engine driven rammers - Equipment Synergy International
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1. T vRheinland I e EA v 1509001 E ukas G Precisely Right Registered eem 565 EQUIPMENT SYNERGY INTERNATIONAL Certificate No 31227 1 Certificate No SG 94 03938 Rammers Range ETR50 ETR70 ETRS5 Manual Version 1 Operator s Manual Rammer Rammer Proposition Warning CALIFORNIA Proposition 65 Warning Engine exhaust and some of its constituents are known to the State of California to cause cancer birth defects and other reproductive harm EC DECLARATION OF CONFORMITY DECLARATION DE CONFORMITE DECLARACI N DE CONFORMIDAD CE DECLARA O 0006 CE DE CONFORMIDADE We ESI 101 Gannaway Drive Suite 3 PO Box 997 Jamestown NC 27282 USA hereby certify that if the product described within this certificate is bought from an authorized ESI dealer within the EEA it conforms to the following directives Machinery Directive 2006 42 EC Electromagnetic Compatibility Directive 2004 108 EC as amended by 92 31 EEC amp 93 68 EEC The physical agent vibration conforms with the directive 2002 44 EC The low voltage directive 2006 95 EC BS EN ISO 12100 1 2 Safety of machinery and associated harmonized standards where applicable Noise emissions conform to directive 2005 88 EC Annex VI for machines under article 12 the notified body is TUV Rheinland Product Safety GmbH Am Grauen Stein D 51105 Germany Nous soussignons 101 Gannaway Drive Suite 3 PO Box 997 Jamestown NC 27282. Version 1 Pre Start Checks The following Pre start up inspection must be performed before the start of each work session Please refer to the service amp maintenance section for detailed guidance If any fault is discovered the rammer must not be used until the fault is rectified 11 Thoroughly inspect the machine for signs of damage Check hoses filler openings drain plugs and any other areas for signs of leakage Fix any leaks before operating Check the engine oil level and top up as necessary Check the engine fuel level and top up as necessary Use clean fuel Use of contaminated fuel would damage the fuel system Do not overfill fuel tank this may cause fuel spillage Check that the air filter is clean Excessive dirt dust accumulation within the filter element will cause erratic engine operation Clean the air filter element when it is contaminated See Service amp Maintenance Section Check for fuel and oil leaks For Spring Cylinder Oil Bath System models check the oil level through the oil level sight glass at the rear of the tamper foot If oil is not visible add 10W 30 motor oil into the oil fill plug opening NOTE The oil level should be kept at the half way point of the sight glass Check all nuts bolts fasteners for tightness Retighten as necessary Clean any dirt from the recoil starter and foot pedestal Wipe the entire unit clean before operating Replace any missing or damaged Safety Operation
3. Close the fuel shut off valve by moving the fuel cock lever to the CLOSED position See Figure 2 14 Rammer Manual Version 1 Operation Having carried out the checks listed in the pre start section you may start the engine The ESI rammers are fitted individually with a centrifugal clutch This allows the engine to run at idle without driving the power transmission gears As the engine speed is increased the clutch will engage and the engine will drive the power transmission gears e To avoid damage to the centrifugal clutch move the throttle lever quickly from the IDLE to FULL OPEN position For correct operation the engine speed should be set to maximum Avoid operating the machine on a fully compacted hard or non yielding surface Otherwise the power transmission gears will be damaged and the life of the machine will be greatly reduced e When working in a narrow trench if the ramming shoe should get caught between the walls of the trench the rammer may miss strike and can be severely damaged The ramming shoe may especially be damaged severely e Be sure that the rammer is steered only with the handle It should only be pushed The rammer must not be pressed into the materials being compacted Excessive pressure on the operating handle will lead to the unsatisfactory compaction due to the fact that the jumping action is hindered e If soil is so dry as to create dust clouds while operating the rammer some moisture
