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COMPACTplus-m - Leuze electronic

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1. Muting transceiver Passive deflecting mirror Distance between muting sensor and ESPE lt 200 mm gt C so that the muting sensors MS1 and MS4 can maintain the muting signals from MS2 and MS3 during the pass through Only when both MS1 and MS4 are freed does the muting procedure end a b Cc d Fig 6 1 6 Arrangement of the muting sensors 4 sensor parallel muting Four light switching diffuse reflection light scanners with limited detection range are shown as muting sensors in the example which deliver 24V to the AOPD when they are activated by the transport material The scanning range is to be adjusted by the start up engineer at each optical scanner in such a way that it is not possible for a single person to simultaneously activate MS2 and MS3 or MS1 and MS4 The width of the muting object must be correspondingly large Switches or mechanical switches can also be used Leuze electronic COMPACT plus m 47 Installation SS Leuze electronic 6 1 6 Minimum distance from reflecting surfaces Warning AN Reflecting surfaces near optical protective devices can indirectly deflect the transmitter s beams into the receiver This can cause non recognition of an object in the protective field Therefore all reflecting surfaces and objects material containers cans etc must be kept at a minimum distance from
2. BIO N o 24 V DCE 4A OV FE Start muting restart button Release circuits EDM feedback contacts contactor monitoring Optional External test if factory set jumper is removed oO connection socket with design types m and ml see Chapter 7 1 4 o Hirschmann plug transmitter 8 Pin numbers Hirschmann plug receiver transceiver O0 00 0M oll ll il H t I O I The transceiver connection is identical to the receiver connection A passive deflecting mirror CPM500 2V without electrical connection is required in place of the transmitter Shielded connection cables are recommended for extreme electromagnetic interference The shield should be connected with FE on a large surface The safety related transistor outputs carry out the spark extinction Devices with transistor outputs it is therefore not necessary to use the spark extinction elements recommended by contactor valve manufacturers etc RC modules varistors or recovery diodes These extend the delay time of inductive switching elements Fig 7 3 2 Connection example machine interface T2 Hirschmann plug Leuze electronic COMPACT plus m 63 Electrical connection SS Leuze electronic 7 4 7 4 1 64 Option Machine interface T3 MIN series plug The COMPACTplus s T3 design type is equipped to connect the transmitter with a 3 pin and the receiver transceiver machine interface with a 7 pin MIN series plug This has no e
3. cecceeeeceeeeesaeeseeeceeeeeeeeaaeaeeeeeeeeeeeseaeaeeeeeess 64 Transmitter mtenace UB eercod n ecevicaie cechieosadtndouanticcdidedseade ensadeeceenset aleadiudateds 64 Receiver transceiver machine interface TS ccccccccssececeeeeeeeeeseeeecesaeeeeeeseeeeeesseeseesenes 65 Option Machine interface T4 M12 DUG weiissaneacisivesaecatuadanixvenebindesd vavsvodedshenneahadaednaensenssawsxcenedeced 67 Transmitter intertace TF urcare eT ETE EnO EE 67 Receiver transceiver machine interface T4 cccccccccccsseceeeceeeeeeeseeeeeesaeeeeeeaeeeeeeseeeseesaees 68 Option Machine interface R1 MG cable screw M25X1 5 cccccccsceeeececeeeeeeeeeeeseeseaeeees 68 Transmitter internace V T Ioen e E E E 68 Receiver transceiver machine interface R1 ccccccccseecececeeeceeeseeceeeseeeeeeseeeeeeseaeeeeseaes 68 Option Machine interface R2 Hirschmann plug M26 11 pin FE ccscceeeeeeeeeeeees 75 Transmitter interface T2 cccccccccccccsecceeceeeeeeeseeeceeeceueeeeseeeeeeeseaeeeessaaeeesseaaeeesseaaeeessageeeees 75 Receiver transceiver machine interface R2 ccccecccecceccecceececeeeeceeeeeeeeeeeeeeeeeeeeeeanenenes 75 COMPACTplus m Leuze electronic amp Leuze electronic _ s s s CSs SCSCcornttentts 7 8 7 8 1 7 8 2 7 9 7 9 1 7 9 2 7 9 3 7 9 4 8 8 1 8 2 8 3 8 3 1 8 3 2 8 3 3 8 3 4 8 3 5 8 3 6 9 1 9 1 1 9 1 2 9 2 9 2 1 9 2 2 9 3 10 10 1 1
4. lt M2 input Contactor monitoring input in all function packages This function is usually implemented in the safety monitor This signal input can otherwise be assigned by SafetyLab M5 input SafetyLab must not make any assignment M3 output Po Active protective field free ready for unlocking M4 output Fault dirt or muting lamp failure Table 7 9 4 Receiver transceiver machine interface A1 status signal assignment factory setting Leuze electronic COMPACT plus m 83 Electrical connection SS Leuze electronic 84 10 The machine interface A1 has the following internal schematic structure The data port and the parameter port of the AS i IC are both shown OSSD1 OSSD2 M1 M2 M5 24 V DC OV FE eae a a a a ee ee eee a _ ee a ee a ee we ee l i i l m Aa AAA DO_IN D3_IN DO_OUT D1_OUT D2 OUT PO P1 Data Port Parameter Port a E E E E EE E E E E EEE E S E E E E E E E Fig 7 9 5 Machine interface A1 schematic structure The potential separated OSSD outputs control the generator for the code sequence which supplies the cyclically changing 4 output data bits as long as both OSSD 1 These input data bits are evaluated by the safety monitor generally however not by the bus master The output data bits D0 D1 and D2 can be used by the AS i bus master for example in a standard PLC to transfer control signals Because the factory set expected signals are normally not ve
5. The receiver transceiver will no longer reset automatically after approx 10 seconds It will now permanently display the last error code Only after taking away the key and waiting another 10 seconds does the auto reset procedure take place again The receiver is not automatically reset after 10 seconds with locking errors e g E30 E32 The receiver transceiver goes instead to the error locking state from which it can only be returned by pressing the start restart button or by switching the supply voltage off and back on again Leuze electronic COMPACT plus m 103 Troubleshooting CS Leuze electronic 11 4 104 Maintaining the parameterization with receiver transceiver exchange All setting values are stored on the display and parameterization module where switches S1 to S6 are also located When replacing a device all parameter settings can be transferred by a specialist and authorized person into the new same model receiver transceiver by transferring a correctly parameterized module a b Fig 11 4 1 Display and parameter module Display and parameter module Plug connection Warning When replacing a device it must be assured that an identical exchange device is used Only in this way the correct functionality is reached for the same installation point if the correctly parameterized display and parameterization module is transferred into the exchange device Even when exchanging the display and parameterizat
6. 1 2 o amp Leuze electronic Muting function package Parameterizable functions of the transmitter Transmission channel The infrared beams are modulated with specially shaped pulse bundles so that they are distinct from ambient light and undisturbed operation is consequently ensured Sparks from welding or warning lights from passing forklifts do not have any effect on the protective field If two protective fields are located directly next to each other for two adjacent machines measures must however be implemented so that the optical protective devices do not affect each other Both transmitters should first be assembled back to back so that the beams radiate in opposite directions It is consequently impossible for them to affect each other Another possible way to suppress mutual influences is to switch one of the two protective devices from transmission channel 1 to 2 thereby switching them to differently formed pulse bundles This option can then be selected when more than two optical protective devices are arranged next to each other b __ a AOPD A transmission channel 1 b AOPD B transmission channel 2 not affected by AOPD A Fig 4 1 1 Transmission channel selection The change from transmission channel 1 factory setting to 2 must be made both on the transmitter and the receiver of the optical protective device in question You find more detailed information in Chapter
7. Start muting restart button Release circuits EDM feedback contacts contactor monitoring Optional External test if factory set jumper is removed Local connection socket with design types m and ml to 4 7 Transmitter terminal field numbers O0 A200 Hou ou a il O The transceiver connection is identical to the receiver connection A passive deflecting mirror CPM500 2 V without electrical connection is required in place of the transmitter Shielded connection cables are recommended for extreme electromagnetic interference The shield should be connected with FE on a large surface The safety related transistor outputs carry out the spark extinction Devices with transistor outputs it is therefore not necessary to use the spark extinction elements recommended by contactor valve manufacturers etc RC modules varistors or recovery diodes These extend the delay time of inductive switching elements Fig 7 2 4 Connection example machine interface T1 MG cable screw M20x1 5 60 COMPACT plus m Leuze electronic 7 3 7 3 1 Option Machine interface T2 Hirschmann plug M26 11 pin FE The COMPACT plus T2 design type is equipped to connect the transmitter and receiver transceiver machine interface with a 12 pin Hirschmann plug This has no effect on the option of connecting local control elements or additional sensor equipment to the local interface as described in Chapter 7 1 The corresponding cable sockets
8. 2 requires increased precision in aligning the two components with each other before the devices are screwed firmly into place Fig 9 3 1 Arranging transceiver and passive deflecting mirror Leuze electronic COMPACT plus m 97 Setting the device into service sss Leuze electronic 98 Optimizing alignment by turning the transmitter and passive deflecting mirror Using standard mounting brackets for fastening requires level precisely aligned mounting surfaces so that for example if mounted vertically using adjustable sliding nuts then only the precise heights of the transceiver and the passive deflecting mirror have to be set If this requirement is not met swivelling mounting brackets accessories can be used as described in Chapter 6 3 2 Alignment with internal start restart interlock If the protective field is clear the alignment can be optimized by observing the orange LED2 on the receiver protective field free Precondition here is that the pre alignment work has been completed to such an extent that the orange LED2 is already constantly lit gt Unscrew the locking screws on the transceiver s swivelling mounting brackets so that you can just move it Move the transceiver until the orange LED2 switches off Note this position Move the transmitter back until the orange LED2 is constantly lit again and then continue until it goes off again Now move the transceiver back to the center of the two positions found and fix
9. COMPACT plus Device type Beam distance Detection range Number of beams Transmitter interface connection system Table 1 3 3 Multiple Light Beam Protective Device Transmitter 400 mm O0 18m 3 Cable screw DI CPR400 3 m T1 COMPACTplus m Device type Beam distance Detection range Number of beams Function package Safety output Machine interface connection system Multiple Light Beam Protective Device Receiver 400 mm 0 18 m 3 Muting 2 OSSD transistor outputs Cable screw Example 3 selecting CP m Multiple Light Beam Protective Device COMPACTplus m Multiple Light Beam Protective Device with integrated LED muting lamp and PROFIBUS DP PROFIsafe options COMPACT plus Device type Beam distance Detection range Number of beams Transmitter interface connection system Table 1 3 4 Multiple Light Beam COMPACTplus m Protective Device Transmitter 400 mm O0 18m 3 M12 plug 5 pin Device type Beam distance Detection range Number of beams Function package Local interface option Muting lamp option Safety output option Machine interface connection system option COMPACT plus m Multiple Light Beam Protective Device Receiver 400 mm 0 18 m 3 Muting Local connection panel Integrated LED mut ing lamp PROFIBUS DP PROFIsafe 3 cable tails with M12 plug Example 4 selecting CP m Multiple Light Beam Protectiv
10. Note The advantage of sequential muting over parallel muting is that only the order of the sensor activation deactivation is recorded The time interval between the sensor signals is not important COMPACT plus m Leuze electronic amp Leuze electronic Muting function package All 4 sensors must be briefly activated simultaneously for taking the muting over from the input area to the output area of the muting line The transport material to be muted must therefore be sufficiently long Sequential muting is terminated correctly that means that the OSSDs remain in the ON state during the pass through if the muting sensor activated third becomes free and is consequently switched to inactive The 4 sensor sequential muting is not terminated correctly which means that the OSSDs switch off if e a muting sensor gt 100 ms FS is wrongly switched to inactive during a muting procedure e the muting lamp fails e the length of the object is shorter than the distance between MS1 and MS4 e the movement direction changes within the muting line e a second object enters the muting line during the muting e the muting time limit has expired Msi OE sol j S_ gt a MS3 cw mute fo Ol t1 t2 a Danger zone t1 lt 40 ms t2 100 ms FS Fig 4 3 1 4 Sensor Sequential Muting 4 Sensor sequential muting works in both movement directions and is automatically detected when switch S4 is set to L FS and either MS1 or MS4
11. TUV PRODUCT SERVICE GmbH IQSE Ridlerstra e 65 D 80339 Munich Leuze electronic COMPACT plus m 9 General A Leuze electronic 1 2 10 Symbols and terms Symbols used Warning sign This symbol indicates possible dangers Please pay especially close attention to these instructions Notes on important information A note which also refers to a course of action provides informa tion about special attributes or describes set up procedures Symbols of the COMPACT plus CPT Transmitter General transmitter symbol Transmitter not active Transmitter active Symbols of the COMPACT plus CPR Receiver Above General receiver symbol Below from left to right e The receiver s active protective field is not free outputs in OFF state e The receiver s active protective field is free outputs in ON state e The receiver s active protective field is not free outputs still in ON state during muting procedure for example e The receiver s active protective field is free outputs in OFF state Signal output Signal input Signal input and or signal output Table 1 2 1 Symbols Terms used Active opto electronic protective device Active Opto electronic Protective Device AOPD response time Time between penetration in the active protective field of the AOPD and the actual switching off of the OSSDs AutoReset When an error indication occurs caused for example by faulty external wiring the AOPD attem
12. amp amp Leuze electronic the sensor people COMPACT plus m Safety Light Curtains Multiple Light Beam Safety Devices and Muting Transceivers Function Package Muting amp Leuze electronic COMPACTplus Leuze electronic compactplus Subject to change wit gfelUime slela ate ifer 607019 2011 01 CONNECTING AND OPEP amp Leuze electronic About this Connecting and Operating Instructions Manual A This connecting and operating instructions manual contains information on the proper use and effective application of COMPACTplus m Safety Light Curtains Multiple Light Beam Safety Devices and Muting Transceivers All the information contained herein in particular the safety notes need to be carefully observed This connecting and operating instructions manual must be stored carefully It must be available for the entire operating time Notes regarding safety and warnings are marked by this symbol N O Notes regarding important pieces of information are marked by the symbol J Leuze electronic GmbH Co KG is not liable for damages caused by improper use Knowledge of the connecting and operating instructions is an element of proper use Reprints and reproduction including excerpts are permitted only with the express permission of Leuze electronic GmbH Co KG In der Braike 1 D 73277 Owen Teck Germany Phone 49 0 7021 573 0 Fax 49 0 7021 573 199 info leuze de w
13. amp Leuze electronic amp Leuze electronic the sensor people EG KONFORMITATS EC DECLARATION OF DECLARATION CE DE ERKLARUNG CONFORMITY CONFORMITE Der Hersteller The Manufacturer Le constructeur Leuze electronic GmbH Co KG In der Braike 1 PO Box 1111 73277 Owen Germany erkl rt dass die nachfolgend declares that the following listed d clare que les produits identifi s aufgefiihrten Produkte den ein products fulfil the relevant provi suivants sont conformes aux schlagigen Anforderungen der sions of the mentioned EC Direc directives CE et normes men genannten EG Richtlinien und tives and standards tionn es Normen entsprechen Produktbeschreibung Description of product Description de produit E Sicherheits Lichtvorhang Safety Light Curtain Barri re immat rielle de s curit Mehrstrahl Sicherheits Multiple Light Beam Safety Device Barrage immat riel multifaisceau Lichtschranke und Muting and Muting Transceiver de s curit et Transceiver Transceiver Active opto electronic protective inhibition Ber hrungslos wirkende device quipement de protection lectro Schutzeinrichtung safety component in acc with sensible Sicherheitsbauteil nach 2006 42 EG 2006 42 EC annex IV El ment de s curit selon Anhang IV COMPACTplus 2006 42 CE annexe IV COMPACTplus Part No see name plates COMPACTplus Seriennummer siehe Typschild Art n voir plaques signal tiques Angewandte EG Richtlinie n Applied EC Dir
14. f required loosen the plug connection for the cable to the local sockets gt Pu gt Us o0oQaqndoo Hou ue te a a Q 70 Il the terminal field out completely the connecting terminals are free e insulated conductor sleeves LLL EN Z OIE ZEEE Ed A TP yf YY Ws qmT t t tltl l t LLLLL LL LLL LLL ae eee Ni CLL lhl ERA Io Uy LU er AG Plug connection for the cables to local connection socket with design types m and ml Connecting circuit board Fixing screw Local connection socket with design types m and ml Cable screw M25x1 5 7 6 2 Receiver transceiver cap R1 removed with and without local connection socket COMPACT plus m Leuze electronic amp Leuze electronic Regardless of whether the receiver transceiver has been delivered with a local connection socket or a local connection socket or a local connection panel a relay circuit board to which the load lines Z1 1 to 6 signal lines Z2 1 to 5 and power supply lines Z3 1 to 3 must be connected are located in the connection cap gt f required pull plug d cable to local connection socket Remove insulating plate b connect load lines to Z1 With switching voltages over 42V use lead in with two openings and separate cable for the load line Connect PE to 21 1 gt Insert insulting plate so that an insulation is pro
15. switching is made to 4 sensor parallel muting S5 Display turn around The 7 segment display of the receiver transceiver is factory set so that it can be read if cable entry is required from below With the changeover of S5 to position R the figures on the 7 segment display turn around by 180 Warning The cable connections of transmitter and receiver must always point in the same direction i e either both down or both up S6 Muting time limit In factory setting L a muting error indicates when the 10 minute muting time has been exceeded regardless of the selected muting mode of the receiver transceiver Only in cases with good reason and when no person is endangered thereby can the time limit be turned off by switching from S6 to setting R Notes on safety can be found in Chapter 4 3 4 Leuze electronic COMPACT plus m 91 Setting the device into service sss Leuze electronic 9 A 9 1 92 Setting the device into service Warning Before being put into operation for the first time on a power driven production machine an experienced and commissioned person with suitable training must check the entire setup and the integration of the opto electronic protective device into the machine control system Before connecting the supply voltage for the first time and while the transmitters receivers transceivers and passive deflecting mirrors are being aligned it must also be ensured that the outputs of the optical p
16. the sides Safety distance protective field danger point C Height of the lowest beam above the reference level d Fig 6 1 1 Access guarding with muting transceiver Beam heights for access guarding in accordance with EN 999 Version Beam heights above reference level in mm Table 6 1 1 Beam heights above reference level for access guarding Leuze electronic COMPACT plus m 41 Installation CS Leuze electronic A 42 Calculation formula for safety distance S in accordance with EN 999 The safety distance S for access guarding can be calculated in accordance with EN 999 using the formula S mm K mm s x T s C mm S Safety distance in mm K Approach speed 1600 mm s T Total time delay ins Sum of protective device response time taopp see tables in Chapter 12 2 the protective interface if any tinterface Technical data interface _ and the machine s stopping time tyachine Technical data of the machine or stopping time measurement C 850 mm arm length S mm 1600 mm s x taopp tintertace tMachine S 850 mm Calculation example Access guarding with transceiver A robot with a stopping time of 250 ms should be protected with a CPRT500 2 m T1 Transceiver The beam heights are determined at 400 and 900 mm The response time for CPRT500 2 m T1 in accordance with Table 12 2 3 is tH8T 20 ms FS An additional interface can de dispensed with since CPRT500 2 m T1 is already equipped w
17. 8 Parameterizable basic functions of the receiver transceiver You will find setting notes for parameterization using switches on the display and parameter module in the connecting and operating instructions Further settings are also available with SafetyLab and PC See the separate user manual for SafetyLab Note If required information on further setting options with switches or on customer specific presettings can be found on an attached data sheet or in additional connecting and operating instructions COMPACT plus m Leuze electronic amp Leuze electronic Muting function package A 4 2 1 4 2 2 Warning After parameters are changed be it with switch or with PC with SafetyLab the functioning of the optical protective device must be carefully tested You will find more information on this in Chapters 10 and 13 Transmission channel Transmitters and receivers transceivers are set to transmission channel 1 C1 in the factory settings status If the corresponding transmitter is switched to transmission channel 2 the receiver must also be set to transmission channel 2 C2 See Chapter 8 for more information Start restart interlock Warning When delivered the internal start restart interlock of the COMPACTplus is not activated If the start restart interlock function is active it prevents the automatic release of the safety circuits when the machine is turned on or the supply voltage is restored after a p
