AMP-119AⅡ Spark Diverter User Manual
Contents
1. AMP 119A II Spark Diverter User Manual Protect Your Production lines from Fire Preface Thanks for using AMPEON s high performances spark diverter AMP series The AMP series is manufactured with high quality components and materials and incorporates the latest microprocessor technology available Jiangsu AMPEON continuously practices the design and innovation of the product and provides excellent products with professional attitude Furthermore it responds to the customers with professional service and benefits each other with the customers The manual is to be used for the installing parameter setting troubleshooting and daily maintenance of spark diverter In order to assure the proper installing and usage of the product please read this manual in detail before installing Please keep this user manual at hand and distribute to all users for reference Welcome to visit the website www ampeon cn A ATTENTION 1 First please carry out the delivery inspection and check whether there is damage caused by transportation process 2 After unpacking please compare with the packing list and check the type specification and components of the product If it does not conform to your order documents or if you have any questions regarding the product you can contact to the dealer or the service office of our company 3 Jiangsu Ampeon provides services of the three guarantee period 18 months from the delivery date 42. Troubles due to lightening strike water invasion and obvious artificial miss or damage etc are not in the range of repair guarantee 5 Metal amp spark diverter series products are important products of the fore spinning procedure in cotton spinning mill But the users in cotton spinning mill should also take integrated measures in fire protection equipments selection of material management regulations etc to assure the safety production A CAUTION 1 The power supply must first be shut down before the electric wiring 2 Wiring repairing amp maintenance of the machine should be carried out by electric professionals 3 Do not carry out compression test toward the inner components because the semiconductor units are easy to be broken down by the high voltage and are easy to damage 4 The circuit board CMOS integrated circuit is apt to static electricity damage So you should take the static electricity prevention measure before touching the circuit board with hand 5 As the machine is installed to the pipe in high place installing personnel should take safety measures Suspending or bracket should be solid to prevent the machine from dropping down 6 Select safety area to install the equipment prevent the high temperature amp direct shinning and avoid humidity and splashing of the water drops Contents KONE EM aiina n ETEA EEEE duceasusdanscewsavecsseuduvecses todesasarsaceusseusoeuetass 2 Dg EE EEE EE EEE EE NE EE
3. mm supplied by customer SJ L gt 4000 H A control box B2 A020 automatic divert sparks unit D C 01 pipe with inspection window E1 SC 01 square to circular pipe Figure 8 AMP 119A II equipped with A020 automatic divert sparks unit A ATTENTION 1 The distance between the control box and the A020 automatic divert sparks unit can be calculated as L m 20 25x transport velocity m s and it s over 4m 8m as usual 2 The user should also pay special attention to the influence effected by transport velocity to the diverter m12 AMPEON AMP Series E Debugging and usage maintenance 1 Control panel RTC 5 9 jz 3 ALARM RECORD Figure 9 Control panel and main page 1 1 The instruction of LCD Displayer 2011 07 02 Jul 2 2011 13 51 09 Shows the real time The record of alarming is zero a AMPEON Company s Logo A ATTENTION The above are messages of the main working page The red LED will be on after the main board is power on and the green LED would flashes if there was new alarm message and it will return to the original after looking over the records alae AMPEON AMP Series 1 2 Operations on fire alarm 1 This instrument activate fire alarm with sound and light the display of the real time in the main page of LCD will be stopped at the same time The instrument will be enabled after pressing the key dd to r
4. fan and other production machinery Terminal 5 CM and terminal 6 NO provide a couple of normally opened relay contacts B AMPEON AMP Series Relay 1 This relay is activated when the fire alarm is activated Contact Load U 250V Normal operation or Spark detected I 54 power disconnected c The terminal 7 and 8 are used to drive electromagnetic valve of the automatic divert sparks unit d The terminal SD SD SD3 SD are used to connected four spark detectors The detectors SD1 SD gt are ready in the control box but SD3 SD detectors are used for extension optional for the customer 3 Earthing and safety a You should earth properly according to the safety standard of local government This equipment needs to be separately earthed It is suggested that the earthing wire be as short as possible and it is prohibited to earth it together with other equipments b While overhauling please first shut down the power supply and interrupt the compressed air supply The temperature of the radiator is very high So don t touch it to avoid burn c After the fire alarm is activated you should shut down the general power supply of the procedure and then put out the fire d The function test or maintenance work that needs climbing should be carried out by more than two people D Installing 1 The requirements of installing a You should read this User manual carefully before installation The dista
