DPI 104-IS User Manual - GE Measurement & Control
Contents
1. Intertek Schedule SUPPLEMENTARY EC TYPE EXAMINATION CERTIFICATE NUMBER ITSO7ATEX25517X 2 Drawings Number Issue Date Description X A2 0342 1 11 02 2010 DPI104IS Moulded rubber boot X A4 0280 2 11 02 2010 DPI104IS Case printing and label text 2 sheets This Certificate is for the exclusive use of Intertek s client and is provided pursuant to the agreement between Intertek and its Client Intertek s responsibility and liability are limited to the terms and conditions of the agreement Intertek assumes no liability to any party other than to the Client in accordance with the agreement for any loss expense or damage occasioned by the use of this Certificate Only the Client is authorized to permit copying or distribution of this Certificate and then only in its entirety Any use of the Intertek name or one of its marks for the sale or advertisement of the tested material product or service must first be approved in writing by Intertek Intertek Testing amp Certification Limited Intertek House Cleeve Road Leatherhead Surrey KT22 7SB Tel 44 0 1372 370900 Fax 44 0 1372 370977 http Awww etisemko com uk Registered No 3272281 Registered Office 25 Savile Row London W1X 1AA This Certificate is the property of Intertek Testing and Certification Ltd and is subject to Intertek Testing and Certification Conditions for Granting Certification Sheet 3 of 3 K0436 Issue 2 EN English2. 6 Start K0436 Issue 2 EN English Key to figure A2 Display Prepare the instrument Power on or off Table 2 Key to figure A2 Item Description 1 5 digit main display 12 2 5 digit percentage indicator 0 100 FSO FSO Applied Pressure FSO High FSO Low 100 B 20 segment analogue dial in increments of 5 FSO large division marks 10 increments FSO Applied Pressure FSO High FSO Low 100 14 The units of measurement kPa MPa kg cm psi mbar bar mmHg mmH 0 mH 0 inH20 inHg 15 Mode indication RS232 connection The data transmit receive function is active Switch mode On To monitor an external pressure switch se Switch closed e switch open Menu Lock mode On To restrict access to the menu functions 4 Alarm mode On The symbol flashes when the measured value satisfies one of the alarm conditions E A High alarm i y Low alarm Maximum minimum mode On V 16 lS Low battery power indication Battery life lt 15 Before using the instrument for the first time e Make sure that there is no damage to the instrument and that there are no missing items e Install the battery refer to Installation Then re attach the display bezel A1 item 6 Refer to Quick Reference When the power is off the last set of configuration options stays in memory Note The DPI 104 IS uses a small quantity o
3. e Menu option Set the menu t On then set a tA value tA display 1 2 tA display ER ER We mbar A o 3 nia UNN v O mnnm LS ha LOLI bs L Abs Le Ll 0 to 9 or Oto9 Repeat steps 1 2 for each digit and for the decimal point e Zero option Step 1 sets a value for tA Press and hold Normal 1 Normal output output oT nie As 10x ammm g done an EE A Lt LADA Ls 2 tA 0 tA 70 mbar When tA is not zero the last segment on the analogue dial flashes To make sure that there is an indication of the correct pressure while tare is On the analogue dial and indication show values calculated from the calibrated range without the tare adjustment If the menu lock is On with a lock code set lt 500 the zero option is rejected Error code E0002 12 Operation K0436 Issue 2 EN English Tare With alarm Tare With FSO values Menu Monitor maximum minimum Maximum minimum Set up and use Menu 4 Monitor a pressure switch Use the zero option to set a tare value tA while the alarm is On the display counts down from tArE9 to tArE0 To cancel the specified tA value press this button To continue with the specified tA value press this button OR let the count complete AL AN Set a tA value the alarm function uses values calculated from the calibrated range and the pressure value on the display To make sure that there is an indication of the correct pressure while tare is On the FSO
4. Approvals IECEx For the IECEx certificate IECEx ITS 07 0007X visit the IECEx website at www iecex com EN English KO436 Issue 2 Customer service Visit our web site www gesensing com
5. Calibration Refer to the Calibration section Menu t Set low high Use the alarm function to show when the pressure is not in the alarm specified limits for the system Set applicable values in the range 0 to 105 FSO FSO Applied Pressure FSO High FSO Low 100 Note Setting a tare value the alarm function uses the calibrated range and the pressure value on the display Refer to Menu Set tare or set zero The alarm indication is available on the display and as a signal output Table 5 Figure 3 shows an example configuration 14 Operation K0436 Issue 2 EN English Pin 1 VE Pin 2 GND 15 Vdc 0 Vdc ey ai Saye power A SO Y suppl NY Bike pply ALARM Figure 3 Example configuration Alarm output While there is an alarm condition the applicable alarm symbol high or low flashes on the display A2 item 15 To save battery power recommended use an external power supply with this function Low high alarm Set up Menu Set this function to On refer to Menu operation Then use and use these steps to set the low and or high alarm Alarm Alarm FSO ee FSO aes Digit 0 or 1 Digit 0 to 9 5 To finish repeat steps 3 4 for each digit If the entered value is not correct the value resets to the nearest permitted value That is e avalue in the range 0 to 105 FSO e alowalarm value lt high alarm value To accept or change the new value repeat steps
