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User Manual - Rohrback Cosasco Systems

1. 15 UNPACKHI m m 15 15 Chapter 6 Smartphone Chapter 7 Smartphone Ultracorr 2 Configuration Appendix A Manufacturer s Declaration of Conformity TABLE OF CONTENTS Key POSUIT Si ge versus ri 17 nn nn rez 18 Windows Vista Windows 7 18 Windows Mobile Device Center nn 18 A IA IM RE LUND DD DPP DUE E MEI 22 Microsoft 22 smartphone amp Ultracorr 2Communication eee eee 25 Transducer Manual 27 ilransddeer 4 28 Ultracorr 2 Test 28 Ultracorr 2 Datalogger 29 Chapter 8 Transfer Readings from Ultracorr 2 to the Corrdata IL Copying UC Files from SmartPhone to 30 RUN Gnana 30 CSA International CSA Certification e e ee ee 42 IEC Ex Certification Ultracorr 2 Ultrasonic Transmitter 46 IEC Ex Certification UST2 Ultrasonic Transducer 51 ATEX Certification Ultracorr 2 Ultrasonic Transmitte
2. Status Connected Updating USE drivers CCC 8 Hide Details Information Type Once ActiveSync has been completely installed connect the Smartphone to the PC and wait for ActiveSync to install the appropriate drivers The phone should automatically be detected and steps should be repeated from pages 19 21 in order to have Ultracorr 2 functional on the Smartphone 24 ULTRACORR 2 CORROSION MONITORING SYSTEM SMARTPHONE ULTRACORR 2 CONFIGURATION 25 Smartphone Ultracorr 2 Configuration CHAPTER 7 This chapter covers the various steps involved in Ultracorr 2 communications and functionality testing In order to successfully test the instrument the Smartphone must be charged with bluetooth active and Ultracorr2 software installed Also the UST2 probe must be connected to the Ultracorr 2 Instrument Smartphone amp Ultracorr 2 Communication NOTE PROBE TO ULTRACORR 2 MUST BE CONNECTED e Run the Ultracorr 2 application on your Windows Mobile Smartphone Ultracorr2 ga 17 48 Programs Pi Te X 0 GPS Internet Messenger Exit L Pictures amp Screen Videos Capture 77 a d Search SimTkUI Tasks RCS E Bluetoot radia mode Connectable Ultracorr2 e Click the Search button to search for a device that s in range and wait 10 seconds If a device is not found but connected correctly search again before attempting to do further trouble
3. 507 Rev 2012 05 22 Pace 44 ULTRACORR 2 CORROSION MONITORING SYSTEM Certificate 2524043 Master Contract 252069 Project 70001363 Date Issued July 17 2013 Model number as specified in the PRODUCTS section above Electrical ratings Entity Parameters As specified in the PRODUCTS section above Ambient temperature rating as specified in the PRODUCTS section above may be abbreviated Manufacturing date in MMYY format or serial number traceable to month of manufacture The CSA Mark as shown on page of the Certificate of Conformity Hazardous Location designation as specified in the PRODUCTS section above Temperature Code as specified in the PRODUCTS section above Exib shall appear on the product INTRINSICALLY SAFE WARNING NO LIVE MAINTENANCE 12 2524043 Certificate number adjacent to the CSA Monogram 2377 Dawe NANITA ME 22 Certificate Project 70001363 2569040 2524043 MANUFACTURER S DECLARATION OF CONFORMITY Em GB Supplement to Certificate of Compliance 2524043 Master Contract 252069 The products listed including the latest revision described below are eligible to be marked in accordance with the referenced Certificate Date July 17 2013 Product Certification History Description Update to report 2524043 to include new battery pack 095820 for ULTRACORR 2 and for UST2 Mechanical changes modification o
4. ______ parameters 0 1 0 85 nF e Sr es ci RO xp 2 r rrce _ _ _T_ _ m T_ lt __2 CONDITIONS OF CERTIFICATION YES as shown below 1 The UST2 has been assessed as compliant for T4 temperature class at upper ambient temperature of 70 C It has also been assessed with the front face attached to a process pipe up to 150 C provided that the cable end of the UST2 is at no more than 70 C However it should be noted that in this condition with pipe surface temperature at 150 C the pipe surface itself limits the temperature class to 2 The metallic ring on the top of the enclosure may store a level of electrostatic charge that could become incendive Therefore the user installer shall implement precautions to prevent the build up of electrostatic charge e g locate the equipment where a charge generating mechanism such as wind blow dust 18 unlikely to be present Refer to user instructions for further information 3 Only portable battery powered equipment with no connection to earth can be connected to the UST2 The Rohrbach Cosasco Systems Ultracorr IECEx SIR 12 0028 is suitable equipment 54 ULTRACORR 2 CORROSION MONITORING SYSTEM IECEx Certificate of Conformity Certificate No SIR 12 0029X Date of Issue 2013 04 23 Issue 2 4 4 DETAILS CERTIFICATE CHANGES for
5. 3 Under this certification the UST2 Ultrasonic Transducer shall be connected to the ULTRACORR 2 as the single source for power 4 The installation of the UST2 Ultrasonic Transducer to the intrinsically safe ULTRACORR 2 circuit shall comply with Article 504 30 A of NFPA 70 and Clause F6 1 of CSA C22 1 5 The wiring between the UST2 Ultrasonic Transducer and the ULTRACORR 2 circuit shall have an external minimum insulation thickness of 0 8 mm Model ULTRACORR 2 portable battery supply transmitter intrinsically safe only when powered by two non rechargeable AA size cells having part number 095818 or 095820 as specified in drawing number 725126 Output entity parameters Uo 126 Vac Io 60 mA Po 173 mW Co 2 79 nF Lo 9876 uH 40 C lt Tamb lt 70 C Notes 1 The cells in the ULTRACORR 2 battery pack are intrinsically safe and may be replaced by the user however only Rohrback Cosasco Systems RCS P N 095818 or 095820 cells supplied by RCS may be used in addition provided care is taken to prevent the cells being damaged they may be changed whilst in the hazardous area Cells with P N 095820 are also compatible with units certified under previous issues of the certificate 2 The ULTRACORR 2 contains a voltage enhancing step up transformer circuit clamped to 126 Vac by Zener diodes and used to activate the piezoelectric crystal APPLICABLE REQUIREMENTS CSA C22 2 No 0 10 General Requirements Canadian Electrical Cod
6. Programs Settings Help LAE File Explorer 7 Application D LI LE Documents a BU My Documents Program Files 6 5 12 347K 11 Temp LI Windows B cemail 6 5 12 220K 01 lang 6 5 12 28 0K 17 mxip_notify 6 5 12 320K pim 6 5 12 332K Start the Explorer on the mobile computer and navigate to My Documents Personal and Click Installation file UC2Setup to begin Installation SMARTPHONE 21 File Explorer Installing UC2Setup CAB 6 5 12 220K UC2Setup CAB 6 5 12 28 0K The program 15 from an unknown publisher 6 5 12 32 0K You should install it only if you trust its 6 5 12 332K publisher Do you want to continue Name UC2Setup CAB Location My Documents Personal Yes Up E Menu Start t Yx 45 UC2Setup CAB was successfully installed on your device If you need more storage space you can remove installed programs Once installation is complete the RCS Ultracorr2 icon will appear in the file explorer 22 ULTRACORR 2 CORROSION MONITORING SYSTEM Windows XP For Windows XP users there is a two step process to accessing the phone file explorer and running the Ultracorr 2 software Step one install the provided Microsoft Activesync software on to the PC Step two plug in your phone via USB cable and allow for Activesync to detect and install the appropriate drivers Microsoft ActiveSync
