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iVu Plus User`s Manual
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1. Contents Contents 1 Product Support and Maintenance ou ccsescsssessessesessessecseeseesseeseesesseeesessessesseesensaeeaes 4 TSE ROGUCH OUP OOK stsecadueneticcetcceinanetGaasueianntecasecce unica tree annce aeons baueaaiee wie iaee 4 IAN ETANO S E EE A E taasat EE AE E A A AA E 5 Z OveNieWw orte Sensor srsairrn pireneana EENE Ea EREE TEENE aS 6 Zee TYPICAUVUAPDICatIONS sarran an A E TAN 6 DAAMEADGIIMG O O n A A 6 DAC Bister PACK INSPECION canreunano niar a AA T 2 Vial SOPP INSPECCION sreo a a E sau steatae 7 DZ MStANMGANGSONSOR sents tence ccecasciect E Geeaciadptieaca teat he eee 8 ZZ AWNOWMING ING SENSO pirea ciel a a a N 8 2P E ere ey ee eee ee re eer eer eet rer 10 DD L acer AN AOE AEA AAAA AA EEA E AE AE AE 10 2 2 4 Vu Trigger Remote Teach and I O Waveforms s s ssssssssesssisisesrsrsrsrnsnsrnnsrnnsnninnrnnsnsnnnnnnnnnrnrnnna 11 PEAN eNO a EEN e ant E EN E E A E A ENTE 13 2 OOMOO MOUE eea E E a ees Rants ese 13 Ao L OEN SORTO aa a a atncktriner sur hacant aaateaase atneeteaeen ated icoMemaccda 14 ZO OWIUMIPICMMSOCCHONS aaciciaidragen a A nadaoeadew encase 16 2 34 WU Plus COmMMUNICAWONS aester n a a ae E E aE EE mae maseen 18 3 Main Men RETEreNGE draausisasaaaa r evcnseeteekesmieaseere concer 19 NNO E E E 19 g2 MSpeciom MENU a a A A a A uaceaan eaateaneedte 21 AANG ENE E E E E 29 SOE enea E E E E A 34 FLOTS NOMU aaria a a E N 45 A Setting Up Toran Inspection siivin aeeie rian 50
2. The iVu Series sensor needs to capture a good image of each part to ensure that it correctly passes good parts and fails bad parts 1 Go to Main Menu gt Imager gt Auto Exposure to run the Auto Exposure routine 2 Check the lighting Make sure that the lighting is constant and consistent unchanging over time no shadows or hot spots Capture the shape and form of the target object with lighting that optimizes its contrast and separates it from the background Depending on the target this may mean the integral ring light is not the best choice and other Banner lights should be consid ered Adjust the mounting angle to provide the clearest image of the part features you are monitoring The mounting bracket lets you easily position and adjust the sensor on your line 3 If needed go to Main Menu gt Imager gt Auto Exposure to run the Auto Exposure routine a second time or adjust Gain and Exposure manually Main Menu gt Imager gt Gain e Main Menu gt Imager gt Exposure Online Only rev A www bannerengineering com tel 763 544 3164 51 iVu Plus User s Manual a Use the supplied 1 16 hex key to loosen the Focusing Window locking screw D then adjust focus on the iVu Series sensor using the clear Focusing Window B e swnawinon p fomos NOTE Filter Kits are avail able separate ly Adjust focus while monitoring the focus number To ensure the best image adjust the focus until the Focus Number
3. dur ing a long trigger Each log entry includes a log detail button arrow icon on right side of log entry to display a detail view of 46 www bannerengineering com tel 763 544 3164 Online Only rev A iVu Plus User s Manual the log entry Buttons at the bottom of the screen provide for refreshing the display and clearing the log Additionally the communication log can be saved to the USB drive so that the communication log can be imported to the emulator O 0 10 Get History Passed xO0 n04 OFwOD WO Image Export Channel Log Main Menu gt Logs gt Communication Logs gt Image Export The Image Export log is purely an an output log so there is no receive input activity Image Export is only available over Ethernet When a user enables Image Export the log will show an Enabled entry that indicates the port is being listened to When a client application connects or disconnects a log entry indicates that which IP address has connected or disconnec ted If data is dropped the logs will indicate the number of frames that have been dropped Inspection Logs Screen Main Menu gt Logs gt Inspection Logs gt View Logs Inspection Logs appear as a strip of film You can select a frame to view a specific image Use the icon in the lower right of the screen to save the logs to the USB drive Logs saved to the USB drive can be imported into the emulator Click the Clear button to clear Inspection Logs Online Only rev
4. motion can be tracked horizontally and vertically ROI Type Screen A Region of Interest ROI is a user defined area to be analyzed in the sensor s field of view An ROI can be rectangular elliptical or circular and resized as appropriate for the application 28 www bannerengineering com tel 763 544 3164 Online Only rev A iVu Plus User s Manual Rectangle 3 3 Imager Menu Imager Menu Main Menu gt Imager The Imager menu is used to access the Auto Exposure routine manually adjust Exposure and Gain set Trigger and Strobe options as well as the size of the field of view FOV Auto Exposure Screen Main Menu gt Imager gt Auto Exposure Auto Exposure optimizes the exposure time and gain for the current inspection Exposure Screen Online Only rev A www bannerengineering com tel 763 544 3164 29 iVu Plus User s Manual Main Menu gt Imager gt Exposure Exposure is the amount of time the sensor allows light to energize the imager Increasing the exposure time by moving the Slider to the right allows more light to energize the imager which brightens the image 2000 Us External Strobe Screen Main Menu gt Imager gt Strobe gt External The External Strobe is a 5V output that can be used for an external light Setting options are Always ON Always OFF or Exposure Based If Exposure Based is selected then the external light is on during the time the senso
