Safety Notice
Contents
1. display that the firmware revision is 02017SWP01 32 Check pressure reading on the display If the pressure is O or very low put dip switch S5 4 to ON position Dip switch S5 4 in ON position The controller is ready to work Close the door and switch the main selector to Automatic position Thanks for choosing TORNATECH Diesel Fire Pumps Controllers Page 12 of 12 SOFTWARE UPGRADE FOR MODEL GPD2. 240V 50 60Hz power socket and to the RENESAS stand alone programmer power jack RENESAS display will be ON immediately Power Supply CYCLONE tenes As CYCLONE ron 5 Page 4 of 12 SOFTWARE UPGRADE FOR MODEL GPD 7075 Place Robert Joncas 132 Montreal Quebec Canada H4M 2Z2 Ph 1 514 334 0523 A i Fax 1 514 334 5448 9 Connect the yellow crocodile clip marked 12V to the screw installed on terminal 6 10 Connect the red crocodile clip marked 12V to the power capacitor top extremity on the main board Page 5 of 12 SOFTWARE UPGRADE FOR MODEL GPD 7075 Place Robert Joncas 132 Montreal Quebec Canada H4M 2Z2 Ph 1 514 334 0523 Fax 1 514 334 5448 SD 11 Connect communication cable end marked green to the RENESAS 14 pin target connector Be sure to connect the cable exactly as indicated on the following picture otherwise communication will fail The green mark on the connector must be face up Green mark must be face up 12 Connect communication cable end marked white to the communication terminal on the main board 14 pin terminal in two vertical rows of 7 pin each exactly as shown on the picture Be sure to connect the cable exactly as indicated on the following picture otherwise communication will fail There s a black arrow marked on the connector you have to see this arrow pointing upwards when connecting the cable Communication terminal Page 6 of 12 S
3. will be energized Wait until the message Conversion successed appears on the door display Start i t Aux Menu Select M Cancel Reset 18 Plug again RENESAS power jack This will shut off the board 19 Press Menu Select on RENESAS You will see the same screen of step 13 on RENESAS display 20 Press Menu Select again The screen will show the list of programs Press Aux or Start T to go to program 02017SWP01 32 Press Menu Select again STATUS idle Error CYCLONE Fror RENESAS 21 The final program is selected Press Start on RENESAS This step will download the final program into the main board Page 11 of 12 SOFTWARE UPGRADE FOR MODEL GPD he 23 24 20 26 27 n of J Ph 1 514 334 0523 lechi ey Fax 1 514 334 5448 22 7075 Place Robert Joncas 132 Montreal Quebec Canada H4M 2Z2 A Wait until the Success LED is ON Download and verification will take approximately 2 minutes Disconnect red crocodile clip marked 12V from power capacitor top extremity on the main board disconnect the yellow crocodile clip marked 12V from the screw installed on terminal 6 and disconnect communication cable from the RENESAS 14 pin target connector and the communication terminal on the main board Unplug the stand alone programmer RENESAS Remove screw from terminal 6 switch on CB3 and CB4 breakers and immediately verify on the door
4. 6xxxx x x are subject to develop this potential malfunction e Diesel Fire Pump Controllers with a serial number less than or equal to Z 21682 are subject to develop this potential malfunction e Consult factory for Diesel Fire Pump Controllers with a serial number ranging from Z 21683 to Z 26385 e Diesel Fire Pump Controllers with a serial number greater than or equal to Z 26386 are not subject to this Safety Notice 5 Rate of potential malfunction occurrence This problem occurs only when the two following conditions occur simultaneously e Boot up after a complete shutdown removal of DC power and July 20 2010 F13 3 rev 0 RNA iS Safety Notice e Memory corruption Hence the rate of occurrence is then