7. terminates in a plug and socket connector which is used to connect the ULTRACORR 2 to the ultrasonic transducer See Equipment Continued for additional description CONDITIONS OF CERTIFICATION YES as shown below 1 The cells in the battery pack are intrinsically safe and may be replaced by the user however only RCS P N 095818 or 095820 cells supplied by Rohrback Cosasco Systems may be used in addition provided care is taken to prevent the cells being damaged they may be changed whilst in the hazardous area Cells with P N 095820 are also compatible with units certified under previous issues of the certificate EQUIPMENT continued Certificate No Date of Issue MANUFACTURER S DECLARATION OF CONFORMITY 49 Certificate of Conformity SIR 12 0028X 2013 04 23 Issue No 1 Page 4 of 5 For the purposes of the assessment of external equipment the following worst case parameters may be used Note Uo cannot occur at the same time as the lo and Po parameters 11 5 160 Ela a emm i tai 279nF 19876 uH 50 ULTRACORR 2 CORROSION MONITORING SYSTEM IECEx Certificate of Conformity Certificate No IECEx SIR 12 0028 Date of Issue 2013 04 23 Issue No 1 Page 5 of 5 DETAILS OF CERTIFICATE CHANGES for issues 1 and above Issue 1 this Issue introduced the following je The 095820
8. MONITORING SYSTEM Transducer Saving PX d 17 49 Test Alloy 03005 e To save reading click the Save button to save the most recent reading of that probe Ultracorr 2 Test Mode 42 17 49 Reading Sensor Test 4 0 44454 27 246 6 e To do continuous testing click the Test button to continuously take measurements every second Datalogger Mode CTET 17 20 SMARTPHONE ULTRACORR 2 CONFIGURATION 29 42 214 E 17 30 Log Interval Date ant time min 08 29 13 17 19 53 Log Interval 10min Mo of Samples 208 Store Back Status Data Reading Logger Status OK Di e Click Logger to access Datalogger Mode er L ME E 17 46 Log Interval 08 29 2013 04 00 02 min An E m PM 0 12229 20 61 25 2 Status Data Data Loaded Successfully 9 Click Data to Download all the data to the Phone er ABL 17 51 Log Interval Logging fucntion disabled To enable data logging enter sampling interwal in the range 10 min to 1440 min min Store Back Status Data Reading Logger Status Log Interval ogaing fucntion min To enable data logging enter sampling interval in the range 10 min to 1440 min Erase Logger e 00 to disable Logger To enable Logger enter a value between 10 1440 minutes and click Store To erase all data click Me
9. The following screens will guide you through the installation process 5 Microsoft ActiveSync 4 5 Microsoft ActiveSync 4 5 Welcome to Microsoft ActiveSync 4 5 Setup Click Next to install Microsoft ActiveSync 4 5 on your computer is Microsoft ActiveSync 4 5 License Agreement Please read the following license agreement carefully MICROSOFT SOFTWARE LICENSE TERMS MICROSOFT ACTIVESYNC 4 5 These license terms are an agreement between Microsoft Corporation or based on where you live one of its affiliates and you Please read them They apply to the software named above which includes the media on which you received it ifany The terms also apply to any Microsoft Y DI accept the terms in the icense agreement OT do not accept the terms in the license agreement SMARTPHONE 23 5 Microsoft ActiveSync 4 5 3 i Microsoft ActiveSync 4 5 Customer Information Destination Folder Please enter your information Click Next to install to this folder or click Change to install to a different Folder User Name Install Microsoft ActiveSync 4 5 to C Program Files Microsoft ActiveSync Organization Available Required Differences 30MB 10568 iy Microsoft ActiveSync 4 5 Installing Microsoft ActiveSync 4 5 The program Features you selected are being installed Ld Please wait while the Setup Wizard installs Microsoft ActiveSync 4 5 This E may take several minutes
10. batterv pack was introduced and recognised in the Product Description and Conditions of Certification Whilst this is a direct replacement for the original 095818 batterv pack for the purpose of back compatibility reference to the 095818 battery pack will be retained in the certificate MANUFACTURER S DECLARATION OF CONFORMITY IEC Ex Certification UST2 Ultrasonic Transducer Certificate of Conformity INTERNATIONAL ELECTROTECHNICAL COMMISSION IEC Certification Scheme for Explosive Atmospheres for rules and details of the IECEx Scheme visit www iecex com Certificate No SIR 12 0029 issue No 2 Certificate history Issue No 2 2013 4 23 p Issue No 1 2012 6 13 Status Current issue No 0 2012 4 20 Date of Issue 2013 04 23 Page 1 of 4 Applicant Rohrback Cosasco Systems 11841 East Smith Ave Santa Fe Springs California 90670 United States of America Electrical Apparatus UST2 Ultrasonic Transducer Optional accessory Type of Protection Intrinsic Safety Marking Ex ia IIC T4 Gb 40 C to 70 C Approved for issue on behalf of the IECEx A C Smith Certification Body Position Certification Manager Signature for printed version 2 Date QO cu 75 1 This certificate and schedule may only be reproduced in full 2 This certificate is not transferable and remains the property of the issuing body 3 The Status and authenticity of this certificate may be verified by visi
11. box at ground level where multiple readings may be taken very quickly Although there are many applications for the Ultracorr Corrosion Monitoring System there are three basic system applications Refer to chapter 4 and 5 for installation procedures for various placement options 1 Above ground insulated pipelines or vessels 2 Above ground uninsulated pipelines or vessels 3 Below ground buried pipelines or vessels 2 ULTRACORR 2 CORROSION MONITORING SYSTEM Figure 1 1 System Overview System Diagram Figure 1 1 illustrates a typical installation of the Ultracorr 2 Corrosion Monitoring System The major components are described below UST2 Ultracorr Transducer Signal Cabling Reading Point Ultracorr 2 Instrument Smartphone for control and data collection PC Running Corrdata Software gt Major Components UST2 Ultracorr Transducer The transducer probe is a small 1 2 inch diameter by 1 8 inch high sensor which is permanently mounted to the monitoring point This is accomplished using a special adhesive which also acts as an ultrasonic couplant The transducer has a magnetic base to aid in holding it in position while the adhesive cures The temperature sensor on the transducer allows for automatic correction of acoustic velocity as a result of the metal temperature This provides a significantly more accurate reading of thickness These newest generation transducers also have the capability
12. certificate may be verified by visiting the Official IECEx Website Certificate issued by SIRA Certification Service Rake Lane Eccleston Chester CH4 9JN United Kingdom CERTIFICATION MANUFACTURER S DECLARATION OF CONFORMITY 47 Certificate of Conformity Certificate No SIR 12 0028 Date of Issue 2013 04 23 Issue No 1 Page 2 of 5 Manufacturer Rohrback Cosasco Systems 11841 East Smith Ave Santa Fe Springs California United States of America Additional Manufacturing location s This certificate is issued as verification that a sample s representative of production was assessed and tested and found to comply with the IEC Standard list below and that the manufacturer s quality system relating to the Ex products covered by this certificate was assessed and found to comply with the IECEx Quality system requirements This certificate is granted subject to the conditions as set out in IECEx Scheme Rules IECEx 02 and Operational Documents as amended STANDARDS The electrical apparatus and any acceptable variations to it specified in the schedule of this certificate and the identified documents was found to comply with the following standards 60079 0 2011 Explosive atmospheres Part 0 General requirements Edition 6 0 IEC 60079 11 2011 Explosive atmospheres Part 11 Equipment protection by intrinsic safety i Edition 6 0 This Certificate does not indicate
13. information on transferring and analyzing data on a personal computer Installation Toolkit Toolkits containing all the tools for uncoated and coated pipeline installations are available or tools may be ordered on an individual basis The toolkits contains such items as a cordless drill with a spare battery and charger tools for paint removal and surface preparation and the required epoxy to attach the transducer to the pipeline Please contact RCS for further details SPECIFICATIONS 5 Specifications CHAPTER 2 Ultracorr 2 Instrument Battery Requirements 2 3 6V AA Lithium Cells RCS P N 095820 Battery Life Over 6000 readings Operating Temperature 40 F to 158 F 40 C to 70 C Storing Temperature 40 F to 158 F 40 C to 70 C Dimensions 6 H x 3 25 W x 1 25 D 152 4 mm x 82 55 mm x 31 75 Weight 1 Ib 0 45 kg Intrinsic Safety rated for USA Canada and Europe For USA Canada B Ex ib IIC T4 Class I Zone 1 ib IIC T4 For Europe Il 2G Ex ib IIC T4 Gb Ta 40 C to 70 C UST2 Ultrasonic Sensor Thickness Measurement Range 0 2 0 1 for special orders to 2 0 inches up to 25 ft cable Resolution 0 0001 inch Accuracy 0 0002 inch at constant temperature 0 0005 inch from 40 C to 70 C Instrument 0 0003 inch from 40 C to 150 C Metal Surface of Transducer 6 ULTRACORR 2 CORROSION MONITORING SYSTEM rr 0 Transducer Temperature Range Amb
