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ConfigEd Lite Plus - Full Circle Automation

1. DRIVES sn d 9117 p351juo ConfigEd Lite Plus Instruction Manual for use with ConfigEd Lite Plus Ver 3 x Copyright 2005 by SSD Drives Inc All rights strictly reserved No part of this document may be stored in a retrieval system or transmitted in any form of by any means to persons not employed by a SSD Drives company without written permission from SSD Drives Inc Although every effort has been taken to ensure the accuracy of this specification it may be necessary without notice to make amendments or correct omissions in this document SSD Drives Inc cannot accept responsibility for damage injury or expenses resulting therefrom Printed in the USA RG470795 Issue 3 2 Safety Information wa PLEASE READ THIS INFORMATION BEFORE INSTALLING THE SOFTWARE Personnel Qualified personnel should carry out installation operation and maintenance of the software A qualified person 1s someone who is technically competent and familiar with the installation process operation and maintenance of this software Procedures in this manual may contain Warnings and Notes A Warning gives the reader the information which if disregarded could cause injury or death A Note furnishes additional information for added emphasis or clarity The customer is responsible for assessing his or her ability to carry out the procedures in this manual Make sure you understand a procedure or the precautions necessary to carry it out safely b
2. Go Offline Downoad Rettesn Parameter Changes Save amp WARNING To perform an autotune on an AC drive the motor has to be able to turn freely To achieve the best results the motor shaft must not be connected to any device Like Gearboxes pulleys couplings etc Before attempting an autotune all motor parameters MUST be entered into the drive This window displays four diagnostic parameters Coast Stop Fast Stop Contactor Closed and Enable These parameters are the primary logic inputs on the drive and all must be in a Ready state for the autotune to begin You can click the Re fresh button to update the status of these diagnostic values If any of these values are not Ready check the connections on the drive and any safety interlocks There are two modes of autotuning on an AC drive Stationary and Rotating The preferred mode is the rotating autotune There are many parameters the autotune will adjust in the drive only five of those parameters are shown on the autotune screen After the autotune has been completed successfully these values should change and must be saved to the drive Click on the white circle next to the mode of autotuning to be preformed A black dot should appear in the circle and a warning window will appear Skip to the appropriate section below 30 ConfigEd Lite Plus Chapter 6 Starting up a 690 Drive Stationary Autotune The Stationary Autotune should only be used if the motor can not spin
3. Code Error 6449 Serial Comms failed Action Reduce baud rate settings on drive and ConfigEdLite This is not possible for 584S amp 605 drives Reset the port by cycling power to the drive Description Marginal or interrupted communications Cable damaged Cable should not be longer than 10 feet Code Error 6405 Could not access Action configuration e Make sure the correct celite dat file is in the same directory as your application Description Could not find the dat file in the directory Code Error 6459 Could not open Serial Action Comms Library e Check comms port allocation and settings Description The Comms port on the computer is not active turned off or used by another device Caution If CELite aborts during installation it is possible that an anti virus program is running on the computer Close the program and try again AA ConfigEd Lite Plus Chapter 9 Appendix Chapter 9 Appendix CELITE Home Screen Buttons Online will attempt to establish communications with the drive or indicate to the user the application is already communicating with the drive Offline will close communications with the drive or indicate to the user the application 1s already offline Download Changes will send pending changes to the drive if the application is Online Downloading changes does not save the changes in the drive Parameter Save or to the configuration Fil
4. DC LINK FEEDBACKS SPEED FBK FEEDBACKS TORQUE FEEDBACKS MOTOR VOLTS FEEDBACK CURRENT STOP Stop 6j 449 0 537 V 99 77 4 49 40 62 9 5o00 v v msec idiv Change a Drive Value Exit The bottom of the chart window shows information about the four parameters channels chosen to be charted Each channel will show the parameter number parameter name and a digital readout of the parameter The parameter being charted can be changed by clicking with the right mouse button on the channel checkbox A popup dialog window appears which allows a new parameter to be selected either directly typing a tag number or selecting from a list ConfigEd Lite Plus 4 Chapter 7 Home Screen 42 Each channel can be turned on or off by clicking with the left mouse button on the little white box to the right of the parameter number The color legend for each channel is shown in the upper right hand corner of the chart window The time base of the chart can be change by clicking on the sec Div arrow and selecting the desired time base The time base should only be changed while the chart is stopped The Start and Stop buttons under the time base are used to start or stop the charting Click on Exit to close the chart window The Start and Stop buttons under Drive are used to start and stop the drive while on the chart page The highlight on the buttons will show the mode the drive is in Red for stopped and Green for running The C
5. For more details refer to the previous chapters The CELite program guides through the startup process starting with entering the motor information entering control setup information performing an autotune and a motor rotation check Start by going online with the drive Click the Go Online button on the CELite home screen After the Go Online button is green click on the AutoStart123 button Go Online oFFune Download H efi Changes When this screen appears read the note and click on Continue E Hew_1 690 File Comm Tools Help AutoStart Introduction AutoStart Introduction AutoStart steps you through a fast and simple drive StantUp The Drive must be fully installed with the three phase supply and motor connected Ensure that the installation conforms with the instructions in the manual and with all local codes The motor may rotate in either direction If this is undesirable the motor must be disconnected from the load Go Online before going through these startup steps Cancel ConfigEd Lite Plus 27 Chapter 6 Starting up a 690 Drive MOTOR PARAMETERS The motor parameter screen shown below shows up next If the motor information was entered in the configuration in CELite just verify the information After verifying the entered information click on Next Refer to the drive manual for questions on the parameters Drive Configure Motor Parameters File Comm Tools Help wo Ue Da me
6. dry environment within a relatively constant range of temperature and humidity Keep the CELite disk far from any sources of extreme heat magnetism and electrical fields including permanent magnet motors as the magnetic or electrical fields may erase the information on the disk WARNING CELite is a powerful software tool specifically designed to configure drives It is possible to create potentially dangerous drive configurations The user assumes all liability and risk for the performance application reliability and safety of drives implemented using this tool It is the responsibility of that user to understand the configurations thoroughly and check them independently prior to installations and operation of any equipment SSD Drives can accept no liability for the application of this software ConfigEd Lite Plus 9 Chapter 2 Handling This page intentionally left blank 4 ConfigEd Lite Plus Chapter 3 Installation 8 Setup Chapter 3 Installation amp Setup WARNING Please uninstall remove all previous versions of CELite prior to installation This may include the manual removal of a DeskTop Icon INSTALLATION PROCEDURE Autorun Install With Windows launched insert the CELite CDROM disk into your CD Drive The install program should launch automatically 1f not follow the manual installation procedure Manual Install Using the cursor click on the Start button on the desktop then click on RUN When the run
