NL-26 User manual
Contents
1. ABE EN 8 5 il len fel amp 5 LB r u men aM azt nbasou SAUL NOY LLL ICU SM EK 4 10 2 Wiring diagram LUOD YD JEdOWISUI 4 10 3 Pneumatics diagram Druckschalter EIN START Druckschalter EIN START slot lal TT Roman BADO 1251 8 Ba banana LA Reduktor Druckregler Valve Emergency STOP 1 Px21423281 5 W7 lo it J Druckluft max 6 bar O Ci nienie max 6 bar Q Pressure max 6 bar le E E Pneumaltic Ven Ay Zawor opotniajacy e i y weg i a i x pap x mp opze O Heizpiatte Ptyta grzewcza Heat piate Pneumatics valve Filter Flitr Fitter Schalidampfer Thumik Mute MG104 F00 PK 2 0D C m ee 30 Thermopatch Since 19342. I Introduction 1 1 WHAT DID YOU RECEIVE The Thermoseal NL 26 is supplied in two seperate items a bridge and a press head mounted on a pallet The following items are included e Thermoseal NL 26 heatsealmachine e Power cord e 6 mm air tubing e CD with manual e CE declaration of conformity If one or more of above are missing please contact your Thermopatch supplier 1 2 YOUR SUPPLIER Please look at our website to find your supplier www thermopatch com E mail sales thermopatch nl 1 3 SPECIFICATIONS OF THE THERMOSEAL NL 26 The pneumatic machine NL 26 is practical and universally applicable It can be used to apply patches textile emblems heat seal transfers in short all Thermopatch heat seal products for marking and mending of textiles and technical fibres The Thermoseal NL 26 has been manufactured in accordance with the European guideline for Machines 2006 40 EC and the EMC guideline 2004 108 EC This is declared with a general declaration of conformity CE declaration added to this manual and uniquely serial number based to this machine O E O D 0 CL t d Ze AA Cc O O n L ra 41 Specifications Attention To obtain the required sealing pressure the NL 26 has to be connected to a compressor with a working pressure of 6 bars The air has to be clean and dry O E O D 0 CL t d rm 1 4 SAFETY At no
3. Touch bar The heat seal machine head is provided with a safety touch bar which shuts the machine down when it is touched or meets an obstruction during the heat sealing cycle 11 3 4 THE DISPLAY AND OPERATING PANEL 94 Fw TH Ko 55 4 C bs GET WEE F1 Current temperature of the heating plate Energy consumption Indicator sign heating plate Program number dh tt SS NG Sealing time leen Lag 2 185 1 C K4 sect O O f O J O Q O O ta J 12 O O f O J O Q O O ta J 3 5 SETTINGS 3 5 1 TEMPERATURE AND TIME 85 07C END 1 Push button setup for 5 seconds The display will show Temperature 2 Set the required temperature by pushing the or button on the operating panel 3 Push the setup button again The display will show Timer 4 Set the heat sealing time by pushing the or button on the operating panel 5 Push the setup button again 13 O E O D 0 CL t d rm 3 5 2 OTHER SETTINGS Counter BET The display shows Counter 6 With the or buttons on the operating panel you can switch the counter On Off 7 After switching on the counter it counts the number of heat sealing cycles e To end the programming push the setup button e To get to the advanced programming menu press the setup button for 3 seconds Contrast ES The
4. 5 REPLACE THE FUSE IN THE POWER SUPPLY The heat seal machine is equipped with a main fuse 1 6A 12 Volt which is placed in the head of the heat seal machine In the power supply is an indicator LED e When the LED glows it indicates that the power supply works e If the LED does not glow the fuse 1 6A in the power supply has to be exchanged To exchange the power supply switch off the heat seal machine first and pull the power cord from the wall socket gt i P gt dj al IB P P F d pre e Remove the cover of the machine see 4 4 photos 1 and 2 e Screw loose the fuse bracket photo 1 e Exchange the fuse photos 2 and 3 Reassemble the machine 23 O E O D 0 CL t d rm 4 6 REPLACING THE ELECTRONICS Inside the upper part of the machine the electronics are fitted which control the temperature and time settings To exchange the electronics switch off the heat seal machine first and pull the power cord from the wall socket e Remove the cover of the machine see 4 4 photos 1 and 2 e Pull out the green plug photo 1 e Pull out the temperature and time adjustment photo 2 e Loosen the stopper of the electronic devices e Remove the electronic devices photo 3 e Connect the new electronic devices and fit them into the machine Reassemble the machine 4 7 REPLACING THE OPERATING PANEL To change the electronics keyboard switch off the heat seal m
