PUNCHING BENDING CUTTING
Contents
1. 500 mm Puncning stroke 661 Puncning at 1 bar Motor power Em KW 191 514 Sy OO Vv Ve l sl 19519 2 R9 PN OO Ks Ul sil JUU nm Two circuit hydraulic unit in cabinet VOTKINS oo mm ba Se 4453 4539 500 mm 2000 X 3 000 gt tound fron 3 2 70 0 mm Square up to 68 0 x 68 0 mm gt rorms uptoa iagonal of 90 0mm Mutual quick clamping system for selective folding up or down Material thickness Steel sheets F 370 N mm up to 3 0 mm Stainless sheets F 600N mm upto 2 0mm Aluminium F 22 up to 4 0 mm Plastics can be punched up to 4 0 mm Hint NL Die seat holder Tool exchange even All round tools for ALFRA PRESS punches AP 250 AP 800 are made with a mounted control cabinet door of special tool steel and are provided with a special cutting geometry k developed by ALFRA With these tools can machine sheets made of steel stainless steel and aluminium Special tools can be made at short notice in our own tool making department Length and depth stop on both sides in double spherical guides 2 Adjustable stops on the right and left side of the Y axis Quick clamping system 64 STATIONARY BUNCHES ALERA 55 900 ALFRA IN GERMANY BY ALFRA na 0 0 mm Trim and switchge gular or special 1000 mm an a area Easily Control panel with2. nn Z i di NN ALEKA NOTCH PLIERS li KUU Easily and quickly punches notches in sheet metals of up to 2 5 mm thickness Spares one from the time consuming filing of grooves for anti twist S protection of push buttons switches and instruments Notch sizes in 3 2 mm and 4 8 mm possible Long tool life because punch and die are made out of hardened tool steel Easy punching due to large leverage Handgrips are plastic coated Weight 1 3 kg The notch puncher is inserted into the pre punched opening aligned to Prod No 03015 the cross hairs marking and then the pliers is actuated A clean notch is ready Prod No ALFRA Notch pliers 03015 4 Spare parts Prod No Notch puncher with rivet pin O30151 ERGONOMIC HAND LEVER FORTOPTIMUM FORCE JRANSMiSSION KU rtm wm wari NT ka nat IIS Mw Boo M L a j i j S birt bi DE ENF i4 CS LL LU 1 LIS IAN x zt jussu gt GUIDING APPARATUS FOR ACCURATE CUTTING OF A FO ANGLE gt STANDING LEGS FOR STABLE FASTENING A 34 ALERA UNIVERSAL CUTTING Made in Germany ALERA For DIN carrier rails for hand lever operation for cutting pieces to length and punching the depicted carrier rails longitudinally and transversely with reinforced eccentric that lies directly
3. STATIONARY PUNGHER ALFRA PRESS 250 ALFRA MADE IN GERMANY BY ALFRA LASER POINT Laser pointer for optical indication of tool centre JOSSIDIC Cylinder prepared for installing a laser pointer JULI SLOD 50 mm Jutreacn WITNOUT Stop 205 mm di 18401 4 PURCIIMNS TOTCC Weight without frame sht witl Frar 0 1000 0 3 2 40 5 mm switch for stroke limit optional Rectangle Up to 22 0 X 30 0 mm Special forms up toa Max diagonal of 40 0 mm Viateriat NICKNeSS LSS STICCLS y U IN LU mm ICCC N mm u J LU MHT Tool tray can swivelled L W CU LELLI ICU i zs o Ui E All round tools for ALFRA PRESS punches AP 250 800 made yecial tool steel and are provided with a special cutting geometry L y JA LU RA Nith these tools can machine sheets made of steel stainless steel Special tools can be made in our own workshop at short notice 4145100191 Length depth fence with fold away limit stops Swivelled support arms adjustable height with each 2 rubber supports optional Performance characteristics when punching in boundary area with dies holder Type I As drive we recommend our electrohydraulic pumps Prod No 03190 or Prod No 03853 W
4. 3 228 mE 19 0 X 75 19 0 X 75 mE Punch i 89 0 UE 3 1 2 EPIS 3 From 89 0 mm the application of hand foot electrohydraulic 92 0 i 1253 3 5 8 3 622 pumps is necessary Necessary accessories Eum x Hydraulic tension screw 28 3 x 155 mm 01398 115 5 i 1265 4 1 2 4 547 4 lock nut No 7 Prod No 01419 120 0 1267 4 724 Inch sizes are available request A 11 STANDARD PUNCH METRIC PG SETS with 3 cutting tips Made in Germany by ALFRA All sets are delivered in robust and practical plastic boxes B We gratefully accept your special equipment requirement Standard punch set Metric Prod No 01290 Content 5 metric dimensions each 1 x punch and die M 16 20 25 32 40 Standard punch set Metric Prod No 01291 Content 7 metric dimensions each 1 x punch and die M 16 20 25 32 40 50 63 Standard punch set PG Prod No 01451 Content 5 PG dimensions each 1 x punch and die PG 9 11 13 16 21 2 ball bearing screws 9 5 x 50 0 mm 1 Pre drill HSS 11 0 mm 1 Tube lubricating paste Standard punch set PG Prod No 01298 Content 11 PG dimensions each 1 x punch and die PG 7 9 11 13 16 21 29 36 42 48 and 30 5 mm 12 Inch sizes are available request teh tf pang 3 SAMENESS 1 I zo CANIT v4 AIRRA PUNGHER SANITARY wi
5. Hydraulic pressing head 130 kN 700 bar 3 9 kg 26 mm 245 mm Delivery in steel sheet boxes incl quick coupling Pressing force Pressure Weight Length Hydraulic pressing head 130 kN 700 bar 4 6 kg 275 mm like Prod No 03360 however with Hexagonal pressing inserts Cross sections in mm Prod No 03360 Prod No 03380 Pressing form half bearing form for cable shoe and connectors accord to DIN 48083 Tool Pressing Copper identtic width 14 16 14 25 12 35 12 50 12 70 12 95 12 120 14 150 14 185 14 240 5 300 Aluminium 25 35 50 70 95 120 150 185 240 300 03365 03366 03367 03368 03369 03370 03371 03372 03373 03374 03376 03377 E TST EHH TE Hi NE Prod No 03360 38 mm Prod No 03380 Hexagonal pressing inserts Advantages Guided cutting knife Independently applicable in every position Clean cuts with minimum deformation The cable cutter AKS 85 can be operated with the electrohydraulic pump Prod No 02027 or with the foot pump Prod No 02121 Application areas Energy companies power distributor construction communication techno logy telecommunications municipal works and their service providers crane construction mining shipbuilding maintenance or repair etc Prod No 04002 Cutting force 55 kN Cutting pressure 700 bar Weight 6 3 kg Le
6. ma dub dd imu ml 4 Sm ALFRA DIN RAIL CUTTING UNIT ALC C IN GERMANY BY ALFRA Exactly and easily cuts profile and earthing rails Standard version for TS 35 7 5 35 15 15 5 5 10 0 x 3 0 With reinforced eccentric that lies directly above the shearing blade Less use of force due to better force transfer Burr free cutting without loss Maintenance free Length stop 1000 mm Shearing blade can be resharpened Guide apparatus for exactly cutting a Easy assembly on the work bench Also special fabrications are possible Please send in sample rails of approx 1000 mm length stop 1ooo mm metric and inches Prod No Guide apparatus Standard version complete with length stop 03004 for exactly cutting 90 angles and guiding apparatus Standard version 27 Carrier rail 35 7 5 7 5 l accord 60715 35 27 Carrier 35 15 F 4 accord to 60715 35 i Prod No 03004 Carrier 15 mm m 5 5 5 ssf b accord to EN 6o715 Copper earthing rail 10 10 mm x 3 mm 3 EN Special fabrication for special profiles like e g cable ducts upon request N MORE NOISE NO MORE PLASTIC CHIPS REDUCED ACCIDENT DANGER ERGONOMIC HAND LEVER j FOR OPTIMUM FORCE TRANSMISSION e WEE 7 f HARDENED CUTTING
7. D D97 ALERA WORKSHOP CART Made in Germany py Specially developed workshop cart in order to accommodate both machi nes whilst saving space Inside the vehicle the electrohydraulic pump can be connected to an already existing 2 way valve The machines among st themselves coupled with hydraulic hoses 2 Laterally mounted bearing rollers on the table facilitate bending and cutting of longer rails The cart additionally has a drawer with tools compartments for keeping all punches and dies The cart moves on 4 running rollers 2 of which are provided with catches The equipment includes a single and a double socket outlet and a self recoiling 230 V connection line in 3 metres length Table size 1050 x 700 mm Dimensions L 71150 700 900 mm Weight 100 kg without machines Prod No Workshop cart ready for connection with 2 way valve 03950 Coupling drawer with tools compartments without machines and drive Prod No 03950 delivery without machine MBI MACHI COPPER ALUMINIU RAILS ne d E The machining stations for bending busbars and punching as well as cutting are sunk in the table They facilitate quick and clean working The universal working cylinder can be raised and lowered by means of a hand wheel in an infinitely variable manner by hydraulic means accor ding to the hole pattern to be punched The machining units are coupled to
8. Prod No Basic device BS 160 Combi complete with bending die and bending punch R 11 mm for busbars from 9 12 mm without drive without punching tools Accessories Bending Punch R25 mm for busbars from 3 8 mm 03259 Available punches and dies Punch O mm Metric screw connection Prod No 66 x up to 5 mm material thickness 90 X 8 o up to 6 mm material thickness 8 o up to 6 mm material thickness 1 0 X 10 up to 12 mm material thickness T15 xX 10 0 up to 12 mm material thickness 13 5 x 12 0 up to 12 material thickness 03209 140 X 12 0 up to 12 material thickness Prod No 03258 1755 0 16 0 up to 12 mm material thickness 03211 Position 18 0 0 16 0 up to 12 mm material thickness 210 O 20 0 up to 12 mm material thickness 03213 Zino 20 0 up to 12 mm material thickness x with neoprene stripper and pressure plate o with neoprene stripper without pressure plate Dies S Prod No Dies L Prod No max mat thickness max mat thickness 6 6 5 03215 6 6 5 9 0 5 03216 9 0 6 03231 9 5 5 03217 9 5 6 11 O 5 03218 11 0 12 03233 11 5 5 03219 11 5 12 13 5 5 03220 13 5 12 03235 14 0 5 O3221 14 0 12 17 5 5 03222 17 5 12 03237 18 0 5 03223 18 0 12 323 21 0 5 03224 21 0 12 03239 21 5 5 03225 21 5 12 Punch and dies for long holes to max 21 18 mm Prod No up to 5 mm material thickness 77703226 Prod No 03258 up to 12 mm material thickness 03241 complete without punches