7. no special settings are required to communicate with ConfigEd Lite Plus Simply plug into the appropriate serial port on the drive Note Not all 650V drives are fitted with a P3 serial port refer to drive manual for more information For a 690 series drive set SETUP COMMUNICATIONS SYSTEM PORT P3 MODE to El ASCII The baud rate is fixed at 19200 ConfigEd Lite Plus 43 Chapter 8 Troubleshooting ERROR MESSAGES Error detection is designed into ConfigEd Lite to help prevent the execution of an inappropriate or dangerous command ConfigEd Lite displays error messages when it discovers a problem The messages contain an error number and a brief description Some messages also have an error code expressed as PNO plus a two character code identifying the type of error In case of irreconcilable errors the error and code numbers may help the service technician help solve the problem The most common error messages are as follows Code Error 6453 Serial Comms failed Action e Ensure drive has power and the cable is plugged into Description Serial comms has not responded as expected the correct correct serial port di eae GERE Set port in ASCII mode and ensure that baud rate of drive matches that of ConfigEdLite If not communications will resume only 1f the baud rate setting in the drive MMI is reset to match ConfigEdLite Group ID and Unit ID must be set to 0 CONFIGURF I O narameter must he Disabled
8. pi dpa 9 A AutoStart Configure AutoTune Chart Watch ome Control Mode v see dropdown Motor Current 1 50 0 00t0 999 99 4 full load current Motor Connection STAR bu Motor Volts 460 0 0 0to 575 0 Y Motor Volts Motor Fred 60 0 75to 1000 0 Hz at base speed NamePlate RPM 1750 0 00to 30000 0 RPM Base speed Mag Current 0 96 0 00to 999 99 A Motor Magnetizing Current Power Factor 0 60 0 50to0 99 Motor Power Factor Motor Power 0 75 0 00to 355 00 Kv Motor Power Motor Poles 4 POLE Y see dropdown Max Speed 1800 Oto 32000 RPM Motor Speed for 100 Demand Next Exit Go Offline Downoad Refresh Parameter Changes Save WARNING Make sure all information entered for the motor 1s exactly as it 1s shown on the motor nameplate DO NOT enter any information you are not sure is accurate Contact the motor manufacture if the motor information 1s not available There are three different modes of operation the 690 Volts Hz Sensorless Vector and Closed Loop Vector Each one of the modes has specific parameters that need to be entered After choosing one of the modes CELite will show the parameters needed for the specific control mode The following is a brief description of the three control modes e The Volts Hz mode is open loop and requires no speed feedback Enter in the appropriate information and go on to the control parameter section e The Sensorless Vector mode is also open loop but it has bette
9. AUTOTUNE I COMPLETE SAVE PARAMETERS HO W The following screens are some of the errors that can pop up during an autotune If this error appears check that the CELite 1 Armature leads are connected AutoT une Failure NO CURRENT DETECTED 2 Jumper present between drive terminals B3 and A6 is in place Click on OK to acknowledge error and retry autotune CELite This error will only appear 1f you stopped the autotune using the program or the drive terminals ex ALARM AUTOTUNE HAS FAILED DUE TO AN ALARM Click on OK to acknowledge error and retry autotune Last Alarm AUTOTUNE ABORTED If this error appears check for CELite 1 Motor rotation more than 20 with encoder or tachometer feedback em ALARM 88 2 Improper calibration for the encoder or AUTOTUNE HAS FAILED DUE TO AM ALARM tachometer Last Alarm AUTOTUNE ERROR 3 Improper calibration for armature voltage Click on OK to acknowledge error and retry autotune ConfigEd Lite Plus 15 Chapter 4 Starting up a 590 Drive MOTOR ROTATE CHECK Now you are now ready to check the direction of rotation of the motor and the polarity between the motor and the feedback Rotate File Comm Tools Help ore Mn s Db pi 2 p jo AutoStart Configure AutoTune Rotate Chart Watch Coast Stop Ready 24 Y on Terminal B9 Program Stop Ready 24 on Terminal BS External Trip Rey OY on Terminal C2 Thermistor T
10. AUTOTUNING The Autotune screen appears next File Comm Tools Help 92 An 3 Da se fe ce 9 AutoStart Configure amp utoTune Rotate Chart Watch ome Speed Feedback 0 01 RPM Coast Stop C Redy 24 on Terminal B9 Program Stop Ready 24 on Terminal BS External Trip OY on Terminal C2 Thermistor Trip REA Notes Enable 24 on Terminal C5 Discontinuous 23 04 Range Prop Gain 41 48 Range Integral Gain 3 08 Range Stop AutoTune Go offine Download Refresh Parameter Changes Save Prev Next Exit The autotune on a DC drive primarily calibrates the current loop parameters It tunes the drive to the motor and is very important for proper drive performance All DC drives should be autotuned This window displays four diagnostic parameters Coast Stop Program Stop External Trip and Enable These parameters are the primary logic inputs on the drive and all must be in a Ready state for the autotune to begin You can click the Refresh button to update the status of these diagnostic values If any of these values are not ready check the connections on the drive and any safety interlocks Autotune adjusts three current loop parameters Discontinuous current Proportional gain and Integral gain The default values are 12 00 45 00 and 3 50 respectively After the autotune has been completed successfully these values should change and must be saved in the drive CELite will prompt to save the paramet
11. The user may also view the default values of the drive parameters The configured value represents the value the user has set either through a configuration file or immediate parameter change A highlighted configured value indicates the user has modified the configured value and the modification has not been given to the drive To view a list of parameters pending download to the drive click on the List Only Modified button Any pending change may be modified or removed from the pending download list prior to a Download Changes command A List View also provides the user with a means to add a parameter to the Online Diagnostics display as well as the Chart and Scope display System Messages Alarms are visible as the event occurs at the bottom of the screen Some messages are classified as Alert messages which will be sent to the user unless the feature is disabled under the Tools Options menu selection Acknowledgement Requirements for Alerts Many messages are simply informative and do not require action ConfigEd Lite Plus 45 Chapter 9 Appendix This page intentionally left blank 46 ConfigEd Lite Plus UK SSD Drives Ltd New Courtwick Lane Littlehampton West Sussex BN17 7RZ Tel 44 0 1903 737000 Fax 44 0 1903 737100 FRANCE SSD Drives SAS 15 Avenue de Norvege Villebon sur Yvette F 91953 Courtaboeuf Cedex Paris Tel 33 1691851 51 Fax 33 1691851 59 U S A SSD Drives Inc 9225 Forsyth Park Drive Charlotte No
12. dialog box appears type in the drive letter for your CD Drive If you do not know your CD Drive letter click on browse to search for it In this example the CD drive letter is D Type d setup and then click OK Run Fx Type the name of a program folder document ar Internet resource and Windows will open it for vau Oper d setup Lancel Browse ConfigEd Lite Plus 5 C hapter 3 Installation amp Setu The following window will appear to show you that the CELite installation has begun click on OK to continue 22 CELitePlus Setup ba Welcome to the CELitePlus installation program oo Setup cannot install system Files or update shared Files if they are in use Before proceeding we recommend that you close any applications you may be running This window will show the folder where the program will be installed on the hard drive Click on the Computer button to proceed to the next step of installation 2 CELitePlus Setup Begin the installation by clicking the button below Click this button to install CELitePlus software to the specified destination directory Directory C Program Files Eurotherm Drives CELite 1 Change Directory Exit Setup IMPORTANT Please do not change the installation directory ConfigEd Lite Plus Chapter 3 Installation amp Setup The following window will appear to show the program group where the CELite shortcut will be installed Click on the Cont
13. occur during an autotune This error will only appear if you stopped the autotune LE Lite using the program or the drive terminals AUTOTUNE HAS BEEN STOPPED Ef USER Click on OK to acknowledge error and retry autotune If this error appears check the following CELite 3 Coast stop fast stop enable external trip and motor thermal are all high 4 CELite is still in control of the drive Click on OK to acknowledge error and retry autotune If this window appears you do not need to perform an autotune CELite The Control Mode is set to V Hz Click on OK and proceed to the home screen section l E AutoTune le not appropriate in this mode There are multiple errors that can appear in this CELite window please refer to the 690 installation manual Trips and Fault Finding chapter for more information AUTOTUNE STATE Unsuccesstul Completion and Trip Condition AUTOTUNE FAILURE ALERT Click on OK to acknowledge error and retry autotune ALARM MOTA STALLED ERR After autotune has completed successfully continue to the home screen section ConfigEd Lite Plus 33 Chapter 6 Starting up a 690 Drive This page intentionally left blank 34 ConfigEd Lite Plus Chapter 7 Home Screen Chapter 7 Home Screen After setting up and autotuning the drive use the Home screen to control the drive It is basically a software version of the keypad on the drive CELite will control the drive throug
