RACK-3030 CTI CHASSIS USER`S MANUAL
Contents
1. Vn Nominal voltages 5V Vm Minimum voltages 4 5V Tson Switch on time 500 ms max Trs 5V rise time 100ms max Tdon Delay turn on 100ms lt Tdon lt 500ms Tdoff Delay turn off 1 ms min Toff Hold up time 16ms min Figure 1 272. 5 1 6 INTERNATIONAL STANDARDS Safety standards Designed to meet the following standards UL 1950 D3 VDE EN 60 950 EMI standards Designed to meet the following conducted amp radiation Limitd FCC docket 20780 curve B 5 2 Redundant Power ARH 6400F For ATX 5 2 1 Scope This specification defines the performance characteristics of a grounded single phasd 400 watt 6 output level power supply This specification also defines world wide safety requirements and manufactures process test requirements 5 2 2 Input requirements Voltage sinusoidal Low range 90 132 VAC normal 100 125 VAC High range 180 260 VAC normal 200 240 VAC A manual switch shall be provided to select the appropriate range Frequency The input frequency range will be 47hz 63hz Steady state current 10 0A 5 0A amps max Excluding AC output current at any low high range input voltage Inrush current 50 100 amps 9 110 220 VAC at 25 degrees ambient cold start for one power supply 5 2 3 Output requirements DC load requirements Normal Load current Regulation tolerance Output voltage Max Min Max Min 45V 20 36A 7 0 5 5 12V 17 0A 2 5A 7 7 5V 0 8A 0 0A 10 10 12V 0 8A 0 0A 10 10 3 3V 25 0A 3 0A 5 5 5Vsb 1A 0 1A 5 5 5V and 3 3V total output max 180W Remark When operationg with single module 1 If 5V is at high load and the other channels are at low load the requlation tole
3. Over power protection The power supply shall provide over power protection on the power supply latches all DC output into a shutdown state Over power of this type shall cause no damage to power after over load is removed and a power on off cycle is initiated the power supply will restart Trip point total power min 110 0 max 150 one unit power supply Over voltage protection If an over voltage fault occurs internal of the power supply power supply will latch all DC output into a shutdown state before when 5V output exceeds 130 of its nominal value Short circuit A short circuit placed on any DC output to DC return shall cause no damage and power supply latch 20 5 2 5 Power supply sequencing Power on see fig 1 Hold up time When power shutdown DC output 5V must be maintain 16msec in regulation limit at nominal input voltage Power off sequence see fig 1 5 2 6 Signal requirements Power good signal see fig 1 The power supply shall provide a power good signal to reset system logic indicate proper operation of the power supply and give advance warning of impending loss of regulation at turn off This signal shall be a TTL compatible up level 2 4V to 5 25V when 5V output voltage are present and above the minimum UV sense levels specified in paragraph 6 2 or a down level 0 0V to 0 8V when any output is below its minimum UV sense level At power the power good signal shall
4. load and the other channels are at low load the requlation tolerance of 12V will be 10 2 If 12V is at low load and the other channels are at high load the requlation tolerance of 12V will be 10 23 Regulation and protection Output DC Line Load Cross voltage regulation regulation regulaion 5V 50mV 400mV 350mV 5V 50mV 800mV 400mV 12V 50mV 750mV 650mV 12V 50mV 800mV 800mV Ripple and noise Specification 5V 60mV P P 12V 120mV P P 5V 120mV P P 12V 150 P P Ripple voltage test circuit 5V 5V 0 1 220 220 0 1 12V 0 1 220 220 0 1 0 1uf is ceramic the other is tantalum Overshoot Any overshoot at turn on or turn off shall be less 15 of the nominal voltage all output shall be within the regulation limit of section 3 2 before issuing the power good signal of section 6 0 e Efficiency Power supply efficiency typical 65 at 115V full load Power factor can not below 0 6 e Remote on off control The power supply DC outputs with the exception of 5Vsb shall be enabled with an active low TTL compatible signal ps on When ps on is pulled to TTL low the DC outputs are to be enabled When ps on is pulled to TTL high or open circuited the DC outputs are to be disabled The DC output enable circuit shall be selv compliant 24 5 3 4 Protection Input primary The input power line must have an over power protection device in acco