6. Set the necessary offset value for the instrument to give the correct pressure related to zero All ranges g or sg Zero bar psi Ranges a Ambient pressure C2 Do a two point pressure calibration All ranges g or sg P1 Zero bar psi P2 FS Ranges a P1 Ambient pressure P2 FS adjustable by 5 FS 20 Calibration K0436 Issue 2 EN English CO Zero offset The DPI 104 IS shows these displays 1 The calibration point to be used for CO This value is only adjustable for an absolute type DPI 104 IS Table 10 CO Gauge 0000 0 CO Absolute 2 CO Absolute 3 4 mbar gull we F ao A el 0084 0084 8 seconds 0to9 5 Repeat steps 3 4 for each digit and for the decimal point The value is ignored if it is not in the permitted limits Table 10 This value is then used as the Set Point SP on the subsequent displays 6 This sequence of displays will follow CO mbar ou JE 4 0088 Example sequence Absolute type The SP value is followed by the measured pressure Current Pressure CP This sequence continues until the offset value is accepted or rejected 7 When the pressure is stable To accept the new offset value press this button The display shows done and then the next calibration option C2 To reject the new offset value and move to the next 2 calibration option C2 press this button a 6 The value is ignored if it is not in the permitted limits 5 FS or if
7. 1 to 5 2 To cancel the new value press this button a EN English KO436 Issue 2 Operation 15 Menu Set automatic power OFF Automatic power OFF Set up and use Menu Set lock code Lock code Set up and use Use this function to save battery power The power goes off a specified period after the last button or external software operation To get the maximum battery life use recommended this function Note The DPI 104 IS uses a small quantity of power while it is OFF If putting in storage for a long period disconnect the battery refer to Installation Menu Set this function to On Then set an applicable value in the range 1 to 99 minutes refer to Menu operation Note If continuous operation is important set this function to OFF and use an external power supply Use the lock function to prevent accidental changes to the configuration There are two options e Lock code lt 500 This locks the menu and the tare function Factory code 000 e Lock code gt 499 This locks the menu but still use the zero option to set a tare value Refer to Menu Set tare or set zero Menu Set this function to On refer to Menu operation Then use these steps to set a new code Lock 1 2 Lock y Cana nen L Sioa gL 500 7s p Digit 0 or 9 Digit 0 to 9 3 Tofinish the lock code repeat steps 1 2 for each digit The next change to the menu options the display shows L Enter the applicable c
8. 2006 EN 60079 11 2007 and EN 60079 26 2004 except in respect of those requirements listed at item 18 of the Schedule If the sign X is placed after the certificate number it indicates that the equipment or protective system is subject to special conditions for safe use specified in the schedule to this certificate This EC Type examination certificate relates only to the design examination and tests of the specified equipment or protective system in accordance to the directive 94 9 EC Further requirements of the Directive apply to the manufacturing process and supply of this equipment or protective system These are not covered by this certificate The marking of the equipment or protective system shall include the following Ex Il 1 G EEx ia IIC T4 Tamb 10 C to 50 C AM Smart Principal Engineer 4 July 2007 Intertek Testing amp Certification Limited Intertek House Cleeve Road Leatherhead Surrey KT22 7SB Tel 44 0 1372 370900 Fax 44 0 1372 370977 http www uk intertek etlsemko com Registered No 3272281 Registered Office 25 Savile Row London W1X 1AA This certificate may only be reproduced in its entirety and without any change schedule included and is subject to Intertek Testing and Certification Conditions for Granting Certification Sheet 1 of 4 K0436 Issue 2 EN English Industrial SCHEDULE EC TYPE EXAMINATION CERTIFICA
9. Set automatic power OFF 16 enu Set lock code sssrin 16 enu Set scan rate ccoccccocacccocunnnonaocionarcaonaooos 17 enu Set FSO low high registers 17 Software CONNECTIONS cnnncecacccanunononnsino 18 Error INdICAtIOnNS cccccnnnncccicnnnnnnseos 19 Maintenance 19 Replace the batteries oo ees 19 Restore the original configuration 19 Calibration re 20 Equipment and conditions 20 Procedures Specification CO triana E AAA nau dtase as Pressure measurement ue ecssecccssseecssseccssseeeese 24 EC Declaration of conformity A 1 Approvals ATEX csssscssscecsssssssesececeseees B 1 Approvals IECEX csssscscscesecessesereceesees B 9 Customer Service cccccnonoomo Back cover EN English KO436 Issue 2 Introduction The data that follows applies to the Druck DPI 104 IS with the specified marking details Refer to Marks and Symbols The Druck DPI 104 IS digital pressure indicator measures the pressure of liquid gas or vapour and shows the pressure value on a liquid crystal display LCD The DPI 104 IS is designed to operate in the hazardous areas specified by the certification markings Refer to Marks and symbols Note In this document hazardous areas includes potentially explosive atmospheres hazardous classified locations explosive gas atmospheres The DPI 104 IS includ
10. Tel 44 0 1372 370900 Fax 44 0 1372 370977 http www uk intertek etlsemko com This Certificate is the property of Intertek Testing and Certification Ltd and is subject to Intertek Testing and Certification Conditions for Granting Certification K0436 Issue 2 EN English 13 SCHEDULE REGES Industrial 14 EC TYPE EXAMINATION CERTIFICATE NUMBER ITS07ATEX25517X 19 DRAWINGS Number X A4 0275 X A4 0280 X A2 0271 X A4 0273 X A2 0276 X A2 0277 X A4 0278 X A2 0279 X A4 0281 X A4 0282 X A3 0283 X A4 0286 X A3 0269 Registered No 3272281 Registered Office 25 Savile Row London W1X 1AA and is subject to Intertek Testing and Certification Conditions for Granting Certification Sheet 4 of 4 X A3 0269 BOM Sheets Rev Date 27 06 07 27 06 07 27 06 07 27 06 07 27 06 07 27 06 07 27 06 07 27 06 07 27 06 07 27 06 07 27 06 07 27 06 07 27 06 07 27 06 07 il 1 2 2 1 2 1 1 1 1 1 1 3 2 NN oo a naaa ea Aaa Description Battery Cover Label Case Printing and Label Text Circuit Layout Main PCI Rubber Keypad Moulded Case Back Window Moulded Bezel Sensor Cabie Assembly RS232 Cable Assembly Instrument Assembly Keypad Printing Details Circuit Drawing Bill of Materials Intertek Testing amp Certification Limited intertek House Cleeve Road Leatherhead Surrey KT22 7SB Tel 44 0 1372 370900