5. fire alarm simulation test and usage maintenance a There is an active window on the pipe beside the spark diverter Shine the spark detector through the small window and it will be OK if the controller can carry out normal action The tungsten filament of the torch is a hot body and includes infrared ray During action it activate the fire alarm with sound and light so it is necessary to turn off the alarm manually b During the normal use if fire alarm activated the fan and other machines can not be restarted until the cause is found out Occasionally although the small sparks can die out by itself we should also stop for not less than half an hour and we can not restart the machines until the source of interference is inspected and the safety can be assured c The spark alarm function should be checked regularly with simulation test to assure that they are in the good working status It is suggested that the test be carried out at least once every two weeks d The lens of the spark detectors must be checked regularly for damage and cleaned If the glass lens is damaged the detector must be replaced Th AMPEON AMP Series F Troubleshooting In the below table common faults and elimination methods during debugging or normal operation are listed If faults still fails to be eliminated after referring to the below table please contact after sale service department of Jiangsu Ampeon or visit our website to acquire relevant tec
6. EE EE 2 2o lechnical parame E na N E E E NA 3 Be Principle nd structural features 3 AG Go 110 OOK EEE RENERE EE RER NE 3 PN 3 2 4 2 Automatic AVers park UN ee 4 2 1 A010 type automatic divert sparks unit Figure 3J rrrrrnnnnnrnnnnrrerrrnrnnnnnnnnnnerrrrnnnnrnnnnnnnerernrnnnnnnnnnnenersnennnnnnnn 5 2 2 A020 type automatic divert sparks unit Figure ZJ rrrrrnnnnnrnnnnrrrrrrnnnnnnnnnnnnrrrrrnnnnnnnnnnsnerernrnnnnnrnnnnenerenennnnnnnn 6 CE Electrical wing Lasses 7 1 The Nede TT NE OND OK ee 7 2 Explanation orman electrical WINING ores rna e NE T AE T O 8 EON E ROE MU RNC LT ORO 9 DS 9 1 THE reaurenens NS ANE Ne 9 2 Naas Le 0 61 901 control DOK EEE EN iatwnamaanectenseomieiouiees 10 3 The installation of automatic divert sparks UNit rrrnrrrnnnrrnnnrrrnnnrnnnerrnnnrrnnnersnnnrnnnsrrnnnrrnnnersnnnrnnnesennnrrnunessene 10 3 1 AMP 119AIl equipped with A010 automatic divert sparks Unit rrrnrrnnnrrrrrrnnnnnerrrnnnnnnerrrrnnnnnnerrrnnnnnnenenee 11 3 2 AMP 119A II equipped with A020 type automatic divert sparks Unit wessrnnrrrnnnrsrrorrrnnnnrrnnsvrrrnnnnsrsnnnnne 12 E Debugging and usage maintenanCe ssseecsssccccsececceeccccceccoccccccececccececcsececseecccoececcoeeccccecccseeccseeeccseeeccsececsseeesseee 13 ECONOLINE RIC EEE RE EE 13 EL TRE AStruction Of LCD PSP ON nenion a EE T R 13 t2 Operations NENNE 14 TS MAGUEY NE NEON 14 TARMEN 15 2 The fire alarm simulation test and usage maintenance rrsrrn
7. ert sparks unit of AMP119A II Spark Diverter has two options one is A010 type standard and the other is A020 type optional 4 AMPEON AMP Series 2 1 A010 type automatic divert sparks unit Figure 3 It consists of pneumatic three way diverting valve and collecting box The valve can divert all ember contaminated material into the collecting box The diverter is easy to install and maintenance A A010 pneumatic three way diverting valve B Movable Flap C Electromagnetic valve D Air cylinder E Junction box G A010 collecting box H Inlet Door J Observation window Figure 3a The parts of A010 automatic divert sparks unit Figure 3b1 The dimension of A010 pneumatic three way diverting valve ae AMPEON AMP Series Figure 3 b2 The dimension of A010 collecting box 2 2 A020 type automatic divert sparks unit Figure 4 It uses the collecting bag instead of A010 type collecting box connecting the three way diverting valve Once the fire alarm is activated it will shut off the transport pipe immediately and then the collecting bag will be popped out The eliminated ember contaminated material is diverted in the collecting bag A ATTENTION The A020 type has not the collecting box so it requires no ground space in workshop It s generally placed on the top of multi bin mixer or some other place that the ground space is limited A A020 pne