5. RACK 3030 CTI CHASSIS USER S MANUAL Ver 2 0 Copyright Notice This document and product is copyrighted September 2000 by ICP Electronics Inc All rights are reserved No part of this manual may be reproduced copied or translated without prior notice to ICP Electronics Inc The information provided in this document is for reference only We do not assume any responsibility arising out of the application of the products This manual is subject to change without any notice Rack 3030 IEI are trademark of ICP Electronics Inc Table of Contents Chapter 1 Product Information 1 1 General Information 1 2 Product Specifications 1 3 Mechanical Dimension Chapter 2 Installation Procedure 2 1 Removing the chassis cover 2 2 Disk Drives Installation 2 3 The Filter 2 4 Backplanes Installation 2 5 Power Supply Installation Chapter 3 Removable Fan 3 1 Introduction 3 2 The Fan signal and connection Chapter 4 Fault Resilient Function 4 1 Introduction 4 2 Fault Detection and Alarm Notification 4 3 Visible Alarm and Audible Alarm Chapter5 Power Supply 5 1 Single Power ACE 935A 5 2 Redundant Power ARH 6400F For ATX 5 3 Redundant Power ARH 4400F For AT Chapter 1 Product Information 1 1 General Information Rack 3030 is our new CTI chassis designed specially for Industrial Computer and Telephony application Built in fault detection alarm notification capabilities to name some of the special features of the produ
6. V Tson Trs Vn Nominal voltages 5V Vm Minimum voltages 4 5V Va Nominal voltages 3 3V Vb 2 0V max Tson Switch on time 500 ms max Trs 5V rise time 100ms max Tdon Delay turn on 100ms lt Tdon lt 500ms Tdoff Delay turn off 1 ms min Toff Hold up time 16ms Tm Delay time of 3 3V 1ms min Figure 1 2 5 3 Redundant Power ARH 4400F For AT 5 3 1 Scope This specification defines the performance characteristics of a grounded single phasd 400 watt 6 output level power supply This specification also defines world wide safety requirements and manufactures process test requirements 5 3 2 Input requirements Voltage sinusoidal Low range 90 132 VAC normal 100 125 VAC High range 180 260 VAC normal 200 240 VAC A manual switch shall be provided to select the appropriate range Frequency The input frequency range will be 47hz 63hz Steady state current 10 0A 5 0A amps max Excluding AC output current at any low high range input voltage Inrush current 50 100 amps 110 220 VAC at 25 degrees ambient cold start for one power supply 5 3 3 Output requirements DC load requirements Normal Load current Regulation tolerance Output voltage Max Min Max Min 5V 20 36A 7 0A 5 5 12V 17 0A 2 5A 7 7 5V 0 8A 0 0A 10 10 12V 0 8A 0 0A 10 10 5V and 3 3 total output max 180W Remark When operationg with single module 1 If 5V is at high
7. ct These special features will prevent your system from shutting down without prior notice The fault detection and alarm notification can detect the temperature of CPU chassis speed of the fan fan failure power failure conditions Rack 3030 is designed to work in harsh environment it will withstand shock vibration and a wide range of operating temperatures The chassis is equipped with 4 cooling fans for air inlet in the front and 2 cooling fan for air outlet in the both side to ensure a good cooling system for full loading in Telephony system 1 2 Product Specifications General specification Chassis 19 Rack mount 60 20 slot Construction Heavy duty steel Cooling Fan 4 Fan 92x92mm front remove amp air inlet 2 Fan 60x60mm side remove amp air outlet Ball bearing Disk Driver 2 Types of devices cages big cages amp small cage Two big cages for 2 devices of 5 25 or 4 devices of 3 5 One small cage for 3 devices of 3 5 Indicator Two LED fan failure amp power on Speaker Buzzer Temperature sensor Case amp system Maintenance Desktop with rubber foot Bottom cover can be removed with maintenance opening Dimension W431 481 8 xD520xH267 mm Backplanes We provide variant of backplanes to be applied with the Rack 3030 depends or your demands BP 20S BP 20SD BP 20ST BP 20SQ PCI 18SD PCI 19S 195 205 2052 Power Supply The Rack 3030 comes w
