software Register DeltaQC Software https licensing desouttertools com Provide the link to register the DeltaQC Registration must be done after the installation See the end of this chapter for registration details If the window shown above is not started automatically explore the CD and select StartCD vbs 25 110 01 2012 6159937790 Issue no 01 t DESOUTTER D File Modifica Visualizza Preferiti Strumenti 7 K nitro S a JP cerca Heb Cartelle X Nome Ei Desktop Document File attualmente s
54. hazardous situation which if not avoided will result in the death or serious injury WARNING Indicates a hazardous situation which if not avoided could result in the death or serious injury CAUTION Indicates a hazardous situation which tf not avoided could result in minor or moderate injury 1 Personal precautions and qualifications 1 1 Installation storage maintenance and disposal Installation storage maintenance and disposal of the product may only be undertaken by person who e Are physically able to handle the bulk and weight of the tool e Are aware of all the relevant national safety instructions and accident prevention instructions e Have read and understood the operating instructions 01 2012 4 110 6159937790 Issue no 01 1 2 Operation Operation of the product may only be undertaken by person who e Are physically able to handle the bulk and weight of the tool e Are trained to operate the product in conformity with national directives e Are aware of all the relevant national safety instructions and accident prevention instructions e Have read and understood the operating instructions 1 3 Drugs alcohol and medication Drugs alcohol and medications may impair your judgment and powers of concentration WARNING Poor reactions and incorrect assessment can lead to serious accidents or CN death e Never operate the product when you are under the influence of drugs alcohol or medication e Prevent othe
55. he OK button on the DIWA keyboard the wrench executes a torque zero adjustment NOTE This zero adjustment is applied only for this test and not applied as a global zero reference for the DWTA 19 110 01 2012 6159937790 Issue no 01 4 1 2 Peak Like track mode this mode can be used to perform a very simple tightening operation in which the operator tightens the screw at the desired torque monitoring the torque applied on the wrench display In peak mode the maximum value reached during tightening remains frozen on the wrench display Torque m Displayed Torque EE Applied Torque Min Load Time The wrench displays torque and angle in real time starting from the Min Load value and the peak value measured on the torque is frozen on the display Peak C 21 2 40 A new cycle starts when the applied torque is released and applied again over the Min Load of the wrench 5 of the wrench capacity The angle calculation is reset when a new cycle is started By clicking on the OK button on the DWTA keyboard the torque and angle values are reset The torque must be applied in the clockwise direction 01 2012 20 110 6159937790 Issue no 01 4 1 3 Tightening This mode executes a tightening operation to the given torque Tightening Insert Nm Target a UO Set the desired target torque value by clicking on the UP and DOWN arrows on the DWTA keyboard and click the OK button to confirm and execute
56. he first time the DWTA is connected to the PC the following windows are shown Follow the steps as shown Installazione guidata nuovo hardware Installazione guidata nuovo hardware Installazione guidata nuoyo hardware i Select Install automatically Verr effettuata una ricerca di software attuale e aggiornato nel Questa procedura guidata consent computer nel CD di installazione dell hardware o nel sito Web di Windows Update con l autorizzazione dell utente Leggere l informativa g Select No not cotwae this time O Si solo in quede Desoutter Device A o un disco Se la periferica dotata 0 nell apposita SS floppy di installazione 7 unita O Si ora e ogni ve re Fiene connessa una periferica Scegliere una delle seguenti 4 No non ora Installa il software automaticamente scelta consigliata Installa da un elenco o percorso specifico per utenti esperti Scegliere Avanti per continuare Per continuare scegliere Avanti em Installazione guidata nuovo hardware n Attendere Installazione del software in corso installazione hardware Desoutter Device Il software che a sta installando per l hardware non ha superato il testing del programma Windows Logo che consente di verficamne la compatibilit con Windows ab Informazioni sul testing J Desoutter Device L installazione del software potrebbe impedi
57. hed the time target torque value This allows the operator to release the torque for a while and recharge during the tightening operation the default value is 5 seconds Minimum value 0 1 Sec Maximum value 30 Sec The DTWA ends the tightening operation if the torque drops beneath the Cycle Start value for a longer time than the timer Torque Target torque End of the test Cycle start Abort cycle time End cycle time 59 110 01 2012 6159937790 Issue no 01 6 4 BATCH PARAMETERS Batch count Enable this flag to execute the Pset more than once Batch size lf Batch count is enabled it specifies how many times the Pset must be executed Maximum value 99 NOTE If the Batch count is disabled the Batch status in the tightening results is always OK By enabling the Batch count and setting the Batch size to 1 it is possible to have the Batch result OK only if the Pset gives result OK lf the Batch size is greater than 1 the Batch result is OK only if all of the Pset give result OK 6 5 OPTIONS Tightening direction Select the desired tightening direction between clockwise CW and Counterclockwise CCW Measure Peak at Select between Torque and Angle Torque Torque at torque peak Torque at angle peak Angle NOTE The torque result of a tightening changes according to the tightening strategy See the specific tightening strategies at the end of this chapter for details Check alr
