Quick Start Phase 1.25
Contents
1. Install the Hardware Configure the 1 0 Chassis 1 Set the backplane switches Pressedin attop ON closed Pressedin Switch at bottom OFF open 1 Last State Outputs of this 1 0 chassis remain in their last state when on hardware failure occurs Outputs of this chassis are turned off when m hardware failure occurs N __ Always Switches o a off Addressing 4 5 a off off 2 slot ala off on 1 slot on off 1 2 slot on on Notallowed Switches 6 7 EEPROM Transfer off off EEPROM memory transfer to processor memory at power up on of EEPROM memory transfers to processor memory if processor memory not valid on off EEPROM memory does not transfer to processor memory Swich Processor Memory Protection off Processor memory protection disabled on Processor memory protection enabled Regardless of this switch setting outputs are turned off when any of the following occurs e processor detects a runtime error e 1 0 chassis backplane fault occurs e you select program or test mode e you seta status file bit to reset a local rack Ifan EEPROM module is not installed and processor memory is valid the processor s PROC LED indicator blinks and the processor sets S 11 9 bit 9 in the major fault status word To clear this fau2. The PLC 5 40C processor has a limit of 32K words per data table file The PLC 5 60C processor has a limit of 56K words per program file and 32 K words per data table file amp The PLC 5 80C processor has a limit of 56K words per program file and 32 K words per data table file The PLC 5 80C processor has 64K words of total data table space Publication 1785 10 7 October 1997 CSA Hazardous Location Approval CSA certifies products for general use as well as for use in hazardous locations Actual CSA certification is indicated by the product label as shown below and not by statements in any user documentation Example of the CSA certification product label CL 1 DIV 2 GP A B C D SP _ TEMP comply with CSA certification for use in hazardous locations the following information becomes a part of the product literature for CSA certified Allen Bradley industrial control products e This equipment is suitable for use in Class Division 2 Groups B C D or non hazardous locations only e The products having the appropriate CSA markings that is Class Division 2 Groups A B C D are certified for use in other equipment where the suitability of combination that is application or use is determined by the CSA or the local inspection office having jurisdiction Important Due to the modular nature of a PLC control system the product with the highest temperature rating determines the overall temperature
3. basic information needed to start using the ControlNet PLC 5 processor quickly and effectively high level procedures with cross references to other manuals for more details Important The recommended switch settings in this manual help you set up a test system and get it working Actual switch settings depend upon your application Publication 1785 10 7 October 1997 2 Preface Related Documentation The following documents contain additional information concerning the products discussed in this manual For more information about See this publication Publication number ControlNet PLC 5 programmable ControlNet PLC 5 Programmable Controllers User Manual phase 1 25 1785 6 5 14 Fr 1785 L20C L40C and Enhanced and Ethernet PLC 5 Programmable Controllers User Manual 1785 6 5 12 1785 Enhanced PLC 5 Processor System Overview 1785 2 36 ControlNet System Overview 1786 2 9 1785 PLC 5 Programmable Controllers Quick Reference 1785 71 PLC 5 Programming Software Instruction S et Reference Manual 1785 6 1 Industrial Automation Wiring and Grounding Guidelines 1770 4 1 ControlNet media ControlNet Cable S ystem Component List AG 2 2 ControlNet Cable System Planning and Installation Manual 1786 6 2 1 ControlNet Coax Tap Installation Instructions 1786 2 3 ControlNet Network Access Cable Installation Instructions 1786 2 6 ControlNet Repeater Installation Instructions 1786 2 7 Universal 1771 1 0 chassis