14. 5 Print Form print all parameters in the current list view If the user is on the All Listview this is a large amount of documentation ConfigEd Lite Plus 37 Chapter 7 Home Screen 6 Total Total number of parameters in the current list view By default the list views display the information sorted by the tag number The list view can be toggled between ascending and descending order by clicking on the Tag button and changing the direction of the arrow The list view can also be toggled between alphabetical or reverse alphabetical order by clicking on the Tag Name button Any parameter can be changed by clicking on it in the Configured Value column and entering in the value Oriwe Contigured value Default Dono dono DODO dono DODO DODO TRUE TRUE FALSE TRUE TRUE FALSE 1 50 11 30 1 81 0 92 3 38 D 77 255 255 D 91 50 93 80 93 80 1775 0 1445 0 1380 0 D D 8 Once a value has been changed it will be highlighted until it is downloaded into the drive The new information will not be downloaded to the drive until the Download Changes button is clicked unless the AUTO DOWNLOAD ON has been checked The following window will appear to warn that the program is about to download the information to the drive Note Any parameters that were changed before this function is checked must be downloaded with the Download Changes button Download value ta drive now E To view a list of all the parameters that have been chan
15. DEN Oba 130 AA LC E maT reat DUI ie FRCL rH FT MITO ELENA AA ITUR IO LT Pap IT2 48 IE CIE jo AL EJ Lust Orly J ad Egreso hie Fost Cindy highl ghied ehoe odie Fur VIL I FF ALTO DOWMLOAD CH Print Fi Total 104 The top task bar shows which list view is being shown The following buttons can be used to move between the list views 1 Prev Goto the previous list view If you are at the first list view it will go to the last list view 2 Next Go to the next list view If you are at the last it will go to the first list view 3 Exit Return to the home screen The following is a listing of the information in the window 1 Description window detailed information on the highlighted parameter 2 Parameter list window multiple columns of information listed from left to right below 1 Tag Parameter number in the drive 2 Tag Name Parameter name 3 Drive Parameter value from the drive 4 Configured Value Parameter value from the CELite configuration 5 Default Parameter value factory default 6 Range Range for the given parameter 7 T M Trace on Chart or Monitor this parameter ONLY the parameters on the Monitor list will be modifiable while Charting 3 List Only Modified Only shows the parameters changed and pending Download which are viewable on the current list view 4 Auto Download on Automatically download any changed value in the list view after this function is checked
16. E EO e 20 A A A 21 O CRCR RR MR MO ee et 22 os n 23 Rolating AUFOTUDG aree 24 Autolule EITOLS sla 25 ConfigEd Lite Plus iii FOR USE WITH CONFIGED LITE PLUS VER 3 X Contents cont Chapter 6 Chapter 7 Chapter 8 Chapter 9 Starting up a 690 Drive Commissioning the drive ttt MOOT PACAS Tor sum sesso a liado CoblFolpardimelerss sect a edd JAUFOTUDG osse sedute adu Dabei addetti e beo aaa statiobdr y AVONS iia pla Rofgling Autotune alal A retia bte nnn oed undam d dre Home Screen Runningthiedriv r isla eil Parameter list views ets online Montong eese te tttal tei oda Custom Monitoring List View ttt Chart Fune h Ossana Troubleshooting Mismatched Baud Rates i Baud Rate AAA A Wrong Communications Port ttt Drive P3 Mode Set Wrong ne A ul Appendix CEE A A de te ca M DIR O Home Screen Buttons acide leo ConfigEd Lite Plus Chapter 1 Introduction Chapter1 Introduction WHAT IS CONFIGED LITE PLUS ConfigEd Lite Plus CELite 1s newest addition to SSD Drives software suite for drives This enhanced software package supports all current production SSD Drive products Windows based CELite provides you with the ability to adjust all drive parameters autotune your application and chart key variables while on line It s like having a built in chart recorder where you can monitor trends in load speed and other operating conditions Y
17. In the vector modes the motor current is equal to the Magnetizing current and the load current Torque is equal to the load only The dynamic braking can only be setup on drives that have been fitted with the braking transistor Refer the to the model number and the drive manual to verify if the drive has this option After you are finished with this screen you should download the information you have entered Click on the Download Changes button to accomplish this Parameter Retresh Save So Offline Download Changes The Download Changes button will only change the information entered in the two parameter screens The program may prompt to download changes if so click Yes Download Changes 2 Download parameter changes now If the drive is setup for Volts Hz mode the program will skip the autotune screen ConfigEd Lite Plus 29 Chapter 6 Starting up a 690 Drive AUTOTUNE The Autotune screen appears next The autotune is only required for the vector modes File Comm Tools Help amp le A a pi AutoStart Configure AutoTune Chart Watch ome SELECT AUTOTUHE MODE C STATIONARY MODE ROTATIHG MODE Coast Stop MIRE Fast Stop RS Contactor Closed MR External Trip REA Begin Stop AutoTune Speed Feedback 0 00 RPM Mag Current 0 96 Range Stator Resistance 6 6955 Range Leakage Inductance 89 57 Range Mutual Inductance 624 58 Range Rotor Time Constant 101 04 Range Prey Exit
18. NE HAS BEEN STOPPED Ef USER Click on OK to acknowledge error and retry autotune If this error appears check the following CELite 1 Coast stop fast stop enable external trip and motor thermal are all high 2 CELite is still in control of the drive Click on OK to acknowledge error and retry autotune If this window appears you do not need to preform an autotune CELite The Control Mode is set to V Hz Click on OK and proceed to the home screen section l E AutoTune le not appropriate in this mode There are multiple errors that can appear in this CELite window please refer to the 650 installation manual Trips and Fault Finding chapter for AUTOTUNE FAILURE ALERT more information AUTOTUNE STATE Unsuccesstul Completion and Trip Condition Click on OK to acknowledge error and retry autotune ALARM MOTA STALLED ERR After autotune has completed successfully continue to the home screen section ConfigEd Lite Plus 25 Chapter 5 Starting up a 650V Drive This page intentionally left blank 26 ConfigEd Lite Plus Chapter 6 Starting up a 690 Drive Chapter 6 Starting up a 690 Drive COMMISSIONING THE DRIVE Once the configuration has been created and installed in the drive as describe in the previous chapters the drive is now ready to be commissioned If starting with a drive that has a previous configuration installed go Online then Update the CELite configuration first before proceeding
19. Volts Hz mode is open loop and requires no speed feedback Enter in the appropriate information and go on to the control parameter section e The Sensorless Vector mode is also open loop but it has better torque and speed regulation Enter in the appropriate information and go on to the control parameter section For more information on the different options and control modes refer to the drive manual 20 ConfigEd Lite Plus Chapter 5 Starting up a 650V Drive CONTROL PARAMETERS The following display shows the Control Parameters screen After the information has been entered or verified click on the Next button Refer to the drive manual for questions on the parameters Drive Configure Control Parameters File Comm Tools Help fine Da me pi A2 9 AutoStart Configure AutoTune Chart Watch Ramp Accel 0 0 to 3000 0 s Ramp Decel 10 0 0 0 to 3000 0 s Ramp Type LINEAR v see drop down Stop Mode RUN RAMP Y see drop down Stop Time 10 0 0 0to 600 0 s Fast Stop Mode RAMP Y see drop down Fast Stop Time 0 0 to 600 0 s Current Limit 150 00 0 00 to 300 00 Main Torque Limit 150 00 0 00 to 300 00 O Brake Resistance 10 1to 1000 Ohm 0 A 0 Brake Power 4 0 1 to 510 0 kyy 25 1 sec Over Rating 1to 40 GoOftine Downoad Refresh Parameter Changes Save Continuous Rating Multiplier of continuous power rating Prev Next Exit In the vector mode the motor current is equ
