USER MANUAL - Fiorentini
Contents
1. Tel 0774 357184 353015 STABILIMENTO 50030 PIANCALDOLI FI Fax 055 817144 Loc Rombola Tel 055 81736102. ING 0 FIORENTINI S p A INDUSTRIAL CLEANING MACHINES USER MANUAL Congratulations for your choice FIORENTINI S p A thanking you for the preference to our product would like to remind you that FIORENTINI s S p A production covers manufacture and marketing of industrial cleaning machines and is currently a leading company in this sector Our tradition and competence guarantee technical quality of your choice actually all our products are being built first quality materials through criteria that can give reliability solidity and functionality satisfying every kind of customers FIORENTINI has recently obtained the quality system certificate conforming to the requirements of UNI EN ISO 9001 2000 We wish therefore inviting you to contact us unhesitatingly for every kind of request as technical or commercial we ll be pleased to be at your disposal for any information you may need INDEX GENERAL INFORMATION 1 1 DY EEN pag 1 25 Te EE 1 3 Manual consulting 1 4 Warranty 1 5 Conformity declaration MACHINE FEATURES AND TECHNICAL DATA 2 3 1 ECAMIGA AAG a lalia aaa alla 1s dde VAAG INE EE 2 2 e e del En e Ee eg een EE SAFETY 9 1 Ol Ne E ln E 3 22 MWrong use or Ihe machhe asus usce sale eode ie vac Sei pe Rp Ge Pede Rut vd e Pad 34 550006 060600 EE 3 4 Operator qualify EE 3 5 Safety
3. e Code and position of the component taken from the spare parts list e Adetailed description of the problem and its causes The components considered under warranty are delivered ex works those ones being substituted belong to FIORENTINI Co GOODS TO BE RETURNED In case of goods to be returned for warranty replacement it is necessary to have a written acceptance from FIORENTINI technical department before sending them All defective parts must be carefully packed in order to avoid further damages during transport Goods must be shipped ex warehouse and followed by e serial number of the equipment where they were installed on e item code of the defective part Ka e detailed description of the defect and of the condictions where it happened In case of defective electric or electronic goods please return them separately from other materials I in order to help us in dividing dangerous wastegoods Ln and recicle the RAEE as DER 2002 96 CEE LOW The machine warranty is no more available in case of the loss of the silver label 1 5 CONFORMITY DECLARATION The conformity declaration is released with the machine and the user manual Hev 000 29 11 2013 5 42 GENERAL INFORMATION Ecosmart DICHIARAZIONE DECLARATION DECLARATION ERKLARUNG DECLARACION DICHIARAZIONE CE DI CONFORMITA DECLARATION OF CONFORMITE DECLARATION DE CONFORMITE BEREINSTIMMUNGSERKLARUNG DECLARA
4. 1 34 BHP Temperature T 1 0 279 181 32 Pressure 1 bar 100 kPa 14 5 psi 9 42 1 SAFETY Ecosmart 3 SAFETY 3 1 RIGHT USE OF THE MACHINE 3 2 WRONG USE OF THE MACHINE 3 3 SUGGESTED EQUIPMENT This machine is a scrubbing machine and it has been designed and built to clean in an industrial place It can work on flat surfaces or on sloping surfaces not higher than 10 and with a speed not higher than 3 km h while the machine 15 reversing It may not make a U on any slope gradient V VV NON VV The machine cannot be driven by non authorized personnel The machine cannot wash sloping surfaces whose gradient is higher than 10 or surfaces with holes The machine cannot be used in places with dangerous substances and in particular with explosive atmospheres or with a bad microclimate The machine cannot clean surfaces with inflammable products The machine cannot be used as a means of transport for people or other means of transport The protection devices of the machine cannot be modified or tampered Batteries must be recharged in a fanned room The operator have always to respect safety rules The operator cannot use equipments or devices that can create problems to the machine working The machine components cannot be modified without FIORENTINI s authorization The operator cannot use acids that can damage the machine The operator has always to respect the rule
5. 11 Rev 000 29 11 2013 36 42 MAINTENANCE Ecosmart PICTURE N 5 11 Rev 000 29 11 2013 37 42 MAINTENANCE Ecosmart 5 4 ELECTRIC EQUIPMENT CONTROL It is very important to check the electric system up every two years Disconnected cables or burnt cables must be immediately replaced If any intervention is necessary on the electrical system it must be conducted by a professional technician L Any maintenance or repair operations not described in ordinary maintenance must be conducted by specialist staff authorised by FIORENTINI 5 5 MATRIX SUMMARY OF CHECKS TO BE CARRIED INSPECTION Safety devices Electric system ET MAINTENANCE Hev 000 29 11 2013 38 42 de MAINTENANCE Ecosmart 5 6 MAINTENANCE REGISTER Rev 000 29 11 2013 39 42 idi ASSISTENZA TECNICA Ecosmart 6 SERVICE 6 1 SERVICE ADDRESSES For warranty service and or request for maintenance or repair or for more information customers can use the Technical Service of Fiorentini SpA by contacting ING O FIORENTINI S p A THE BEST IN FLOOR MACHINES FILIALI 20132 MILANO Fax 02 2592779 Via Palmanova 211 a Tel 02 27207783 2564810 00012 Guidonia Montecelio ROMA Fax 0774 353419 353314 Via Ponte Corvo 20 Tel 0774 357184 378827 STABILIMENTO 50030 PIANCALDOLI FI Fax 055 817144 Loc Rombola Tel 055 8173610 Most of the technical problems can
6. 9 To adjust the water flow put the lever in the desired position the machine is equipped with three adjustment levels gt Lever to lift and lower the squeegee detail 4 fig 4 9 To lower the squeegee you have to move the lever forward vice versa to lift it pull it towards yourself returning to the start position PICTURE N 4 9 PICTURE N 4 9 Rev 000 29 11 2013 28 42 den STARTING AND USE INSTRUCTIONS Ecosmart 4 7 4 SQUEEGEE ADJUSTMENT To guarantee perfect drying it is essential for the squeegee to be perfectly adjusted This type of squeegee has the characteristics of gathering water well towards the suction tube but is very sensitive to parallelism with the ground To adjust the squeegee you have to gt Remove the commands dashboard key to avoid accidental switch on gt To adjust inclination of the squeegee turn the adjustment knob detail 1 figure 4 13 The right pressure is achieved when the edge of the blade touches the floor with an inclination of 45 60 to the ground loren ni eal A 3 5 m 5 PICTURE N 4 13 gt adjust the height of the blades turn the knobs on the two guide wheels by screwing or unscrewing them It is very important that the two wheels are adjusted to ensure the blades on the squeegee are parallel and well positioned on the ground Rev 000 29 11 2013 29 42 ger d STARTING AND USE INSTRUCTIONS Ecosmart 4 7 5