58. hing the target At the end of the tightening operation three more beeps inform the operator of the end of the operation if the torque or angle go over the maximum values the beep is repeated at high frequency to indicate the error 6 7 2 Quality Control Strategies The quality control strategies are not the strategies used to tighten a screw they are used to check tightening operations already performed measuring the residual torque The strategies for evaluating residual torque can be divided in two main categories e Residual Check Angle This measures the torque necessary to rotate the screw further measuring it at the specified angle e Peak Torque This measures the peak of the torque necessary to rotate the screw further The operator must stop as soon as the screw starts rotating The paragraphs below describe in detail how the DWTA performs these strategies 6 7 2 1 Residual Check Angle This strategy evaluates the residual torque on a joint measuring the torque necessary to rotate the screw further Torque Torque Peak Angle threshold F Cycle start Angle Target angle Define the torque limits where the result is considered as OK The Angle threshold which must be greater than the Cycle start defines the point from which the DWTA starts measuring the angle The recommended values are Target Angle set to 2 degrees and the Angle Threshold set to the 50 of the expected residual torque 01 2012 68 110
59. ights reserved License Agreement You should carefully read the following terms and conditions before using this software Unless you have a different license Aa reement aimed hi Neso S om wor nee nf thie O I Do Not Agree Agree WARNING This computer program is protected by copyright law and international treaties Unauthorized duplication or distribution of this program or any portion of it may result in severe civil or criminal penalties and will be prosecuted to the maximum extent possible under the law Cancel 01 2012 26 110 i DeltaQC Enter your name and company or organization in the box below The installer will use this information for subsequent installations Name DetaQc Organization Enter your Information ie De ItaQC The installer is ready to install DeltaQC on your computer Click Next to start the installation H software che si sta installando non ha superato il testing del programma Windows Lago che consente di verificarne la compatibilit con Windows XP Informazioni sul testing L installazione del software potrebbe impedire il corretto funzionamento del sistema o renderlo instabile Microsoft consiglia di arrestare l installazione e di STOP Installation 6159937790 Issue no 01 i DeltaQC The installer will install DeltaQC to the following folder To install in this folder click Next To install to a different folder enter it below o
60. imum transducer overload Torque Status These fields indicate the result for the torque If the result is within the torque limits the status is OK If the Check Type in the Pset parameters is set to Angle the torque status is marked as OK regardless the torque is inside or outside the torque limits specified in the Pset If the torque goes over the maximum transducer overload the result is marked as HIGH Angle Status These fields indicate the result for the angle If the result is within the angle limits the status is OK If the Check Type in the Pset parameters is set to Torque the angle status is marked as OK regardless the angle is inside or outside the torque limits specified in the Pset Result number Progressive number automatically assigned by the DWTA to every tightening result Min value 1 Max value 5000 When 5000 results are stored in the DWTA memory the new results overwrite the oldest starting from result number 1 Strategy Type of test executed Torque result and Angle Torque and angle values measured by the DWTA results Date Time Fields indicating the date and time of the tightening operation Date and time are taken from the date and time set on the DWTA Batch status lf the batch size is left to zero the Batch status is always OK If the batch size is set to one or more the Batch status is OK when all the Psets of the batch are OK Unit of Measurement Unit of measurement Result detailed This field can be
61. indows Update con Calarct Na not Select No not this time Leggere l informativa su Consentire la connession software O Si solo in questa ov he viene connessa una periferica Scegliere Avanti per continuare EES am 01 2012 Installazione guidata nuovo hardware Questa procedure d ansante di in ne nor _ Select Install the software automatically floppy dri Installa da un elenco o percorso specifico per utenti esperti Per continuare scegliere Avanti _ lt Indietro ML zeg JE Annua 28 110 6159937790 Issue no 01 Installazione hardware Installazione guidata nuovo hardware guidata nuovo hardware in corso ll software che si sta installando per l hardware Completamento dell Installazione 4 Desoutter Device Installazione del software completata per non ha superato il testing del programma Windows Logo che Don Denes I consente di verficamne la compatibilit con Windows ab Informazioni sul testing L installazione del software potrebbe impedire d corretto funzionamento del sistema o renderlo instabile Microsoft consiglia di arestare ling 7 7 contattare il fornitore dell hardware Qalaprt prodotto software che abbia superi Select programma Windows Logo Continue Per chiudere l installazione guidata scegliere Fine M Continua Aresta installazione Annulla The installation of the DeltaQC provides also the SQL Server ins
62. lta device for the details of its operation refer to the Delta User Manual The document is divided into the main following parts CS bs provides the wrench technical specifications Chapter 2 This part introduces the DWTA with its models Chapter 3 User Interfaces This part provides an overview of the user interfaces available on the DWTA Display keyboard ports etc Chapter 4 Getting started with DWTA This part guides the operator in starting to use the wrench in demo mode Chapter 5 Working with DeltaQC This part introduces the operations of the DWTA management software Chapter 6 Pset This part details all the parameters and tightening strategies available for a tightening or quality control program Chapter 7 Offline mode This part describes how to create Psets offline without a unit connected to the PC Chapter 8 DWTA settings This part guides the operator in all the settings of the DWTA in order to customize the product to the customer s needs Chapter 9 Result viewer This part describes how to retrieve the results from the unit to the DeltaQC Chapter 10 Statistics This part details the statistics calculated after the tests and the formulas used Chapter 11 Maintenance and This part guides the operator in all the settings of and 12 troubleshooting guide the DWTA in order to customize the product to the customer s needs 01 2012 8 110 6159937790 Issue no 01 Chapter 13 Calculating c