5. FOR HANDLING INSTALLING AND CONNECTING THE NL 26 ASSEMBLY Operating the NL 26 STARTING UP FUNCTIONALITY SAFETY THE DISPLAY AND OPERATING PANEL SETTINGS 3 5 1 TEMPERATURE AND TIME 3 5 2 OTHER SETTINGS 3 5 3 HEAT SEAL MACHINEURE 3 5 4 RESETTING THE ELECTRONICS ERROR MESSAGES TURNING THE HEATING PLATE RAISING AND LOWERING THE HEATING PLATE VI Maintenance 4 1 4 2 4 3 4 4 4 5 4 6 4 7 4 8 4 9 DAILY MAINTENANCE REPLACING THE FUSES REPLACING THE MAIN FUSE REPLACING THE POWER SUPPLY REPLACE THE FUSE IN THE POWER SUPPLY REPLACING THE ELECTRONICS REPLACING THE OPERATING PANEL REPLACING THE THERMAL FUSE REPLACING THE THERMO COUPLE 4 9 1 TROUBLESHOOTING TABLE 4 10 DIAGRAMS AND SCHEMATICS 4 10 1 ILLUSTRATION OF THE HEAT PRESS 4 10 2 WIRING DIAGRAM 4 10 3 PNEUMATICS DIAGRAM A o o o O Io i Io ID o 0 U W 10 10 10 12 13 13 14 17 17 18 19 19 20 20 21 Zi 22 23 24 24 25 26 27 28 28 29 30 EC Declaration of Conformity We Thermopatch B V Draaibrugweg 14 1332 Almere The Netherlands Herewith declare on our own responsibility that the machinery Thermopatch Thermoseal NL 26 which this declaration refers to is in accordance with the conditions of the following Directive s 2006 42 EG Machinery directive 2004 108 EG EMC directive The Netherlands Almere 01 01 2013 Jan Bausch Director O O Pas 0 Q d Ze AA
6. advise you to pack the machine in a similar fashion Let the machine cool down completely before packing and moving it 2 2 INSTALLING AND CONNECTING THE NL 26 The set up and installation of the machine has to be done under supervision of an authorized person The installation has to be done by at least 2 persons following these instructions e Take the Thermoseal NL 26 from its pallet and place it onto a stable worktop which is constructed to bear the weight of the machine near an earthed wall socket Connect the machine with the supplied power cord to the electrical current 230 Volt alternating current The NL 26 is earthed and provided with two fuses 6 3 Amps slow U SRO Dk d DI 2 3 ASSEMBLY To ensure a problem free operating of your NL 26 it is essential to work with dry clean compressed air The user has to make sure that the pressure on the machine does not exceed 6 Bars Connect 6 bars air tubing with the compressor or the local compressed air system and connect this subsequently to the air inlet eck Hab e AA BA O E O D 0 CL t d rm III Operating the NL 26 3 1 STARTING UP After a correct installation of the heat seal machine it is important to ensure that it works properly has not been damaged and has no safety defects e If any damages or defects are found contact your supplier immediately You can start operating the NL
7. 26 as soon as it is connected to the electricity mains e Set the air pressure e Take note of the conditions and working instructions as stated in chapter 2 e Switch on the NL 26 by heat sealing the green on off 1 0 switch which is placed on the right hand side of the machine to on 1 e Wait until the set temperature has been reached 3 2 FUNCTIONALITY Before the first start up make sure that the power outlet is in the right condition and that the grounding is connected to the power outlet Connect the machine to the compressed air the pressure must not exceed 6 bar The machine also has to be open while heating up The machine can be turned on with the green on off switch 7 If the green switch glows the machine heats up to the adjusted temperature Start the machine with the both green buttons START The heat platen lowers itself down and presses against the lower platen After the heat sealing process finishes the machine opens automatically When the machine is not used switch it off and unplug the power cord from the wall socket 3 3 SAFETY The NL 26 heat seal machine is equipped with different safety features to warrant a safe usage Main fuse 10A The main fuse 10A is placed on the back of the machine In case of overcharge the main fuse prevents the heat machine from getting damaged Once the fuse was activated it has to be replaced The instruction for replacing the main fuse can be found in ch
8. N Ensure that the right tension setting is visible before switching on the machine again 4 3 REPLACING THE MAIN FUSE If the heat seal machine does not work after it is switched on the main switch is glowing but the display is not check the main fuse of the heat seal machine The main fuse 10A is placed on the back of the heat seal machine e To exchange the fuse switch off the heat seal machine first and pull the power cord from the wall socket e Screw the fuse bracket loose e Then remove the fuse bracket e Exchange the fuse and tighten the fuse bracket again 21 O E O D 0 CL t d rm 4 4 REPLACING THE POWER SUPPLY The heat seal machine is equipped with a main fuse 1 6A 12 Volt which is placed in the head of the heat seal machine In the power supply is an indicator LED e When the LED glows it indicates that the power supply works e If the LED does not glow the fuse 1 6A in the power supply has to be exchanged To exchange the power supply switch off the heat seal machine first and pull the power cord from the wall socket e Remove the cover of the machine photo s 1 and 2 e Pull the green plug photo 3 e Remove the stopper of the power supply photo 4 e Replace the power supply photo 5 e Connect the green plug fasten the power supply in the upper part of the machine Reassemble the machine 22 O E O D 0 CL t d rm 4