9. _ Down holder with protective function fastened with electric safety ing for accident prevention ajustaDie neignt or tenstn Stop Measuring tape indication of length and depth stop WO CII It unit with electric pump D container Electric safety locking for accident prevention i root switch with dou punci and return 51 id ME TOSS hair s M is enoug no 500 mm 540 66 mim f x a 2 uncnings rorce 48 kN at 130 bar Motor power depo Au yperatins v oltage gni J I07 200 Stop system movable in Y direction 2 guiding shafts in pressing body 200 mm NOTK 5 SISIL 900 mm NIGUI OF DUNCHINS 30 MM nicis DOGUV 350 MM NSUN 0 110 L500 MM 46 0 nax diagonal of 6o o mm eu s duy lt ee F 370 N mm to 3 0 mm stainless sheets F 600N mm upto 2 0 Aluminium F 22 to 4 0 Plastics punched 4 0 mm Die seat holder Notes All round tools for ALFRA PRESS punches 250 AP are made of special tool steel and are provided with a special cutting geometry developed by ALFRA With these tools can machine sheets made of steel stainless steel and aluminium Measuring tape indicator for Y axis Special tools can be made at short
10. dies 48 Inch sizes are available request 1 4 4 m SHEE Hi ie hin poli Rees SoN 1 HI HE III I j1 2 1 tjt HiH CUTTING MAC CHINE S160 lean cutting of copper and aluminium busbars to 160 15 mm max Cutting time depends width thickness of the busbar 10 15 sec Down holder and guiding device for centrical and accurate cutting Top knife guided sidewise exchangeable and resharpenable After cutting operation automatic shutdown via micro switch Technical Data Copper and aluminium busbars 160 x 15 mm max Cutting width 10 mm Hydraulic cylinder Single acting Knife retraction Spring Operation pressure max o 500 bar Dimension Lx W x H 335 X 268 x 465 mm Weight 38 kg Scope of supply Basic machine with quick coupling guiding device down holder 2 carry handles Prod No Busbar cutting machine 5 160 03253 Spare top knife 5 160 08 03254 Prod No 03253 Foot switch with START STOP OFF function 03865 As drive we recommend our ALFRA hydraulic pump 03852 SC os III B with adjusted safety shutdown Electro hydraulic pump AHP 03 01 Optional available Foot switch with 2 pedals start off function Image surface cross section reworking regrinding by the customer recommended Prod No 03852 Cutting time ca 10 15 sec Prod No 03853 Cutting ti
11. 54 0 42 2 1 8 2 126 6o o 48 2 362 61 5 2 3 8 2 421 a 63 5 M 63 2 1 2 2 500 Prod No Punch and die 1600 2 1656 16o6 1659 waw 1615 4662 1618 www 1665 1627 1668 1636 1671 Prod No o2oo2 Suitable tension screw with ball bearing Q x Lin mm 11 1 X 60 0 11 1 X 60 0 11 1 X 60 0 11 1 X 60 0 11 1 X 60 0 11 1 X 60 0 19 0 X 55 0 19 0 X 55 0 19 0 X 55 0 19 0 X 55 0 19 0 X 55 0 19 0 X 75 0 19 0 X 75 0 19 0 X 75 0 19 0 X 75 0 19 0 X 75 0 19 0 X 75 0 19 0 X 75 0 19 0 X 75 0 19 0 X 75 0 Prod No 1342 1342 1342 1342 1342 1342 1340 1340 1340 1340 1340 1341 1341 1341 1341 1341 1341 1341 1341 1341 Suitable hydr screw in mm 19 0 X 11 1 19 0 X 11 1 19 0 X 11 1 19 0 X 11 1 19 0 X 11 1 19 0 X 11 1 19 19 19 19 19 19 19 19 19 19 19 19 19 19 TIP Use hydraulic screws from high alloy tool steel for heavy duty purpose made of one piece 19 0 x 11 1 mm Prod No 02011 A 8 Prod No 2007 2007 2007 2007 2007 2007 2002 2002 2002 2002 2002 2002 2002 2002 2002 2002 2002 2002 2002 2002 Inch sizes are available request SPLITTER PUNCH TRISTAR PLUS SETS 0 0 sp ttar puncti in Germany Sy ALERA All sets are delivered in robust and practical plastic boxes We gratefully accept your special equipment require
12. mounted on hose end Locking coupling with internal threads 3 8 mounted on hose end Closing nipple with internal threads 1 4 mounted on cylinder Adapter R 1 4 outside thread Prod No 01452 014523 8 01453 01454 Prod No 01453 Prod No 01452 HYDRAULIC OIL FOR ALFRA HYDRAULIC PUMPS For refilling all hydraulic pumps 1 Litre hydraulic oil HLP 46 Caution Observe extreme cleanliness when refilling hydraulic units Prod No 01455 Prod No 01455 ALFRA SPECIAL METAL LUBRICATING PASTE Against seizure and wear Fields of application Prevents seizure wear cold welding fusing and fretting corrosion of the threads of screws nuts bolts pipe threads and fittings ALFRA special metal lubricating paste is excellently suitable for lubri cating the cutting tips for punching tools and heavy duty stress on bearing and sliding surfaces Active separation and silicon free Content 120 g ALFRA special metal lubricating paste Prod No 33005 0 Certainly recommendable for application of punchers by means of screw Spanners Prod No 33005 il Spezia N leitpaste ff F entirggare uiid I CT Wara cinis BT TNFa SS REESE HR ER LEE ER A Ere r
13. 02065 Scope of supply 1 Compact Flex Hand Hydraulic Punch 1 Hydraulic screw 19 0 mm 1 Hydraulic screw 19 0 x 9 5 mm 1 HSS pre drill 11 0 mm 1 distance bush 3 pieces Prod No Compact Flex Hand Hydraulic complete with transport case 02065 Compact Flex Hand Hydraulic Puncher unit 02066 Prod No 02066 EE rN ALERA HYDRAULIC AEP 1 wmrmomwe 000000000 Made in Germany tr ttt Max operating pressure 700 bar Built in pressure control valve For all round square rectangular and special shape punchers The foot pump leaves both hands free for exact positioning and punching on a switchgear cabinet The foot pump carrier frame is spread Safe standing stability against tilting is therefore guaranteed Tank volume 270 cm Useful oil volume 210 cm Pump capacity 1 7 cm per piston stroke Content 1 Hydraulic cylinder with quick action clutch 1 Hydraulic hose 2 8 m 1 Hydraulic screw 19 0 and 19 0 x 9 5 mm 1 Set of distance bushes 5 pieces 1 Pre drill 11 0 mm without punches and dies Prod No Complete in sheet steel transport boxes 02120 Prod No 02120 Individual foot pump with 2 8 m hydraulic hose 02121 and quick coupling m aoe m E nce i a k MILI c 1 0 ol EE Logd SLL EET LE j a a ae 1
14. No for mild steel F 2 370 N mm t 01655 Complete in transport case Content 1 Aluminium Compact Combi hand hydraulic punch 7 Tristar Plus punches and dies M 16 M 63 16 2 20 4 25 4 32 5 40 5 50 5 63 5 mm 1 Hydraulic screw 19 mm me eT sa 1 Hydraulic screw 19 x 11 1 mm L fa J 1 HSS pre drill 11 5 w 1 Set of distance bushes 3 pieces For further supplementary sets see Page 24 Prod No o10 2 A COMPACT AND COMPACT COMBI HAND HYD Supplementary sets Puncher set Tristar Metric for mild steel F 2 370 N mm without illustration Complete in transport case Content 5 Tristar punches and dies M 16 M 16 2 20 4 25 4 32 5 40 5 mm Puncher set Tristar Metric for mild steel F 370 N mm Complete in transport case Content 5 Tristar Plus punches and dies M 16 M 16 2 20 4 25 4 32 5 40 5 mm Puncher set Tristar Metric for mild steel F 2 370 N mm without illustration Complete in transport case Content 7 Tristar punch and dies M 16 M 63 16 2 20 4 25 4 32 5 40 5 50 5 63 5 mm Puncher set Tristar Metric for mild steel F 370 N mm a Complete in transport case Content 7 Tristar Plus punch and dies M 16 M 63 16 2 20 4 25 4 32 5 40 5 50 5 63 5 mm Compact hand hydraulic punches units Compact Combi hand hydraulic punches units Hydraulic screw 19 0 mm Hy
15. 000 mm Workpieee Ning length X axis 2 2oo mm Y axis 1030 mm Upon desire stop rail available in special length Punching capacity Round from 3 2 120 0 mm Square up to 110 0 X 110 0 mm Special forms up toa Max diagonal of 140 0 mm Two circuit hydraulic unit Material thickness Steel sheets F 370 N mm up to 3 0 mm Stainless sheets F 600N mm upto 2 0mm Aluminium F 22 up to 4 0 mm Plastics can be punched up to 4 0 mm Special tools can be made at short notice in our own tool making department
16. 01651 E _ A SPLITTER PUNCH TRISTAR PLUS 5 METRIC M 16 M 6 2 To d splitter punch Made Germany Punch system with splitter punch Operation By means of spanner or by means of a hydraulic device like Compact puncher hand foot or electrohydraulic pump 2 0 mm with Screws 9 5 mm 2 5 mm with Screws 11 1 mm 3 0 mm with Screws 19 0 mm 2 0 mm with Screws 9 5 mm 2 5 mm with Screws 11 1 mm 3 0 mm with Screws 19 0 mm in Size Size Size Size Conduit amp mm Metrisch PG INCH Pipe Size 12 7 1 2 0 500 15 2 9 o 598 16 2 16 o 638 18 6 11 0 732 20 4 20 13 o 8o3 22 5 16 7 8 o 886 1 2 25 4 M 25 1 1 28 3 21 1 114 3 4 30 5 1 7 32 1 201 32 5 32 1 280 37 0 29 1 457 40 5 M 40 1 594 47 0 36 1 850 50 5 50 1 988 54 0 42 2 1 8 2 126 60 0 48 2 362 63 5 M 63 2 1 2 2 500 Compact Hand Hydraulic Set Tristar Set Metric Prod No for mild steels 370 N mm 01570 Complete in transport case Content 1 Hydraulic punch type Compact aluminium 5 Tristar Plus S Punches and Dies M 16 M 4o 16 2 20 4 25 4 32 5 40 5 mm 1 Hydraulic Screw 19 mm 1 Hydraulic Screw 19 x 9 5 mm 1 Hydraulic Screw 19 x 11 1 mm 1 HSS Pre drill 11 5 mm 1 Set of distance bushes 3 pieces Compact Combi Hand Hydraulic Set Tristar Set Metric for mild steels 370 N mm Complete in transport case Content 1 Hydraulic pu
17. 19 0 75 0 1341 19 2002 Only for Compact punch TIP Use hydraulic screws from high alloy tool steel for heavy duty purpose made of one piece 19 0 x 9 5 mm Prod No 02010 A 6 Inch sizes are available on request 1 3 ei 1 pim E lt 1 DIINCTH ST SPLITTER PUNCH IRISTAR SE 3 fold splitter punch and die Made in Germany by ALFRA All sets are delivered in robust and practical plastic boxes We gratefully accept your special equipment requirement Tristar Set Metric for mild steel F 370 N mm Prod No 01754 6 Dimensions each of 1 punch and die M 12 16 20 25 32 40 1 BB screw 6 0 x 40 0 mm 1 BB screw 9 5 x 50 0 mm 1 BB screw 19 0 x 55 0 mm 1 Pre drill HSS 10 0 mm 1 Tin of lubricating paste Content Tristar Set Metric for mild steel F 370 N mm Prod No 01755 7 Dimensions each of 1 punch and die M 16 20 25 32 40 50 63 2 BB screw 9 5 x 50 0 mm 1 BB screw 19 0 x 55 0 mm and 19 0 x 75 0 mm 1 Pre drill HSS 10 0 mm 1 Tin of lubricating paste Content Tristar Set PG for mild steel F 370 N mm Prod No 01750 6 Dimensions each of 1 punch and die PG 9 11 13 16 21 and 30 5 2 BB screw 9 5 x 50 0 mm 1 Pre drill HSS 10 0 mm 1 Tube lubricating paste Content Tristar Set PG for mild steel F 370 N mm Prod No 01751 10 Dimensions each of 1 punch and die
