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2500 RS Rhino Sportz - Rhino-Rack

1. and REAR Insert 2 4 pieces into each bar ensuring each end aligns with the other The rubber may need to be trimmed level with end of the crossbar Do not stretch the rubber Decal shows Front or Rear cross bar NOTE Refer to page 1 of the DK supplement sheet provided for information regarding Steps 3 5 and 6 Highlighted below is an example of the information you require to correctly assemble your cross bars and legs The other information is not required for this style of roof rack Front Front Foot plate Rear Rear Foot plate Right Left arrow Right Left aren Pad Pad direction Pad pad Clamp Clamp Clamp Clamp direction M368 M368 M367 M367 114502 114502 114502 114502 Arrow Arrow OUT FORWARD Attach rubber pad Clip the rubber pad onto the 2500 leg base Centre tube of pad must fully locate in the leg base The end tabs must be fully pushed through so they clip in NOTE Refer to Step 5 to determine correct orientation of rubber pad onto plastic base Center tube Ends clip in Arrow faces toward push through front of vehicle Attach M8 pivot nut Insert the M8 pivot nut into the back of the leg Ensure the nut snaps in place NOTE Angled face of the nut faces down while being clipped in place Angled face of M8 pivot nut Page 4 of 6 2500 RS Rhino Sportz Two Bar System Clip 2500 leg base onto leg Clip the leg base onto the leg with the arro
2. ICLE EVENLY DO NOT TIGHTEN ONE SIDE AT A TIME TIGHTEN TO 4 5 Nm DO NOT OVER TIGHTEN ZE Refer to DK fitting instruction page 2 for positioning of crossbars on the roof of your vehicle Attach cover plate Cover plate allows fitment of hardware into the crossbar C groove for accessories a Locate tabs on underside ARAL of cover plate with the slots lt on top of the leg b Slide cover plate forward Put pressure on rear of cover plate with thumbs to properly locate the small tabs Attach front cover Insert the two lugs on left side of front cover into the leg Use key provided to turn lock barrel to the open position O Engage locking tab into leg Turn to close C Closed Page 6 of 6
3. RHINO RACK 2500 RS Rhino Sportz Two Bar System Important Please read these instructions carefully prior to installation Please refer to your fitting instruction to ensure that the roof racks are installed in the correct locations Check the contents of kit before commencing fitment and report any discrepancies Place these instructions in the vehicle s glove box after installation is complete Care Instruction Wash vehicle roof prior to installation Important Information Maximum carrying capacity Two crossbars 75kg evenly distributed Please refer to your vehicle manufacturers handbook for maximum roof loading Recommendations It is essential that all bolt connections be checked after driving a short distance when you first install your crossbars Bolt connections should be checked again at regular intervals probably once a week is enough depending on road conditions usage loads and distances travelled You should also check the crossbars each time they are re fitted Make sure to fasten your load securely Please ensure that all loads are evenly distributed and that the centre of gravity is kept as low as possible Use only non stretch fastening ropes or straps Sensitivity to cross winds behaviour in curves and braking The handling characteristics of the vehicle changes when you transport a load on the roof For safety reasons we recommend you exercise extreme care when transporting wind resisting lo
4. ad 35kg load rating Offroad 70kg 2 canopy roofracks WARNING Important Load Carrying Instructions With utility vehicles the cabin and the canopy move independently Roofracks and vehicle can be damaged if the item transported is rigidly fixed at points on both the cabin and canopy Instead rigidly fix to either the cabin roofracks or the Page 2 of 6 2500 RS Rhino Sportz Two Bar System Parts List tem Component Name Oty PartNo e 2s00Sporzteg a we 10G x 1 2 Pan Head Phillips 4 B045 Screw o teologen a m Tools Required LULL Security allen key provided in kit Phillips head screwdriver Timber or plastic block refer step 1 Rubber mallet LC VELLA WELLL Attach and Secure 2500 Leg to Crossbar Insert 2500 leg s into the ends of each crossbar a Push the 2500 leg in by hand as far as possible b Place a block of timber or plastic on the leg then use a rubber mallet to knock leg fully into end of the crossbar c From the underside of the crossbar insert the phillips head screw to secure the leg Page 3 of 6 2500 RS Rhino Sportz Two Bar System Insert crossbar rubber Insert the crossbar rubber into the top of the crossbar Crossbars have decals on the underside to denote FRONT
5. ads special consideration must be taken into account when braking Please remove crossbars when putting vehicle through an automatic car wash Load Ratings When these roof racks are to be used on a vehicle that is driven off sealed roads the manufacturer maximum roof load rating to be found in the vehicles User Manual should be halved For example if the vehicles maximum roof load rating is 70kgs subtract 5kg weight of crossbar and legs these racks when fitted to this vehicle should have no more than 35kgs loaded Note for Dealers and Fitters It is your responsibility to ensure instructions are given to the end user or client Rhino Rack 3 Pike Street Rydalmere Document No RS 366 NSW 2116 Australia Prepared By Kayle Everett Issue No 06 Ph 02 9638 4744 Authorised By Chris Murty Issue Date 16 02 2012 Fax 02 9638 4822 These instructions remain the property of Rhino Rack Australia Pty Ltd and may not be used or changed for any other purpose than intended Page 1 of 6 2500 RS Rhino Sportz Two Bar System When these roof racks are to be used on a vehicle that is driven off sealed roads the manufacturer maximum roof load rating to be found in the vehicles User Manual should be halved Do not forget to subtract 5kg from your maximum carrying capacity due to the weight of the crossbars and legs 70kg load rating Urban ro
6. w facing in the correct direction IN or OUT according to your vehicle listed in the DK supplement sheet The leg base will swing freely when properly attached Diagram shows arrow facing OUT m Arrow on leg base Attach metal clamp Insert the M8 security bolt through the front of the clamp Screw the bolt into the pivot nut The bolt only needs to enter the pivot nut far enough to get a few threads started DO NOT tighten at this stage Clamp will have Part No either on top or a underneath Wash roof Wash the vehicle roof before securing the cross bar assembly NOTE Refer to page 2 of the DK supplement sheet provided for information regarding Steps 8 and 9 Highlighted below is an example of the information you require to correctly fit your roof racks m Once measurement is correct place the small white arrow stickers supplied onto the body work below the clamp This marks the roof racks reference point for future use when racks are removed SA Page 5 of 6 2500 RS Rhino Sportz Two Bar System Positioning labels Positioning labels to denote FRONT and REAR cross bar are located on the underside of the cross bar Place roof racks on vehicle Open the doors and hook the metal strap in at the top of the door jam underneath any rubber seals that may be there Tighten the M8 security bolt TENSION BOLTS ON EACH SIDE OF THE VEH

2500 RS Rhino Sportz - Rhino-Rack

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