8. ense level At power the power good signal shall have a turn on delay of at 25 least 100ms but not greater than 500ms after the output voltages have reached their respective minimum sense levels Under voltage UV sense levels Output Minimum sense voltage 5V 4 50V 5 3 7 Environment Operation Temperature to 50 degrees centigrade Insulation resistance Primary to secondary 30 meg Ohm min 500 VDC Primary to FG 30 meg Ohm min 500VDC X Dielectric withstanding voltage Primary to secondary 1500 VAC for 1 sec Primary to FG 1500 VAC for 1 sec Leakage current 3 5 mA max at nominal voltage 250 VAC 5 3 8 Safety Underwriters laboratory UL recognition The power supply designed to meet UL 1950 Canadian standards association CUL approval The power supply designed to meet CSA 1402C amp CSA 950 TUV approval The power supply shall be designed to meet TUV EN 60950 5 3 9 Reliability Burn in All products shipped to customer must be burn in The burn in shall be performed at high line voltage 5 3 10 Mechanical requirements Physical dimension 190 mm 334 mm 95 mm Connector power input DELTA 10GEEG3E or equivalent 26 5 3 11 Warning method Audio alarm buzzer sound resettle Faulted POWER ON POWER OFF AC IN Vn 5V OUTPUT POWER GOOD SIGNAL HIGH LEVEL 4 5V 5 25V Tovs Tdoff OV LOWER LEVER 0 5V MAX Tson Trs Tdon
9. f Rack 3030 where you may remove and install the fan from the front of the chassis without opening the chassis cover This will give you more convenient and flexibility to replace the fan if necessary Fig 2 4 amp 3 1 3 2 The Fan signal and Connection Figure 3 2 below showed the fan signal and how to connect it to the cable of the control panel Figure 3 1 12 Ul Figure 3 2 ih V Hity Mine tg ttu in lt 13 Chapter 4 Fault Resilient Function 4 1 Introduction The fault resilient of Rack 3030 is a fault detection and alarm notification system When any fail function occurs the unit will alert the users RACK 3030 control panel is built up from ALARMBOARD A60 MODULE Fan sensor FAN1 FAN2 and The RED LED indicator located at the front door will light if one fan failed Buzzer on off button x 1 control buzzer on off When the system buzzer is alarming push the button will stop the buzzer Reset button x 4 option Four reset buttons are available to control individual multi system installation 4 2 Fault Detection and Alarm Notification The Rack 3030 the system fault conditions that will be detected are Fan Failure If any of the cooling fan fails Power Failure If any of the power fails 4 3 Visible Alarm However the alarm indicator LED will stay blinking until the fault condition is solved The fault condition
10. have a turn on delay of at least 100ms but not greater than 500ms after the output voltages have reached their respective minimum sense levels Under voltage UV sense levels Output Minimum sense voltage 5V 4 50V 5 2 7 Environment Operation Temperature 0 to 50 degrees centigrade Insulation resistance Primary to secondary 30 meg Ohm min 500 VDC Primary to FG 30 meg Ohm min 500VDC X Dielectric withstanding voltage Primary to secondary 1500 VAC for 1 sec Primary to FG 1500 VAC for 1 sec Leakage current 3 5 mA max at nominal voltage 250 VAC 5 2 8 Safety Underwriters laboratory UL recognition The power supply designed to meet UL 1950 Canadian standards association CUL approval The power supply designed to meet CSA 1402C amp CSA 950 21 approval The power supply shall be designed to meet TUV EN 60950 5 2 9 Reliability Burn in All products shipped to customer must be burn in The burn in shall be performed at high line voltage 5 2 10 Mechanical requirements Physical dimension 190 mm 334 mm 95 mm Connector power input DELTA 10GEEG3E or equivalent 5 2 11 Warning method Audio alarm buzzer resttl e Faulted Power defective signal delivery TTLU low active POWER ON POWER OFF AC IN Vn 5V OUTPUT Va 3 3V OUTPUT Ov o POWER GOOD SIGNAL LOWER LEVER O 5V MAX HIGH LEVEL 4 5V 5 25V Tovs Tdoff O