18. AS i slave is missing This is noted in the error memory of the AS i safety monitor The AS i safety monitor changes to configuration mode With the second pressing of the SERVICE button the code sequence of the new AS i slave is saved and tested to assure correctness If this is okay the AS i safety monitor changes back to the protective mode Warning After the swop out of a defective safety set AS i slave be sure to check the correct functioning of the new AS i slave Checking for safe switching off The fault free functioning of the safe AS i system that is the safe switching off of the AS i safety monitor with activation of an assigned safety set sensor e g COMPACT plus AS i must be checked by a specialist and authorized person on a yearly basis To facilitate this the COMPACT plus AS i Slave must be activated once a year and the switching behavior must be checked by observing the safety outputs of the AS i safety monitor COMPACT plus m Leuze electronic 8 8 1 8 2 Parameterization Factory settings When delivered the transmitter is ready for operation set to e Transmission channel 1 with switch S2 in the connection cap in the L left position The receiver transceiver is also ready for operation and its switches S1 to S6 are set on L left which means e No contactor monitoring EDM e Transmission channel 1 e Without start restart interlock e Muting type Automatic muting 4 sensor sequential muting
19. Calculation formula for safety distance S in accordance with EN 999 Calculation of the safety distance for a safety light curtain with a resolution of up to 40 mm as access guarding The safety distance S is calculated in accordance with EN 999 using the formula S mm K mm s x T s C mm S Safety distance in mm K Approach speed in mm s In the close range of 500 mm 2000 mm s is used for the calculation If a distance greater than 500 mm is calculated K 1600 mm s can be used However in this case a minimum safety distance of 500 mm is applied T Total time delay ins Sum of protective device response time tAOPD see tables in Chapter 12 2 the protective interface if any tinterface Technical data interface and the machine s stopping time tMachine Technical data of the machine or stopping time measurement C 8x d 14 in mm Allowance depending on the depth of penetration into the protective field before turning on the AOPD d AOPD resolution up to maximum 40 mm S mm 2000 mm s x taopp tintertace Machine S 8 d 14 mm Calculation example Access guarding with safety light curtain 30 mm resolution A robot with a stopping time of 300 ms should be protected with a Safety Light Curtain CP30 1800 m T1 The lowest beam is determined at 300 mm and highest beam is consequently at 2100 mm The response time for CP30 1800 m T1 in accordance with Table 12 2 1 is tH1T 22 ms FS An additional interface
20. Muting error OSSD1 OSSD2 Safety related switching output Output Signal Switching Device Parallel muting Muting is introduced if two defined muting sensors are activated within a specified time RES interlock Start restart interlock SafetyKey Additional components for instructing procedures only for Light Curtains SafetyLab Diagnostics and Parameterization Software optional Scan All beams beginning with the synchronization beam are pulsed by the transmitter in cycles one after the other Sequential muting Muting is initiated if the muting sensors are activated one after an other in a defined sequence Start restart interlock Prevents automatic start after supply voltage is switched on after the protective field has been penetrated or the external safety cir cuit has been activated Table 1 2 2 Terms Leuze electronic COMPACT plus m 11 General 1 3 1 3 1 12 Fig 1 3 1 Selecting COMPACT plus m CP m Safety Light Curtains CPtrr hhhh ml cc amp Leuze electronic COMPACT plus t Type of device T Transmitter R Receiver rr Resolution 14 14mm 30 380mm 50 50mm 90 90mm hhhh Protective field height 150 3 223 1800 mm for 14 and 30 mm resolution 450 3000 mm for 50 mm resolution 750 3000 mm for 90 mm resolution Muting function package receiver only Option Integrated LED muting lamp receiver on
21. are delivered with e 1 Transmitter e 1 Receiver e 4 Sliding nuts with screws M6x10 e 4 Standard mounting brackets e 1 SafetyKey e 1 Connecting and operating instructions manual e 1 Self adhesive information plate Additionally supplied for safety light curtains with 14 mm or 30 mm resolution e Test rod set consisting of test rods 14 24 33 mm Multiple Light Beam Safety Devices are delivered with e 1 Transmitter e 1 Receiver e 4 Sliding nuts with screws M6x10 e 4 Standard mounting brackets e 1 Connecting and operating instructions manual e 1 Self adhesive information plate Muting Transceivers are delivered with e 1 Transceiver e 2 Sliding nuts with screws M6x10 e 2 Standard mounting brackets e 1 Connecting and operating instructions manual e 1 Self adhesive information plate Passive Deflecting Mirror must be ordered separately Leuze electronic COMPACT plus m 117 Appendix A Leuze electronic 13 2 Accessories pano tem eson 909606 CPM500 2V Passive deflecting mirror for transceiver 909607 CPM500 2V SO Passive deflecting without mounting bracket for installation in UDC 560030 LA78UDC External laser alignment aid for column mounting 150704 CB M12 3000 8WM Cable for local connection with M12 8 pin angled plug 3m 150699 CB M12 10000 8WM Cable for local connection with M12 8 pin angled plug 10 m 426045 AC LDH 12WF Hirschmann cable socket angled incl crimp con tacts 426046 AC LDH 12GF Hirschm
22. as standard with machine interface T1 The connection cap of the devices are equipped here with a cable screw with which the user connects the power cable they have selected to the screw terminals inside the connection cap While the transmitter is only fed the supply voltage receiver and transceiver have both of the safety outputs OSSD1 and OSSD2 with transistors plus additional signal inputs outputs Transmitter interface T1 The terminal field for the transmitter connection cable is located inside the connection cap gt After you have loosened the 4 fastening screws pull the connection cap out in as straight a direction as possible Use insulated conductor sleeves 7 7H Fig 7 2 1 Transmitter connection cap T1 removed inside view terminal field Inputs outputs Supply voltage 24 V DC lt Supply voltage O O Functional earth shield Table 7 2 1 Transmitter interface T1 terminal field connection assignment Leuze electronic COMPACT plus m 57 Electrical connection SS Leuze electronic 7 2 2 58 Receiver transceiver machine interface T1 The receiver transceiver has safety related transistor outputs The connecting circuit board with the terminal field for the machine interface connection cable fixed with the M20x1 5 cable screw is located inside the connection cap gt After you have loosened the 4 fastening screws pull the connection cap out in as straight a direction as possible
23. at a normative ap proach speed of v 1 6 m s yield a minimum distance of 80 mm between MS2 and the protec tive field d Distance between MS1 and MS4 Symmetrical to the protective field as big as possible however lt e so that all sensors are as signed before the first activated sensor is released again Distance between two muting sensors gt 250 mm Consistent length of the transport vehicle oOoOgw ot il e f Fig 6 1 3 Arrangement of the muting sensors 4 sensor sequential muting The example shows four dark switching throughbeam photo electric sensors as muting sensors the receivers of which switch actively high with assignment that is delivers 24V to the assigned muting inputs of the CPR m CPRT m However proximity switches or mechanical switches can also be used If there is a danger of crushing between the transport vehicle and the protective device swing doors for example with a width of approx 500 mm are recommended The swing doors must be monitored by safety switches integrated into the release circuit via a separate safety interfaces Leuze electronic COMPACT plus m 45 Installation lt CS Leuze electronic A 6 1 4 46 The connected muting lamp indicates the muting procedure If the muting lamp blinks then the muting restart described in Chapter 4 3 6 is required Fig 6 1 4 Arrangement of the muting sensors MS2 and MS3 Warning Applicable for all muting types I
24. can be dispensed with since CP30 1800 m T1 is already equipped with internal start restart interlock and EDM functions T 224300 322 ms C 8 d 14 mm 8 30 14 128mm S 2000 x 0 322 128 772mm As the value for S is over 500 mm calculation can be made with an approach speed of 1600 mm s if the result here is less than 500 mm at least 500 mm must be used S 1600 x 0 322 128 644 mm COMPACT plus m Leuze electronic amp Leuze electronic Installation In accordance with the table for high risk from EN 294 a distance of at least 600 mm is required between the danger point and the hard guard protective field The height of the protective device must in accordance with this table be at least 2000 mm so that the danger point cannot be reached with the upper limbs fingers hands arms This condition is met with the 2100 mm height for the highest beam Warning Using access guarding it must be ensured that the start restart interlock function is active and that unlocking from inside the danger zone is not possible Sensor positions with 4 sensor sequential muting Transmitter Receiver Distance between MS and protective field must be less than 200 mm Distance between MS2 and MS3 must be symmetric to protective field but not so small that MS2 and MS3 can be triggered simultaneously e g by a shoe see fig 6 1 4 gt 250 mm the MS filter time of 160 ms and max protective field response time of 40 ms
25. case of e danger of objects being expelled or hot or dangerous liquids spurting from the danger zone e applications in explosive or easily flammable atmospheres Leuze electronic COMPACT plus m 19 Safety A Leuze electronic 2 2 Competent personnel Prerequisites for competent personnel e he has a suitable technical education e he knows the rules and regulations for occupational safety safety at work and safety technology and can assess the safety of the machine e he knows the instructions for the safety sensor and the machine e he has been instructed by the responsible person on the mounting and operation of the machine and of the safety sensor 2 3 Responsibility for safety Manufacturer and operating company must ensure that the machine and implemented safety sensor function properly and that all affected persons are adequately informed and trained The type and content of all imparted information must not lead to unsafe actions by users The manufacturer of the machine is responsible for e safe machine construction e safe implementation of the safety sensor e imparting all relevant information to the operating company e adhering to all regulations and directives for the safe starting up of the machine The operator of the machine is responsible for e instructing the operating personnel e maintaining the safe operation of the machine e adhering to all regulations and directives for occupational safety and safety at w
26. electronic 8 3 1 8 3 2 8 3 3 90 The settings described below can also be made using SafetyLab without any adjustment of the switches For parameterization with PC this is connected via the optical interface between connection cap and 7 segment display to the receiver transceiver All switches S1 to S6 must be set in the factory setting to position L so that changes made with SafetyLab can made effective For other significant settings see the SafetyLab user manual S1 Contactor monitoring EDM Place switch S1 to the R setting to activate the dynamic contactor monitoring function As illustrated in the wiring diagram examples in chapter 7 the receiver expects the reply from the positive guided normally closed contacts within 300 ms FS after the OSSDs are turned on or off by a 24 V DC signal at M2 If this reply is not received the receiver transceiver will show the E31 error message and go to the error locking state from which it can only be returned to normal operation by switching the supply voltage off and back on again S2 Transmission channel In factory setting L the receiver expects a transmitter set to transmission channel 1 After switch S2 has been changed to the R setting the receiver expects signals from a transmitter that has also been changed to transmission channel 2 The transceiver may also be switched to transmission channel 2 Due to the fact that the transceiver generates the transmitted signals
27. gt Loosen the fixing screw on the rear side of the connection cap and slightly pull out the connecting circuit board Seer pee SO CLLLLLLLLLLLLL L Sti aes i O O SUD a Plug connection for the cables to the local connection socket with design types m and ml Connecting circuit board Fixing screw Local connection socket with design types m and ml Cable screw M20x1 5 O0OQ20 0M Fig 7 2 2 Receiver transceiver cap T1 removed with and without local connection socket COMPACT plus m Leuze electronic gt f required loosen the plug connection for the cable to the local connection socket gt Pull the terminal field out completely the connecting terminals are free gt Use insulated conductor sleeves Fig 7 2 3 Receiver transceiver machine interface T1 terminal field Inputs Outputs M1 M5 FS can be differently arranged via SafetyLab Supply voltage 24 V DC OSSD2 Output Transistor Transistor output M1 input a M machine interface start restart but ton a a Alternative to L5 of the local interface start restart button on the machine interface M1 In FS same effect as via L5 Table 7 2 2 Receiver transceiver machine interface T1 terminal field connection assignment Leuze electronic COMPACT plus m 59 Electrical connection Leuze electronic 24 24 V DC F 4A ove J FE B E D EO
28. identical to the receiver connection A passive deflecting mirror CPM500 2V without electrical connection is required in place of the transmitter The connection cables must be routed in a strong conduit so that mechanical damage is prevented Shielded connection cables are recommended for extreme electromagnetic interference The shield should be connected with FE on a large surface Fig 7 7 2 Connection example machine interface R2 Hirschmann plug Leuze electronic COMPACT plus m 77 Electrical connection Leuze electronic 7 8 A 7 8 1 7 8 2 A 78 Option Machine interface R3 MIN series plug The design type COMPACTplus R3 has 2 relay outputs and is equipped with MIN series plug in the connection cap for the connection to the machine interface This has no effect on the option of connecting local control elements or additional sensor equipment to the local interface as described in Chapter 7 1 Warning It applies with safety related relay outputs that The cable for machine control must generally be laid with protected installation in a cable duct or with armor in such a way that cross connections of the cable wires can be safely ruled out Transmitter interface T3 A separate transmitter for devices with safety related relay outputs is not available The corresponding transmitter T3 with 3 pin MIN series plug is used see 7 4 1 Receiver transceiver machine interface R3 The receiver transceiver has saf
29. in straight or angled version incl crimp contacts and complete connection cable in varying lengths are available as accessories Fig 7 3 1 Transmitter and receiver transceiver machine interface T1 view of the pins Transmitter interface T2 Wire colors Inputs outputs CB 8N xXxxxx 12GF to 4 internal jumper set to 3 ema a h 10 Reserved Reserved Functional earth shield Table 7 3 1 Transmitter interface T2 Hirschmann cable socket connection assignment Leuze electronic COMPACT plus m 61 Electrical connection lt SS Leuze electronic 7 3 2 62 Receiver transceiver machine interface T2 The receiver transceiver has safety related transistor outputs Wire colors Inputs outputs M1 M5 FS CB 8N xxxxx can be differently arranged via 12GF SafetyLab M1 input RES_M machine interface start re start button M2 input EDM contactor monitoring against 24 V DC M3 input output Active protective field free Ready for unlocking M4 input output Fault dirt or muting lamp failure h O1 Purple White Reserved Functional FE earth shield Alternative to L5 of the local interface start restart button on the machine interface M1 In FS same effect as via L5 Beige h Clear Green yellow lt Table 7 3 2 Receiver transceiver machine interface T2 Hirschmann cable socket connection assignment COMPACT plus m Leuze electronic
30. locking screws on the transmitter s swivelling mounting brackets so that you can just move it Move the transmitter until the orange LED2 switches off Note this position Move the transmitter back until the orange LED2 is constantly lit again and then continue until it goes off again Now move the transmitter back to the center of the two positions found and fix the swivelling mounting brackets so that it cannot be moved gt Now do exactly the same with the receiver and move it to the center between the two positions where LED2 goes off Fix the receiver and secure it carefully against turning or shifting The optimum setting is consequently achieved Alignment without internal start restart interlock gt The procedure is the same as described above Instead of the orange LED2 observe LED1 of the receiver The transition point is where LED1 switches from green to red or vice versa LED2 can be lit at the transition points during the set up procedure weak beam indication COMPACT plus m Leuze electronic 9 3 Aligning transceiver and passive deflecting mirror The type labels plates of the transceiver and passive deflecting mirror must be pointing in the same direction The internal V mirror is therefore located opposite the transceiver s transmission module on the side of the end cap or the optional muting lamp Ensure that the entry and exit windows are at the same height across from one another The small specified angle of beam spread of
31. the access area Muting must be made automatically it may not however be dependent on one single sensor signal nor may it be fully dependent on software signals The muting function must be released immediately after the transport material has passed through so that anybody passing through behind the transport material will be detected by the protective device Warning COMPACT plus m Safety Light Curtains and Multiple Light Beam Protective Devices and Muting transceivers are not suitable for danger point protection directly on machines e g on presses COMPACT plus i Safety Light Curtain with selectable cycle control and muting function is the right choice for bridging the protective function during the part of a machine movement considered not dangerous e g while lifting a tool Leuze electronic COMPACT plus m 21 System design and possible uses 4 Leuze electronic 3 3 1 22 System design and possible uses The opto electronic protective device Mode of operation COMPACT plus m is comprised of a transmitter and a receiver or a transceiver with passive deflecting mirror Beginning with the first beam the synchronizing beam directly after the display panel the transmitter pulses beam for beam in rapid succession Synchronization between transmitter and receiver is performed optically Qa ES Transmitter Receiver Transceiver Passive deflecting mirror aoogw Fig 3 1 1 Pri
32. the swivelling mounting brackets so that it cannot be moved gt Now do exactly the same with the passive deflecting mirror and move it to the center between the two positions where LED2 of the transceiver goes off Fix the receiver and secure it carefully against turning or shifting The optimum setting is consequently achieved Alignment without internal start restart interlock gt The procedure is the same as described above Instead of the orange LED2 observe LED1 of the transceiver The transition point is where LED1 switches from green to red or vice versa LED2 can be lit at the transition points during the set up procedure weak beam indication COMPACT plus m Leuze electronic amp Leuze electronic Testing 10 10 1 10 2 10 3 Testing Testing before setting the equipment in service the first time Testing by an experienced technician before initial startup must ensure that the optical protective device and any other safety components that might be present have been selected in accordance with local regulations and if applicable the European Directives especially the European Machine and Machine Utilization Directive and that they provide the required protection when properly operated gt Use the regulations listed above where required with the help of the checklists provided in the Appendix of these instructions to check that the protective devices are properly installed that they are properly wired into the cont
33. to a safety bus for example In order to offer an optimal solution for each specific application the devices of the COMPACT plus series are available with different ranges of functionality Overview of function packages COMPACT plus m Safety Light Curtains Multiple Light Beam Protective Devices and Transceivers with the Muting function package for bridging the protective device for a limited period with for example proper material transport through the protective field COMPACT plus b Safety light curtains with the Blanking function package with additional functions fixed and or floating blanking of beams plus reduced resolution of the protective field COMPACT plus i Safety light curtains with the Initiation function package to not only protect with the protective device but rather to also provide safety related control of the production machine 8 COMPACT plus m Leuze electronic amp Leuze electronic Cena 1 1 Certifications Company WA D gt K AP ao SMA NACEN Reg Nr 2922 02 Z Leuze electronic GmbH amp Co KG in D 73277 Owen Teck has a certified quality assurance system in accordance with ISO 9001 Products CE COMPACTplus Safety Light Curtains Multiple Light Beam Protective Devices and Trans ceivers are developed and produced in compliance with applicable European directives and standards EC prototype test in accordance with IEC EN 61496 Part 1 and Part 2
34. 0 1500 m T1 COMPACT plus Safety Light Curtain COMPACT plus m Safety Light Curtain Device type Transmitter Device type Receiver Physical resolution 30 mm Physical resolution 30 mm Detection range 0 18 m Detection range 0 18 m Height of protective Height of protective field 1500 mm field 1500 mm Function package Muting Safety output 2 OSSD transistor outputs Transmitter interface Machine interface connection system Cable screw connection system Cable screw Table 1 3 1 Example 1 selecting CP m Safety Light Curtain COMPACT plus m Safety Light Curtain with integrated LED muting lamp and AS Interface options CPT30 1200 AP DI CPR30 1200 mi A1 COMPACT plus Safety Light Curtain COMPACT plus m Safety Light Curtain Device type Transmitter Device type Receiver Physical resolution 30 mm Physical resolution 30 mm Detection range 0 18 m Detection range 0 18 m Height of protective Height of protective field 1200 mm field 1200 mm Function package Muting Muting lamp option Integrated LED mut ing lamp Safety output option AS i Safety at Work Transmitter interface Machine interface connection system M12 5 pin connection system M12 5 pin Table 1 3 2 Example 2 selecting CP m Safety Light Curtain Leuze electronic COMPACT plus m 15 General 16 amp Leuze electronic COMPACT plus m Multiple Light Beam Protective Device without options i CPT400 3 T1