very low and difficult to estimate 6 How to detect the potential malfunction The diesel fire pump controller display is blank but fire pump controller works in manual mode The controller trouble dry alarm contacts close signalling the fault to the remote panel accordingly 7 Howto prevent the potential malfunction Because this potential malfunction occurs only after a complete shutdown or during a battery replacement the batteries must to be replaced one at a time so that the controller is always powered 8 How to fix the potential malfunction a Record the serial number of the Fire Pump Controller itself and contact Tornatech Customer Service Department to report the situation b Tornatech Customer Servic
5. Cll AM iS Safety Notice Date July 20 2010 Software Upgrade for Model GPD Diesel Fire Pump Controller 1 Scope As a responsible fire pump controller manufacturer Tornatech has a policy concerning divulging potential malfunctions of its products that may occur under certain circumstances A potential malfunction if not detected and addressed may affect the performance of the Fire Pump Controller A Safety Notice is published when the rate of the failure is low or that the root of the problem has not been completely identified by Tornatech The NFPA 25 standard requires periodic inspection of the fire pump installation A Safety Notice is important to the operator of the fire pump installation during the course of his periodic inspection It allows the operator to verify specific components that are subject to a Safety Notice Specific components subject to a Safety Notice are covered by the Tornatech Limited Warranty Policy with an addition of an extended period of 5 years from date of start up not exceeding 7 years from date of shipping 2 Description of potential malfunction The digital display is blank and LED s are randomly lit The Diesel Fire Pump Controller functions in manual mode only 3 Cause of the potential malfunction Corruption and or bad writing of the flash memory 4 Potential affected controllers serial numbers e Diesel Fire Pump Controllers with a serial number ranging from Z 20306xxx x x to Z 20
6. OFTWARE UPGRADE FOR MODEL GPD 7075 Place Robert Joncas 132 Montreal Quebec Canada H4M 2Z2 Ph 1 514 334 0523 Fax 1 514 334 5448 13 Press Menu Select on RENESAS You will see the following screen on RENESAS display CYCLONE For RENESAS Page 7 of 12 SOFTWARE UPGRADE FOR MODEL GPD 7075 Place Robert Joncas 132 Montreal Quebec Canada H4M 2Z2 Ph 1 514 334 0523 ia VY Fax 1 514 334 5448 14 Press Menu Select again The screen will show a list of programs Press Aux i t or Start it to go to program UPGRADER XX YY Here s the table to choose the right UPGRADER according to your current firmware Find your current firmware on the table and select the UPGRADER on the right column Note If your firmware revision is not on the table please contact TORNATECH Inc 02017SWP01 31 UPGRADER S091 30 31 02017SWP01 30 02017SWP01 27 02017SWP01 25 02017SWP01 24 UPGRADER 22 27 02017SWP01 23 02017SWP01 22 02017SWP01 20 02017SWP01 19 UPGRADER 18 20 02017SWP01 18 02017SWP01 17 UPGRADER 17 02017SWP01 14 02017SWP01 13 02017SWP01 12 02017SWP01 10 02017SWP01 06 02017SWP01 04 02017SWP01 02 UPGRADER 01 02 02017SWP01 01 Note If controller trouble alarm is being used consider to change the contact you are using for the opposite one for current firmwares going from 02017SWP 01 to 02017SWP 19 Once the final firmware downloaded the controller trouble relay will be always energized in normal condi