11. he output line regulation is less than 1 over the line range specified in paragraph 2 1 5 1 3 Load regulation The output voltage load regulation is less than the values in the following table by changing each output load 40 form 60 rated load and keep all other outputs at 60 rated load Output 1 30 2 5 3 2 4 20 Hold up Hold up time is loger than 20ms at 115V 230V input by measuring from the last AC line charging pulse to the point than 5V drop down to 4 75V Power good signal When power is turned on the power good signal will go high 100ms to 500ms after all output DC voltages are within regulation limits Power fail signal The power fail signal will go low at least 0 5ms before any of the output voltages fall below regulation limits OUTPUT PROTECTIVE FEATURES For some reason the power supply fails to control itself the build in over voltage protection circuit will shut down the outputs to prevent damaging external circuits The trip point of crowbar circuit is around 5 9V to 7 0V The power supply will go into hiccup mode against short circuit or over load conditions and will auto recovery white faulty conditions are removed EFFICIENCYS The efficiency is higher than 680 by measuring at nominal line and rated load ENVIRONMENT SPECIFICATIONS Operating temperature 0 C to 40 C Use Input 104V 244V Testing temperature Storage temperature 40 C to 70 C
12. include Fan Failure Power Failure the system a amp 3 n ign 55 5 59 1 Chapter 5 Power Supply 5 1 Single Power ACE 935A 5 1 1 INPUT SPECIFICATIONS Input Voltage The range of input voltage is from 85V AC to140VAC or 170VAC to 270VAC selected by slide switch install in rear panel of the metal box Input frequency The range of input voltage is from 47 HZ to 63 HZ Inrush current The inrush current will not exceed 15A at 115V AC input or 30A at 230V AC input cold start 25 C 5 1 2 OUTPUT SPECIFICATIONS The load range Output Output min load ratedload peakload Voltage accuracy 1 5V 3 0A 40A 10A 5 00V to 5 10V 2 12V 0 1A 8A 11 28V to 12 72V 3 12V OA 0 7A 11 40V to 12 60V 4 5V 0 3A 4 75V to 5 25V At factory all outputs 500 rated load condition the 5V output is set to between 4 90V and 5 10V The other outputs are checked to be within the specified voltage accuracy range Output power The total DC continuous power shall be kept within 300W Peak load on each output cant be allowed for more then 5 sec When the input voltage less then 90VAC total DC continuous power should not exceed 250W Ripple and noise The peak to peak ripple and noise for each output is less than 1 of each output voltage at rated load 115 230VAC Measureing is done by 15MHz band width limited oscilloscope and terminated each output with a 47 uF capacitor Line regulation T
13. ith our ACE 935A the Single Power Supply or with the Horizontal type Redundant Power Supply of ARH 6400F for ATX or ARH 4400F for AT See Chapter 5 for the detail description of the power supply Working Environment Operating Temperature 0 50 Relative Humidity 5 95 Relative Vibration 5 17 Hz 0 1 double amplitude displacement 17 500 Hz 1 5G acceleration peak to peak Shock 10G acceleration peak to peak 1 3 Mechanical Dimension Figure 1 1 and figure 1 2 below show the dimension of the Rack 3030 DONORUM ACIDO RM DR OR ION ON OE OE KO DAON ION ION KA KO Figure 1 1 FRONT EW RG SCE V EW Figure 1 2 Chapter 2 Installation Procedure To install the Rack 3030 please read this chapter carefully and prepare all the cards that you would like to install in the chassis to save time The control panel functions of Rack 3030 include Rocker Switch for Power ON OFF System Reset 3 reset for options Buzzer ON OFF and Two LED indicators Fan failure for one of four fan Power On to monitor the system s status To set up the system please follow the steps below 2 1 Removing the chassis cover The cover is mounted by 2 captive screws at the front of the chassis remove them by push the sink pool and slide the cover to the rear of the chassis See figure 2 1 Figure 2 1 2 2 Disk Drives instal