14. issues 1 and above Issue 1 this Issue introduced the following change ExTR Free Ref no R27101B 01 replaced R27101B 00 Issue 2 this Issue introduced the following changes Mechanical changes including a thinner diaphragm were approved accordingly Minor changes to the artwork were acknowledged The addition of a new Condition of Certification and the removal of the Condition of Manufacture A change to Ci in the entity parameters from 1 nF to 0 85 nF the table above is amended MANUFACTURER S DECLARATION OF CONFORMITY 55 ATEX Certification Ultracorr 2 Ultrasonic Transmitter sira CERTIFICATION 1 TYPE EXAMINATION CERTIFICATE 2 Equipment intended for use in Potentially Explosive Atmospheres Directive 94 9 EC 3 Certificate Number Sira 12 2083 Issue 1 4 Equipment ULTRACORR 2 Ultrasonic Transmitter 5 Applicant Rohrback Cosasco Systems 6 Address 11841 East Smith Ave Santa Fe Springs California 90670 USA 7 This equipment and any acceptable variation thereto is specified In the schedule to this certificate and the documents therein referred to 8 Sira Certification Service notified body number 0518 in accordance with Article 9 of Directive 94 9 EC of 23 March 1994 certifies that this equipment has been found to comply with the Essential Health and Safety Requirements relating to the design and construction of equipment intended for use in potentially explosive atmospheres given in Anne
15. of storing and transmitting location and configuration information to the Ulltracorr 2 instrument for ease of operation and to eliminate operator errors NOTE PREVIOUS GENERATION TRANSDUCERS ARE COMPATIBLE BUT NOT HAZARDOUS RATED FOR USE WITH THE ULTRACORR 2 INTRODUCTION 3 Figure 1 2 UST2 Transducer Typical Signal Cabling Two types of cables are available to bring the reading point to a convenient location For example if a monitoring point is on a vessel 20 feet above the ground then access to the monitoring point location is only required for the initial installation of the transducer A cable may then be run from the transducer to a junction box located at ground level Each installation must be evaluated for the proper type of cable installation Standard cables have a weather resistant polyurethane jacket Reading Point There are various options available for a remote reading site For a location with a single monitoring point the transducer cable is fitted with a weather resistant connector An optional NEMA 4X junction box with provision for up to seven connectors is available Larger junction boxes are also available For underground applications standard above ground or flush with grade monitoring locations are available Ultracorr 2 Instrument The Ultracorr 2 instrument is the heart of the Ultracorr Corrosion Monitoring System The intrinsically safe Class 1 Zone 1 rated single Ultracorr 2 instrument may b
16. the initial transducer installation After installation access to the monitoring point is not required e Insulated vessels must have the insulation removed at the monitoring point An access port can be installed at that location Generally the most cost effective installation is the shortest cable run to the most convenient and safe man access to the test station ABOVE GROUND VESSEL TRANSDUCERS c JUNCTION BOXES TEST STATIONS TRANSDUCER A A EN AE i L 1 BURIED PIPE pi nh 4 q Fa 4 7 Figure 3 1 Transducer Location 10 ULTRACORR 2 CORROSION MONITORING SYSTEM TRANSDUCER CONNECTION AND SIGNAL CABLING 11 Transducer Connection and CHAPTER 4 Signal Cabling Cabling The standard transducer is fitted with a weather resistant connector see figure 4 1 This connector is suitable for outdoor environments and therefore can be left at a convenient reading point without any further protection If required cable can be run through conduit to its desired location Conduit must be 1 1 4 or larger to accommodate the 1 25 diameter connector housing Two types of cable are available The standard has a thick black polyurethane outer jacket and is suitable for most environments For more severe applications this same cable is available with a braided stainless steel armor jacket Figure 4 1 Weather Resistant Connector 12 ULTRACORR 2 CORROSION MONIT
17. ACORR 2 is battery powered portable instrument that measures pipe and vessel wall thickness for non intrusive corrosion and erosion monitoring The instrument is intended for connection to a piezo electric ultrasonic transducer manufactured by Rohrback Cosasco Systems typically a model UST2 which provides periodic time and date stamped measurements of wall thickness The ULTRACORR 2 sends the results via a low power wireless channel to a remote device The ULTRACORR 2 is powered from two non rechargeable AA cells which are intrinsically safe and may be replaced in the hazardous area Only cells with part number 095818 or 095820 from Rohrback Cosasco Systems may be fitted Apart from the cells the circuitry is completely encapsulated within a plastic enclosure A flying lead terminates In a plug and socket connector which is used to connect the ULTRACORR 2 to the ultrasonic transducer For the purposes of the assessment of external equipment the following worst case parameters may be used Note Uo cannot occur at the same time as the Io and Po Combined parameters 126 V ac Variation 1 This variation introduced the following changes 095820 battery pack was introduced and recognised in the Product Description and the Special Condition for Safe Use Whilst this is a direct replacement for the original 095818 battery pack for the purpose of back compatibility reference to the 095818 battery pack will be retai
18. Drawings Refer to Certificate Annexe 14 2 Associated Sira Reports and Certificate a History Issue Date Report no Comment 0 20 2012 R27101B 00 The release of the prime certificate 1 6 June 2012 R27101B 01 Report R27101B 01 replaced R27101B 00 to allow the specification of the insulation material around the piezo transducer to be more generic 2 20 February 2013 R29833A 00 It was recognised that the manufacturer has not made any UST2 devices in accordance with the design covered by Issues 0 and 1 It Is therefore their intention to replace this model with the one introduced by Issue 2 also known as the UST2 which incorporates the following design modifications i The approval of mechanical changes Including a thinner diaphragm 1 entity parameter Ci was changed from 1 nF to 0 85 nF lil Minor changes to the artwork were acknowledged IV The Description Special Conditions for Safe Use and Conditions of Certification were revised so that they apply specifically to the new model design _ This certificate and Its schedules may only be reproduced in its entirety and without change Sira Certification Service Rake Lane Eccleston Chester SJN England Page 2 of 3 Tel 44 0 1244 670900 Form 9400 Issue2 c M L A eri B vu 15 15 1 16 17 17 1 17 2 MANUFACTURER S DECLARATION OF CONFORMITY sira CERTIFICATION SCHEDULE EC TY