35. 0 2 10 3 11 11 1 11 2 11 2 1 11 2 2 11 3 11 4 Option Machine interface R3 MIN SerieS plug ccccceeceseeeeeeeeeeeeeeeeaaeeeeeeeeeeeeseeaeeseeeeeeeeeas 78 Transmitter interface T3 ccccccccccsseeeeeecenneeseeeeeeeaueeeeeeeessaeeeeeeeeseeseeeeeeasaesaeeeesaseseeeees 78 Receiver transceiver machine interface RS cccccceecceceeeceeeeeeceeceeceeeeeeeeeeeeeaseneenenneeeess 78 Option Machine interface A1 AS i Safety at Work ccccccsseeeeeeeeeeeeseeeeeeeeaneeseeeeeeseeaees 80 Transmitter interface 1A Posed coacrctecocda tence teense eaevco de dea cteeeosiedesdate Oo a A ESE aaa aE EREN 81 Receiver transceiver machine interface A1 cccecceceeccecceecceeeeeeeeeeeeeeeeeeeeeeeeeeseneenenneeeess 82 Initial operation of COMPACT plus AS i interface for the AS i Mastel ccccseeseeeeeees 85 COMPACT plus AS i maintenance interface for AS i master c ce eeccceeseeeeeeeeeeeeeeeees 85 Paramete MZ atlOn siese a aE R E KAEA ERENER 87 FO SO e E E E E 87 Transmitter parameterization ssesisss idenana aa a a aE aG 87 Receiver transceiver parameteriZation cccccccssesseeecceceeseeeeceeeaueneeeeeeeeeseeceeeeeeeessseeeeeees 88 S1 Contactor monitoring EDM ccccssssseeeeeceeceseeeeceseecsseeeeeseausseeeeeeseeasseeeeeeesnees 90 S2 Transmission CHANNEL ccccccceeseeeeececeesseeeecaseeseeeeeeeseeueeeeeeaeeaueeeeeeesneseeeeseasanses 90 So S
36. 100 1 ISO 13849 1 IEC 61508 EN 62061 The result of the risk assessment determines the required safety level of the safety sensor see Table 2 1 1 For mounting operating and testing document COMPACTplus m Safety Light Curtains Multiple Light Beam Safety Devices and Muting Transceiver Muting function package as well as all applicable national and international standards regula tions rules and directives must be observed Relevant and supplied documents must be observed printed out and handed to the affected personnel Before working with the safety sensor completely read and understand the documents applicable to your task In particular the following national and international legal regulations apply for the start up technical inspections and work with safety sensors e Machinery directive 2006 42 EC e Low voltage directive 2006 95 EC e Electromagnetic compatibility directive 2004 108 EC e Use of Work Equipment Directive 89 655 EEC supplemented by Directive 95 63 EC e OSHA 1910 Subpart 0 e Safety regulations e Accident prevention regulations and safety rules e Ordinance on Industrial Safety and Health and Labor Protection Act e Device Safety Act Notice For safety related information you may also contact the local authorities e g industrial inspectorate employer s liability insurance association labor inspectorate occupational safety and health authority mmo 2 1 Approved purpose and foreseeable improper ope
37. 50 C Ambient temperature storage 25 70 C 15 Relative humidity 95 Vibration fatigue limit 5 g 10 55 Hz according to EN IEC 60068 2 6 Resistance to shocks 10 g 16 ms according to EN IEC 60068 2 29 See dimensional drawings and tables Weight See table Without additional measures the devices are not suited for outdoor use Table 12 1 3 System data 12 1 4 Receiver transceiver local interface status and control signals Voltage output only for command 24 V DC 20 devices or safety sensor equipment max 0 5 A L1 Signal input Input Contact or transistor against 24 V DC current load 20 mA max L2 Signal input output Input Contact or transistor against 24 V DC current load 20 mA max Output pnp 24 V DC switching 60 mA max L3 L4 TriState signal input for Input Contact or transistor against 24 V DC potential free safety circuit current load 20 mA max L5 Signal input output Input Contact or transistor against 24 V DC or against 0 V current load 20 mA max Output pnp 24 V DC switching 500 mA max Table 12 1 4 Receiver transceiver local interface status and control signals Leuze electronic COMPACT plus m 107 Technicaldata st CsC MS Leuze electronic 12 1 5 Receiver transceiver machine interface status and control signals M1 M2 Signal input Input Contact or transistor against 24 V DC current load 20 mA max M3 M4 Signal input output Input Contact
38. VICE button on the AS i safety monitor Install the new AS i slave AS i slaves have the bus address 0 in the factory setting status With the swop out the AS i master automatically programs the replacement device with the previous bus address of the defective device A readdressing of this replacement device to the bus address of the defective device is therefore not necessary Check the supply voltage of the sensor via the AS interface The 7 segment displays and the red LED1 light up on the COMPACTplus A1 Check the protective field function between COMPACT plus AS i transmitter and receiver and of the transceiver The 7 segment displays on the transmitter and receiver or on the transceiver light up and where required LED1 switches with free protective field after unlocking of the start restart interlock from red to green COMPACT plus AS i may not be interrupted for the system integration that is with the saving of the code table of the AS i slave by the AS i safety monitor The OSS Ds must be in the ON state a Press the SERVICE button on the AS i safety monitor Press the start signal to restart the AS i system The system restart is made according to the AS i side configuration of a restart inter lock or an automatic restart in the AS i safety monitor see the user manual for asi mon configuration and diagnosis software for AS i safety monitor It is determined with the first pressing of the SERVICE button if an
39. Work receiver P1 Option PROFIBUS DP PROF safe CPtbbd n mxl cc If no option is taken this position is not used in the product description Fig 1 3 2 Selecting COMPACT plus m Multiple Light Beam Protective Devices Leuze electronic COMPACT plus m 13 General A Leuze electronic 1 3 3 CPRT m Muting Transceiver COMPACTplus Transceiver bbd Beam distance 500 500 mm n Number of beams 2 1 beam folded Muting function package Local connection panel option Option Integrated LED muting lamp cc Machine interface connection system T1 Transistor cable screw T2 Option Transistor with Hirschmann plug T3 Option Transistor with MIN series plug T4 Option Transistor M12 plug R1 Relay option with cable screw R2 Relay option with Hirschmann plug R3 Relay option with MIN series plug A1 AS interface option Safety at Work P1 Option PROFIBUS DP PROFIsafe CPRTbbd n mxl cc If no option is taken this position is not used in the product description Fig 1 3 3 Selecting COMPACT p us m Muting Transceiver A passive deflecting mirror CPM500 2V is required for operating the muting transceiver 1400 COMPACTplus m gt Leuzeelectronic amp Leuzeelectronic Cen eral 1 3 4 Examples for selection COMPACT plus m Safety Light Curtain without options I CPT30 1500 T1 DI CPR3
40. aaaaeeeeeeeeeeseasaaaaaaeneeeees 99 PROCS TOU IN MAENE E A E E E E E E E A A E A 100 What should do if an error OCCUIS 0 00 0 ceccccsseeeeceeeeceeeeeceeeeesaeeeesaueesaeeesaueeesaeeeeseeeeseess 100 Quick diagnostic using the 7 Segment displays cecececeeeeeeeeeeeeceeseeeeeeeeeesneeseeeeeeseees 100 Transmiter CNA GINO SUG acs cn creg sete aceiverencreneacinasdecemstacacemenadate EA a a aA BAA 100 Receiver transceiver diagnostic cccccccceceeeeeeeeeeeeeeeee ceases eaaaaaaaeeeeeeeeeseaeaeaaaaaeeeeeeeeseeaes 101 PUNO a OE Teee r itt ounehtgeendniorastnntd one naaumencc dana yan tho Ginretennaihtenraltenldubaurenhulaaamaiianesdenctva 103 Maintaining the parameterization with receiver transceiver CExCNANGE cccceeeeeeeeeeeeeeeeeeeeneees 104 Leuze electronic COMPACT plus m 5 Contents a CCS Leuze electronic 12 12 1 12 1 1 12 1 2 12 1 3 12 1 4 12 1 5 12 1 6 12 1 7 12 1 8 12 2 12 2 1 12 2 2 12 2 3 12 2 4 12 2 5 12 2 6 13 13 1 13 2 13 3 13 3 1 13 3 2 Technical dala aaa AAEREN nope yee enn mne seem a pete eee 105 CT i 1e2 0 2 s eee eR eee a en ce ee ny er em nen E er SNOT ene ne eee ey etn ier eer ee 105 Beam protective field data ccccccccccsssseeeeecesseseeeeeesueeseeeeeeesseeseeeeeeseaeseeeeseessaeeeeeeeaaas 105 Safety relevant technical Aata ccccccecccccseseeeeeeeeeeeeeseeeeeeesaeeseeeeeesseeseeeeeesseaeseeeeesssaees 106 SUS A ed atta einaaiae E A tea atiacae
41. age and be able to bridge a power outage period of at least 20 ms for devices with transistor outputs Leuze offers suitable power supplies see list of accessories in the Appendix It must supply load current reserve of at least 2 A Transmitters and receivers must be fused against overcurrent Basically both safety switch outputs OSSD1 and OSSD2 must be looped into the work circuit of the machine Relay contacts must be protected externally in order to prevent the contacts from welding together Technical Data Chapter 12 1 6 Signal outputs must not be used for switching downstream safety circuits The start restart button for unlocking the restart interlock must be mounted in such a way that it cannot be reached from the danger zone and the entire danger zone is fully visible from its installation position It is vital during the electrical installation that the power of the machine or system to be secured is switched off locked so that the dangerous movements cannot be started up again unintentionally It must additionally be ensured with devices with safety related relay outputs that the voltage feed to the relay contacts is also interrupted and secured against restarting If this is not observed the danger of electric shock from the adjacent voltages arises when opening devices All receivers transceivers have a local interface and a machine interface Local control elements and or sensors can be optionally connected to the local interfac
42. and shows E18 Warning If an error is shown on the transmitter permanent display of 8 or display of F for a fault code then the 24 V DC connection voltage and wiring should be checked If the error remains after it is turned on again abort the setup process immediately and send in the malfunctioning transmitter to be checked COMPACTplus m Leuze electronic 9 1 2 A Display sequence with receiver transceiver The following appears after the receiver transceiver is turned on or restarted e 88 Self test e 3y xx 3 Muting function package y xx Firmware version e Hx H MultiScan factor x number of scans e txxx t Response time of the AOPD x xx Value in milliseconds e Cx C Transmission channel x Number of the channel FS 1 Warning In case of an error or failure the display of the receiver transceiver will show Ex xx or Fx xx Using the error number Chapter 11 Troubleshooting will provide information on whether it is an error Ex xx in external wiring or an internal fault Fx xx For internal faults immediately interrupt the installation and send in the malfunctioning receiver transceiver in to be checked However if errors are found and cleared in the external wiring the receiver transceiver will be restored to normal operation mode and startup can be continued If the internal start restart interlock function is not used FS because for example this
43. ann cable socket straight incl crimp contacts 426042 CB 8N 10000 12GF Cable for machine interface T2 R2 10 m straight socket 426043 CB 8N 50000 12GF Cable for machine interface T2 R2 50 m straight socket 426044 CB 8N 25000 12GF Cable for machine interface T2 R2 25 m straight socket 429071 CB M12 5000S 5GF Connection cable T4 Transmitter shielded with M12 coupling 5 poles 5 m straight open end 429073 CB M12 10000S 5GF Connection cable T4 Transmitter shielded with M12 coupling 5 poles 10 m straight open end 429075 CB M12 15000S 5GF Connection cable T4 Transmitter shielded with M12 coupling 5 poles 15 m straight open end 429081 CB M12 5000S 8GF Connection cable T4 Transmitter shielded with M12 coupling 8 poles 5 m straight open end 429083 CB M12 10000S 8GF Connection cable T4 Transmitter shielded with M12 coupling 8 poles 10 m straight open end 429085 CB M12 15000S 8GF Connection cable T4 Transmitter shielded with M12 coupling 8 poles 15 m straight open end 580004 AC PDA1 A AS i adapter for bus connection and 24V supply voltage receiver transceiver 50024346 AM 06 AS i M12 bus terminal for AS i flat cable trans mitter 50024750 AKB 01 AS i flat cable unit per meter Table 13 2 1 COMPACTplus m Accessories amp Leuze electronic Appendix pamo fem eson 548361 CB M12 1000 5GF GM AS i M12 connection cable 1 m 5 pin 548362 CB M12 2000 5GF GM AS i M12 conn
44. applicable versions of European standards such as EN 999 and EN 294 The specifications applicable when using COMPACT plus in non European countries must also be observed Minimum distances and component positions Optical protective devices can only fulfill their protective requirements if they are installed with a sufficient safety distance The calculation formulas for safety distance are dependent on the type of protection In the harmonized European standard EN 999 Positioning of protective devices with regard to approach speeds of parts of the human body the installation situations and calculation formulas for safety distance are described for the following protection types The formulas for the necessary distance from reflecting surfaces are determined in accordance with the European standard for Active Opto electronic Protective Devices AOPD prEN IEC 61496 2 COMPACT plus m Leuze electronic amp Leuze electronic __ snsttalllattion 6 1 1 Beam heights and safety distance for multiple light beam protective devices transceivers and safety light curtains with 50 mm or 90 mm resolution Determination of beam heights above reference level and calculation of the safety distance for COMPACTplus Multiple Light Beam Protective Devices Transceivers or Safety Light Curtains with 50 mm or 90 mm resolution a b Beam distance Measures against approach from
45. cally and adapt to the new installation situation The display for the connection of the machine interface cable from below is set in the factory settings of the receiver transceiver FS gt Where required activate the display turn around function of the receiver transceiver according to your application see Chapter 8 3 5 gt When assembling make sure that the cable connections of transmitter and receiver are always pointing in the same direction Leuze electronic COMPACT plus m 29 Muting function package Leuze electronic 4 3 4 3 1 0O 30 Muting Muting is the intended regulated and time limited suppression of the protective field safety function During the muting procedure the OSSDs remain in the ON state with the interruption of one or more beams Special precautions must therefore be taken here to ensure safety See the special safety notes in Chapter 2 5 The muting operation is initiated by the muting sensor signals On the basis of the number and sequence of the muting sensor signals the factory set receiver transceiver automati cally differentiates here between the muting mode 4 Sensor Sequential Muting with the assignment of all muting signal inputs MS1 to MS4 and 2 Sensor Parallel Muting with signals only from MS2 and MS3 Switching can be made to the muting mode 4 Sensor Parallel Muting see Chapter 8 3 4 The muting lamp must be connected in all muting modes Further
46. ce AP 5 pin M12 plug signal assignment TEST TEST a Decoupling electronics Fig 7 9 2 Transmitter interface AP schematic structure The transmitter can be supplied either from the yellow AS i cable or by a separate 24V power supply line Concurrent connection of all lines is not allowed If power supply from the AS i cable is used grounding has to be done over a sliding nut and the housing 40 If power supply via pin 2 and 4 is used use pin 5 for grounding Leuze electronic COMPACT plus m 81 Electrical connection SS Leuze electronic 7 9 2 82 Receiver transceiver machine interface A1 It must be ensured that the supply voltage for the receiver transceiver cannot be taken from the standard AS i line 24 V DC must be fed via pins 2 and 4 for the receiver transceiver A suitable AS i adapter for bus connection and 24V voltage supply AC PDA1 A is available as an accessory which feeds the separately laid AS i data and power supply line to an M12 socket so that the receiver transceiver can be connected via a standard M12 extension cable with 1 1 connection Fig 7 9 3 Receiver transceiver machine interface A1 5 pin M12 plug signal assignment Pin Assignment Table 7 9 2 Receiver transceiver machine interface A1 5 pin cable socket connection assignment a LED green PWR b LED red Fault Fig 7 9 4 Receiver Transceiver connection cap with LEDs COMPACT plus m Leuze e
47. ces dimensions and response times Leuze electronic COMPACT plus m 113 Technicaldata CS Leuze electronic Fig 12 2 2 Multiple light beam protective device dimensions 12 2 3 Muting transceiver with transistor outputs relay outputs or AS i bus connection tH8 Response time of the AOPD with MultiScan factor H 8 FS T Transistor outputs R Relay outputs A AS i bus con nection n Number of beams CPRT x00 2 m Le sari aa sor ree oa ro atone oe coo eee ere 19 attbeamienes e 2 os An increase of the MultiScan factor using PC and SafetyLab extends the response time The recalculation of the safety distance in accordance with Chapter 6 1 1 is compulsory Table 12 2 3 Muting transceiver dimensions and response times amp Leuze electronic Technical data Fig 12 2 3 Muting transceiver dimensions 12 2 4 Mounting bracket dimensions Dimensions in mm Fig 12 2 4 Standard mounting bracket Leuze electronic COMPACT plus m 115 Technicaldata CS Leuze electronic 12 2 5 Swivelling mounting bracket dimensions Dimensions in mm Slot 13 x 6 Swivelling angle 8 a b Fig 12 2 5 Option Swivelling mounting bracket with shock absorber 12 2 6 Integrated LED muting lamp dimensions Dimensions in mm 90 Fig 12 2 6 Option Integrated LED muting lamp amp Leuze electronic Ss Aperndix 13 13 1 Appendix COMPACT plus m Delivery Safety Light Curtains
48. cetesieesteandernbsinaae ssa tedeeacendes sade ddewaaelesaeseseudanciuct stents 20 EXEMPT ON OF WAIN sasssa iaae ERARA ERARE EARR 20 Safety notes for Muting function PACKAQGE ccccceeeeeeeeeeeeeeeeeeeeeeeeceeeeeeeeeeeeeeeeeeeeeeeeeeeeeaeeaaeas 21 System design and possible USES cccccceeeeseeeseeeeeeeeeseeeeeeeeeeeesneeeeeeeeeseeeeeeeeeeeneessaennees 22 The opto electronic protective device ccccccssscecceseceeeseeeeeceeeseeeeeeuseeeeseaseeeseaseeeseesseessaes 22 Option Integrated LED muting IAMP cc eeeeecececeeeeeeeeeeeeeeee ress eeaaeaeaeeeeeeeeeeeeeeaeaaaeneeeeeees 23 Option Local connection DANG icsccsirsisancccainoscssssnaunesnnas dan iascanncteraestesissdainasseeesensasadeanendeeueniaduanesys 24 PRODUC ANON examples ezasi Oraa 24 Multiple Light Beam Protective Device 4 sensor sequential muting ssseesseesserreerrseene 24 Muting Transceiver 2 sensor parallel MUting ccceceeceeeeeeeeeeeeeeeeeeeeeeeeeeeeeeesaneeesaeeeees 25 Safety Light Curtain 4 sensor parallel MUting cccceeceeeeeeeeeeeeeeeeeeeeeeeeeeseeeaeanaeneeeeeeees 25 Muting function package ccccceeeeeeeeeeeneeeeeeneeeseeeseeeeeeaeeseeeseeseeaseeseeeseeeaeensaeeaeeaneeseons 26 Parameterizable functions of the trAnSMitter cccccecesseeeeeeeeeeeeeceeeeeeeseeeeeeeneeeeeesaeeeees 26 Transmis don CMAN CL ceca nice cutseteaanceniquserneuie a A e a aee eea 26 Parameterizable basic functions of t
49. contact lt M1 input RES_M machine interface start restart button M2 input EDM contactor monitoring against 24 V DC M3 input output Active protective field free Ready for unlocking M4 input output Fault dirt or muting lamp failure Relay 1 terminal B OSSD1B Relay 2 terminal B OSSD2B Green yellow lt FE functional earth shield yy Alternative to L5 of the local interface Start restart button on the machine interface M1 has the same effect in FS NO Purple White U 0 Beige U feli ol of af a of alaja Table 7 7 1 Receiver transceiver machine interface R2 Hirschmann cable socket connection assignment COMPACT plus m Leuze electronic 24 V DCF 4A OV FE Start muting restart button Release circuits safety valves V1 and V2 must be selected in such a way that at 1 2 Umax they are sure not to pull and should they be pulled they are sure to release Suitable spark extinction elements must be planned parallel to the spooling of V1 and V2 EDM feedback contacts valve monitoring Optional External test if factory set jumper is removed Local connection socket with design types m and ml O for protecting the normally open contacts for sizes see technical data Chapter 12 1 7 to 4 Pin numbers Hirschmann plug transmitter 1to 8 Pin numbers Hirschmann plug receiver transceiver O0 QAO om Hou ue il The transceiver connection is
50. cteasesvecerecoxisetaceat taeeusantate Sedeeak bende a aaa coats 49 Stal Gail Mouri esp a a a 50 Option Mounting with swivelling brackets cceeeeeeeeeeeeeeeaeeeeeeeeeeeeeeeeeeseaeaaaneeeeneeeees 50 EIGGIRICAl conne HON RRA REREAD AAAA ARAA ANAREN 51 Receiver transceiver local interface 0 cccceccceccecceeceeeneeeeceneeeeeeeeseeceeeneeeeeeeeaneneeeeeeneeseeeeeneesanens 53 Local connection SOCK CT esa cieceesndcenssecncteusnceasceasacueeatnadacedonneccutadedaan wiedaante Ri nieee Ria 53 Option Local CONNECTION PANE ccececececeeeeeeeeeeeeeeeeseeeeeeeaeeaeeeeeeaeaeseeeeeeeasaaseeeeseasansaes 54 Accessories Local connection DOX cccceccceeccceeeceeeceesecececeeeceuecceeseesessseceueeseeeseneecess 55 Standard Machine interface T1 MG cable screw M20X1 5 ccccceccccceeeceeeeeeeeeeeeeeeeeeeaaseeeeees 57 Transmiter IME MaC ey Tl cesacecctecccetcoetuceassanderectaeseiedgceteesdexceh T E EEE 57 Receiver transceiver machine interface T1 ccccecceecceececeeeceeeeeeeeeeeeeeeeeeeeeeeeeeeeaneneees 58 Option Machine interface T2 Hirschmann plug M26 11 pin FE ccceeseeeeeeeeeeeeeeeeeeeeeees 61 Transmitter interface T2 cccccccccccccseccceceeeeeeeceeeceeeceeeeeeseeeeeeeseaueeessaueeeessaneeesseaaeeeseageeeees 61 Receiver transceiver machine interface T2 ccccccccccecceecceeeeueseeesueeeueeeueeeeeeueeeaeueaeeaaeens 62 Option Machine interface T3 MIN SerieS plug