4. wy Allen Bradley ControlNet PLC 5 Programmable Controllers Cat No 1785 L20C L40C L60C L80C Guick Start Phase 1 25 Important User Information Because of the variety of uses for the products described in this publication those responsible for the application and use of this control equipment must satisfy themselves that all necessary steps have been taken to assure that each application and use meets all performance and safety requirements including any applicable laws regulations codes and standards The illustrations charts sample programs and layout examples shown in this guide are intended solely for purposes of example Since there are many variables and requirements associated with any particular installation Allen Bradley does not assume responsibility or liability to include intellectual property liability for actual use based upon the examples shown in this publication Allen Bradley publication SGI 1 1 Safety Guidelines for the Application Installation and Maintenance of Solid State Control available from your local Allen Bradley office describes some important differences between solid state eguipment and electromechanical devices that should be taken into consideration when applying products such as those described in this publication Reproduction of the contents of this copyrighted publication in whole or in part without written permission of Allen Bradley
5. 2 4 Set Up the Hardware Install the Power Supply 1 Set the jumpers on the back side of the power supply like this mi all 2 Connect the power cord to the 120V ac connector of the power supply module locking bar This side plugs into connector on the module insert wire insert wire 3 Install the power supply in the chassis 20619 M and snap the module locking bar over the modules For more information see the Power Supply Modules 1771 P4S P6S P4S1 P6S1 Installation Instructions publication number 1771 2 135 Publication 1785 10 7 October 1997 Set Up the Hardware 2 5 Install the PLC 5 Processor Locking Bar lt Lift Ejector Tab ym PLC 5 20 Processor Battery Connector PA Battery Cover Card Guides 1 _ 20610 M Battery O ne vw For detailed information about handling and disposing of the battery as well as other important guidelines see publication AG 5 4 Y NW For more information see the ControlNet PLC 5 Programmable Controllers User Manual publication number 1785 6 5 14 1 Define the DH Station Address of Channel 1 by setting switch assembly SW 1 on the back of the processor See the side of the processor if you want to use another address side view of processor ALL LL
6. Company Inc is prohibited Throughout this manual we use notes to make you aware of safety considerations ATTENTION Identifies information about practices or circumstances that can lead to personal injury or death property damage or economic loss Attention statements help you to identify a hazard avoid the hazard recognize the consequences Important Identifies information that is critical for successful application and understanding of the product ControlNet is a trademark PLC is a registered trademark of Allen Bradley Company Inc Who Should Use this Manual Purpose of this Manual Preface Preface Read this preface to familiarize yourself with the rest of the manual This preface covers the following topics 9 who should use this manual the purpose of this manual conventions used in this manual Rockwell Automation support Use this manual if you are new to the ControlNet PLC 5 processor For more information refer to the publications listed in the Related Documentation section of this Preface or contact your local Rockwell Automation representative This manual introduces you to installing and using a ControINet PLC 5 processor system In addition it shows you how to set up a system using a typical configuration Since this is a Quick Start manual we do not cover all of the ControlNet PLC 5 processor features but give you enough information to get you started This manual includes
7. LL LA side view down For series E and later processors 57 6 Kbaud use this switch to select baud rate e For series D and earlier processors this switch is always off 2 Specify the serial port configuration for channel 0 bottom view of PLC 5 20C processor up 230 Kbaud Front of Processor f 12345678910 bottom view of PLC 5 40C and 5 80C processor Processor 009097 203 1 side view 3 12345678910 3 Setthe ControlNet network addresses by using the two 10 digit rotary switches on top of the module ControlNet PLC 5 processor s NET address 1 4 To install the battery slide the battery side connector into the processor side connector until you hear them snap together and attach the battery cover 5 Install the processor module Publication 1785 10 7 October 1997 2 6 Set Up the Hardware Connect the Personal Computer to the PLC 5 Processor Publication 1785 10 7 October 1997 Card Guides Powerup the System Powerup the system Check the LED display on the processor If your system is operating properly the PROC LED should be steady red If the PROC LED 18 not red see c
