4000 Series 12-Volt Electric-Driven Roller Pumps
Contents
1. days of use This limited warranty will not apply to products that were improperly installed misapplied damaged altered or incompatible with fluids or components not manufactured by Hypro All warranty considerations are governed by Hypro s written return policy Hypro s obligation under this limited warranty policy is limited to the repair or replacement of the product All returns will be tested per Hypro s factory criteria Products found not defective under the terms of this limited warranty are subject to charges paid by the returnee for the testing and packaging of tested good non warranty returns No credit or labor allowances will be given for products returned as defective Warranty replacement will be shipped on a freight allowed basis Hypro reserves the right to choose the method of transportation This limited warranty is in lieu of all other warranties expressed or implied and no other person is authorized to give any other warranty or assume obligation or liability on Hypro s behalf Hypro shall not be liable for any labor damage or other expense nor shall Hypro be liable for any indirect incidental or consequential damages of any kind incurred by the reason of the use or sale of any defective product This limited warranty covers agricultural products distributed within the United States of America Other world market areas should consult with the actual distributor for any deviation from this document Return2. 342 10841 rany AMPS pw psan AMPS ppm BAR LPM BAR LPM 7 7 5 0 woo 4 psalo a PALIAR 10 DAAE 5 25 moal 1 2 lea pn 12 nsen 195 ose 18 essi 201 9 rao Alternator 25 6 0 ve RAA 30 4 35 on 5 azo raa 227 116 46 70 an 29 Jia jasy 7 psa 40 7 25 aoe 51 22 n31 5 2 1023 nsn 21 319 nas 5 0 100 tsas 7 nso oa 9 pa Ei T d 2 s5 a 5 In 10 34 0 Fertilizer amp Speed Controller 2530 0057 Model 4101N EH Model 4101N E2H and SIOTAL En and 4101XL E2H GPM LPM 4 41 16 7 4 26 16 1 3 67 13 9 3 41 nze 9 333 12 6 GPM new 427 16 2 44 nss 5 Form L 0130R 6 11 Rev B Replacement Parts NOTE When ordering parts give QUANTITY PART NUMBER DESCRIPTION and COMPLETE MODEL NUMBER Reference numbers are used ONLY to identify parts in the drawing and are NOT to be used as order numbers r I I I I I I I L Qty Part Qty Part Req d Number Description Req d Number Description 0100 4001N Body Ni Resist with Std Seal 4001 2107 0002 Viton Seal Standard 0100 4101N Body Ni Resist with Std Seal 4101 2102 0001 Buna N Seal Optional 0100 4001X Body Silvercast with Std Seal 4001 2102 0001T Teflon Coated Buna N Seal Optional 0100 4101X Body Silvercast with Std Seal 4101 2000 0010 Ball Bearing 0200 4001N Endplate Ni Resist Std Seal 4001 2300 0021 Bearing Cover 020
3. Form L 0130R 6 11 Rev B 12 VOLT DC SPEED CONTROLLER 2530 0057 See Figure 3 NOTE Shortening the length of the motor leads and speed controller leads to remove excess lead wire will improve performance and lower amp draw The amount to shorten these leads will vary with each specific installation The recommended speed controller to motor lead connection is solder with shrink tube or wire nut wrapped with electrical tape The use of crimp type connectors is not recommended 1 Mount the controller in a remote but safe location accessible but protected from the elements Connect the red positive 20 ft 6 09 m provided power lead lead with ring terminals fastened on one end to the positive battery terminal Connect the black negative 20 ft 6 09 m provid ed power lead lead with ring terminals fastened on one end to the negative battery terminal Set the controller main power switch to OFF See Figure 4 Connect the controller battery leads to the power leads from the battery connecting Red to Red and Black to Black See Figures 3 and 4 Connect the red positive 20 ft 6 09 m provided power lead lead without ring terminals fastened on one end to the positive motor lead Connect the black negative 20 ft 6 09 m provid ed power lead lead without ring terminals fastened on one end to the negative motor lead Main Power Switch Pressure Gauge Fit