4. distance This machine must be operated on ground where stability is guaranteed When working near the rim of excavated trenches use the machine properly so that the machine may not fall down or collapse the excavation Make sure you know how to safely switch this machine OFF before you switch it ON in case you run into any difficulties Always switch OFF the engine before servicing it During use the engine becomes very hot Always allow the engine to cool down before touching it or adding fuel Never leave the engine running and unattended Never remove or tamper with any fitted guards they are there for your own protection If they are damaged or missing DO NOT USE THE MACHINE until the guard has been replaced or repaired Always switch OFF the engine before transporting it moving it around site or servicing it Do not operate the machine when you are ill feeling tired or when under the influence of alcohol or drugs This machine is designed to eliminate the possible risks arising from the use of it However risks DO reside and these residual risks are not always clearly recognizable and may cause personal injury or property damage and possibly death If such unpredictable and unrecognizable risks become apparent the machine must be stopped immediately and operator or his supervisor must take appropriate measure to eliminate such risks It is sometimes necessary that the manufacturer must be informed of such an event for futu
5. should be added to the ground material to improve compaction This will also reduce service to the air filter Operation at High Altitude For continuous High Altitude operation above 1 000m 3 000FT it will be necessary to change the engine main jet to a type that will allow for correct fueling of the engine Otherwise the unit will suffer from a lack of engine power and not work correctly Please contact ESI for details Service and Maintenance The ESI rammers are designed to give many years of trouble free operation It is however important that the simple regular maintenance listed in this section is carried out It is recommended that an approved ESI dealer carry out all major maintenance and repairs Always use genuine ESI replacement parts the use of non genuine ESI parts may void your warranty Before any maintenance is carried out on the machine switch off the engine and disconnect the spark plug Always set the machine on level ground to ensure any fluid levels will be correctly read Only use recommended oils Servicing the Engine Service the engine according to the engine manufacturer s specifications Refer to the engine operation and maintenance manual 15 Maintenance Every 8 hours or daily 1 Check for loose bolts and nuts retighten if necessary 2 Check and clean air filter element service the element according to the engine manufacturer s recommendations If operating conditions are unusually dusty and sev
6. 2 USA certifions que si le produit d crit dans ce certificat est achet chez un distributeur de la marque d pos e ESI au sein de la EEA celui ci est conforme aux norms CEE ci apr s Norme de la machine 2006 42 CE Norme compatible pour l lectromagn tisme 2004 108 CE modifie par 92 31 CEE et 93 68 CEE Le nombre de vibrations est en accord avec la directive 2002 44 CE Caract ristiques basse tension 2006 95 CEE BS EN ISO 12100 1 2 Norme de s curit des machines et des crit res associ s et configur s si applicable Les missions debruit sont conformes la directive 2005 88 CE Annexe VI pour machines article 12 L objet mentionn est TUV Rheinland Product Safety GmbH Am Grauen Stein D 51105 K ln Allemagne La Sociedad 101 Gannaway Drive Suite 43 PO Box 997 Jamestown NC 27282 USA por el presente documento certifica que si el producto descrito en este certificado es comprado a un distribuidor autorizado de ESI en la EEA este es conforme a las siguientes directivas 2006 42 CE de la CEE Directiva 2004 108 CEE sobre Compatibilidad Electromagn tica seg n enmiendas 92 31 CEE y 93 68 CEE El numero de vibraciones esta de acuerdo con la Directiva 2002 44 CE Directiva sobre Bajo Voltaje 2006 95 CEE BS EN ISO 12100 1 2 de Seguridad de Maquinaria y Niveles armonizados est ndares asociados donde sean aplicables Emisi n de Ru dos conforme a la Directiva 2005 88 CE Anexo VI para m quinas bajo articulo 12 la mencionada unidad es