5. system will display a device ID which you need to use with the Password Reset Utility software provided in the CD to obtain a Reset Key If you don t use a password you can unlock by clicking on the Unlock Password menu 3 9 Logs Menu Logs Menu Main Menu gt Logs The Logs menu is used to set up or view Inspection System and Communications Logs Online Only rev A www bannerengineering com tel 763 544 3164 45 iVu Plus User s Manual Communication Logs Menu Main Menu gt Logs gt Communication Logs There are logs for each of the communications channels Command Channel log Data Export Log Image Export Log Command Channel Log Main Menu gt Logs gt Communication Logs gt Command Channel The Communication Log will log the most recent Command communication activity Each entry in the log includes a status indicator for the operation A green indicator displays when the channel is enabled or disabled light green when the chan nel is enabled dark green when the port is disabled An up arrow displays for incoming requests from a remote device A down arrow displays for outgoing responses from the iVu sensor The up and down arrows are green when everything is OK red if there is an error The up arrow will be yellow if the command is incomplete for example waiting for an end of frame delimiter Note an hourglass will display if an operation takes a particularly long time to complete for example
6. 3 Place the Product CD into your CD ROM drive Plug a Banner approved USB Thumb Drive into an available USB port on your PC Create a new folder called BANNER FIRMWARE on the root directory on the USB Thumb Drive For example if the Thumb Drive letter is F then a Create a folder called BANNER b Open the F BANNER folder c Create a folder called FIRMWARE You should now have a F BANNER FIRMWARE folder on your USB Thumb Drive Browse to the FIRMWARE folder on the product CD for example if your CD ROM drive is E then browse to the E FIRMWARE folder Copy the new firmware binary for example I VU_V110 BIN to the lt USB gt BANNER FIRMWARE folder on the USB Thumb Drive Remove the USB Thumb Drive from the PC and plug it into the sensor On the sensor select System gt Firmware Update A list of firmware files contained in the lt USB gt BANNER FIRMWARE folder on the USB flash drive will be displayed Choose the version of the firmware to be installed on the sensor Follow the steps on the screen to update the firmware A reboot of the sensor will be required after the update 7 2 How to Set or Modify a Sensor Name You can set a Sensor Name for your iVu Series sensor or modify an existing name on the sensor using the software keypad You can also change the sensor name this using the iVu Emulator as described below Ea NOTE If you are in a language other than English you cannot modify the sensor name using the soft
7. Sort inspection the sensor will look for any possible patterns to match any where within the field of view 2 Click the Save button to save the pattern to the first empty pattern storage slot 3 Set match criteria The Percent Match setting adjusts how closely the inspected part or label needs to match any of the ten stored patterns The Percent Match scale is from 0 to 100 where 0 is the most tolerant and 100 is the least tolerant Move the slider to the left or to the right to adjust the setting For the best results use a value from 50 to 90 Ea NOTE When running a Sort inspection the sensor will highlight in green any pattern matches that are within the specified Rotation Range and meet or exceed the value specified for Percent Match Patterns that are within the specified Rotation Range and within approximately 20 below the speci fied value for Percent Match will be colored yellow The Rotation Range sets the expected rotation of parts or labels during an inspection For example a value of 45 means that the part may rotate 45 degrees in either direction from the reference part and still pass Move the slider from 0 to 180 degrees Note that the smaller the rotation range the faster the inspection will run 4 Repeat these steps for subsequent patterns and store each pattern in an empty pattern storage slot 62 www bannerengineering com tel 763 544 3164 Online Only rev A iVu Plus User s Manual 5 Set the Pass Crit
8. bmp files into the InspLog folder in the iVu Emulator install folder For example copy bmp files into the C Program Files Banner Engineering iVu Series InsLog folder Ea NOTE Remove any existing omp or Log files in that folder to avoid confusion because the Emulator automatically runs all omp Log files sequentially according to filename 2 Launch the iVu Emulator program 3 Select Internal Trigger on the Trigger Selection screen Main Menu gt Image gt Trigger and select Internal 4 Set the Trigger Interval as desired The iVu Emulator will be running using the bmp files from Step 1 Ea NOTE Banner does not recommend setting up inspections using these 8 bit grayscale images because you will always end up modifying the configuration after loading it on the sensor on the line A better choice would be to set up the inspection on the emulator using Inspection Logs from the sensor Online Only rev A www bannerengineering com tel 763 544 3164 19 iVu Plus User s Manual 8 LED Indicator Troubleshooting In normal operation the Power LED is steady green and the Pass Fail is green or red depending on the triggered inspection Green Power Red Error Green Pass Red Fail The iVu also indicates abnormal conditions as described below 8 1 Errors The Pass Fail LED is blinking green a number of Reboot the sensor times separated by an LED red blink and the sen sor repeats this pattern over and over This
9. detect the Trigger or Remote Teach input on the low to high transition This setting can be changed in the Main Menu gt System gt Discrete I O gt Input Polarity screen on the sensor iVu Low to High Trigger and Remote Teach Inout Waveforms The iVu Trigger and Remote Teach input waveforms are shown below Power up Wire Color Function Pink Trigger Remote Gray Teach Online Only rev A www bannerengineering com tel 763 544 3164 11 iVu Plus User s Manual The sensor triggers from low to high and Remote Teach behaves electrically like trigger see above iVu High to Low Trigger and Remote Teach Inout Waveforms The iVu High to Low Trigger and Remote Teach input waveforms are shown below Power up Wire Color Function Pink Trigger Remote Gray Teach The sensor triggers from high to low and Remote Teach behaves electrically like trigger Ea NOTE If the device used to trigger or remote teach the iVu Plus BCR is a sinking device that is NPN then there are two options regarding the use of a pull up resistor Option 1 Put a pull up resistor rated approximately 1k ohm between the sensor s positive voltage and the sensor s input as shown below Sinking VCC iVu Trigger Input Pullup Resistor 1k ohm Remote Teach Input gt VV NPN a Option 2 Enable t