14. lation The disk drivers are fastened inside device cages which will allow you to install and re install the drive without removing the cover of the chassis 1 Remove the 2 captive screws on the front of device cage 2 Remove the device cage by slide it towards the front of the chassis Please refer to figure 2 2 amp 2 3for the disk drives installation Figure 2 2 Figure 2 3 2 3 The Filter The filter of the Rack 3030 is located at the upper side of the front panel The filter should be removed and cleaned at least once a month to achieve optimum performance The filter can be removed by remove 6 screws from Fan Modules Take out the old filter replace it with the new one if it s already worn out Then fasten 6 screws to put it back Figure 24 Figure 24 2 4 The Backplanes installation to be applied with the Rack 3030 depends or riant of backplanes demands BP 20S BP 20SD BP 20ST BP 20SQ PCI 18SD 195 195 205 2052 the Rack igure 2 5 amp 2 6 below illustrates how to install the backplanes on LL co Figure 2 5 Figure 2 6 2 5 Power Supply Installation If the Rack 3030 is installed with the Horizontal type Redundant Power Supply and you may simply install it by plug the Power unit into the case as shown in the figure 2 7 below Figure 2 7 1 Chapter 3 Removable Fan 3 1 Introduction The removable fan module is one of the unique features o
15. rance of 12V will be 10 2 If 12V is at low load and the other channels are at high load the requlation tolerance of 12V will be 10 Regulation and protection Output DC Line Load Cross voltage regulation regulation regulaion 5V 50mV 400mV 350mV 5V 50mV 800mV 400mV 12V 50mV 750mV 650mV 12V 50mV 800mV 800mV 3 3V 50mV 200mV 150mV 5Vsb 50mV 200mV 150mV Ripple and noise Specification 5V 60mV 412V 120mV P P 5V 120mV P P 12V 150mV P P 3 3 60mV P P 5Vsb 50mV 0 1uf is ceramic the other is tantalum Overshoot Any overshoot at turn on or turn off shall be less 15 of the nominal voltage all output shall be within the regulation limit of section 3 2 before issuing the power good signal of section 6 0 Efficiency Power supply efficiency typical 65 at 115V full load Power factor can not below 0 6 Remote on off control The power supply DC outputs with the exception of 5Vsb shall be enabled with an active low TTL compatible signal ps on When ps on is pulled to TTL low the DC outputs are to be enabled When ps on is pulled to TTL high or open circuited the DC outputs are to be disabled The DC output enable circuit shall be selv compliant 5 2 4 Protection primary The input power line must have over power protection device in accordance with safety requirement of section 9 0 Output secondary
16. rdance with safety requirement of section 9 0 Output Secondary Over power protection The power supply shall provide over power protection on the power supply latches all DC output into a shutdown state Over power of this type shall cause no damage to power after over load is removed and a power on off cycle is initiated the power supply will restart Trip point total power min 110 max 150 one unit power supply Over voltage protection If an over voltage fault occurs internal of the power supply power supply will latch all DC output into a shutdown state before when 5V output exceeds 130 of its nominal value Short circuit A short circuit placed on any DC output to DC return shall cause no damage and power supply latch 5 3 5 Power supply sequencing Power on see fig 1 Hold up time When power shutdown DC output 5V must be maintain 16msec in regulation limit at nominal input voltage Power off sequence see fig 1 5 3 6 Signal requirements Power good signal see fig 1 The power supply shall provide a power good signal to reset system logic indicate proper operation of the power supply and give advance warning of impending loss of regulation at turn off This signal shall be a TTL compatible up level 2 4V to 5 25V when 5V output voltage are present and above the minimum UV sense levels specified in paragraph 6 2 or a down level 0 0V to 0 8V when any output is below its minimum UV s
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