11. non conductive liquid or non corrosive dry gas 2 Media applicable to stainless steel 316 3 Media applicable to Inconel 625 Accuracy 0 to FS 0 7 bar 10 psi 0 15 FS All ranges gt 2 bar 30 psi 0 05 FS Units kPa MPa kg cm psi mbar bar mmHg mmH30 mH 0 inH20 inHg Pressure Ranges lt 700 bar 10000 psi 1 4 NPT male OR G1 4 male connections Ranges gt 700 bar 10000 psi 9 16 x 18 male cone 24 Specification K0436 Issue 2 EN English EC Declaration of conformity EC Declaration of Conformity Product DPI 104 IS PORTABLE PRESSURE INDICATOR The above product s meets the protection requirements of the relevant EC Directives Supplier Druck Ltd Fir Tree Lane Groby Leicester LE6 OFH Tel 44 0 116 231 7100 Fax 44 0 116 231 7101 Signed Date 28 pul 2010 For and on be alf of Druck Limited Name R E Jones Position Chief Engineer Relevant European Directives Directive Name Directives ATEX Directive 94 9 EC t Electromagnetic Compatibility EMC 2004 108 EC Low Voltage Directive LVD 2006 95 EC t The ATEX directive only applies to apparatus marked with certificate number ITSO7ATEX25517X The LVO directive only applies to the optional power supply unit GE Druck P N 191 350 NOTES The apporatus must be used in accordance with its specifications especially but not limited to pressure and temperature lim
12. off sequence Normal output 1 Menu 2 on mi a re OFF gt Mri R LiL Lt eS 9 Press and hold Change the pressure units Normal output 1 Menu 2 Menu an s At a OFF amp Mri AR ASA OLLAS Lo ae E ES mbar Press and hold mbar 3 Menu 4 Normal output p e 0 s A psi vi g mm a un ES 3 0 5 psi psi Set the DPI 104 IS to zero Normal output AL 18 donE me Press and hold EN English KO436 Issue 2 Menu sequence Menu Description a i H Options Power supply off OFF Page 1 7 OFF units Set units 24 11 A2 item 14 ton Set tare or set zero Page 1 12 On or OFF On value OFF Monitor An maximum minimum Page 13 On or OFF OFF Monitor a pressure _ switch Page 13 On or OFF C____ Calibration Page 20 A OFF Set low high alarm sok oN Page 14 OFF On value v Continued Steps At A v At A v At A v At A v At A v A v AL At v Menu Description a R Options Au On Set automatic power OFF Page 16 OFF On value L OFF Set lock code Page 16 P OFF On value sc 02 Set scan rate Page 17 value FS Set FSO low register Page 17 value FST Set FSO high register Page 17 value Normal display Steps A v A v A v A v A v A DML AL At At 2 Quick Reference K0436 Issue 2 EN English Table of Contents Front
13. the CP value is not stable C2 two point pressure Point 1 P1 The DPI 104 IS shows these displays calibration 1 The calibration point to be used for C2 Point 1 This value is only adjustable for an absolute type DPI 104 IS Table 10 C2 Point 1 Gauge 0000 0 C2 Absolute 2 C2 Absolute 3 4 El mbar gad A el COB S 008 v6 8 seconds 0to9 EN English KO436 Issue 2 Calibration 21 5 Repeat steps 3 4 for each digit and for the decimal point The value is ignored if it is not in the permitted limits Table 10 This value is then used as the Set Point SP for point 1 on the subsequent displays 6 This sequence of displays will follow 5P cP Pll innow innog 00854 0088 Example sequence Absolute type The SP value is followed by the measured pressure CP This sequence continues until the point 1 value is accepted or rejected 7 When the pressure is stable To accept the new P1 value press this button The display shows the calibration point C2 point 2 C2 tw To reject the new P1 value and move to the next menu A option press this button a 6 The value is ignored if it is not in the permitted limits 5 FS or if the CP value is not stable Point 2 P2 Use the same steps 1 to 5 above to set C2 Point 2 This is the FS value and it is adjustable for the absolute and gauge type DPI 104 IS Table 10 6 This sequence of displays will follow SP cP P2 amman 10009 AAA 0 E
14. 2281 Registered Office 25 Savile Row London W1X 1AA This Certificate is the property of Intertek Testing and Certification Ltd and is subject to Intertek Testing and Certification Conditions for Granting Certification EN English KO436 Issue 2 Intertek SUPPLEMENTARY EC TYPE EXAMINATION CERTIFICATE Equipment or Protective System Intended for use in Potentially Explosive Atmospheres Directive 94 9 EC Supplementary EC Type Examination Certificate Number ITSO7ATEX25517X 2 Equipment or Protective System DPI1041S Manufacturer DRUCK LTD Address Fir Tree Lane Groby Leicester LE6 OFH United Kingdom This supplementary certificate extends EC Type Examination Certificate Number ITSO7ATEX25517X to apply to equipment or protective systems designed and constructed in accordance with the specification set out in the Schedule of the said Certificate but having variations specified in the Schedule attached to this certificate and the documents therein referred to Intertek Report Ref 10045651 dated May 2010 This Supplementary Certificate shall be held with the original Certificate SNS A M Smart Certification Officer 26 May 2010 intertek Testing amp Certification Limited Intertek House Cleeve Road Leatherhead Surrey KT22 7SB Tel 44 0 1372 370900 Fax 44 0 1372 370977 http www etlsemko com uk Registered No 3272281 Registere
15. Fax 44 0 1372 370977 http www uk intertek etlsemko com This Certificate is the property of Intertek Testing and Certification Ltd EN English KO436 Issue 2 Ma Industrial SUPPLEMENTARY EC TYPE EXAMINATION CERTIFICATE Equipment or Protective System Intended for use in Potentially Explosive Atmospheres Directive 94 9 EC Supplementary EC Type Examination Certificate Number ITSO7ATEX25517X 1 Equipment or Protective System DPI104IS Manufacturer DRUCK LTD Address Fir Tree Lane Groby Leicester LE6 OFH United Kingdom This supplementary certificate extends EC Type Examination Certificate Number ITSO7ATEX25517X to apply to equipment or protective systems designed and constructed in accordance with the specification set out in the Schedule of the said Certificate but having variations specified in the Schedule attached to this certificate and the documents therein referred to Intertek Report Ref 07028856 dated January 2008 This Supplementary Certificate shall be held with the original Certificate NN A M Smart Deputy Certification Officer 15 January 2008 Intertek Testing amp Certification Limited Intertek House Cleeve Road Leatherhead Surrey KT22 7SB Tel 44 0 1372 370900 Fax 44 0 1372 370977 http Avww etlsemko com uk Registered No 3272281 Registered Office 25 Savile Row London W1X 1AA This Certificate is the property of Intertek Te