4. of the pump PRIMING This pump is not designed to self prime more than 3 ft 0 9 m above liquid level Ideally the pump should be located below the tank If this is not possible a pipe ELECTRICAL HOOK UP The motor must be fused to protect the electrical system Use a 30 amp slow blow fuse or circuit breaker The motor lead wires are identified with and tags on each corresponding lead wire For proper pump rotation the connections should be made as follows e Positive Motor Lead to Positive Power Lead Red e Negative Motor Lead to Negative Power Lead Black ON OFF TOGGLE SWITCH INSTALLATION See Figure 2 1 The ON OFF Switch must be rated at or above 35 amps 2 If additional lead wire is required use 10 gauge or larger wire a o o Q gt a Agitator Control Valve Figure 1 tee should be installed in the inlet line to allow liquid to be poured into the inlet line to facilitate priming Installation of a foot valve is also recommended onto the inlet line on the bottom of the tank See Figure 1 NOTE Make certain all inlet fittings are tight Loose or leaking fittings will decrease the pump s ability to prime ON OFF Toggle Switch rated at 35 an 30 amp Slow Blow Fuse or circuit breaker Battery Figure 2 3 Performance may be improved by shortening the motor lead wires Minimize wire length where pos sible
5. 0 4101N Endplate Ni Resist Std Seal 4101 6031 0258 Name Plate Specify Pump Model No 0200 4001X Endplate Silvercast Std Seal 4001 1420 0001 Locking Collar 0200 4101X Endplate Silvercast Std Seal 4101 2230 0001 Set Screw 3430 0780 Rotor Assembly Std 4001 Ni Resist amp XL 1510 0054 Base 3430 0781 Rotor Assembly Std 4101 Ni Resist amp XL 1450 0003 Bumper 2570 0013 Electric Motor 12 vdc 33 hp gold 2230 0016 Rotor Set Screw Silvercast Only 2570 0015 Electric Motor 12 vdc 39 hp black 2230 0002 Rotor Set Screw 4001N H Complete Roller Pump Assy Not Shown 1005 0002 Super Rollers Standard 4001XL H Complete Roller Pump Assy Not Shown 1002 0002 Polypropylene Rollers Optional 4101N H Complete Roller Pump Assy Not Shown 1055 0002 Teflon Rollers Optional 4101XL H Complete Roller Pump Assy Not Shown 1720 0104 O ring Gasket for Endplate 2210 0003 Bolt 2220 0018 Endplate Screw 2260 0002 Lock Washer Form L 0130R 6 11 Rev B Limited Warranty on Hypro SHURflo Agricultural Pumps amp Accessories Hypro SHURflo hereafter Hypro agricultural products are warranted to be free of defects in material and workmanship under normal use for the time periods listed below with proof of purchase Pumps one 1 year from the date of manufacture or one 1 year of use This limited warranty will not exceed two 2 years in any event Accessories ninety 90
6. 4001XL EH o0c cove occa de teed bnetn ces ete deans cates Skee tees ey 10 4 gpm 39 4 Ipm 4001N E2H and 4001XL E2H 0 eee 9 9 gpm 37 5 Ipm Maximum PSI 4101N EH and 4101XL EH 0 es 50 psi 3 45 BAR continuous 4101N E2H and 4101XL E2H 0 es 90 psi 6 20 BAR continuous 4001N EH and 4001XL EH 0 es 30 psi 2 07 BAR continuous 4001N E2H and 4001XL E2H 0 ce es 50 psi 3 45 BAR continuous PONG sevaruwaresr bee daee er edaed Chee eed Gee eee ea Sees ae eee ee ae 3 4 NPT inlet 3 4 NPT outlet Wax Inlet VACUUM c 6064 5 445 ca ie wae 6 lew eee AE ee wae a ee 10 Hg 0 7 BAR General Safety Information The following attention notices are used to notify and advise the user of this product of procedures that may be dangerous to the user or result in damage to the product NOTE Notes are used to notify of installation operation or maintenance information that is important but not safety related A CAUTION Caution is used to indicate the presence of a haz ard which will or can cause minor injury or property damage if the notice is ignored A WARNING Warning denotes that a potential hazard exists and indicates procedures that must be followed exactly to either eliminate or reduce the hazard and to avoid serious personal injury or prevent future safety problems with the product A DANGER Danger is used to indicate the presence of a hazard that will result in sever personal