10. following folder C Program Files Banner Engineering iVu Series You can run the Emulator from this folder but you will need to move files between the USB drive and PC To avoid moving files you can copy the Emulator executable to the USB drive and run the Emulator directly from the USB drive This how to describes the procedures for doing round trip debugging either using the iVu Emulator installed on a PC or using it directly from the USB Thumb Drive Ea NOTE This document refers to saving configuration and inspection logs in folders based on the sensor name If you have not yet named the sensor then folders will be named using the first 8 characters of the sensor serial number 6 1 1 How to Debug Using the Emulator from a PC 1 Plug a USB Thumb Drive into the sensor 2 Save Inspection Logs to the Thumb Drive a On the Main Menu gt Inspection Logs gt View Logs screen click the Save icon to save the inspection logs b When prompted select Yes to save sensor configuration along with the Inspection Logs The location of these files on the USB Thumb Drive will be displayed after the operation is completed The Inspection Logs are saved in lt USB gt BANNER lt SENSOR_NAME InspLog and the sensor configuration is saved in lt USB gt BANNER lt SENSOR_NAME gt For example if the sensor name is myName Configuration File CONFIG CFG path lt USB gt BANNER myName Inspection Logs path lt USB gt BANNER myName ln
11. part Although this is more commonly an application for a sensor configured as an Area sensor a Blemish sensor may be a better option to find a feature when dealling with variable materi als or uneven lighting To configure as a Blemish sensor select the ROI type and set the Sensitivity Size Filter and Pass Count Match Menu Main Menu gt Inspection gt Match When the sensor is configured as a Match sensor set the ROI Type and size as well as the Percent Match Rotation Range and Pass Count for the inspection To see a working example of the sensor configured as a Match sensor see Demo Mode Online Only rev A www bannerengineering com tel 763 544 3164 23 iVu Plus User s Manual Sort Tool Menu Options Main Menu gt Inspection gt Sort The Sort tool is used to identify and sort up to 10 stored patterns The menu items in the Sort tool provide for managing stored patterns and configuring Sort tool inspection parameters Timeout Main Menu gt Inspection gt Properties gt Timeout When the sensor type is set as Match or Sort this screen provides for adjusting the maximum time the inspection is allowed to execute A timeout error is reported in the case inspection runs out of time If this value is set too high the sensor can miss triggers while trying to detect a bad pattern Dm Rea ara a Stored Inspections Menu Main Menu gt Inspection gt Stored Inspections 24 www bannerengineering com te
12. peaks Ea NOTE Turning the Focusing Window counter clockwise focuses on closer objects while turning the Focusing Window clockwise focuses on more distant objects c Once the best image has been acquired lock the focusing window 4 3 Configuring an Area Sensor This section describes how to configure an Area sensor using the Demo application as a reference ae Ea NOTE By default the Trigger is set to Internal and will continously trigger based on a time interval setting This may make it more difficult to make adjustments while setting up the sensor The best practice is as fol lows Go to the Main Menu gt Imager gt Trigger menu and select External 52 www bannerengineering com tel 763 544 3164 Online Only rev A iVu Plus User s Manual e Make sure there is no external trigger input Use the Trigger icon in the lower right of the screen to manually trigger the sensor to capture an image as you set up and test e Capture images of a range of samples to set up from the worst good part to the best bad part Start the setup with a good part Normally each part to be tested will be centered in the Field of View FOV 1 Adjust the Region of Interest ROI The ROI is a blue dotted box as shown below p lt gt a 3 Resize and move the ROI so that the feature of interest Resize the ROI so that it surrounds just the feature of interest In the Demo example the feature of interest is the Banner l
13. sensor is set up without having to worry about focus lighting or triggers In this mode you can learn how to make adjustments working with the four sensor types while observing how the adjustments affect the inspections This mode is just for demonstration and none of the changes you make will be saved To exit Demo Mode select Exit Demo Mode You may exit this mode later by selecting Main Menu System Sensor Mode and select Live When you exit Demo Mode the sensor reboots into its normal operating mode Note You may return to Demo Mode any time by going to Main Menu System Sensor Mode and selecting Demo Sensor Configuration Menu Main Menu gt System gt Sensor Configuration The Sensor Configuration menu provides for Saving sensor Configuration to the USB drive Restoring sensor Configuration from the USB drive Resetting the sensor to defaults Online Only rev A www bannerengineering com tel 763 544 3164 37 iVu Plus User s Manual Sensor Information Screen Main Menu gt System gt Stored Information The Sensor Information screen displays information like the sensor Serial Number Firmware Version and Model Number Note that there is a field for the Sensor Name of the sensor You may set the sensor name in English on the device To set the sensor in any other language please use the Emulator software The Up Timer represents the time elapsed since last boot of the sensor The Hour Counter represents the t
14. the sensitivity watching as the sensor detects more or fewer edges 3 Click the Trigger button on the bottom right of the screen to see how the sensor detects edges on other images and adjust if necessary Adjust the Edge Length Range 1 Go to Main Menu gt Inspection and click the Edge Length Range option 56 www bannerengineering com tel 763 544 3164 Online Only rev A iVu Plus User s Manual 2 Move the slider at the bottom of the screen to the to the desired Edge Length Range You can zoom in to refine the range Set the Pass Count parameter The sensor aggregates all the edge pixels that fall within the Edge Length Range and indicates the value with a small colored bar at the bottom of the page If within the range brackets the bar is green otherwise it is yellow 1 Go to Main Menu gt Inspection and click the Pass Count option 2 Use the brackets to set a tolerance for the pass fail 4 Test the complete range of good and bad samples to make sure that the sensor accepts good parts and rejects bad 5 To complete the Blemish application setup set triggering as appropriate for your application Ea NOTE Remote Teach does not work with the Blemish Sensor type 4 5 Configuring a Match Sensor This section describes how to configure a Match sensor using the Demo application as a reference Online Only rev A www bannerengineering com tel 763 544 3164 57 iVu Plus User s Manual Ea NOTE By de