9. Thermopatch Since 1934 NL 26 O O Pas 0 Q d Ze AA Copyrights 2012 Thermopatch bv Almere The Netherlands No part of this publication may be reproduced by any means without the prior written permission of Thermopatch bv The Netherlands Thermopatch and the Thermopatch logo Thermoseal and Thermocrest are registered trademarks of Thermopatch O E O Pas 0 CL d Ze AA Preface Congratulations and welcome to the ever growing number of Thermopatch users You have acquired a machine which has been manufactured by Thermopatch with the greatest possible care We are confident that you will be enjoying the use of this machine for a long time Please take note of the contents of this manual to familiarize you with the workings and safety aspects of the machine This manual was written for the benefit of all users and technicians who install and maintain the machine You will find information on operating safety and maintenance as well as spare parts and supplies LE 41 O O L ra 41 Table of Contents Preface EC Declaration of Conformity I Introduction 1 1 1 2 1 3 1 4 1 5 WHAT DID YOU RECEIVE YOUR SUPPLIER SPECIFICATIONS OF THE THERMOSEAL NL 26 SAFETY CONDITIONS OF WARRANTY AND PRODUCT LIABILITY II Installation 2 1 2 2 23 III 3 1 Sud 3 3 3 4 Sis 3 6 ad 3 8 INSTRUCTION
10. achine first and pull the power cord from the wall socket e Remove the cover of the machine see 4 4 photos 1 and 2 e Disconnect the keyboard plug from the electronics e Remove the keyboard from the press e Install a new keyboard and plug it into the electronics Reassemble the machine 24 O E O D 0 CL t d rm 4 8 REPLACING THE THERMAL FUSE Temperature sensor replacement must be made by authorised personnel after reporting the failure to your supplier For the replacement of the thermal fuse switch off the heat seal machine first and pull the power cord from the wall socket Make sure the machine has cooled down before starting repairs or maintenance e In order to replace the temperature limit fuse remove the heat platen remembering to place it on a soft base photos 1 3 e Remove the cap from the heating plate and remove the heat isolation photos 4 5 e Then remove the thermal fuse photo 6 and connect a new one e Tighten it on the heating plate e Put in the heat isolation and tighten the cap again 25 O E O D 0 CL t d rm 4 9 REPLACING THE THERMO COUPLE Temperature limit fuse replacement must be made by authorised personnel after reporting the failure to your supplier The temperature sensor is located directly on the heat platen It sends readings of the heat platen temperature to the electronics When four horinzontal lines appea
11. apter 4 4 O E O D 0 CL t d rm 10 O E O D 0 CL t d rm Fuse 1 6A This fuse is placed in the 12VAC power supply in the upper part of the heat machine It saves the 12VAC circuit of an overcharge Once the fuse was activated it has to be replaced The instruction for the exchange you can see in chapter 4 6 Thermal fuse The thermal fuse is placed directly on the heating plate and it stops the power supply if the temperature exceeds 260 C If this fuse is activated the temperature sinks down to 90 C After that the power supply gets activated again and the temperature of the heating plate rises and you can work with the machine again Certainly you need to install a new thermal fuse within the next days The instruction for the replacement of the thermal fuse can be found in chapter 4 9 Safety valve In the pressure pipe inside the machine a safety valve is fitted which is automatically activated when the pressure exceeds 6 bar Automatic switch off If the heat seal machine is not opened within 10 seconds after the heat sealing cycle the heating element switches off automatically to prevent the risk of burning or fire Bi manual control Both green push bottons need to be heat seal machined simultaneously in order to start the sealing cycle Emergency stop button An emergency stop button is fitted to shut down the machine immediately after activation
12. display shows Contrast 8 Set the contrast by pushing the or button on the operating panel 9 Press the setup button Er 13htne NEXT The display shows Brightness 10 Set the brightness by pushing the or button on the operating panel 11 Press the setup button 14 O E O D 0 CL d rm Kemp VIEW is should be actual TEMF NEXT A The displays shows Temp view is should be The screen states the settings for temperature information 12 By adjusting the settings with the or button you can choose between the actual or the adjusted temperature to be shown on the display 13 Press the setup button ka LAF z on sAN NEXT The display shows Sound 14 Switch off or on by pushing the or buttons 15 Press the setup button Counter 19 HEST The display shows Counter overall counter The screen states the total number of heat seal cycles 16 Press the setup button 15 O i O 4 O Q O t O ta oJ NEXT a The displays shows Labor time The screen states the number of hours machine has been operating 17 Press the setup button Relay Teme Damas kt Teme CH Ha END 3 The display shows Damage In this screen you can check the electric circuits of the e Temperature fuse e Thermo couple e Power relay 18 To end the programming push the