20. al to the Magnetizing current and the load current Torque is equal to the load only The dynamic braking can only be setup on drives that have been fitted with the braking transistor Refer the to the model number and the drive manual to verify 1f the drive has this option After the information has been entered click on the Download Changes button to download to the drive Download Changes Sel Parameter cave The Download Changes button will only change the information entered in the two parameter screens The program may automatically prompt to download changes if so click on Yes Download Changes 2 Download parameter changes now If the drive is setup for Volts Hz mode the program will skip the autotune screen ConfigEd Lite Plus 21 Chapter 5 Starting up a 650V Drive AUTOTUNE The Autotune screen appears next The autotune 1s only required for the vector mode File Comm Tools Help amp le A a pi AutoStart Configure AutoTune Chart Watch ome SELECT AUTOTUHE MODE C STATIONARY MODE ROTATIHG MODE Coast Stop MIRE Fast Stop RS Contactor Closed MR External Trip REA Begin Stop AutoTune Speed Feedback 0 00 RPM Mag Current 0 96 Range Stator Resistance 6 6955 Range Leakage Inductance 89 57 Range Mutual Inductance 624 58 Range Rotor Time Constant 101 04 Range Prey Exit Go Offline Downoad Rettesn Parameter Changes Save amp Warning To perform an a
21. cteristics The following are some of the drawbacks to a stationary autotune e User has to enter the correct value of magnetizing current e Cannot operate the motor above base speed e User has to manually check the encoder polarity and adjust 1f necessary If Stationary Autotune 1s chosen the following window will appear Click on OK and compare the Magnetizing current value shown on the screen to that on the motor nameplate If the value is wrong enter the proper value and continue IMPORTANTI MOTOR MAGNETIZING CURRENT IS REQUIRED FOR A STATIONARY AUTOTUNE Click on Begin to start the autotune process The following window will appear to warn that the program will assume control of the drive Click on Yes to continue This application is about to take control of the drive Do you want to continue CELite will now perform an autotune on the drive If the autotune completes successfully the following window will appear Click on Yes and proceed to the Home screen to run the drive If an error occurs skip to the Autotune error section CELite AUTOTUNE I5 COMPLETE SAVE PARAMETERS NOW ConfigEd Lite Plus 23 Chapter 5 Starting up a 650V Drive Rotating Autotune The Rotating Autotune mode of tuning will give the best performance of the drive The motor shaft will spin from zero to base speed and then to maximum speed This mode of tuning will also check the encoder feedback polarity and toggle the encoder polarity
22. ctrical noise Continuous noise however will cause extremely slow communications between the computer and the drive In systems with large amount of electrical noise for example systems containing AC drives it may be necessary to break the ground loop to achieve usable communications The ground loop can be broken by e Using a battery powered notebook computer rather than a plug in model since most notebook computers are not grounded e Installing an RS232 isolator module between the computer and the P3 socket e Wrapping the UDP cable through ferrite rings on both ends of the cable WARNING Do not use any connectors adapters and or cables other than those supplied by SSD Drives Failure to use materials supplied by SSD Drives can result in severe damage to equipment and injury to personnel and will void the SSD Drives warranty 2 ConfigEd Lite Plus Chapter 2 Handling Chapter 2 Handling UNPACKING INSTRUCTIONS Before you install and use CELite verify the completeness of your package It should include e CELite user manual Part Number HA470795U000 e Installation CDROM and case Part Number RD470795 e UDP cable and adapter Part Number CM351909 e User License for CELite If any item on this list is missing contact the SSD Drives Customer Service at 704 588 3240 SPECIAL HANDLING Proper care must be shown in the handling of the materials used for the program The installation disk should be kept in a clean
23. d the Parameter List Views inthe tree view window MEI MENS File Comm Tools Help Hi pi Configure AutoTune There are four basic lists of parameters Different from Default Custom Monitoring All and Setup The parameter lists are defined as follows l Different from Default a listing of only the parameters different from the factory default values 2 Custom Monitoring a listing of only the parameters chosen by the user to be displayed 3 All alisting of all the drive parameters 4 Setup the parameters listed in the appropriate function they perform in the drive Click on the sign to expand a list in the above tree view window and to compress a list 36 ConfigEd Lite Plus Chapter 7 Home Screen To open a List view click the desired list view in the tree view window The Parameter List View window appears as the following Dis Lor lodr Hule B no 218 elle L RC ESE CONTA DI PS TAO PI fr MW ON DIM jo FPF n past di bd a Em ONE BK x OBOE go PREF a BHALO E ITAIT 1 Beg LUTE mus TRUE ram F FALSET TRUE a OEA DRUITPUT 1d AT mum TUE reum F FALSET TRUE fal MOTOR Mera ATA C UR EAT 153 nx RI BK iu IK a aa BATT RI DATERES iz UM HT Er 1 BIT LITE s Ta CPSP P A L 1 Pap Te MA SE INT FETT ra DOHA E BEZRLLE kapa Le LIES 21i gu DUI ic RO T 3 BATT RI DATEC HALEF LATE PI Fid TJ NET OM LE AA LL ad DIEPLET SCALE T DESC EL PLACE F 4 Bis ng nm MOTOR Dara TERA E am LI IM DII do IN
24. e Save Refresh requests the immediate values on the current display only from the drive and then refreshes the current display Parameter Save sends the drive the parameter save command AutoStart123 steps the user through a quick and simple setup of a drive The sequence steps through the setup of motor control parameters and an autotune Scope 1s currently unavailable Chart utility allows the user to graphically monitor up to for values from the drive Right clicking on the Chart will allow the user to modify certain features The Chart utility offers many features which are documented in the User Manual Watch is a digital display of drive values the user selected to monitor from a List View The display 1s continuously refreshed from the drive when the application 1s online Install is a command to install the current CELite configuration into the drive This is only available when online Update is a command to update the current configuration from the drive into the CELite configuration This is only available when online Graphics displays the current configuration in the ConfigEd Lite graphical format Home returns to the Home screen LED 1s a visual cue for the state of the drive and when on a screen other than the Main screen clicking on the LED will allow the user to reset the drive Tree View allows the user an alternative means to operate the software List Views allow the user to view the drive value when online
25. ear follow the directions to correct the problem Then repeat the rotate test again RESULTS OF MOTOR ROTATION Motor direction is ok but the feedback 1s missing Check the following re Motor Direction i Correct 1 Tachometer or Encoder feedback board missing or not 1 Tach Feedback NOT Detected connected CHECK TACH LEADS 2 Feedback source missing or misconnected Check connections feedback boards tachs and encoders Click on OK and retry rotating test Motor direction is ok but the feedback polarity 1s reversed The following actions are required s Matar Director la Correct 1 Tachometer feedback Reverse the two tachometer leads 1 Tach Feedback is Reversed 2 Encoder feedback CELite will automatically invert the encoder sign bit to correct the polarity REVERSE TACH LEADS Click on OK and retry rotating test ConfigEd Lite Plus 17 Chapter 4 Starting up a 590 Drive 18 Motor direction 1s reversed and feedback polarity 1s reversed The following actions are required 1 Reverse the two armature leads 2 Tachometer feedback Reverse the two tachometer leads 3 Encoder feedback CELite will automatically invert the encoder sign bit to correct the polarity Click on OK and retry rotating test Motor direction is reversed and feedback is missing Check the following l Reverse the two armature leads 2 Tachometer or Encoder feedback board missing or n