51. ctivate the contactor monitoring function via gt the internal contactor monitoring in the receiver transceiver see Chapter 8 3 1 gt or the external contactor monitoring of a downstream safety interface e g MSI from Leuze gt or via a possible downstream Safety PLC optional connected via a safety bus If the contactor monitoring is activated via a switch it works dynamically which means in addition to the closed feedback circuit being checked before each switching on of the OSSDs it is checked to see if the feedback circuit has opened within 300 ms FS after release and if it has closed again within 300 ms FS after the OSSD has been switched off If this is not the case the OSSDs return to the OFF state again after being briefly switched on An error code appears on the 7 segment display and the receiver goes to the error locking status from which it can only return to normal operation by switching the supply voltage off and back on again Further selection options emerge with SafetyLab and PC 7 segment display turnaround COMPACT plus can be mounted in any position This allows transmitters receivers to be operated overhead e g if the cable entry is required from above While the permanent displays of the transmitter for the transmission channel C1 with 1 or C2 with 2 are still clearly legible it may become necessary with the receiver transceiver with the double 7 segment display to turn the display around electroni
52. d for MS1 and MS4 MS2 MS1 Mi mame E i MS2 eee gt a vps E MS3 MS3 MS4 MSA MUTE gt gt t1 t2 a Danger zone t1 lt 40 ms t2 100 ms FS t3 lt 2 5 s FS Fig 4 3 3 4 Sensor Parallel Muting Chapter 8 3 4 describes how to change to 4 sensor parallel muting using switch S4 Leuze electronic COMPACT plus m 33 Muting function package Leuze electronic 4 3 4 4 3 6 34 Muting time limit If the muting function is activated longer than 10 minutes FS then it is terminated with the E50 error signal regardless of the selected muting mode The receiver resets automatically after approx 10 s A renewed muting is only started after an applicable muting sequence has been initiated The muting time limit is obligatory The muting time limit may only be switched off in cases with good reason e g with normally uninterrupted flow of goods on the muting line and when no person is endangered thereby Warning The user assumes responsibility for switching off the muting time monitoring Muting lamp monitoring Warning The muting lamp indicates the operating staff by constant lighting that muting has been correctly initiated and the protective function of COMPACTplus m has been bridged The muting lamp is current monitored during the muting procedure Muting is not permitted with a defective lamp If it is determined that the current deviates from the required value FS 15 500 mA then the OSSDs s
53. d or transmitter receiver alignment error Weak beam indication with free active protec tive field Active protective field free Yellow ON Start restart interlock OFF Start restart interlock locked unlocked Blue OFF No special function OFF No special function active active Table 9 1 2 Receiver Transceiver LED display sequence with internal start restart interlock 9 2 Aligning transmitter and receiver Transmitter and receiver must be at the same height and lightly fastened at first The small specified angle of beam spread of 2 requires increased precision in aligning the two components with each other before the devices are screwed firmly into place 9 2 1 Aligning with the 7 segment displays of the receiver If the SafetyKey of a light curtain is placed on the position in the display field reserved for this purpose briefly removed and then replaced within approx 2 seconds the 7 segment display switches from the permanent display to alignment mode 94 COMPACT plus m Leuze electronic Fig 9 2 1 Setting the SafetyKey on a light curtain s receiver Alignment pro Switch the receiver display to service mode with SafetyKey cedure The first beam above the display synchronization beam meets the first receiver diode 4 the bottom horizontal beam in the left display lights up LJ The last beam of the transmitter also hits the corresponding diode of the receiver lower and upper horizo
54. ductive load 630 000 Version R with relay output AC15 3 A 230 V inductive load 1 480 000 Table 2 1 1 Safety related characteristic parameters of the COMPACT plus m Safety Light Curtain Multiple Light Beam Safety Device e The safety sensor protects persons at access points or at points of operation of machines and plants e The safety sensor as Safety Light Curtain with vertical mounting detects the penetration by fingers and hands at points of operation or by the body at access points e The safety sensor as Multiple Light Beam Safety Device only detects persons upon entry to the danger zone it does not detect persons who are located within the danger zone For this reason a start restart interlock is mandatory e The safety sensor as Safety Light Curtain with horizontal mounting detects persons who are located within the danger zone presence detection e The construction of the safety sensor must not be altered When manipulating the safety sensor the protective function is no longer guaranteed Manipulating the safety sensor also voids all warranty claims against the manufacturer of the safety sensor e The safety sensor must be tested regularly by competent personnel e The safety sensor must be exchanged after a maximum of 20 years Repairs or the exchange of parts subject to wear and tear do not extend the service life 2 1 2 Foreseeable misuse In principle the safety sensor is not suitable as a protective device in
55. e The cables required for this are listed as accessories in Chapter 13 2 and are not included in the delivery Leuze electronic COMPACT plus m 51 Electrical connection SS Leuze electronic 52 O Il The local interface is available in the following design types Design type Local interface m ml Local connection socket M12 8 pin in the receiver transceiver con nection cap standard mx mxl Local connection panel with 5 connection sockets M12 5 pin in the front screen optional Table 7 0 1 Local interface selection table The interface to the machine is available in the following design types Design Transmitter iain Machine interface type iain Connection system OSSD outputs Connection system MG cable screw M20x1 5 Transistor MG cable screw M20x1 5 standard Hirschmann plug 11 pin FE Transistor Hirschmann plug 11 pin FE MIN series plug 3 pin MIN series plug 7 pin M12 plug 5 pin M12 plug 8 pin With transmitter T2 Relay Hirschmann plug 11 pin FE With transmitter T3 MIN series plug 12 pin M12 plug 5 pin AP AS Interface M12 plug 5 pin Safety at Work With transmitter AP or T4 PROFIBUS DP 3 cable tails with M12 plug PROFIsafe and socket 5 pin Table 7 0 2 Machine interface selection table E With transmitter T1 MG cable screw M20x1 5 Note Information on connecting further interface versions can be found if required on an attached data sheet or in additional connecti
56. e Device Leuze electronic amp Leuze electronic seen eral COMPACTplus m Transceiver with local connection panel and integrated LED muting lamp options and M12 plug CPM500 2V ID cPRT 500 2 mxi T4 Passive deflecting Passive Deflecting COMPACTplus m Transceiver mirror Mirror Beam distance 500 mm Beam distance 500 mm Detection range 0 6 5 m Number of beams 2 1 beam folded Function package Muting Local interface Local connection option panel Muting lamp option Integrated LED mut ing lamp Safety output 2 OSSD transistor outputs Connection system No connection Machine interface required connection system M12 plug 8 pin Table 1 3 5 Example 5 selecting CPRT m Muting Transceiver COMPACTplus m Transceiver with options Safety related relay outputs with Hirschmann plug Passive Deflecting Passive Deflecting COMPACTplus m Transceiver Mirror Mirror Beam distance 500 mm Beam distance 500 mm Detection range 0 6 5 m Number of beams 2 1 beam folded Function package Muting Safety output option 2 OSSD relay outputs Connection system No connection Machine interface required connection system Hirschmann plug Table 1 3 6 Example 6 selecting CPRT m Muting Transceiver Leuze electronic COMPACT plus m 17 Safety A Leuze electronic 2 Safety Before using the safety sensor a risk evaluation must be performed according to valid standards e g EN ISO 1411 EN ISO 12
57. e system transfers to normal operation With faulty configuration the transport material can only be moved out of the access area in tip mode The Muting restart function is described in more detail in Chapter 4 3 6 Warning The operator must also be absolutely certain with the muting restart that nobody is inside the danger zone If both the internal and a subsequent start restart interlock are activated COMPACT plus will only perform a reset function with its assigned start restart button The connection of the start restart button is required to ensure the muting restart function regardless of whether or not the internal start restart interlock is activated or not If the internal start restart interlock is not activated for example because a subsequent control unit ensures this function then the start restart button only performs the muting restart function COMPACT plus m Leuze electronic amp Leuze electronic Muting function package 4 2 3 A 4 2 4 A Contactor Monitoring EDM Warning The contactor monitoring function is not activated at the factory If the Contactor Monitoring function is activated it dynamically monitors the contactors relays or valves downstream from the COMPACTplus Precondition here are switching elements with positive guided feedback contacts normally closed Fig 4 2 3 Contactor monitoring function combined in this example with start restart interlock A
58. ection cable 2 m 5 pin 520065 AC SCM1 Local connection box external with 6 M12 con nection sockets cable 0 5 m 520068 AC SCM1 BT Local connection box with mounting plate 520066 AC SCC2 Sensor cable splitter for PRK series Pin 2 ac tive 548000 MS 851 Muting single lamp 660600 MS 70 2 Muting lamp with two lights 660620 MS70 LED 01 LED muting indicator yellow complete with base 660621 MS70 LED 02 LED muting indicator yellow complete with sup port bracket 548050 CB M12 1500X 3GF Muting sensor cable 1 5 m crossed connection 3WM socket straight pin2 on plug angled pin4 548051 CB M12 1500X 3GF GM Muting sensor cable 1 5 metres crossed pin 2 straight socket on pin 4 straight plug 150717 CB M12 2000 5G M Sensor cable 2 m 4 poles M12 plug straight open end 150718 CB M12 5000 5G M Sensor cable 5 m 4 poles M12 plug straight open end 150680 CB M12 1500 3GF GM Muting sensor cable 1 5 metres 3 poles cou pling straight M12 plug straight 150681 CB M12 1500 3GF WM Muting sensor cable 1 5 metres 3 poles cou pling straight M12 plug angled 150682 CB M12 5000 3GF GM Muting sensor cable 5 metres 3 poles coupling straight M12 plug straight 150683 CB M12 5000 3GF WM Muting sensor cable 5 metres 3 poles coupling straight M12 plug angled 150684 CB M12 15000 3GF GM_ Muting sensor cable 15 metres 3 poles coupling straight M12 plug straight 150685 CB M12 15000 3GF WM_ Muting sensor cable 15 metres 3
59. ective s Directive s CE appliqu es 2006 42 EG 2006 42 EC 2006 42 CE 2004 108 EG 2004 108 EC 2004 108 CE 2006 95 EG 2006 95 EC 2006 95 CE Angewandte Normen Applied standards Normes appliqu es EN 61496 1 2009 IEC 61496 2 2006 IEC 61508 1 1998 SIL3 IEC 61508 2 2000 SIL3 IEC 61508 3 1998 SIL3 EN ISO 13849 1 2008 Kat 4 PLe EN 50178 1997 Benannte Stelle Notified Body Organisme notifi Baumusterpriifbescheinigung Certificate of Type Examination Attestation d examen CE de type TUV SUD PRODUCT SERVICE GmbH Zertifizierungsstelle RidlerstraBe 65 Z10 09 12 22795 086 D 80339 Miinchen Bevollmachtigter fur die Zusam Authorized person to compile the Personne autoris e a constituer menstellung der technischen technical file le dossier technique Unterlagen Robert Sammer Leuze electronic GmbH Co KG business unit safety systems Liebigstr 4 82256 Fuerstenfeldbruck Germany Owen E Q tC Datum Date Date Dr Leuze electronic GmbH Co KG Leuze electronic GmbH Co KG Sitz Owen Register Stuttgart HRA 236 haftende Geselischatteri Gesch ftsfahrungs GmbH In der Braike 1 ersiniich in Leuze D 73277 Owen Sitz Owen Registergericht Stuttgart HRB 230550 Telefon 49 0 7021 573 0 Gesch ftsf hrer Dr Harald Gr bel Vorsitzender Karsten Just Telefax 49 0 7021 573 199 USt IdNr DE 145912521 Zolinummer 2554232 info leuze de Es gelten ausschlie lich unsere aktuellen Verkaufs und Lieferbedin
60. ee Chapter 12 1 7 Z2 Signal connection Inputs Outputs M1 to M5 FS can be differently arranged via SafetyLab 224 le M1 input RES_M machine interface start restart button 222 emere EDM conaciormenirg against 24VDG 22 We rourou eive privet rena or uriooira 224 Pavoun Fam anorani as veroo e Alternative to L5 of the local interface Start button on the machine interface M1 has the same effect in FS Z3 Supply voltage connection Z3 1 FE functional earth shield to be connected with switching voltages of up to 42V AC DC in this case PE protective earth connection to Z3 1 must not be connected Supply voltage 24 V DC Supply voltage 0 V Table 7 6 1 Receiver transceiver machine interface R1 terminal fields connection assignment Z1 to Z3 72 COMPACT plus m Leuze electronic e Z1 6 F Z1 5 Z1 4 Z1 3 m Z1 2 n c Z3 2 Z1 1 eee Z2 2 c Z2 3 Z2 4 vay b d Z2 5 a va pha 24 V DCF 4A OV FE f f OV U OV U max 42V max 42V a Start muting restart button alternative to L5 b Release circuits safety valves V1 and V2 must be selected in such a way that at 1 2 Umax they are sure not to pull and should they be pulled they are sure to release Suitable spark extinction elements must be planned parallel to the spooling of V1 and V2 EDM feedback contacts valve monitoring Optional External test if factory set jumper is removed Local connection soc
61. electronic 5 2 Receiver transceiver status displays Four LEDs and two 7 segment displays report the receiver transceiver operating status a a O gt olf c MO d WO N Recelver S a LED1 red green b LED2 orange c LED3 yellow d LED4 blue Fig 5 2 1 Receiver transceiver status displays 5 2 1 7 Segment displays After the supply voltage is switched on the following data appears on both 7 segment displays of the receiver transceiver 7 Segment displays Hardware reset and self test after power on or reset Sequence of parameter displays during startup for 1 s each Function package display 3 muting y xx Firmware version MultiScan factor display x Number of scans per evaluation cycle FS see tables in Chapter 12 2 Response time of the AOPD after interruption of the active protective field X XX response time in ms Permanent parameter display after startup Transmission channel display x Transmission channel set 1 or 2 FS 1 Table 5 2 1 7 Segment displays for receiver transceiver 38 COMPACT plus m Leuze electronic amp Leuze electronic Display elements ooo Temporary event displays in alignment mode Alignment display One horizontal bar represents one beam 1 first beam n last beam This procedure is described in more detail in Chapter 9 2 Temporary event displays alternating with the permanent parameters display 1 second per display Display of inter
62. erminal 3 4 is missing in the transmit ter connection cap or external circuit is not closed Insert jumper Table 11 2 1 Transmitter diagnostic COMPACT plus m Leuze electronic amp Leuze electronic Troubleshooting 11 2 2 Receiver transceiver diagnostic The receiver transceiver distinguishes between error perturbation codes Ex xx and fault failure codes Fx xx Only error codes provide you with information about events or conditions that you can eliminate If the receiver transceiver shows a fault code F it must be replaced see Chapter 11 4 For this reason only error codes are listed below Cause Meaning Measures to clear errors LEDS and 7 segment display do not Check 24V supply voltage also check light up for polarity and connection cable Re place the receiver or transceiver if nec essary Is constantly lit hardware fault Replace receiver transceiver Internal hardware fault Replace receiver transceiver Cross connection between OSSD1 and Remove connection OSSD 2 8 F x x Use correct load E 11 Actual and configurated beam count dif Correct beam parameters by PC and fer SafetyLab E14 Undervoltage on the power supply Check change power supply E15 Reflection errors at PC interface Protect interface optically E 16 Error at input output Switch signal line on correctly E17 Fault in the parameterization or wrong Reset to basic setting with PC and switch setting S1 S6 SafetyLab or A
63. ety related relay outputs Warning The machine interface R3 is suitable for switching U max 42V Version R1 with MG cable screw and separate connection cable is suitable for higher switching voltages The current path via the relay contacts of the AOPD must be compulsorily protected to prevent the contacts from welding together The respective fuse size depends on the load This can be found in The Technical Data table 12 1 7 COMPACT plus m Leuze electronic The plug is assigned as follows Inputs outputs M1 M5 FS can be differently ar ranged via SafetyLab 1 Orange lt Relay 2 terminal A OSSD2 Max switching voltage 42V 2 Blue lt M2 input EDM contactor monitor ing against 24 V DC 3 White black M3 input output Active protective field free Ready for unlocking 4 Red black Relay 1 terminal B OSSD1 Max switching voltage 42V 5 Green black lt M1 input RES_M machine inter face start restart button Orange black Relay 2 terminal B OSSD2 7 Blue black M4 input output Fault dirt or muting lamp failure Green yellow Functional earth shield Red Relay 1 terminal A OSSD1 Alternative to L5 of the local interface Start restart button on the machine interface M1 has the same effect in FS 1 Table 7 8 1 Receiver transceiver machine interface R3 12 pin connection assignment MIN series cable socket Leuze electronic COMPACT plus m 79 Electrical con
64. eventy scenoneateetemensieeesextecbcaieiecsteeveeenees 117 COMPACT plus Delivery cccosesnuatiretadenteveneree tise Qeleentecteysee tae tndexetome inc Waetadeceeueiadeanton 117 PCS OSS arise sete E ene a EER EE EEE E EE E ERE E 118 ChECkKIISIS ae E a ee eee ee eee 121 Checklist for access guarding pbccctenicsse ie vsevasciececnnsaeiiiesnevmtaastsmnaiussssneuadenndschdanetdgneetacnten 121 Additional checklist for muting operation ssssssssessssseerrrrressrrrrrrrssrrrrressrrnnrtrrssr rentene 123 COMPACTplus m Leuze electronic amp Leuze electronic Contents Leuze electronic COMPACT plus m 7 General A Leuze electronic 1 General COMPACTplus Safety Light Curtains and Multiple Light Beam Protective Devices and Transceivers are type 4 Active Opto electronic Protective Devices AOPD in accordance with IEC EN 61496 1 and IEC prEN 61496 2 COMPACT plus represents an extension of the tried tested and proven COMPACT series and is optically and mechanically with the exception of the connection cap compatible with this series All versions have start restart interlock that can be selected and deselected plus the contactor monitoring function and a number of additional functions They also have a variety of inputs signal outputs LEDs and 7 segment displays The devices are delivered as standard with safety related transistor outputs and cable screws The receiver is optionally available with relay outputs or with connection
65. evice Leuze electronic COMPACT plus m 55 Electrical connection lt SS Leuze electronic 56 Start muting restart button Muting lamp LED display Supply voltage ON Oog Hou il Fig 7 1 4 Connection example local connection box Warning The 8 pin connection cable must be laid with protected installation in a cable duct or with armor in such a way that cross connections of the cable wires can be safely ruled out Please note that the muting sensors should be connected with 3 wire cable with connection at pins 1 24V DC 3 OV and 4 switching signal You will find the appropriate cables in the table in chapter 13 2 The L3 signal input MS1 is connected with both connection socket 1 pin 4 and connection socket 4 pin 2 L2 input output MS2 with connection socket 3 pin 2 and pin 4 If 4 wire standard cable are used this can cause faults in the muting function as in addition to the switching signal on pin 4 a number of sensors also actuate pin 2 e g with a warning signal or the inverse switching signal from pin 4 Og a a 0 L1 MURS ews ews me ref ow ov ov o o C V ML RES_L MS4 MS3 Cables are not included in the delivery see Table 13 2 1 for accessories Table 7 1 3 Local connection panel assignment of connection sockets COMPACTplus m Leuze electronic 7 2 7 2 1 Standard Machine interface T1 MG cable screw M20x1 5 Transmitter receiver and transceiver are delivered
66. f the receiver transceiver power gt With devices with relay outputs also separate the feed of the release circuit if required gt Loosen the 4 screws on the connection cap and gt Pull the connection cap straight off The operating elements are now exposed Fig 8 3 1 Display and parameterization module front and rear side from the front The following table summarizes the functions of the receiver transceiver which can be selected using switches S1 to S6 Plan the required settings carefully and always observe the safety notes for each of the individual functions in Chapters 2 and 4 The factory setting for all switches is position L It is only in this position that the value written to the receiver by the SafetyLab Diagnostics an Parameterization Software becomes effective COMPACT plus m Leuze electronic The module that has already been parameterized with SafetyLab can no longer be changed with switches If one or more switches are changed to the switch setting R the error indication E 17 appears after turning on the receiver transceiver If on the other hand the switches are set back to the factory setting L the values of this display and parameterization module set with SafetyLab are once again valid If the setting of a module with switches parameterized with SafetyLab is required the module must first be reset with SafetyLab and password to the basic setting Only then can the switches S1 to S6 become effective again w
67. ffect on the option of connecting local control elements or additional sensor equipment to the local interface as described in Chapter 7 1 Connection cables are not included in the delivery Transmitter interface T3 Fig 7 4 1 Transmitter interface T3 MIN series view of the pins Green ee Internal jumper factory set Supply voltage Table 7 4 1 Transmitter interface T3 connection assignment MIN series cable socket 3 pin COMPACT plus m Leuze electronic 7 4 2 Receiver transceiver machine interface T3 The receiver transceiver has safety related transistor outputs Fig 7 4 2 Receiver transceiver machine interface T3 MIN series view of the pins In outputs M2 M3 FS can be differently arranged via SafetyLab 1 White black p gt M3 input output Active protective field free Blue M2 input EDM contactor monitoring against 24 V DC 7 Green FE Functional earth shield Table 7 4 2 Receiver transceiver machine interface T3 connection assignment MIN series cable socket 7 pin Leuze electronic COMPACT plus m 65 Electrical connection Leuze electronic oy O gt 24 V DCF 4A OV FE Release circuit EDM feedback contacts contactor monitoring Local connection socket with design types m and ml to 3 Pin numbers MIN series plug 3 pin transmitter 1to7 Pin numbers MIN series plug 7 pin receiver transceiver 0 0M Ho
