SECTION 2 INSTALLATION - Sea
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1. C TRIP CAM B TRIP CAM A TRIP CAM C TRIP CAM FOLLOWER B TRIP CAM FOLLOWER A TRIP CAM FOLLOWER Auto zero the resolver by selecting 5 ZERO MACHINE from the primary set up menu of the Keypad Display Enter 0 to zero the resolver The VERIFY CAN PRX menu will be displayed now showing the ACTUAL ABSOLUTE POS at zero The M4508 will calculate the actual offset value required to make this the 000 position and will display this number in the offset field SYSTEMS Electronics Group SECTION 2 INSTALLATION HSL DC5 User s Manual 6 Return to the primary set up menu by pressing the lt ESC gt key Return to the default screen by pressing the lt ESC gt key again 2 9 3 VERIFY LOCATION OF CAN NO CAN SENSOR Verify the location of the Can No Can sensor by placing a can on an A spindle and performing the following 1 2 3 4 Enter the Set Up menu by pressing the SET UP key of the Keypad Display Select 6 VERIFY CAN PRX1 LOCATION TIMING Locate the machine with an A spindle approximately under the Can No Can sensor The Can No Can sensor is located approximately at the One O clock position of the spindle wheel see sheet 2 of the electrical timing procedure drawing at the back of this manual Locate the machine to the exact location defined as follows Interposer Trip Type Machin2. HSL DCS5 User s Manual SECTION 2 INSTALLATION 2 9 TUNING THE HSL DC5 The HSL DC5 is shipped from the factory with the application program loaded in the PLC In most cases the default variables and timing signals will have to be altered to tune the HSL DC S to the actual decorator it is controlling Once the system is installed and powered back up perform the following to set up and tune the HSL DCS The set up is performed using either the Keypad Display or a PC running the set up program See section 3 of this manual for a description of the Keypad commands and menu displays of the Keypad Display See sections 4 and 5 for a description of menus and variables and how to use the set up programs SYSTEMS Electronics Group 17 SECTION 2 INSTALLATION 2 9 1 DEFAULT SET UP VARIABLES As shipped the user variables for the M4508 are set the following defaults Speed Parameters Canfeed Enable Low Speed 600 Canfeed Enable High Speed 1000 O Varnish Roll Speed Calibrate 380 Pneumatic Ductor Parameters Maximum Cycle Duration 0 1 cans 500 Maximum On Duration 0 1 cans 200 Response Time Compensation msec 25 Color Gain CG 100 per 2000cpm 100 Feedback Enabled 1N 2N 3N 4N 5N 6N 7N 8N Bad Can pin chain Blowoff of cans to blowoff from infeed open 012 of cans to blowoff from print at restart 000 of cans to blowoff from varnish at restart 000 of bad cans to blowoff for m
3. This is the ON position for the blow off solenoid This position will be different for the Bad Can Blow off and Q C Blow off solenoids HSL DC5 User s Manual SYSTEMS Electronics Group 22 HSL DC5 User s Manual SECTION 2 INSTALLATION 2 9 5 SET CAN GATE TIMING ON POSITION This signal is used to open and close the can gate Adjust the ON position for proper can gate operation 2 9 6 SET CANFEED ENABLE SPEED Set the Canfeed Enable Low Speed and Canfeed enable High Speed in conjunction with one another to define a window within which the can gate can be opened or closed This allows the flow of cans to be controlled whenever the machine speed is inside this window When the machine goes to a stand by condition the speed of the machine will need to be decreased inside this window for the can gate solenoid to be deactivated The M4508 will activate deactivate the can gate solenoid on the Can Gate Timing ON signal 2 9 7 SET NUMBER OF PINS TO PIN CHAIN BLOWOFF PORT Set the of pins to pin chain blowoff port by counting the number of pins from the spindle wheel to disc transfer location to the bad can pin chain blowoff port The number entered is the number counted minus 2 this is just an approximation Set the of bad cans to blow off for each misload equal to one Run the machine at low speed with cans and verify that for each misload the one bad can
4. ds and set at 25 to 30 milliseconds for single acting solenoids Valid range 5 to 60 msec 2 9 12 SET O VARNISH ROLL SPEED CALIBRATE The O Varnish drive speed input is a 0 10VDC signal from the O Varnish drive if available The roll speed calibrate is used to scale this signal to display the O Varnish RPM The number entered should equal the O Varnish roll speed when the drive is at full speed input 10VDC THE MACHINE IS NOW SET UP AND READY TO RUN HSL DC5 User s Manual SYSTEMS Electronics Group 26
5. es Locate the machine at exactly 630 degrees as displayed in the Actual Absolute POS field of the Keypad Display Rotary Trip Type Machines Locate the machine at exactly 270 degrees as displayed in the Actual Absolute POS field of the Keypad Display SYSTEMS Electronics Group 20 SECTION 2 INSTALLATION 5 The Can No Can sensor should be centered radially over an A spindle at this position The sensor should be located axially on the spindle such that the sensor will See the top open end of can only if it is fully loaded on the spindle CAN NO CAN SENSOR NX l CAN Ei MANDREL Location of Can No Can Sensor 6 If necessary adjust the Can No Can sensor to achieve the location relative to an A spindle as described above SYSTEMS Electronics Group HSL DC5 User s Manual 2 SECTION 2 INSTALLATION 2 9 4 SET PIN CHAIN BLOW OFF TIMING ON POSITION This timing signal should just turn ON when the pin chain blow off port is centered between pins on the pin chain To set either the Bad Can Blow off or Q C Blow off timing ON position perform the following 1 Locate the machine with the blow off solenoid centered between pins on the pin chain as shown below PREVIOUS GOOD CAN PIN CHAIN BLOW OFF PORT BAD CAN TO BE BLOWN OFF ON Position of Pin Chain Blow off Solenoid 2