7. anual Version 1 21 Notes 22 Notes 1509001 ETT Registered 015 Certificate No 31227 1 ES EQUIPMENT SYNERGY INTERNATIONAL Certificate No SG 94 03938 EQUIPMENT SYNERGY INTERNATIONAL 101 Gannaway Drive Suite 3 PO Box 997 Jamestown NC 27282 USA TUVRheinland 1 866 648 7101 1 336 310 1177 Precisely Right JE sales theESIchoice com www theESlchoice com C
8. ce the spark plug as needed 9 Once engine has started successfully let the engine warm up for a few minutes at idle speed if necessary 10 To start the rammer tamping action move the throttle lever Figure 1 quickly from idle to the FULL OPEN position DO NOT move the throttle lever slowly as this may cause damage to the clutch or spring Make sure the throttle lever is moved to the FULL OPEN position Operating the at less than full speeds can result in damage to the clutch spring s foot and will cause excessive wear to the clutch shoes and clutch drum CAUTION 13 11 For diesel engine please refer to diesel engine user manual 12 ESI rammers are designed to run up to 4 000rpm At optimum rpm the foot hits at the rate of 600 to 715 blows per minute Increasing throttle speed past the factory setting rpm does not increase impacts and may damage unit The rammers are designed to advance forward while tamping For faster advance pull back slightly on the handle so that the rear of foot contacts soil first 13 To stop the tamping action move throttle lever quickly from the FULL OPEN to IDLE position 14 To STOP THE ENGINE move throttle lever quickly from the FULL OPEN to IDLE position Figure 6 and run the engine for three minutes at low speed After the engine cools turn the engine start stop switch to the OFF position Figure 3 until engine comes to a complete stop IDLE FULL OPEN Figure 6 15
9. d This manual has been written to help you operate the ESI rammer safely It is intended primarily for dealers and operators of ESI equipment It is recommended that you keep this manual or a copy of it with the machine so that it is readily available for reference Before you operate or carry out any maintenance on this machine YOU MUST READ and UNDERSTAND this manual Should you have ANY QUESTIONS about the safe use or maintenance of this machine after reading this manual ASK YOUR SUPERVISOR or CONTACT ESI Equipment Synergy International at 1 866 648 7101 toll free ESI reserves the right to change machine specification without prior notice or obligation Safety Notation Explanation Texts in this manual to which special attention must be paid are shown in the following way This CAUTION sign indicates a potential hazard which if ignored could result in injuries to the operator and or those close by as well as damaging the machine CAUTION This WARNING sign indicates a potential hazard which if ignored could result in the DEATH of the operator and or those close by WARNING Contents EC Declaration of Conter 1 odes trade nere ed dace e kube kr ndo do anu dde RA 3 FOreW rd P eek 4 Safety Information EE 5 7 EN VITO NERE e 7 Machine Description s n ees reese eebe deed deeg dee aote a oops exor rs 8 10 Pre Sta
10. decals 11 Start and Stop Procedure Improper operation can be hazardous Read and understand this section before you start the machine CAUTION Before starting the engine make sure that the Safety Switch is in the ON position and the Throttle Lever is set to the IDLE position Figure 1 1 Open the fuel shut off valve by moving the fuel cock lever to the open position Figure 2 hrottle Lever STN Fuel Filter Figure 1 Figure 2 2 Set the engine ON OFF switch to the ON position Start Figure 3 ON OFF Switch IS Figure 3 3 Setthe throttle lever to the STARTING position Halfway between HIGH and LOW position 4 Close the choke lever Figure 4 Turning the choke lever 90 