7. CALIBRATION or the corresponding translation depending the language setting further push the yellow rapid start button pos 10 in picture 4 6 1 Go on holding down all the three buttons When the display show the message CALIBRATION without release all the pressed buttons Now you can scroll up or down the parameters by the brush and vacuum buttons pos 1 and 4 in picture 4 6 1 BRAKE BUZZER BATTERY TYPE CONTRAST LANGUAGE EXIT Push the yellow rapid start button to choose and change the desired parameter The display shows the parameter in reverse contrast you can increase or decrease the setting value by the brush and vacuum buttons To confirm the new value push the yellow rapid start button To logout from the settings menu choose EXIT and push the rapid start button Rev 000 29 11 2013 23 42 STARTING AND USE INSTRUCTIONS Ecosmart 4 6 3 PARAMETERS VALUES BRAKE BUZZER Range 0 100 This parameter change the buzzer sound intensity level when the display show the 16 BRAKE ENGAED message It means a percentage from 0 to 100 of the max sound intensity TIPO BATTERIA Range Pb Gel CONTRAST Display contrast value LANGUAGE Language display messages Avaible options ITALIAN FRENCH GERMAN ENGLISH SPANISH and PORTUGUESE SWITCH PANEL Picture 4 6 1 On off Brush Button Vacuum Speed regulation button 3 levels Traction Speed regula
8. and warning devices 3 6 Safety systems bia 3 7 Safety diagnostic signaling 3 7 1 Safety diagnostic with pressure 3 7 2 Safety diagnostic with electromechanical HMS ee d adita 9 9 EIERE ee STARTING AND USE INSTRUCTIONS 4 1 Trasport and handling 4 2 Storage 4 3 How to unpack the machine ilaele 4 4 How to handle the unpacked machine EE ee E EE EE 4 51 AN EE Werer E e EE 4 0 ee ge ele 2 551 RE leie EE 4 6 2 Control board parameter setimg cece Li 65538 ae EE 4 6 4 Electromechanical dashboard ii STANS PUNC IONN EE 4 7 1 Preparing and starting the mache 4 7 2 Choosing the right deiergent cece eee ee eee 4 7 3 Din Leen 4 7 4 SQUEEGEE adjustment eene 2 De Ee ee EEN 4 7 6 Brushes replacement meme nme memes or ARS ONN 4 7 7 Squeegee blades replacement MAINTENANCE 5 1 Perodic al MaintenanCe EE 5 2 Batteries maintenance 5 2 1 Hydrometrics 5 2 2 Water filling up 5 2 3 Charge limits 5 2 4 Off duty or inactive batteries 5 2 5 Battery charger technical features 5 2 6 Batteries disposal 5 3 Suction motor mai
9. paragraph 2 3 BOARD 2 TECHNICAL DATA Rev 000 29 11 2013 35 42 den MAINTENANCE Ecosmart 5 2 6 BATTERIES DISPOSAL The batteries are hazardous waste toxic and hazardous For disposal must be assigned exclusively to collectors possess specific authorization whose existence must be verified by the bestower If unable to attend the temporary storage must comply with the laws mainly gt possession of temporary storage Store in sealed plastic containers of a capacity not lower than the volume of the electrolyte contained in the batteries or in any case in such a way that the container cannot enter the rainwater 5 3 MAINTENANCE OF THE SUCTION MOTOR The suction motor must be checked and cleaned Every six months the charcoal must be checked and if necessary replaced For maintenance of the suction motor do as follows Remove the commands dashboard key to avoid accidental switch on Lift the recovery tank detail 1 figure 5 11 Unscrew the four Allen screws supporting the lid detail 2 figure 5 11 Remove the lid detail 3 figure 5 11 Remove the motor connection cable plug detail 4 fig 5 11 Unscrew the three knobs fastening the suction motor detail 5 fig 511 To check the charcoal detail 6 figure 5 11 firstly remove the plastic sleeve then unscrew the screws and remove the two charcoal plastic supports To re assemble everything do the operations in an inverse manner Y VVVVVV WV PICTURE N 5
10. peligrosas 2003 10 CE EC EG Protezione da rumore Exposure of Workers to Noise Gef hrdung der Arbeitnehmer durch Ger usch Exposition des travailleurs aux Bruits Proteccion de ruidos E conforme alle seguenti norme conform to the following laws est conforme aux norms mit den folgenden Normen bereinstimmen est conforme a lassiguientes normas EN 12100 1 EN 12100 2 Norme applicate Harmonized Standard Applied Angewandte harmonisierte Normen Normes Harmonis es Appliqu es Normas aplicadas Ing Fiorentini S p a Il titolare chairmen g rant Piancaldoli Ing O Fiorentini Luogo e data Firma DA ho toutes Hev 000 29 11 2013 6 42 den MACHINE FEATURES AND TECHNICAL DATA Ecosmart 2 MACHINE FEATURES AND TECHNICAL DATA 2 1 IDENTIFYING THE MACHINE A silver label is sticked on the protection case of the steering column and clearly shows the data referring to the CE marking PICTURE N 2 1 The label has never to be removed and should always be kept readable In case of damage it is necessary to ask for a duplicate The autoscrubber machine cannot be sold without the label 2 2 DESCRIPTION AND COMPONENTS The scrubber machine Ecosmart has been designed for the cleaning of all flat surfaces by means of washing and suction of the washing water The electric traction system is supplied by a series of batteries which supply energy to the brushes motors to the squeegee motor and to
11. the suction motor The machine is equipped with two brushes or one brush which wash the surface by means of water and detergent Whilst the machine is running forward the back brush squeegee picks the water up that is directly sucked into the recovery tank By means of the ignition key see part 8 Fig 4 6 the machine is prepared for the washing and drying of the floor and with the forward preset if ripreme returns to the initial situation The control panel controls all functions of the machine and provides a means of indicating to the operator through the use of LEDs and a display provides a comprehensive overview of the activities functioning during washing Through the control panel you can implement all the main functions of the machine In particular you can start the washing machine in operation adjust the speed of advancement adjust the suction power determine the forward or backward display the battery charge lower the plate brushes and boot brushes start the vacuum turn on and off the machine VVVVV VVV Rev 000 29 11 2013 7 42 MACHINE FEATURES AND TECHNICAL DATA Ecosmart The structure of the machine consists of an iron frame with cataphoresis treatment and painting so as to avoid oxidation which could compromise the reliability of the machine itself The main components of the machine are VV VV VV VV VV WV lron frame with cataphoresis and painting charging tank washing liquid plast