18. BLADE 2 SPECIAL STEEL B gt LENGTH STOP METRIC INCH LASER ENGRAVED gt FOLDABLE SPRING LOADED KNIFE PROTECTION A 38 727288 w I r m 4 me k HE p s aska ALFRA Wirin ING D DUCT ely TING G DEVICE MADE IN GERMANY BY A j t r Fastening tabs are on the tool as well as on the length stop for easy assembly on the work bench The VKS 125 is provided with a spring knife protection which covers the knife when not in use hand lever operation burr free cutting without loss exact oo angle cutting I less force applied when cutting length stop 1000 mm metric and inches knife can be resharpened B maintenance free easy assembly on the work bench Prod No W 71 ii Standard version complete with length stop 03191 ny D Spare knife for VKS 125 03192 Ll Tr li ADM Amortisation calculation for machine type ALC 2 and VKS 125 Assumption Daily at least 10 cuts of profile rails or wiring ducts 1 Conventional machining a1 Number of cuts per day 10 pieces b1 Working time per cut 2 oo min includes providing the auxiliary tools measuring marking cutting to
19. PG 9 11 13 16 21 29 36 42 48 and 0 30 5 2 BB screw 9 5 x 50 0 mm each 1 BB screw 19 0 X 55 0 mm and 19 0 x 75 0 mm 1 Pre drill HSS 10 0 mm 1 Tin of lubricating paste Content Prod No 01751 SPLITTER PUNCH TRISTAR PLUS METRIC M 16 M 63 PG 9 PG 48 3 fold splitter punch and die Made in Germany by ALFRA Punch system with splitter punch for stainless steel and mild steel F 370 N mm Operation By means of a hydraulic device like Compact puncher hand foot or an electrohydraulic pump Hand operation is partly possible ok Suitable for sheet metal thickness stainless steeD stee 2 0 mm with screws 11 1 mm 2 5 mm with screws 19 mm Pre drilling Screws 11 1 mm 11 3 115 mm Screws 0 19 0 mm 0 19 5 20 0 mm B Apply grease to tension screws Metal lubricating paste protects from wear and seizure For hand operation tension screws with ball bearings BB have to be used see below Accessory tension screws pre drill Prod No 01342 in Size Size Size Size Conduit amp mm Metrisch PG INCH Pipe Size 15 2 9 0 598 16 2 16 0 638 18 6 11 0 732 20 4 M 20 13 0 803 22 5 16 7 8 0 886 1 2 25 4 M 25 1 1 000 28 3 21 1 114 3 4 30 5 1 7 32 1 201 32 5 M 32 1 280 34 6 1 362 1 37 0 29 1 457 40 5 1 594 43 2 1 11 16 1 701 1 4 4 47 0 36 1 850 49 6 1 15 16 1 953 1 1 2 50 5 50 1 988
20. Special tools be made in our own workshop at short notice Length and depth stop with foldable follow up stops optional Swivelled support arms adjustable height with each 3 rubber supports optional Performance characteristics when punching in boundary area with dies holder Type I ax Prod No 03853 As drive we recommend our electrohydraulic pumps Prod No 03190 or Prod No 03853 When using other drives the piston velocity in punching direction may not exceed 10 mm per second Smallest possible axis dimension edge distance under application of die holder Type Prod No 03174 Prod No 03190 Front standing legs moved 150 mm backwards for more working space on the front side A 6o STATIONARY PUNGHER ALFRA PRESS IN GERMANY BY ALFRA ALFRA Th ch 500 The stationary punching gular or speci T eis Cabinet au PANIS to 3000 1000 mm and 30 mm eight Puftciliig i possible ipto tne Sag P area Ec sil ye ecutab le OC ol exchange ekl latter f LASEP Even control cabinets housing from q men E POINT assing body with adjustable standing ng hydraulic cylinder flange 1 nection lly arranged i piston rod 55 mm made of harden Laser pointer for optical indication of tool centre 255115 body alps in case of problems with many thr
21. an hydraulic central unit located inside the cart laterally extractable extension is provided as support pad for longer rails To the 2 additional laterally attached hydraulic hoses pressing heads e g pressing head 10 300 Prod No 03360 and the hydraulic cylinder Prod No 02012 for punching holes are connected 1 foot switch belongs to the scope of delivery Up to 3 additional foot switches can be connected to different stations In the cart there are 4 tools drawers with compartments for punches and dies It is movable on 4 running rollers of which 2 are provided with locks lec nnice Data Motor voltage 400 V 50 Hz Motor power 1 1 kW Max operating pressure 700 bar Presetting 600 bar Pump capacity o 88 l min Tank volume 17 0 Useful oil volume 13 0 Weight approx 240 kg Table size 1150 X 700 mm Dimension L x W x H Machining cart ready for operation Required extra accessory Punch and dies 6 6 21 5 mm Prod No 03204 03225 Prod No 03204 03225 Hydraulic press head 10 300 mm Hydraulic cylinder Hydraulic screw 19 0 mm Hydraulic screw 19 0 x 9 5 mm Distance bushes set 5 pieces Foot switch with connection cable 1250 X 760 x 1 210 mm 3 pole Prod No 03980 03360 02012 02002 02003 02014 03861 CART Z STATIONS N GERMANY BY ALFRA ee Inside the cart there tools drawers with compartments
22. expanded easily and in a cost saving manner to make square and rectangular holes B What is especially recommended for manufacturing rare sizes square and rectangular shapes special shapes for manufacturing special tools appear uneconomical Operation Use a puncher and Compact hand punch to pre punch a pilot hole 21 5 mm or 0 28 5 mm Apply a nibbling tool with Compact punch and a round hole can be ex panded to a square or rectangle of arbitrary size by multiple punching nibbling to the desired final dimension The final dimension should be pre marked to avoid skew punches Material thickness max 2 0 mm mild steel F 370 N mm Dimensions a b 5 15 15 0 6 5 21 5 5 20 20 0 9 0 28 5 Prod No ASN 15 ASN 20 03017 Spare punch ASN 15 Spare punch ASN 2o 03019 A 18 Prod No 03016 Inch sizes are available on request HYDRAULIC HAND PUNCHER MADEOFHIGH TENSILE ALUMINIUM APPROX 40 WEIGHT SAVING ANGULAR HEAD 360 ROTATABLE R i S28 PRESSURE RELIEF VALVE PROTECTS AGAINST OVERLOAD ERGONOMIC HANDLE SPRINGS BACK AUTOMATICALLY 3 FOLD SPLITTING NO JAMMING OF DROP OFF PIECES PUNCHES AND DIES OF EVERY PG AND METRIC SIZE 19 COMPACT HAND HYDRAULIC SETS In aluminium version weight only 1 6 kg e Made Germany by ALFRA Practical hand punch without
23. machine with safety protective cover and control cable Prod no o32o1 Electrical angle reader Rio with connection cable Prod no 03202 Bending Die R10 Prod no 03203 Length stop with fine adjustment Prod no 03852 Electro Hydraulic Pump SCos B Prod No 03910 Prod No Complete Set 2 03920 Prod no 03200 Basic machine with safety protective cover and control cable Prod no 03201 Electrical angle reader R10 with connection cable Prod no 03202 Bending Die R10 Prod no 03203 Length stop with fine adjustment Prod no 03853 Electro Hydraulic Pump AHP 03 1 ries and dies Punch mm Metric screw connection Prod No Prod No o392o 66 x up to 5 mm material thickness 03204 90 8 0 up to 6 mm material thickness 03205 95 X 8 0 up to 6 mm material thickness 03206 1 0 Xx 10 0 up to 12 mm material thickness 03207 TSX 10 0 up to 12 mm material thickness 03208 13 5 X 12 0 up to 12 mm material thickness 03209 14 0 X 12 0 up to 12 mm material thickness 03210 17 5 O 16 0 up to 12 mm material thickness 03211 18 0 0 16 0 up to 12 mm material thickness 03212 210 O 20 0 up to 12 mm material thickness 03213 215 0 20 0 up to 12 material thickness 03214 x with neoprene stripper and pressure plate o with neoprene stripper without pressure plate Dies S Prod No Dies L Prod No max mat thickness max mat thickness 6 6 5 03215 6 6 5 03230 9 0 5 03216 9 0 6 03231 9 5 5 03217 9 5 6 0
24. mm 1 Hand switch without punches and dies Electrohydraulic pump units 220 V with 1 8 m 02027 hydraulic hose quick coupling and hand switch without hydraulic cylinder Foot switch 2 pedals 02029 Prod No 02025 Hand switch with 2 buttons 02030 m Alr f PUMP up LO ood value alternative for existing air supply 2 8 bar for operating single acting hydraulic cylinders for punchers cable pliers pressing devices or similar applications Also suitable as drive for ALFRA PRESS 250 and Robust tank Tank ventilation filter Reduced noise level Oil level indicator on the tank Precise starting under load is possible Exact control the relief operated via pedestal valve allows an exact lowering of load Hydraulic hose 2 0 m with quick coupling Max operating pressure 700 bar for a feed pressure of 7 bar Prod No 02140 Feed line pressure working range2 8 10 bar Air connection 1 4 G Pump capacity pressureless 1 0 l min Pump capacity p max with 7 bar air 0 1 l min Tank volume 2 4 Useful oil volume 241 Weight 6 3 kg Prod No Air hydraulic pump complete 02140 Li iii EZ zm Imm mm m t AAGGESSORIES BOLTS END n Germany MATE Prod No Hydraulic screw 6 0 x 46 mm 02024 Adapter 19 0 X 6 0 mm 02023 Hydraulic screw compl 19 0 X 6 0 mm 02022 Hydraulic screw 9 5 X 75 mm 02009 Adapter 19 0 X 9 5 mm 01353 H
25. size deburring etc Prod No o3191 C1 Cost of labour per minute o 7o Result The cost incurred daily is 14 00 10 x 2 00 x 0 70 2 Machining with DIN rails cutting tool or wiring duct cutting tool a2 Number of cuts per day 10 pieces b2 Working time per cut o 3 min c2 Cost of labour per minute 0 70 Result Cost incurred daily is 2 10 10 x 0 3 x 0 70 Difference between 1 and 2 11 90 per work day Cutting tool Prod No 03004 VK 1 004 00 11 90 87 days Cutting tool Prod No 03191 VK 785 00 11 90 66 days 7 mar ANNIIM FAA er annum tne amoul It a Mounting table for a dynamic and time saving installation and wiring of mounting plates Easy and variable fixation of mounting plates by means of quick release Mounting table continuously adjustable from vertical to horizontal posi tion by handwheel or cordless drill Independent of electricity network no risk of cable overrun Minimized space requirement when not in use For mounting plates up to max 1100 x 1900 mm W x H Maximum load 150 kg 4 guide rolls with total locking device Scope of delivery Prod No Mounting table AMT 150 03100 2 x clamping unit with screw 2 x clamping unit with quick release Adapter AMT 150 for use with cordless drill Uptional Accessories spare Farts Prod No Table extension for horizontal support of mounting plates