8. eset the alarm in the state of fire alarm meanwhile the real time works normally and there will be one more alarming message 2 Delete the alarm records Press the key 7A to delete the latest alarm record in the state of LCD main page 1 3 Inquiry the alarm records 1 Press the key fi to enter into the page of the latest alarm record that will show the time year month day hour and minute of the latest alarm record see Figure 10 Figure 10 Alarm records inquiring page Instructions There was one alarm record saved on July 2 2011 13 51 Detector 1 caused the fire alarm 2 Then press the key A continually to turn to the page of the formal alarm records till showing NO RECORD which means there was no record any more and the system would return to the main page 3 Press the key to exit or it would return to the main page 10s later if there was no operation order sj AMPEON AMP Series 1 4 Real time set 1 The time has been set before the machine leave the factory Q If you want to adjust the time press the key ee to enter into the page of time setting see Figure 11 press the key Pt again to switch year month day hour and minute one by one and the chosen item would flash then change the data with pressing the key A After setting the time press the key 7A to return to the main page and the system will store the data automatically Figure 11 Time setting page 2 The
9. hnical support and services Spark monitor red led is not on LCD has no displays The fire alarm sounded frequently without any fire False Alarm There is output voltage but the diverting valve didn t act The clock is incorrect LCD has displays but the clock doesn t work LCD background light is not bright Power circuit Plug behind the display panel loses Damage of the main board The sunlight reflected to the detecting area one of the detectors is damaged Check pneumatic parts and the flap of the automatic divert sparks unit is OK The battery is short of electric energy The crystal oscillation structure on display control panel is damaged There is a life span of background light There is problem with power supply circuit The AC220V of power supply is normal or not The plug connected to the display panel was going flexible or not Check the main board Check the detecting area spark detectors Check the pressure of pressurized air for normal The electromagnetic valve and the cylinder acts for normally Check the movable flap of the actuator for stuck Check the control panel Check the control panel Check the control panel sioa Ensure reliable AC220Vpower supply Reinsert the plug Replace the main board Avoid the sunlight reflected to the detecting area Replace the damaged spark detector Return the
10. nce 9 AMPEON AMP Series between the control box of spark detector and the automatic divert sparks unit can be calculated as L m 20 25x transport velocity m s and it s less than 4m 8m as usual The customer should also pay special attention to the influence effected by the transport velocity to the diverter The prefect distance should be determined after experiments b There is a pipe with the inspection window that installed beside the control box for the use of periodic inspection to the spark detecting function and cleaning the dust on the spark detectors CAUTION Avoid the daylight falling or reflecting on the detecting area otherwise it may trigger false alarms 2 The installation of control box Control box can be hung to the two sides of the metal pipe when it s directly connected to this pipe or it can be directly hung by the installing screws on the two sides of the control box If the length of the straight pipe is limited the control box can also be horizontally installed to the vertical pipe A ATTENTION The control panel of control box should be installed facing the direction that is easy to operate or control Besides the foreside and the backside should not be too close to the wall for the convenience of maintenance The inspection window should also face the direction for easy inspection 3 The installation of automatic divert sparks unit Usually the automatic divert sparks unit is in
11. nnrnnnrrrnnnrrnnnersnnnrnnnsrrnnnrrnnnsrrnnnrnnnssennnrrnnnserenenn 15 FTroubleshootinsvaasvsjrR clcsesadeuseeseceene 16 G Wiring Diagram of AMP 119A II Spark Diverter sssnvveresssvvvenesssvnnenessnnnnnnessnnnnenessnnnnnnessnnnnensssnnnnenessnnnnenessnnnsenene 17 AMPEON AMP Series A Overview 1 Use AMP 119A II spark diverter is mainly used for fireproofing of blowing carding system in spinning mills It is installed on the pipe of pneumatic transport systems for materials like fibers or tuft It effectively detects sparks mixed or generated in the production process so that ensure the safety of blowing carding production line in spinning mills or other fiber processing production lines The professional design make it possible to protect virtually any machine for production lines AMP 119A II spark diverter is used widely in the blowing carding system This machine is usually installed on the pipe in front of the cards or the no fire area such as the multi mixer etc It also is used to protect non woven card lines and waste recycling lines AMP 119ATI AMP 119ATI Figure 1 The installation on blowing carding system 2D AMPEON AMP Series 2 Technical parameter as small as D1mm moving sparks Spark Sensitivity visual angle is no less than 90 Speed up to 50m s Operating voltage AC220V 10 Static condition lt 30VA Power Time of alerting lt 100VA Compressed air 600 800kPa pressure range Co