12. 13 26 42 STARTING AND USE INSTRUCTIONS Ecosmart 4 7 FUNCTIONING The washing operation is very delicate as it is needed based on experience to judge correctly the type of brush to use good choice of detergent and whether or not a double cleaning action To perform the washing operation you must click on the symbol of the power machine see Fig 4 6 part 8 automatically light up the brushes the solenoid is activated and if any will subside brushes through the plate jack and will also turn on the vacuum This will allow the user to already De ready to use the washer dryer without calling any other function To return to the home position you simply press the switch Completed the washing operation before finishing drying you should close the tap water because it is independent of the start button If the floor is very dirty it is advisable to a double action for cleaning it will have to perform a first phase with the squeegee in the raised position and the brushes in the working position initiated the brushes and the lever open water will carry out a first passed on a surface of some tens of square meters The cleaning solution must be left on the floor to loosen the dirt with completion of its function as a solvent until it will be collected with the second pass Of course the second cleaning action to be carried out with the brushes lowered the lever open water and the squeegee in contact with the floor switch suction acti
13. ATION Ecosmart Non respect of instructions included in this manual Breaking and or changes made up without FIORENTINI s approval Not use of genuine spare parts Interventions made up by unauthorised personnel Missing maintenance Natural calamities Parti di usura di utilizzo come brushes blades squeegee etc FIORENTINI S r l its purchasers and its suppliers have the same warranty for the electric and expendable materials that are sold by external suppliers WARRANTY CONDITIONS The warranty is granted for 24 months since the machine delivery date This is a single warranty term and it cannot be extended EXCEPTIONS Expandable materials like brushes squeegee blades and materials whose lifetime cannot be predetermined are not under warranty APPLICATION MODALITY Defective components must be sent back to FIORENTINI S r l in order to establish the anomalies causes and apply therefore the warranty Repair and replacement under warranty will be done in FIORENTINI s workshop by third parties or in loco In case of repair or replacement in loco energy sources and the use of particular equipment have to be paid by the customer himself INTERVENTION DEMANDS Intervention demands must be sent to FIORENTINI Service Dpt only after a careful analysis of the problem and its causes Following information have to be given to FIORENTINI s agent e Serial number you get it from the silver label sticked on the machine 2 1
14. CION DE CONFORMIDAD ING O FIORENTINI SpA Loc Rombola 50033 PIANCALDOLI FI ITALIA Dichiara sotto la propria esclusiva responsabilit che la macchina Declares under its own responsability that the machine Declares sous sa responsabilit exclusivement que la machine erkl rt unter ausschlie lich eigener Verantwortung da die Maschine declara bajo su propia y exclusiva responsabilidad que la maquina FIORENTINI Modello model modele modell modelo Matricola serial number numero matricule serienummer numero matricula Anno year annee jahr ano 2012 Fabbricata nel rispetto delle direttive decreti and moreover is built according to the directives and decrees et est fabriqu es i en outr conform ment aux directives et ou d crets und da sie unter Einhaltung folgender Verordnungen und oder Dekrete hergestellt worden sind y que adem s ha sido fabricada en conformidadcon las directivas y o decretos 2006 42 CE EC EG Direttiva macchina Machines Directive Maschinen Richtlinie Directive machines Directiva m quina 2004 108 CE EC EG Compatibilit elettromagnetica Electro Magnetic Compatibility Elektromagnetische Vertr glichkeit Compatibilit lectromagn tique Compatibilidad electromagn tica 2002 95 Restrizione sostanze pericolose Restrictions of Dangerous Substances Beschr nkung der gef hrlichen Mitteln Restriction des substances dangereuses Restriccion sustancias
15. CTURE 4 1 The handling and must be carried out with apparatus and means of lifting gear as reported in the following table Always ensure that the forks of the elevator or bands of the harness are always positioned so that the black arrow drawn on the packaging is always placed in the center of the lifting system prepared The anchorage points and or harness are arranged in such a way that during lifting the machine remains stably in position of equilibrium PACKAGE HANDLING EQUIPMENT S U Paperboard or plywood box on Nr 4 2 a pallet Fork elevator or crane truck with a two band sling and equalizer Rev 000 29 11 2013 19 42 STARTING AND USE INSTRUCTIONS Ecosmart The bands used for lifting the machine up must have the same loading capacity as the machine load Handling operations must be done without causing a loss of stability of the machine Otherwise the machine can be damaged or the operator can do in danger FIORENTINI suggest to use authorized personnel see 2 3 to handle the machine LOADING SYSTEM 5 y ep mm on a E PF _ EP Ea Cp Gas E e PICTURE N 4 2 PICTURE N A 42 STORAGE The machine must be stored in a closed and dry place if not immediately installed in order to keep every part safe Relative humidity must be lower than 80 and the storage temperature must be between 3C lt t lt 45 C 43 HOW UNPACK THE MACHI