26. two hand operation z body in robust deformation rigid welding construction tationary frame with rubber bonde metal feet rol desk with digital display tons and two hand operation z hydraulic cylinder flange Positive and frictional workpiece sup port with quick clamping system aide Faimiacc 47 7 511194 Solo lt V 5Cdt ITICLIOTIIG ally ct 60 CCLCU stay return or piston s spares vorkine time Down holder stripper combination with finger protection zd LOD pte In VDUST and C ay ecise profile OSITIVE NO 1 supp 0 rt ana eT VP Swivelling workpiece support on the left of p yressing bod 1 1 i Stop U NTS V etecu oDera ro Tool holder anti twist protected in the piston rod down holder stripper combination Ig c 1 th many througn nole tion for optical indication of tool centre ecnnicat Vata PII a at Die holder tool exchange possible UR dme EL even with a mounted control cabinet LLL 39 KN at 190 bar Foor notor power KW tass 00 VCISTIC 550 Kg V 5 DO THT V ght 000 mr 80 d 2 360 440 mm Distance measurement of X and Y traverse paths system Lenstn Pis es 2 500 mm Travers th of X axis 2
27. 0 X 55 wawawa 30 1 1 185 1085 9 5 X 50 1336 9 5 X 50 1339 30 5 1 7 32 1 201 1093 9 5 X 50 9 5 X 50 31 7 1 1 4 1 248 1101 9 5 X 50 1336 9 5 X 50 1339 32 5 M 32 1 280 5 9 5 X 50 ww 9 5 X 50 wawas 34 6 1 362 1 1117 19 0 X 55 1337 19 0 X 55 1340 35 0 1 3 8 1 378 ws 9 5 X 50 www 9 5 X 50 w 35 0 i 1 3 8 1 378 1125 19 0 X 55 1337 19 0 X 55 1340 37 0 i 29 1 457 11297 19 0 X 55 www 19 0 X 55 m 38 0 1 1 2 1 496 1133 19 0 X 55 1337 19 0 X 55 1340 40 5 M 40 1 594 11497 19 0 X 55 www 19 0 X 55 1340 42 8 1 685 1157 19 0 X 55 1337 19 0 X 55 1340 43 2 1 11 16 1 701 1 1 4 mM 19 0 X 55 19 0 X 55 1340 47 0 36 1 850 1165 19 0 X 75 1338 19 0 X 75 1341 49 6 115 6 1 953 TER wa 19 0 X 75 www 19 0 X 75 50 5 M 50 1 988 1177 19 0 X 75 1338 19 0 X 75 1341 54 0 42 2 1 8 2 126 19 0 75 ww 19 0 X 75 waw 6o o 48 2 362 1201 19 0 X 75 1338 19 0 75 1341 61 5 2 3 8 2 421 2 aa 4 io 19 0 X 75 m 19 0 X 75 Em 63 5 M 63 2 1 2 2 500 1209 19 0 X 75 1338 19 0 X 75 1341 For 68 0 mm onwards the operation with a screw spanner is still possible but we recommend the application of hydraulic devices 68 0 2 677 1241 19 0 X 75 1338 19 0 X 75 1341 70 0 2 3 4 2 756 ae 19 0 X 75 wasa 19 0 75 mn 75 5 M 75 2 7 8 2 972 2 42 1225 19 0 X 75 1338 19 0 X 75 1341 76 2 3 3 000 www 19 0 X 75 wa 19 0 X 75 gt 80 0 3 1 8 3 150 1237 19 0 X 75 1338 19 0 X 75 1341 82 0
28. 0 mm steps max range 100 x 5 mm 60 10 mm Electrohydraulic pump 5 05 B Motor voltage 230V 50 Hz 110 50 or 60Hz on request ra Motor capacity 1 1 kW Max operating pressure 700 bar Presetting 620 bar Freely programmable digital Flow rate 0 9 l min measuring system for the Tank volume 5 0 up to above Weight approx 29 kg Dimension L x W x H 500 X 230 x 370 mm Applicable for the machines Prod No 03200 and 03980 Prod No Electrohydraulic pump 5 5 III B 03852 lt R10 with 2 0 m high pressure hose quick connector Optional available Prod No 03229 Prod No 03201 Foot switch for start function 1 pedal 03861 Foot switch for start stop off function 3 pedals 03865 Electrohydraulic pump AHP 03 1 Motor voltage 230V 50Hz 110V 50 or 60Hz on request Motor capacity 0 55 kW Max operating pressure 700 bar Prod No 03202 Flow rate 0 62 l min at 60Hz 0 52 l min at 5oHz Tank volume 2 51 Temperature switch 809C 5 Weight 17 kg Dimension L x W x H 330 x 180 x 350 mm Prod No Electro hydraulic pump AHP 03 01 complete with handswitch 03853 With 2 0 meter hydraulic hose quick connector Optional available Foot switch with 2 pedals start off function 03866 Prod No 03852 Prod No 03853 ENDING AND PUNCHING MACHINE For BUSBARS T 12 MMe IN GERMANY BY ALFRA Prod No Complete Set 1 03910 Prod no 03200 Basic
29. 03100 001 with a height of 1690 mm to 1890 mm Clamping unit with screw 03100 002 Clamping unit with quick release 03100 003 Adapter AMT 150 for use with cordless drill 03100 004 41 MN ALERA BUSBAR BENDING AND PUNCHING FOR BUSBARS 120 x 12 MM MADE IN GERMANY BY ALFRA With a universal working cylinder busbars 120 x 12 mm 160 x 10 mm upon request can be easily bent and by simple insertion of punches holes of 6 6 up to 21 5 mm and oblong holes can be punched Bending busbars When bending the bending die is inserted in the hydraulic piston and the electric angle reader is set in the round guide nut of the counter block The contact cable is connected with the electric motor The desired angle is fixed on the angle scale with a set screw We recom mend depending upon material thickness to set 1 3 above the desired angle because copper springs back The first bending angle should be tested This bending angle can be repro duced as often as desired because the bending process is automatically interrupted by the electric contact switch upon attaining the angle Punching the busbars The punch with neoprene stripper and the corresponding die are inserted in the mounting hole The punch is laterally fixed by means of a set screw The machining block can be lifted or lowered in an infinitely variable manner with the hand wheel hydraulica
30. 1 1 1 ama GHT Tur Bi Hi SRE SHS Si E pot tafe ali 4 nt mat 242 I ALERA ELECTRO HYDRAULIC PUMP Motor tension 230V 5oHz 110V 50 60Hz on request Motor capacity 0 55 KW at 2 720 rpm Max operating pressure 700 bar unpressurised circulation Flow rate 0 62 l min at 6oHz 0 52 l min at 5oHz Tank volume 2 5 L useable 1 5 liter Temperature switch 809C 5 Weight 17 kg Dimension L x W x H 330 x 180 x 350 mm Prod No Electro hydraulic pump AHP 03 01 complete with hand switch 03853 2 0 m hydraulic hose and quick coupling Optional available 27 Foot switch with 2 pedals start stop function 03866 m Jj b Prod No 03853 igt With electrohydraulic pump Compact electric pump two stage operation with holding function for single acting hydraulic cylinder ecnnicat Data Operating voltage 230V 50 Hz Motor power 0 4 kW Max operating pressure 700 bar Pump capacity o 20 bar 2 0 l min Pump capacity 20 700 bar 0 2 l min Tank volume 1 2 Useful oil volume o 8 l Weight approx 7 5 kg Prod No Electrohydraulic pump complete with accessory 02025 Content 1x Hydraulic cylinder with quick coupling O 1x Hydraulic hose 1 8 m 1 Hydraulic screw 0 19 0 and 19 0 x 9 5 mm 1 Distance bushes set multiple piece 1 Pre drill 0 11 0
31. 3232 11 0 5 03218 11 0 12 03233 11 5 5 03219 11 5 12 03234 13 5 5 03220 13 5 12 03235 14 0 5 03221 14 0 12 03236 17 5 5 03222 17 5 12 03237 18 0 5 03223 18 0 12 03238 21 0 5 03224 21 0 12 03239 21 5 5 03225 21 5 12 03240 Punch and dies for long holes up to max LxW 21 18 mm Prod No up to 5 mm material thickness 03226 up to 12 mm material thickness 03241 i E ms s 71 mm te Lo BUSBAR CUTTING s MADE IN GERMANY BY ALFRA m Ideal supplementary machine for busbar bending and punching machine Cutting time with electrohydraulic pump depending upon rail width 5 15 sec Down holder and guiding device for centring and accurate cutting Top knife can be exchanged and retrofitted Weight 16 kg Prod No Basic machine cpl with quick coupling vice with 03250 centring jaws and down holder Spare top knife 03251 len he ydraulic the cutting machine we recommend the application of a foot switch with switch with STOP om 03865 Connection directly to the basic machine 03200 4 Foot switch with START STOP OFF 03863 Connection directly to the hydraulic pump 03852 Prod No 03250 We selectively recommend as drive Electrohydraulic pump AHP 03 01 03853 When using customer s own drives up to 7oo bar please specify coupling Electrohydraulic pump DSP 120 02027 size when placing an order v
32. HYDRAULIC SETS wo iu RMANY BY With 90 bent and 360 rotatable cylinder head In aluminium version weigh NU 1 9 K bi n ET Compact Combi hand hydraulic punching set Tristar Metric Prod No for mild steel F 2 370 N mm 01759 Complete in transport case Content 1 Aluminium Compact Combi hand hydraulic punch 7 Tristar punches and dies M 16 M 63 16 2 20 4 25 4 32 5 40 5 50 5 63 5 mm 1 Hydraulic screw 19 mm 1 Hydraulic screw 19 x 9 5 mm 1 HSS pre drill 10 mm 1 Set of distance bushes 3 pieces Compact Combi hand hydraulic punching set Tristar Plus PG Prod No for mild steel F 370 N mm and lless st 01651 Complete in transport case Content 1 Aluminium Compact Combi hand hydraulic punch 8 Tristar Plus punches and dies PG 9 11 13 16 21 29 36 42 1 Hydraulic screw 19 mm 1 Hydraulic screw 19 x 11 1 mm 1 HSS pre drill 11 5 mm 1 Set of distance bushes 3 pieces Compact Combi hand hydraulic punching set Tristar Plus Metric Prod No for mild steel F 370 N mm and stainless st 01643 Complete in transport case Content 1 Aluminium Compact Combi hand hydraulic punch 5 Tristar Plus punches and dies 16 M 16 2 20 4 25 4 32 5 40 5 mm 1 Hydraulic screw 19 mm 1 Hydraulic screw 19 x 11 1 mm 1 HSS pre drill 11 5 mm 1 Set of distance bushes 3 pieces Compact Combi hand hydraulic punching set Tristar Plus Metric Prod