63. ly followed by eye skin and throat irritation e Any restriction apply for battery transportation according to current UN Recommendations on the Transport of Dangerous Goods Model Regulations 5 110 01 2012 6159937790 Issue no 01 Correct working with the DWTA WARNING Failure to follow correct working practices cause result in serious injury or death e Use adapters suitable for the torque applied during the test If more than one adapter is used consider the maximum torque of the smallest adapter used in the chain e Unsure that the workpiece is properly supported e There is a risk of electrostatic discharge if the tool is used on plastic and other non conductive materials e Maintain a balanced body position and firm footing 01 2012 6 110 6159937790 Issue no 01 BATTERIES INFORMATION according to European regulation 2006 66 CE BATTERY SPECIFICATION TYPE Three batteries 1 5V AA size O NOTE Batteries are used only in the DWT DWTA Vision models The battery is installed on the back side of the DWTA instrument Batteries ONCE REMOVED THE WASTED BATTERIES MUST BE DISMISSED ACCORDING LOCAL REGULATIONS 7 110 01 2012 6159937790 Issue no 01 1 Introduction 1 1 ABOUT THIS DOCUMENT This document is a user manual for the DWT DWTA Vision The DWTA no Vision model is described in general in the first two chapters of this manual since it can be used only connected to the De
64. maximum dimensions for the 800 Nm models they correspond to the maximum diameter of the transducer Dimension B is the standard arm measured at the center of the end fitting tool these data are used to calculate the torque correction coefficient when an extension is used This dimension is 01 2012 10 110 6159937790 Issue no 01 calculated for the standard end fitting tools if a different end fitting tool is used this measure must be recalculated See Appendix A Calculating correction coefficients for extensions for details ENVIRONMENTAL The following conditions must be observed during operation e Internal Use only Environmental Class Il IP Grade according to EN IEC 60529 except connector IP40 Ambient Temperature 5 to 40 C Operation to reduced specification over a temperature range of 10 to 60 C DWT and DWTA models only not for Vision models Atmospheric humidity 10 to 75 non condensing e Altitude Up to 2000m STANDARD CONFORMITY e 2004 108 CE EMC Directive Electromagnetic Compatibility e 2006 95 CE Low Voltage Directive INTERFACES e MiniUSB 2 0 port e Connector for connection to the Delta DWT DWTA only SYSTEM REQUIREMENTS Vision models only The following are the PC minimum requirements for installation of the management software DeltaQC Processor 400 MHz 800 MHz or above recommended Memory 256 Mb or above Hard disk space 610 Mb 1 Gb recommended Display 800 x 600 256
65. mters your date contans You can see how your Lest amp affected in the pren below Delmters TES D Treat consecutive delmters as one Feb WW Semedeni Comme E Casen T other Text aper chapter for more information Traces This icon opens the Traces Viewer page J Viewer See the Traces viewer chapter for more information P Statistics This icon opens the statistics window See the Errore L origine riferimento non stata trovata chapter for more information 47 110 01 2012 6159937790 Issue no 01 Icon name Description Icon pe Connect Establish the connection between the DWTA and the PC the icon is m disabled when the device is already connected See the Connecting to the DWTA chapter for more information Disconnect Once a connection is established this icon gets active Click to disconnect the PC from the DWTA d Help This icon opens the Help section not active in this software version 5 3 1 Status bar gt Sa C on e d Im Max 99999 99 Nm Dependency The status bar shows the connection between the DTWA and the DeltaQC While programming the DTWA with the DeltaQC it shows information about the Pset parameters 5 3 2 Online mode DeltaQC Online DWTA Fay Fa FH AO d d Jeagted ez 2 a n HiwWIo Tes st USE COPS t SE zs Ont Transducers o T Pset E 1 Res Angle DW
66. n o aaas O n ee s TR eas a oeme sm as fran oeron va k k ei k k k k k k Ok k k k k 08 03 2012 13 08 30 NA v Click on a column to sort the results according to the column name All of the information related to the tightening operation is displayed in the various columns If an item has been deleted after the test execution the related rows with the results are marked as deleted as shown in the first 2 rows of the figure above 73 110 01 2012 6159937790 Issue no 01 Here are the most important fields The Pset number as defined in the Pset data This is the global status of the test It is OK when the result has been detected according to the thresholds and limits specified and if the torque does not exceed the maximum transducer overload Torque Status These fields indicate the result for the torque If the result is within the torque limits the status is OK If the Check Type in the Pset parameters is set to Angle the torque status is marked as OK regardless the torque is inside or outside the torque limits specified in the Pset If the torque goes over the maximum transducer overload the result is marked as HIGH Angle Status These fields indicate the result for the angle If the result is within the angle limits the status is OK If the Check Type in the Pset parameters is set to Torque the angle status is marked as OK regardless th
67. n the DWTA connect the instrument to the DeltaQC and select the result viewer DeltaQC Online DWTA File View Transfer Options Service About Hab RB g Alal E S Transducer IL Ca Route m E Pset Tightening To view the results downloaded from the DWTA and stored in the database work in offline mode 43 110 01 2012 6159937790 Issue no 01 Icon Icon name Description DeltaQC Offline When clicking on the Result Viewer icon the following window is shown 01 2012 44 110 6159937790 Issue no 01 Icon Icon name Name Number 3 TA Pl T a CT Ft C F torque angle C 3 tha batchdg C 3 tongue C 3 3 Cow C1 3 10 C F torque amp angle C J 10 test S Dn eh di o oo on Z PS venerdi 23 marzo 2012 e select what you wish to review and click on OK The following window is shown E H Save to file SI Open with Excel Ee Close Select Pset number Status UR Angle status Result number Strategy Torque result Angle result Descrip Del 7 Feaem ba oh Del n oem ba n a n kenen ha e Del 75 oem us D O w EC OT In Del oem os ln wa enee eus Du a aA o renens iois Du e wa mens les In wl pm renens los DM Cl ps kene e ch Del 67 ene jo D DC EE fiee M Im DR pm renens bam D wel 90 kene bs Dh Del oem Jas ln Torque status