13. exceeded ERR 5 No temperature rise within 3 minutes even if heating element switched on Temperature fuse defect ERR 6 No reduction of the temperature within 3 minutes even if heating element is turned off Power relay CRYDOM defect ERR 7 Temperature too high over 230 C Power relay CRYDOM defect ERR 3 and ERR 4 can occur if the machine was not programmed properly O E O D 0 CL t d rm 18 O E O D 0 CL t d rm 3 7 TURNING THE HEATING PLATE The heating plate of the NL 26 heat seal machine can be turned into any desired position by turning it up to 90 using the handle 3 8 RAISING AND LOWERING THE HEATING PLATE The speed with which the heating plate is lifting and lowering itself can be adjusted with the valve which is mounted on the back of the NL 26 When required the settings can be changed by turning the turning knob e Turn clockwise to increase the speed of lowering and lifting e Turn counter clockwise to decrease the speed of lowering and lifting CAUTION When the speed is set too high repositioning of the transfers can occur when the heating plate comes down 19 IV Maintenance 4 1 DAILY MAINTENANCE Before starting make sure that the surface of the heating plate and the worktop are clean The heating plate can be cleaned with a clean dry cloth e Avoid contact with the heating plate to prevent the risk of b
14. ing elements is e Replace the heating plate Slowly over 30 minutes defective and or send it in for repairs one half of the plate doesn t reach the adjusted temperature e The press will not stay down e Micro switch is defective the ie Mikroschalter einstellen oder e The time is not activated e Material is to thick and e Mikroschalter austauschen so the micro switch isn t activated e The press will not close e Emergency button is e Pull the emergency pressed down button out e Compressed air is not e Connect the compressed air connected O O D 0 Q d Ze e e The press will not open e Pneumatic valve is defective e Replace the pneumatic valve e The press will only open with the emergency button O c O 4 O Q O t O ta oJ NK WN FA O O ON DD UI 4 10 DIAGRAMS AND SCHEMATICS 4 10 1 Illustration of the heat press Switch START Pressure Adjustment Pressure gauge Temperature and time adjustment Display of the electronic devices Emergency push button Main switch Guideway Switch STOP Worktop 180 x 32 cm 16 17 18 28 Heating plate with safety frame Handle of the heating plate Power cable with plug Main fuse 10A Spiral tube with connection to the heating plate Raising and lowering the heating plate Compressed air connection Air filter with water separator
15. r on the display it indicates that the temperature sensor is malfunctioning This happens when the signals of the sensor are received by the electronics First check the plug on the electronics to rule out the possibility of the wires on the electronics or inside the press loosening check the cables providing the signal to the electronics Before replacing the temperature sensor switch off the heat seal machine first and pull the power cord from the wall socket Make sure the machine has cooled down before starting repairs or maintenance Kb e Unscrew the cover on the right of the heat platen remove the cover and carefully remove the thermal insulation from the opening photo 1 and 2 e Unscrew the temperature sensor photo 3 e Using nippers cut the wires of the sensor 2 cm from the sensor e Remove insulation from the wires e Insert the wires into the ceramic connectors paying attention to polarity Screw the wires tight in the ceramic connectors CAUTION The red wire with the red one the blue wire with the blue one e Carefully insert the wires under the cover of the heat platen The wires should be placed between thermal insulation and the cover e Screw the cover back in place 26 4 9 1 TROUBLESHOOTING TABLE Problem Cause Debugging e The main switchs glows but e Main fuse 10 A is defective If e Replace main fuse 10 A the display doesn t the main fuse is okay check Replace fuse 1 6A in the if