19. II 2G Ex ia IIC T4 Gb Ta 40 C to 70 C gt e 0 Project Number 29833 A C Smith Certification Manager This certificate and its schedules mav oniv be reproduced in its entirety and without change Sira Certification Service Rake Lane Eccleston Chester CH4 9JN England Page 1 of 3 Form 9400 Issue 2 Tel 44 0 1244 670900 Fax 44 0 1244 681330 Maii infa iare m 81 aaan 60 ULTRACORR 2 CORROSION MONITORING SYSTEM ira CERTIFICATION 5 SCHEDULE EC TYPE EXAMINATION CERTIFICATE Sira 12 2084 Issue 2 13 DESCRIPTION OF EQUIPMENT The UST is a piezo electric ultrasonic transducer that is designed to be attached by adhesive to a metal pipe for measuring metal thickness It is equipped with an integral RTD for temperature monitoring and contains an embedded memory chip inside its connector to retain user configured ID characteristics It 5 intended to be periodically interrogated by a monitoring device this may be an ULTRACORR 2 Sira 12 2083 manufactured by Rohrback Cosasco Systems alternatively another appropriately certified device may be used provided it is suitable for the application and has matching entity parameters The high voltage supply to the piezo electric transducer and the low voltage supply to the RTD are treated as a single intrinsically safe circuit with the drain Brey parameters 14 DESCRIPTIVE DOCUMENTS 141
20. ORING SYSTEM EI Local Mount Junction Box An alternative to leaving the connector exposed is to mount one or more connectors inside a NEMA 4X box There are several advantages to doing this including additional protection security and the ability to run multiple connections to a single point for rapid measurements Two standard box configurations are available RCS part number 744014 is designed to mount on a two inch pipe and has provisions for up to 7 transducer connectors see figure 4 2 This configuration is particularly suitable for buried pipeline applications as the cables can be run from the buried pipe through the 2 supporting pipe and into the box Figure 4 2 Pole Mount Junction Box TRANSDUCER CONNECTION AND SIGNAL CABLING 13 RCS part number 744017 is the same size box but is configured for the transducer connectors to mount on the bottom of the box Mounting ears are provided on the box for wall or pole mounting This box may be more suitable for above ground transducer applications see figure 4 3 31 X 50 SLOT 6 90 4 PLACES hs 4 00 Figure 4 3 Wall Mount Junction Box 14 ULTRACORR 2 CORROSION MONITORING SYSTEM ULTRACORR 2 INSTRUMENT 15 Ultracorr 2 Instrument CHAPTER 5 The intrinsically safe Class I Zone rated Ultracorr 2 utilizes high sensitivity ultrasonic technology to provide nonintrusive cost effective monitoring of corrosion and erosion The instrument can be used to pro
21. PE EXAMINATION CERTIFICATE Sira 12 2084 Issue 2 SPECIAL CONDITIONS FOR SAFE USE denoted by X after the certificate number The UST2 has been assessed as compliant for a T4 temperature class at an upper ambient temperature of 70 C It has also been assessed with the front face attached to a process pipe up to 150 C provided that the cable end of the UST2 is at no more than 70 C However it should be noted that in this condition with a pipe surface temperature at 150 C the pipe surface itself limits the temperature class to T3 The metallic ring on the top of the enclosure may store a level of electrostatic charge that could become incendive Therefore the user installer shall implement precautions to prevent the build up of electrostatic charge e g locate the equipment where charge generating mechanism such as wind blown dust is unlikely to be present Refer to user instructions for further information Only portable battery powered equipment with no connection to earth can be connected to the UST2 The Rohrbach Cosasco Systems Ultracorr Sira 12ATEX2083 is suitable equipment ESSENTIAL HEALTH AND SAFETY REQUIREMENTS OF ANNEX II EHSRs The relevant EHSRs that are not addressed by the standards listed in this certificate have been identified and individually assessed in the reports listed in Section 14 2 CONDITIONS OF CERTIFICATION The use of this certificate is subject to the Regulations Applicable to Holders of Si
22. al anu FM Use IT At 12772 y Wag MI WL 7 W 2012 Rohrback Cosasco Systems Inc All rights reserved Ultracorr is a trademark of Cosasco Systems Inc Windows is a trademark of Microsoft Corporation Bluetooth is a trademark of Bluetooth SIG Inc No part of this manual may be reproduced or transmitted in any form or by any means electronic or mechanical including photocopying and recording for any purpose without the express written permission of Rohrback Cosasco Systems Inc ULTRACORR 2 CORROSION MONITORING SYSTEM USER MANUAL Table of Contents Chapter 1 snai 1 5 0111 1471 ase 1 Oy Se 81 10 ie a 2 eru elel 2 JSI 2 T 3 88121218 1110 3 Ultracorr 2 Instrument see eee eee eee ee 3 PIOS eee a i E 4 Corrdata l Software eee eee 4 ifiStallatiofi stel sec e ini 4 Chapter 2 Specification nei 5 SR NETT TET 5 Jitracorr 2 IRIURE Is RE RETE 6 Chapter 3 Location of Monitoring Points 9 Chapter 4 Transducer Connection and Signal Cabling 11 e DORPE 11 Local MOUNT Junction BOX siii o 12 Chapter 5 Ultracorr 2
23. al safety and performance requiraments other than those expressly included in the Standards listed above TEST amp ASSESSMENT REPORTS A sample s of the equipment listed has successfully met the examination and test requirements as recorded in Test Report GB SIR ExTR12 0085 00 GB SIR ExTR12 0085 01 GB SIR ExTR13 0044 00 Quality Assessment Report US UL QARO8 0005 02 US UL OAROB 0005 03 MANUFACTURER S DECLARATION OF CONFORMITY 53 IECEx Certificate of Conformity Certificate No IECEx SIR 12 0029X Date of Issue 2013 04 23 Issue No 2 Page 3 of 4 Schedule EQUIPMENT Equipment and systems covered by this certificate are as follows The UST2 is a piezo electric ultrasonic transducer that is designed to be attached by adhesive to a metal pipe for measuring metal thickness It is equipped with an integral RTD for temperature monitoring and contains an embedded memory chip inside its connector to retain user configured ID characteristics It is intended to be periodically interrogated by a monitoring device this may be an ULTRACORR 2 IECEx SIR 12 0028X manufactured by Rohrback Cosasco Systems alternatively another appropriately certified device may be used provided it is suitable for the application and has matching entity parameters The high voltage supply to the piezo electric transducer and the low voltage supply to the RTD are treated as a single intrinsically safe circuit with the following combined entity parameters
24. ate Music a 8 77 KE l Pictures UCD OS csv BE Videos EA Microsoft Excel Camma Separate 8 1 KE Computer 0s C 08 19 RCS rohrback localshares G 4 ae M Getac MH132 02 0 36508 Network 8 22 8 08 19 fyi File name UCO0S csy csv files csv TRANSFER READINGS FROM ULTRACORR 2 TO THE CORRDATA 35 Please Wait Please Wait Importing Data from Ultracorr 8 Transducer data should now be imported successfully R k B uo Se NM Wf SH OM PA 36 ULTRACORR 2 CORROSION MONITORING SYSTEM 9 Right click on probe once data has been imported to verify ID Tag and Alloy are correct uJ Properties Device Type Probe Screen UltraSonic ID 1 Parent Ultracom2 Double Click Items in Blue to Edit Name Setting GraphiD 1 ProbelD 1 Tag UC001 AlloyName Carbon Steel Alloy K03005 Save Changes 10 Drag the Probe from the Equipment Layout to the Selection Tool The parameters should be copied into the Selection Tool allowing for graphing of Data TRANSFER READINGS FROM ULTRACORR 2 TO THE CORRDATA 37 11 The parameters can be overlayed or plotted individually ud Chart 8 19 2013 11 21 0 365 Graph Mode LLILE Thickness Temperature el Lu 11 E 151 a EU LL H Thickness inc
25. ave been identified and individually assessed in the reports listed in Section 14 2 CONDITIONS OF CERTIFICATION The use of this certificate is subject to the Regulations Applicable to Holders of Sira Certificates Holders of EC type examination certificates are required to comply with the production control requirements defined in Artide 8 of directive 94 9 EC p Tel 44 0 1244 670900 age 344 3 44 0 1244 881330 Form 9400 Issue2 held ie Sira Certification Service Rake Lane Eccleston Ghesler 9JN England 5 58 ULTRACORR 2 CORROSION MONITORING SYSTEM Certificate Annexe Certificate Number Sira 12 2083 Equipment ULTRACORR 2 Ultrasonic Transmitter Applicant Rohrback Cosasco Systems Schematic E Marking Issue 1 Drawing no 725125 1 725126 This certificate and its schedules may only be reproduced in its entirety and without change Sira Certificatlon Service Rake Lane Eccleston Chester CH4 SJH England age 1 of 1 Tel 44 0 1244 670900 Form 9400 Issue P 9 of Fax 44 0 1244 681330 E c edili slittino na m MANUFACTURER S DECLARATION OF CONFORMITY 59 ATEX Certification UST2 Ultrasonic Transducer sira CERTIFICATION 1 EC TYPE EXAMINATION CERTIFICATE 2 Equipment intended for use in Potentially Explosive Atmospheres Directive 94 9 EC 3 Certificate Number Sira 12 2084 Issue 2 4 Equip