68. n the right side of the icon to select the connection method Check and eventually modify the test setup parameters the thresholds are the most critical parameters Check both the transducer and the Pset data they must be compatible to start a test Use a transducer with higher capacity Associate at least one Pset to the tool Exit the test menu and create a tool with at least a linked Pset Create at least a tool with a Pset associated to start a test Connect a transducer with angle measurement 01 2012 6159937790 Issue no 01 12 1 DWTA DIAGNOSTIC The diagnostic menu can be used to perform a check of the DWTA hardware Select Diagnostic from the Settings menu to start the diagnostic procedure 14 42 Settings Language English Demo Mode HEEE European Psets Insert Date Time Diagnostic enter P gt d startp gt The diagnostic procedure guides the user to check all the DWTA hardware The diagnostic procedure is interactive Simply follow the instructions given on the DWTA display to complete the diagnostic if a component gives a Not OK result during the test it should be repaired or replaced NOTE If the test on some buttons of the DWTA keyboard gives Not OK result all the 1 following tests requiring the operator to use that button to confirm the test result will not be performed and will be marked as NA Not Applicable The last ten diagnostic reports are save
69. ng from ri Strategy Type of test executed Torque result and Angle Torque and angle values measured by the results Date Time Fields indicating the date and time of the t Date and time are taken from the date anc DWTA Batch status If the batch size is left to zero the Batch s lf the batch size is set to one or more the when all the Psets of the batch are OK Unit of Measurement Unit of measurement 01 2012 46 110 6159937790 Issue no 01 Icon Icon name Description Result detailed This field can be very helpful It explains the reasc OK test 5 3 EXPORT RESULTS TO EXCEL Open with Excel ik Close a Select Pset number PI Ld save ta file PE Status Torque status Angle status Result number Strategy 0 NOK els a E SL RRC nm Pain sie 5 50 Peak Tore gt D 1 lick WED _ Si EI 1 2 Click wren Select the tests to be exported or saved and using the command Open with Excel and Save to File you can open this table with Excel and save the results in an Excel xls file or in a csv file or in a XML file NOTE The CSV file is formatted with the semicolon as field separator If the CSV file is not opened automatically with Excel from the Excel menu select Data Import Data select the CSV file and select the semicolon option in the import wizard Text Import Wizard Step 2 of 3 This soreen ets you set the dei
70. ns i About Options This menu allows to set the DeltaQC language and TEEN enable disable the log file The list of available devices is not applicable to the DWTA products Enable log File List available devices Menu to register the software Software information including registration details The toolbar icons are shortcuts to the basic functions in DeltaQC 5 2 2 Toolbar Icon Icon name Description Save Save the item for example Pset or Tool that you are defining in the Assembly Line area Undo Undo the operations done on the item for example Pset or Tool that you ei are defining in the Assembly Line area 01 2012 42 110 6159937790 Issue no 01 Icon name Description Transfer PC Transfer the data defined offline to the DWTA connected to the PC Device Transfer Transfer the data defined online on the DWTA to the PC Device PC Controller Click on the arrow of this icon to open the Controller programming menu Controller contains information and settings for DWTA See the DWTA Settings chapter for more information Results This icon opens the Results Viewer page Viewer See the Results viewer The Results viewer function permits to retrieve the results from the DWTA or from the database The DWTA can store up to 5000 results when the memory is full the new results overwrite the oldest results stored To view the results stored o
71. orque 36 81 hm Sensitivity 0 600 raw fu Angular resolution 0 009 Deg The following data are shown Serial number Transducer serial number in general different from the DWTA serial number Type DWTA type Nominal torque This value is the capacity value written inside the transducer It is normally slightly higher than the nominal capacity marked on the DWTA Min Torque Minimum load of the DWTA which is set to the 5 of the Nominal torque Max Torque Maximum torque of the DWTA which is set to the same value of the Nominal torque Overload torque Maximum torque applicable to the DWTA without producing damages Angular resolution Angular resolution of the gyroscope 51 110 01 2012 6159937790 Issue no 01 In the Report area it is possible to see and print a report The toolbar in the upper area of the report provides functions to print the report or export it to Excel or PDF file 01 2012 52 110 6159937790 Issue no 01 5 4 SETTINGS IN DELTAQC You can set the language from the Options Change language menu DeltaQC Offline File View Transfer Options Service About Ei D E D Change language a English United Kingdom Enable log File Deutsch Deutschland Transducer List available devices Fran ais France LS Italiano Thalia Espa ol Espa a Database F E 3
72. orrection This part details how the management program coefficients for extensions retrieves the DWTA result Chapter 14 Factory settings These parts list the maintenance tasks required by the DWTA with user troubleshooting to solve the most common problems 1 2 SPECIFICATIONS TECHNICAL e Torque range 1 5 800 Nm e Torque static accuracy 1 of torque reading 1 digit e Torque overload capacity 25 of FSD e Angle measurement accuracy 1 of angle reading 1 digit e Maximum angular speed 150 e e Stability of zero offset with temperature 0 1 of FSD C e Results memory capacity 1000 e Unit of measurement supported Nm Kgf m Kgf cm Ibf ft bim ozf ft ozf in Kp m dN m BATTERIES Vision models only e Battery power supply 3 batteries 1 5 V AA size rechargeable batteries can be used e Endurance Minimum 4 hours endurance in operation mode using alkaline batteries or rechargeable batteries 2300 mAh capacity NOTE The endurance can change according to many factors including battery type and supplier battery age and working conditions 9 110 01 2012 6159937790 Issue no 01 DIMENSIONS AND WEIGHT WY ed Vision No vision models wen E CD Drive Weg DWTASONm 405 s 452 204 el mm apen e oa use 304 tan am DWTIDWTA Vision 150 Nm 407 942 452 204 14x18 mm Dimensions are in mm Dimension C and D are the