degrees clockwise closes the choke In cold weather start the unit with choke fully closed In warm weather or when the engine is warm the unit can be started with choke halfway or completely open 12 Rammer Manual Version 1 Lever LF fef Figure 4 5 Grip the recoil starter Figure 5 handle and pull it until you feel a slight resistance Then pull sharply and quickly Return the recoil starter handle to the starter case before releasing A Recoil Starter Figure 5 If engine fails to start move the choke lever Figure 4 to the half open position to avoid flooding Repeat steps 1 to 6 If the engine does not start after repeated attempts check the spark plug for excess fuel Clean and repla
11. ere filter element cleaning should be done more frequently 3 Check oil level in crankcase of engine and replenish as necessary Check oil level in the ramming cylinder as per following procedures Make sure that the machine has not been run in the last 10 minutes Gauge Set the machine on a level surface and remove the oil plug The top surface of the oil must be seen just below the lower rim of the hole for oil sight glass Replenish as necessary NOTICE Care should be taken not to overfill the rammer with oil Overfilling will cause excessive load on the engine which may result in poor or irregular vibration Maintenance Every 50 hours or weekly Check for loose bolts and nuts Retighten if necessary Maintenance Every 450 500 hours Change the ramming cylinder oil Do not overfill Fuel amp Lubricant Fuel Engine Crankcase Ramming Cylinder Model Type Capacity Type Capacity Type Capacity 50 300 500 Unleaded gasoline 3L SAE 10W SAE 10W ETR70 40 400 ml 40 900 ml ETR85 Diesel 0 75 ml If you are operating the rammer in an extreme temperature then select the proper engine oil for that temperature In that case same oil may be used in both the engine crankcase and the ramming cylinder 16 Rammer Manual Version 1 Transportation and Storage Lifting Where it is necessary to use lifting equipment to position the ram
12. mer check and confirm that the rubber mounts on the operation handle is not damaged or cracked If they are replace the rubber mounts before attempting to lift the unit Also make sure that the lifting equipment has a WLL Working Load Limit suitable for the rammer s weight Attach suitable chains or slings ONLY to the lifting point on top of the rammer operating handle NEVER leave the engine running whilst transporting or moving the rammer even if it is only a short distance Transportation When transporting or storing the unit place the unit in an upright position if at all possible Should the unit be required to be laid down NEVER lay the unit in a manner where the air cleaner is facing downwards Otherwise the oil in the cylinder may get into the combustion chamber or in the air cleaner which may result in starting difficulties Laying the unit forward the crankcase cover facing downwards may not cause any spill of the engine oil into the cylinder or air cleaner of the engine However if the engine is still hot spilt fuel on the engine may cause a fire Wait until the unit is completely cool before laying it down CAUTION Long Term Storage For long term storage empty the fuel in the carburetor by running the engine with the fuel valve being closed Figure 7 i E i QUE mil Jp S B 1 i 17 The chemical composition of the fuel will deteriorate after prolonged storage When the machine needs to be sto
13. nship The following are not covered under the ESI warranty 1 Damage caused by abuse misuse dropping or other similar damage caused by or as a result of failure to follow assembly operation or user maintenance instructions Alterations additions or repairs carried out by persons other than ESI or their recognized agents Transportation or shipment costs to and from ESI or their recognized agents for repair or assessment against a warranty claim on any machine Materials and or labor costs to renew repair or replace components due to fair wear and tear The engine air filter and the engine spark plug The engine will be warranted by the engine manufacturer Please contact the nearest engine