15. A www bannerengineering com tel 763 544 3164 47 iVu Plus User s Manual Inspection Logs Menu Main Menu gt Logs gt Inspection Logs This menu provides for configuring and viewing Inspection Logs Inspection Logs are stored inspection records that include a captured image the parameters used to inspect it and the results of that inspection Up to ten Inspection Logs can be held in memory on the sensor The next ten overwrite the previous Inspection Logs can be saved to the USB drive so that the logs can be imported to the emulator Inspection Logs Setup Screen Main Menu gt Logs gt Inspection Logs gt Setup Use the radio buttons to Disable Logging or to log Passed Inspections Failed Inspections or All Inspections Disable Logging Passed Inspections Failed Inspections All Inspections Frame Inspection Log 48 www bannerengineering com tel 763 544 3164 Online Only rev A iVu Plus User s Manual Main Menu gt Logs gt Inspection Logs gt View Logs click on a frame to view The View Inspection Log screen is used to debug an inspection and shows one inspection in read only mode Click the upper left icon to cycle through views When in Statistics view the table title has arrows to switch between Inputs and Re sults of the Inspection Use the left and right arrow keys at the bottom of the screen to navigate through the all stored In spection Logs System Log Main Menu gt Logs gt Sy
16. Motion when the part is expected to move or rotate Motion settings also involve selecting the number of edges to locate adjusting sensitivity and selecting whether or not rotation is enabled These settings appear on the Inspection Menu after Motion is set to Enabled 26 www bannerengineering com tel 763 544 3164 Online Only rev A iVu Plus User s Manual Motion Rotation Screen Main Menu gt Inspection gt Motion gt Rotation Rotation can be Enabled or Disabled Select Enabled if the part can be expected to rotate during the inspection Enabled Motion Sensitivity Screen Main Menu gt Inspection gt Motion gt Sensitivity Sensitivity is used to fine tune how sensitive the sensor is to finding a reference edge The Sensitivity value helps account for light variations that might affect how well the sensor detects edges on inspected parts The Sensitivity scale is from 0 to 100 where 0 means least sensitive and 100 means most sensitive If set near 0 the sensor will only find very sharp edges with strong contrast If set near 100 the sensor will find very dim or blurry edges and may be unstable Online Only rev A www bannerengineering com tel 763 544 3164 27 iVu Plus User s Manual Number Of Edges Screen Main Menu gt Inspection gt Motion gt Number of Edges Use the radio buttons to select One Edge or Two Edges If One Edge is selected motion is tracked in one direction if Two Edges is selected
17. annerengineering com tel 763 544 3164 Online Only rev A iVu Plus User s Manual Ethernet lf IP Address 192 168 0 I l S Subnet Mask 255 255 255 0 gt Gateway l l 0 0 gt Stat U 5 Ethernet I O Status Main Menu gt System gt Communications gt Ethernet I O gt Status The Ethernet I O Status screen can be used to verify that the Ethernet wiring has been correctly set up In addition to deter mining if link has been established incoming and outgoing traffic can be monitored eal Ethernet I O Status Link Status r MAC Address Packets Received Data Export Advanced Screen Main Menu gt System gt Communications gt Data Export gt Advanced During the Data and Image export operation the sensor s output channels might become full This can occur if the sensor is producing export data frames faster than the data can be exported from the device due to bandwidth limitations or faster than the client is reading the channel export data This setting affects how the sensor will behave in this situation Select Hold READY to ensure that all frames are transmitted In this case the READY signal will remain inactive sensor is busy until the new frame has been added to the channel for transmission Triggers might be missed during this time Select Do not hold READY to cause the sensor to discard the new frame if the channel is full and thus activate the READY signal Online Only re
18. as a Image Export sample application that provides a way to save exported images In a production envi ronment you will need to write your own application to process exported images for example to display them on an HMI or to save them to disk 66 www bannerengineering com tel 763 544 3164 Online Only rev A iVu Plus User s Manual Save Image Frame o 5 2 Enabling Communications 5 2 1 Setting Up Ethernet Communications The following is the general flow for setting up for Ethernet communications between the iVu Plus sensor and a remote device Ea NOTE These instructions assume that the remote device is a PC running Windows XP On the Windows PC configure the IP address as follows 1 Open Network Properties on the PC right click on the Net 1 Open Network Connections by clicking on the Start button work Neighborhood icon then selecting the Control Panel followed by Network and In 2 On the Local Area Connection right click on Properties ternet and clicking Manage network connections 3 In the dialog click on Internet Protocol TCP IP and click 2 Right click the connection you want to change then click the Properties button Properties If you are prompted for an administrator pass word or confirmation type the password or provide confirma tion 3 Inthe Networking dialog click on Internet Protocol Version 4 TCP IPv4 and click the Properties button Online Only rev A www bannerengineerin