73. perly improper operation can cause defeats even if the system is in good working order In case of issues the log file can provide information about the problem see the chapters DWTA LOG viewer and Errore L origine riferimento non e stata trovata for details Possible cause Symptom Cannot enter the test menu Cannot connect the DeltaQC to the DWTA Test result is always Not OK when testing a tool or the click point of a wrench is never detected Min Load Error appears on the DWTA display when Starting a test Capacity error appears on the DWTA display when Starting a test No Pset available appears on the DWTA display when selecting a tool No more Psets available appears on the DWTA display when starting a test No tool appears on the DWTA display when accessing the Tools menu Transducer not suitable for angle testing appears on the DWTA display 99 110 Transducer not connected Wrong connection type Ensure to use proper setup Pset and transducer data not matching The transducer has Capacity not adequate for the test Tool has not Pset associated Tool has been deleted Tool not defined Static transducer used for a test in angle Connect a valid transducer to the DWTA Ensure that the cable is also the correct one When clicking on the Connect icon ensure that the USB or Network is selected Click on the arrow o
74. r click Browse Folder c Program Files Desoutter DeltaQC Default installation folder recommended i DeltaQC DeltaQC is being installed Please wait If SQL Server 2005 is not present in the PC the following window alerts the user that it needs to be installed in this case a shortcut to the SQL Server 2005 installation is created automatically on the desktop of the PC 27 110 01 2012 6159937790 Issue no 01 iz DeltaQC Microsoft NET Framework already installed Desoutter device driver installed SQLServer already installed but NOT 2005 Express Edition OR 2005 Express Edition but NOT accessible not running or authentication required A shortcut to SQLServer 2005 Express Edition Setup will be created on desktop rebember to run it at the end of Delta installation SQL Server xos i DeltaQC DeltaQC has been successfully installed Click Close to exit Please use Windows Update to check for any critical updates to the NET Framework See below for how to install SQL Server 2005 Turn on the DWTA and wait until initialization has finished and the main menu appears on the display Connect the DWTA to the PC through the USB cable and the new hardware setup wizard is shown Installazione guidata nuovo hardware Installazione guidata nuovo hardware Verr effettuata una ricerca di software attuale e aggiomato nel computer nel CD di inst W
75. r people from using the product if they are under the influence of drugs alcohol or medication 2 General information 2 1 Intended use The DWTA is intended as measurement instrument to be used to test power tools and wrenches and to make quality tests on joints The product its attachments and accessories must be only used for this purpose for which they were designated All other use is prohibited 3 Operations Batteries The instruments Vision models only are powered by batteries WARNING Batteries can explode and cause serious injury e Store the instrument and the batteries in a cool below 30 C and ventilate area away from moisture sources of heat open flames food and drink Keep adequate clearance between walls and batteries e High temperatures may result in battery leakage and rupture e Short circuit can cause burn leakage and rupture hazard do not insert any object in the batteries contacts keep batteries in original packaging and do not jumble them e Replace batteries if you have any suspect of malfunctions or if you note any abnormal overheat during operations or battery recharge e Donotcrush pierce short the batteries terminal e Do not directly heat or solder Do not throw into fire e Keep batteries in a non conductive i e plastic tray e Do not disassemble mutilate or mechanically abuse batteries e Do not immerse in water e Applying pressure or deforming the battery may lead to disassemb
76. re d corretto funzionamento del sistema o renderlo instabile Microsoft consiglia di arrestare l installazione e di contattare il fornitore dell hardware per ottenere un prodotto software che abbia superato il testing del programma Windows Logo usbser sys ACAWINOOW S systema2 DRIVERS Indietro Avant gt Annulla Continua Aresta installazione 01 2012 32 110 6159937790 Issue no 01 Installazione guidata nuovo hardware Completamento dell Installazione guidata nuovo hardware in corso Installazione del software completata per J Desoutter Device Per chiudere l installazione guidata scegliere Fine 5 1 1 Software registration The first time the software is executed the following window is shown DeltaQC Product registration Time remaining in demo mode 63 Eg D eg To get your registration Code please read the following instructions 1 take note of your public key 2 go to registration web page 3 create your account and do the login 4 use your public key together with the CD registration key to generate your registration code 6 insert pour registration code in the corresponding field of this form then press the Register button Click on Continue in demo mode to skip the registration and working in demo mode the registration can be done at a later time To proceed with the registration take note of the Public KEY given in the form above and click on the link h