dealer for engine warranty Liability ESI declines any liability for possible damages to persons and or things which might arise from improper or wrong use of the machine or non observance of the operating instructions in this manual ESI and or their recognized agents directors employees or insurers will not be held liable for consequential or other damages losses or expenses in connection with or by reason of or the inability to use the machine for any purpose Warranty Claims All warranty claims should firstly be directed to the local dealer either by telephone by fax by email or in writing USE ONLY GENUINE ESI PARTS AND ACCESSORIES For your own safety the safety of others and the life of the machine 20 Notes Rammer M
14. re countermeasures Fuel Safety Fuel is flammable It may cause injury and property damage Shut down the engine extinguish all open flames and do not smoke while filling the fuel tank WARNING Always wipe up any spilled fuel e Before re fuelling switch off the engine and allow it to cool e When re fuelling use a proper funnel and avoid spilling over the engine e When re fuelling DO NOT smoke or allow naked flames in the area e Spilt fuel must be made safe immediately by using the appropriate absorbent If fuel is spilt on your clothes change them e Store fuel in an approved purpose made container away from heat and sources of ignition Health amp Safety Dust The compaction process can produce dust which may be hazardous to your health Always wear a mask that is suited to the type of dust being produced Fuel Do not ingest fuel or inhale fuel vapors and avoid contact with your skin Wash fuel splashes immediately If you get fuel in your eyes irrigate with a large amount of water and seek medical attention as soon as possible Exhaust Fumes The exhaust fumes produced by this machine are highly toxic and can kill WARNING Do not operate the rammer indoors or in confined spaces Make sure the work area is adequately ventilated Rammer Manual Version 1 PPE Personal Protective Equipment Suitable PPE must be worn when using this equipment i e safety goggles gloves ear defenders dust mask and s
15. red for a long time remove all the fuel from the fuel tank and the fuel line Also remove the fuel from the float chamber of the carburetor by draining the fuel out from the drain plug e Clean up oil and dust accumulation on rubber parts e Clean the base plate and apply a light coating of oil to prevent rust formation e Cover the machine and store in a dry place Trouble Shooting Problems Possible Causes Countermeasures 1 No fuel 1 Fill fuel tank 2 Fuel valve has been closed E 2 Open fuel valve 3 Engine is turned off Engine will not start 3 Turn engine ON 4 Contaminated damaged 4 Replace spark plug spark plug 5 Service the carburetor 5 Faulty carburetor 1 S bove 1 See above SAN e m 2 Take out main jet of the Engine stops suddenly or 2 Main jet of the carburetor is An carburetor and clean with an stops when the engine rpm is clogged with dirt aiit increased 3 Air filter element is dirty SM EE EE 3 Clean the element er 4 Tightly fit cap to the plug 1 See above 1 Lack of engine power 2 Dismantle clutch assembly Engine runs but unit does not 2 Clutch is slipping clean shoe and drum with produce impact 3 Power transmission gears proper solvent Replace are damaged clutch shoe if necessary 3 Contact dealer 18 Technical Data DIMENSION LxWxH in mm ETR50H 28 9 x 15 4 x 40 2 733 x 390 x 1 022 Rammer Manual Ve
16. rsion 1 770 x 410 x 1 067 30 3 x 16 1 x 42 0 OPERATING WEIGHT Ibs kg 121 55 78 172 SHOE SIZE LxW in mm 13 1 x 10 8 333 x 275 335 x 285 13 2 x 11 2 STROKE in mm 2 8 70 80 3 1 IMPACT FORCE Ib kg 2 205 1 000 1 600 3 527 BLOWS PER MINUTE 600 650 630 680 TRAVEL SPEED ft min m min 32 8 42 7 10 13 9 12 29 5 39 4 COMPACTED AREA ft h m2 h 2 799 260 300 3 229 FUEL TANK CAPACITY gal ltr 0 8 3 ENGINE HONDA GX100 ROBIN EH12 2D ENGINE TYPE 4 STROKE GASOLINE MAX POWER OUTPUT kW hp GX100 Q 2 1 2 8 EH12 2D Q 2 9 4 0 MODEL ETR85D DIMENSION LxWxH in mm 30 4 x 16 1 x 42 8 771 x 409 x 1 086 OPERATING WEIGHT Ibs kg 192 87 SHOE SIZE LxW in mm 18 2 x 11 2 335 x 285 STROKE in mm 3 2 82 IMPACT FORCE Ib kg 3 968 1 800 BLOWS PER MINUTE 650 700 TRAVEL SPEED ft min m min 26 2 36 1 8 11 COMPACTED AREA ft h m2 h 3 337 310 FUEL TANK CAPACITY gal Itr 0 8 3 ENGINE HATZ 1B20 ENGINE TYPE 4 STROKE DIESEL MAX POWER OUTPUT kW hp 3 1 4 2 19 Warranty Your new ESI rammer is warranted to the original purchaser for a period of one year 12 months from the original date of purchase The ESI warranty covers defects in design materials and workma