8. des affirmations dans la documentation l usage des utilisateurs Exemple d tiquette de certification d un produit par la CSA CL 1 DIV2 GP A B C D mm Pour satisfaire la certification de la CSA dans des endroits dangereux les informations suivantes font partie int grante de la documentation des produits industriels de contr le Allen Bradley certifi s par la CSA e Cet quipement convient l utilisation dans des emplacements de Classe 1 Division 2 Groupes B C D ou ne convient qu l utilisation dans des endroits non dangereux e Les produits portant le marquage appropri de la CSA c est dire Classe 1 Division 2 Groupes A B C D sont certifi s l utilisation pour d autres quipements o la convenance de combinaison application ou utilisation est d termin e par la CSA ou le bureau local d inspection qualifi Important Par suite de la nature modulaire du syst me de contr le PLC le produit ayant le taux le plus lev de temp rature d termine le taux d ensemble du code de temp rature du syst me de contr le d un PLC dans un emplacement de Classe 1 Division 2 Le taux du code de temp rature est indiqu sur l tiquette du produit Taux du code de temp rature CL 1 DIV 2 A B C D amp TEMP Le taux du code de temp rature est indiqu ici Les avertissements suivants s appliquent aux produits ayant la certification CSA pour leur utilisation dans des empla
9. sm Channel 1 15 lt Channel 1B ControlNet edundant Media Ports BNC dedicated Battery Compartment ATTENTION Make sure you understand the anti static environment The processor is shipped in a static shielded container to guard against electrostatic damage Electrostatic discharge can damage integrated circuits or semiconductors in the processor module if you touch backplane connector pins Itcan also damage the module when you set configuration plugs or Switches inside the module Avoid electrostatic damage by observing the following precautions Remain in contact with an approved ground point while handling the module by wearing a properly grounded wrist strap e Do not touch the backplane connector or connector pins When notin use keep the module in its static shielded container Wrist strap gt Publication 1785 10 7 October 1997 1 2 Before You Begin Check Your Com ponents For this quick start you need this hardware and software Product name Catalog number Hardware ControlNet PLC 5 processor 1785 L20C L40C L60C L80C ControlNet network access cable 1786 CP 1771 10 chassis 1771 A1B power supply 1771 P4S personal computer your choice communication interface card 1784 KTC x Software RSLogix5 programming software 6200 programming software RSLinx communication software 17
10. support services worldwide with over 75 Sales Support Offices 512 authorized Distributors and 260 authorized Systems Integrators located throughout the United States alone plus Allen Bradley representatives in every major country in the world Local Product Support Contact your local Rockwell Automation representative for sales and order support product technical training warranty support support service agreements Technical Product Assistance If you need to contact Rockwell Automation for technical assistance call your local Rockwell Automation representative Your Questions or Comments on this Manual If you find a problem with this manual please notify us by completing and sending the enclosed Publication Problem Report in the back of this manual If you have any suggestions for how this manual could be made more useful to you please contact us at the address below Rockwell Automation Allen Bradley Company Inc Control and Information Group Technical Communication 1 Allen Bradley Drive Mayfield Heights Ohio 44124 6118 Telephone 440 646 5000 FAX 440 646 3083 Before You Begin Set Up the Hardware Set Up the Software Troubleshoot the Processor System Processor Specifications Table of Contents Chapter 1 soise E RETE NF EN 1 1 Identify the P rocessor s Front Panel Components 1 1 Check Your aes sra aree etre
11. 1 2 Chapter 2 What You ll Be Doing in This Chapter 2 1 Configure the VO Chassis uu succo oboe m E ER EH ER s 2 2 Ground 08585 ea ses tu AES Es 2 3 Install the Power Supply es done icone ra s 2 4 Install the PLC 5 Processor dea cesses rs 2 5 Powerupthe System 2 6 Install the 1 0 Modules 2 6 Connect the Personal Computer to the PLC 5 Processor 2 6 Chapter 3 Install the Software and Set Up the Programming System 3 1 Start the Programming Software 3 1 Power Up the System 3 1 Chapter 4 Using This Chapter M 4 1 Using the General Status Indicators 4 1 Using the ControlNetStatus Indicators 4 3 Using the DH RIO Status Indicators 4 5 Monitoring ControlNet Configuration and Status 4 6 Appendix A Publication 1785 10 6 August 1997 1041 Table of Contents Notes Publication 1785 10 6 August 1997 Introduction PLC 5 20C Processor Chapter 1 Before You Begin The ControlNet network is a high speed link that lets PLC processors and I O devices e g I O racks variable speed drives Human Machine Interface HMI and other automation devices exchange data The ControlNet PLC 5 processors have one logical Cont