77. roceed programming the Pset The parameters change according to the Control Strategy and from the device version 57 110 01 2012 6159937790 Issue no 01 6 1 TORQUE PARAMETERS Cycle Start Torque value from which to start the tightening operation This must be higher than the min load value if not when the Pset is started a Min load error message is shown on the display Final Torque min Torque limit low Final Target Torque target Final Torque max Torque limit high Torque correction For normal operations leave this parameter set to 1 default value coefficient lf an extension is used this coefficient permits to compensate the effect of the extension on the torque measurement See the Appendix A Calculating correction coefficients for extensions chapter for details of how to calculate this coefficient Change screw at lf the torque reaches this limit the message change screw is shown on the display This parameter must be set higher that the Final Torque max value Unit of measurement Select the desired unit If a DWTA is connected while programming the torque parameters are set per default as following e Cycle start Angle threshold Minimum torque Maximum torque 5 transducer nominal torque e Change screw Transducer nominal torque e Target torque if present in the Pset control strategy Transducer nominal torque in this case also the Maximum torque is set to this
78. s Torque target Nrmims Torque min Nims O Torque result im 10 2 Copy PRINT AND EXPORT A TRACE Some useful commands are available in the graph toolbar Print the trace Copy the trace to the clipboard Export trace as image TeeChart Export Native Data Theme Select the format to be exported the size and options then click on Save to export the trace 95 110 01 2012 6159937790 Issue no 01 10 3 TRACES COMPARISON This feature allows to overlap the traces for a comparison of the tightening operations Click on Trace comparison to open the comparison window LA Trace 1 LA Trace 2 LA Trace 3 L Trace 4 LA Trace 5 LA Trace 6 LA Trace 7 LA Trace 8 L Trace 9 LA Trace 10 BZ traces comparison Ta Traces comparison x e General e Strategy 11 5 RS A gg Measured unit a i We SE Re woe Dat 10 5 KEE E RR GEN ee E mamoe ne me Transducer S N ae EN NANAK LS a DE Ga Result ID Gi DE RE E E RE EE All status 75 Fer eee een een eee eee ee S Parameters Angle pe io Angle status 65 Y a en ee ees D Angle result s L is an a ee PR E Start final angle aap 12 EE sent El i naa be eee eee eee G Angle mir Ir A id ee SG Angle target D Angle max Parameters Torque E Torque status EI Torque result 6 Cycle start E Torque min 6 Torque target GL Torque max Select the traces to _ compare Kw
79. s the OK result area If the torque goes over the change screw value a message is shown on the wrench display advising the operator to replace the screw Torque angle results If the torque angle does not exceed the torque angle limits the result is taken at the torque peak or angle peak as specified in the Pset options If the torque angle goes over the limit the result is taken as follow Torque peak i pd Angle peak Torque Torque peak Torque Max Torque Max Torque J T Man Torque Wim Torque A CE SE Angle threshold Angle threshold Cycle start Cycle start Min Angle Max Angle Angle Bin Angle Max Angle Angle Torque peak selected in the Pset Angle peak selected in the Pset The DWTA display background is colored as follows Blue Default color used for Pset execution The display turns green if the test ends with OK result Torque and or angle over the maximum limits 65 110 01 2012 6159937790 Issue no 01 The buzzer is activated as follows Buzzer The beep emitted by the buzzer starts when the torque goes over the Cycle Start value and it increases its signal when approaching the target At the end of the tightening operation three more beeps inform the operator of the end of the operation if the torque or angle go over the maximum values the beep is repeated at high frequency to indicate the error 01 2012 66 110 6159937790 I
80. ssue no 01 6 7 1 3 Torque Angle This strategy guides to operator in reaching the desired target angle and monitoring torque Torque Max Torque Min Torque Angle threshold Cycle start Min Angle Target Max Angle Angle Angle This strategy is similar to Torque amp Angle the Target Angle value is required instead of the Target Torque and the progressive bar increase with the angle and not with the torque Torque angle results lf the torque angle does not exceed the torque angle limits the result is taken at the torque peak or angle peak as specified in the Pset options If the torque angle goes over the limit the result is taken as follow Torque peak Torque Torque peak Torque Max Torque Max Torque BS Ze j e i E Man Torque Men Torque Angle threshold Angle threshold Ka Angle peak Cycle start C tart bs ZOT Ef Min Angle Max Angle Angle Min Angle Max Angle Angle Torque peak selected in the Pset Angle peak selected in the Pset The DWTA display background is colored as follows Default color used for Pset execution The display turns green if the test ends with OK result kend Torque and or angle over the maximum limits 67 110 01 2012 6159937790 Issue no 01 The buzzer is activated as follows Buzzer The beep emitted by the buzzer starts when the torque goes over the Cycle Start value and it increases its signal when approac
81. t 2004 108 EF 15 12 04 10 lavsp nding 2006 95 EF 12 12 06 11 G ldende harmoniserede standarder 12 Udsteder navn og stilling 13 Dato SUOMI FINNISH 1 ILMOITUS YHDENMUKAISUUDESTA EY 2 Me Toiminimi DESOUTTER 3 Tekniset tiedot saa EU n 4 vakuutamme ett tuote tuotteet 5 tyyppi pit 6 Tekniset tiedot saa EU n 7 on ovat yhdenmukainen sia neuvoston j senmaiden lains d nt koskevien direktiivin vaatimusten kanssa jotka koskevat 8 koneita 2006 42 EY 17 05 06 9 elektromagneettista yhteensopivuutta 2004 108 EY 15 12 04 10 matalajannitteita 2006 95 EY 12 12 06 11 yhdenmukaistettu tut soveltuva t standardi t 12 ilmoituksen antajan NIMI ja ASEMA 13 P iv ys ESPANOL SPANISH 1 DECLARACION DE CONFORMIDAD CE 2 Nosotros DESOUTTER 3 Archivo t cnico disponible en 4 declaramos que el producto 5 tipo de maquina 6 Origen del producto 7 es conforme a los requisitos de la Directiva del Consejo sobre la aproximaci n de las leyes de los Estados Miembros con relaci n 8 ala maquinaria 2006 42 CE 17 05 06 9 ala compatibilidad electromec nica 2004 108 CE 15 12 04 10 a la baja tensi n 2006 95 CE 12 12 06 11 normas armonizadas aplicadas 12 Nombre y cargo del expedidor 13 Fecha PORTUGU S PORTUGUESE 1 DECLARA O DE CONFORMIDADE CE 2 N s DESOUTTER 3 Ficheiro t