26. compliance with electrical safety and performance requirements other than those expressly included in the Standards listed above TEST amp ASSESSMENT REPORTS A sample s of the equipment listed has successfully met the examination and test requirements as recorded in Test Report GB SIR ExTR12 0084 00 GB SIR ExTR13 0077 00 li ssessment Report US UL QARO08 0005 02 US UL QARO8 0005 03 48 ULTRACORR 2 CORROSION MONITORING SYSTEM Certificate of Conformity Certificate IECEx SIR 12 0028 Date of Issue 2013 04 23 Issue No 1 Paga 3 of 5 Schedule EQUIPMENT Equipment and systems covered by this certificate are as follows The ULTRACORR 2 is battery powered portable instrument that measures pipe and vessel wall thickness for non intrusive corrosion and erosion monitoring The instrument is intended for connection to a piezo electric ultrasonic transducer manufactured by Rohrback Cosasco Systems typically a model UST2 which provides periodic time and date stamped measurements of wall thickness The ULTRACORR 2 sends the results via a low power wireless channel to a remote device The ULTRACORR 2 is powered from two non rechargeable AA cells which are intrinsically safe and may be replaced in the hazardous area Only cells with part number 095818 or 095820 from Rohrback Cosasco Systems may be fitted Apart from the cells the circuitry is completely encapsulated within a plastic enclosure A flying lead
27. ct Device Checkmate Plus p Checkmate DL Corrdata Checkmate DL Microcor Mate U Mate Il Ultracorr up E 1 32 ULTRACORR 2 CORROSION MONITORING SYSTEM 5 Ultracorr2 Phone will be displayed Highlight Ultracorr 2 phone and click green downwards arrow Icon that allows to Import Ultracorr2 Data Once browsing import the directory should be browsed to your local drive where files 6 have been copied and not from the SmartPhone X Select Ultracorr2 data files ta import data GU LI K Computer Getac MH132 gt Organize Favorites 263 ME free of 277 ME Libraries Documents al Music Pictures Bl Videos Select a file to preview Computer B 05 Cj gt GA RCS rohrback local shares G Getac MH132 b Network File name TRANSFER READINGS FROM ULTRACORR 2 TO THE CORRDATA 33 Select Ultracorr2 data files to import data K Computer Getac MH132 K My Documents Organize Favorites TETUER File falder Libraries Ei Documents d My Music i File fold folder Pictures i My Pictures S Videos File folder No preview available Computer A My Ringtones 05 C File folder RCS rohrback local shares G M Getac MH132 My Videos File folder Network eos Personal File folder _ csv file
28. e Part II CAN CSA C22 2 No 60079 0 11 Explosive atmospheres Part 0 Equipment General requirements CAN CSA C22 2 No 60079 11 11 Explosive atmospheres Part 11 Equipment protection by intrinsic safety 46122 1 ANSI ISA 60079 0 12 00 01 2009 Electrical Apparatus for Explosive Gas Atmospheres Part 0 General Requirements ANSI ISA 60079 11 12 02 01 2011 Electrical apparatus for Explosive Gas Atmospheres Part 11 Intrinsic Safety 4 MARKINGS Product markings shall be in accordance with the related standards In addition it shall be the responsibility of the manufacturer to provide additional markings on the product to comply with the requirements of the local regulatory authorities Example for products intended for use in Canada any caution and warning markings must be provided in French and English per CSA C22 2 No 0 10 clause 6 3 1 The following markings for each unit shall appear on a c CSA us Accepted OR c UL us Recognized adhesive label which is suitable for indoor or outdoor use on plastic at a maximum service temperature of 80 C or higher The label stock shall be printed with one of the approved printer and ink combinations as specified in the manufacturers listing Refer to drawing 646129 2 and 725125 2 Manufacturer s name Rohrback Cosasco Systems Inc Rohrback Cosasco Systems or CSA Master Contract Number 252069 adjacent to the CSA Mark in lieu of Manufacturer s name
29. e used to periodically take individual time and date stamped wall thickness signal and temperature readings of up to 255 sensors It will store up to 2000 readings for each of these sensors Refer to Chapter 5 for more information 4 ULTRACORR 2 CORROSION MONITORING SYSTEM Figure 1 3 Ultracorr 2 Instrument Smartphone The hazardous approved smart phone has two primary uses One is to custom configure the Ultracorr 2 Instrument which in turn will configure the UST2 smart transducer and two is to allow for recent data from the Ultracorr 2 Instrument to be collected from the Reading Point in the field The smartphone has an easy to use application that interfaces with the Ultracorr 2 instrument via Bluetooth communication Once data has been saved onto the smart phone the data can then be easily downloaded onto a PC for analysis with the Corrdata Il Corrosion Management Software Figure 1 4 Smartphone Typical Corrdata Il Software The Corrdata Il Corrosion Management Software is a powerful application that can perform various functions The software can be used to compare and analyze data with graphing tools while also allowing for data to be converted into a CSV comma separated value format if exporting into a spreadsheet program The Corrdata Il software can also integrate other data process parameters such as CORROSOMETER and CORRATER instruments Refer to Transfer Readings from Smart Phone to the Corrdata Il section for more
30. f Ci deletion of routine dielectric strength test December 11 2012 Update to report 2524043 to include drawing revisions for the addition of a August 3 2012 Warning equipment service note on two labels Original Certification of the Model UST2 Ultrasonic Transducer and the Model ULTRACORR 2 portable battery supply transmitter 45 46 ULTRACORR 2 CORROSION MONITORING SYSTEM IEC Ex Certification Ultracorr 2 Ultrasonic Transmitter IECEx Certificate of Conformity INTERNATIONAL ELECTROTECHNICAL COMMISSION IEC Certification Scheme for Explosive Atmospheres for rules and details of the IECEx Scheme visit www iecex com Certificate No IECEx SIR 12 0028 issue No 1 Certificate history Issue No 1 2013 4 23 Issue No 0 2012 4 20 Date of Issue 2013 04 23 Page 1 of 5 Applicant Rohrback Cosasco Systems 11841 East Smith Ave Santa Fe Springs California 90670 United States of America Electrical Apparatus ULTRACORR 2 Ultrasonic Transmitter Optional accessory Type of Protection intrinsic Safety Marking Ex ib T4 Gb Ta 40 C to 70 C Approved for issue on behalf of the IECEx A C Smith Certification Body Position Certification Manager Signature for printed version ia Date CUTIES 1 This certificate and schedule mav oniv be reproduced in full 2 This certificate is not transferable and remains the property of the issuing body 3 The Status and authenticity of this
31. hes e 2 b 12 Right clicking on probe and selecting Data Entry Manual will allow you to see the raw data Load Data must be clicked to refresh data from database Rz ai Manual Data Entry Thickness inches Signal db 8 30 2013 5 11 30 PM 0 1 to 1 25 0 to 99 9 8 19 2013 11 21 02 AM 0 3651 16 1 8 19 2013 11 51 02 AM 0 3651 15 9 8 19 2013 12 21 02 0 3651 15 9 8 19 2013 12 51 02 0 3651 8 19 2013 1 21 02 0 3644 8 19 2013 1 51 02 PM 0 3643 8 19 2013 2 21 02 0 3643 8 19 2013 2 51 02 PM 0 3643 8 19 2013 3 21 02 PM 0 3643 Save Overwrite 8 19 2013 3 51 02 PM 0 3643 Close 8 19 2013 4 21 02 PM 0 3643 8 19 2013 4 51 02 PM 0 3643 8 19 2013 5 21 02 PM 0 3643 8 19 2013 5 51 02 PM 0 3643 8 19 2013 6 21 02 PM 0 3643 8 19 2013 6 51 02 PM 0 3643 8 19 2013 7 21 02 PM 0 3643 8 19 2013 7 51 02 PM 0 3643 8 19 2013 8 21 02 PM 0 3643 8 19 2013 8 51 02 PM 0 3643 8 19 2013 9 21 02 PM 8 19 2013 9 51 02 PM 8 19 2013 10 21 02 PM 8 19 2013 10 51 02 PM 8 19 2013 11 21 02 PM 8 19 2013 11 51 02 PM 8 20 2013 12 21 02 AM Delete Row Save Append Data won c d ON 38 ULTRACORR 2 CORROSION MONITORING SYSTEM MANUFACTURER S DECLARATION OF CONFORMITY 39 Manufacturer s Declaration of APPENDIX A Conformity Product Name ULTRACORR 2 Ultrasonic Transmitter Model ULTRACORR 2 Approved Manufacturing Location Rohrback Cosasco Systems I