16. N TEMP 10 BATTER LEVEL LOW 11 BATTERY LEVEL VERY LOW 12 BATTERY FLAT 13 RECOVERY TANK FULL 14 BRUSHES JACK BLOCK 15 SQUEEGEE JACK BLOCK SAFETY Ecosmart The accelerator potentiometer is not working The machine is blocked Reset to re start After restarting until the pedal of the accelerator is pushed again and the fault condition persists the rest of the machine starts working again Intervenes when on start up the advancement pedal is pushed and the panel switches on It is signalled to prevent an uncontrolled start The error persists only if at least one of the three conditions occurs pedal pressed consent to move forward active consent to move back active When the error disappears with re start the machine returns to working normally In the error condition the rest of the machine works and only traction is blocked Traction thermal protection intervenes The machine is blocked Reset on start up Once restarted the electronics display all the default values all the utilities are off the speed adjustments are set to the value chosen by parameter the jacks are lifted no consent for operation The error is re proposed only if traction is started and absorption is anomalous Therefore until the traction starts the rest of the machine functions normally Thermal protection intervenes on the brush motors The value of absorbed current is too high The machine is blocked Reset on start up Once restarte
17. NE Cut the straps paying attention to the back spring Remove the staples that join the paperboard and the pallet If the package is mad of plywood please remove the staples from each side Cut the straps that fix the machine Lay the machine on the floor VVVVV 4 4 HOW TO HANDLE THE UNPACKED MACHINE Check the machine and install the batteries if not already installed gt Fora brief transport of the machine please disconnect the batteries cables and remove brushes and squeegee for a longer transport please use the original package of the machine Rev 000 29 11 2013 20 42 ger STARTING AND USE INSTRUCTIONS Ecosmart 4 5 INSTALLATION Installation must be carried out by authorized personnel after reading this manual 4 5 1 BATTERIES INSTALLATION To install the batteries apply the following instructions Lift the recovery tank up in order to reach the batteries room see detail 1 in picture 4 4 Install the batteries in their room see detail 2 picture 4 4 and make sure that the cases of the batteries are not broken Never fill distilled water after having recharged the batteries Clean the surfaces for the connections The operator can easily lift the batteries up by means of handles VVV NN PICTURE N 4 4 45 2 BATTERY CHARGER INSTALLATION Batteries must be recharged in a place equipped with a proper suction system of gases spread during this operation Otherwise batteries must be charged in a ventila
18. WATER DRAINAGE The floor washer is equipped with a water drainage tube and a squeegee tube figure 4 14 gt Recovery tank drainage tube detail 1 figure 4 14 gt Plug for inspection porthole and recovery tank cleaning detail 2 figure 4 14 gt Squeegee tube detail 3 figure 4 15 To drain the water from the tanks position the machine on a drainage well release the tube of the tank to empty and open the rubber plug at the end of the tube To clean the recovery tank unscrew the plug and clean inside fig 4 16 PICTURE N 4 14 PICTURE N 4 15 PICTURE N 4 16 Rev 000 29 11 2013 30 42 ger STARTING AND USE INSTRUCTIONS Ecosmart 47 6 BRUSHES REPLACEMENT To proceed with replacing the brushes you must do as follows gt Remove the key from the commands dashboard to avoid accidental switch on gt Replace the brush by rotating it detail 1 fig 4 15 and then removing it detail 2 fig 4 15 gt To insert a new brush position it under the flange and subsequently lift it until it is inserted in the aforementioned flange detail 3 fig 4 15 after which rotate it gt Using this adjustment detail 4 fig 4 15 you can determine the inclination of the brushes plate while the machine is stopped AM PICTURE N 4 16 4 Rev 000 29 11 2013 31 42 den 4 7 7 Ecosmart STARTING AND USE INSTRUCTIONS SQUEEGEE BLADE REPLACEMENT The squeegee blades figure 4 18 must be replaced whe
19. be sorted out with short intervention This is why FIORENTINI S p A suggest to read carefully this manual before using the machine On the contrary if the customer needs a FIORENTINI technician please inform us about the problem in order to sort it out with the right material 6 2 CLAIM REPORT Fiorentini SpA sensitive to the needs of the customer and you can get some valuable information from the customers themselves to improve more and more our products provides the customer with a report for the reporting of any defects when using the dryer Ecosmart Rev 000 29 11 2013 40 42 iow gui ASSISTENZA TECNICA Ecosmart Company Operator s name Role Date Signature Machine description Machine Model Purchase date S N Warranty LJ ves LJ NO Work hours Where does the machine normally work Code of the defected Description component Fault Fault short description Mechanical component Wrong functioning Electric system Engine Missing component Estremely noisy L E D ED Water leak Other Customer s suggestion Rev 000 29 11 2013 41 42 Mat n Serial no Nr de serie Data di spedizione Date of shipment Date de spedition Distributed by ING O FIORENTINI S p A THE BEST IN FLOOR MACHINES FILIALI 20132 MILANO Fax 02 2592779 Via Palmanova 211 a Tel 02 27207783 2564810 00012 Guidonia Montecelio ROMA Fax 0774 353419 353314 Via Ponte Corvo 20
20. bolts of water Check the suction pipes and the squeegee gt Check the rubber suction blades of seim squeegee KT 15 days gt Check the water battery level Check the filter of the clean water tank Check up Check and regulate the breaking system Check the connection of the battery cables Check the brushes of each motor gt Check the safety devices gt Check the electric system 5 2 BATTERIES MAINTENANCE The operator has to check the batteries charge when the machine 15 on duty by means of the indicator on the dashboard which shows gt Green light charged battery gt Yellow light slightly charged battery gt Red light uncharged battery The operator must keep the battery room open during the batteries recharge Moreover It is forbidden to use flames and or to smoke near the batteries Pay attention to the battery acid Do not develop sparks near the batteries Pay attention to the batteries gazes which can burst Do not invert battery polarities VVVVV Rev 000 29 11 2013 34 42 MAINTENANCE Ecosmart 5 2 1 HYDROMETRY In order to check the batteries hydrometry the operator has to follow the instructions below gt By means of a hydrometre draw a small quantity of electrolyte so that the floater reaches the surface gt Make sure that the floater inside the hydrometre is not blocked gt For anew measurement after having filled the batteries with distilled water the operator has to wait unti