82. t Torque and Maximum Torque and the Change Screw Torque Torque Max Torque Target Torque Min Torque Cycle start Time The green area identifies the OK result area If the torque goes over the change screw value a message is shown on the wrench display advising the operator to replace the screw The torque result is the maximum torque measured during the tightening The DWTA display background is colored as follows Default color used for Pset execution The display turns green if the test ends with OK result Torque and or angle over the maximum limits The buzzer is activated as follows Buzzer The beep emitted by the buzzer starts when the torque goes over the Cycle Start value and it increases its signal when approaching the target At the end of the tightening operation three more beeps inform the operator of the end of the operation if the torque or angle go over the maximum values the beep is repeated at high frequency to indicate the error 01 2012 64 110 6159937790 Issue no 01 6 7 1 2 Torque amp Angle This strategy guides the operator in reaching the desired target torque and monitoring the angle The Angle threshold parameter is the threshold from which to start angle measurement normally set to 50 of the Target Torque Torque Max Torque Target Torque Min Torque Angle threshold Cycle start Min Angle Max Angle Angle The green area define
83. t angle is reached The display is colored in blue and turns green when the target angle is reached if not it turns red The buzzer emits a high tone when the target angle is reached a low tone otherwise 01 2012 22 110 6159937790 Issue no 01 5 Working with DeltaQC software Excel File Printer More Than Productivity DeltaQC is a PC software package developed to manage the DWTA lt offers easy user friendly programming and real time monitoring of the instrument DeltaQC serves as an interface between the user and the DWTA With DeltaQC users can configure the DWTA and receives the results and traces The main features are Tools and Psets definition Review of results from the DWTA Review of traces from the DWTA Settings of the DWTA The software saves all of your tightening programs results and traces in a local database 23 110 01 2012 6159937790 Issue no 01 5 1 SOFTWARE INSTALLATION NOTE Installation requires PC administrator rights Running the software also requires administrator rights or the PC administrator password is needed to launch the software NOTE Do not install the software from a shared folder drive Install the software from the supplied CD if the CD content is copied into a PC folder it must be a PC local folder NOTE After installing the DeltaQC software install also the SQL Server 2005 express edition service pack 3 Installation file is provided wit
84. t be executed Clockwise or Counterclockwise If the Pset batch size is greater than one the batch count number is displayed on the right side of the bottom part of the screen The first Pset of the batch is marked as 0 For Production strategies if the batch is quit before completing all the tests the batch are reset the results are saved anyway For Quality Control strategies it is possible to exit a batch before completing and restore it see the DWTA controller setup chapter for details The progressive bar shows the actual torque applied The bar is filled up when the torque reaches the target value The bar is shown only for production strategies 61 110 01 2012 6159937790 Issue no 01 For each tightening operation the LEDs and buzzer are activated according to the selected control strategy Refer to the next paragraphs for details Tightening results data and traces are stored automatically in the memory see the Results viewer chapter for information on how to retrieve results with DeltaQC 6 7 TIGHTENING STRATEGIES Tightening strategies can be divided into two main categories e Production Strategies for tightening a screw e Quality Control Strategies for evaluating residual torque 6 7 1 Production Strategies Production strategies can be divided into four main categories 1 Tightening within torque limits This is the easiest tightening method simply applying the torque within the limits
85. tallation file Even if the PC where the DeltaQC is installed already has SQL Server it is recommended to install the version included with the DeltaQC installation package SC To install SQL Server 2005 double click on the shortcut created by the installation SQLServer wizard and follow the setup procedure 2005 Express Edition SP4 Installing Prerequisites Installs software components required prior to installing SQL Server MICROSOFT SOFTWARE LICENSE TERMS A MICROSOFT SQL SERVER 2005 EXPRESS EDITION SERVICE E PACK 3 SQL Server Component Update will install the following components required for SQL Server Setup Microsoft SQL Native Client Microsoft SQL Server 2005 Setup Support Files These license terms are an agreement between Microsoft Corporation or based on where you live one of its affiliates and you read them They apply to the software named above which includes the media on which you received it if any The terms also apply to any Click Install to continue updates supplements Internet based services and nos 29 110 01 2012 6159937790 Issue no 01 Enter your information The next window changes if the SQL Server is already installed or not on the PC The installation process automatically selects the correct option in the first case just rename the instance as shown in the next figure if SQL Server is already a installed the Named misting de
86. te e E Pset e WP Tool Tightening B g Route Parameter set ae D LISE Equipment mm __ 1 Right click 2 Select USB D When the DWTA is connected the Connect icon is disabled the Disconnect icon becomes active Delta 136 159 200 001 65535 DeltaQC Online DWTA File view ransfer Options Service About QE E 0 Transducer d t LI SE COME CA Route 1 Pset 7 oo 1 psett DWT DWTA Tightening E 2 pseta WTIDWTAI Online Disconnect Icon Online es a 3 pset3 DWTIDWTA ee 4 pset4 DWTIDWTA Faninment 55 110 01 2012 6159937790 Issue no 01 5 6 DWTA LOG VIEWER The log viewer function displays information about the DWTA DeltaQC communication This can be helpful for troubleshooting activities Enable the log area DeltaQC Online DWTA File view Transfer Options Service About i CH 4 USB COME Enable Log ar ea an epee set D 1 pseti DWT DWTA Tightening S LT 2 psete Daring S EJ 3 pset3 DWT DWTA D 4 psett DWT DWTA E o urpoerk i DeltaQC Online DWTA BIO File View Transfer Options Service About HOE H Un EAA We I Transducer Cie Ke ken RB Route Tightening Assembly Line x Assembly Line x Database D MARS E Pset BF 1 psett DWTIDWTA FF 2 pset2 DWTIDWTA BF 3 pset3 DWTIDWTA