68. function is executed by a downstream safety interface the receiver s LEDs display after startup Warning The receiver transceiver switches to the ON state as soon as the aligned protective field is free No internal start restart interlock No internal start restart interlock protective field not free or transmit transmitter receiver aligned and pro ter receiver not aligned tective field free Red Red ON OFF state of the OSSDs Green ON ON state of the OSSDs green Orange OFF Protective field interrupt Weak beam indication ed or transmitter receiver with free active protec alignment error tive field Yellow OFF Start restart interlock not OFF Start restart interlock not locked locked Blue OFF No special function OFF No special function active active Table 9 1 1 Receiver transceiver LED display sequence without internal start restart interlock Leuze electronic COMPACT plus m 93 Setting the device into service sss ss Leuze electronic If the internal start restart interlock function is activated activation see Chapters 4 2 2 and 8 3 3 after startup the LEDs of the receivers display LED With start restart interlock With start restart interlock before unlocking with the start after unlocking with the start restart button restart button with free protective field Red ON _ OFF state of the OSSDs Green ON _ ON state of the OSSDs green Orange OFF Protective field interrupt e
69. g e Optional safety circuit e Indicating signal output e Further muting types e MultiScan factor change e Partial muting of light curtains i e not just selected but any beams are muted e Muting extension muting release signal e Change and control of muting time limit e Premature muting termination with free protective field Further details on diagnostics and parameterization can be found in the user manual of the Diagnostics an Parametrization software SafetyLab COMPACT plus m Leuze electronic amp Leuze electronic Display elements 5 Display elements 5 1 Transmitter status displays If the 7 segment transmitter display is lit this indicates that the power supply is connected f channel 1 g channel 2 identifier F fallure Sicherheitshinweis safely remark Vor Anschluss Betrlebs anleltung beachtenl Pay attention to manual prior to Installation Transmitter Fig 5 1 1 Transmitter status displays Current status of the transmitter 7 Segment display Hardware reset when turned on Self test running for approx 1 s Oo o a Normal operation set to channel 1 Normal operation set to channel 2 Dot next to the number Test on the transmitter does not supply any valid pulses jumper 3 4 not closed F F Device fault t x x Fault number alternating with F Table 5 1 1 Transmitter 7 segment display Leuze electronic COMPACT plus m 37 Displayelements SS Leuze
70. gs for muting sensors start restart button or muting lamp are available as accessories in varying lengths Pin2 and Pin4 of connection socket X5 are connected and correspond with the input output L5 of the local connection socket As long as the locally connected start restart button is pressed the muting lamp lights up regardless of the operating status of the optical protective device It is possible with SafetyLab to change the assignment of the connection sockets X1 to X5 so that for example with restricted muting operation an additional safety circuit can be connected In such cases a red lit additional LED between the connection sockets X4 and X5 of the local connection panel shows the changed operating mode and connection assignment Accessories Local connection box A local connection box is available as an accessory for m and mi type receivers transceivers The approx 50 cm long connection cable with 8 pin M12 plug must be connected to the local connection socket The assignment of connection sockets 1 to 5 corresponds here with the assignment of connection sockets X1 to X5 of the local connection panel Pin2 and Pin4 of connection socket 5 and Pin2 and Pin4 of connection socket 6 are connected and correspond with the input output L5 of the local connection socket As long as the locally connected start restart button is pressed the connected muting lamp lights up regardless of the operating status of the optical protective d
71. gt E N l NI OD GO A A BR O O N N _ Mh N N A oO oO oO N O1 ide N io AJ A 834 75 3000 3134 83 An increase of the MultiScan factor H using PC and SafetyLab extends the response time The recalculation and adjusting of the safety distance in accordance with Chapter 6 1 1 or 6 1 2 is compulsory 1 1 1 5 1 9 2 3 f 3 1 3 5 3 9 4 3 4 7 5 1 5 9 6 7 15 8 3 E J E J 00 NI OIOQO A A OJ N gt A gt X J ol J J gt E T E 8 8 Table 12 2 1 Safety light curtains dimensions and response times h 12 COMPACTplus m Leuze electronic amp Leuze electronic Technical data C A 000000000 52 LO LO Fig 12 2 1 Safety light curtain dimensions 12 2 2 Multiple light beam protective devices with transistor outputs relay outputs or AS i bus connection tH7 Response time of the AOPD with MultiScan factor H 7 FS T Transistor outputs R Relay outputs A AS i bus connection n Number of beams CPSOx 2 CPAOX S CP30x 4 BSE ESE es zee Eee ms ms ms ms ms ms lle ms ms ms ee eee a E E CIE E An increase of the MultiScan factor using PC and SafetyLab extends the response time The recalculation and adjusting of the safety distance in accordance with Chapter 6 1 1 is compulsory Table 12 2 2 Multiple light beam protective devi
72. gt The highest light beam and consequently the protective field height is determined for safety light curtains with 14 mm or 30 mm resolution by the requirements in accordance with EN 294 gt Ensure that the access to the danger zone is only possible through the protective field Additional access points must be secured separately e g by hard guards additional safety light curtains or doors with interlocking devices gt Access guarding must only be operated with start restart interlock function Activate the internal start restart interlock function or the start restart interlock function of a down stream safety interface and check the effectiveness gt Consider while installing the start restart button that it must be impossible to press this button from inside the danger zone Every part of the danger zone must be fully visible from the installation position of the button 6 3 Mechanical mounting When setting functions using switches it is best to do so before installation as the trans mitter and receiver transceiver should be opened in as clean a room as feasibly possible It is therefore recommended that the necessary settings be made before starting installa tion chapter 4 and 8 What should generally be taken into consideration during installation gt Ensure that transmitter and receiver transceiver and passive deflecting mirror are mounted on an even surface gt Transmitter and receiver must be mounted at the sa
73. gungen www leuze com Only our current Terms and Conditions of Sale and Delivery shall apply LEO ZQM 149 01 FO You can also download this EC Declaration of Conformity from the Internet under http www leuze com compaciplus 124 COMPACT plus m Leuze electronic
74. he cable for machine control must generally be laid with protected installation in a cable duct or with armor in such a way that cross connections between the cable cores can be safely ruled out Transmitter interface T2 A separate transmitter for devices with safety related relay outputs is not available The corresponding transmitter T2 also equipped with Hirschmann plug M26 11 pin FE is used see Chapter 7 3 1 Receiver transceiver machine interface R2 The receiver transceiver has safety related relay outputs Warning The machine interface R2 is suitable for switching U max 42V Version R1 with MG cable screw and separate connection cable is suitable for higher switching voltages The current path via the relay contacts of the AOPD must be compulsorily protected to prevent the contacts from welding together The respective fuse size depends on the load It is provided in The Technical Data Table 12 1 7 Fig 7 7 1 Receiver transceiver machine interface R2 Hirschmann plug view of the pins Leuze electronic COMPACT plus m 75 Electrical connection SS Leuze electronic 76 The plug is assigned as follows Pin Wire colors Inputs outputs M1 M5 CB M12 FS XXXXxS 8GF can be differently arranged via SafetyLab lt Relay 1 terminal A OSSD1A Max switching voltage 42V Potential free normally open contact lt Relay 2 terminal A OSSD2A Max switching voltage 42V Potential free normally open
75. he receiver tranSCeiVel cccccccsseseeeeeeeeeeseseeeeeeees 26 Transmission channel essere sideracteue cnc E A EEEE 27 Shea FES LAI MMC OC ass siclst a cissctc en eties a deciseeealecdetient ade awcbend endetorecndcs ted steed 27 Contactor Monitoring EDM j essieu a a a 29 7 Ssegment display wimaround resres E 29 AALE To se ec tei ect AEE O E E T N AEE A E 30 4 Sensor Sequential MUtING ccsceecccececsesseeeeeceesecseeeeceseaeseeeeesesaeueeeeeeessaseeseeeasenseeeees 30 2 Sensor it AN Py ELEN oi Sa ce canestcienieem cata oa meuegnes epntrenaecbanaenase tan eau Glaauunseseeneameastueanon ed aeons 32 4 Sensor Parallel WIWTNG ic rceancanienigeesresassabivannntereantigandewaeanmigeas shsehaamneaneteraanteabiamacdonacaastbaee 33 VITO GUMS I inanan a Ea a AA 34 TIOGA montong essre Ra S Sraa A Rea 34 LEa SEE E e g E I E EEE EE AE EE E E T E AE ES E EA 34 Additional functions can be set with SafetyLab cccccceecessseeeeeeeeeeeseeaeeseeeeeeeeesseeaenseeeeeeeeeas 36 Leuze electronic COMPACT plus m 3 Contents a CCS Leuze electronic 5 1 5 2 5 2 1 5 2 2 6 1 6 1 1 6 1 3 6 1 4 6 1 5 6 1 6 6 2 6 3 6 3 1 6 3 2 7 1 Fall 7 1 2 7 1 3 7 2 7 2 1 7 2 2 7 3 7 3 1 7 3 2 7 4 7 4 1 7 4 2 7 5 7 5 1 73 2 7 6 7 6 1 7 6 2 Tf 7 7 1 7 7 2 Display CUS SINUS ienr cdc cece seen et Aai EAEE AAEE Eai 37 Transmitter satus 0 ke 8 shoe nee ene ate eee ewe reriane reer ere eerie ee Stee ener Meera eens errors
76. ing of the front screen may be required with free protective field and switched LED2 If cleaning the screens does not improve this then the detection range and alignment must be checked We recommend using a mild cleanser for cleaning the front screens The screens are resistant to thinned acids or alkalis and resistant to organic solvents within limits Leuze electronic COMPACT plus m 99 Troubleshooting CS Leuze electronic 11 11 2 1 100 Troubleshooting The following information is used for rapid troubleshooting in the event of a malfunction What should I do if an error occurs If the AOPD shows an error on the display the machine must be stopped immediately and checked by an experienced technician If it is found that the error cannot be clearly defined and remedied your local Leuze office and or the Leuze hotline can assist Quick diagnostic using the 7 segment displays Operational malfunctions often have simple causes that you can remedy yourself The following tables will help you do this Transmitter diagnostic Symptom Measures to clear errors 7 Segment display does not light up Check 24V supply voltage also check for po larity Check the connection cable Replace the transmitter if required 8 is constantly lit Hardware error replace transmitter F is constantly lit and briefly interrupted Internal error replace transmitter by an error number Decimal point in the 7 segment display is Jumper t
77. interlock function is obligatory due to the fact that only access to the danger zone but not the area between the protective field and the danger points is monitored Warning Before unlocking the start restart interlock of an access protection the operator must be absoluteley certain that nobody is inside the danger zone How to activate the start restart interlock gt internally in the COMPACT plus receiver transceiver see Chapter 8 3 3 gt or in the downstream safety interface e g MSI from Leuze gt or in the downstream machine control unit gt or in the downstream Safety PLC If the internal start restart interlock is activated as described in Chapter 8 3 3 the interlock functions are monitored dynamically The receiver transceiver is only switched back to the ON state after the start restart button has been pressed and released again Additional requirements are of course that the protective field be free and that any connected additional safety circuits be in the ON state Exception In the muting error state for example activated by false sequence or exceeding of time limits the start restart button also serves for the muting restart In this case after pressing releasing and again pressing the start restart button within the prescribed time the safety related switching outputs OSSDs are released for as long as the button is pressed If the system finds a valid signal pattern of the connected muting sensors th
78. ion module it is an unavoidable necessity to carefully recheck all safety related functions of the optical protective device before placing it in service again Non observance can cause impairments of the protective function COMPACT plus m Leuze electronic amp Leuze electronic Technical data 12 Technical data 12 1 General data 12 1 1 Beam protective field data Multiple light Beam distance Detection range Heights of beam protec in mm beams above tive device reference level in mm EN 999 CP500 2 18m 400 900 CP501 2 400 900 CP400 3 300 700 1100 CP300 4 18m 300 600 900 1200 CP301 4 70 m 300 600 900 1200 Muting Beam distance Detection range Heights of transceiver in mm beams above reference level in mm EN 999 Table 12 1 1 Beam protective field data Leuze electronic COMPACT plus m 105 Technicaldata CS Leuze electronic 12 1 2 12 1 3 106 Safety relevant technical data Type in accordance with IEC EN 61496 Type 4 SIL in accordance with IEC 61508 SIL 3 SILCL in accordance with IEC EN 62061 SILCL 3 Performance Level PL in accordance with EN ISO 13849 1 2008 Category in accordance with ISO 13849 Average probability of a failure to danger per hour PFHg 2 3 and 4 beam 1 90 x 108 17 For protective field heights up to 900 mm all resolutions 2 26 x 108 For protective field heights up to 1800 mm all resolutions 2 67 x 108 1 For protective field heights up to 3000 mm al
79. ion safe laying of the cable to the local input is absolutely necessary Leuze electronic COMPACT plus m 53 Electrical connection Leuze electronic 1 to 8 PIN number of the local connection socket a Start muting restart button b External muting lamp Fig 7 1 2 Connection example local connection socket 7 1 2 Option Local connection panel Receivers transceivers with the local connection panel option consisting of five 5 pin M12 connection sockets in the part of the front screen not assigned with optics have the following signal assignment 1 to 5 PIN number of the inputs of the connection panel a Start muting restart button b External muting lamp R Relay contact which is only closed when TriState tests are activated LED Indicates switching status of relay R when weak relay is open when strong relay is closed Fig 7 1 3 Connection example local connection panel 54 COMPACT plus m Leuze electronic Cable Connection socket a foe ew et Brown 24 V DC 24V 24VDC 24 V 24VDC 24V 24VDC 24V 24VDC ae L5 ML L3 poe Pe L Blue ELA L5 ML L4 BELAN L2 E L1 a L3 a o L EJE eee a Cables are not included in the delivery see Table 13 2 1 for accessories Only connected when the Tristate tests are activated with SafetyLab Table 7 1 2 Local connection panel assignment of the 5 pin cable plug of the muting sensors The connection cable with 5 pin M12 plu
80. is activated as first muting sensor Leuze electronic COMPACT plus m 31 Muting function package Leuze electronic 4 3 2 32 2 Sensor Parallel Muting Switch the two signals MS2 and MS3 simultaneously FS within 2 5 s without MS1 or MS4 being first or simultaneously activated or connected at all this is how 2 sensor parallel muting is started up Brief signal drop outs of only one sensor lt 2 5 s FS are tolerated This type of muting is used frequently when the dimensions of the transport material in the transport direction are not consistent and or not much space is available in front of the muting line It is important that the crossover point of the two muting sensor light beams be behind the optical protective device that is then within the danger zone Advantages of 2 sensor parallel muting are e Low expense only 2 sensors are required e The option of moving forwards and backwards within the muting line Once muting has been started one of the two sensor signals may be briefly interrupted for not longer than 2 5 s FS 2 Sensor parallel muting is terminated correctly which means that the OSSDs remain in the ON state during the pass through of the transport material if the signals of both muting sensors become inactive simultaneously FS within 2 5 s 2 Sensor parallel muting is not terminated correctly OSSDs switch OFF if e one muting sensor signal is interrupted over 2 5 s FS but the other
81. ith internal start restart interlock and EDM functions T 20 250 270 ms C 850mm 850 mm S 1600 x 0 270 850 1282 mm Warning Using access guarding it must be ensured that the start restart interlock function is active and that unlocking from inside the danger zone is not possible COMPACTplus m Leuze electronic amp Leuze electronic installation 6 1 2 Safety distance and protective field heights for safety light curtains with 14 mm or 30 mm resolution Determination of protective field height and calculation of the safety distance of safety light curtains with 14 or 30 mm resolution with use as access guarding a Safety distance protective field danger point c Height ofthe highest beam in ac b Height of the lowest beam above the reference level cordance with EN 294 300 mm d Measures against approach from the sides Fig 6 1 2 Access guarding with safety light curtain 14 or 30 mm resolution Protective field height with use of a safety light curtain as access guarding in accordance with EN 999 Version Resolution Lowest beam above the Highest beam above the reference level reference level CP14 xxxx In accordance with EN 294 CP30 xxxx In accordance with EN 294 Table 6 1 2 Beam heights above the reference level for CP14 m and CP30 m as access guarding Leuze electronic COMPACT plus m 43 44 Installation CS Leuze electronic
82. ith their functions shown below Please note that changes or additions to the purpose of the switches S1 to S6 described below as well as changes to the factory set parameters as part of a customer specific pa rametering at the factory see chapter 8 1 Factory settings are documented as required in an accompanying datasheet or additional operating instructions Muting function package func Factory set tions can be set by switch ting Contactor SW Default No contactor monitoring monitoring EDM With dynamic contactor monitoring feedback signal to M2 response time max 300 ms Transmission SW Default Transmission channel 1 channel EJ Transmission channel 2 Muting type L SW Default AM automatic muting 4 sensor sequential p or 2 sensor parallel muting R 4 Sensor parallel muting o Co m Rien rei Table 8 3 1 Receiver transceiver functions depending on switch settings S3 Start restart SW Default ao startup interlock delay Tp 100 ms With start restart interlock start restart button required on L5 or M1 Warning AN After every safety relevant function change check the optical protective device for proper effectiveness Instructions can be found in Chapter 10 and 13 The parameterization options of the receiver transceiver are described below which are possible by changing switches S1 to S6 without the SafetyLab software Leuze electronic COMPACT plus m 89 Parameterization Leuze
83. ket with design types m and ml Fuse for protecting the normally open contacts for sizes see technical data Chapter 12 1 7 Z1 Z2 and Z3 Terminal numbers of the blocks Z1 Z2 and Z3 1 to 4 7 Transmitter terminal numbers gt o Q0 The transceiver connection is identical to the receiver connection A passive deflecting mirror CPM500 2V without electrical connection is required in place of the transmitter The connection cables must be routed in a strong conduit so that mechanical damage is prevented Shielded connection cables are recommended for extreme electromagnetic interference The shield should be connected with FE on a large surface Fig 7 6 4 Connection example machine interface R1 MG25 x 1 5 switching voltages up to 42V AC DC Leuze electronic COMPACT plus m 73 Electrical connection Leuze electronic 24 V DCF 4A fom 0 V FE PE OV U OV U max 250 V max 250 V Start muting restart button alternative to L5 Release circuits safety valves V1 and V2 must be selected in such a way that at 1 2 Umax they are sure not to pull and should they be pulled they are sure to release Suitable spark extinction elements must be planned parallel to the spooling of V1 and V2 c EDM feedback contacts valve monitoring d Optional External test if factory set jumper is removed e Local connection socket with design types m and ml f Fuse for protecting the normall
84. l resolutions On request Service life Tm Number of cycles until 10 of the components have a failure to danger B10a Version R with relay output DC13 5 A 24 V inductive load 630 000 Version R with relay output AC15 3 A 230 V inductive load 1 480 000 Table 12 1 2 Safety relevant technical data System data Supply voltage Uv 24 V DC 20 external power supply Transmitter and receiver transceiver with secure mains supply isolation and equal ization with a 20 ms voltage dip where re quired Chap 7 current reserve of at least 2A Residual ripple of supply voltage 5 within Uv limits Receiver transceiver power consumption 160 mA without external load muting sensors and muting lamps Shared value for external fuse in the feed 4A line for transmitter and receiver transceiver Transmitter Light emitting diodes in accordance with EN 60825 1 1994 A1 2002 A2 2001 Class 1 Wavelengths 880 nm Pulse duration 7 us Pulse pause 3 12 ms Power 8 73 UW Synchronization Optical between transmitter and receiver Table 12 1 3 System data COMPACT plus m Leuze electronic amp Leuze electronic Technical data Safety class III Exception Receiver transceiver with machine inter PE connection to Z1 1 instead of FE to Z3 3 face R1 and separate cable for switch out See connection example Fig 7 6 5 puts Safety class Type of protection IP65 Ambient temperature operation 0
85. lectronic LED red Activity Fault On Off AS i communication without None faults Flashing On Receiver transceiver has AS i Assign valid address address 0 On On No communication with AS i Ensure AS i master connection master because with AS i Master not connected with AS i Correct device s AS i address Device has wrong AS i address Set AS i profile in the master Wrong slave profile expectedin again the AS i master On Flashing Device fault AS i connection de Replace device fective Off No AS i power on yellow AS i ca Ensure connection of the AS i ble power supply and the device to the AS i cable Table 7 9 3 Maschinen Interface A1 meaning of LEDs The machine interface A1 delivers the AS i Safety at Work specific code sequence which the AS i safety monitor learns and permanently monitors Additionally the bus master has the option via the parameter port of reading the outputs M3 and M4 diagnostic data and of writing control data via the cyclic output data to the inputs M1 M2 and M5 The meaning of the signals can be changed via the Diagnostics and Parameterization Software SafetyLab Set ex factory is Assignment Bit Factory setting of the signal assignment lt M1 input Start button input in all function packages however may not be used via AS i for safety reasons and therefore is ig nored in this function by the device This signal input can oth erwise be assigned by SafetyLab