21. d the electronics display all the default values all the utilities are off the speed adjustments are set to the value chosen by parameter the jacks are lifted no consent for operation The error is re proposed only if the brushes are started and absorption is anomalous Therefore until the brushes start the rest of the machine functions normally Thermal protection intervenes on the suction The value of absorbed current is too high The machine is blocked Reset on start up Once restarted the electronics display all the default values all the utilities are off the speed adjustments are set to the value chosen by parameter the jacks are lifted no consent for operation The error is re proposed only if suction is started and absorption is anomalous Therefore until suction starts the rest of the machine functions normally The charging level is critical Use of the brushes is prohibited Plate up The rest of the machine is working The message stays on Buzzer cycle a beep for 5 seconds followed by a two minute break Reset on start up if the voltage returns to being superior the error disappears The charging level is very critical Use of the brushes is forbidden as well as use of the suction device Squeegee and brushes plate up Only traction works The message stays on Buzzer cycle a beep for 5 seconds followed by a one minute break Reset on start up if the voltage returns to being superior the error disappears Blocks
22. ervenes to protect from short circuiting The value of absorbed current is too high The machine is blocked Reset on start up Once restarted the electronics display all the default values all the utilities are off the speed adjustments are 02 BRUSHES BLOCK set to the value chosen by parameter the jacks are lifted no consent for operation The error is re proposed only if the brushes are started and absorption is anomalous Therefore until the brushes start the rest of the machine functions normally intervenes to protect from short circuiting The value of absorbed current is too high The machine is blocked Reset on start up Once restarted the electronics display all the default values all the utilities are off the speed adjustments are 03 TRACTION BLOCK set to the value chosen by parameter the jacks are lifted no consent for operation The error is re proposed only if traction is started and absorption is anomalous Therefore until the traction starts the rest of the machine functions normally The temp of the card reaches the max value set by parameter The entire machine does not work 04 MAX ELECTRONIC TEMP If the temp goes below a certain value set by the parameter hysteresis the error disappears and the machine starts working normally again Rev 000 29 11 2013 12 42 Rev 000 05 ACCELERATOR PEDAL FAULT 06 START BLOCK 07 MAXIMUM TRACTION TEMP 08 MAXIMUM BRUSHES TEMP 09 MAXIMUM SUCTIO
23. fuctions of the machine Rev 000 29 11 2013 15 42 tini SAFETY Ecosmart 3 8 OTHER DANGERS FIORENTINI S p A analyzes starting from the design of the machine all the dangers that can occur while the machine is operating in order to prevent or at least lower the operator s accidents Thanks to a series of signals on the machine the operator can avoid many risks that can occur CRUSHING This kind of danger can occur e During the side brushes regulation e during the batteries recharge because of the fall of the recovery tank Whilst regulating the side brushes the ignition key must be kept away from the dashboard in order to avoid the casual starting of the machine Whilst the batteries recharge the operator must pay attention that any parts of his her body enter the batteries room Special labels sticked on the carters of the brushes or on the recovery tank prevent dangers to the operator SQUASHING AND SHEARING This kind of danger can occur e while the operator is regulating the steering wheel by means of the pedal The operator must only use his her legs during the regulation of the steering column Squashing and shearing danger is highlighted by special labels sticked on the case of the steering column URNOVER This kind of ranger can occur e during the normal operating of the machine when you exceed sloping limits as specified in the manual and you use the machine to clean disconnec
24. gee stays closed No machine function is blocked The message disappears as soon as the squeegee is unblocked If the machine is stopped and consent is given for reverse the machine will not start but if you press the advancement pedal a belly cycle starts Only on ECOSMART Prevents reverse if the squeegee is lowered The rest of the machine is working If the squeegee is raised or moved forward the message disappears Communication error between activation and the dashboard The machine is blocked The error persists until correct communication is re established The battery charging level is too high Use of the machine is forbidden Reset on start up if the voltage returns as inferior to the maximum value the machine starts working again normally ONLY FOR PRODUCTION The firmware versions between the board and activation are not compatible The machine will not work 29 11 2013 14 42 more pini SAFETY Ecosmart 3 7 1 SAFETY DIAGNOSTIC SIGNALING WITH ELECTROMECHANICS DASHBOARD Here is the codification of flashings of the diagnostic led Please count the number of flashings till the longer pause The flashing stops when the trouble is solved and in some cases when turning the key off and on again The damages and faults identified by the controller don t allow the closure and cause the opening of the line relay The system goes in condition of safety Label Description 2 vcaplow The power capacitors will not charge or fault
25. ic PPL recovery tank effluent washing plastic PPL with flexible suction piping system and drainage series of batteries placed in the solution tank room right rotating brush left rotating brush monobrush squeegee suction system a motorized front wheel traction two idle wheels steering wheel driving seat FIORENTINI Co taking the new CE safety rules into consideration manufactures the machine following the CE directives about safety and health The materials high quality the high technology and FIORENTINI s experience guarantee the performance and the reliability of this machine Each machine is tested during the manufacturing process and the final check is done before the machine is shipped out Hev 000 29 11 2013 8 42 9 Hin dent MACHINE FEATURES AND TECHNICAL DATA 2 3 TECHNICAL DATA SPECIFICATIONS 7221 NN Presse see 38h Doemer TR CARATTERISTICHE TECNICHE MOTORI Brush motor N 1 400 W 8 3 A 48V N2400W 8 3 48V 130 130 rpm rpm DIMENSIONI Wa mmm Corridor minimum U turn 1520 mm Noise level 58 dB A information Lenght Rev 000 MEASUREMENT UNITS CONVERSION 1 inch 1 25 4 mm 29 11 2013 Ecosmart The above mentioned characteristics are not binding for the manufacturer they can be changed without any notice ING O FIORENTINI Co is always at disposal for any 1 kW 1 36 CV