7. e Department will send a software upgrade module c Connect the software upgrade module to the Diesel Fire Pump Controller and download the new software d Send the upgrade module back to Tornatech for a refund This upgrade is recommended for the most reliable performance of the fire pump controller 9 What Tornatech has done to stop occurrence of this potential malfunction a Tornatech and FM Approvals have commonly agreed that Tornatech can provide the possibility of upgrading the software on site by using a stand alone software upgrade module 1 P F This warranty does not cover reimbursement for labour gaining access removal installation temporary power or any other expenses which may be incurred in connection with repair or replacement AE Dominic Bergeron Bruno Goupil Quality Manager President July 20 2010 F13 3 rev 0 7075 Place Robert Joncas 132 Montreal Quebec Canada H4M 2Z2 Ph 1 514 334 0523 Fax 1 514 334 5448 gra SVD SOFTWARE UPGRADE FOR MODEL GPD DIESEL FIRE PUMP CONTROLLER USER MANUAL Page 1 of 12 SOFTWARE UPGRADE FOR MODEL GPD 7075 Place Robert Joncas 132 Montreal Quebec Canada H4M 2Z2 Ph 1 514 334 0523 A i Fax 1 514 334 5448 GENERAL The stand alone programmer Cyclone for RENESAS is used to program TORNATECH Diesel Fire Pump Controllers and EPSR boards in TORNATECH Electric Fire Pump Controllers Updating your firmware has never been so
8. easy Just follow the procedure and you will be able to restart the controller with the new firmware in minutes STEP BY STEP PROCEDURE FOR OLD DIESEL FIRE PUMP CONTROLLERS 1 Open the door and reset the main board by pressing once the RESET button on the vertical right side of the board as you see in the picture The controller s current firmware will then be displayed on the screen that is located on the front of the door Take note of the current firmware You will use this current firmware name to identify the UPGRADER firmware in step 14 Current firmware revision Page 2 of 12 SOFTWARE UPGRADE FOR MODEL GPD 7075 Place Robert Joncas 132 Montreal Quebec Canada H4M 2Z2 Ph 1 514 334 0523 Fax 1 514 334 5448 SD 2 Switch off CB3 and CB4 breakers inside the controller Verify that the display on the controller s door is OFF nA cB N TA DIESEL ENGINE FIRE PUMP CONTROLLER 3 Verify voltage between terminal 6 and 11 Gnd This is Battery 1 voltage It has to be approximately 12 9 Vdc or 25 8 Vdc for 24V controllers 4 Put the main selector switch to OFF position to avoid any unwanted start during upgrade 5 Install screw 4 40 x 1 1 4 long on terminal 6 Screw 4 40 x 1 1 4 Page 3 of 12 SOFTWARE UPGRADE FOR MODEL GPD 7075 Place Robert Joncas 132 Montreal Quebec Canada H4M 2Z2 Ph 1 514 334 0523 Fax 1 514 334 5448 SD 6 Connect RENESAS power supply to a 100
9. tion UPGRADER 04 14 Page 8 of 12 SOFTWARE UPGRADE FOR MODEL GPD 7075 Place Robert Joncas 132 Montreal Quebec Canada H4M 2Z2 Ph 1 514 334 0523 Fax 1 514 334 5448 STATUS Idle Error Success CYCLONE ror RENESAS Example If your firmware presently installed is 02017SWP01 30 then choose UPGRADER 30 31 Once your UPGRADER XX YY selected press Menu Select again 15 The UPGRADER XX YY program selection is done Press Start A on RENESAS This step will erase all the pressure and event logs and save all the basic parameters Cancel Reset Page 9 of 12 SOFTWARE UPGRADE FOR MODEL GPD 7075 Place Robert Joncas 132 Montreal Quebec Canada H4M 2Z2 Ph 1 514 334 0523 Fax 1 514 334 5448 SD 16 Wait until the Success LED is ON The following pictures show the consecutive screens on RENESAS display Download and verification will take approximately 2 minutes TATUs idie Error P Power Success CYCLONE Fror RENESAS STATUS idie Error D Success CYCLONE For RENESAS STATUS Idle Error 7 Power Success CYCLONE ror RENESAS STATUS idle Error Power Success CYCLONE FOR Page 10 of 12 SOFTWARE UPGRADE FOR MODEL GPD 7075 Place Robert Joncas 132 Montreal Quebec Canada H4M 2Z2 Ph 1 514 334 0523 Fax 1 514 334 5448 SD 17 Unplug RENESAS power jack Internal power contacts will change state and the board
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