86. ll switches S1 to S6 are switched to setting L E 18 Transmitter test signal received for Close jumper between terminal 3 and 4 longer than 3 seconds in the transmitter connection cap E 20 Electromagnetic interference Suppression of electromagnetic inter E 21 ference and or signal lines Table 11 2 2 Receiver transceiver diagnostic 8 X E1 E2 E3 E4 E5 E6 E7 E8 E9 Leuze electronic COMPACT plus m 101 Troubleshooting Leuze electronic Overvoltage Check change power supply E 30 Feedback contact of contactor monitor Replace contactor check wiring ing not opening E 31 Feedback contact of contactor monitor Replace contactor check wiring ing not closing E 32 Feedback contact of contactor monitor Replace contactor check wiring ing is not closed E 39 Start button pressed too long or short Remove block or short against 24 V circuited E 40 Safety circuit on L3 L4 has short cutto Remove connection OV E 41 Safety circuit on L3 L4 has short cut to Remove connection 24V E42 Safety circuit on L3 L4 Simultaneity Exchange button error E 50 Initiate muting exceeded Initiate muting restart Chapter 4 3 5 E51 Undercurrent on muting lamp L5 Connect correct lamp check wiring E 52 Overcurrent on muting lamp L5 Connect correct lamp check wiring E53 Short circuit on the control input for the Remove connection muting timer release signal E 54 Override time limit exceeded After AutoReset syste
87. locking of external safety circuit parameterizable with Safe tyLab x Index of the additional safety circuit Display of locking status Malfunction which can be released by the user x xx Fault number e g no correct signal from contactor monitoring see Chapter 11 Display of locking status device fault receiver transceiver must be re placed Table 5 2 1 7 Segment displays for receiver transceiver 5 2 2 LED displays eo ester Weaning LED1 Red Red Safety outputs in the OFF state green Green Safety outputs in the ON state No display Device without supply voltage LED2 Orange Operating mode with internal start restart interlock in OFF state LED1 red ON Protective field free Operating mode with without internal start restart interlock in ON state LED1 green Weak beam indication with free protective field LEDS Yellow ON Internal restart interlock locked Restart interlock unlocked not activated LED4 Blue No special function Muting or Muting Restart ON AOPD without pro tective function Table 5 2 2 LED displays receiver transceiver Leuze electronic COMPACT plus m 39 6 1 40 Installation CS Leuze electronic Installation In this Chapter you will find important information for installing the COMPACT plus The effective protection is only guaranteed if the following installation specifications are followed These installation specifications are based on the respective
88. ly cc Machine interface T1 Option Transistor cable screw T2 Option Transistor with Hirschmann plug T3 Option Transistor with MIN series plug T4 Option Transistor with M12 plug R1 Relay option with cable screw R2 Relay option with Hirschmann plug R3 Relay option with MIN series plug AP AS i option Safety at Work transmitter A1 AS i option Safety at Work receiver P1 Option PROFIBUS DP PROF safe If no option is taken this position is not used in the product description Selecting COMPACT plus m Safety Light Curtains COMPACT plus m Leuze electronic amp Leuze electronic seen 1 3 2 CP m Multiple Light Beam Protective Devices COMPACT plus t Type of device T Transmitter R Receiver bbd Beam distance 500 501 500 mm 400 401 400 mm 300 301 300 mm n Number of beams 2 3 4 further beam numbers on request Muting function package receiver only Local connection panel option receiver only Option Integrated LED muting lamp receiver only cc Machine interface connection system T1 Transistor cable screw T2 Option Transistor with Hirschmann plug T3 Option Transistor with MIN series plug T4 Option Transistor with M12 plug R1 Relay option with cable screw R2 Relay option with Hirschmann plug R3 Relay option with MIN series plug AP AS i option Safety at Work transmitter A1 AS i option Safety at
89. m switches back to normal operation E 57 Muting sequence error Check the function alignment and wir ing of the muting sensors E 70 Display module incompatible with the Set original display and load correct pa receiver s hardware rameter set E71 Display module incompatible with the Set original display and load correct pa receiver s hardware rameter set E 72 SafetyLab incompatible with the receiv Use current SafetyLab version er s firmware version E95 Fault in the beam parameterization Correct beam parameterization with SafetyLab Table 11 2 2 Receiver transceiver diagnostic 102 COMPACT plus m Leuze electronic amp Leuze electronic Troubleshooting 11 3 AutoReset After an error or a fault has been detected and indicated with the exception of the locking error fault a restart follows automatically in the e transmitter after about 2 seconds and e receiver transceiver after approx 10 seconds of the respective device Therefore if a temporary error is no longer present the application can be restarted but the temporary error code is then lost If these kinds of errors happen frequently and you want to find out the cause keep the error signal until the reset is carried out by a maintenance technician You can do this with the receiver transceiver by inversely setting the SafetyKey to the corresponding position of the receiver transceiver display fig 9 2 1 so that the handle points away from the connection cap
90. me height Their connections must point in the same direction The assignment of transceiver and passive deflecting mirror is described in Chapter 9 3 gt When mounting use screws that can only be loosened by a tool gt Fix and secure the transmitter and receiver or the transceiver and passive deflecting mirror in position so that they cannot be turned or shifted Securing against turning is particularly important in the close range of less than 0 8 m protective field width for safety reasons Leuze electronic COMPACT plus m 49 Installation CS Leuze electronic 6 3 1 6 3 2 50 Standard mounting Four standard mounting brackets with sliding nuts and screws are included in the delivery If the shock and vibration load mentioned in the technical data is exceeded swivelling brackets with shock absorbers must be used Fig 6 3 1 Standard mounting bracket Option Mounting with swivelling brackets Four swivelling brackets with shock absorbers can be ordered optionally They are not included in the delivery The swivel angle is 8 Fig 6 3 2 Swivelling support with shock absorber COMPACT plus m Leuze electronic 7 Electrical connection LN The electrical connection must be performed by experienced personnel Knowledge of all safety notes contained in these operating instructions is part of this competence The external supply voltage of 24 V DC 20 must guarantee safe isolation from the mains volt
91. muting modes are available using PC and SafetyLab software The SafetyLab user manual provides information in this respect The following may be considered as examples of muting sensors e Light devices transmitter receiver or reto reflective light barriers the beam paths of which cross behind the protective field within the danger zone e Light scanners which scan the side of the transport material observe correct scan range setting e Light device s and a feedback signal from the belt drive or a PLC signal if both are activated within simultaneity or sequence conditions e Switching signals from induction loops that for example are activated by a forklift Please consider that the switch on filter time for sensor signal inputs is 40 ms Warning The muting sensors must be arranged a way that a person cannot be in a position to activate the muting function by a simple manipulation 4 Sensor Sequential Muting Sequential muting requires the connection of 4 muting sensors and their activation in a predefined sequence This is preferably used when the transport material or the transport equipment always has the same dimensions and enough space is provided for entry and exit Sequential muting is initiated after activation of the second muting sensor in both the sequences e MS1 MS2 MS3 MS4 and e MS4 MS3 MS2 MS1 Short time drop outs of muting sensor signals lt 100 ms FS can be changed with SafetyLab are permitted
92. muting sensor continues to be active e the muting time limit has expired e the muting lamp fails 0 FY ag Ta a v En MS3 4O MUTE O MS2 MS3 gt gt lt t t2 a Danger zone t1 lt 40 ms t2 100 ms FS t3 lt 2 5 s FS Fig 4 3 2 2 Sensor parallel muting 2 Sensor parallel muting is automatically detected when switch S4 is set to L FS and either MS2 or MS3 is active as first muting sensor COMPACT plus m Leuze electronic amp Leuze electronic Muting function package 4 3 3 4 Sensor Parallel Muting 4 Sensor parallel muting can be used with advantages everywhere where e the transport material is too small to be registered by 4 sequentially arranged sensors simultaneously e the spatial conditions are too confined even for the two crossed light beams of the 2 sensor parallel muting 4 Sensor parallel muting corresponds as regards functions with the 2 sensor parallel muting with the added feature that the muting activation signal is gained from two sensor pairs respectively Muting is started up when FS within 2 5 s MS2 is activated with MS3 or MS1 is activated with MS4 simultaneously Brief signal drop outs of only one sensor lt 2 5 s FS are tolerated In comparison with electrical parallel connection of MS1 with MS2 and MS3 with MS4 which is difficult to implement constructively on site anyway here the simultaneity of the activation is checked in pairs for both MS2 and MS3 an
93. n and possible uses 3 4 2 Muting Transceiver 2 sensor parallel muting with reto reflective light barriers as muting sensors MS2 and MS3 with reflectors As a result connections are only required on one side HO HI HHHH LI LATT HRS HHH L LI LJ LILI TUPI y Ty 7 LO ji Ji LI LI J J PIA ial O jane Ji HH HH 7 TTT TT EET LETT TT TT YT Frey yy yy yy Ji L LI Peewee Ji iam Ji 7 L HHA ETT TT TT HH Ht i L t L fa pee na L L HH HHHH EETTTI H m Fig 3 4 2 Muting Transceiver application on a palletizer 3 4 3 Safety Light Curtain 4 sensor parallel muting enables space saving arrangement e g for loading and unloading areas of conveyor lines In this example light switching diffuse reflection light scanners with background suppres sion serve as muting sensors LI Fig 3 4 3 Safety Light Curtain muting application on a conveyor system Leuze electronic COMPACT plus m 25 Muting function package 4 4 4 26
94. nciple of the opto electronic protective device The receiver transceiver recognizes the specially formed pulse bundles of the transmitter beams and opens the corresponding receiver elements in sequence in the same rhythm A protective field is consequently formed in the area between the transmitter and receiver the height of which depends on the geometrical dimensions of the optical protective device the width of which depends on the distance selected between the transmitter and receiver within the permissible detection range To improve the availability under difficult environmental conditions it can be useful to wait after a beam interruption has been detected if this interruption is still present in the next scan s before the receiver switches the OSSDs off This type of evaluation is called MultiScan Mode and it influences the receiver transceiver response time If MultiScan mode is aktive the functioning of the COMPACT plus safety light curtains will be scan related That is to say irrespective of which of the beams is affected the safety light curtain will switch to OFF as soon as a defined number Hx of successive scans has been interrupted With COMPACT plus multi beam safety light barriers and transceivers MultiScan s opera tion is beam related That is to say in MultiScan mode the same beam must be interrupted a number of times depending on the selected MultiScan factor Hx When on having been switched on the system s
95. nd the muting transceiver e g if material has to be transported through the protective field Option Integrated LED muting lamp COMPACTplus m Receivers Transceivers can be delivered with optional integrated LED muting lamp white This sensor is mounted on an end cap designed especially for this purpose opposite the connection cap Fig 3 2 1 Integrated LED muting lamp Leuze electronic COMPACT plus m 23 System design and possible uses sss Leuze electronic 3 3 3 4 3 4 1 24 Option Local connection panel The local connection panel option is an alternative to the local connection socket in the connection cap The option exists for multiple light beam protective devices and muting transceivers of connecting the individual muting sensors and an external muting lamp to an own M12 connection socket directly on the front screen HE HE HE SHE CHE x x g x a Fig 3 3 1 Local connection panel Application examples Multiple Light Beam Protective Device 4 sensor sequential muting using four induction loops set into the floor MS 1 to MS 4 Swing doors monitored by safety switches and separate safety interface e g MSI from Leuze prevent crushing between the transport vehicle material and columns Fig 3 4 1 Multiple Light Beam Protective Device muting application at a robot station COMPACTplus m Leuze electronic amp Leuze electronic System desig
96. nection Leuze electronic 7 9 80 e 6 10 4 11 12 NIAJ c Vij b a V2 24 V DCF 4A OV FE f f OV U oV U max 42V max 42V a Start muting restart button b Release circuits safety valves V1 and V2 must be selected in such a way that at 1 2 Umax they are sure not to pull and should they be pulled they are sure to release c EDM feedback contacts valve monitoring e Local connection socket with design types m and ml f Fuse for protecting the normally open contacts for sizes see technical data Chapter 12 1 7 1 to 3 Pin numbers 3 pin MIN series plug transmitter 1 to 12 Pin numbers 12 pin MIN series plug receiver transceiver The transceiver connection is identical to the receiver connection A passive deflecting mirror CPM500 2V without electrical connection is required in place of the transmitter Shielded connection cables are recommended for extreme electromagnetic interference The shield should be connected with FE on a large surface Fig 7 8 2 Connection example machine interface R3 MIN series plug Option Machine interface A1 AS i Safety at Work The COMPACT plus s A1 design type is equipped to connect the transmitter and the receiver transceiver machine interface on the AS I bus system with a 5 pin M12 plug in the connection cap COMPACT plus m Leuze electronic 7 9 1 Transmitter interface AP Table 7 9 1 Transmitter interfa
97. ng and operating instructions COMPACT plus m Leuze electronic 7 1 Receiver transceiver local interface One of the characteristics of all receivers transceivers is the local interface which depending on the design type is layed out as 8 pin M12 local connection socket in the connection cap or as local connection panel with 5 pin M12 connection sockets in the front screen This makes it possible to have short cables leading to components in the immediate vicinity of the optical protective device regardless of the selected machine interface Included here are for example the start restart button muting sensors and or an external muting lamp Based on the factory settings a muting sensor signal will be recognised as activated when 24V DC are applied With SafetyLab any signal can be inverted separately if the application or the available sensor technology calls for this 7 1 1 Local connection socket Fig 7 1 1 Receiver transceiver local connection socket M12 8 pin Receivers transceivers of design type m and ml have an 8 pin M12 connection socket in their connection caps with the following signal assignment ently arranged via SafetyLab Input RES_L Local start restart but ton Output ML Muting lamp FE functional earth Cables are not included in the delivery see Table 13 2 1 for accessories Table 7 1 1 Local connection socket 8 pin cable connector assignment AN Warning Cross connect
98. nnnasdaaaueeatacdacadus dona E 106 Receiver transceiver local interface status and control Signals cccceesseeeeeeeeees 107 Receiver transceiver machine interface status and control Signals cccccssesseeeees 108 Receiver transceiver machine interface safety related transistor outputs 00 108 Receiver transceiver machine interface safety related relay outputs eseeeeees 109 Receiver transceiver machine interface AS i Safety at Work cccccssseseeeeeeeeeseeeeeees 111 Dimensions weights response tiMES ccseececeeceeeeeeeceeeseeeeeeaeaeeeeeeeeaeeeenseaseeeesaaeeeeesaaaeenees 112 Safety light curtains with transistor outputs relay outputs or AS i bus connection 112 Multiple light beam protective devices with transistor outputs relay outputs OF AGA DUS COMME CHON saree ssasata nacanensntcoseaseacendananaizaaacansaretennantybaadedseacbacmaninacodeadaaeeatncesinze 113 Muting transceiver with transistor outputs relay outputs or AS i bus connection 114 Mounting bracket dimensions ccceeeeeee cece ee eeee eee cece nnana a anaa 115 Swivelling mounting bracket dimensions ceceeeeeeeeeeeeeeeeaeeeeeeeeeeeeeeeeeeeeaeaaaaeeeeeeeeees 116 Integrated LED muting lamp dimensions eee eee eect e cece eee ee ee eae e eee aae eee eeaaeeeeeaaiees 116 PCN aoe seco ciriats oes an teste es tte te een se aectncaeate easicndewtscay
99. nside Is there a complete overview of the danger area from the start restart button position e Are the safety outputs OSSDs linked into the subsequent machine yes no control unit in accordance with the required safety category e Are the subsequent switching elements controlled by the AOPD e g yes no contactors with positive guided contacts or safety valves monitored via the feedback circuit EDM e Does the actual integration of the AOPD into the machine control yes no unit match the circuit diagrams Leuze electronic COMPACT plus m 121 Appendix A Leuze electronic e Is the AOPD effective with interruption of any beam and does the yes no system lock inevitable with activated start restart interlock as only the access and not the presence in the danger zone is registered e Does the dangerous movement stop immediately if the power supply yes no voltage of the AOPD is interrupted and is the start restart button needed to start the machine again after supply voltage returns Special feature with safety light curtains With safety light curtains with 14 or 30 mm resolution the test rod included in the delivery with the side that corresponds with the resolution must be fed slowly into the middle of the protective field from above to below If the internal start restart interlock is activated the orange LED2 switches off when the test rod is inserted into the protective field and it must not light up again during the test pr
100. ntal beam of the left display light up nim ni Table 9 2 1 Aligning the receiver with the aid of the 7 segment displays e With internal start restart interlock The orange LED2 of the receiver is lit constantly Rotate transmitter and receiver to each other optimally and fix them in place e Without internal start restart interlock The LED1 of the receiver is constantly lit green Rotate transmitter and receiver to each other optimally and fix them in place When the SafetyKey is removed the 7 segment display of the receiver switches back into permanent display mode Leuze electronic COMPACT plus m 95 Setting the device into service sss Leuze electronic 9 2 2 96 Optimizing alignment by turning the transmitter and receiver Using standard mounting brackets for fastening requires level precisely aligned mounting surfaces so that for example if mounted vertically using adjustable sliding nuts then only the precise heights of the transmitter and receiver have to be set If this requirement is not met swivelling mounting brackets accessories can be used as described in Chapter 6 3 2 Alignment with internal start restart interlock If the protective field is clear the alignment can be optimized by observing the orange LED2 on the receiver protective field free Precondition here is that the pre alignment work has been completed to such an extent that the orange LED2 is already constantly lit gt Unscrew the
101. ocedure at any point as long as the test rod moves through the protective field If no internal start restart interlock function is selected because it for example is taken over by the downstream control LED1 must be observed LED1 must display red during the test and must not light up green at any point 122 COMPACTplus m Leuze electronic amp Leuze electronic Appendix 13 3 2 Additional checklist for muting operation This checklist represents a help tool It supports but does not serve for the inspection be fore the initial operation or the regular inspections by an expert e Has the checklist been used in accordance with Chapter 13 3 1 for yes no access guarding for arranging the protective device and the start restart button e Have the muting sensors MS2 and MS3 been mounted so close to yes no the protective field that it is not possible with an activated muting function for a person to pass undetected in front of or behind the transport material through the muted protective field into the danger zone With 4 sensor sequential and 2 sensor parallel muting e s it impossible for a person without an aid of any kind to simulta yes no neously activate MS2 and MS3 with for example their shoe or in some other similar way and as a result activate the muting function With 4 sensor sequential muting e Are the muting sensors MS1 and MS4 MS2 and MS3 arranged yes no symmetrically and is the MS1 and MS4 di
102. oltages no recovery diodes should be used These extend the delay times of inductive switching elements Table 12 1 7 Receiver transceiver machine interface safety related relay outputs amp Leuze electronic Technical data 12 1 8 Receiver transceiver machine interface AS i Safety at Work OSSDs safety related switching outputs 4 Bit AS i data Slave address FS O ex factory ID code transmitter O code E a Receiver transceiver ID code i Te Receiver transceiver O code Cycle time in accordance with AS i specifications OSSD response time Current consumption from AS i circuit Additional response time of the AS i system Table 12 1 8 Receiver transceiver machine interface AS i Safety at Work Technicaldata CS Leuze electronic 12 2 Dimensions weights response times 12 2 1 Safety light curtains with transistor outputs relay outputs or AS i bus connection Dim Earth tH1 Response time of the AOPD in ms with MultiScan factor H 1 FS T Transistor outputs R Relay outputs A AS i bus connection n Number of beams CP14 xxxx CP30 xxxx CP50 xxxx CP90 xxxx m m m EJ gt 3 2 3 3 2 5 150 a3 3 gt NO N O1 oO O1 co amp O O A ow is Ql 00 N BE O1 O h NO N oO N l O O 2 2l 5l 21 N vlj w Z1 Ri RI h O O1 O 00 h NO O O mh Se oo N 1350 1484 bas Bl O OOI NI N N N gt gt