26. l the liquid inside each battery becomes homogeneous 5 2 2 WATER FILLING UP gt Fill distilled water up in each battery cell before the recharge The liquid inside the batteries has to be of 6 mm over the plates gt The operator has to repeat the same operation every time the level decreases every week 5 2 3 CHARGE LIMITS It is not necessary to recharge the batteries if the hydrometry after a work day is not under 1 24 28 Be The highest suggested temperature is 45 If the elect rolyte temperature increases more than 10 12 com pared to the outside temperature the batteries can be overcharged 5 2 4 OFF DUTY OR INACTIVE BATTERIES Inactive batteries loses their automatically their charge If batteries do not continually work the operator has to gt Charge the batteries once month with a final stream intensity until gas is spread and the batteries voltage and weight are constant for 3 4 hours This operation has to be done even if the absolute weight is high gt Keep the batteries in a dry room 5 2 5 BATTERY CHARGER TECHNICAL FEATURES The battery charger has to show the features listed in the scheme below OUT V48 15A Instruction Electromagnetic compatibility 2004 108 CEE Low voltage 2006 95 CEE ATTENTION the operator must consult the batteries and batteries charger user manual for each problem that occur during the normal maintenance y For the technical characteristics of the accumulators to use see
27. n the contact edge is abrasive in fact edge perfection is essential for perfect drying To replace the blades do as follows gt gt gt gt Remove the squeegee from the machine and position it on a bench fig 4 17 detail 1 Remove the knobs on both the front and back part of the squeegee unit fig 4 17 detail 2 remove the strips fig 4 17 detail 3 and remove the worn blades fig 4 17 detail 4 Insert the new blades and proceed with the inverse operations If worn change the bumper wheels by removing the plug fig 4 17 detail 5 and then unscrewing the hex head screw fig 4 17 detail 6 Lo po e B 9 4 2 PICTURE N 4 17 Rev 000 29 11 2013 32 42 ger NN STARTING AND USE INSTRUCTIONS Ecosmart PICTURE N 4 17 Rev 000 29 11 2013 33 42 kini MAINTENANCE Ecosmart 5 MAINTENANCE 5 1 PERIODICAL MAINTENANCE A periodical maintenance is very important Please write down in the format you find below all the interventions done on the machine electromechanical parts by means of suitable tools and equipments e Make reference to FIORENTINI S r l only for service and spare parts 7 1 and 5 7 2 e Trained personnel only can service the machine and especially electric and O 5710 TIO HOW OFTEN lt the recovery tank and the oil filter of the lt motor Every day Cleaning e Do not use corrosive substances e Do not use
28. ntenance 5 4 Electric equipment control 5 5 Matrix summary of checks to be carried 5 6 Maintenance register SERVICE 6 1 Service A0resses EES 6 2 Claim report iov GENERAL INFORMATION Ecosmart 1 GENERAL INFORMATION 1 1 SYMBOLS This symbol is used to get the operator s attention on procedures or precautions to be followed in order to avoid damages to users or to the support This symbol is used to get the operator s attention on general information 1 2 PREMISE FIORENTINI S p A is the only owner of this manual The reproduction of all or part of the manual or the transmission to third parties with mechanic or electronic devices is forbidden without a written manufacturer s authorization This manual is supplied to the customers in one original copy when differently specified during the order This manual is supplied to the customer with the machine and it must be kept with it even when the machine has to be transferred Please keep the manual in a safe place and for all the machine lifetime Purchaser is responsible for showing the manual to qualified people In case of loss ask for a duplicate to FIORENTINI Co FIORENTINI S p a is not responsible for any kind of damages caused by people or things due to the non observance of the instructions of this manual FIORENTINI reserves the right to add at any time and without notice all the technical and commercial changes considered useful for the customer Theref
29. on the power circuit Anomalous tension on floor whashing jack when turning on the SQG current vehicle possible mistake in the connection of motor wires Anomalous tension on traction motor when turning on the vehicle TRAZ current possible mistake in the connection of motor wires Anomalous current on aspirator motor when turning on the vehicle ASP current possible mistake in the connection of motor wires Anomalous current on brush jack when turning on the vehicle SSPA current possible mistake in the connection of motor wires Anomalous current on brush motor when turning on the vehicle 7 SPA current possible mistake in the connection of motor wires When the machine starts the pedal is pressed or not return at the Pot alto stop position The system temperature has got to the 65 degrees and limits the Termica1 functions of the machine Initial checks find traction motor open or disconnected Please check harness and motor field winding Initial checks find brush motor open or disconnected Please check harness and motor field winding Initial checks find aspirator motor open or disconnected Please DN check harness and motor field winding 13 Batteria scarica Discharged battery stops the working of brushes Galleggiante attivo The input has The input has working that blocks the suction that blocks the suction The temperature system has got to the 90 MUN and blocks all Termica2 the
30. ore data and information in this manual can be updated 1 3 MANUAL CONSULTING This manual deals exhaustively with all arguments that are necessary for an easy and safe use of the machine as it is recommended by European Directives on product safety Therefore we suggest to all authorized operators to read carefully this manual contacting FIORENTINI S p A for any explanation The manual has to be used every time the operator forgets a procedure or when new operators have to be trained For publishing reasons pictures and drawings can look different from the reality but without arising doubts Special symbols and bold type and or s oping get the attention of the reader on remarkable information in particular for safety The revision index is written on the left at the bottom of every page The list of those pages that have been updated has to be found at the end of the manual 1 4 WARRANTY Warranty conditions are stated as below when not differently specified in the order confirmation WARRANTY OBJECT The machine has been designed and built for a long lasting use without relevant problems Anyway if problems arise during the warranty period FIORENTINI S p A is engaged to repair or substitute for free those parts that are broken or damaged by defective materials working defects or imperfect assembly Warranty is not given for parts whose early breaking or wear and tear are due to Hev 000 29 11 2013 4 42 GENERAL INFORM