12. 71 P4S PC with GE Jo power supply Programming Software eil E i JA 08 210 TH SSS 1786 CP C PLC 5 40C processor This quick start describes how to What You ll Be Doing In This Quick Start 1 Setup the hardware Configure the 1 0 chassis Setthe ControlNet network address Install the hardware _ Connect the personal computer _ Connect your nodes to a ControlNet network 1 Setup the software J Use 6200 programming software to enter network parameters and channel 2 configuration 1 Troubleshoot the processor system Publication 1785 10 7 October 1997 Compliance to European Union Directives Before You Begin 1 3 If this product has the CE mark it is approved for installation within the European Union and EEA regions It has been designed and tested to meet the following directives EMC Directive This product is tested to meet Council Directive 89 336 EEC Electromagnetic Compatibility EMC and the following standards in whole or in part documented in a technical construction file EN 50081 2 EMC Generic Emission Standard Part 2 Industrial Environment e EN 50082 2 EMC Generic Immunity Standard Part 2 Industrial Environment This product is intended for use in an industrial environment Low Voltage Directive This product is tested to meet Council Directive 73 23 EEC Low Voltage by applying the safety reguirements of EN 61131 2 Programm
13. 9 12 Check Problem s Type Describe Problem s Internal Use Only 1 Technical Accuracy C text 1 illustration Completeness procedure step illustration definition info in manual What information is missing example guideline feature accessibility explanation other info notin manual C Clarity Whatis unclear Sequence What is not in the right order Other Comments Use back for more comments Your Name Location P hone Retum to Technical Communication Allen Bradley Co 1 Allen Bradley Drive Mayfield Hts OH 44124 Phone 216 646 3166 216 646 4320 Publication ICC G 5 21 August 1995 PN 955107 82 PLEASE FASTEN HERE DO NOT STAPLE Other Comments PLEASE FOLD HERE ry POSTAGE WILL BE BY THE ADDRESSEE 63 Rockwell Automation Allen Bradley 1 ALLEN BRADLEY DR MAYFIELD HEIGHTS OH 44124 9705 NO POSTAGE NECESSARY IF MAILED IN THE UNITED STATES PLEASE REMOVE 63 Rockwell Automation Allen Bradley a Rockwell Automation Business has been helping its customers improve productivity and quality for more than 90 years We design manufacture and support a broad Allen Bradley range of automation products worldwide They include logic processors power and motion control devices operator interfaces sensors and a variety of software Rockwell is one of the world s leading techn
14. Processor System Indicator Color Probable Cause Recommended Action b off Internal diagnostics failed 1 Turn power off make sure ControlNet and address is not 00 reseat processor then A B power up 2 Clear memory and reload your program 3 Replace with new program 4 If still an error replace the processor No power Check power supply Steady Faulted unit Cycle power or reset unit Red If fault persists contact your Allen Bradley Company Inc representative or distributor Altemating Self test No action required Red Green Alternating Incorrect node configuration Check network address and other ControlNet Red Off configuration parameters 7 m off Channel disabled No action reguired or Configure for ControlN et communication A B Steady Normal operation No action required Green Flashing Temporary errors No action required Green Off Make sure that ControlNet is properly terminated The processor s ControlNet address Configure the ControlNet network so that UMAX is at is above UMAX least as high as the processor s ControlNet address Set the processor s ControlNet address at or below UMAX Flashing Media fault Check media for broken cables loose connectors Red Off missing terminators etc No other nodes present on network Add other nodes to the network Flashing Incorrect network configuration Cycle power or reset unit Red Green If fault persists contact your Allen Bradl