19. bles other devices to remotely control the iVu Plus sensor and access sensor results Data Export used to export selected inspection data to a remote device e Image Export used to export inspection images to a remote device Data export and command channel can be configured for either Ethernet or Serial I O but not both image export is only available over Ethernet The table below briefly summarizes valid communication channel configuration options 5 1 2 Command Channel The iVu BCR command channel is a bi directional communication protocol that currently supports ASCII via either Ethernet or the RS 232 serial interface and enables other devices to remotely control the iVu sensor and access sensor results do trigger xOD x0A OK x0D x0A A Control Device which can be a PLC PC program or a terminal C Response Frame B Request Frame D iVu Plus Sensor The following are some of the functionality available via the command channel 64 www bannerengineering com tel 763 544 3164 Online Only rev A iVu Plus User s Manual e Get sensor information such as version and sensor name e Control discrete I O such as trigger and teach e Get sensor results such as sensor status e Change the running inspection 5 1 2 Command Channel Sample Application The iVu Plus installation CD has a Command Channel sample application that provides an easy interface to execute commands In a produc
20. ce Ea NOTE By default the Trigger is set to Internal and will continously trigger based on a time interval setting This may make it more difficult to make adjustments while setting up the sensor The best practice is as fol lows Go to the Main Menu gt Imager gt Trigger menu and select External e Make sure there is no external trigger input Use the Trigger icon in the lower right of the screen to manually trigger the sensor to capture an image as you set up and test Capture images of a range of samples to set up from the worst good part to the best bad part Start the setup with a good part Normally each part to be tested will be centered in the Field of View FOV 1 Make sure you use good parts for the inspection setup Normally each part will be centered in the field of view with the feature of interest surrounded by the Region of Interest ROI a blue rectangle The ROI can be rotated and resized and is red when selec ted for adjustment Online Only rev A www bannerengineering com tel 763 544 3164 61 iVu Plus User s Manual For the first part select the ROI by clicking inside it Move it resize it and rotate it by dragging the ROI or its corners Once the feature of interest is within the ROI click the Teach button The feature will be highlighted in green I Tip For better results make sure that the ROI bounds the image of the pattern as tightly as possible Ea NOTE When running a
21. ch parameter Ea NOTE When running a Match inspection with annotations enabled the sensor will hightlight in green any pattern matches that meet or exceed the value specified for Percent Match Patterns that are below the specified value for Percent Match down to approximately 20 or out of the Rota tion Range see below will be colored yellow 1 Using a bad part click the Manual Trigger icon in the lower right of the screen to capture an image For this example one of the stored images is missing the letter N yet the sensor initially sees this as a good label 2 Goto Main Menu gt Inspection and click the Percent Match option 3 On the adjustment at the bottom of the screen adjust the slider and click the Manual Trigger button When adjusted correctly the annotations should turn yellow and the icon in the upper right of the screen shouid indicate fail Online Only rev A www bannerengineering com tel 763 544 3164 59 iVu Plus User s Manual Adjust the Rotation Range Note that the smaller the rotation range the faster the inspection will run To set the Rotation Range 1 Go to Main Menu gt Inspection and click the Rotation Range option gt I wI LL 2 Move the slider at the bottom of the screen to the desired rotation If you are verifying that a label is correctly applied to a container that is on straight you will want to set a small rotation If you want to make sure that the c
22. d Solecing aA o ehsor TYPO reread a a a cae anMecatas Ma ctacn aie ats 50 42 ACdurnng a Good Mage tech anresealesnnnicecan tan feces a a EO 51 APO ConNdunNNg ANAA OONO r E N AA 52 4 4 Configuring a Blemish Sensor thas atiectte adele hosts oc scqcctts stele aleleatstecesteclene don sh hast cacti cadences 55 AD ONMOUMMGaVIALC SOMSON urcat a a AA 57 ASOT IRCIMOLETCACIN ann EE TO 61 d6 Configu ASC APPICAtION enai aa a E aR A A A 61 5 iVu Plus Communications asssaassuunnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnunnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn 64 S MVU PUS COMMUNICA geraria E AE a 64 Ski COMMUNICATION NANMEIS O a a lest E TA 64 5 1 2 Command Channel lt sscsc aiseaceccensstantebcastavssseece ated eatshashaestaei aastadnaant examen E Enana 64 OIG MDOM Sia a a T OS 65 SAMMA EXDOM Aar a teas cea amend niet 66 DZ Enab COMMUMIGAHONS ea a A A E cae a eet tase E E A ca Mdea cs 67 5 2 1 Setting Up Ethernet Communications e enenennnnnnnensnsnsnnnnnnisininininininininiranirarannnnnnnnnnnnnnnnnnnnnnnne 67 5 2 2 Seung UD Seral Communications suseso aa E N E a a aa i 70 6 Debugging Inspections eavesctesccsctencaszsuiereduacsvndensteiseaviesdenslesdtneiaad iatiovisatianttanberanuaataiuens 71 6 1 How to Round Trip Debug Using the Emulator oo cceeseccsscssecseesssrssecseesseeseeseesaeeeserssesaesaseeseeseesaesassas 71 6 1 1 How to Debug Using the Emulator froma PC oan eeecccceesssessesssseersseeceesaeeseesaesesassesersav
23. default setting is Pass and Latched for this output For Latched the signal is active until the results of an inspection cause a change in the signal output If Pulse is selected the default Pulse width is 50 ms Active Fail Pattern 3 Sot Sensor Type only Port Errors Main Menu gt System gt Port Status The Port Errors screen can help to debug communications channel issues Parity Break and Framing indicate mismatched port settings or in the case of Break incorrect cabling Port Status Main Menu gt System gt Communications gt Serial I O gt Status Online Only rev A www bannerengineering com tel 763 544 3164 43 44 iVu Plus User s Manual The Port Status screen can be used to ensure data is entering and exiting the sensor This can be useful for debugging issues such as improper wiring mismatched baud rates or other serial I O issues do tigrerixOD x0 Ado trigger Last Bytes Sent 4 Total OK x0 Dix OA Port Status Mo Errors Sensor Mode Screen Main Menu gt System gt Sensor Mode This menu option provides for toggling between Live and Demo modes e Live Mode is the normal operating mode where the sensor reads and verifies barcodes e Demo Mode runs demo inspections on stored images This mode demonstrates how the sensor is set up without hav ing to worry about focus lighting or triggers In this mode you can learn how to make adjustments while observing how the adjustments a