7. O100R Form L 0130R 6 11 Rev B e Donotrun the pump dry Doing so may damage the e Do not pump copper sulphate or corrosive acids roller and seals with cast iron Ni Resist or XL Series pumps Roundup type herbicides are only compatible e Do not pump sandy or gritty liquids Avoid pumping with XL Series pumps solutions containing abrasive material e Do not pump hot liquids over 140 F 59 9 C Performance Po Model 4001N EH Model 4001N E2H and 4001XL EH and 4001XL E2H _ psi GPM psi GPM volts tam ames em pe ames Cent 9 0 10 8 4 pein asl 14 1 31 4 iga eee 12 0 0 68 30 7 2 07 27 3 aep AO Engine 1 03 29 5 2 41 Off Tee 40 6 5 27 3 2 76 24 6 Paes ate ctl oe a ii 22 25 4 3 45 5 4 207 sind 20 4 psi pe GPM dam ames epu Say AMPS Can 10 4 Tu 9 9 10 00 0 69 re 5 0 34 Ta ari 5 s n 0 68 2 07 gine Runni ei tt in eaf t a Engine Running 1 03 33 7 2 41 z POEA and 4101XL EH and 4101XL E2H o Vons ream AMPS tpw psan AMPS ppm BAR LPM BAR LPM D 0 woa esaw 6 0 MOARA 10 4 8 HEA 4 65 woa 187 eia a 137 n7eo 40 4 4 0 n 151 poa 21 184 nes ngne 170i 197 ns a 128 n5331 Engine 1 72 19 7 fron 8 rssi a 28 toy 2 07 18 9 4 8 70 an 23 nsa aan 28 ery 40 4 6 3 00 751 223 nza ssi 28 49 50 4 4 2 75 o 2 nea 2 roan 100 2 60 taas 257 nsa ra
8. Popular uses for the 4101N E2H include starter fertiliz er application for row crop planting Starter fertilizer is heavier than water per gallon approx 1 40 specific Gravity and is also more viscous These two charac teristics will affect the performance as compared to water like herbicide pesticide applications Refer to the Performance Chart on page 6 for examples of perform ance using 10 34 0 fertilizer NOTE Liquid fertilizers also have a tendency to cause gumming if left in the pump Thoroughly flush the pump after each use as described in Care of the Pump Care of the Pump NOTE Before starting the pump make sure it can be freely rotated by hand TIGHT PUMP CORROSION If the rotor is stuck due to rust or failure to clean the pump after use the rotor can be freed by loosening each endplate bolt one full turn NOTE A few drops of oil poured into the ports will help free the rotor LUBRICATION This pump is equipped with factory lubricated ball bear ings and requires no further lubrication Do not allow kerosene or oil to enter into the ball bearings as this will wash the grease out of the ball bearings The two drain holes under the bearing housings serve to relieve the pressure behind the bearing seals and prevent any liq uid which may get behind the bearing seals from being AFTER USE PUMP CARE GUMMING Gumming or corrosion inside the pump can be prevent ed by thoroughly flushing the pump with water
9. Procedures All products must be flushed of any chemical ref OSHA section 1910 1200 d e f g h and hazardous chemicals must be labeled tagged before being shipped to Hypro for service or warranty consideration Hypro reserves the right to request a Material Safety Data Sheet from the returnee for any pump product it deems necessary Hypro reserves the right to disposition as scrap products returned which contain unknown fluids Hypro reserves the right to charge the returnee for any and all costs incurred for chemical testing and proper disposal of components containing unknown fluids Hypro requests this in order to protect the environ ment and personnel from the hazards of handling unknown fluids Be prepared to give Hypro full details of the problem including the model number date of purchase and from whom you purchased your product Hypro may request additional information and may require a sketch to illustrate the problem Contact Hypro Service Department at 800 468 3428 to receive a Return Merchandise Authorization number RMA Returns are to be shipped with the RMA number clearly marked on the outside of the package Hypro shall not be liable for freight damage incurred during shipping Please package all returns carefully All products returned for warranty work should be sent shipping charges prepaid to HYPRO Attention Service Department 375 Fifth Avenue NW New Brighton MN 55112 For technical or application as