15. Total 1 0 Complimentary 512 in and 2048 in and 3072 in and 3072 in and 512 out 2048 out 3072 out 3072 out Program Scan Time 0 5 ms per K word bit logic 2 ms per K word typical ControlNet 109 Transmission Rate 5M bit s Network Update Time NUT 2 100 ms user selectable Number of ControlNet Ports 1 redundant Maximum Number of Nodes per Link without a Repeater 48 with 250 m approx 820 ft cable length Maximum Number of Nodes per Link with Repeaters 107 Maximum Link Cable Length without a Repeater 1 000 m approximately 3 280 ft with 2 nodes 500 m approximately 1 640 ft with 32 nodes 250 m approximately 820 ft with 48 nodes Maximum DIF DOF Size 1000 words in and 1000 words out Maximum Link Cable Length with Repeaters 6 000 m approximately 19 680 ft with 2 nodes 3 000 m approximately 9 840 ft typical Remote I O and DH Transmission Rate 57 6K bit s 115 2K bit s 230 4K bit s 1 0 Scan Time Typical 10 ms per rack 57 6K bit s 7 ms per rack 115 2K bit s 3 ms per rack 230K bit s Maximum Number of Remote 1 0 Racks 3 15 23 23 Maximum Number of Remote I O Devices 12 60 92 92 Number of Ports Configurable for DH or Remote I O 1 2 2 2 Adapter or Scanner Number of Dedicated DH Ports 1 0 0 0 Number of Serial Ports 1 Number of Coprocessor Ports 1 Maximum Number of MCPs 16
16. Universal 1 0 Chassis installation instructions 1771 2 210 power supply Power Supply Modules 1771 P 4S P6S P4S1 651 installation instructions 1771 2 135 1771 45 Allen Bradley Publication Index for your specific power supply SD499 DH network Enhanced and Ethernet Programmable Controllers User Manual 1785 6 5 12 Data Highway Data Highway Plus Data Highway ll Data Highway 485 Cable 1770 6 2 2 installation instructions communication card 1784 KTC x ControlNet Communication Interface Card installation instructions 1784 5 20 Allen Bradley Publication Index for your specific communication card SD499 communication interface 1770 KFC ControlNet Communication Interface User Manual 1770 6 5 20 terms and definitions Industrial Automation Glossary AG 7 1 Publication 1785 10 7 October 1997 Conventions Used in This Manual Preface 3 The following conventions are used throughout this manual Bulleted lists provide information not procedural steps Numbered lists provide sequential steps or hierarchical information Italic type is used for emphasis Textin this font indicates words or phrases you should type Key names match the names shown and appear in bold capital letters for example ENTER Tip We use this convention to call attention to helpful information Publication 1785 10 7 October 1997 4 Preface Rockwell Automation Support Publication 1785 10 7 October 1997 Rockwell Automation offers
17. able Controllers Part 2 Eguipment Reguirements and Tests For specific information reguired by EN 61131 2 see the appropriate sections in this publication as well as the following Allen Bradley publications Industrial Automation Wiring and Grounding Guidelines For Noise Immunity publication 1770 4 1 Guidelines for Handling Lithium Batteries publication AG 5 4 Automation Systems Catalog publication B111 This eguipment is classifed as open eguipment and must be installed mounted in an enclosure as a means of providing safety protection Publication 1785 10 7 October 1997 1 4 Before You Begin Publication 1785 10 7 October 1997 Notes Chapter 2 Set Up the Hardware What You ll Be Doing in This chapter explains how to This Chapter Configure the 1 0 chassis Ground the 1 0 chassis g Install the power supply g Install the PLC 5 processor Q Power up the system Install the 1 0 modules Connect the personal computer to the PLC 5 processor PC with Programming Software PLC 5 20C Internal Processor Power Supply ControlNet network access cable 1786 CP Co 91 eem cur 15858 Publication 1785 10 7 October 1997 2 2 Set Up the Hardware
18. cements dangereux AVERTISSEMENT Risque d explosion e La substitution de composants peut rendre ce mat riel inacceptable pour les emplacements de Classe Division 2 e Couper le courant ou s assurer que l emplacement est d sign non dangereux avant de remplacer les composants e Avant de d brancher l quipement couper le courant ou s assurer que l emplacement est d sign non dangereux e Avant de d brancher les connecteurs couper le courant ou s assurer que l emplacement est reconnu non dangereux Attacher tous connecteurs fournis par l utilisateur et reli s aux circuits externes d un appareil Allen Bradley l aide de vis loquets coulissants connecteurs filet s ou autres moyens permettant aux connexions de r sister une force de s paration de 15 newtons 3 4 lb 1 5 kg appliqu e pendant au moins une minute e S assurer que l environnement est class non dangereaux avant de changer les piles Publication 1785 10 7 October 1997 4 Processor Specifications Publication 1785 10 7 October 1997 Notes Allen Bradley Publication Problem Report If you find a problem with our documentation please complete and return this form Pub Name ControlNet PLC 5 Programmable Controllers Quick Start Phase 1 25 Cat No 1785 L20C 40C 60C 80C Pub No 1785 10 7 Pub Date _October 1997 PartNo 95512