12. ntact load of relay 5A 250V Sound level of alarm gt 90db Requirement of Temperature 10 C 40 C relative humidity environment 20 75 RH B Principle and structural features 1 Control box The control box of AMP 119A II spark diverter Figure 5 with double infrared spark detectors is directly installed on the conveying pipes by flanges 1 1 Principle When the beater of a bale plucker strikes metal material or the spindle end of the beater is tangled with fiber sparks may be caused The sparks can mix in the fiber and move in the conveying pipe under the action of the wind When the cotton fiber mixed with sparks moves through the high sensitive infrared detecting area the controlling program will immediately activate the fire alarm with sound and light Furthermore while shutting down the related machines all the ember contaminated material are diverted into collecting box to assure that the sparks will not enter the downstream machinery gt n AMPEON AMP Series 1 2 Structural features AMP 119All spark diverter composed of two main parts control box and automatic divert sparks unit The standard automatic sparks unit is A010 type but you can also choose the A020 type A Control box B Control panel C C Alarm lamp socket BD Cable Gland E Alarm lamp Figure 2a The parts of control box 380 cs 11 Figure 2b The dimension of control box 2 Automatic divert sparks unit The automatic div
13. pressure of pressurized air to normal Change the pneumatic parts Clean and adjust the pneumatic three way diverting valve Replace the battery on the circuit board It doesn t affect the main function of spark detecting Replace the control panel The background light has its life and that LCD background light off doesn t affect the function AMP Series Diagram of AMP 119A II Spark D AMPEON iverter iring G W WwEJSEp BUNIA Jaag JETS IYETT dlAY f f es ee 2 2 2 62 4 a oe oe ae MA t AS 9 OND S i 154 E T d I i I i I i i i 19 IH 4434 Jaued 102240 JLY i MFT peog vew IVSTT g ai m av RET EE FET FET FEET eee ble be majoron engen ons ergon Jong nerd on Jong a af EE AGE OE aS ET BE Est 03 ETE EEG a o ME AEE EE jeuondo 5J1012018p Weds f i 549131 pP JETS Jaxeadspnoj Gwe wely FAEN NOTTY FEN DIBUBEWOIIIS 3 18 i V RE re BE UE 021402 ndu 4amog fi ua Jiangsu Ampeon Electronic Engineering Co Ltd Phone 86 519 82612300 82616999 Fax 86 519 82616555 www ampeon cn
14. stalled after the fan to ensure all the ember contaminated material drop into the collect box correctly that is the position of positive pressure Oo AMPEON AMP Series 3 1 AMP 119AIl equipped with A010 automatic divert sparks unit AP HA mHE Suspension to be Aff mm supplied bu asome 395 200 L gt 4000 20 7 pb D280 A Control box B A010 pneumatic three way diverting valve C A010 collecting box D C 01 pipe with inspection window E1 SC 01 square to circular pipe 900 E2 SC 02 square to circular pipe 600 I Figure 7 AMP 119A II equipped with A010 automatic divert sparks unit The pneumatic three way diverting valve of A010 is directly installed on the pipe pay attention to the direction of inlet and outlet during the installation to avoid wrong installation Bottom of the pneumatic three way diverting valve is connected to the collecting box on the ground with pipe The pneumatic three way diverting valve of A010 can take horizontal installation as well as vertical installation AMPEON AMP Series 3 2 AMP 119A II equipped with A020 type automatic divert sparks unit A020 type automatic divert sparks unit is connected to the transport pipe with equipped square to circular pipe pay attention to the direction of inlet and outlet during the installation APA AMEN Suspension to be Hi
15. umaticthree way diverting valve B Movable flap C Electromagnetic valve D Air cylinder E Junction box F Collecting bag Figure 4a parts of A020 automatic divert sparks unit 6 AMPEON AMP Series Figure 4b The dimension of A020 automatic divert sparks unit C Electrical wiring 1 The inside of the control box A Main control board B Control panel C Loudspeaker D Alarm lamp SD1 Spark detector1 SD2 Spark detector2 Figure 5 The parts in the control box eae AMPEON AMP Series 2 Explanation of main electrical wiring LOUDSPEAKER SPARK DETECTORS POWER INPUT PE CONTROL FAN VALVE spekk SD1 SD2 ens SD4 ETT 12 H N ER ON E ID 2 SSG a 3 S35 255 73 See Lu E ty O V O si i L ALARM RESET Q JO TO RTC 5 Figure 6 Electrical wiring diagram a Terminal 1 and terminal 2 are the power input AC220V terminal 3 is earthing ATTENTION We shall avoid the share of power supply with other equipments that may produce interference radiation We shall pay special attention to avoiding the phenomenon that on the time of spark alarm stopping the power supply of instrument itself can not be shut down for output of relay signal b Terminal 4 NC and terminal 5 CM provide a couple of voltage free normally closed relay contacts that can be used to control the
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