32. his device must be installed to ensure a minimum antenna separation of 20 cm from all persons MANUFACTURER S DECLARATION OF CONFORMITY 41 Telecommunication Compliance All wireless devices require certification to ensure that they adhere to regulations regarding the use of the radio frequency RF spectrum Nearly every country requires this type of product certification RCS is working with governmental agencies around the world to supply fully compliant products and to remove the risk of violating country directives or laws governing wireless device usage Place and Date of Issue October 17 2012 RohrbackCosasco Systems Inc Santa Fe Springs CA 90670 LE Authorized Signaturt AEG Steven L Stricklin Qualitv Assurance Manager 42 ULTRACORR 2 CORROSION MONITORING SYSTEM CSA International CSA Certification OR Certificate of Compliance Certificate 2524043 Master Contract 252069 Project 70001363 Date Issued July 17 2013 Issued to Rohrback Cosasco Systems Inc 11841 East Smith Avenue Santa Fe Springs CA 90670 USA Attention Lucky Iliev The products listed below are eligible to bear the CSA Mark shown with adjacent indicators C and US for Canada and US or with adjacent indicator US for US only or without either indicator for Canada only Issued by E Giusti E Giusti PRODUCTS CLASS 2258 04 PROCESS CONTROL EQUIPMENT Intrinsically Safe Entity For Ha
33. ient 40 F to 158 F 40 C to 70 C Metal Surface 40 F to 305 F 40 C to 150 C Temperature Compensation 0 0002 inch inch C Temperature Differential Error 0 0001 inch inch C difference inside to outside of wall Temperature Measurement Range 40 C to 150 C Resolution 0 1 C Accuracy 2 C Transducer 2 C Instrument Data Storage Memory Type Nonvolatile Probes 255 Readings Probes 2000 Time and Date Stamped Interface Bluetooth Transducer Type Contact Transducer Cable RG 174 up to 25 ft Hardware Supplied Ultracorr 2 Instrument 2 AA Lithium batteries CD ROM or Flash Drive Software Supplied Ultracorr 2 Corrosion Monitoring System User Manual Window XP Window7 Windows Drivers Corrdata Il Corrosion Management Software ULTRAC ULTRACORF HANDHEI D DATAA OCxGER Bluetooth ROHADT Freres Baita Ca Lia bad atii deb 1 1 EC copes Com Figure 2 1 Ultracorr 2 Instrument Specifications SPECIFICATIONS 7 8 ULTRACORR 2 CORROSION MONITORING SYSTEM LOCATION OF MONITORING POINTS 9 Location of Monitoring Points CHAPTER 3 The small size of the transducer allows it to be mounted almost anywhere The only requirement is a two inch diameter area of clean metal Some of the factors to consider when selecting a monitoring point include e Access must be provided to the monitoring point for
34. ment UST2 Ultrasonic Transducer 5 Applicant Rohrback Cosasco Systems 6 Address 11841 East Smith Ave Santa Fe Springs California 90670 USA 7 This equipment and any acceptable variation thereto is specified in the schedule to this certificate and the documents therein referred to 8 Sira Certification Service notified body number 0518 in accordance with Article 9 of Directive 94 9 EC of 23 March 1994 certifies that this equipment has been found to comply with the Essential Health and Safety Requirements relating to the design and construction of equipment intended for use in potentially explosive atmospheres given in Annex II to the Directive The examination and test results are recorded in the confidential reports listed in Section 14 2 9 Compliance with the Essential Health and Safety Requirements with the exception of those listed in the schedule to this certificate has been assured by compliance with the following documents IEC 60079 0 2011 IEC 60079 11 2011 10 If the sign X is placed after the certificate number it indicates that the equipment is subject to special conditions for safe use specified the schedule to this certificate 11 This EC type examination certificate relates only to the design and construction of the specified equipment If applicable further requirements of this Directive apply to the manufacture and supply of this equipment 12 The marking of the equipment shall include the following
35. nc Santa Fe Springs California USA European Union EU Directives ATEX Certification Sira 12ATEX2083X Il 2G Ex ib IIC T4 Gb Ta 40 C to 70 C For use only with AA Lithium cells P N 095818 ATEX Directive 94 9 EC The ULTRACORR 2 complies with the European ATEX Directive and the following standards IEC 60079 0 2011 Ed 6 Electrical Apparatus for Explosive Gas Atmospheres Part 0 General Requirements EC 60079 11 2011 06 Ed 6 Electrical Apparatus for Explosive Gas Atmospheres Part 11 Intrinsic Safety 1 The ULTRACORR 2 complies with the European EMC Directive and the following standards EN 61326 2006 Electrical Equipment for Measurement and Control EN 61000 4 2 2008 EMC Electrostatic Discharge Immunity EN 61000 4 3 2006 A1 2008 EMC Radiated Radio Frequency Immunity EN 61000 4 4 2004 Electrical Fast Transient Immunity EN 61000 4 6 2004 Conducted RF Immunity EN55011 2009 A1 2010 CISPR 11 2009 A1 2010 EMC Industrial scientific and medical devices Limits and methods of measurement 40 ULTRACORR 2 CORROSION MONITORING SYSTEM IEC Ex Certification Sira IECEx SIR 12 0028X Ex ib IIC 14 Gb Ta 40 C to 70 C For use only with AA Lithium cells P N 095818 The ULTRACORR 2 complies with the following IEC standards IEC 60079 0 2011 Ed 6 Electrical Apparatus for Explosive Atmospheres Part 0 General Requirements EC 60079 11 2011 06 Ed 6 Electrical Apparatus fo
36. ned in the certificate 14 DESCRIPTIVE DOCUMENTS 14 1 Drawings Refer to Certificate Annexe 14 2 Associated Sira Reports and Certificate History Report no Comment R27101A 00 The release of the prime certificate 04 April 2013 R29789A 00 The introduction of Variation 1 This certificate and its schedules may only be reproduced in its entirety and without change Sira Certification Service Rake Lane Eccleston Chester CH4 9JN England Page 2 of 3 Tel 44 0 1244 670900 Form 9400 Issue ret et Va iu 15 15 1 16 17 17 1 17 2 This certificate and its schedules may only be reproduced its entirety and without change MANUFACTURER S DECLARATION OF CONFORMITY sira CERTIFICATION SCHEDULE EC TYPE EXAMINATION CERTIFICATE Sira 12 2083 Issue 1 SPECIAL CONDITIONS FOR SAFE USE denoted by X after the certificate number The cells in the battery pack are intrinsically safe and may be replaced by the user however only RCS P N 095818 or 095820 cells supplied by Rohrback Cosasco Systems may be used in addition provided care is taken to prevent the cells being damaged they may be changed whilst in the hazardous area Cells with P N 095820 are also compatible with units certified under previous issues of the certificate ESSENTIAL HEALTH AND SAFETY REQUIREMENTS OF ANNEX II EHSRs The relevant EHSRs that are not addressed by the standards listed In this certificate h
37. nu Erase Logger 30 ULTRACORR 2 CORROSION MONITORING SYSTEM TRANSFER READINGS FROM ULTRACORR 2 TO THE CORRDATA I 31 Transfer Readings from Ultracorr 2 CHAPTER S to the CORRDATA II The most recent reading for any probe may be displayed on the Ultracorr 2 Smartphone For maximum functionality and data management all the data contained in the smartphone may be downloaded to a personal computer running Corrdata Il Corrosion Management Software package The Corrdata package is a flexible corrosion data management system that allows integration of all corrosion monitoring parameters Refer to the Corrdata Corrosion Management Software documentation for installation site setup capabilities and other details Copying UC Files from SmartPhone to PC Once phone is connected to PC browse the phone and copy the My Documents Personal UC directory to a known location on the local PC hard drive This will avoid possible data corruption when importing from the PC rather than directly from the SmartPhone Run Corrdata ll After a database has been created click on Equipment Layout Selection Tool Icon Follow instructions below to add the Ultracorr 2 Points 1 Click Item Palette Icon to add Instument Add System by dragging System Icon onto Equipment Layout Adding offline sub system Is optional 3 Add Device by dragging Device Icon onto System 4 Select Mate then click on Ultracorr2 as shown below Select Device Sele