26. efore beginning If you are unsure of your ability to perform a function or have questions about the procedures listed in the manual contact SSD Drives Inc customer service at 704 588 3246 WARNING This software is used specifically to configure the control of potentially dangerous motor control The user assumes all liability and risk for the performance application and reliability of all control systems configured with this software It is the users responsibility to understand thoroughly and to check independently all configurations before commissioning any equipment controlled by this software SSD Drives Inc accepts no liability for the application of the software ContigEd Lite Plus ConfigEd Lite Plus FOR USE WITH CONFIGED LITE PLUS VER 3 X Contents Chapter 1 Introduction 1 Whats contiged Lite P Us ooo saree ctr AA E Dive cOMPAIDII Natera did RE 1 Minumum System REGU o LU EN eS PP o DOE 2 Chapter 2 Handling 3 APA iS DM EI MI ili 3 SP e po OR RE 5 3 Chapter 3 Installation amp Setup 5 Prat io AA A A ia 5 nn lieu lie il e ei 5 Mn 5 o A ee nant ee ae OAN 8 Choosing ING A E O E OEE 8 Drive communicalion SOU sionista bienen 9 Chapter 4 Starting up a 590 Drive n COMmissionIngiita Need T An E AE 12 ControlparameleS s Lala 13 Pe e Reon ere ee ene oe ne ee creer ee eran ee 14 Molorrolale check acre N Re 16 ROTO ENTOT orinar e 17 Chapter5 Starting up a 650V Drive 19 Commissioning Ihe dve 19 dr a E O E NE
27. ers after the autotune 1s finished WARNING During an autotune the shaft may turn but for more accurate performance the armature should remain stationary If you are tuning a Shunt wound DC motor the shaft should not turn but 1t may have enough residual magnetism to cause the shaft to turn If 1t turns very slowly the tuning will not be affected If 1t turns above 10 speed the shaft must be locked Stabilized shunt compound and permanent magnet DC motors all need to have their shafts locked The locking device should be strong enough to hold the full torque of the motor Click on Begin to start the autotune process After the autotune process begins the program will prompt to download changes to the drive If the changes have already been downloaded click No otherwise click Yes CELite 22 Download Calibration Parameter Before AutoTune Ma Cancel l4 ConfigEd Lite Plus C hapter 4 Starting up a 590 Drive When this warning screen appears click Yes to continue WARNING the shaft must be locked or the field removed ES IF motor has permanent magnet ar externally supplied field to prevent rotation CONTINUE The drive will now try to start the AutoOpen process by pulling in the drive contractor and pulsing the armature with current The process will take about 30 seconds If it completes successfully the following screen will appear click Yes to continue to the rotate screen CELite
28. freely During this autotune the motor will not spin and it will only identify a limited set of motor characteristics The following are some of the drawbacks to a stationary autotune e User has to enter the correct value of magnetizing current e Cannot operate the motor above base speed e User has to manually check the encoder polarity and adjust 1f necessary If Stationary Autotune 1s chosen the following window will appear Click on OK and compare the Magnetizing current value shown on the screen to that on the motor nameplate If the value is wrong enter the proper value and continue IMPORTANTI MOTOR MAGNETIZING CURRENT IS REQUIRED FOR A STATIONARY AUTOTUNE Click on Begin to start the autotune process The following window will appear to warn that the program will assume control of the drive Click on Yes to continue This application is about to take control of the drive Do you want to continue CELite will now perform an autotune on the drive If the autotune completes successfully the following window will appear Click on Yes and proceed to the Home screen to run the drive If an error occurs skip to the Autotune error section CELite AUTOTUNE IS COMPLETE SAVE PARAMETERS NOW 7 ConfigEd Lite Plus 31 Chapter 6 Starting up a 690 Drive Rotating Autotune The Rotating Autotune mode of tuning will give the best performance of the drive especially in closed loop vector mode The motor shaft will spin fro
29. ft Office d CHOOSING THE DRIVE After launching the program click on the button for the desired drive series The initial loading of data may take a few minutes on slower systems CELite 3 Click here for 690 Click here for 650 Click here for 590 8 ConfigEd Lite Plus Chapter 3 Installation amp Setup DRIVE COMMUNICATION SETUP SSD Drives contain a serial port socket similar to a telephone handset socket for RS232 communication to the CELite software This port is commonly referred to as the P3 port Please refer to the drive manual for location and setup of the port on the drive TIP On smaller horsepower AC drives 5 hp and below the keypad must be removed and the serial cable plugged into the keypad serial port Larger horsepower AC drives 7 5 hp and above have a separate P3 serial port All DC drives have a separate P3 serial port WARNING Do not use any connectors adapters and or cables other than those supplied by SSD Drives Failure to use materials supplied by SSD Drives can result in severe damage to equipment and injury to persomnel and will void the SSD Drives warranty ConfigEd Lite Plus 9 Chapter 3 Installation amp Setup This page intentionally left blank 10 ConfigEd Lite Plus Chapter 4 Starting up a 590 Drive Chapter 4 Starting up a 590 Drive COMMISSIONING THE DRIVE Once the configuration has been created and installed in the drive as described in the pre
30. ged in the list views click on the List Only Modified button The button will only appear after a parameter has been modified in the list views 113 MU UR WAS LAUR Re 120 MOTOR DATA LEAKAGE INDUC 121 MOTOR DATA MUTUAL INDUC List Only Modified grey shows Read Only thig F ADTOD TE i DAD ON DONI 38 ConfigEd Lite Plus Chapter 7 Home Screen The Print Form button will print all the parameters in the current list view only It will print in a landscape page format with approximately 29 parameters per page Note Double clicking on the Tag Name will refresh the parameter value from the drive when online Clicking on the Refresh button at the bottom of the screen will refresh the entire current List View Warning When using the Online Chart function on a 590 drive the drives PNOs 112 113 114 amp 115 are used for this Chart function If these PNOs are being used for Serial Communications 1 e DeviceNet EtherNet and etc the links to these PNOs will be temporarily disconnected during the operation of the Online Chart and loss of Serial Communications using these PNOs may occur These PNOs will be re connected when the drive power is removed and re applied If a Parameter Save is performed on the 590 drive while these PNOs are disconnected they will be permanently disconnected ONLINE MONITORING To send a parameter either to the online Chart or the Custom Monitoring list view click on the T M column for t
31. h the serial port on the drive To use this screen you will have to be ONLINE and set the drive to local LOC mode t CHLite 690 Bo File Comm Tools Help Dl su a G AutoStart Configure AutoTune Chart Watch Commissioning Parameter List Views Speed 0 Current 75 Parameter Save 50 100 Chart 100 100 25 N 125 100 1 424 200 200 0 150 Setpoint Torque 0 sta 50 50 ES gt 100 0096 lt ef 100 100 gt x 5 8 150 150 FEELER EET EH Alarm Loc Mo e z REV 9 Go Offline ib Refresh Parameter Changes Save di Below the gauges and pots 1s a representation of the drive IO terminals Analog terminals will be white with a 0 0 value green when positive and light blue when negative As the value approaches 100 percent the color brightens The digital terminals show green when ON and red when OFF The illustration above shows the drive running at 100 forward with terminal 6 on at 100 and terminals 19 23 and 24 ON WARNING Before running the drive make sure everyone is clear of the motor Make sure all interlocks and emergency stops are wired and operational and that the motor is properly mounted RUNNING THE DRIVE The following functions are needed to run the drive To activate a function click on the desired button with the cursor e RUN Send a run command to the drive e STOP Send a stop command to the drive e LOC In this switch position the drive will be in Local mode and
32. hange a Drive Value button is used for changing a parameter in the drive while on the chart page The only stipulation is that the parameter to be change must be added to the Custom Monitor list view before running the chart function Once a channel has been turned on a vertical scale will appear to the left of the chart window with the color of the channel turned on An example is shown below channel 1 was turned on so a red vertical scale appeared Chart Recorder E The buttons that appear on the top of the chart have the following functions starting with the left most button and working to the right Resume Resumes scrolling of chart Pause Pauses scrolling of chart Scroll mode Use the cursor to scroll through the axes on the channel highlighted Zoom mode Use the cursor to Zoom through the axes on the channel highlighted Zoom in Zoom all axes in by a factor of x2 on all channels Zoom out Zoom all axes out by a factor of x2 on all channels Zoom box Draw a box on chart data to Zoom in on all axes on all channels Cursor Draw a line in the chart area to define a given point on the trace on the channel highlighted e e A du UM UN ER Edit Change properties for all aspects of the chart This button is only available when chart is stopped m gt Copy Copy the current chart data to the clipboard 11 Save Save current chart data to a file 12 Print Print current chart data