17. rt 611 0 m 11 Start And Stop See EE 12 14 SCHEDE 15 Service and Maintenance 15 16 Transportation And Storage nes 17 18 Trouble Sh06ting 18 T chmeal Dala WEE 19 MEER 20 Rammer Manual Version 1 Safety Information For your own personal protection and for the safety of those around you please read and ensure you fully understand the following safety information It is the responsibility of the operator to ensure that he she fully understands how to operate this equipment safely Improper maintenance can be hazardous Read and understand this section before you perform any maintenance service or repairs CAUTION If you are unsure about the safe and correct use of the rammer consult your supervisor or ESI General Safety This machine is heavy and must not be lifted single handedly either get help or use suitable lifting equipment This machine is to be used for is intended application only This machine must only be operated by well trained personnel The owner of this machine must observe and train the user to observe the effective laws of labor protection in the country of application Personal Protective Equipment PPE must be worn by the operator whenever the equipment is being used Cordon off the work area and keep members of the public and unauthorized personnel at a safe
18. t TUV Rheinland Product Safety GmbH Am Grauen Stein D 51105 K ln Germany signat rio 101 Gannaway Drive Suite PO Box 997 Jamestown NC 27282 USA pelo presente declara que se o produto descrito neste certificado foi adquirido a um distribuidor autorizado do ESI em qualquer pais da EEA est em conformidade com o estabelecido nas seguintes directivas comunit rias 2006 42 CE Directiva de Compatibilidade Electromagn tica 2004 108 CEE conforme corrigido pelas 92 31 EEC amp 93 68 EEC O numero de vibra es est de acordo com a directiva 2002 44 CE LB A directiva de baixa voltagem 2006 95 CEE BS EN ISO 12100 1 2 Seguranca da maquinaria e s normas harmonizadas afins se aplic veis As emiss es de ruido respeitam e est o dentro das directivas para m quinas 2005 88 CE Anexo VI artigo 12 sendo o organismo notificado TUV Rheinland Product Safety GmbH Am Grauen Stein D 51105 K ln Germany PRODUCT TYPE TYPE DE PRODUIT TIPO DE PRODUCTO TIPO DE PRODUCTO MODEL PE SERIAL DE SERIE NEDE SERIEN Gm DE S RIE DATA DE NEE ee FABRICACI N i EQUIPMENT SYNERGY INTERNATIONAL Signed by Quality Manager On behalf of ESI Anita Tan Forewor
19. teel toe capped footwear with anti slip soles for added protection Wear clothing suitable for the work you are doing Environment In order to protect the environment please Component Material recycle any discarded apparatus or accessories The table beside provides you with a list of the De Ramming Shoe Plywood and Steel machine s components and their respective materials Take the discarded apparatus to the Rubber Isolators Rubber and Steel relevant recycling facilities Bellow Crankcase AY Crankcase Cover Various Parts Steel and Aluminum Machine Description ETR50 O OND d 76x Throttle Lever Operating Handle Fuel Tank Petrol Lifting Hook Engine Muffler Nameplate Bellow Oil Bath Fill Plug Oil Level Sight Glass Drain Valve Handle Rammer Shoe Roller ETR70 O OND B NNE Rammer Manual Version 1 Throttle Lever Operating Handle Fuel Tank Petrol Lifting Hook Engine Muffler Nameplate Bellow Oil Bath Fill Plug Oil Level Sight Glass Drain Valve Handle Rammer Shoe Roller ETR85 Throttle Lever Operating Handle Fuel Tank Diesel Lifting Hook Engine Muffler Nameplate Bellow Oil bath Fill Plug 10 Oil Level Sight Glass Drain Valve 12 Handle 13 Rammer Shoe 14 Roller EE HR es AS T gt Rammer Manual
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