33. Prod No up to 5 mm material thickness 03226 up to 12 mm material thickness 03241 Round punches and dies ALFRA BUSBAR BENDING AND PUNCHING DEVICE BS 160 COMBI MADE IN GERMANY BY ALFRA This device comprises of a base frame made of a special aluminium and Busbar Bending up to 160 x 12 mm a hydraulic cylinder up to 600 bar B r Punchin 21 5 mm By means of a bending die R 11 mm and R 5 mm and height adjust usba ae 5 0 6 6 5 ment all busbars up to max 160 mm can be bent different angles The angle allocation is engraved at the upper part The conversion from bending to punching is simple and easy Technical Data Bending Bending Cu Alu max 16o x 12 mm e Bending angle up to 92 Smallest Length of leg 50 mm inside dimension Smallest U bending 160 mm inside dimension Smallest Z bending 55 mm material thickness dependent ESI Punching UR Punching Cu Alu max 6 6 21 5 mm also oblong hole L 21 Material thickness 12 mm Material width to 16o mm centric Dimension L x W x H 390 X 150 X 330 mm Weight 2o kg Recommended mode of drive Electro hydraulic pump DSP 120 Prod No 02027 AHP 03 1 Prod No 03853 ALH Prod No 03190 Prod No 03258 Air hydraulic pump LHP 700 Prod No 02140 Position Punching Budget priced version Foot hydraulic pump AEP 1 in 2 stage version Prod No 02020
34. aulic punching set Tristar Metric for mild steel F 2 370 N mm Complete in transport case Content 1 Aluminium compact hand hydraulic punch 5 Tristar punches and dies M 16 M 16 2 20 4 25 4 32 5 40 5 mm 1 Hydraulic screw 19 mm 1 Hydraulic screw 19 x 9 5 mm 1 HSS pre drill 0 10 mm 1 Set of distance bushes 3 pieces Prod No 01765 i r AV P p ed HAND HYDRAULIC SETS __ n aluminium version weight only 1 6 kg Made in Germany by ALFRA Compact hand hydraulic punching set Tristar Metric for mild steel 370 N mm Complete in transport case Content 1 Aluminium compact hand hydraulic punch 7 Tristar punches and dies M 16 M 63 16 2 20 4 25 4 32 5 40 5 50 5 63 5 mm 1 Hydraulic screw 19 mm 1 Hydraulic screw 19 x 9 5 mm 1 HSS pre drill 0 10 mm 1 Set of distance bushes 3 pieces Compact hand hydraulic punching set Tristar Plus PG for mild steel F 370 N mm Complete in transport case Content 1 Aluminium compact hand hydraulic punch 8 Tristar Plus punches and dies PG 9 11 13 16 21 29 36 42 1 Hydraulic screw 19 mm 1 Hydraulic screw 19 x 11 1 1 HSS pre drill 11 5 1 Set of distance bushes 3 pieces Compact hand hydraulic punching set Tristar Plus Metric for mild steel F 2 370 N mm Complete in transport case Content 1 Aluminium compact hand hydraulic punch 5 Tristar Plus punche
35. chers according to drawing at short notice Please specify upon inquiry whether for hand or hydraulic operation and the thickness and matrial number Tools punches dies suitable for novopress e g HSTL 88o HTL 400 are available for SUPPLY Ask for our technical advice ALERA CHER 50 Made In Germany by LLEPLII I For multiple connector Sub Min D LE 4 For punching the cut outs for 9 5o pin connectors Anti twist protected axes are used as tie bolts for punch and die All punchers have a lateral ejection for the waste piece No getting stuck inside the die Punchers are delivered in stable plastic boxes forcing nut die adapter for hydraulic operation axis anti twist protection locknut Size Max For Prod No Prod No Prod No Prod No Prod No Pre drilling mm material thickness operation by Puncher Tie bolt Locking BB pressure Adapter 0 mm VA Mild Steel 6 complete nut nut for hydraulics mm F 370 N mm 6 9 pin 01366 01438 01442 01352 01353 10 19 8 X 11 3 15 pin 2 0 1 5 01367 01438 01443 01352 01353 10 28 2 X 11 3 25 pin 1975 0825 01368 01438 01447 01352 01353 10 41 9 X 11 3 37 pin 1 75 1 25 01369 01438 01444 01352 01353 10 59 4 X 11 3 50 pin 1 65 1 0 01370 01438 01445 01352 01353 10 55 7 X 13 9 ALFRA SPECIAL NIBBLING TOOL ASN Made in Germany by ALFRA Application Pre punched round holes be
36. chers have a lateral ejection for the waste piece No getting stuck inside the die For mild steel 370 N mm Punchers are delivered in stable plastic boxes When placing an order for hydraulic operation please specify the hydraulic model Size Max For Prod No Prod No Prod No Prod No Prod No Pre drilling mm material thickness operation Puncher Tie bolt Locking BB pressure Adapter 0 mm Mild Steel by complete nut or nut for hydraulics mm 370 N mm bridge 17 0 X 19 0 2 0 01317 01347 01351 01352 01353 14 21 8 X 25 8 2 0 01318 01360 01351 01359 01361 17 22 0 X 30 0 2 0 01319 01360 01351 01359 01361 17 22 0 X 42 0 2 0 01320 01360 01351 01359 01361 17 25 0 X 50 0 2 0 01332 01360 01418 01359 01361 17 45 0 X 92 0 2 0 01314 01344 01349 24 46 0 X 92 0 2 0 01329 01344 01349 24 68 0 138 0 3 0 01330 01343 01358 30 pueris R RECTANGULAR FOR HE Made in Germany ALFRA For mild steel F 370 N mm 4 centering mandrels are placed in the correct position at the die When die and punch are pressed against each other the drilling position gets marked on the interjacent work sheet These 4 marks can be used as a drilling template With help of the twist drill the drilling assembly for connectors can be done easily Size Max For Number Prod No Prod No Prod No Pre drilling mm material thickness operation by of pins Puncher Tie bolt Locking mm Mild Steel com
37. draulic screw 0 19 0 x 9 5 mm Hydraulic screw 19 0 x 6 0 mm Hydraulic screw 0 19 0 x 11 1 mm Hydraulic screw 19 0 x 9 5 mm Hydraulic screw 0 19 0 x 11 1 mm Distance bushes 3 pieces Pre drill 10 0 mm Pre drill 11 0 mm Pre drill 11 5 mm Prod No 01762 01757 02005 02055 02002 02003 02022 02007 02010 02011 02004 08036 08023 08035 Hydraulic screw made out of high alloy tool steel for heavy duty application k 4 Prod No 01762 Prod No 01652 Prod No 01757 Prod No 01653 _ FOR ROUND SQUARE CUm 1 AND RECTANGULARE SE HOLEPUNCHINGE E 25 ALFRA BATTERY PACKED COMPACT HYDRAULIC PUNCH Made in Germany by ALFRA Practical handling with high performance rechargeable battery of 18 V for round square and rectangular punches for builders of control cabinets i ARRU T panels and electrical system mee Extremely manageable and light due to high guaranteeing tensile strength aluminum head Light and handy only 3 7 kg incl the rechargeable battery With pressure control valve High performance motor with ergonomic form designed hand grip 5 touch The high performance rechargeable batteries can be inserted in two ways so you can obtain a weight counterbalance Punching Round holes up to 80 mm 3 o mm mild steel F 37o N mm 2 o mm Chrome Nickel Steel Square rectangu
38. eel F 370 N mm thickness 2 0 mm with screws 9 5 mm or 3 0 mm with screws 19 0 mm Exceeding these values can lead to damages on the tension screws When operating with the spanner make sure you grease the tension screws lubricating paste Prod No 33005 Pre drilling Screws 0 9 5 11 0 mm Screws 19 0 mm 20 5 mm Using tension screws with ball bearings gt saves energy during hand ope ration by reducing the friction between the punch and die Puncher cutting diagram Prod No 01336 Prod No 01340 in Size Size Size Size Conduit amp Prod No Suitable Prod No Suitable Prod No mm Metrisch PG INCH Pipe Size punch die tension screw tension screw tension screw xlin mm with ball bearing x Lin mm m M 12 7 1 2 0 500 may 9 5 X 40 wa 15 2 9 0 598 1005 9 5 X 40 1335 9 5 X 50 1339 16 2 16 0 638 1009 2 9 5 X 40 1335 9 5 X 50 wa 18 6 11 0 732 1021 9 5 X 40 1335 9 5 X 50 1339 19 0 3 4 0 748 771025 9 5 X 40 w 9 5 X 50 wa 20 0 x I 0 787 1029 9 5 40 1335 9 5 50 1339 20 4 20 13 0 803 9 5 X 40 gt gt gt 9 5 50 22 0 o 866 1041 9 5 X 40 1335 9 5 X 50 1339 22 5 16 7 8 0 886 1 2 1045 9 5 X 40 B35 9 5 X 50 w 25 0 i 0 984 1053 9 5 X 50 1336 9 5 X 50 1339 25 4 M 25 j 1 1 000 1O57 9 5 X 50 ww 9 5 X 50 13339 28 3 21 1 114 3 4 1069 9 5 X 50 1336 9 5 X 50 1339 28 3 21 1 114 3 4 1073 00 19 0 X 55 w 19
39. es Pressing force 130 kN Pressure 700 bar Weight 5 4 kg Opening width 26 mm Length 545 mm Prod No ALFRA Hydraulic hand pressing unit 03361 Prod No 03361 Head can be rotated through 320 Hexagonal pressing inserts Cross sections in mm Pressing form half bearing form for cable shoe and connectors accord to DIN 48083 Suitable for pressing units 03360 03380 0336 Tool Pressing Copper Aluminium identtic width Prod No 8 14 16 03365 14 25 03366 12 35 25 03367 12 50 35 o3368 12 70 50 o3369 12 95 79 03370 12 120 i 03371 14 150 95 120 03372 Hexagonal pressing inserts 14 185 150 03373 w Hints for hexagonal pressings 5 300 240 03376 5 300 03377 1 First pressing internally E UBB 2 Press further from inside outwards 2 From inside outwards finishing pressing 3 First pressing on the other side inside ane 4 Finish pressing from inside outwards ALFRA HYDRAULIC CRIMPING I m mnm s oa GER BR ES STE E m Pressing cable shoes and connectors made of copper and aluminium from 10 300 Hexagonal pressing inserts half bearing form according to DIN 48083 Delivery in steel sheet transport boxes The electrohydraulic pump Prod No 02027 or the foot pump 02121 can be used for actuation of both pressing heads Pressing force Pressure Weight Opening width Length
40. for punches and dies aoe m E k je m zc ds DLE SIEBLZZZNEEEHNHEIEI IUSI IU RRR Pn pes dd ded a mh T amp 1 AZ 4 LI zh I ALERA BUSBAR BENDING AND PUI FOR COPPER AND ALUMINIUM RAILS gt MADE IN GERMANY BY ALFRA The machine comprises a main frame made of a box aluminium profile with the receptacle for basic body For bending and punching there are corres ponding adjustable height supports with rollers which can be exchanged easily For the adjustment of hole pattern a length stop is provided besides the adjustable height To facilitate working with longer copper rails one can extend the retractable frames with support bracket to approx zoo mm All stops and support brackets can be fixed very quickly and easily by means of clamping levers e ir ar 1 Bending Bending Cu max 120x12mm Bending angle up to over 90 Smallest length of leg 50 mm Smallest U bending 100 mm Smallest Z bending 72 mm material thickness dependent The specified values are based on a Cu rail 120 x 10 mm Punching p Punching Cu 6 6 21 5 mm Prod No 03256 scope of delivery also long hole up to max L 21 mm without punches and die