19. code rating of a PLC control system in a Class Division 2 location The temperature code rating is marked on the product label as shown Temperature code rating CL 1 DIV 2 GP A B C D amp TEMP SP Look for temperature code rating here The following warnings apply to products having CSA certification for use in hazardous locations ATTENTION Explosion hazard e Substitution of components may impair suitability for Class I Division 2 Do notreplace components unless power has been switched off or the area is known to be non hazardous e Do not disconnect equipment unless power has been switched off or the area is known to be non hazardous e Do not disconnect connectors unless power has been switched off or the area is known to be non hazardous Secure any user supplied connectors that mate to external circuits on an Allen Bradley product using screws sliding latches threaded connectors or other means Such that any connection can withstand a 15 Newton 3 4 lb separating force applied for a minimum of one minute Batteries must only be changed in an area known to be non hazardous Variable Content TTL Chap A 3 Approbation d utilisation dans des emplacements dangereux par la La CSA certifie les produits d utilisation g n rale aussi bien que ceux qui S utilisent dans des emplacements dangereux La certification CSA en vigueur est indiqu e par l tiquette du produit et non par
20. d Cable not e Repair cable blinking Scanner connected or rapidly or is broken slowly e Poweroffat e Restore power to remote racks racks DH Bad communication on DH Duplicate Correct station address node detected Off Remote 1 0 Channel offline Channel is not Place channel online if Scanner being used needed Remote 1 0 Adapter DH Publication 1785 10 7 October 1997 4 6 Troubleshoot the Processor System Monitoring ControlNet Configuration and Status Publication 1785 10 7 October 1997 Use 6200 programming software to monitor ControlNet configuration and status information including ControlNet configuration map entry status e JO action network and node status For information about using 6200 programming software or RSLogix5 software see the online help systems or contact your local Allen Bradley representative Appendix A Processor Specifications Backplane Current PLC 5 20C 2 7A 3 Amps 5V dc PLC 5 40C 5 60C 5 80C 33A Heat Dissipation PLC 5 20C 54 BTU hour PLC 5 40C 5 80C 59 BTU hour Environmental Conditions 0 to 60 C 32 140 Operating Temperature Storage Temperature 40 to 85 C 40 to 185 F Relative Humidity 5 to 95 without condensation Shock Operating 30 g peak acceleration for 11 1 ms duration Non operating 50 9 peak acceleration for 11 51 ms duration Vibration 1gQ 10 to 500 Hz 0 012 inches peak to p
21. eak displacement Time of Day Maximum Variations at 60 C 5 min per month Clock Calendar Typical Variations at 20 C 205 per month Timing Accuracy 1 program scan Battery 1770 XYC Memory Modules 1785 ME16 e 1785 ME 32 1785 64 1785 M100 1 0 Modules Bulletin 1771 1 0 1794 1 0 1746 1 0 and 1791 1 0 including 8 16 32 pt and intelligent modules Hardware Addressing 2 slot e Any mix of 8 pt modules e 10 modules must be 1 0 pairs e No 32 pt modules 1 slot e Any mix of 8 or 16 pt modules e 32 pt modules must be 1 0 pairs 1 2 slot Any mix of 8 16 or 32 pt modules Communication e Serial e DH e DH using 1785 KA e Remote 1 0 e ControlNet Location 1771 A1B A2B A3B A3B1 A4B chassis left most slot Weight PLC 5 20C 3 105 3 oz 1 45 kg PLC 5 40C 3 105 2 oz 1 42 kg PLC 5 60C 5 80C 3 lbs 2 oz 1 42 kg Keying e Between 40 and 42 e Between 54 and 56 Agency Certification When product or packaging is marked CSA certified e CSA Class I Division 2 Groups A B C D certified e UL listed e CE marked for all applicable directives QD The clock calendar will update appropriately each year including the year 2000 Publication 1785 10 7 October 1997 A 2 Processor Specifications PLC 5 20C PLC 5 40C 1 5 60 PLC 5 80C Maximum User Memory Words 16K 48K 100K 100K Maximum Any Mix 512 2048 3072 3072
22. ey Company Inc representative or distributor Definition of terms ealternating the two indicators alternate between the two defined states at the same time applies to both indicators viewed together the two indicators are always in opposite states out of phase eflashing the indicator alternates between the two defined states applies to each indicator viewed independent of the other if both indicators are flashing they flash together in phase esteady indicator is on continuously in the defined state Publication 1785 10 7 October 1997 Troubleshoot the Processor System Using the DH RIO Status Indicators Indicator Color Channel Mode Description Probable Cause Recommended Action AorB Green Remote 1 0 Active Remote 1 0 link all Normal operation No action required steady Scanner adapter modules are present and not faulted Remote 1 0 Communicating with Adapter scanner DH Processor is transmitting or receiving on DH link Green Remote 1 0 At least one adapter is e Power off at e Restore power to blinking Scanner faulted or has failed remote rack the rack rapidly or e Cable broken e Repair cable slowly DH No other nodes on network Red Remote 1 0 Hardware fault Hardware error e Turn power off then steady Scanner on Remote 1 0 e Check that the Adapter software DH configurations match the hardware set up e Replace the processor Red Remote 1 0 Faulted adapters detecte