31. ries recharge please place the machine under a What to do suction chemney or in a ventilated area and keep it away from heat and corrosive substances What is it Squashing danger it can be provoked by the recovery tank overturn During charging of the battery or during the filling of the reservoir What to i charging take care that can not be accidental impacts In case of deterioration the buyer has the obligation to restore the signs with signs identical It 5 absolutely forbidden to remove or tamper with these signs Rev 000 29 11 2013 18 42 Gm STARTING AND USE INSTRUCTIONS Ecosmart 4 STARTING AND USE INSTRUCTIONS 4 1 TRANSPORT AND HANDLING The machine 15 delivered to the purchaser in a proper package see picture 4 1 below A black arrow on the package indicates the barycentre This arrow must be in the middle of the elevator or transpallet forks The package must be carefully handled Do not place one package on another one If agreed with the purchaser the machine can be delivered without package placed on a pallet and fixed by means of straps The purchaser must make sure that the machine has not been damaged during the 2 transport and that all papers are on the machine Otherwise the purchaser must L immediately contact FIORENTINI in order to sort out the problem The purchaser is responsible for the transport of the machine if not differently agreed with FIORENTINI FC PI
32. s written in the user manual Please read carefully and do not cover the labels sticked on the machine FIORENTINI S p A is not responsible for a wrong use of the machine In order to use the machine in a proper way we suggest to use the FIORENTINI s equipment and original spare parts FIORENTINI S p A Technical Dept is always at your disposal to design components or parts for a particular use of machine as requested by the customer Rev 000 29 11 2013 10 42 SAFETY Ecosmart 3 4 OPERATOR S QUALIFICATIONS The scheme below sumarizes the operator s qualifications requested for each kind of operation OPERATION OPERATOR S QUALIFICATIONS _ FIORENTINI S p A suggests to train the operator before using the machine The operator also must be trained about safety rules and carefully read this manual 72 FIORENTINI S p A is not responsible for any possible damage to people and or things caused by the non observance of the instructions dealt within this manual 3 5 SAFETY AND WARNING DEVICES the machine 15 working e It is absolutely forbidden to tamper or disconnect safety and warning devices while e Itis important to check periodically safety and warning devices see 5 5 1 This machine is equipped with an emergency switch under the driving seat SINE NEUE erit ento It avoids that the machine starts when the operator is not on board The machine is equipped with a timer for the float that avoids
33. ted and dry place far from heat sources and corrosive substances Protect the electric network with a delayed switch or with a fuse whose capacity is higher than the battery charger maximum input Connect the charger to the socket on the machine Observe the polarity of the battery socket PICTURE N 4 5 Hev 000 29 11 2013 21 42 STARTING AND USE INSTRUCTIONS 4 6 CONTROL DEVICE 4 6 1 DASHBOARD Ecosmart The dashboard is made of a series of switches that active or disactive all the machine functions The function of each switch is shown by a picture Descrizione BRUSH UP DOWN ACTIVATION VACUUM MOTOR POWER ADJUSTMENT SPEED ADJUSTMENT VACUUM MOTOR ON OFF DISPLAY 6 BATTERY CHARGER INDICATOR FORWARD 8 SCRUBBER ON OFF EN REVERSE Rev 000 29 11 2013 PICTURE N 4 6 22 42 STARTING AND USE INSTRUCTIONS Ecosmart Below are the symbols of the dashboard with a small description next to on the applicable function VACUUM OFF S 2 S UP DOWN BRUSH SWITCH A KID 20 ie SS VACUUM ADJUSTMENT BATTERY INDICATOR 4 6 2 DIRECT SWITCH PANEL PARAMETERS SETTING Before you turn on the key switch push together the brush and vacuum buttons pos and 4 in picture 4 6 1 Holding the two button down turn on the key When the display show the message
34. ted surfaces or with holes and high depressions e Do not use the machine to wash surfaces with a slope greater than 10 at rate exceeding 3 km h or surfaces with holes bumps and bumps in general likely to jeopardize the stability of the machine Fiorentini disclaims any liability for accidents to persons or property resulting from the machine on surfaces that can affect the stability of the machine The buyer must arrange for Suitable signage to inform the user about the status and condition of surfaces on which it must operate Rev 000 29 11 2013 16 42 den SAFETY Ecosmart 3 9 SAFETY SIGNALS The safety signs including signs of Dangers signals are triangular with black DANGERS pictures on a yellow background Prohibitions signals are round with black pictures and a red stripe During the installation or the maintenance make sure that the ignition What to do key is not in the dashboard before removing the mobile protections While the machine is operating make sure that all covers are well fixed What is it Squashing danger it can be due to parts in movement of the i machine What to do During the installation or the maintenance make sure that the ignition key is not in the dashboard before removing the mobile protections Rev 000 29 11 2013 17 42 den SAFETY Ecosmart What is it Explosion danger it may occur while recharging the batteries because of hydrogen spread During the batte