38. r 55 ATEX Certification UST2 Ultrasonic 59 ULTRACORR 2 CORROSION MONITORING SYSTEM USER MANUAL iii Figures and Drawings Figure Page Figure 1 1 System 2 Figure 1 2 UST2 Transducer 3 Figure 1 3 Ultracorr 2 4 Figure 1 4 Smartphone 4 Figure 2 1 Ultracorr 2 Instrument Specifications 7 Figure 3 1 Transducer Location 9 Figure 4 1 Weather Resistant 11 Figure 4 2 Pole Mount Junction BOX sss sss sees eee eee 12 Figure 4 3 Wall Mount Junction BOX 13 Figure 5 1 Battery Cover of Ultracorr 2 Instrument 16 iv TABLE OF CONTENTS INTRODUCTION 1 Introduction CHAPTER 1 System Overview The new Ultracorr 2 is the next evolution in handheld Ultracorr Corrosion Monitoring Systems Ultracorr 2 provides a cost effective ultrasonic thickness measurement and temperature measurement of a pipe or vessel wall using fixed transducers mounted at various locations throughout a site After initial installa
39. r 2 Instrument to transmit all relevant information from the UST2 probes in the field on to a PC The Smartphone is more unique than your average multi band phone It s rugged makeup can be operated in explosion hazardous areas rated up to Class I Zone 2 or Class I Zone for North American certified smart phones The phone is also Dustproof and Waterproof with an IP 65 rating The phone has the capabilities of using various Microsoft Windows applications because of its Windows Mobile 6 5 Operating System The Smartphone is user friendly and allows a user to use Bluetooth to download and store a large amount of data quickly from many 05 2 locations and transfer all your data back to a PC via micro USB cable or Bluetooth NOTE PHONE MODEL MAY VARY DEPENDING ON LOCATION OF USE AND HAZARDOUS REQUIREMENTS Key Features UL CSA Class Zone and Zone 2 for North America ATEX Hazardous Rated Class Zone 2 Dustproof and Waterproof IP 65 Touch Screen GPS Wi Fi Bluetooth Compatible with Windows XP Windows Vista Windows 7 18 ULTRACORR 2 CORROSION MONITORING SYSTEM Smartphone Software In many cases the following steps will not be needed to begin functioning the Smartphone with the Ultracorr 2 system because the phone will likely be pre configured by Rohrback Cosasco systems for the customer to turn on and begin use In the event that a smartphone needs to be restored with a fresh installation of Ultracorr 2
40. r Explosive Atmospheres Part 11 Equipment protection by Intrinsic Safety 1 CSA International CSA Certification The ULTRACORR 2 has been examined and tested to determine that the design meets basic electrical mechanical and fire protection requirements by CSA a Nationally Recognized Testing Laboratory NRTL as accredited by the Federal Occupational Safety and Health Administration OSHA North American Certifications Ex ib IIC T4 Class I Zone 1 AEx ib IIC T4 For use only with AA Lithium cells P N 095818 ULTRACORR 2 complies with the following North American standards CSA C22 2 0 10 General Requirements Canadian Electrical Code Part II CAN CSA C22 2 No 60079 0 11 Explosive atmospheres Part 0 Equipment General requirements CAN CSA C22 2 No 60079 11 11 Explosive atmospheres Part 11 Equipment protection by intrinsic safety 4 ANSI ISA 60079 0 12 00 01 2009 Electrical Apparatus for Explosive Gas Atmospheres Part 0 General Requirements ANSI ISA 60079 11 12 02 01 2011 Electrical apparatus for Explosive Gas Atmospheres Part 11 Intrinsic Safety i Federal Communications Commission FCC and Industry Canada IC This device complies with Part 15 of the FCC Rules Operation is subject to the following conditions This device may not cause harmful interference This device must accept any interference received including interference that may cause undesired operation T
41. ra Certificates Holders of EC type examination certificates are required to comply with the production control requirements defined in Article 8 of directive 94 9 EC This certificate and its schedules may only be reproduced Its entirety and without change Tel 444 0 1244 670900 Page 3 of 3 Fax 44 0 1244 681330 Form 9400 Issue2 ME T lara RN Sira Certification Service Rake Lane Eccleston Chester CH4 8JN England 61 62 ULTRACORR 2 CORROSION MONITORING SYSTEM Certificate Annexe Certificate Number Sira 12ATEX2084X G ra Equipment UST2 Ultrasonic Transducer Applicant Rohrback Cosasco Systems CERTIFICATION Issues 0 and 1 The drawings listed with these Issues were rationalised and have been superseded by those detailed in Issue 2 Issue 2 Drawing no Sheets Rev Date Sira stamp 646129 1 10 1 04Apri2 UST2IECEx amp ATEX marking 646131 1107 JB 11Feb13 UST2 artwork A 11 Feb 13 UST2 schematic and parts list 646132 A 646133 lto2 B 19 Feb 13 UST2 general assembly This certificate and its schedules may only be x reproduced in its entirety and without change Sira Certification Service Rake Lane Eccleston Chester CH4 8JN England 4 Tel 44 0 1244 670900 Page 1 of 1 MANUFACTURER S DECLARATION OF CONFORMITY 63
42. s csv Open G Select Ultracorr data files to import data Gerla K Computer Getac MH132 b V SE Organize Fr Favorites Documents and Settings File folder Libraries Fi Documents al Music Pictures Videos Logs File folder MUSIC File folder No preview avallable d 4 Ti pe Computer Documents amp 05 File folder 55 RCS rohrback local shares 6 l M Getac MH132 Date created 4 1 2010 7 00 AM Program Date modified 4 1 2010 7 00 AM File folder Network Temp File folder File name files csv 2 34 ULTRACORR 2 CORROSION MONITORING SYSTEM Select Ultracorr2 data files to import data GU di Computer Getac MH132 K My Documents Personal Organize Fr Favorites ME i Libraries Fi Documents Music Pictures Videos No preview avallable E Computer Bosc RCS rohrback localshares G M Getac MH132 Network esvfiles csv Open Cancel 0 Cancel 7 Select the file ID that correctly matches the created point and click Open E Select Ultracorr2 data files to import data Gu H Computer Getac MH132 My Documents Personal UC Organize ka 09002 CSV a a Microsoft Excel Comma Separate 7 8 13 KB Favorites Libraries Ine E Documents fa Microsoft Excel Comma Separ
43. shooting 26 ULTRACORR 2 CORROSION MONITORING SYSTEM Ultracorr2 gr x qm 17 48 CP 17 48 Devices Exit C CREE Alloy de ie i gt completed e Connect to Device and pairing will begin automatically The pairing will retrieve all relevant information from the smart transducer which is connected to the Ultracorr 2 an 17 49 BnS d 13 10 Test ID Alloy 3005 Reading Sensor Config standard RCS configurations read from the transducer Tag name ID and Alloy type Once a configuration is changed you MUST click Menu and Write Configuration to save To edit Tag or ID fields click the T9 icon to activate the virtual keyboard Note Keyboard and OK buttons on bottom menu are Windows Mobile buttons SMARTPHONE ULTRACORR 2 CONFIGURATION 27 Transducer Manual Reading ge 17 49 e To read the transducer click Read to acquire the Thickness measurement Temperature Gain and Battery level NOTE TRANSDUCER MUST BE PROPERLY CONNECTED TO THE PIPE BEFORE READING THE PROBE THE BETTER THE CONNECTION THE MORE ACCURATE THE READING e Readings that have a higher dB gain will have less accurate thickness measurements As a rule of thumb anything above 40dB should be re calibrated Ways of getting a better reading are by sanding down the surface of the pipe more or adjusting the transducer mating 28 ULTRACORR 2 CORROSION