41. gth stop Weight 32 kg GERMANY Main machine Serves for holding Cutting block and hole punching tools The pressure unit comprising hydraulic piston and cylinder including punch holder in the top part are permanently integrated in the main unit The centric holder hole for dies and cutting block insert are located in the lower part Foldable stops in front and on the sides for punching are additionally mounted in the machine Prod No Basic unit for laminated rails with length and side stops Cylinder and quick coupling 03300 Cutting block 03301 Punch with neoprene and pressure plates 6 0 mm n 03304 9 0 mm r 03305 11 0 mm 03306 14 0 mm 03307 Dies 6 0 mm 03309 9 0 mm 03310 11 0 mm 03311 14 0 mm 03312 Other upon request Prod No 03301 cutting block with Length stop Can easily be inserted in the basic unit Prod No 02121 Prod No 03853 As drive we recommend our foot pump Prod No 02121 or our electro hydraulic pump DSP 120 Prod No 02027 or AHP 03 1 Prod No 03853 Inch sizes are available on request Aj 51 ING TOOL 10 300 C form pressing head 320 rotatable hydraulics is integrated in the hand grip Automatic switch over from quick feed to pressing feed Built in pressure control valve For exchangeable hexagonal pressing inserts half bearing according to DIN 48083 Delivery in plastic box
42. hen using other drives the piston velocity in punching direction may not exceed 10 mm per second Smallest possible axis dimension edge distance under application of die holder Prod No 03174 Prod No 03190 58 Solid movable sub construction incl in standard scope of supply Outreach 400 mm STATIONARY PUNGHER ALFRA PRESS 400 x ALFRA IN GERMANY BY ALFRA LASER POINT Laser pointer for optical indication of tool centre aser pointer used as option no scr ss hair with a pen is enough ting solution even actuati umcient ossipie Cylinder prepared for installing a laser pointer stop j 00 mm Jutreaci STO Je uncning stroke 50 mm uncnins Force 4 6 K N at 600 bar connection ght U mI Q le Bbo ry Te rY 3 2 40 5 mm 26 0 X 26 0 mm 22 0 X 30 0 mm Die holder Type Il forms up tot pian diagona al of 40 0 MM Material tnicKnessS SIICC S 70 N mm Up tO 2 9 SICC T IUU IN HII 2 0 ALUI LU LeU I Milli Le U Tool tray can be swivelled Ill ol shes AP 250 AP 800 are made ol steel and are provided with a special cutting geometry 1e can machine sheets made of steel stainless steel
43. hose and cylinder Ideal for workshop and assembly Punching capacity Round holes up to 85 mm 64 mm 68 x 68 mm 36 x 112 mm Square holes Rectangular holes Round holes up to 64 mm Steel sheets 2 0 mm F 370 N mm 3 0 mm F 370 N mm 2 0 mm F 370 N mm 2 0 mm F 370 N mm Stainless steel sheets 2 5 mm F 600 N mm Weight 1 6 kg Punching force 75 kN Operating pressure max 650 bar inium version Weight only 1 6 Compact hand hydraulic Prod No 02001 Complete in transport case Content 1 Aluminium compact hand hydraulic punch 1 Hydraulic screw 19 mm 1 Hydraulic screw 19 x 9 5 mm 1 HSS pre drill 41 mm 1 Set of distance bushes 3 pieces Compact hand hydraulic punching set Standard PG Prod No for mild steel F 2 370 N mm 02006 Complete in transport case Content 1 Aluminium compact hand hydraulic punch 8 Standard punches and dies PG 9 11 13 16 21 29 36 42 1 Hydraulic screw 19 mm 1 Hydraulic screw 19 x 9 5 mm 1 HSS pre drill 11 mm 1 Set of distance bushes 3 pieces Compact hand hydraulic punching set Tristar PG Prod No for mild steel F 370 N mm 01752 Complete in transport case Content 1 Aluminium compact hand hydraulic punch 9 Tristar punches and dies PG 9 11 13 16 21 29 36 42 48 1 Hydraulic screw 19 mm 1 Hydraulic screw 19 x 9 5 mm 1 HSS pre drill 10 mm 1 Set of distance bushes 3 pieces Compact hand hydr
44. im El ans AW Wl i Iza iT Jif ii proper i ALFRA aura NATURALLY ALSO ON THE INTERNET WWW ALFRA DE Certificate Kaper 1 Made in Germany OUR PRODUC C T Ge h u mir i run 1 L i 1 E a eg gg 4 i 1 I 1 Li a U i a DRILLING PUNCHING CUTTING DEBURRING 4 T P En 1 M i T k Nx A ITE E at m o oo u E d TTSS Li d a A 4 Puncher Special shapes Page A 16 Punch Tristar Page A 6 Cutting tools for mounting rails TCT Hole Saws Short Type Page A 34 A 37 Page A 74 A 75 Wiring dum tools TCT Hole Saws Long Type Page 38 A 39 Page A 76 A 77 Puncher Sub Min D Page A 17 Punch sets Tristar Page A 7 Mounting Table AMT 150 Page A 40 Nibbing tool ASN Page A 18 Punch and sets Tristar Plus Page A 8 A 9 TCT Hole Saws MBS Light Page A 78 A 79 m 2 4 Hand hydraulics Punching Sets B
45. lar 68 68 mm 3 0 mm mild steel F 370 N mm 2 0 mm Chrome Nickel Steel 92 X 92 mm only with special screw and distance bush 2 0 mm mild steel F 370 N mm 1 5 mm Chrome Nickel Steel Motor Drive Punch pressure 80 kN with pressure control valve Rechargeable battery 18 V 3 0 Ah Battery charge 45 min after complete discharge Charge cycles 500 under normal circumstances Working temperature to 40 C Capacity loss below 09 Universal battery charger Charging all batteries 18 to 28 V for Li lon Ni MH and Ni Cd Batteries Automatic temperature control The change from quick charge to trickle charge avoids overcharging of the rechargeable batteries Charge of battery indicated by LED indicator PCB completely encapsulated Punching time Punching capacity 22 5 mm 2 mm mild steel F 370 N mm 5 sec hole 190 holes per battery charge 63 5 mm 2 mm mild steel F 370 N mm 7 sec hole 100 holes per battery charge Prod No 02070 68 x 68 mm 2 mm mild steel F 370 N mm 7 sec hole 70 holes per battery charge Weight 3 7 kg with rechargeable battery 2 7 kg without rechargeable battery 7 8 kg complete set in transport case without cutting tools Prod No ALFRA battery packed compact hydraulic punch 02070 with 2 rechargeable batteries 18V Battery charger 18 28 V Hydraulic screw 9 5 x 19 mm Prod No 02003 Hydraulic screw 19 x 120 mm Prod No 02002 Distance bush 3
46. lly in correspondence with busbar width and desired arrangement of holes A counter fixed on the hand wheel shows the height of hole centre We recommend centre punching the busbar with subsequent alignment of the cantering tip of the punch on this point this ensures that an exact hole pattern is attained The neoprene stripper and a built in electric sensor cater for an automatic punch relief Bending Bending Cu Al max 120 X12 mm Bending angle up to over 90 Smallest length of leg 50 mm Smallest U bending 100 mm Smallest Z bending 72 mm material thickness dependent The specified values are based on a Cu rail 120 x 10 mm Punching Punching Cu Al 6 6 21 5 mm also oblong hole up to max L 21 mm Material thickness Cu Al max 12 mm Material width up to 110 mm centric Lx W XH 700 X 410 X 410 mm Weight 60 kg 15 zu EIE LEE i te gt BUSBAR BENDING PUNC FOR BUSBARS 120 X 12 MM MADE IN GERMANY BY ALFRA Prod No Basic machine with safety protective cover and control cable 03200 Electric angle reader R10 with connection cable 03201 Bending die R10 03202 Length stop with fine adjustment 03203 Bending die with movable jaws 120 x 10 mm Cu 03228 Digital measuring system of the bending angle 03229 Upper floor bending tool 03246 with 2 pairs of pressure plates for 5 and 1
47. me ca 50 sec ULT ICT 7 J qmm tad M E Lar and avart handing iin fa w mm For quick and exact bending up to 200 x 16 mm The light weight amongst the bending machines Safety by using a specially developed aluminium alloy for the main body Easy exchange of the dies Copper rails Width 200 mm Material thickness up to 10 mm Bending radius 8 mm x 12 mm Bending angle max 909 Aluminium rails Width 200 mm Material thickness up to 16 mm Pressing force 110 kN Prod No 03750 Cylinder stroke 120 mm Weight 20 kg Prod No Hydraulic busbar bending machine 200 03750 without drive incl bending punch for radius 8 and 12 mm Smallest Z bending work Copper Smallest U bending work Copper Prod No 02027 Prod No 03853 We recommend our hydraulic pump as drive DSP 120 Prod No 02027 or AHP 03 1 Prod No 03853 ALERA y R PUNCHER AP 65 i ar Specially developed for assembly application Compact and strong design Easily portable flexible in application For punching steel and copper ral and bridge construction scaffolding i a Techn Diston rere 18 mm Punching force 270 Working pressure max 700 bar Punching range Punch 5 5 10 0 mm Max material thickness 8 mm St 37 Punch 10 0 21 0 mm Max material thickne
48. ment Tristar Plus Set Metric for mild steel F 370 N mm Complete in transport boxes Content 1 Hydr punch type Compact aluminium 7 Dimensions each 1 x punch and die M 16 20 25 32 40 50 63 each 1 hydr screw 19 0 x 11 1 and 19 0 mm 1 Pre drill HSS 11 5 mm 1 Set of distance bushes 3 pieces Tristar Plus Set PG for mild steel F 370 N mm Complete in transport boxes Content 1 Hydr punch type Compact aluminium 8 Dimensions each 1 x punch and die PG 9 11 13 16 21 29 36 42 each 1 hydr screw 19 0 x 11 1 and 19 0 mm 1 Pre drill HSS 11 5 mm 1 Set of distance bushes 3 pieces Tristar Plus Set Metric for mild steel F 370 N mm Complete in transport boxes Content 1 Hydr punch type Compact Combi aluminium 7 Dimensions each 1 x punch and die M 16 20 25 32 40 50 63 each 1 hydr screw 19 0 x 11 1 and 19 0 mm 1 Pre drill HSS 11 5 mm 1 Set of distance bushes 3 pieces Tristar Plus Set PG for mild steel F 370 N mm Complete in transport boxes Content 1 Hydr punch type Compact Combi aluminium 8 Dimensions each 1 x punch and die PG 9 11 13 16 21 29 36 42 each 1 hydr screw 19 0 x 11 1 and 19 0 mm 1 Pre drill HSS 11 5 mm 1 Set of distance bushes 3 pieces sd 4 a m Prod No 01654 Prod No 01650 Prod No 1655 Prod No 1 Prod No 01651 Prod No 01655 Prod No