23. hapter 4 for troubleshooting information before you install any 1 modules Install the 1 0 Modules Locking Bar Le Install each I O module and connect the wiring arm 20618 M For more information see the installation instructions or user manual for the particular module you are installing For more information see ControlNet PLC 5 Programmable Controllers User Manual publication number 1785 6 5 14 the documentation provided with your communication card Data Highway Data Highway Plus Data Highway II Data Highway 485 Cable Installation Manual publication 1770 6 2 2 Install the Software and Set Up the Programming System Start the Programming Software Power Up the System Chapter 3 Set Up the Software Use 6200 programming software to configure your ControlNet system including defining network parameters i e network update time media redundancy usage physical media configuration maximum scheduled node maximum unscheuled node entering the channel 2 configuration Before you install your programming software make certain you meet the requirements for that software Then follow the procedures outlined in the online help and documentation to install the software and configure communication Start the programming software by following the procedures described in your programming software documentation If you have difficulty verify that the power supply is turned on To
24. lt change the processor from program mode to run mode and back to program mode Ifthe processor s keyswitch is set in REMote the processor enters remote RUN after it powers up and has its memory updated by the EEPROM module A processor fault solid red PROC LED occurs if processor memory is not valid You cannot clear processor memory when this switch is on 19309 Publication 1785 10 7 October 1997 Are you using a power supply module in 3 Install the keying bands the chassis 2 Set the power supply configuration jumper Ground the 1 0 Chassis Enclosure Set Up the Hardware Keying Bands Bus ooooo O Y YQ sil a H i a 27 706 rounding Electrode System 1 0 Chassis Wall number 1770 4 1 Ground Lug PLC 5 20 Processor E 2 4 6 16 12 14 16 18 SIVSSHEHSRSLKSRRERS between e40 amp 42 054 amp 56 20609 M For more information see the Universal I O Chassis installation instructions publication number 1771 2 10 Grounding Electrode Ground O _ Conductor For more information see the Allen Bradley Programmable Controller Wiring and Grounding Guidelines publication 20626 M Publication 1785 10 7 October 1997
25. monitor your system as you configure and run it check the processor LED display for the following indicators This LED lights when COMM you establish communication if connected via the serial port BAT no battery is installed or the battery voltage is low FORCE forces are present in your ladder program Power up the system if you have not done so already Check the LED display on the processor If you are using NAP cable then the ControlNet LEDs will flash red If you are using coaxial trunk cable with taps and terminators then the ControlNet channels that are connected will be steady green and those that are unconnected will flash red Publication 1785 10 7 October 1997 3 2 Variable Content 7TL Chap Is Linked To HD Running Notes Publication 1785 10 7 October 1997 Chapter Al Troubleshoot the Processor System Using This Chapter If you want to read about See page Using the general status indicators 4 1 Using the ControlNet status indicators 4 3 Monitoring the ControlNet configuration and status screens 4 6 Using the General Status Indicators BATT Oz PROC FORCE COMM The general status indicators inform you of the general operational state of the processor Indicator Color Description Probable Cause Recommended Action BATT Red Battery low Battery low Replace battery within 10 days off Battery is good Normal operation No actio