24. e inspections e Label inspections e Part etching inspections e Part orientation inspections Part shape inspections A Sort sensor type that can recognize and sort up to ten different patterns within the same inspection Each reference pattern is taught during setup and stored in one of ten pattern memory locations A reference pattern might include alphanumeric characters logos or any other shapes and the pass criteria can be set for any or all of the patterns Some example application include Identify and sort parts on a production line Ensure that several different parts are present in a package 14 www bannerengineering com tel 763 544 3164 Online Only rev A iVu Plus User s Manual Selecting a Sensor Type When you exit Demo Mode the sensor reboots with a single inspection with a Match sensor type by default To change the Sensor Type 1 Goto Main Menu gt Inspection gt Properties gt Sensor Type This displays the Sensor Type menu options 2 Select either Area Blemish Match or Sort 3 Click the Home Screen icon in the upper left corner of the screen to return to the Home screen Online Only rev A www bannerengineering com tel 763 544 3164 15 iVu Plus User s Manual 2 3 3 Multiple Inspections The iVu Plus supports multiple inspections that facilitate storing and controlling up to 30 inspections of different Sensor Types Adding a New Inspection To Add a new stored in
25. eering com tel 763 544 3164 21 iVu Plus User s Manual Sensor Type Screen Main Menu gt Inspection gt Properties gt Sensor Type The following Sensor Types are available An Area Sensor Type that detects if a particular feature or features is present A Blemish Sensor Type that can be used find flaws on a part for example scratches on a disc It can also be used to make sure that a feature exists on a part A Match Sensor Type that determines whether a part or label matches some reference part or label A Sort Sensor Type that is used to identify and sort up to 10 different patterns per inspection Blemish Area Menu Main Menu gt Inspection gt Area When configured as an Area sensor the sensor is used to ensure that one or more features of interest are present on a part To configure as an Area sensor set four parameters ROI Type Rectangle Elliptical or Circle and size Intensity Range range of gray scale values of a feature of interest Area Range or size of a feature of interest Pass Count To see a working example of the sensor configured as an Area sensor see Demo Mode 22 www bannerengineering com tel 763 544 3164 Online Only rev A iVu Plus User s Manual Blemish Menu Main Menu gt Inspection gt Blemish When configured as a Blemish sensor the sensor can be used find flaws on a part for example scratches on a disc It can also be used to make sure that a feature exists on a
26. eria assuming only two stored patterns e Any Saved Pattern Pass condition if the sensor matches either Pattern_1 Pattern_2 or both All Saved Patterns Pass condition if the sensor matches both Pattern_1 AND Pattern_2 Single Saved Pattern Pass condition if the sensor matches either Pattern_1 OR Pattern_2 but NOT both Specific Save Pattern Must also select the saved pattern to match for example select Pattern_2 Pass condition any time the sensor matches Pattern_2 _ Use the Manual Trigger located in the lower right corner of the screen to test good and bad parts Adjust settings as nec essary and retest Online Only rev A www bannerengineering com tel 763 544 3164 63 iVu Plus User s Manual 5 iVu Plus Communications 5 1 iVu Plus Communications The iVu Plus provides for communicating with other devices via Ethernet or a UART serial communications port RS 232 In order to establish an Ethernet connection to the sensor the external device must be configured with the correct IP address and correct TCP port to communicate If planning to use the serial communications connection port settings for baud rate data bits parity and stop bits must be configured on the iVu Plus to match the settings of the external device 5 1 1 Communication Channels The iVu Plus supports up to three communications channels Command Channel a bi directional communication protocol that currently supports ASCII and ena
27. fault the Trigger is set to Internal and will continously trigger based on a time interval setting This may make it more difficult to make adjustments while setting up the sensor The best practice is as fol lows Go to the Main Menu gt Imager gt Trigger menu and select External e Make sure there is no external trigger input Use the Trigger icon in the lower right of the screen to manually trigger the sensor to capture an image as you set up and test Capture images of a range of samples to set up from the worst good part to the best bad part Start the setup with a good part Normally each part to be tested will be centered in the Field of View FOV 1 Teach the sensor a good reference part a Adjust the Region of Interest ROI The ROI is a blue dotted box as shown below c Resize and move the ROI so that the feature of interest Resize the ROI so that it surrounds just the feature of interest In the Demo example the feature of interest is the Banner logo as shown below 58 www bannerengineering com tel 763 544 3164 Online Only rev A iVu Plus User s Manual Ea NOTE When running a Match inspection the sensor will look for any possible patterns to match anywhere within the Field of View d Click the Teach icon to teach the sensor this good reference part With Annotations Enabled the screen will highlight in green the pattern found 2 Set inspection parameters Adjust the Percent Mat