87. ts parameters have been changed 49 110 01 2012 6159937790 Issue no 01 g The Pset has been created directly on the DWTA and it is added to the database amp In the database there is already a Pset with that name but created for another device and not for the DIWA the Pset cannot be saved it should be renamed Psets marked as new can be added here to a Route see the Offline mode chapter for details of Route Transducer Peets Took Hame Strategy Campaign oja se ae BIS rsd oven Ofa re oser TT D pue pure RON CAHEN O J yfe u pon fna ce New items The add to Route command is available only if there is a relevant Route for the new Pset tool In the figure above only the second and third Psets can be added to a Route When clicking on the add to Route button the following window is shown Route selection Confirm Select a Route The route must be defined offline with at least one item already linked Empty routes are not shown here Select the Route and click on Confirm to save 01 2012 50 110 6159937790 Issue no 01 5 3 2 2 DWTA transducer information In the Transducer menu on the online mode it is possible to view the details of the DIWA torque and angle transducers Serial number Mititititi Type DWTA D Nominal torque 30 68 hm Min torque 1 53 Nm Transducers Max torque 30 68 Nm data Overload t
88. ttp licensing desouttertools com 33 110 01 2012 6159937790 Issue no 01 The following window is shown Industrial Desoutter License Manager Tools My account The brand new Desoutter License Manager is your privileged interface ta manage fDays 24h your license numbers Login DE ine applicati Password The online application enables you to eee el e Install CHIC software Lost password e Uninstall CYIC software Create an account e Follow up your current serial numbers Login or create a new account wey desouttertools Com Copyright 2011 Desoutter Tools If not already created create a new account Create account Account information Login Password dal marco grippat desoutte Confirm password Contact information First name Last name Grippa Company sector NOUS TES w via luigi cadorna Zip code 0100 12 fil 0 S lt Address City Country FRANCE Phone number 39025689147 Fax 390256455656 User Preferences Language of interface EMGLISH v ENGLISH spoken languages Timezone Enter your information and click on Submit A confirmation message is shown 01 2012 34 110 6159937790 Issue no 01 f oullor Industrial es W An email has been sent check your mail and follow the instructions Ifyou dont receive mail please contact us www desouttertonls com Copyright 2011 Desoutter Tools On the email a
89. ul CD Ca Documentation Images installer E Autorun inf LO Images Del DesoutterLogo bmp LH Installer E SE ITD_certification su File Server tdsitfs0001 1 StartCD vbs Ze Itd_kpi su File Server ThdsitFsO001 Er GS Itd dd su File Server Itdsitfs0001 P EI vd Risorse del computer Follow the installation steps described below These first two messages are shown or not depending on the File Download Security Warning Ed Microsoft Explorer settings Do you want to run or save this file Name SETUP Delta 2 0 15 exe Type Application 336KB From D Installer Ta Ces Internet Explorer avviso di protezione Impossibile verificare l attendibilit dell autore Eseguire il software Nome SETUP_DeltaQC_2 0 15 exe Autore Autore sconosciuto esos While files from the Internet can be useful this file type can potentially harm your computer IF you do not trust the source do not es Lo solo software proveniente da autori considerati attendibili Come determinare x Il file non dispone di una firma digitale valida che ne verifichi l autore Eseguire quale software esequire i DeltaQC i DeltaQC The installer will guide you through the steps required to install DeltaQC on your computer Please take a moment to read the license agreement now If you accept the terms below click Agree then Next Otherwise click Cancel DeltaQc Copyright 2011 Desoutter All r
90. value NOTE All the Torque parameters defined for a Pset must be higher than the minimum load LJ and lower than the capacity of the DWTA otherwise a Min Load error or a Capacity Error are shown on the display when the Pset is started Also the set of parameters must be consistent For example when storing a Pset if the Min Torque is greater than the Target Torque an error message is shown Torque Max torque Target torque os Min Corque er Ji Cycle start Angle 01 2012 58 110 6159937790 Issue no 01 6 2 ANGLE PARAMETERS Angle threshold Torque threshold from which to start the angle count Target angle Enable disable the function to check if the screw is already tightened defined trough the Check already tightened angle parameter Angle correction For normal operations leave this parameter set to O default value coefficient If an extension is used this coefficient permits to compensate the error in the angle reading due to the bending of the extension See the Appendix A Calculating correction coefficients for extensions chapter for details of how to calculate this coefficient 6 3 TIME End cycle Applied when torque goes below the cycle start and reaches the target torque time value the default value is 0 1 second Minimum value 0 1 Sec Maximum value 5 Sec Abort cycle Applied when the torque goes below the cycle start but has not yet reac
91. y the use of unauthorised parts is not covered by Warranty or Product Liability 107 110 01 2012 1 DECLARATION OF CONFORMITY Fr DECLARATION DE CONFORMITE DEUTSCH GERMAN 1 EG KONFORMITATSERKLARUNG 2 Wir DESOUTTER 3 Technische Datei beim EU 4 erkl ren hiermit daB das die Produkt e 5 Typ en 6 Produktherkunft 7 den Anforderungen der EG Richtlinie zur Angleichung der Rechtsvorschriften der Mitgliedsstaaten 8 f r Maschinen 2006 42 EG 17 05 06 9 fur Elektromagnetische Storfreiheit 2004 108 EG 15 12 04 10 f r Niederspannung 2006 95 EG 12 12 06 entspricht entsprechen 11 geltende harmonisierte Norme n 12 NAME und EIGENSCHAFT des Ausstellers 13 Datum NEDERLANDS DUTCH 1 E G VERKLARING VAN OVEREENSTEMMING 2 De firma DESOUTTER 3 Technisch bestand verkrijgbaar 4 verklaart hierbij dat het de produkt en 5 type 6 Herkomst van het product 7 in overeenstemming is zijn met de vereisten van de richilijn van de Raad inzake de onderlinge aanpassing van de wetgevingen van de lidstaten betreffende 8 machines 2006 42 CEE 17 05 06 9 elektromagnetische compatibiliteit 2004 108 EG 15 12 04 10 laagspanning 2006 95 EG 12 12 06 11 geldige geharmoniseerde norm en 12 NAAM en FUNCTIE van de opsteller 13 Datum SVENSKA SWEDISH 1 EG DEKLARATION OM OVERENSSTAMMELSE 2 Vi D

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