35. the machine The charging level is such that further operation of the machine would prejudice the integrity of the batteries The error persists until the charging level returns to normal Tank is full Suction is forbidden and squeegee up The rest of the machine works Reset on start up Once emptied the error disappears The short circuit protection intervenes on the brush actuator The value of absorbed current is too high It is only forbidden to activate the jack and the brushes motor The rest of the machine is working Reset on start up The short circuit protection intervenes on the squeegee actuator The value of absorbed current is too high It is only forbidden to activate the jack and the suction motor The rest of the machine is working Reset on start up 29 11 2013 13 42 16 BRAKE INSERTED 17 REVERSE CRASH 18 SQUEEGEE STUCK 19 SQUEEGEE LOWERED 20 COMMUNICATION ERROR 21 EXCESS BATT LEVEL ALIGNMENT ERROR Rev 000 SAFETY Ecosmart The stationary brake or emergency brake is inserted Traction is forbidden The rest of the machine is working When the brake is released the message disappears Only on the retracting squeegee version If the squeegee crashes the belly button function activates The machine stops and traction activates for a short time The error communicates the event and blocks the machine Reset on start up Only on the retracting squeegee version Intervenes if the squee
36. the switching Floating timer on and off of the vacuum motor Filter The machine is equipped with a foam filter Solenoid valve The machine is equipped with a solenoid valve which prevents the escape of the water does not take place until the ignition of the brushes Optional Ecosmart 15 equipped with several warning devices gt One acoustic warning device like a claxon It has to warn people who are near the machine while its operating gt One intermittent bleeper to warn people while the machine is reversing A signal light with a yellow flashing light to signal the machine in operation Optional Warning devices Hev 000 29 11 2013 11 42 den SAFETY Ecosmart 3 6 SAFETY SYSTEMS The machine is equipped with the following safety systems gt Socket picture 4 5 the same socket used for the battery charger In case of emergency this socket must be taken away from the plug by means of its handle The operator must be trained about safety rules Do never restore this safety system before the problem has been sorted out If it is necessary ask for the technician help gt Emergency seat switch The machine is equipped with presence sensor inserted in the seat No operator on board the car will not start also if the operator falls from the cleaning machine without having turned to position 0 the key switch the machine shuts down To turn it back up on the seat turn the key switch in the OFF position wait a few seconds
37. then return the key switch in the ON position gt Float The recovery tank is equipped with a float which blocks the suction in the case of overfilling warning the operator through a sound effect in this case to restart the machine must first empty the tank gt Solenoid valve optional The machine is equipped with a solenoid valve which makes the water to pass only at power of the brushes so avoiding the accidental leakage gt Floating timer The machine is equipped with a timer on the float of dirty water that causes the oscillation of the water prevents the switching on and off of the engine intake 3 7 SAFETY DIAGNOSTIC SIGNALING The cleaning machine is equipped with a system for which all the errors detected by the electronic board that controls the functions of the machine appear on the display which is located on the dashboard of the machine For every comment associated with a description of the error received by the board intervenes to protect from short circuiting The value of absorbed current is too high The machine is blocked Reset on start up Once restarted the electronics display all the default values all the utilities are off the speed adjustments are 01 SUCTION BLOCK set to the value chosen by parameter the jacks are lifted no consent for operation The error is re proposed only if suction is started and absorption is anomalous Therefore until suction starts the rest of the machine functions normally int
38. tion button 3 levels On off Vacuum Button On Vacuum Led Traction speed selected level led Turn on key Backward direction led Backward direction on off button 10 Rapid Start Button 11 Forward direction on off button 12 Forward direction led 13 Charge Battery Level led 14 Display 15 On Brush led 16 Vacuum speed selected level led Oe ee Mr Rev 000 29 11 2013 24 42 den STARTING AND USE INSTRUCTIONS Ecosmart 4 6 4 ELECTRO MECHANIC CONTROL BOARD The electro mechanic control board has several functions that can be activated deactivated by means of the relevant levers Each symbols is associated without possibility of mistake to a specific function Picture 4 6 3 shows the control board while the below table explains the functions of every switches PICTURE N 4 6 3 Descrizione VACUUM MOTOR AND SQUEEGEE SCREW JACK ACTIVATION optional SCRUBBING BRUSH AND BRUSH SCREW JACK ACTIVATION SOLENOID VALVE ACTIVATION optional BATTERY CHARGER INDICATOR AND CONTROL BOARD DIAGNOSTIC FORWARD REVERSE SWITCH O O 6 KEY SWITCH Rev 000 29 11 2013 25 42 STARTING AND USE INSTRUCTIONS Ecosmart Below are the symbols of the dashboard with a small description next on the applicable function S7 Sy Vacuum on off Si amp AK Up down brush swhitch Forward and return Water valve optional Rev 000 29 11 20
39. vated 4 7 1 PREPARING AND STARTING THE MACHINE If the cleaning machine is connected to the charger you must unplug the charger from the plug coming from the car battery and connect the plug of the battery with the power plug from the machine see picture 4 5 to load water by unscrewing the filler cap part 1 picture 4 7 The machine can now be activated by turning the main switch key with operator sitting at the edge At this point it can be flushed PICTURE N 4 7 4 72 CHOOSING THE RIGHT DETERGENT Choosing the right detergent is very important for a perfect cleaning A too strong detergent could damage the surface A good quality detrgent has to produce little foam Alternatevely the operator can add an antifoaming additive or 50 cc of wine vinaigre in the recovery tank in order to avoid the suction motor damage responsible for damages provoked by too aggressive detergents Make sure that the detergent is suitable for the dirty surface FIORENTINI S p A is not Rev 000 29 11 2013 27 42 STARTING AND USE INSTRUCTIONS Ecosmart 4 7 3 FUNCTIONS LEVER Advancement lever detail 1 fig 4 9 By pressing the pedal you obtain forward or back operation of the machine according to the setting chosen on the commands dashboard gt Stationary brake lever detail 2 fig 4 9 When the machine is stopped the brake must be activated to unblock it bring the lever forward gt Solution adjustment lever detail 3 fig 4
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