6. is blown off If the bad can is not blown off then adjust the of pins to pin chain blow off port accordingly until the misloaded can is blown off Note On this system only one can is normally blown off for each misload on a particular mandrel However the end user may select to blow off up to five cans to get rid of the excess ink on a particular blanket The chain take up must be after the bad can pin chain blow off If the take up is before the port the relative position of the port to the blow off timing will vary as the take up moves causing partial blow offs to occur SYSTEMS Electronics Group 93 2 SECTION 2 INSTALLATION HSL DC5 User s Manual 2 9 8 SET SPINDLE TRIP SHIFT OFFSET Set the Spindle Trip Shift Offset as follows 1 2 3 4 5 Initially set the Spindle Trip Offset to zero Wrap a piece of tape around spindle 1 such that cans will not load on this spindle Run the machine very slowly with the can gate open and verify that indeed cans do not load on spindle 1 and that the 1 spindle is tripped Observe the trips per spindle data and determine which spindle number is being incremented every time the 1 spindle trips The spindle number that should be incrementing is spindle 1 If it is not subtract 1 from the spindle number that is being incremented and enter this value as the spindle trip offset this variable must be a number between 0 and 23 or 35 Now verif
7. isload 001 of pins to pin chain blowoff port 032 Blowoff solenoid on response time msec 015 Blowoff solenoid off response time msec 028 QC Can select a can Blowoff Blowoff solenoid on response time msec 015 Blowoff solenoid off response time msec 028 QC can blowoff port shift offset 001 Spindle Trip Offset 000 Timing Setpoints Bad Can blowoff ON position 180 Q C blowoff timing ON position 185 Can Gate timing ON position 0 HSL DC5 User s Manual SYSTEMS Electronics Group 18 HSL DC5 User s Manual SECTION 2 INSTALLATION 2 9 2 SET MACHINE ZERO To zero the machine set resolver offset perform the following 1 2 3 4 5 Enter the Set Up menu by pressing the SET UP key of the Keypad Display Select 6 VERIFY CAN PRX1 LOCATION TIMING and observe the ACTUAL ABSOLUTE POS field Verify that as the machine is rotated forward either jogged or barred that the position increases linearly from 0 through 1079 for Rotary Trip Machines or 0 through 719 for interposer trip machines If not swap the S1 and S3 leads of the resolver at the M4508 resolver connector Then verify that the position then indeed does increase with forward movement Press lt ESC gt to return to the primary set up menu Position the machine at machine zero A trip cam follower just past A trip cam see figure below
8. will be blown off every 12 can later cans printed on the same blanket Cans to Blow off at Infeed Open This is the number of cans blown off when the infeed is first opened Valid range 0 to 99 Cans to Blow off from Print at Restart This is the number of cans blown off from the print station when the machine is restarted Valid range 0 to 99 Cans to Blow off from Varnish at Restart This is the number of cans blown off from the varnish station when the machine is restarted Valid range 0 to 99 SYSTEMS Electronics Group 25 SECTION 2 INSTALLATION 2 9 11 SET PIN CHAIN BLOW OFF SOLENOID RESPONSE TIMES Pin Chain bad can and QC Blow off Solenoid ON Response Time msec This is the time used as the ON response time of the pin chain blow off port time from solenoid actuation to first air out port in milliseconds The M4508 will activate the solenoid this amount of time ahead of the Pin Chain blow off ON position usually set at 15 to 20 milliseconds Valid range 5 to 60 msec Pin Chain bad can and QC Blow off Solenoid off Response Time msec This is the time used as the off response time of the pin chain blow off port time from solenoid off actuation to air stopping at port in milliseconds The M4508 will activate the solenoid off this amount of time ahead of the Pin Chain blow off ON position usually set at 15 to 20 milliseconds for double acting solenoi
9. y that the spindle 1 count is incremented every time the 1 spindle trips If it still increments another spindle number other than 1 continue adjusting the Spindle Trip Offset until it does then stop the machine and remove the tape from spindle 1 2 9 9 SET QC BLOW OFF OFFSET Set the QC Can Blowoff Port Shift Offset as follows 1 2 3 4 Dial in spindle 1 on the select a can thumb wheel switch Run the machine slowly and mark cans printed on spindle 1 so they can be identified while they are on the chain Press the select a can push button and observe the can blown off with the location of a can printed on spindle 1 Add the number of cans difference between the can actually blown off and the can printed on spindle number one to the QC can blowoff port shift offset SYSTEMS Electronics Group 24 HSL DCS5 User s Manual SECTION 2 INSTALLATION Note This variable must be a number between 1 and 24 or 36 as there is always a can printed on spindle 1 every 24 or 36 cans Once set up verify that a can from spindle 1 is blown off when 1 is dialed in on the thumb wheel and the select a can push button is pressed 2 9 10 SET NUMBER OF CANS TO BLOW OFF Set the number of cans to blow off as desired Cans to Blow Off for Each Mis Load This is the number of cans blown off at the pin chain port when a mis loaded can is detected typically set at 1 can Any additional cans entered
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