16. GE Measurement Control Solutions Druck DPI 104 IS Intrinsically safe digital pressure indicator User manual K0436 7 1 Ex 11 1 G Ex ia IIC T4 Ga 10 C lt Ta lt 50 C ITSO7ATEX25517X 72 IECEx ITS 07 0007X WARNING REPLACE BATTERY 7 3 IN SAFE AREA ONLY 13 12 14 am ZN Ye EEN Y 11 kPa MPa kg cm psi mbar 4 6 8 8 8 8 inHg inH O mmH 0 mmHg 4 AT y gt Pd e P TEN NS VW Al 16 K0436 Iss 2 Druck C 4 LE6 OFH UK 1180 masa 20 bar g 5 DoM mm yy 06 07 6 S N NAERAA 77 RS232 Rx gt RS232 Tx s8 eS GND e E NS NC Ui li Pi Ci Li v mA mw S2 S1 VE 16 9 22 210 0 1 6 uH S2 S6 ALARM 16 9 22 210 0 1 nF 0 S2 S7 SWITCH 0 0 0 0 0 S2 S3 RS232 Tx 16 2 4 75 210 440 nF 0 S2 S4 RS232 Rx 16 2 4 75 210 440 nF 0 Uo lo Po Co Lo v mA mw S2 S1 VE 0 0 0 0 0 S2 S6 ALARM 5 0 5 0 69 99 9 UF 1H S2 S7 SWITCH 5 6 75 8 5 100 UF 1H S2 S3 RS232 Tx 10 14 260 2nF 0 41 H S2 S4 RS232 Rx 10 14 260 2nF 0 41 H Customer service Visit our web site www gesensinginspection com Quick Reference WARNING Before using this instrument read and understand the Safety section is dangerous to ignore the specified warnings Power on sequence 1 First display Then FS limit Normal output e en i di i var aA A ammm AL G OSN A S A eS Power
17. Low and or FSO High values are not used Use this function to monitor the maximum and minimum pressure It uses the specified scan rate refer to Menu Set scan rate To save battery power recommended use an external power supply with this function Menu Set this function to On Refer to Menu operation When this function is On use steps 1 2 to show the maximum minimum since the last reset 1 maximum 2 minimum 3 AY mbar mbar l d E d BBO K E580 BIg A RS Reset Step 3 resets the values for maximum minimum Press and hold Use this function to measure the performance of a pressure switch mechanical operation and hysteresis It uses the specified scan rate refer to Menu Set scan rate To save battery power recommended use an external power supply with this function EN English KO436 Issue 2 Operation 13 Pressure switch input 1 Connect the DPI 104 IS Figure 2 Table 5 Set up and use 2 Menu Set this function to On refer to Menu operation Pin 1 VE Pin 2 GND f 15 Vdc 0 Vde Pin 7 SWITCH Pin 2 GND Figure 2 Example configuration Switch input Figure 2 shows the display when the switch condition changes open or closed The analogue dial and the indication continue to monitor the normal pressure The switch symbol and the value on the main display flash to give the switch condition and the switch pressure 5 To reset the monitor function press this button Menu
18. Replace the batteries Restore the original configuration Table 8 Error codes indications Code Description 0001 Incorrect unlock code Use the correct code E0002 The tare facility is not available because the menu lock is On and he lock code lt 500 Change the menu configuration 0004 Start up error Do a restore operation refer to Maintenance E0006 Incorrect calibration access code Use the correct code E0007 The power supply is too low to do a calibration Use an external power supply or replace the battery OLoAd Applied pressure gt 110 FS Reduce the pressure 99999 There are not enough digits in the main display to give the 9999 correct pressure value Change the measurement units Clean the case with a moist lint free cloth and a weak detergent Do not use solvents or abrasive materials Make sure that there is no damage to the threads and o rings and that they are free of grit and other obstructions Do not try to do repairs to this instrument Return the instrument to the manufacturer or an approved service agent Do not dispose of this product as household waste Use an approved organisation that collects and or recycles waste electrical and electronic equipment For more information contact one of these e our customer service department Contact us at www gesensinginspection com e your local government office To replace the batteries re
19. T22 7SB Tel 44 0 1372 370900 Fax 44 0 1372 370977 http Awww uk intertek etlsemko com Registered No 3272281 Registered Office 25 Savile Row London W1X 1AA This certificate may only be reproduced in its entirety and without any change schedule included and is subject to Intertek Testing and Certification Conditions for Granting Certification Sheet 2 of 4 Q EN English KO436 Issue 2 B 2 SCHEDULE MERES Industrial EC TYPE EXAMINATION CERTIFICATE NUMBER ITSO7ATEX25517X Tx U 16 2 V l 4 75 mA P 0 21 W Uc 10 V l 14 mA o 0 26 W Rx U 16 2 V l 4 75 mA P 0 21 W Uo 10 V lo 14 mA Po 0 26 W Ci 440 nF Li 0 Cy 2 nF Lo 0 41 H Ci 440 nF L 0 Co 2nF Lo 0 41 H REPORT NUMBER Intertek Report Ref 06023459 dated June 2007 SPECIAL CONDITIONS FOR SAFE USE When the DPI1041S is powered via the 8 way connector the cable used must be a Type A or a Type B in accordance with the requirements of IEC 60079 14 ESSENTIAL HEALTH AND SAFETY REQUIREMENTS EHSR S The relevant EHSR s that have not been addressed by the standards listed in this certificate have been identified and assessed in Intertek Report Ref 06023459 dated June 2007 Registered No 3272281 Registered Office 25 Savile Row London W1X 1AA Sheet 3 of 4 Intertek Testing 4 Certification Limited Intertek House Cleeve Road Leatherhead Surrey KT22 7SB
20. TE NUMBER ITS07ATEX25517X DESCRIPTION OF EQUIPMENT OR PROTECTIVE SYSTEM The DP1104IS is a portable battery powered or external supply operated pressure indicator Provisions are provided for the RS232 Rx and Tx alarm and switch interfaces all of which are powered from certified intrinsically safe barriers The DPI104IS consists of a printed circuit board PCB and a 9V battery all housed within a two part circular plastic enclosure held together with a series of clips The PCB containing electronic components and solid partition is fixed to the lid with the display The 9V battery with the battery cover is fitted to the base The enclosure provides a degree of protection of at least IP20 The DPI104IS is powered by either a single Duracell Procell Type MN1604 9V alkaline battery or from an external IS certified power supply The battery must only be changed in the non hazardous area Intrinsic safety is assured by limitation of voltage current and power limitation of capacitance and inductance and infallible segregation and use of specified battery The maximum intrinsically safe input and output parameters are as follows Power U 16 9 V l 22 mA C 0 P 0 21W Li 1 6 pH Alarm U 16 9 V l 22 mA C 100 pF P 0 21W L 0 U 5V lo 0 5 mA Co 99 9 UF Po 0 69mW Lo 1H Switch Uo 5V lo 6 75 mA Po 8 5 mW Intertek Testing amp Certification Limited Intertek House Cleeve Road Leatherhead Surrey K