10. and secure Periodically inspect the pump and the system components Perform routine maintenance as required Use only pipe hose and fittings rated for the maximum pressure rating of the pump Do not use these pumps for pumping water or other liquids for human or animal consumption The sound pressure level of the pump is 82 dBA Observe all safety precautions when operating the pump within close proximity for extended periods by wearing hearing protectors Extended exposure to elevated sound levels will result in permanent loss of hearing acuteness tinnitus tiredness stress and other effects such as loss of balance and awareness Installation Instructions PLUMBING HOOK UP See Figure 1 for recommended plumbing installation INLET LINE Use a 3 4 2 braid suction hose or 3 4 pipe to prevent collapsing Avoid all unnecessary bends elbows or kinks in the inlet line The less restrictions in the inlet line the better the pump will perform Avoid loops in the inlet line Loops in the inlet line will permit air to be trapped in the line preventing the pump from priming Make sure all connections are tight and do not leak air STRAINER A strainer should be installed on the inlet side of the pump NOTE Check the strainer periodically to ensure that it is not clogged with debris DISCHARGE HOSE AND FITTINGS Use only hose pipe pipe fittings and accessories that are rated at or above the maximum operating pressure
11. et ooa 4000 Series 12 Volt gt HYPRO Electric Driven Roller Pumps amp 2530 0057 Speed Controller Form L 0130R 6 11 Rev B Installation Operation Repair and Parts Manual Description Hypro Roller Pumps are designed for agricultural and industrial transfer of a variety of fluids and chemicals The 4001 Series maximizes flow and the 4101 Series maximizes pressure Both are coupled to 12 volt DC motors that are driven by a standard 12 volt battery These systems are ideal for bulk chemical transfer fer tilizer placement herbicide banding nitrogen side dressing and orchard and cattle spraying The E2H Models have specially designed motors for situations where higher pressure is desired 4000 Series 12 Volt Electric Driven Roller Pump The 2530 0057 Speed Controller allows smooth variable speed operation to accurately set pressures for controlled application rates Optional switched leads are included for a boom control solenoid valve Maximum output is 25 amps Refer to the performance charts for maximum performance at 25 amps 2530 0057 Speed Controller Model 4101N EH and 4101XL EH Model 4101N E2H and 4101XL E2H Model 4001N EH and 4001XL EH Model 4001N E2H and 4001XL E2H 12 Volt Roller Pump and Motor Unit Maximum Flow 4101N EH and 4101 XL EP 3 occ cede ddstw Gated ates lec dees oeaeeer seni xd Oeewtedenn 7 5 gpm 28 4 lpm 4101N E2H and 4101XL E2H 2 ees 5 9 gpm 22 3 Ipm 4001N EH and
12. injury death or property damage if the notice is ignored A DANGER Do not pump flammable or explosive fluids such as gasoline fuel oil kerosene etc Do not use in explosive atmospheres The pump should be used only with fluids that are compatible with the pump component materials Failure to follow this notice can result in severe personal injury death and or property damage and will void the product warranty A DANGER Never use your hand to check the condition of hydraulic lines or hoses If hydraulic fluid pene trates the skin get medical attention immediately Failure to proper medical attention may result in loss of limb or life The safest way to check hydraulic lines or hoses is by holding a piece of cardboard next to the hydraulic line or hose Form L 0130R 6 11 Rev B Use a pressure relief device on the discharge side of the pump to prevent damage from pres sure buildup when the pump discharge is blocked or otherwise closed and the power source is still running Do not pump at pressures higher than the maxi mum recommended pressure Do not pump liquids at temperatures higher than the recommended maximum temperature Disconnect the power before servicing the pump Release all pressure within the system before servicing any component Drain all liquids from the system before servicing any component Check hoses for weak or worn condition before each use Make certain that all connections are tight