44. software the following instructions will guide you through proper software installation The main thing to consider is which operating system you will be running in order to properly run the appropriate software Please note some windows geniune authentication may be required in order to run the installation software Windows Vista Windows 7 Windows 8 For systems using Windows Vista 7 likely Windows Mobile Device Center will be included within the operating system and everything should run seamlessly once your smartphone is connected to the PC If not files have been provided on an RCS USB Flash drive to install the appropriate drivers for the operating system you use Windows Mobile Device Center The following screens will guide you through proper installation Wes vale Center 2 Home Mobile SMARTPHONE 19 LE Home p Quick Connect is Mobile Browse the content of your device Personal Fil Edit View Favorites Took Heb 27 seh redes 5 7 Favorites Address ey Documents Personal Explore directory My Documents Personal UC Copy the Ultracorr 2 distribution package from the RCS Flash Drive into this directory 20 ULTRACORR 2 CORROSION MONITORING SYSTEM Today Office Mobile Calendar FE Contacts Internet Explorer Messaging Phone 8 File Explorer Screen Capture Ultracorr2 Tasks Windows Media
45. ting the Official IECEx Website Certificate issued by SIRA Certification Service Rake Lane m Eccleston Chester Kingdom CERTIFICATION 51 52 ULTRACORR 2 CORROSION MONITORING SYSTEM Certificate of Conformity Certificate No SIR 12 0029X Date of Issue 2013 04 23 Issue No 2 Page 2 of 4 Manufacturer Rohrback Cosasco Systems 11841 East Smith Ave santa Fe Springs California 90670 United States of America Additional Manufacturing location s This certificate is issued as verification that a sample s representative of production was assessed and tested and found to comply with the IEC Standard list below and that the manufacturer s quality system relating to the Ex products covered by this certificate was assessed and found to comply with the Quality system requirements This certificate is granted subject to the conditions as set out in 1 Scheme Rules 02 and Operational Documents as amended STANDARDS The electrical apparatus and any acceptable variations to it specified in the schedule of this certificate and the identified documents was found to comply with the following standards IEC 60079 0 2011 Explosive atmospheres Part 0 General requirements Edition 6 0 IEC 60079 11 2011 Explosive atmospheres Part 11 Equipment protection by intrinsic safety i Edition 6 0 This Certificate does not indicate compliance with electric
46. tion access to the monitoring point is no longer required The transducer connector can be located at a convenient location for taking thickness and temperature readings These readings can then be downloaded to a personal computer running Corrdata ll Corrosion Management Software for storage and trend analysis The Ultracorr 2 transducers are equipped with an integral RTD measuring temperature which enables taking of simultaneous metal thickness and metal temperature readings The instrument uses temperature data to compensate for changes in the metal thickness readings due to temperature variations The new generation of transducers are embedded with smart sensors that retain user configured ID characteristics NOTE THE CORROSION MONITORING INDUSTRY COMMONLY USES THE TERM PROBE TO REFER TO THE CORROSION MEASUREMENT SENSOR WHICH COULD BE AN ULTRASONIC PROBE IN THE NON DESTRUCTIVE TESTING INDUSTRY IT IS COMMON TO SEE THE TERM ULTRASONIC TRANSDUCER USED FOR THE PURPOSES OF THIS MANUAL THESE TERMS ARE EQUIVALENT AND MAY BE USED INTERCHANGEABLY A basic system consists of a smart transducer the new Ultracorr 2 handheld instrument data collection device and Corrdata Software package Since it will often be advantageous to take a reading of the transducer from some remote point there are numerous cabling options to connect these two items For example cables may be run from numerous transducers into a single junction
47. vide periodic time and date stamped measurements of wall thickness and temperature of up to 50 transducers The thickness and temperature data can then be downloaded to a personal computer running Corrdata Il Corrosion Management software for storage and trend analysis NOTE EACH ULTRACORR 2 INSTRUMENT IS CAREFULLY TESTED INSPECTED AND PACKAGED PRIOR TO SHIPMENT BEFORE UNPACKING THE INSTRUMENT PLEASE INSPECT THE PACKAGED MATERIALS FOR SHIPPING DAMAGE AND RETAIN ALL DAMAGED PACKAGED MATERIALS TO SUPPORT ANY CLAIM AGAINST YOUR FREIGHT CARRIER SHOULD THIS BECOME NECESSARY Unpacking Carefully remove the instrument from its package Included in the package you should find e Handheld Ultracorr 2 instrument USB with Ultracorr 2 Corrosion Monitoring System User Manual and Corrdata Corrosion Management Software and User Manual 2 AA Lithium batteries Battery Installation The Ultracorr 2 is supplied with a set of two 3 6 Volt lithium batteries RCS PN 095820 To install these batteries remove the access panel on the back of the unit see below and install the batteries with the polarities as indicated on the unit Replace the back cover when finished 16 ULTRACORR 2 CORROSION MONITORING SYSTEM PEEP D 8 18H H HH Figure 5 1 Battery Cover of Ultracorr 2 Instrument ULTRACORR INSTRUMENT 17 Smartphone CHAPTER 6 The Smartphone is the essential wireless shuttle that will allow the Ultracor
48. x IT to the Directive The examination and test results are recorded the confidential reports listed in Section 14 2 9 Compliance with the Essential Health and Safety Requirements with the exception of those listed in the schedule to this certificate has been assured by compliance with the following documents IEC 60079 0 2011 Ed 6 IEC 60079 11 2011 Ed 6 10 If the sign X is placed after the certificate number it indicates that the equipment is subject to special conditions for safe use specified in the schedule to this certificate 11 This type examination certificate relates only to the design and construction of the specified equipment If applicable further requirements of this Directive apply to the manufacture and supply of this equipment 12 The marking of the equipment shall include the following 2G Ex ib IIC T4 Gb Ta 40 C to 70 C Project Number 29789 Smith Certification Manager This certificate and its schedules may only be reproduced its entirety and without change Sira Certification Service Rake Lane Eccleston Chester GHA 9JM England Page 1 of 3 i Form 9400 Issue 2 Tel 44 0 1244 670900 Fax 44 0 1244 681330 Email bras FI Le LET m anan 56 ULTRACORR 2 CORROSION MONITORING SYSTEM ifa CERTIFICATION 5 SCHEDULE EC TYPE EXAMINATION CERTIFICATE Sira 12 2083 Issue 1 13 DESCRIPTION OF EQUIPMENT The ULTR
49. zardous Locations CLASS 2258 84 PROCESS CONTROL EQUIPMENT Intrinsically Safe Entity For Hazardous Locations CERTIFIED TO U S STANDARDS Canadian Ex ib IIC T4 USA Class I Zone 1 AEx ib IIC T4 Model UST 2 fixed Ultrasonic Transducer intrinsically safe powered only by the ULTRACORR 2 portable battery supply transmitter Input entity parameters Ui 126 Vac Ii 60 mA Pi 173 mW Ci 0 85 nF Li 0 40 C lt Tamb lt TIUC Notes 1 The UST2 has been assessed as compliant for a T4 temperature class at an upper ambient temperature of 70 C It has also been assessed with the front face attached to a process pipe up to 150 C provided that the cable end of the UST2 is at no more than 70 C However it should be noted that in this condition with a pipe surface temperature at 150 C the pipe surface itself limits the temperature class to T3 2 The metallic ring on the top of the enclosure may store a level of electrostatic charge that could become incendive Therefore the user installer shall implement precautions to prevent the build up of electrostatic charge e g locate the MANN NANA Dara 1 MANUFACTURER S DECLARATION OF CONFORMITY 43 OR Certificate 2524043 Master Contract 252069 Project 70001363 Date Issued July 17 2013 equipment where a charge generating mechanism such as wind blow dust is unlikely to be present Refer to user instructions for further information

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