21. a two point pressure calibration Refer to Calibration On gt 000 0 J gt 100 0 T Set a value for the low and or high alarm 0 to 105 FSO On gt Au 15 Set the period for automatic power OFF 1 to 99 minutes Factory value 15 minutes On gt L 000 Set a new lock code if necessary Factory code 000 Set an applicable rate 02 to 10 Hz Factory value 02 Hz Set a value for the low end of the range refer to Table 7 Factory value Factory calibration value Set a value for the high end of the range refer to Table 7 Factory value Factory calibration value 8 Menu operation K0436 Issue 2 EN English Installation DPI 104 IS battery DPI 104 IS position This section shows how to install and connect the DPI 104 IS Before starting e Read and understand the Safety section e Do not use a damaged DPI 104 IS The materials that are used in the DPI 104 IS are specified in the Specification section Make sure that the materials are applicable for the installation To install the battery follow the procedures in Table 3 WARNING Batteries can cause incendive sparks Install the battery in a safe area only Use only Duracell Procell MN1604 Table 3 Installation procedures Battery Step Procedure 1 f applicable set the power to off and isolate the external power supply 2 Figure A1 2 Remove the display bezel and the battery cover clam
22. cover L1 L2 Explosion protection markings A1 Parts of the instrument battery access A2 Parts of the display B1 Permitted bezel connector angles 82 Maximum permitted electrical values Quick Reference Power on sequence Power Off SEQUENCE mncnnnncnncnnn 1 Change the pressure units oc 1 Set the DPI 104 IS tO Zero eeeeessssssssssssssssneees 1 Menu SEQUENCE ceecccssssesessssssvesesescnvetescettuseseesenee 2 Table of Contents oooocoonacocunnconicconenconinnenconeso 3 Tal tele oid 0 pre 4 Safety we 4 Special conditions for safe USE 5 Marks and symbols coccion 5 AA a Ea 6 Key to figure Al Instrument oo 6 Key to figure A2 Display a cccmomms 7 Prepare the instrument wo ecccccccsccccscccecseeeeee 7 Power on or off Menu operation Installation roe 9 DPI 104 1S battery cocnnncnocononconcn 9 DPI LOA IS position cccccniiciccinincciconinnonaanonccconnos 9 Pressure connections Electrical connections O 2010 General Electric Company All rights reserved Trademarks All product names are trademarks of their respective companies Operation aio cionioniitisionin inedito 11 CNUSSSE UNITS inin ennai 11 enu Set tare or set zero veces 12 enu Monitor maximum minimum 13 enu Monitor a pressure switch 13 enu Calibration eecccms 14 enu Set low high alarm 14 enu
23. d Size Diameter 95 mm 3 74 in Depth 55 mm 2 2 in Typical length with connector 120 mm 4 7 in Weight 325 g 11 5 oz Power supply Battery Duracell Procell 9V Alkaline MN1604 OR Use an external 15 Vdc supply Battery life Up to four months for pressure measurements Au power save facility On maximum minimum alarm switch All set to OFF Switch input Maximum impedance 200Q mechanical contact only Maximum mA V refer to Figure B2 Alarm output Type Open drain Field Effect Transistor FET Maximum mA V refer to Figure B2 RS232 For external software EN English KO436 Issue 2 Specification 23 Pressure measurement Range gauge g absolute a Resolution Maximum Working Media sealed gauge sg Pressure MWP notes bar psi Type mbar psi bar psi 0 to 0 7 0 to 10 g 0 01 0 001 0 77 11 2 0 to 2 0 0 to 30 g ora 0 1 0 001 22 32 1 0 to 7 0 0 to 100 g ora 0 1 0 01 ef 111 7 2 0 to 20 0 to 300 g ora 0 01 22 319 2 0 to 70 0 to 1000 g ora 0 1 77 1117 2 0 to 200 0 to 3000 sg 0 0 1 220 3190 2 0 to 350 0 to 5000 sg 0 0 1 385 5583 2 0 to 700 0 to 10000 sg 0 1 770 11165 2 O to 1000 O to 15000 sg 00 1 1100 15950 g O to 1400 O to 20000 sg 00 1 1540 22330 3 All gauge models can measure negative pressures not part of the calibrated range Media notes 1 Non corrosive
24. d Office 25 Savile Row London W1X 1AA This Certificate is the property of Intertek Testing and Certification Ltd and is subject to Intertek Testing and Certification Conditions for Granting Certification K0436 Issue 2 EN English Intertek Schedule SUPPLEMENTARY EC TYPE EXAMINATION CERTIFICATE NUMBER ITSO7ATEX25517X 2 VARIATION TWO Description of the Variation to the Equipment or Protective System To permit the following changes a Addition of the option of a protective rubber boot for DPI1041S equipment b Update the certificate to the latest harmonised standards listed below EN 60079 0 2009 EN 60079 11 2007 EN 60079 26 2007 New coding E 11 1G Ex la lIC T4 Ga 10 C lt Ta lt 50 C Report No Intertek Report Ref 10045651 dated May 2010 SPECIAL CONDITIONS FOR SAFE USE See original certificate Essential Health and Safety Requirements See original certificate Intertek Testing amp Certification Limited Intertek House Cleeve Road Leatherhead Surrey KT22 7SB Tel 44 0 1372 370900 Fax 44 0 1372 370977 http www etlsemko com uk Registered No 3272281 Registered Office 25 Savile Row London W1X 1AA This Certificate is the property of Intertek Testing and Certification Ltd and is subject to Intertek Testing and Certification Conditions for Granting Certification Sheet 2 of 3 EN English KO436 Issue 2