33. he given parameter The following window will appear BS MOTOR DATA MAG CURRENT Add Replace Remove Scope Chart Trace Cay 749 FEEDBACKS SPEED FBK 2j 1020 FEEDBACKS TERMINAL VOLTS C 3j 70 FEEDBACKS TORQUE FEEDBACK 4 66 FEEDBACKS MOTOR CURRENT 36 Remove Add Cancel Add or Remove From Custom Monitoring List The above parameter iz NOT currently on the list Remove Add Cancel Select Remove ar Add ConfigEd Lite Plus 39 Chapter 7 Home Screen The Custom Monitoring List isa special list view that will scan the drive and update the parameter with each scan Only these parameters may be modified when Charting To add a parameter to the list click on Add To remove a parameter from the list click on Remove Once a choice has made click on OK After the above window is closed there will be an M in the T M column for the parameter added to the list Skip to the Custom Monitoring section for more information The Chart function is a software version of a chart recorder To add the parameter to the chart first choose one of the channels 1 4 for the parameter to be displayed then click on Add To remove a parameter from the chart choose the channel to be removed and then click on Remove Once a choice has made click on OK After the above window 1s closed there should be a 1 4 in the T M column for the parameter added to the list This identifies the channel the parameter will be sh
34. ial feedback source for polarity and scaling to that of the 596 speed demand IMPORTANT Do not leave the rotate screen until the test 1s completed If the screen is left the drive will remain in Armature voltage feedback and will have to be manually reset l ConfigEd Lite Plus Chapter 4 Starting up a 590 Drive The drive should run for a few seconds and then ask if the direction is correct The direction of the motor is based on a forward positive speed demand to the drive If the direction of the motor is correct for forward click Yes otherwise click No CHECK DIRECTION DF MOTOR ROTATION ES The motor will be rotating in ether the Correct direction or Reverse direction IS THE MOTOR ROTATION CORRECT Next the program displays one of six messages If the following message appears continue with the rotate test Skip to the Rotation Error section if any other message appears Click on OK to continue A Start button will appear on the rotate screen Click on Start to start the drive Last the program will prompt to change the speed feedback to the initial setting Click on Yes to switch back to the initial setting or No to stay in armature voltage feedback RESULTS OF MOTOR ROTATION CELite p uu i O Motor Direction is Correct UL Feedback is Correct 7 Change Speedteedback to ANALOG TACH I Ho Cancel IT S OF TO START DRIVE Rotation Error If one of the following messages app
35. if necessary The following are some drawbacks to a rotating autotune e The motor shaft cannot be connected to anything e The tuning process can only characterize the motor up to 30 above the Max speed If you need to go faster than this speed perform another autotune If Rotating Autotune is chosen the following window will appear Click on OK to continue SAFETY WARNING DURING amp ROTATING AUTOTUNE THE MOTOR WILL ROTATE ABOWE MAU SFEED THE MOTOR MUST BE DISCONNECTED FROM THE LOAD AND FREE TO ROTATE Click on Begin to start the autotune process The following window will appear Click on Yes to continue WARNING e This motor will rotate above MAxIMLIIM speed PROCEED Next the program displays a warning that it will assume control of the drive Click on Yes to continue This application is about to take control of the drive Do you want to continue CELite will now perform an autotune on the drive If the autotune completes successfully the following message will appear Click on Yes and proceed to the Home screen to run the drive If an error occurs skip to the Autotune error section CELite AUTOTUNE I5 COMPLETE SAVE PARAMETERS NOW 24 ConfigEd Lite Plus Chapter 5 Starting up a 650V Drive Autotune Errors Below are some of the errors that can occur during an autotune This error will only appear if you stopped the autotune LE Lite using the program or the drive terminals AUTOTU
36. information After verifying the entered information click on Next Refer to the drive manual for questions on the parameters Drive Configure Motor Parameters File Comm Tools Help wo Ue Da me pi ES 9 A AutoStart Configure AutoTune Chart Watch ome Control Mode Aapee na see dropdown Motor Current 0 00 to 999 99 4 full load current Motor Connection STAR Y Motor Volts 460 0 0 0to 575 0 Y Motor Volts 1 50 Motor Fred 60 0 75to 1000 0 Hz at base speed NamePlate RPM 1750 0 00to 30000 0 RPM Base speed Mag Current 0 96 0 00to 999 99 A Motor Magnetizing Current Power Factor 0 80 050to0 99 Motor Power Factor 0 75 Motor Power 0 00 to 355 00 kW Motor Power Motor Poles 4 POLE Y see dropdown Max Speed 1800 Oto 32000 RPM Motor Speed for 100 Demand Next Exit Go Offline Downoad Refresh Parameter Changes Save WARNING Make sure all information entered for the motor is exactly as it is shown on the motor nameplate DO NOT enter any information you are not sure is accurate Contact the motor manufacture if the motor information 1s not available There are two different modes of operation the 650V can be setup for Volts Hz and Sensorless Vector Each one of the modes has specific parameters that need to be entered After choosing one of the modes CELite will show the parameters needed for the specific control mode The following is a brief description of the three control modes e The
37. inue button to proceed to the next step of installation 690 Upgrade utility 690info Accessories Adobe Acrobat 4 0 CE Lite CTI Applications Cust Support EasvHelpWeb Eurotherm Drives After the program group has been selected the program will start copying files to your hard drive The following status window will appear to show you the progress of the installation It is not uncommon for error messages or file copy messages to appear during this procedure Error messages should be copied in the unlikely event they need to be reported although they should be otherwise ignored As long as the application being deployed is known to be the latest always replace an existing file if prompted After the program is finished loading the files the following window will appear Click on OK to finish the installation ConfigEd Lite Plus 7 Chapter 3 Installation amp Setup STARTING THE PROGRAM Start the program by either clicking on the CELite shortcut on the desktop or using the start menu de CE Lite To use the start menu click on Start then Programs then the SSD Drives program group then on the CELPlus shortcut Expandable ey Eurotherm Drives RP e CELPlus r FileMaker Pro 2 1 d E O H Help Magician Pro LINE Tools CE Lite e EE HTML Help workshop Internet Explorer a a T Ju gt wW orldF art ZI n i Express Streets LINK Tools McAfee VirusScan d A e a E Microso
38. is controlled by CELite or the keypad on the drive e REM In this switch position the drive will be in Remote mode and is controlled by terminals on the drive e FWD n this switch position the drive will rotate in a forward direction e REV In this switch position the drive will rotate in a reverse direction e RESET To reset the drive if a fault occurs Fault information will be shown below the RESET button e Setpoint Senda speed demand to the drive Drag the dial with the cursor to increase or decrease the speed setpoint or double click inside the dial to type in a speed setpoint ConfigEd Lite Plus 35 Chapter 7 Home Screen e Current Setpoint Send a current demand to the drive Drag the dial with the cursor to increase or decrease the current setpoint or double click inside the dial to type in a current setpoint e Meters These meters have a digital and a needle readout e Speed 4o Speed feedback on the drive e Current 96 Current feedback on the drive e Torque Torque feedback on the AC drives only WARNING Do not click the OFFLINE button or close the software while running the drive with the Home screen To run the drive simply click on the RUN button and dial in the desired speed demand Watch the meters for speed feedback and current feedback to ensure proper performance PARAMETER LIST VIEWS The parameter list views show the drive parameters in a spreadsheet format Click on the sign to expan