26. n required PROC Green Processor is in run Normal operation No action required steady mode and fully operational Green Processor memory is blinking being transferred to EEPROM Red Major fault Run time error e Check major fault bit in status file blinking S 11 for error definition e Clear fault bit correct problem and return to run mode Alternating Processor in Normal operation if No action required allow flash Red and FLASH memory processor s FLASH update to complete Green programming mode memory is being reprogrammed Processor FLASH Contact your local A B memory checksum representative for a field firmware error update Red Major fault e Processor e Clear memory and steady memory has reload program checksum error e Check backplane switch settings e Memory and or insert correct memory module error module e Internal diagnostics Power down reseat processor have failed and power up then clear memory and reload your program Replace with new program then if necessary replace the processor off Processor is in program Check power supply load or test mode or is not receiving power and connections Publication 1785 10 7 October 1997 4 2 Troubleshoot the Processor System Indicator Color Description Probable Cause Recommended Action FORCE Amber SFC and orl O forces Normal operation No action required steady enabled Amber SFC and or 1 0 forces blinking prese
27. nt but not enabled Off SFC and or I O forces not present COMM Off No transmission on Normal operation if channel 0 channel is not being used Green Transmission on Normal operation if blinking channel 0 channel is being used Publication 1785 10 7 October 1997 Troubleshoot the Processor System 4 3 Using the ControlNet The ControlNet status indicators inform you of the operational state Status Indicators of the ControlNet network Indicator Color Description Probable Cause Recommended Action 10 off ControlNet 1 0 not Normal operation if No action reguired present or not Channel 2 not being used operating 0 Steady All nodes configured in Normal operation No action required OO Green the ControlNet map table present and m operating properly Flashing Atleastone node Cable s or connector s Repair or replace cable s or A B Green Off configured for the broken or not connected connector s and reconnect ControlNet network not Destination module s bad Repair or replace module s present or not or missing operating properly Node s not on network Connect node to network Flashing All nodes configured Cable s or connector s Repair or replace cable s or Red Off for ControlNet not broken or not connected connector s and reconnect present or not operating properly Nodes not on network Connect nodes to network Publication 1785 10 7 October 1997 4 4 Troubleshoot the
28. ology companies DI E Worldwide representation Argentina e Australia e Austria e Bahrain e Belgium e Brazil e Bulgaria e Canada e Chile e China PRC e Colombia e Costa Rica e Croatia e Cyprus e Czech Republic e Denmark e Ecuador e Egypt e El Salvador e Finland e France e Germany e Greece e Guatemala e Honduras e Hong Kong e Hungary Iceland e India e Indonesia e Ireland e Israel e Italy e Jamaica apan e Jordan e Korea e Kuwait e Lebanon e Malaysia e Mexico e Netherlands e New Zealand e Norway e Pakistan e Peru e Philippines e Poland e Portugal e Puerto Rico e Qatar e Romania e Russia CIS e Saudi Arabia e Singapore e Slovakia e Slovenia e South Africa Republic e Spain e Sweden e Switzerland e Taiwan e Thailand e Turkey e United Arab Emirates e United Kingdom e United States e Uruguay e Venezuela e Yugoslavia Allen Bradley Headquarters 1201 South Second Street Milwaukee WI 53204 USA Tel 1 414 382 2000 Fax 1 414 382 4444 Publication 1785 10 7 October 1997 PN 955129 12 Copyright 1997 Allen Bradley Company Inc Printed in USA
29. rolNet port consisting of two BNC connectors and one network access port these processors let you connect to the ControINet network Identify the Processor s Front Panel Components These pictures show the ControlNet PLC 5 processor front panel components PLC 5 40C 5 60C and 5 80C Processors i Battery Status Indicator S Battery Status Indicator Keyswitch Keyswitch L lt Processor RUN FAULT Processor RUN FAULT lt Status Indicator 8 lt Status Indicator ControlNet1 0 Status Indicator lt Force Status Indicator ControlNet 1 0 Status Indicator lt Force Status Indicator Channel 2 ControlNet OO Ok Channel 0 Communication Channel 2 ControlNet OO Le Channel 0 Communication due oe NN a ACTIVE FAULT Status Indicator o oi Ll f SE E ontrolNet Network Access Fon Channel 2 o T9 Channel 2 lt Channel 0 lt Memory Module Space e i Channel 1 Status Indicators 5 DH Programming Terminal 3 Connection to Channel 1A L E rt Memory Module Space Channel 1 Status Indicators gt ri Battery Compartment clan DH Programming Terminal Channel 1B 5 H Connection to Channel 1A
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