25. e manual pe Do not dispose of this product as household waste Refer to Maintenance To Start Key to figure A1 Table 1 Key to figure A1 Instrument Item Description 8 pin connector for external power supplies RS232 connections and signal input output Power on button Menu mode Press and hold to show the first menu option To move down the menu structure press again and again or continue to press and hold Reject or stop the change to a value In maximum minimum mode Press to show the maximum and minimum values since the last reset Na maximum NN y minimum In menu mode On OFF selection Move the decimal left right Increase decrease a value Pressure sensor and connector with 320 of turn gauge g absolute a or sealed gauge sg Refer to Specification In menu mode Accepts a menu selection Accepts a value Shows the next menu level In Tare mode Set the pressure value on the display to zero In maximum minimum mode Reset the maximum minimum values Display bezel with 348 of turn O ring Battery connector Battery Supplied but not installed refer to Installation Battery cover clamp with two screws and a label REPLACE BATTERY IN SAFE AREA ONLY USE ONLY DURACELL PROCELL MN1604 REMPLACEZ LES PILES UNIQUEMENT EN ZONES NON DANGEREUSES A UTILISER UNIQUEMENT LE MODELE X DURACELL PROCELL MN1604
26. es these functions Function Measure pressure Accuracy 0 05 full scale FS Large 5 digit main display with 11 pressure units Adjustable Full Scale Output FSO 20 segment analogue dial in increments of 5 FSO large division marks 10 increments 2 5 digit percentage indicator 0 100 FSO 8 pin connector port For RS232 external power supply Alarm output for high low pressure conditions Switch input to monitor an external pressure switch Other functions Maximum minimum tare automatic power off Refer to Specifications Safety Before installing and using the DPI 104 IS read and understand all the related data This includes all local safety procedures and installation standards for example EN 60079 14 and this document WARNING e Do not open the DPI 104 IS when an explosive atmosphere is present this can cause an explosion Do not use tools on the DPI 104 IS that might cause incendive sparks this can cause an explosion Do not connect an energised electrical circuit in a hazardous area while explosive atmospheres are present this can cause an explosion Isolate the power supply to the equipment first Continued 4 Introduction Safety K0436 Issue 2 EN English Safety Continued Special conditions for safe use Marks and symbols Batteries can cause incendive sparks Install the battery in a safe area only Use only Duracell Procell MN 1604 S
27. f power while it is OFF If placing in storage for a long period disconnect the battery refer to Installation EN English KO436 Issue 2 Start 7 Menu operation OFF unitS ton Na OFF eo o Il 9 mn I Sc 02 FSi FST Menu Description Steps 1 Power supply OFF only a A 0 Set units A2 item 14 A v Set tare or set zero Setto A On or OFF v Monitor a maximum minimum Vv Set to On or OFF Monitor a pressure switch A Set to On or OFF v Calibration To continue set A the correct calibration y access code last four digits of S N kkkkkk Set low high alarm Setto a On or OFF v Set automatic power OFF A Set to On or OFF v Set lock code A menu A protection facility Setto On W or OFF Set scan rate A rate that A the DPI 104 IS uses to take W pressure samples Set FSO low register To set A a different range for these W functions analogue display alarm Set FSO high register Toset lt q a different range for these W functions analogue display alarm Normal display N At AL At At AL AL AL AL At AL DML Result Subsequent steps Power goes off Pressure value changes to the applicable units psi mbar bar On gt tA 00 000 Set a tare value Refer to Table 6 Monitor function is set on or off Monitor function is set on or off CO Correct the zero offset value C2 Do
28. fer to Installation All the configuration options stay in memory If it is necessary to restore the unit to the original factory configuration press and hold all four buttons until the display goes off five seconds The unit then restarts Menu operation shows the factory settings The lock code is reset to the factory code 000 EN English KO436 Issue 2 Maintenance 19 Calibration Equipment and conditions Procedures Return recommended the DPI 104 IS to the manufacturer or an approved service agent for calibration Note GE can provide a calibration service that is traceable to international standards If using an alternative calibration facility make sure that it uses these standards To do an accurate calibration requires e the calibration equipment specified in Table 9 e astable temperature environment 20 1 C 68 2 F Table 9 Calibration equipment Function Calibration equipment Pressure An applicable pressure standard primary or secondary with a total uncertainty of 0 01 reading or better Make the pressure connection to A1 item 4 refer to Installation Connect the applicable calibration equipment Table 9 Menu Set the menu optiontoC____ Then set the calibration access code last four digits of the serial number refer to Menu operations There are two calibration options Table 10 Table 10 Calibration options Option Description CO
29. gisters Set up and use Software connections bd Menu Set the menu option to the FSO low register refer to Menu operation Then use these steps to set an applicable value in the permitted range Table 7 FSO low 1 2 FSO low SRS Ss Page M6 mannan A morir 00000 9 6 1000 T 2 E S 0 to 9 or 0Oto 9 3 Repeat steps 1 2 for each digit and for the decimal point If the value entered is not correct the value resets to the nearest permitted value Table 7 To accept or change the new value repeat steps 1 to 3 2 To cancel the new value press this button A 4 If necessary repeat the procedure for the FSO high register Use external software with the DPI 104 IS SiCal PRO monitor and control software Intecal calibration software To use this RS232 function the DPI 104 IS must have connections to an external power supply Figure 4 Table 5 PC 9 way D type connector Pin 1 VE Pin 2 GND 15 Vdc 0 Vdc A 5 4 a Figure 4 Example configuration RS232 Using SiCal PRO all the menu commands and display data are available Note To use SiCal PRO it must have the serial number for each unit in use with DPI 104 IS IDOS UPM PC6 IDOS Please supply the necessary serial numbers with an order or contact us at www gesensinginspection com When the DPI 104 IS transmits or receives data it shows this symbol 18 Operation K0436 Issue 2 EN English Error indications Maintenance