49. nch type Compact Combi aluminium 5 Tristar Plus S Punches and Dies M 16 M 4 16 2 20 4 25 4 32 5 40 5 mm 1 Hydraulic Screw 19 mm 1 Hydraulic Screw 19 x 9 5 mm 1 Hydraulic Screw 19 x 11 1 mm 1 HSS Pre drill 11 5 mm 1 Set of distance bushes 3 pieces Prod No 01575 DY Prod No Punch and die 1510 1513 1516 1519 1522 1525 1528 1531 1534 1537 1540 1543 1546 1549 1552 1555 1558 Suitable tension screw with ball bearing Q x Lin mm 9 5 X 50 9 5 X 50 9 5 X 50 9 5 X 50 11 1 X 60 11 1 X 60 11 1 X 60 19 0 X 55 19 0 X 55 19 0 X 55 19 0 X 55 19 0 X 75 19 0 X 75 19 0 X 75 19 0 X 75 19 0 X 75 19 0 X 75 Prod No 01575 Prod No 1339 1339 1339 1339 1342 1342 1342 1340 1340 1340 1340 1341 1341 1341 1341 1341 1341 Suitable hydr screw mm 19 0 X 9 5 19 0 X 9 5 19 0 X 9 5 19 0 X 9 5 19 O X 11 1 19 O X 11 1 19 O X 11 1 19 19 19 19 19 19 19 19 19 19 low pressure build up by 2 fold splitter punch E Prod No 2003 2003 2003 2003 2007 2007 2007 2002 2002 2002 2002 2002 2002 2002 2002 2002 2002 STANDARD PUNCH METRIGM 12 M 75 PG 7 48 With 3 cutting tips punch die and tension screw e Made in Germany by ALFRA Punching steel sheets mild steel F 370 N mm and plastics quickly easily cleanly and without burrs Suitable for sheet metal mild st
50. ng mm materialthickness operation by Puncher Tie bolt Locking BB pressure Adapter 0 mm Mild Steel complete nut nut for hydraulics mm 370 N mm 1 75 01300 01348 01355 01352 01353 10 15 8 X 15 8 1 75 BH 01301 01348 01355 01352 01353 10 19 0 X 19 0 2 0 C 01302 01347 m 01352 01353 14 22 2 X 22 2 2 0 a B 01303 01347 01351 01352 01353 14 24 0 X 24 0 2 0 m 5 01331 01347 wawawa 01352 01353 14 25 4 X 25 4 2 0 E m 01304 01360 01354 01359 01361 17 45 5 X 45 5 3 0 E 01313 01345 01350 20 46 0 X 46 0 3 0 B 01305 01345 01350 20 50 8 X 50 8 3 0 EJ 01306 01344 01350 24 68 0 x 68 0 3 0 E _ 01308 01344 01349 24 92 0 X 92 0 3 0 E 01309 01343 01349 30 125 0 X 125 0 3 0 01431 01343 01356 30 138 0 x 138 0 3 0 DR 01343 01356 30 STAINLE S 5 lL SQUARE taal Ging 79 mE with hydraulic units only 150 T au 1 ud Misi z i 5 PUNCHER FOR Special version for ste ainless T Size Max For Prod No Prod No CERTE No Pre drilling mm material thickness operation by Puncher Tie bolt Locking mm complete nut mm 46 0 X 46 0 2 0 L 01312 01345 01350 20 68 0 x 68 0 2 0 E 01315 01344 01349 24 92 0 X 92 0 2 0 ES 01316 01343 01349 30 Other sizes available upon request 1 51 RECTANGULAR Made in Germany by ALFRA All pun
51. ngth 450 mm Cutting power Telephone sable up to 0 85 mm Electric cable with armour up to 85 mm Insulated aluminium cable 3 x 240 mm Earthing cable Insulated aluminium cable 63o mm2 Single conductor Aluminium rope up to 0 46 mm Copper rope up to 0 28 mm cl le cut Prod No Hydraulic cable cutter AKS 85 04002 Delivery in canvas bag incl quick coupling inn ALERA HYDRAULIC HAND GABLE CUTTE hand hydraulics for cutting cables up to 85 mm The most convenient working position can selected through hydrau lics integrated in the rotateable handle The cable cutter can be used independent of hydraulic pumps on scaf folds high voltage poles or in shafts etc Application areas Energy companies power distributor construction communication techno logy telecommunications municipal works and their service providers crane construction mining shipbuilding maintenance or repair etc Cutting force 55 kN Cutting pressure 7oo bar Weight 6 6 kg Length 740 mm Prod No Hydraulic hand cable cutter HKS 85 04015 Prod No 04015 Head be rotated through 320 Delivery in canvas bags A PRESS PUNCHING WITHOUT PILOT HOLE SOLUTIONS FOR HOUSINGS SWITCH BOXES AND MANY more im E TILL s Bi mE D Quality Germany ALFRA 55 Outreach 250 mm Option movable support available 56
52. notice in our own tool making department Two circuit hydraulic unit P 600 2 Outreach 600 mm kba ls 4 Gm E x ai Td Im Digital measuring indicator wur AM EP optional 62 STATIONARY PUNGHER ALFRA PRESS 600 2 ALFRA IN GERMANY BY ALFRA Outrec dec 600 aul gular ar or spe fari ms in chante an rA hinat dre Are gt X 1000 im al Ber t ic T ER Easily TSU exchange LASER Laser pointer for optical indication of tool centre Stable press ssing body in robust deform Double aci g hydraulic C n tion CU d 0 55 mm made of hardene zi essing body Pips case problems with many t hr Stable piston rod 55 mm with anti twist tool protection g accident prevention 5 SLOP and Y direction suppo TA spherical guides ror smooth mo tid ur vieasurins tape te un pth setting unit VN electric pump oil containe atves very quiet with double p for il Finite L variable operation C HEE NO centre JUTICIHITIS E Tool drawers with compartment
53. over the shearing blade less use of force due to better force transfer burr free cutting without loss maintenance free with 1000 mm length stop limit and guide apparatus for accurate angular cuttings resharpening of shearing blade exchangeable punch special fabrications are also possible Please send in sample rails of approx 1000 mm length Scope of delivery of standard version Prod No Cpl with transverse and longitudinal punch 12 x 6 4 mm 03001 1000 mm length stop and guiding device Cpl with transverse and longitudinal punch 12 x 6 4 mm 030016 1000 mm length stop and guiding device as above but with round punches 5 5 or 6 0 mm 0 03002 as 03001 but with hydraulic cylinder without drive 03003 Please indicate if you need C or G Profil Standard version Carrier rail 35 mm 7 5 accord to EN 60715 27 7 5 35 Carrier rail 35 mm 15 accord to EN 60715 15 lt E 35 i 29 m 16 x C Profile 3415 lt LA Carrier rail 15 mm 5 5 accord to EN 60715 E Copper earthing rail i 10 10 mm x 3 mm Wa Spare parts for Universal Cutting and Punching Equipment Prod No Spare punch die 12 x 6 4 mm for oblong hole 03005 Spare punch die 12 x 6 4 mm for cross hole 03006 Spare punch die 5 5 mm for round hole 03007 Spare punch die 6 0 mm for round hole 03008 Guiding apparatus units 03012 Special versions for carrier rails or flat rails 03011 also made of stainless
54. pieces Prod No 02004 Pre drill 11 mm diam Prod No 08023 Packed in solid transport case User s Manual are part Prod No Extra battery 02071 Battery charger 220 V 240 V 02072 ALFRA Compact Hydraulic Punch without battery 02074 Special screw for the square Bl 92 x 92 mm 01395 Special distance bush for the square Bl 92 x 92 mm 01396 Prod No 02072 Prod No 02071 PUMP OVERVIEW Recommended combination L Possible combination EJ AEP 1Foot pump 03 01 SC o5 B DSP 120 LHP 700 ALH 600 Prod No 02121 Prod No 03853 Prod No 03852 Prod No 02027 Prod No 02140 Prod No 03190 E HN m HN A EJ Ej E E HN m E HN HN Ei Bl m HN m HN HN 1 Prod No 03260 B E E HN Prod No 03300 HN HN HN EJ HN AP 250 HN E EH ALFRA HYDRAULIC PUNCH Compact F LEX HAND HY Di RAUL Handy hand punch with hydraulic hose and cylinder only 2 0 kg Made in The perfect device if space is limited Capacity sheet metal Round holes up 0 85 mm 2 0 mm F 370 N mm 64 mm 3 0 mm F 370 N mm Square holes 68 x 68 mm 2 0 mm F 370 N mm Rectangular holes 36 x 112 mm 2 0 mm F 370 N mm Stainless steel Round holes up to 64 mm 2 5 mm F 600 N mm Rectangular holes 68x68 mm 2 0 mm F 600 N mm Weight 2 0 kg Punch pressure 75 KN Operating pressure 650 bar Hydraulic hose length 600 mm Prod No
55. plete nut mm 370 N mm 36 0 X 52 0 2 0 6 pin 01325 01344 01350 24 36 0 X 65 0 2 0 10 pin 01326 01344 01350 24 36 0 x 86 0 2 0 16 pin 01327 01344 01350 24 36 0 X 91 0 2 0 01323 01344 01349 24 36 0 X 112 0 2 0 24 pin 01328 01344 01357 24 46 0 x 86 0 2 0 01322 01344 01349 24 46 0 X 112 0 2 0 01324 01343 01349 30 Other sizes available upon request All punchers have a lateral ejection for the waste piece No getting stuck inside the die Punchers are delivered in stable plastic boxes When placing an order for hydraulic operation please specify the hy draulic model Prod No 01423 Size Max For Prod No Prod Prod Prod No Prod No Pre drilling mm Material thickness operation by Puncher Tie bolt Locking BBpressure Adapter 0 ame _ mm Mild Steel complete nut nut for hydraulics m m N mm 2 a l 22 5 with 3 mm nose 01420 01333 01351 01352 01353 14 anti twist protection 122 5 4 04 mpm baw T 22 5 2 0 01421 01347 01351 01352 01353 14 n 2 side flattened to 18 5 mm 18 5 mm 201mm 22 5 2 0 01422 01347 01351 01352 01353 14 4 side flattened to 20 1 mm 33 3 X 17 0 X 10 0 2 0 01423 01347 01351 01352 01353 14 for profile cylinder Ea pe 16 3 1 75 01427 01348 01355 01352 01353 11 4 side flattened to 14 1 mm PUNCHER SPECIAL ION Single Tabrications are 10 We fabricate all round square rectangular pun
56. rew 19 x 9 5 mm 1 HSS pre drill 11 mm 1 Set of distance bushes 3 pieces Compact Combi hand hydraulic punching set Standard PG Prod No for mild steel F 370 N mm 02052 Complete in transport case Content 1 Aluminium Compact Combi hand hydraulic punch 10 Standard punches and dies Prod No 02052 PG7 9 11 13 16 21 29 36 42 48 1 Hydraulic screw 19 mm 1 Hydraulic screw 19 x 9 5 mm 1 HSS pre drill 11 mm 1 Set of distance bushes 3 pieces Compact Combi hand hydraulic punching set Tristar PG Prod No for mild steel F 370 N mm 01753 Complete in transport case Content 1 Aluminium Compact Combi hand hydraulic punch 9 Tristar punches and dies PG 9 11 13 16 21 29 36 42 48 1 Hydraulic screw 19 mm 1 Hydraulic screw 19 x 9 5 mm 1 HSS pre drill 0 10 mm 1 Set of distance bushes 3 pieces Compact Combi hand hydraulic punching set Tristar Metric Prod No for mild steel F 2 370 N mm 01766 Complete in transport case Content 1 Aluminium Compact Combi hand hydraulic punch 5 Tristar punches and dies M 16 M 16 2 20 4 25 4 32 5 40 5 mm 1 Hydraulic screw 19 mm 1 Hydraulic screw 19 x 9 5 mm 1 HSS pre drill 0 10 mm ET 1 Set of distance bushes 3 pieces Prod No 01766 Hi REESE HE EB E BH ote te st iis In ni 2m i me r TE t COMBI HAND