28. ffect the inspections Note that this mode is just for demonstration and none of the changes you make will be saved To exit Demo Mode select Live Serial I O Settings Main Menu gt System gt Communications gt Serial I O The Serial I O menus are used to enable serial output and adjust the serial Port Settings if necessary and to define the type of data to export as well as its format www bannerengineering com tel 763 544 3164 Online Only rev A iVu Plus User s Manual Touchscreen Calibration Screen Main Menu gt System gt Display Settings gt Touch Calibration Touchscreen Calibration may be necessary if the software does not correctly respond when an icon on the screen is press ed The calibration routine aligns the touch screen s coordinates to the display behind it Be sure to follow the prompts on the screen when executing the Touchscreen Calibration function Unlock Device Main Menu gt System gt Unlock Device Once you set up the sensor you can lock it to prevent someone modifying parameters Locking the sensor turns it into a read only device Users can still monitor pass fail statistics as well as access logs and save logs to a USB device When the sensor is locked a lock appears in the upper left corner of the LCD You can lock the sensor with or without a password Passwords are 4 digits in any combination and you can reset the password at any time If you forget the password the
29. g com tel 763 544 3164 67 iVu Plus User s Manual 4 Local Area Connection 2 Properties 4 Local Area Connection Properties a General Authentication Advanced l Networking Connect using Connect using E9 NETGEAR FA511 CardBus Mobile A P Generic Marvell Yukon 88E8057 PCI E Gigabit Ethemet C This connection uses the following items Configure A File and Printer Sharing for Microsoft Networks TOCE 2 QoS Packet Scheduler MI of Client for Microsoft Networks i Internet Protocol TCP IP acs Packet Scheduler F File and Printer Sharing for Microsoft Networks Intemet Protocol Version 6 TCP IPv6 EEEE Link Layer Topology Discovery Mapper 1 0 Driver Description 4 Link Layer Topology Discovery Responder Transmission Control Protocol Internet Protocol The default wide area network protocol that provides communication across diverse interconnected networks Install Uninstal Properties Description Transmission Control Protocol Intemet Protocol The default Notify me when this connection has limited or no connectivity wide area network protocol that provides communication across diverse interconnected networks C Show icon in notification area when connected 4 Inthe Internet Protocol TCP IP Properties dialog select Use the following IP address and make sure that the IP address i
30. g time of an inspection or to decrease background noise Gain Screen Main Menu gt Imager gt Gain Gain is an electronic boost to the image signal Increasing Gain by using the right arrow key or moving the slider to the right increases image brightness without increasing exposure time Note that Gain brightens both the light pixels and dark pixels and may reduce the image quality Internal Strobe Screen Main Menu gt Imager gt Strobe gt Internal The Internal Strobe setting configures the operation of the integrated ring light Setting options are Always ON Always OFF or Exposure Based If Exposure Based is selected then the ring light is on during the time the sensor is capturing an image 32 www bannerengineering com tel 763 544 3164 Online Only rev A iVu Plus User s Manual Always ON Always OFF Exposure Based Strobe Menu Main Menu gt Imager gt Strobe The Internal Strobe configures the operation of the integrated ring light The External Strobe configures the operation of an external light Trigger Screen Main Menu gt Imager gt Trigger A Trigger is a signal that makes the sensor capture an image and inspect it Use the radio buttons to select either External Trigger Internal Trigger Free Run or Command If Internal Trigger is selected triggers are based on timed intervals and you need to select a trigger interval between 10 and 10000 milliseconds Note If the interval i
31. gh the specific steps to reset the password 1 On your iVu Series sensor click the Forgot button located on the bottom of the Enter Current Password screen 2 Write down the 6 digit Device Key 3 Ona Windows PC insert the iVu product CD into the CD ROM drive 4 From the product CD menu started upon inserting the CD launch the Password Reset Utility 5 Enter the Device Key into the text box in the Utility identified as Step 1 in the Password Reset Utility 6 Click the Generate Reset Key button 7 Write down the four digit Password Reset Key identified as Step 2 in the Password Reset Utility 8 On the iVu Series sensor check the Next button on the Password Reset screen 9 Enter the 4 digit reset key on the Enter Reset Key screen 10 Click Apply The password is now cleared 7 4 How to Use Bitmap Image Files with the iVu Emulator You can use bitmap bmp image files with the iVu Emulator for developing and simulating iVu inspections The iVu Emulator only ac cepts image files in omp format If you have other image file formats use an image viewer editor program such as PhotoShop Gimp or Paint to convert the files to 8 bit grayscale omp format 74 www bannerengineering com tel 763 544 3164 Online Only rev A iVu Plus User s Manual Ea NOTE Images smaller than 640 X 480 will be black filled starting in the upper right Images larger than 640 X 480 will be cropped starting in the upper left 1 Copy the
32. he Input Pullup in the iVu Plus BCR software Main Menu gt System gt Discrete I O gt Input Pullup iVu Output Waveforms PNP Outputs 12 www bannerengineering com tel 763 544 3164 Online Only rev A iVu Plus User s Manual Function Outputs 1 2 and 3 Pass Fail Pass Set as Active Pass Outputs 1 2 and 3 Set as Active Fail Strobe Out Configure as External amp Expose Based Pass Fail Pass NPN Outputs Function Ready Outputs 1 2 and 3 Set as Active Pass Pass Fail Pass Outputs 1 2 and 3 Set as Active Fail Strobe Out Configure as External amp Expose Based Pass Fail Pass 2 3 Major Features 2 3 1 Demo Mode Online Only rev A www bannerengineering com tel 763 544 3164 13 iVu Plus User s Manual Fa NOTE You may return to Demo Mode any time by going to Main Menu gt System gt Sensor Mode and se lecting Demo 2 3 2 Sensor Types The iVu Plus sensor includes four Sensor Types An Area sensor type that is used to ensure that some feature or features are present on a part When setting up the sensor for an Area inspection some feature such as a drilled hole is identified as well as the size area expected If there is more than one of the identified feature on a part the number expected can be set as well During the inspection the sensor will verify that each part or package includes the specified number of features S