39. m zero to base speed and then to maximum speed This mode of tuning will also check the encoder feedback polarity and toggle the encoder polarity if necessary The following are some drawbacks to a rotating autotune e The motor shaft cannot be connected to anything e The tuning process can only characterize the motor up to 30 above the Max speed If you need to go faster than this speed perform another autotune If Rotating Autotune is chosen the following window will appear Click on OK to continue SAFETY WARNING DURING amp ROTATING AUTOTUNE THE MOTOR WILL ROTATE ABOWE MAU SFEED THE MOTOR MUST BE DISCONNECTED FROM THE LOAD AND FREE TO ROTATE Click on Begin to start the autotune process The following window will appear Click on Yes to continue WARNING C2 This motor will rotate above MAXIMUM speed PROCEED Y Next the program displays a warning that it will assume control of the drive Click on Yes to continue This application is about to take control of the drive Do you want to continue CELite will now perform an autotune on the drive If the autotune completes successfully the following message will appear Click on Yes and proceed to the Home screen to run the drive If an error occurs skip to the Autotune error section CELite AUTOTUNE I COMPLETE SAVE PARAMETERS NOW 32 ConfigEd Lite Plus Chapter 6 Starting up a 690 Drive Autotune Errors Below are some of the errors that can
40. ned If starting with a drive that has a previous configuration installed go Online then Update the CELite configuration first before proceeding For more details refer to the previous chapters The CELite program guides through the startup process starting with entering the motor information entering control setup information performing an autotune and a motor rotation check Start by going online with the drive Click the Go Online button on the CELite home screen After the Go Online button is green click on the AutoStart123 button E New 1 65Y File Comm Tools Help bh Parameter List Views Download _ Parameter Save Go Online oFFune Changes Reti Scope e hart When this screen appears read the note and click on Continue AutoStart Introduction AutoStart Introduction AutoStart steps you through a fast and simple drive Startup The Drive must be fully installed with the three phase supply and motor connected Ensure that the installation conforms with the instructions in the manual and with all local codes The motor may rotate in either direction If this is undesirable the motor must be disconnected from the load Go Online before going through these startup steps Cancel ConfigEd Lite Plus 19 Chapter 5 Starting up a 650V Drive MOTOR PARAMETERS The motor parameter screen shown below shows up next If the motor information was entered in the configuration in CELite just verify the
41. nfigEd Lite Plus Chapter 4 Starting up a 590 Drive Note The changes can be downloaded after entering the information in the next section CONTROL PARAMETERS The following display shows the Control Parameters screen After the information has been entered or verified click on the Next button Refer to the drive manual for questions on the parameters Drive Configure Control Parameters File Comm Tools Help oe fp b amp amp 2 O AutoStart Configure amp utoTune Rotate Chart Watch ome Ramp Accel 5 0 0 1 to 600 0 SECS Ramp Decel 50 0 1 to 600 0 SECS Ramps 0 00 0 00to 100 00 Stop Time 1200 0 1 to 600 0 SECS Program Stop Time 01 0 1 to 600 0 SECS Prog Stop Limit 100 00 0 00 to 200 00 Contactor Delay 1 0 0 1 to 600 0 SECS Main Current Limit 64 03 0 00 to 200 00 Bipolar Clamps DISABLED see dropdown Pos Current Clamp 100 00 200 00 to 200 00 Field Enable ENABLED see dropdown Field Quench Mode STANDBY v see dropdown Field Quench Delay 0 0 0 0 to 600 0 SECS Prev Next Exit Goottine Pownioad retresn Parameter Changes Save Click on the Yes button in the following window to download the changes into the drive It will download only new information entered in the Motor and Control parameter screens CELite 2 Download MOTOR and or CONTROL CONFIGURATION Changes Now ConfigEd Lite Plus 13 Chapter 4 Starting up a 590 Drive
42. ot connected 3 Feedback source missing or misconnected Check connections feedback boards tachs and encoders Click on OK and retry rotating test Motor direction is reversed and feedback 1s correct The following action is required Reverse the two armature leads Click on OK and retry rotating test Motor current not detected or feedback out of range Check the following 1 Motor not connected or not properly connected 2 Feedback not scaled correctly 3 CELite timed out or computer resources low Click on OK and retry rotating test RESULTS OF HOTOR ROTATION di Motor Direction is Reversed REVERSE MOTOR LEADS Tach Feedback is Reversed REVERSE TACH LEADS Q Motor Direction le Reversed REVERSE MOTOR LEADS Tach Feedback NOT Detected CHECKE TACH LEADS i Motor Direction i Reversed REVERSE MOTOR LEADS Tach Feedback is Correct A time out error occurred GP Repeat Rotation Sequence After the rotate test is completed successfully click the Parameters Save button click the Update button and then continue running the drive in local mode using the Home screen If the motor runs satisfactory commissioning 1s complete ConfigEd Lite Plus Chapter 5 Starting up a 650V Drive Chapter 5 Starting up a 650V Drive COMMISSIONING THE DRIVE Once the configuration has been created and installed in the drive as describe in the previous chapters the drive is now ready to be commissio
43. ou will benefit by your ability to monitor conditions as changes are made to production rates process and material changes IMPORTANT Previous versions of CELite contained CELite for drive configurations This component is no longer contained in CELite Use the separate version of CELite for drive configurations CELite 1s freely available on our web site at www ssddrives com DRIVE COMPATIBILITY 590 Series Digital DC Drives All Firmware versions 650V Series Digital AC Drives Firmware 4 2 or newer 690 Series Digital AC Drives Firmware 4 6 or newer MINUMUM SYSTEM REQUIREMENTS CELite is designed to be used with PC s equipped with Pentium II 233MHz or better 800x600 screen resolution supported by Microsoft Windows Microsoft Windows 98 or later or Microsoft Windows NT 4 0 or later 24 MB RAM for Windows 98 32 MB for Windows NT Microsoft Internet Explorer version 4 01 or later version 4 01 Service Pack 1 or later for DHTML application developers and 4 x for end users of these applications 12 MB hard drive space required Standard RS232 Serial port with 9 pin male connector Special adapters for USB serial ports are available from SSD Drives ContigEd Lite Plus Chapter 1 Introduction NOISE Ground noise may disturb the P3 serial communications link It is created by ground loops caused when both the computer and the drive are grounded CELite has a built in retry routine to deal with occasional ele
44. own on the chart Skip to the Chart section for more information Custom Monitoring List View 40 The Custom Monitoring window displays the parameters selected in the previous section There are two ways to open the window Click on Custom Monitoring on the tree view window or click on the Wat ch button on the home screen E Mew 1 690 File Comm Tools Help B Parameter List views cesses Different from Diefault Custom Mo itoring AJ Setup When the Custom Monitoring list view is open CELite will continually update the parameters on the list The parameter values appear in the Drive column of the window The green Scanning Drive LED will flash on and off during normal operation ConfigEd Lite Plus Chapter 7 Home Screen Chart Function Note To chart drive values go Online before opening the Chart window To Run the drive from the Chart screen the application must also set the drive in Local before opening the Chart window The chart function allows the user to chart up to four drive parameters There are two ways to start Chart function Click on Chart under the Tree View window or click on the Chart button in the home screen NS futo Tune ARa aee Chart Watch zi Parameter List Views Different from Default Spee The following is the chart window Chart Recorder 20 ZI Time secs Chi 15 Y Ch2 749 iv Ch3 70 lv Ch4 66 iv Drive Chart FEEDBACKS
45. r torque and speed regulation Enter in the appropriate information and go on to the control parameter section e The Closed Loop Vector mode requires encoder feedback to close the speed loop It has very good torque and speed regulation The encoder feedback can be connected through an Encoder techbox or system board Enter in the appropriate information and go on to the control parameter section For more information on the different options and control modes refer to the drive manual 28 ConfigEd Lite Plus Chapter 6 Starting up a 690 Drive CONTROL PARAMETERS The following display shows the Control Parameters screen After the information has been entered or verified click on the Next button Refer to the drive manual for questions on the parameters Drive Configure Control Parameters File Comm Tools Help e n4 Ppi AutoStart Configure AutoTune Chart Watch ome Ramp Accel 0 0 0 0 to 3000 0 s Ramp Decel 10 0 0 0 to 3000 0 s Ramp Type LINEAR see drop down Stop Mode RUN RAMP v see drop down Stop Time 10 0 0 0 to 600 0 s Fast Stop Mode RAMP v see drop down Fast Stop Time 0 1 0 0 to 600 0 s Current Limit 150 00 0 00 to 300 00 Main Torque Limit 150 00 0 00 to 300 00 Brake Resistance 100 1to 1000 Ohm Brake Power 0 1 0 1 to 510 0 Kvv Continuous Rating 1 sec Over Rating 25 ito 40 Multiplier of continuous power rating Prey Next Exit owe 7 Download Parameter E Go Offline Changes Refresh PRU