57. s Material thickness Cu max 12 mm Material width up to 110 mm centric Dimension Lx W x H 615 X 370 X 315 mm Weight 44 kg Prod No Basic machine compl with bending die 03256 and angle display without drive We recommend our hydraulic pump as drive DSP 120 Prod No o2o27 or Prod No o3853 Available punches and dies Punch mm Metric screw connection Prod No 66 x 6 0 up to 5 mm material thickness 03204 90 Xx 8 0 up to 6 mm material thickness 03205 95 x 8 0 up to 6 mm material thickness 03206 1 0 Xx 10 0 up to 12 material thickness 03207 11 5 X 10 0 up to 12 material thickness 03208 13 5 X 12 0 up to 12 material thickness 03209 14 0 X 12 0 up to 12 material thickness 03210 17 5 O 16 0 up to 12 material thickness O3211 18 0 O 16 0 up to 12 material thickness 03212 210 O 20 0 up to 12 material thickness 03213 NS O 20 0 up to 12 mm material thickness 03214 x with stripper and pressure plate o with neoprene stripper without pressure plate 5 S Prod No Dies Prod No max mat thickness max mat thickness 6 6 5 03215 6 6 5 03230 9 0 5 03216 9 0 6 03231 9 5 5 03217 9 5 6 03232 11 0 5 03218 11 0 12 03233 11 5 5 03219 11 5 12 03234 13 5 5 03220 13 5 12 03235 14 0 5 03221 14 0 12 03236 17 5 5 03222 17 5 12 03237 18 0 5 03223 18 0 12 03238 21 0 5 03224 21 0 12 03239 21 5 5 03225 21 5 12 03240 Oblong hole punch and die Punch and dies for long holes up to max L 21 mm
58. s and dies M 16 M 16 2 20 4 25 4 32 5 40 5 mm 1 Hydraulic screw 19 mm 1 Hydraulic screw 19 x 11 1 mm 1 HSS pre drill 11 5 mm 1 Set of distance bushes 3 pieces Compact hand hydraulic punching set Tristar Plus Metric for mild steel F 370 N mm Complete in transport case Content 1 Aluminium compact hand hydraulic punch 7 Tristar Plus punches and dies M 16 M 63 16 2 20 4 25 4 32 5 40 5 50 5 63 5 mm 1 Hydraulic screw 19 mm 1 Hydraulic screw 19 x 11 1 mm 1 HSS pre drill 11 5 mm 1 Set of distance bushes 3 pieces ES T in TT is nu Prod No 01642 Prod No 01650 Prod No 01654 Especially suitable for congested spatial conditions Easy positioning of the die on the cross hairs due to single handed operation Punching capacity Steel sheets Round holes up 085 mm 2 0 mm F 370 N mm 64 mm 3 0 mm F 370 N mm Square holes 68 x 68 mm 2 0 mm F 370 N mm Rectangular holes 36 112 mm 2 0 mm F 370 N mm Stainless steel sheets Round holes up to 64 mm 2 5 mm F 600 N mm Weight 1 9 kg Punching force 75 kN Operating pressure max 650 bar sm version Wein only 98 Prod No 02050 02055 90 angled and 360 rotate able rod No Compact Combi hand hydraulic Prod N 02050 Complete in transport case Content 1 Aluminium Compact Combi hand hydraulic punch 1 Hydraulic screw 19 mm 1 Hydraulic sc
59. ss 10 mm St 37 Weight 16 kg Dimension 220 X 110 X 335 mm Prod No Hydraulic puncher ALFRA PRESS 65 03260 Delivery in steel sheet boxes with quick coupling and operating instructions Tools for copper aluminium and steel mm Max material thickness Prod No Prod No mm Punch Die 5 5 5 03265 03275 6 6 6 03266 03276 8 0 6 03285 03290 9 0 8 03267 03277 11 0 10 03268 03278 14 0 10 03269 03279 18 0 10 03270 03280 21 0 10 03271 03281 other upon request Prod No 02027 Prod No 03853 We recommend our hydraulic pump as drive DSP 120 Prod No 02027 or AHP 03 1 Prod No 03853 Application area punching busbars general punching tasks in structu Prod No 03260 Punch and die for AP 65 on request k 1 a see L s T m aE E oaa u L O L Xu l uu o n REN PER 2 sti ERES mr b EIS EET hi a E kiil f 1 4 H T u m FE ZEE umi mH mi mu ili IU LH See d i SiS Sis I LAMINATED BUS BARS MAG MADE IN GERMANY BY ALFRA TT Application area Separation and punching holes on finned Cu and rails Separation thickness max 10 mm Hole area Through holes for M6 M14 screws Dimension H x W x D 400 x 250 x 150 mm without Len
60. steel or aluminium as well as plastic upon request AND PUNC CHING 4 8 bk Prod No o3oo1 Length stop 1ooo mm metric and inch Integrated tool for mounting holes longitudinally and transversely Guide apparatus for exactly cutting a 90 angle Prod No 03003 without pump We recommend our electrohydraulic pump as drive DSP 120 Prod No 02027 or AHP 03 01 Prod No 03853 ALERA DIN RAIL CUTTING UN Made In Germany by ALFRA IT Duo Exactly dne easily cuts profile and earthing rails Standard version for TS 35 7 5 35 15 mm Guide apparaturs for cutting a oo angle exactly With reinforced eccentric that lies directly above the shearing blade Less use of force due to better force transfer Maintenance free Shearing blade can be resharpened Burr free cutting without loss Length stop 1000 mm metric and inches w Length stop 1000 mm w Easy assembly on the work bench Measure alignment metric and inch Standard version complete with Length stop 03199 Prod No 03199 and guiding apparatus Carrier rails i Carrier rail 35 mm 7 5 15 L Acc to 60715 27 Shearing blade Carrier rail 35 mm 15 15 Acc to EN 60715 35 4 Reinforced eccentric Guide apparatus for cutting a 90 angle exactly Eco uu d E nmm LET E SSeS 1 Cro NN ra za 7
61. th 3 cutting tips Made in Germany by ALFRA For punching holes in the dish washing sink Size mm Designation Screw size mm Prod No 28 3 Puncher complete M 10 x1 01293 31 7 Puncher complete M 10 X 1 01294 35 0 Puncher complete M 10 X 1 01295 Spare tension screw M 10 x 1 01299 Sanitary puncher set Prod No 01450 With 3 dimensions compl in storage box Content 3 Punching sets 28 3 31 7 35 0 mm 3 Tension screws M 10 0 x 1 mm 1 HSS Co pre drill 11 0 mm 1 Metal lubricating paste ALERA DOUBLE puc CHER with 3cuttingtips For punching holes in the dish washing sink Operating spanner SW 19 reversible die Sizemm Designation Screw size mm Prod No 28 and 32 Puncher compl 10 X 55 special 01456 32 and 35 Puncher compl 10 X 55 special 01460 Spare tension screw 10 X 55 special 01457 k arrester Prod No 1456 Double puncher 28 32 mm Prod No 01460 Double puncher 32 35 P U N Ic R E S 10 Made in Germany by ae All punchers a lateral ejection for the waste piece No getting stuck inside the die For mild steel 370 N mm Punchers are delivered in stable plastic boxes When placing an order for hydraulic operation please specify the hydraulic model 4 Markings for exact positioning in the cross hairs Lateral ejection Size Max For Prod No Prod NS Prod No Prod No Prod No Pre drilli
62. usbar Machining TCT Hole Saws MBS Pro Page A 19 A 24 _ Page A 41 51 A 80 A 81 and die Tristar Plus S Page 10 Battery packed Compact Hydraulic Punch Pressing tools and Cable cutters ICT Hole Saws FRP type Page 11 12 Page A 25 Page 52 54 Page A 82 A 83 Puncher Standard Sets Hydraulic pumps manual electro pneumatic Page A 27 A 30 Stationary punching es Multi Step Drills Page A 55 A 65 Page A 85 A 87 Puncher Sanitary Page A 13 HSS Bi Metal Hole Saws Sets Precision Conical One Lip Bits Page A 66 A 70 Page A 88 Notch pliers Page A 33 Puncher Square rectangular Page 14 15 SPLITTER PUNCH TRISTAR METRIC M 12 M 63 PG 9 PG 48 3 fold splitter punch and die Made in Germany by ALFRA Sheet metal punching system with splitter punch for mild steel F 370 N mm Operation By means of spanner or by means of a hydraulic device Suitable for sheet metal thickness mild steel F 370 N mm 1 5 mm with screws 2 0 mm with screws 9 5mm 3 0 mm with screws 19 0mm Pre drilling screws 6 0 6 2 6 5 mm screws 9 5 mm 9 7 10 0 mm screws 19 0 mm 0 19 5 20 0 mm Apply grease to tension screws Metal lubricating paste protects from wear and seizure For hand operation tension screws with ball bearings BB ha
63. ve to be used Accessory tension screws pre drill No 01339 Prod No 02002 Size Size Size Size Conduit amp Prod No Suitable Prod No Suitable Prod No mm Metrisch PG INCH Pipe Size Punch and tension screw hydr screw die with ball bearing in mm TONS M 12 0 492 6 0 X 40 0 19 0 X 6 0 2022 15 2 9 0 598 1771 9 5 50 0 1339 19 0 9 5 2003 16 2 16 0 638 9 5 X 50 0 mM 19 O X 9 5 2003 18 6 11 0 732 1773 9 5 X 50 0 1339 19 0 X 9 5 2003 20 4 20 13 0 803 9 5 X 50 0 mM 19 0 X 9 5 2003 22 5 16 7 8 0 886 1 2 1775 9 5 X 50 0 1339 19 0 9 5 2003 25 4 M 25 1 1 000 wana 9 5 50 0 19 0 X 9 5 2003 28 3 21 1 114 3 4 1777 9 5 X 50 0 1339 19 0 X 9 5 2003 28 3 21 1 114 3 4 wana 19 X 55 0 1340 19 2002 30 5 1 7 32 1 201 1779 9 5 X 50 0 1339 19 0 X 9 5 2003 SMS M 32 1 280 1780 19 0 X 55 0 oe 19 2002 34 6 1 362 1 1788 19 0 X 55 0 1340 19 2002 37 0 29 1 457 wana 19 0 X 55 0 mE 19 2002 40 5 M 40 1 594 1782 19 0 X 75 0 1341 19 2002 43 2 1 11 16 1 701 1 4 4 wana 19 X 75 0 EMEN 19 2002 47 0 36 1 850 1783 19 0 X 75 0 1341 19 2002 49 6 1 15 16 1 953 TOM mum 19 0 X 75 0 mE 19 2002 50 5 M 50 1 988 1784 19 0 X 75 0 1341 19 2002 54 0 42 2 1 8 2 126 1785 19 0 X 75 0 19 2002 60 0 48 2 362 1786 19 0 X 75 0 1341 19 2002 61 5 2 3 8 2 421 zw mmm 19 0 X 75 0 19 2002 63 5 M 63 2 1 2 2 500 1787
64. ydraulic screw compl 19 0 X 9 5 mm 02003 Hydraulic screw compl 19 0 X 9 5 mm 02010 Hydraulic screw 11 1 X 75 mm 01424 Adapter 19 0 X 11 1 mm 01425 Hydraulic screw compl 19 0 X 11 1 mm 02007 Hydraulic screw compl 19 0 X 11 1 mm 02011 Hydraulic screw 19 0 X 120 mm 02002 Hydraulic screw made out of high alloy tool steel for heavier duty application GESSORIES Prod No Hydraulic hose for AEP 1 foot pump 2 80 m 02122 Hydraulic hose for LHP 700 2 00 m 02112 Hydraulic hose for DSP 120 2 50 m 02026 Hydraulic hose for AHP 03 01 2 00 m 02116 Hydraulic hose for Compact Flex 0 60 m 02117 T FOR HYDRAULIC Prod No Hydraulic cylinder SKP 1 with quick coupling up to 11 t 02012 Weight 2 5 kg Hydraulic cylinder SKP 1 Mini with quick coupling up to 7 t 02013 Weight 0 86 kg only Square holes up tp 68 x 68 mm CGESSORIES Distance bushes set 5 pieces 02014 Pre drill 10 0 mm 08036 Pre drill 11 0 mm 08023 Pre drill 11 5 mm 08035 Pre drill SVB with 5 drill 8 5 11 5 12 5 16 5 21 0 mm 08016 FOR HYDRAULIGPUMPS Prod No 02112 Prod No 08023 Prod No 02002 complete 9 5mm 0 2 0 4 0 Prod No 02010 11 1 mm CYLINDER Prod No 02013 Prod No 05008 non drip coupling and decoupling handy operability dust protection cap operating pressure up to 1000 bar Locking coupling with internal threads 1 4
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