103. on its own the R setting from S2 is considered accordingly S3 Start restart interlock The receiver transceiver leaves the factory with the S3 switch in the L setting that is therefore with automatic start restart You can select internal start restart interlock by moving switch S3 to the R setting if no downstream machine interface takes over this function Internal start restart interlock requires a start button to be connected against 24V either on the machine interface input M1 or optionally on pin L5 of the local interface Release can be achieved by pressing and releasing the start restart button for 100 ms lt t lt 4s FS Precondition here is that the active protective field is free Even without selecting the internal start restart interlock function the start restart button is required to execute the muting restart function The start restart button can be alternatively connected on the local interface L5 or on the machine interface M1 it has the same effect in FS COMPACT plus m Leuze electronic 8 3 4 8 3 5 8 3 6 S4 Muting type Auto mode muting is active in the factory setting L of the switch S4 In the auto mode muting the muting type depends on which muting sensors are activated first If MS1 or MS4 are activated first 4 sensor sequential muting is initiated If MS2 and MS3 are activated first within the requested time then 2 sensor parallel muting begins If switch S4 is set to position R
104. on the transceiver light up and where required LED1 switches with free protective field after unlocking of the internal start restart interlock of the COMPACT plus AS i from red to green COMPACT plus AS i may not be interrupted for the system integration that is with the saving of the code table of the AS i slave by the AS i safety monitor The OSS Ds must be in the ON state The initial operation and configuration of the safe AS i slave is now carried out with the asimon configuration and diagnosis software of the AS i safety mon itor see the user manual for asimon configuration and diagnosis software Note for error and fault clearance See Chapter 11 and connecting and operating instructions of the AS i safety monitor Chapter 9 status report error and fault clearance COMPACT plus AS i maintenance interface for AS i master Swopping out a safety set AS i slave If a safety set AS i slave is defective its replacement is also possible without PC and re configuration of the AS i safety monitor using the SERVICE button on the AS i safety monitor See also connecting and operating instructions of the AS i safety monitor Chapter 9 4 replacing a defective safety set AS i slave Leuze electronic COMPACT plus m 85 Electrical connection lt SS Leuze electronic gt D 86 Continue as follows Separate the defective AS i slave from the AS i line The AS i safety monitor stops the system 2 Press the SER
105. onnection lt SS Leuze electronic 7 9 2 7 6 7 6 1 7 6 2 68 Receiver transceiver machine interface T4 The receiver transceiver has safety related transistor outputs Pin Wire colors Inputs outputs M2 M4 M5 FS CB M12 adjustable by Safetylab XXXXXS 8GF M4 input output Collective malfunction dirt signal M2 input EDM contactor monitoring against 24 V DC Yelow a Weinooupet feo essor onpa rars 6 pn fosoa Tenssoropot a e o KAELA Functional earth shield Table 7 5 2 Receiver transceiver machine interface T4 connection assignment M12 plug Option Machine interface R1 MG cable screw M25x1 5 This version of the machine interface is characterized by relay outputs and cable screws on the connection caps in the transmitter and receiver transceiver This has no effect on the option of connecting local control elements or additional sensor equipment to the local interface as described in Chapter 7 1 Warning It applies with safety related relay outputs that The cable for the release circuit must generally be laid with protected installation in a cable duct or with armor in such a way that cross connections between the cable cores can be safely ruled out Transmitter interface T1 A separate transmitter for devices with safety related relay outputs is not available The corresponding transmitter T1 also equipped with cable screw is used see Chapter 7 2 1 Receiver transceiver machine in
106. ons can be set with SafetyLab In addition to diagnostics of the protective field the Diagnostics and Parameterization Software SafetyLab enables e Graphic representation of the beam state and the beam parameterization e Display of internal and external signals e g from muting sensors e Position of switches S1 to S6 e Internal voltage and current values e Reading out event recorder e Data recorder for logging the sequence of selected signals As the settings with SafetyLab could contradict the per switch settings a priority rule becomes inevitable In order therefore to allow the values set with SafetyLab to become effective all switches must be set to the ex factory setting L Only then can the values marked with SW in Table 8 3 1 be overwritten by the values sent by SafetyLab If one of the switches is not in position L after the parameterization by SafetyLab then the receiver is in an error state E17 which can be resolved as follows gt Either all switches are switched back to position L the SafetyLab settings become effective again gt Or the receiver is reset by SafetyLab and the password to the basic setting gt now the switches can be used again as described in Chapter 8 Here is an overview of the functions that can be set with SafetyLab e Definition of the optics e Protective field parameterization e Transmission channel e MultiScan mode e Display e Start restart interlock e Contactor monitorin
107. or 2 sensor parallel muting e Direction for display connection cap down e Muting time limit 10 minutes You have the option of setting parameters for individual functions with the internal switches as described below Transmitter parameterization To switch the transmission channel to channel 2 gt Turn the device power off gt Loosen the 4 screws and remove the transmitter s connection cap gt Turn switch S 2 to the right setting R Fig 8 2 1 Transmitter connection cap Leuze electronic COMPACT plus m 87 Parameterization Leuze electronic Transmitter functions can be Factory setting set by switch 8 3 88 Transmission i Transmission channel 1 channel ae Transmission channel 2 Table 8 2 1 Transmitter function depending on switch setting gt When replacing the connection cap make certain that none of the plug pins extending out of the profile are bent gt Check the transmitter display after the change has been made and it has been turned back on After self testing it permanently displays the selected transmission channel A change in the transmitter transmission channel also requires the transmission channel of the corresponding receiver to be changed Receiver transceiver parameterization Five switches on the front and one switch on the back of the removable display and parameter module in the receiver transceiver are used for switching the receiver functions To do this gt Turn of
108. or transistor against 24 V DC current load 20c mA max Output pnp 24 V DC switching 60 mA max M5 Signal input output Input Contact or transistor against 24 V current load 20 mA max Output npn O V switching 1 A max Table 12 1 5 Receiver transceiver machine interface status and control signals 12 1 6 Receiver transceiver machine interface safety related transistor outputs OSSD 2 safety related pnp transistor outputs Transistor outputs cross connection monitored resistant to short circuits Switching voltage high active Uv 1V Switching voltage low Switched current Leakage current Load capacity Load Gat Permissible wire gauge 1 mm with conductor 1 5 mm sleeve Permissible wire length between receiver 100 m and load at 1 mm OSSD restart time after beam interruption f 10ms f gt OSSD response time Dependent on number of beams and Mul tiScan factor H see tables in Chapter 12 2 In case of a failure disconnection of O V wire the outputs emulate a 120 KQ resistor in line with Uv A a Safety PLC must not recognize this as a logical 1 Be aware of other restrictions due to cable length and load current The safety related transistor outputs carry out the spark extinction With transistor outputs it is therefore not necessary to use the spark extinction elements recommended by contactor valve manufacturers etc RC modules varistors or recovery diodes These extend
109. ork e regular testing by competent personnel 2 4 Exemption of liability Leuze electronic GmbH Co KG is not liable in the following cases e safety sensor is not used as intended e safety notices are not adhered to e reasonably foreseeable misuse is not taken into account e mounting and electrical connection are not properly performed e Proper function is not tested see Chapter 10 e changes e g constructional are made to the safety sensor 20 COMPACT plus m Leuze electronic amp Leuze electronic Safety 2 5 Safety notes for Muting function package COMPACT plus m Safety Light Curtains and Multiple Light Beam Protective Devices and Muting transceivers are preferably used in a vertical position for access guarding of danger zones Using additional sensor signals they enable the protective field effect to be suppressed for a limited time e g with material transport in or out of the danger zone Safety light curtains with 14 mm resolution detect finger hand arm or body 30 mm resolution curtains detect hand arm or body of a person that has entered the danger zone and can therefore be installed closer to the danger zone than 50 or 90 mm resolution curtains multiple light beam protective devices and Muting transceivers which because of their wider beam distance only detect a persons body see Chapter 6 It applies for all versions that people are only detected during the access their presence in the danger zone h
110. ower outage Only by pressing and releasing the start restart button within a time window is the receiver transceiver switched to the ON state I I Fig 4 2 1 Start restart interlock function with supply voltage power on If the protective field is interrupted or an optional safety circuit is activated can be activated via SafetyLab the start restart interlock function ensures that the receiver transceiver also remains in the OFF state even after the protective field has been freed The receiver transceiver will then not be switched back to the ON state until the start restart button is pressed and released again within a time window of 0 1 to 4 seconds FS gt A Fig 4 2 2 Start restart interlock function after interrupting the protected field Without the start restart interlock the receiver outputs immediately switch to the ON state after the machine has been turned on or the power supply has been restored and after the protective field has been freed Operation of the protective device without the start restart interlock is only permitted in a very few exceptions and under the conditions of controlling protective devices in accordance with EN ISO 12100 1 and EN ISO 12100 2 It must also be ensured that it is impossible to walk or slip through the protective field Leuze electronic COMPACT plus m 27 Muting function package Leuze electronic A 28 In case of access guarding applications the start restart
111. owever is not detected When one or more beams are interrupted by a person the machine control unit must therefore go into safe interlock The start restart interlock function is therefore obligatory for access guarding The start button to release the start restart interlock and the muting restart function must be positioned here outside the danger zone in such a way that it cannot be reached from inside the danger zone and a full overview of the complete danger zone must be possible from its location Before unlocking the start restart interlock or the muting restart the operator must be absolutely certain that nobody is inside the danger zone The muting sensors must be selected and arranged in such a way that their simultaneous activation cannot be triggered unintentionally by a person Muting may only be temporarily activated and only as long as the access to the danger zone is blocked by the transport material If the distance between the transmitter and receiver or the transmitter and passive deflecting mirror is that much wider than the width of the transport material that a person can get by during the muting beside the transport material into the danger zone then measures must be implemented that will detect the entry of the person and stop the dangerous movement Step on mats or swing doors monitored with safety switches have been tried tested and proven here Such measures prevent injuries being caused for example by squeezing in
112. poles coupling straight M12 plug angled 549810 UDC 1000 Universal device mounting column height 1000 mm 549813 UDC 1300 Universal device mounting column height 1300 mm Table 13 2 1 COMPACT plus m Accessories Leuze electronic COMPACT plus m 119 Appendix A Leuze electronic a Deseripfon 549816 UDC 1600 Universal device mounting column height 1600 mm 549819 UDC 1900 Universal device mounting column height 1900 mm SafetyLab parameterization and diagnostic soft ware incl PC cable RS232 IR 429044 AC PS MB C CP 1 2 screen clamps up to 900 mm protective field height 429045 AC PS MB C CP 2 3 screen clamps from 900 mm protective field height 560300 BT SSD Swivelling mounting bracket with shock absorber 549940 SITOP power Power supply 115 230 V 50 60 Hz gt 24V 5A 549908 LOGO power Power supply 115 230 V 50 60 Hz 24V 1 3A Table 13 2 1 CCOMPACTplus m Accessories 120 COMPACT plus m Leuze electronic amp Leuze electronic Appendix 13 3 Checklists The inspection before the initial operation determines the safety related integration of the active opto electronic protective device AOPD into the machine and its control The results of the inspection must be written down and kept with the machine documents It can then be used as a reference during the subsequent regular inspections 13 3 1 Checklist for access guarding This checklist represents a help tool It supports b
113. pts to start again If the error no longer exists the AOPD returns to the normal state Table 1 2 2 Terms COMPACT plus m Leuze electronic amp Leuze electronic SCG Contactor monitoring The EDM function monitors the normally closed contacts of down EDM stream positive guided contactors and relays or valves COMPACT plus with Muting function package COMPACTplus Receiver with Muting function package CPRT m COMPACTplus Transceiver with Muting function package COMPACT plus Transmitter CPM500 2V Passive deflecting mirror for transceivers M see Contactor monitoring External Device Monitoring So Factory setting parameter value with ex factory delivery which P ED FS can be changed with switches and or SafetyLab Local connection box Accessory that makes it easier to connect muting sensors start button and muting lamp via the local connection sockets Local connection pan Option for receiver transceiver for direct connection of muting sen el sors and muting lamps on the device Muting sensor e g light barriers proximity switches or switches MultiScan Multiple evaluation Beams must be interrupted in several consec utive scans before the OSSDs switch OFF MultiScan has a direct effect on the response time Muting Regulations correct time limited suppression of the protective field safety function Muting restart Muting restart is required when the muting lamp begins to blink Display
114. ration Warning AN A running machine can cause severe injuries Make certain that during all conversions maintenance work and inspections the system is securely shut down and protected against being restarted again 2 1 1 Proper use The safety sensor must only be used after it has been selected in accordance with the respectively applicable instructions and relevant standards rules and regulations regarding labor protection and occupational safety and after it has been installed on the machine connected commissioned and checked by a competent person When selecting the safety sensor it must be ensured that its safety related capability meets or exceeds the required performance level PL ascertained in the risk assessment 18 COMPACTplus m Leuze electronic amp Leuze electronic Safety The following table shows the safety related characteristic parameters of the COMPACT plus m Safety Light Curtain Multiple Light Beam Safety Device Type in accordance with IEC EN 61496 Average probability of a failure to danger per hour PFHg 2 3 and 4 beam 1 90 x 108 1 For protective field heights up to 900 mm all resolutions 2 26 x 108 For protective field heights up to 1800 mm all resolutions 2 67 x 108 For protective field heights up to 3000 mm all resolutions On request Service life Thy Number of cycles until 10 of the components have a failure to danger Byoq Version R with relay output DC13 5 A 24 V in
115. rer 37 Receiver transceiver status displays ccccccccessseeeeeeeeeeeceeeeeceeeeeeeeeesaeeeeeeeeeeeeeeeaaeaeeeeeeeeesaeaaeees 38 7 Segment displays c ccssccavesvnnsasnsedexntacediluseeavecnccusdeaeduunivadsantonstasudvdvanstnaedsxeteckdiduvadeodacensdeaees 38 EED GISP S oea a E EER 39 Installation aassnnsnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn nnaman nnmnnn na 40 Minimum distances and component positions cccceceeeeeeeceeeeeeeeeeeeesaaeeeeeseeeeeseaeeeeesaes 40 Beam heights and safety distance for multiple light beam protective devices transceivers and safety light curtains with 50 mm or 90 mm resolution ccccceeeeeceeeeeeeeeeeeeeeeeeeeeees 41 Safety distance and protective field heights for safety light curtains with 14 mm oroo M re SOUUON orein aaa a ae E ee ae ree 43 Sensor positions with 4 sensor sequential MUtINg sssssssssssrrrersressrsrerrrrrrrrrrreeerrrrrrrrrrnne 45 Sensor positions with 2 sensor parallel MUtING ccccccecsseeeeeeceecneeseeeeeeeaeeeseeeeeeauanseees 46 Sensor positions with 4 sensor parallel MUtING ccccccccsseeseeeeeeceeeeeeeeeeeseeeseeeeesaaeeseeess 47 Minimum distance from reflecting SUITACES cece ce ee cece cece ee ee tree ee ae eae eeeeeeaaaeeeeeeeaaas 48 Mounting NOTES 5c isc ao2 tec ettasvesinesentneaceatexeniacdnnantddeicecetahs ane aba debensebiepasedieesaiaeedenteddeiiacctenbicedineniind 49 Mecnanical MOUNTING sesetncsc
116. rols and that they work in all machine modes gt The same testing requirements apply if the machine in question has not been operated for a longer period of time and after major modifications or repairs if this could affect the safety of the machine gt Observe the specifications regarding the instructing of operation personnel by experi enced technicians before work is started Instruction of personnel is the responsibility of the machine owner Regular inspections Regular inspections are also carried out in accordance with local regulations They are designed to discover changes e g in machine stopping times or manipulations made on the machine or protective device gt You should have the effectiveness of the protective device checked by an experienced technician at the required intervals but at least once a year gt The applicable checklist in the Appendix may also be used during regular testing Cleaning the front screens The front screens of transmitter and receiver and transceiver and passive deflecting mirror must be cleaned regularly depending on how dirty they are An orange LED2 on the receiver transceiver with free protective field LED1 is green indicates a weak signal reception The collective malfunction dirt signal is provided on M4 in the factory setting The dirt signal is generated with time filtering 10 min from the internal weak beam signal If this signal is activated LOW signal on M4 then clean
117. rotective device do not have any effect on the machine The switching elements that finally set the dangerous machine in motion must be safely switched off and secured from restarting The same precautionary measures apply after each change in parameter based functions of the optical protective device after repairs or during maintenance work Only after it has been determined that the optical protective device functions are correct it can be integrated into the machine s control circuit Switching on the device Make sure that transmitter and receiver transceiver are protected against overcurrent see Chapter 12 1 3 for fuse size There are special requirements for the supply voltage The power supply unit must have a load current reserve of at least 2 A and with use of receivers transceivers with safety related transistor outputs the ability to bridge a power outage for at least 20 ms and it must guarantee secure supply isolation Display sequence with transmitter After the device is turned on 8 appears for a few moments on the transmitter display followed by an S for about 1 second for the self test The display then switches and permanently shows the selected transmission channel 1 or 2 A next to the number indicates when the test input is open As long as the test input is open the transmitter diodes do not deliver any valid light pulses With test signals longer than 3 seconds the receiver fails
118. ry useful in AS i applications the signal assigment of M1 D0 M2 D1 and M5 D2 has to be changed by SafetyLab This can be a muting signal at M5 when in the function package Muting the basic O configuration 2 sensor parallel muting L1 M5 has been selected an additional muting enable signal a control signal for the muting timer an enable signal for blanking in the protective field function package blanking a Clear signal of a cycle control single break double break function package cicle con trol Warning None of these signals must be used for safety critical purposes The parameter port can only be operated by the bus master The diagnostic information supplied to M3 and M4 by the receiver transceiver is available in PO and P1 All parameter bits are inverted that means in order to read M3 and M4 the master must first write 1 in PO and P1 COMPACT plus overwrites this value where necessary If 1 is still in these bits after reading back by the master then a O signal is present at M3 or M4 If O is in PO and P1 then a logical 1 24VDC is present in M3 or M4 Note From firmware hardware version V13 see type plate the AS i profile must be changed to S 7 B 1 If you replace a device from version V13 onwards with LEDs in the cap with an older device without LEDs in the cap it will no longer be detected by the AS i master and will not be automatically accepted by AS i To integrate s