13. or a liq uid that will neutralize the liquid pumped For many liq uids a solution of 1 gallon 3 785 liter of ammonia mixed with 6 gallons 2 271 liters of water may be used as a flushing solution If the pump has been used for liquid fertilizer or similar liquids it should be flushed after each use CORROSION PREVENTION To prevent corrosion Hypro recommends Flush the pump as described in Gumming Using an adjustable wrench turn the shaft to break the rotor loose Keep turning the shaft as the endplate bolts are alternately and evenly tightened FOREIGN OBJECT If something is lodged in the pump wire straw rust flake stick etc the pump will have to be partially dis assembled to remove the object Refer to Hypro Form L 0100R for disassembly instructions forced into the ball bearings Do not plug or inject oil into these two drain holes Excessive dripping from these drain holes indicates seal or shaft wear and these worn parts must be replaced Refer to Hypro Form L 0100R for repair instructions Flush the pump with a 50 50 solution of a perma nent type automotive antifreeze containing a rust inhibitor and water then plug the pump ports to pre vent air from getting into the pump Cleaning and rust protection should be performed whenever the pump with be stored for more than two to three days DO NOT Do not use a screwdriver or hammer to force the pump apart Follow the Repair Instructions in Hypro Form L
14. sistance call the Hypro Technical Application number 800 445 8360 or send an email to technical hypropumps com To obtain service or warranty assistance call the Hypro Service and Warranty number 800 468 3428 or send a fax to the Hypro Service and Warranty FAX 651 766 6618 Carriers including U S P S airlines UPS ground freight etc require specific identification of any hazardous material being shipped Failure to do so may result in a substantial fine and or prison term Check with your shipping company for specific instructions gt Pentair SPRAY amp INJECTION TECHNOLOGIES GROUP 375 Fifth Avenue NW New Brighton MN 55112 Printed in the USA Phone 651 766 6300 800 424 9776 Fax 800 323 6496 2011 Hypro www hypropumps com
15. ting Figure 4 Hypro Model 2530 0057 Speed Controller Leads for asss Optional 12 Volt Solenoid Power Valves Source Figure 3 Adjustment Dial Pressure Gauge 0 60 psi 4 1 BAR Circuit Breaker 35 amp thermal located behind DC Motor Leads Battery Power Leads Special Receptacle i NS Fusible Link 10 amp fuse Optional Solenoid Valve leads If the solenoid valve leads are not used secure them to the motor leads or speed controller Special Receptacle Connect the controller motor leads to the power leads from the motor connecting Red to Red and Black to Black See Figures 3 and 4 Run a small pressure hose from the pump to the controller Connect this hose to the pressure gauge using a pipe thread sealant to ensure a positive seal Operation with 12 Volt DC Speed Controller Rotate the speed adjustment dial fully counter clockwise See Figure 5 Set the main power switch to the ON position See Figure 5 Slowly rotate the speed adjustment dial clockwise until the desired pressure is indicated on the pres sure gauge See Figure 5 The solenoid will energize and open the valve the instant the power switch is switched to ON Form L 0130R 6 11 Rev B Main Power Switch Figure 5 Speed Adjustment Pressure Gauge 0 60 psi Fertilizer Application Special Instructions
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