30. ground connections that are applicable to the installation If applicable make sure that the cable screen is isolated from the DPI 104 IS The DPI 104 IS is resistant to an AC test voltage of 500 V RMS as specified in EN 60079 11 We recommend an external power supply for these functions and operations e Functions Maximum minimum switch low high alarm e Operations that use the DPI 104 IS for long periods This section shows how to use the DPI 104 IS Before starting e Read and understand the Safety section Make sure that the installation is complete refer to the Installation section e Do not use a damaged DPI 104 IS There are 11 different units to measure pressure refer to the Specification section Refer to Quick Reference EN English KO436 Issue 2 Operation 11 Menu Set tare or set zero Tare Set up and use Tare With lock Use the tare function to adjust the pressure value on the display For example To make an adjustment for atmospheric pressure refer to Table 6 Table 6 Permitted tare values Range Permitted tare values g 0 7 bar 10 psi 0 7 bar 10 psi to 105 FS a sg g gt 2 bar 30 psi 1 bar 15 psi to 105 FS Setting a value that is not in the permitted range the value goes back to the last accepted value Menu Set this function to On refer to Menu Operation When this function is On there are two options to set a tare value tA
31. its ATEX DIRECTIVE The apparatus design has been subject to assessment for the following type of protection e Intrinsically Sofe Ex ia for Group II Category 1 G equipment Ex ia IIC T4 Ga EC Type Examination Certificate no ITSO7ATEX25517X The apparatus design was assessed to the following harmonized standards e EN60079 0 2009 General requirements EN 60079 11 2007 Equipment protection by intrinsic safety i e EN 60079 26 2007 Equipment with equipment protection level EPU Ga The type examination for the above apparatus design was carried out by intertek notified body number 0359 Intertek Testing amp Certification Ltd Intertek House Cleeve Road Leatherhead Surrey KT22 758 United Kingdom The apparatus must be used in accordance with the supplied instructions for hazardous area equipment K0436 EMC DIRECTIVE When appropriately installed the apparatus meets and exceeds the following Commercial and Industrial specifications e EN 61326 1 2006 Electrical equipment for measurement control and laboratory use EMC requirements General requirements LVD DIRECTIVE The CE mark was first affixed to the power supply unit in 2006 When appropriately installed the power supply unit meets and exceeds the following specifications e EN 60950 1 2006 Information technology equipment Safety Part 1 General requirements PRESSURE EQUIPMENT DIRECTIVE The product has been assessed as equipment of relatively low haza
32. od to seal the pressure connections and then tighten to the applicable torque Figure 1 and Table 4 1 AA a 1 4 NPT Ee Pressure lt 1000 bar 15000 psi 1 A b G1 4 E Pressure lt 1000 bar 15000 psi N 1 A c 9 16 x 18 UNF cone Pressure gt 1000 bar 15000 psi Figure 1 Connection methods Table 4 Key to figure 1 Item Description 1 Applicable DPI 104 IS pressure connector Maximum torque 1 4 NPT 68 Nm 50 Ibf ft G1 4 20 Nm 15 Ibf ft 9 16 x 18 UNF cone 34 Nm 25 Ibf ft 2 1 4 NPT only Thread with an applicable sealant 3 G1 4 only Applicable bonded seal 10 Pressure connections K0436 Issue 2 EN English Electrical connections External power Operation Menu Set units Units Set up The DPI 104 IS includes an 8 pin electrical connector A1 item 1 Table 5 shows the pin connections Table 5 Connections for the 8 Pin connector Connector Pin Input Description Output nput 15 Vdc power supply VE nput Signal ground GND Output RS232 transmit Tx nput RS232 receive Rx Signal ground GND Output Alarm output ALARM nput Pressure switch input SWITCH No connection NC Make sure the connections to the DPI 104 IS are from intrinsically safe IS safety barriers or an IS supply S N D MN S Sj N e Figure B2 gives the maximum permitted input and output values Connect the earth
33. ode To reset the code to the factory code do a restore operation refer to Maintenance 16 Operation K0436 Issue 2 EN English Menu Set scan rate Scan rate Set up and use Menu Set FSO low high registers This function sets the rate that the DPI 104 IS uses to take pressure samples from the internal sensor The nominal update rate for the display is 2 Hz The update rate for the maximum minimum function and the switch function is greater than or equal to the specified scan rate Note Increasing the scan rate increases the power consumption Menu Set an applicable value in the range 2 to 10 Hz refer to Menu operation Use the FSO low high registers to set a different range for these functions analogue display indication low high alarm Initially these register values are set to the factory calibration values Example Calibrated range 0 7 bar 10 psi gauge Selected units mbar FSO low FSO high ERE OA w mbar Aya mbar Y mammam amp mamm NA A N N F E ae Wy EFA a Kisim O bar 0 psi 700 mbar 10 psi Table 7 gives the permitted alternative values that can be used Table 7 Permitted FSO values Range Permitted FSO values All ranges a sg O to 105 FS g 0 7 bar 10 psi 0 7 bar 10 psi to 105 FS g gt 2 bar 30 psi 1 bar 15 psi to 105 FS All ranges FSO low lt FSO high EN English KO436 Issue 2 Operation 17 FSO low high re