46. rip Po Ready Notes Enable Ready 24 on Terminal C5 Speed Feedback Speed Feedback will be put in Armature Voltage Mode for this test User should confirm the feedback mode upon completion Speed Feedback 0 00 GoOffine Downoad Retresh aci Changes Save This window displays four diagnostic parameters Coast Stop Program Stop External Trip and Enable These parameters are the primary logic inputs on the drive and all must be in a Ready state for the rotate test to begin Click the Refresh button to update the status of these diagnostic values If any of these values are not Ready check the drive connections and any safety interlocks The speed feedback window reflects the choice set on the motor parameter screen During this test the program sets force the drive to armature voltage feedback to prevent the motor from running away After the rotate test has been completed successfully the program will prompt to reset the speed feedback back to the original choice Click Begin to start the rotate test The following screen is to warn that the motor is about to turn Click Yes to continue WARNING CHECK SAFETY e This will cause motor to rotate in either direction CHECK SAFETY START The program memorizes the selected speed feedback and then sets the drive to armature voltage feedback Then it sends a run command to the drive with a 596 speed demand After the drive starts the program compares the init
47. rth Carolina 28273 Tel 1 704 588 3246 Fax 1 704 588 3249 CANADA SSD Drives Inc 880 Laurentian Drive Burlington Ontario L7N 3V6 Tel 1 905 333 7787 Fax 1 905 632 0107 GERMANY SSD Drives GmbH Von Humboldt Strasse 10 64646 Heppenheim Tel 49 6252 798200 Fax 49 6252 798205 CHINA SSD Drives Ltd Room 1603 Hua Teng Edifice 302 Jin Song San Qu Chaoyang District Beijing 100021 P R China ITALY SSD Drives SPA Via Gran Sasso 9 20030 Lentate Sul Seveso Milano Tel 39 0362 557308 Fax 39 0362 557312 DENMARK SSD Drives AB Enghavevej 11 DK 7100 Vejle Tel 45 0 70 201311 Fax 45 0 70 201312 SWEDEN SSD Drives AB Mont rgaten 7 SE 302 60 Halmstad Tel 46 0 35 17 73 00 Fax 46 0 35 10 84 07 11 19 2004 Local availability and service support also in ARGENTINA e AUSTRALIA e AUSTRIA e BELGIUM e BRAZIL e CHILE e CHINA e COLOMBIA e CYPRUS CZECH REPUBLIC e EGYPT e GREECE e HONG KONG e HUNGARY e ICELAND e INDONESIA e IRAN IRELAND e ISRAEL e J APAN e KENYA e KOREA e LITHUANIA e MALAYSIA e MOROCCO e NETHERLANDS NEW ZEALAND e NORWAY e PHILIPPINES e POLAND e PORTUGAL e ROMANIA e SINGAPORE e SOUTH AFRICA SPAIN e SWITZERLAND e TAIWAN e THAILAND e TURKEY e UNITED ARAB EMIRATES Local Address www SSDdrives com C onfigEd Lite Plus
48. to the printer To scale the y axis edit the chart by modifying the Min and the Span of the y axis of the Channel in question For more information on the chart function refer to the plot pack version 2 0 manual A copy of the manual can be downloaded at www iocomp com ConfigEd Lite Plus Chapter 8 Troubleshooting Chapter 8 Troubleshooting MISMATCHED BAUD RATES The baud rates in the drive must match those in CELite Check the BAUD RATE setting on the drive under SERIAL LINKS Clicking on Reset in the Comms menu will cause the application to reset the comms port and automatically try to find the correct baud rate required to communicate with the drive CELite will only check COMI and COM2 in this process Using any other comm Port will require the user to manually configure the setting in the Comms Menu Settings BAUD RATE SET TOO HIGH Some older IBM compatible computers can experience difficulty with the 19200 baud rate For those computers reduce the baud rate until reliable communications occur or to 9600 on the drive and do a Comms Reset in CELite WRONG COMMUNICATIONS PORT If the comm port is other than COMI and COM2 go to the Command Comms menu select another communications port and ensure your drive is connected to that port DRIVE P3 MODE SET WRONG For a 590 series drive set SERIAL LINKS SYSTEM PORT P3 SETUP MODE to IPS ASCII SERIAL LINKS SYSTEM PORT P3 SETUP P3 BAUD RATE to 19200 For 650V drives
49. utotune on an AC drive the motor has to be able to turn freely To achieve the best results the motor shaft must not be connected to any device Like Gearboxes pulleys couplings etc Before attempting an autotune all motor parameters MUST be entered into the drive This window displays four diagnostic parameters Coast Stop Fast Stop Contactor Closed and Enable These parameters are the primary logic inputs on the drive and all must be in a Ready state for the autotune to begin Click the Refresh button to update the status of these diagnostic values If any of these values are not Ready check the connections on the drive and any safety interlocks There are two modes of autotuning on an AC drive Stationary and Rotating The preferred mode is the rotating autotune There are many parameters the autotune will adjust in the drive only five of those parameters are shown on the autotune screen After the autotune has been completed successfully these values should change and must be saved to the drive Click on the white circle next to the mode of autotuning to be preformed A black dot should appear in the circle and a warning window will appear Skip to the appropriate section below 22 ConfigEd Lite Plus Chapter 5 Starting up a 650V Drive Stationary Autotune The Stationary Autotune should only be used if the motor cannot spin freely During this autotune the motor will not spin and it will only identify a limited set of motor chara
50. verifying the entered information click on Next Refer to the drive manual if you have any questions about the parameters Drive Configure Motor Parameters File Comm Tools Help He fine s 2 te Pi SEI 9 AutoStart Configure AutoTune Rotate Chart Watch ome Regen Mode Eeiidaciap vi see dropdown Armature Current 55 20to 35 0 AMPS Armature Volts 460 100to875 VOLTS Speed Feedback ARM VOLTSFBK v see dropdown Field Control Mode CURRENT CONTROL see dropdown Field Current 13 02to 4 0 AMPS Hot Field Current at Base Speed Field Weakening DISABLED Y see dropdown Next Exit GoOftine Downoad Retesn Parameter Changes Save a WARNING Make sure all information entered for the motor is exactly as it is shown on the motor nameplate DO NOT enter any information you are not sure is accurate Contact the motor manufacture if the motor information is not available WARNING If the drive is setup for either tachometer or encoder feedback verify that the tachometer or encoder is connected and appropriately calibrated to the drive Note CELite does not support Field weakening setup at this time It will have to be setup manually after all tests have been successfully completed in CELite The following screen will prompt to download the changes Click on Yes if any changes have been made or No if not CELite 2 Download MOTOR andor CONTROL CONFIGURATION Changes Now 12 Co
51. vious chapters the drive 1s ready to be commissioned If starting with a drive that has a previous configuration installed go Online then Update the CELite configuration first before proceeding For more details refer to the previous chapters The CELite program guides through the startup process starting with entering the motor information entering control setup information performing an autotune and a motor rotation check Start by going online with the drive Click the Go Online button on the CELite home screen After the Go Online button is green click on the AutoStart123 button Go Online When this screen appears read the note and click on Continue E H ew_1 590 Fil Comm Tools Help Download AutoStart Introduction AutoStart Introduction AutoStart steps you through a fast and simple drive Startup The Drive must be fully installed with the three phase supply and motor connected Ensure that the installation conforms with the instructions in the manual and with all local codes The motor may rotate in either direction If this is undesirable the motor must be disconnected from the load Go Online before going through these startup steps Cancel ConfigEd Lite Plus 1 Chapter 4 Starting up a 590 Drive MOTOR PARAMETERS The motor parameter screen shown below shows up next If the motor information was entered in the configuration in CELite just verify the information After

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