16. rmal usage no problems are to be expected Regardless that we state underneath a few points of advice which will limit existing risks to a minimum Operation of the machine has to be performed by trained personnel only Please ensure that all trained personnel have familiarized themselves with the contents of this manual e Unplug the machine from the wall socket whenever you are maintaining or cleaning the machine e Make sure there is enough working space around the machine Although the heat radiation of the heat seal machine is very low it is still necessary to have enough room for cooling down Extensions and connections must not get snagged e Ensure enough space around the machine to perform the operation without any hindrance from surrounding activities e Take care to avoid contact with the press arm and the heating element e Pull the fabric tightly over the worktop During heat sealing activities strong smelling vapours can be released from the textile Thermopatch advises to ensure that proper ventilation is available on the workplace 1 5 CONDITIONS OF WARRANTY AND PRODUCT LIABILITY Thermopatch points to its warranty and product liability conditions as laid down in our sales conditions These are available at your Thermopatch supplier II Installation 2 1 INSTRUCTION FOR HANDLING The machine is mounted on a pallet and sealed in with protective foil If you need the relocate the machine at a later point we
17. setup button 16 O E O D 0 CL t d rm 3 5 3 SETTING THE HEAT SEAL PRESSURE 1 Take the heat seal pressure reading 2 Pull the heat seal pressure adjustment knob towards you and e turning the knob clockwise will increase the heat seal pressure e turning the knob counter clockwise will decrease the heat seal pressure 3 Push the heat seal pressure adjustment knob inwards to lock the setting 3 5 4 RESETTING THE ELECTRONICS ATTENTION We strongly advise to contact your supplier before resetting the machine After resetting the machine is set back to its original factory settings and all custom programs are lost 17 Resetting e Heat seal machine setup e Heat seal machine one second later e Hold both buttons for 20 seconds e Confirm the reset by touching the button or cancel it by touching the button e Heat seal machine YES for confirming resetting to the Original setting 3 6 ERROR MESSAGES ERR 1 No connection of the electronic devices to the temperature sensor Temperature sensor defect cable not connected ERR 2 Connection of electronic devices and temperature sensor bypassed Temperature sensor defect ERR 3 Resistor of temperature sensor too low The temperature range of the electronic devices deceeded ERR A Resistor of temperature sensor too high The temperature range of the electronic devices
18. the diode in the power power supply or replace the Supply is glowing If not the power supply fuse or the power supply is e The heating plate isn t defective heating up e If the diode is glowing the e Replace the electronic electronic devices are devices defective e The display shows Err 5 e Thermal fuse on the e Replace the thermal fuse heating plate is defective e The display shows Err 1 e Thermo couple is defective e Check the cables to the or the cables to the thermo thermo couple or exchange couple are defective the thermo couple e No connection to the heating e Put the plug of the heating plate plat into the socket e The display shows Err 2 e The thermo couple defective Exchange the thermo couple e The display shows Err 3 e Resistance of the thermo e Exchange the thermo couple couple is too low e The display shows Err 4 e Resistance of the thermo couple is too high e The display shows Err 6 e Power relay CRYDOM is e Replace power relay e The display shows Err 7 defective CRYDOM e Adjustment buttons aren t e Terature and time e Replace the temperature working adjustment areisfect and time adjustment e No time or temperature adjustments are possible e Temperature of the heating e Malfunction of the e Reset the electronic devices plate doesn t correspond electronic devices to the Temperature on the display Temperature too high low e The press heats up very e The heat
19. urns The worktop can be cleaned with a soft cloth and if necessary a mild household detergent can be used e Avoid scrub sponges aggressive cleaners and solvents these will damage the surface of the machine Check the air filter which is located at the back of the machine regularly and remove its contents if necessary It is not required to take the pressure off the machine to perform this maintenance e Turn the plug located under the container photos 1 2 e If there is water left in the container disconnect the compressed air mains remove the container by turning it around photo 3 4 and pour out its content e If necessary clean the filter in the container Undo and remove the container unscrew the bolt holding the filter photo 5 e Take out the filter clean it and screw it back in place O z c O 4 O Q O t O ta oJ 20 O E O Pas 0 CL t d Ze AA 4 2 REPLACING THE FUSES Ensure that the machine is disconnected from the electrical power and the power cord is unplugged from the wall socket Replace the fuses on the back of the machine at the power entry Before re connecting the power cable into the wall socket make sure the net entry shows the right tension setting 230 V or 110 V If the wrong setting is shown remove the fuses and turn the fuse holder 180 After replacing the fuses the machine can be connected and switched on again ATTENTIO
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