34. ome liquid and gas mixtures are dangerous This includes mixtures that occur because of contamination Make sure that the DPI 104 1S is safe to use with the necessary media e Itis dangerous to ignore the specified limits for the DPI 104 IS or to use the DPI 104 IS when it is not in its normal condition Use the applicable protection and obey all safety precautions e To prevent a dangerous release of pressure isolate and bleed the system before disconnecting a pressure connection Note In this document a safe area includes non hazardous location unclassified area To install and use the DPI 104 IS in a hazardous area use only approved engineers who have the necessary skills and qualifications When the power supply for the DPI 104 IS is through the 8 pin connector use only a Type A or a Type B cable as specified in IEC 60079 14 Refer to figures L1 and L2 to see the certificate details related to explosion protection Notes 1 ATEX certification markings 2 IECEx certification markings 7 3 Warning text WARNING REPLACE BATTERY IN SAFE AREA ONLY 7 4 Name and address of the manufacturer 75 Pressure range Example 20 bar g g gauge a absolute sg sealed gauge 6 Date of manufacture month year 7 Serial number for the instrument EN English KO436 Issue 2 Introduction Safety 5 Other marks and symbols C Complies with European Union directives Warning refer to th
35. p 3 ake sure that the o ring A1 item 7 and the related surfaces are serviceable Use only original parts supplied by the manufacturer 4 f applicable disconnect the battery connector A1 item 8 and discard the used battery 5 Attach the battery connector A1 item 8 to the new battery 6 nstall the new battery Figure A1 3 and re attach the battery cover clamp A1 item 10 7 Push the display bezel A1 item 6 back into position until it is fully engaged Use an applicable recycling facility Attach the DPI 104 IS in a safe configuration that prevents unwanted stress for example vibration physical impact shock mechanical and thermal stresses Do not install the equipment where it can be damaged by a material that causes corrosion Provide additional protection for equipment that may be damaged in service EN English KO436 Issue 2 Installation 9 Pressure connections To get the best installation position turn the pressure connector A1 item 4 and the display bezel A1 item 6 to give the best view of the display Figure B1 End stops set the limits in each axis CAUTION To prevent damage when setting the best view of the display do not use force to turn the pressure connector or the bezel farther than the end stops CAUTION To prevent damage do not use the body of the DPI 104 IS to tighten the pressure connection Use the flat faces on the pressure connector Use an applicable meth
36. rd and has been designed within the bounds of sound engineering practice in line with the pressure equipment directive Pagel of 1 CDO145 Issue 2 EN English KO436 Issue 2 A 1 intentionally left blank K0436 Issue 2 EN English Approvals ATEX cias Industrial EC TYPE EXAMINATION CERTIFICATE Equipment or Protective System Intended for use in Potentially Explosive Atmospheres Directive 94 9 EC EC Type Examination Certificate Number ITSO7ATEX25517X Equipment or Protective System DPI1041S Manufacturer DRUCK LTD Address Fir Tree Lane Groby Leicester LE6 OFH United Kingdom This equipment or protective system and any acceptable variation thereto is specified in the schedule to this certificate and the documents therein referred to Intertek Testing and Certification Limited notified body number 0359 in accordance with Article 9 of the Council Directive 94 9 EC of 23 March 1994 certifies that this equipment or protective system has been found to comply with the Essential Health and Safety Requirements relating to the design and construction of equipment and protective systems intended for use in potentially explosive atmospheres given in Annex ll to the Directive The examination and test results are recorded in confidential Report Number Intertek Report Ref 06023459 dated June 2007 Compliance with the Essential Health and Safety Requirements has been assured by compliance with EN 60079 0
37. sting and Certification Ltd and is subject to Intertek Testing and Certification Conditions for Granting Certification Sheet 1 of 2 K0436 Issue 2 EN English Report No Drawings Number X A3 0299 X A3 0283 X A3 0269 Sheet 2 of 2 Id Industrial Schedule SUPPLEMENTARY EC TYPE EXAMINATION CERTIFICATE NUMBER ITS07ATEX25517X 1 VARIATION ONE Description of the Variation to the Equipment or Protective System To permit the following changes a Change to the PCA assembly to incorporate a plastic clip to provide a degree of protection of at least IP20 on the PCA circuit board b Change in value of components L1 from 1 3 uH 10 to 10 uH 10 and LC1 3 from 30nH 10 to 37nH 20 c Change in associated documents to reflect the above changes and other minor changes to the non safety components Intertek Report Ref 07028856 dated January 2008 SPECIAL CONDITIONS FOR SAFE USE See original certificate Essential Health and Safety Requirements See original certificate Issue Date Description 2 21 11 2007 DPI104IS Bill of Materials 2 sheets 2 21 11 2007 DPI104IS Instrument Assembly 3 10 01 08 DPI104IS Circuit Diagram 3 sheets Intertek Testing amp Certification Limited Intertek House Cleeve Road Leatherhead Surrey KT22 7SB Tel 44 0 1372 370900 Fax 44 0 1372 370977 http Avww etisemko com uk Registered No 327
38. xample sequence Absolute type The SP value is followed by the measured pressure CP This sequence continues until the point 2 value is accepted or rejected 7 When the pressure is stable To accept the new P2 value press this button The display shows done and does a two point calibration The instrument then restarts tw To reject the new P2 value and move to the next menu K option press this button At The value is ignored if it is not in the permitted limits 5 FS or if the CP value is not stable 22 Calibration K0436 Issue 2 EN English Specification General Electrical Operating temperature 10 to 50 C 14 to 122 F Storage temperature 20 to 70 C 4 to 158 F Ingress Protection IP65 Dust tight jets of water Materials Case Anti static Acrylonitrile Butadiene Styrene Polycarbonate ABS PC Keypad Anti static silicone rubber O ring Nitrile rubber with silicone grease RS232 socket Nickel plated brass Vent filter PTFE Refer also to Media notes Humidity 0 to 95 without condensation Def Stan 66 31 8 6 cat III Shock Vibration BS EN 60079 11 2007 Def Stan 66 31 8 4 cat III EMC BS EN 61326 refer to appendix A Safety Electrical BS EN 61010 1 2001 Pressure Equipment Directive Class Sound Engineering Practice SEP hazardous areas Refer to appendices A B Approved Refer to appendices A B CE Marke
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