119. s FS for at least 0 3 seconds each gt the start restart button is pressed gt released again and gt pressed again COMPACT plus m Leuze electronic amp Leuze electronic Muting function package The second time the start restart button is released the receiver checks the muting sensors for an n effective assignment If an effective muting combination is determined the OSSDs remain in the ON state the system returns to its normal operation the muting lamp lights constantly until the transported goods have left the muting line If however an ineffective muting combination is determined the release of the OSSDs is only maintained while the button is pressed If it is released the system stops again This happens for example with dealignment dirty or damaged muting sensors and also when palettes are loaded wrongly In this case as well the free movement in tip mode is therefore possible under the condition that a responsible person observes the procedure and can interrupt the dangerous movement at any time by releasing the start restart button The error must be checked by a qualified specialist The free movement is limited to 60 s Thereafter the abovementioned sequence must be pressed on the start restart button again in order to continue the process Warning AN It must be ensured that the entire danger area is fully visible from the start restart button s installation point When the protective device is swi
120. stance less than the length of the consistently the same transport vehicle length With 2 sensor parallel muting e When light barriers are used is the crossover point of the two yes no beams from MS2 and MS3 behind the protective field on the danger side so that persons entering will interrupt the protective field first before they reach the crossover point With 4 sensor parallel muting e s it impossible for persons without an aid of any kind to simulta yes no neously activate MS2 and MS3 or MS1 and MS4 with for example their shoes or in some other similar way and as a result activate the muting function e ls it impossible for a person to pass into the danger zone beside the yes no vehicle during the muting procedure without the dangerous move ment being interrupted e Is it impossible for a person to be squeezed between the vehicle and yes no the opening by using for example monitored swing doors or safety mats beside the vehicle route e Is the muting lamp visibly mounted on the entrance exit line and yes no have employees working on the system been informed that the protective function is removed during the muting procedure e Has a warning sign showing that the protective function is removed yes no when the muting lamp is lit been mounted in a clearly visible position e Is the time limit for muting active 10 minutes after muting starts yes no Leuze electronic COMPACT plus m 123 Appendix as tC OC
121. t may not be possible to activate two muting sensors simultaneously with for example a shoe Sensor positions with 2 sensor parallel muting Muting transceiver Passive deflecting mirror Distance between reflector and ESPE lt 200 mm gt c Asymmetric arrangement so that the intersection point of the beam path of muting sensors MS2 and MS3 lies within the danger zone and a distance of 200 mm between protective field and intersection point is not exceeded QAoom ou tl Fig 6 1 5 Arrangement of the muting sensors 2 sensor parallel muting COMPACT plus m Leuze electronic amp Leuze electronic Installation Consequently a person entering would first interrupt the protective field and only then the two light beams of the muting sensors at the same time The example above allows for two dark switching reto reflective light barriers that deliver 24V to the assigned muting inputs on interruption If this is possible on site then MS2 and MS3 should be positioned at different heights so that no point shaped crossover of the beam paths occurs CPRT m has been selected in the example so that the connections of the optical protective device and the muting sensors are only necessary on one side of the transport path Sensor positions with 4 sensor parallel muting
122. tarts up this MultiScan factor Hx will be displayed for a short time on the 7 segment display panel of the receiver transceiver The resulting response time is subsequently displayed with tx xx whereby the response time x xx is displayed in milliseconds COMPACT plus m Leuze electronic amp Leuze electronic System design and possible uses 3 2 E H H F Fig 3 1 2 Example MultiScan scan related MultiScan factor H 3 Based on the factory settings the following values for Hx will apply depending on the beam number AutoScan Mode e Safety Light Curtains 8 240 beams H 1 scan related e Multiple Light Beam Safety Devices 2 3 or 4 beams H 7 beam related e Muting transceiver 1 beam H 8 beam related The values for the MultiScan factor can be selected within limits with SafetyLab Chapter 13 2 Warning An increase of the MultiScan factor causes an extension of the response time and makes a recalculation of the safety distance necessary in accordance with Chapter 6 1 Basic functions such as start restart interlock or contactor monitoring EDM and a series of additional functions can be optionally assigned to the receiver transceiver so that there is generally no need for a downstream safety interface The Muting function package provides the option by connecting 2 or 4 muting sensors of limited bridging of the protective function of the safety light curtain the multiple light beam protective device a
123. tatyrestart WSOC esrara a A a aE AE Aia 90 4 Mulino TY 9S airs ia E E E E oG 91 S5 Display tum around ccccccccccccesseecececeeesseeeececeusseececeenecseeseeseeegseeeeeseesaseeesssssessees 91 96 Mutno Ume MPA UE sas aacnoatncses tice cece menace band aaenermesiqaceastans a a aias 91 Setting the device into service cccceeeeeeseeeeeeseeeseeeeeeeeeeseeeseeeeeessaeeeeeeeessaeeseseonenseessaeonens 92 Switening on TIM ON cere ntes exci tsten eaaniant EE 92 Display Sequence with transmitter cceeeeeseeeceeeeeeeeeseseeeseaeeesaeeessaeeeseaeeeseneeseaeeeseges 92 Display sequence with reCeiver traNSCeiVe ll cccccecccccessececeeeeeceeeeeeeeeeaeeeeeeeeeeeeesaeeeeeesaes 93 Aligning transmitter and FECCIV SN sci cweciecceoeecinnsaisesinateecee gene bocie ewer nadaedecwmbd oe eewneuhinudatoeneasisemewes 94 Aligning with the 7 segment displays of the receiver cccccseeeeeeceeeeeeeeeeeeeeeeeaeeeesaeneeess 94 Optimizing alignment by turning the transmitter and receiver cccecececeeeeeeeeeeeeneneeees 96 Aligning transceiver and passive deflecting MIrrOF ccecccceceneeeeeeeeeeeeeeeeeeeseeeeeeeeaaeeeeeeeaaeeeeeees 97 LEE E E E E A E seneuecaceneveatstewest cate 99 Testing before setting the equipment in service the first time nnnonennnnseseennrenssnerenene 99 Regalar NspeCONS curese a e a a a cea 99 Cleaning the front screens cccceeeeeeeeeeeeeeeeeceeeaeaeeeaeeeeeeeeeeeeeeeaeaaa
124. tched on again the following scenarios can be differenti ated 1 Normal start The protective field is free and none of the muting sensors is seized Pressing and releas ing the start button once switches the safety outputs OSSDs of the protective device on 2 Muting restart 1 After releasing the start button the second time the protective device remains switched on the muting lamp lights constantly This is the case e with a failure and power supply switch on again during a correct muting sequence e with activation of the first muting sensor with parallel muting subsequent stopping of the palette transport for longer than 2 5 seconds and continuing the movement as no muting has been activated the OSSDs switch off when the protective field is interrupted e with activation of the muting for longer than the set muting time limit of 10 minutes After protective device re start this can be overridden 3 Muting restart 2 After releasing the start button the second time the protective device switches off again the muting lamp flashes again This happens as examples when with parallel muting only one muting sensor has been activated e g because e the second muting sensor has failed e the second muting sensor was not activated during transport through the muting line because the load is badly distributed Leuze electronic COMPACT plus m 35 Muting function package Leuze electronic 4 4 36 Additional functi
125. terface R1 The design type COMPACT plus R1 has 2 relay outputs 2 potential free N O contacts and is equipped with a cable screw connection for connecting to the machine interface The seal in the cable screw has an ex factory lead in opening If protective extra low voltages of up to 42 V are switched then one cable with up to 12 wires can be pulled through here COMPACT plus m Leuze electronic Warning AN The current path via the relay contacts of the AOPD must be compulsorily protected to prevent the contacts welding in the event of an overcurrent The fuse sizes depend on the load They are described in Table 12 1 7 Warning AN For higher switching voltages of up to 250 V AC the load circuit must be separated from the voltage supply and the status signals In this case two cables must be routed through the cable screw the second lead in opening has already been prepared and must now only be pushed through j a SY a Just push opening through when a separate connection cable for the load circuit is to be con nected Fig 7 6 1 Cable screw M25x1 5 application prepared for connecting 2 cables Leuze electronic COMPACT plus m 69 Electrical connection To connect gt After you have loosened the 4 fastening screws pull the connection cap out in as straight a direction as possible gt Loosen the fixing screw on the rear side of the connection cap and slightly pull out the connecting circuit board gt
126. the delay time of inductive switching elements Table 12 1 6 Receiver transceiver machine interface safety related transistor outputs 108 COMPACT plus m Leuze electronic amp Leuze electronic Technical data 12 1 7 Receiver transceiver machine interface safety related relay outputs OSSD 2 Potential free relay outputs no ay owiputs e ea Cable screw M25x1 5 when using only one connection cable Hirschmann plug typical 0 5 mm MIN series plug AWG 16 0 75 mm The protective extra low voltage AN 42V AC DC may under no circum stances be exceeded With switching voltage 24 V DC Switching current inductive load T L R 40 ms Assigned cable length A 0 75 mm Fuse max 2 A slow Switching current inductive load T L R 40 ms Assigned cable length A 0 5 mm Fuse max 2 A slow Switching current ohmic load up to 0 4 A Assigned cable length A 0 75 mm 100 m Fuse max 3 15 A slow Switching current ohmic load up to 0 4 A Assigned cable length A 0 5 mm2 60 m Fuse max 2 5 A slow Cable screw M25x1 5 2 cables When using an additional cable for the OSSD switching contacts 4 x 0 75 mm PE safety class Insulating plate is compulsory in the connection cap see Fig 7 6 3 With switching voltage 115 V AC 115V AC 127V AC Switching current inductive load 0 6 A 2 0 A cos 0 8 e g contactors valves etc Assigned cable length A 0 75 mm AWG 16 100 m 30 m fuse max 2 5 A slo
127. the protective field The minimum distance a depends on the distance b between the transmitter and the receiver transceiver and the passive deflect ing mirror Minimum distance from reflective surfaces Protective field width Reflecting surface Oog Hou il Fig 6 1 7 Minimum distances to reflecting surfaces 900 800 700 600 500 400 300 200 100 3 5 10 15 20 b Required minimum distance from reflective surfaces mm Protective field width m Fig 6 1 8 Minimum distance from reflecting surfaces depending on protective field width Q 48 COMPACTplus m Leuze electronic amp Leuze electronic _ snsttalllattion 6 2 Mounting notes Special notes for mounting safety light curtains multiple light beam protective devices and transceivers as access guarding gt Calculate the safety distance according to the formula in Chapter 6 1 1 and 6 1 2 gt Consider the beam heights as set out in Table 6 1 1 In the case of 2 beam safety light devices and transceivers the lowest beam is 400 mm above the reference level with 3 and 4 beam multiple light beam protective devices and safety light curtains 300 mm above the reference level gt Calculate the safety distance for safety light curtains with 50 mm or 90 mm resolution multiple light beam protective devices or transceivers according to Chapter 6 1 1 and for safety light curtains with 14 mm or 30 mm resolution according to Chapter 6 1 2
128. u il The transceiver connection is identical to the receiver connection A passive deflecting mirror CPM500 2V without electrical connection is required in place of the transmitter Shielded connection cables are recommended for extreme electromagnetic interference The shield should be connected with FE on a large surface The safety related transistor outputs carry out the spark extinction With devices with transistor outputs it is therefore not necessary to use the spark extinction elements recommended by safety valve manufacturers etc RC modules varistors or recovery diodes These extend the delay time of inductive switching elements Fig 7 4 3 Connection example machine interface T3 MIN series plug 66 COMPACT plus m Leuze electronic amp Leuze electronic Electrical connection 7 5 7 5 1 Option Machine interface T4 M12 plug The COMPACTplus T4 design type is equipped to connect the transmitter interface with an 5 pin M12 plug and the receiver transceiver machine interface with an 8 pin M12 plug Connection cables in different lengths are available a Transmitter encoding b Receiver transceiver encoding Fig 7 5 1 Transmitter and receiver transceiver machine interface T4 view of the pins Transmitter interface T4 Wire colors Inputs outputs CB M12 Supply voltage 24V DC XXXXXS 5GF Shield Lo Functional earth shield Table 7 5 1 Leuze electronic COMPACT plus m 67 Electrical c
129. uch a device into an existing AS i network you must Set the AS i address with the programming device manually Set the AS i master to the new slave profile COMPACT plus m Leuze electronic 7 9 3 7 9 4 You will find details on this in the manual of the respective master manufacturer they are not part of this device documentation Initial operation of COMPACT plus AS i interface for the AS i master Installation in AS interface functions control See also connecting and operating instructions of the AS i safety monitor Chapter 7 function and initial operation Continue as follows Address the AS i slave The addressing of the receiver transceiver is performed via the M12 device connec tion plug with standard AS i addressing devices Each address may only be used once in an AS i network possible bus addresses 1 31 The transmitter does not receive a bus address Install the AS i slave in the AS interface Connection of the COMPACT plus AS i transmitter is made via an M12 bus terminal the COMPACT plus AS i receiver transceiver is connected via the AS i adapter for bus connection and 24V voltage supply AC PDA1 A Check the supply voltage of the sensor via the AS interface The 7 segment displays and the red LED1 light up on the COMPACT plus AS i Check the protective field function between COMPACT plus AS i transmitter and receiver and of the transceiver The 7 segment displays on the transmitter and receiver or
130. ut does not serve for the inspection be fore the initial operation or the regular inspections by an expert e Has the safety distance been calculated in accordance with the valid yes no formula for access guarding and has this minimum distance be tween protective field and the danger point been considered e Has care been taken to ensure that the lower light beam of a yes no 2 beam AOPD is located 400 mm above the reference level and that of a 3 or more beam AOPD is located 300 mm above the reference level e Was it considered during risk assessment that 2 beam AOPDs yes no mounted above ground level are regarded as being capable of being crawled under EN 999 e Is the approach to the danger area only possible through the yes no protective field of the AOPD and are other approach possibilities protected by suitable hard guards or other means e Is the protective field effective at each position and positively checked according to Chapter 10 2 e Are the AOPDs and their control devices fault free conditions yes no e Are transmitter and receiver transceiver and also where applicable yes no the passive deflecting mirror fastened sufficiently against displace ment turning after the alignment e Are all connectors and connection cables in fault free conditions yes no e s the start restart button for resetting the AOPD positioned outside yes no of the danger zone in line with specifications so that it cannot be reached from i
131. vided between load line and the other lines gt Connect signal and power supply line to Z2 and Z3 If PE has to be connected the FE must not be connected to 23 3 gt f required re connect plug for cable to local connection socket again oo0o000000 eoooooo000 oO 0 6 00 0 aoe Ll 1 1 Z2 Goocoocoocoooo a Plug connection for cable to local connection socket b Insulating plate Z1 Load circuit connection Z2 Signal connection Z3 Supply voltage connection Fig 7 6 3 Receiver transceiver machine interface R1 terminal fields Terminal 1 marked accordingly Leuze electronic COMPACT plus m 71 Electrical connection lt SS Leuze electronic The cable s is are connected to the three terminal blocks as follows Z1 Load circuit connection Warning AN If voltages U gt 42V AC DC are to be linked up a separate cable must be routed through the second opening of the MG screw intended for this purpose Instead of the FE connection to Z3 1 PE connection to Z1 1 is required n Z1 1 lt PE protective earth shield to be connected with switching voltages gt 42V AC DC in this case FE functional earth connection to Z3 1 must not be connect ed zie Free OSSD1A relay 1 terminal A Potential free N O contact OSSD1B relay 1 terminal B Technical data see Chapter 12 1 7 Z1 5 OSSD2A relay 2 terminal A Potential free N O contact OSSD2B relay 2 terminal B Technical data s
132. w Switching current ohmic load 0 5 A 3 0 A Assigned cable length A 0 75 mm AWG 16 100 m 16 m fuse max 3 15 A slow Table 12 1 7 Receiver transceiver machine interface safety related relay outputs Leuze electronic COMPACT plus m 109 Technicaldata CS Leuze electronic OSSD 2 Potential free relay outputs Rel tputs MG 25 cable screw 2 cables When using an additional cable for the OSSD switching contacts 4x 0 75 mm PE safety class Insulating plate is compulsory in the AN connection cap see Fig 7 6 3 With switching voltage 230 V AC 230 VAC 250VAC Switching current inductive load 1 2 A 2 0A cos 0 8 e g contactors valves etc 100 m 60 m Assigned cable length A 0 75mm Fuse max 2 5 A slow Switching current ohmic load Assigned cable length A 0 75mm Fuse max 3 15 A slow Transmitter test input response time 18ms 66 ms Restart time after beam interruption p 5m gt OSSD response time Depends on number of beams and MultiScan factor H see tables in Chapter 12 2 must generally be laid with protected installation in a cable duct or with armor in such a It applies with safety related relay outputs that The cable or cables for machine control way that cross connections of the cable wires can be safely ruled out With relay outputs the spark extinction elements recommended by the manufacturers of contactors valves etc must be used RC modules varistors etc With DC v
133. witch to the OFF state E51 or E52 appears on the 7 segment display and the collective error indication output M4 displays the error by switching to O V The receiver transceiver automatically resets after approx 10 s FS and attempts again with detection of the next correct muting sequence to control the lamp The device designs ml and mxl have an LED lamp integrated in the end cap opposite the connection cap The switching of further external muting lamps is nonetheless still possible as long as the overall current does not exceed 500 mA FS Muting restart An applicable muting sequence can be interrupted in line with the operating conditions e g with failure of the supply voltage while a permissible object is just passing the muting line With the recovery of the supply voltage the muting procedure does not continue automatically because the expected sequence is not supplied from the already activated muting sensors The muting line may have to go to free move mode if the palette s load is distributed so badly that only one muting sensor is activated when the protective field is interrupted and the muting isn t even activated by this The muting lamp blinks to indicate this state In order to prevent a manual removal of the object from the muting line COMPACT plus m provides an integrated free move mode via the start restart button The OSSDs are switched on here provided at least one muting sensor is activated and within 4 second
134. ww leuze com COMPACTplus m Leuze electronic amp Leuze electronic s CS CSCCcorntentts 1 1 1 2 1 3 1 3 1 1 3 2 1 3 3 1 3 4 2 1 2 1 1 2 1 2 2 2 2 3 2 4 2 5 3 1 3 2 3 3 3 4 3 4 1 3 4 2 3 4 3 4 1 4 1 1 4 2 4 2 1 4 2 2 4 2 3 4 2 4 4 3 4 3 1 4 3 2 4 3 3 4 3 4 4 3 5 4 3 6 4 4 EE AN esses E E A E E E E E E ues een E ake 8 COE TINCATIONS sesan E EEE ER EEE A E E E E 9 Symbols and terms crtsccevescosvasrsnnenitunienadaas eeri iaaea ai aR aE AAEE OEE AA TAREE akaa ii aE ane 10 Selecting COMPACT plUS M n serie aani aaie na eaaa aaeeio kaaria ianiai 12 CP Safety Light Cumann S vinceccaccactccnecasecsestavcideeccantamdeaseadexeaensectqndenzeseachassacmandeasepsadsauaeecace 12 CP m Multiple Light Beam Protective DeVICES ccccceeeeeeeceeeeeeeeeeeeeeeeeeeeseenaneneeeeeeeees 13 CPRT m Muting Transceiver ccccccceecececeeeaeeeeeeeeeeeeeeeeseeeaeeeaeaaaaaaaeeeeeeeeeeseasaeaseneeeeees 14 Examples TOF SEIS CUO sisate pE E EEOAE EREET RAAEN 15 SAEY sesane raa ai 18 Approved purpose and foreseeable improper OperatiOn ccccccseeeeeeceeeeeeeeeeeeeeseeeeess 18 Proper eset aera cll ere ge gnc E eee eee 18 mee hope eters 9 oa USE neem etn eee ee ee eee ere eee eee eee eee ee eee 19 Competent DSISOMIMGl sisi cver csdeusaiantsnceasiasstanailnns ceteisdaxeexsnciansasdevsdeis bianca sucsindsentanibdiniaxeccadenioacionareks 20 Responsibility for safety sie eecesaretecersra
135. y open contacts for sizes see technical data Chapter 12 1 7 g Separate cable required with switching voltages gt 42 V AC DC Z1 Z2 and Z3 Terminal numbers of the blocks Z1 Z2 and Z3 1 to 4 7 Transmitter terminal numbers The transceiver connection is identical to the receiver connection A passive deflecting mirror CPM500 2V without electrical connection is required in place of the transmitter The connection cable connected to Z1 must be routed in a strong conduit so that mechanical damage is prevented Shielded connection cables are recommended for extreme electromagnetic interference The shield should be connected with FE on a large surface Fig 7 6 5 Connection example machine interface R1 MG25 x 1 5 switching 74 voltage over 42 V AC DC COMPACT plus m Leuze electronic Tf A 7 7 1 7 7 2 A Option Machine interface R2 Hirschmann plug M26 11 pin FE The design type COMPACTplus R2 has 2 relay outputs and is equipped with a Hirschmann plug M26 11 pin FE in the connection cap for the connection to the machine interface This has no effect on the option of connecting local control elements or additional sensor equipment to the local interface as described in Chapter 7 1 The corresponding cable socket in straight or angled version incl crimp contacts and complete connection cable in varying lengths are available as accessories Warning It applies with safety related relay outputs that T

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