33. he Trigger and Remote Teach are detected on a low to high transition of the signal High To Low The Trigger and Remote Teach are detected on a high to low transition of the signal Low To High High To Low Input Pullup Screen Main Menu gt System gt Discrete I O gt Input Pullup By default the Input Pullup is disabled If the device used to trigger and remote teach the iVu sensor is a Sinking device NPN then you will only need to enable Input Pullup here if that device does not have its own pullup resistor Otherwise this should be disabled Enable Disable I O Type Screen Online Only rev A www bannerengineering com tel 763 544 3164 41 iVu Plus User s Manual Main Menu gt System gt Discrete I O gt Output Type Select NPN to configure the sensor s outputs to sink current Select PNP to configure the sensor s output for source current LCD Timeout Screen Main Menu gt System gt Display Settings gt LCD Timeout The LCD screen dims after a user selectable period when it is not being used Use the arrow keys or slide the bar at the bottom of the screen to set the LCD screen time out Lock Sensor Main Menu gt System gt Lock Sensor This option provides for locking the sensor to prevent accidental modification of settings When locked the sensor only provides access to pass fail statistics as well as the ability to view logs and to save them to a USB device A lock icon in the
34. ications A sensor failure or malfunction can cause either an energized or de energized sensor output condition Consult your current Banner Safe ty Products catalog for safety products which meet OSHA ANSI and IEC standards for personnel protection 1 1 Product Support Banner provides the following resources for quickly setting up and operating the sensor Documentation Online Help When setting up or monitoring inspections using the iVu sensor s integrated display you can get online help on any screen by clicking the Help icon in the upper right of the screen PDF Documentation The iVu Series Image Sensor documentation is available in a convenient printable format PDF on the installation CD or on the Banner Web site Banner Website The most current iVu Series sensor information is available on the Banner website www bannerengineering com Warranty Service The iVu Image Sensor is designed for reliability Do not open the housing it contains no field replaceable components If repair is neces sary do not attempt to repair the sensor yourself return the unit to the factory Should it become necessary to return a sensor to the factory please do the following 1 Contact the Banner Factory Application Engineering group at the address or numbers listed below They will attempt to trouble shoot the system from your description of the problem If they conclude that a component is defective they will issue an RMA Return Merchandi
35. imum Pass Count as appropriate In the Demo both are set to 6 since the inspection should find six letters 6 Test the complete range of good and bad samples to make sure that the sensor accepts good parts and rejects bad 7 To complete the Area application setup set triggering as appropriate for your application K NOTE Remote Teach does not work with the Area Sensor type 4 4 Configuring a Blemish Sensor This section describes how to configure a Blemish sensor using the Demo application as a reference The Demo application shows how the sensor when configured as a Blemish tool can accept or reject parts based on the range of edge pixels the sensor detects in the ROI Start the setup with a good part Normally each part to be tested will be centered in the Field of View FOV Online Only rev A www bannerengineering com tel 763 544 3164 55 iVu Plus User s Manual 1 Adjust the Region of Interest ROI The ROI when selected is a red box as shown below Resize the ROI so that the feature of interest Resize the ROI so that it surrounds just the feature of interest In the Blemish Demo example the feature of interest includes the two irregular shapes below the Banner logo 2 Click anywhere outside the ROI to deselect it 3 Set inspection parameters e Adjust the Sensitivity parameter 1 Goto Main Menu gt Inspection and click the Sensitivity option 2 Use the slider on the bottom of the screen to adjust
36. indi cates that no inspections are occurring The Power LED is lit steady red These type of er Do the following rors are reported in the System log and appear highlighted in red Look in the System Log to see the error Clear the LED that is go to the Main Menu gt Logs gt System Logs and press the Clear System Error button at the bottom of the screen a sensor reboot is not required lf the error occurs again you can try rebooting the sensor to see if that fix es the problem If the problem persists contact Banner customer support 8 2 Warnings Warnings are atypical conditions that the sensor detects and fixes Warning are highlighted in yellow in the System Log and can typically be ignored 76 www bannerengineering com tel 763 544 3164 Online Only rev A Index C command channel image export 66 command channel sample application 65 communication channel command channel 18 64 data export 18 64 image export 18 64 communications channels 18 64 D data export 18 64 data export sample application 66 debugging 71 E emulator 71 Online Only rev A Ethernet 18 64 ethernet communications 67 image export 18 64 66 image export sample application 66 iVu emulator 71 R RS 232 18 64 S sample application command channel 65 data export 66 image export 66 TT
37. instal led 4 Copy the iVuEmulator exe program file to the USB Thumb Drive in the same location as the CONFIG CFG file for example lt USB gt BANNER myName 5 Launch the lt USB gt BANNER myName iVuEmulator exe program 6 Set the Trigger option to Internal a Go to Main Menu gt Imager gt Trigger and select Internal b Set the Trigger Interval as desired The iVu Emulator will run with the saved configuration using the saved Inspection Logs as images 7 Make the desired adjustments 8 Close the iVu Emulator program All configuration changes will be saved to the CONFIG CFG file 9 Remove the USB Thumb Drive from the PC and connect to the sensor 10 Restore the configuration to the sensor a Go to Main Menu gt System gt Sensor Configuration gt Load from USB b Select the Configuration to restore c Click the Load button to start the restore sensor configuration You will need to reboot the sensor when the restore is complete 2 www bannerengineering com tel 763 544 3164 Online Only rev A 7 iVu Series Updating the Sensor 7 1 How to Update Sensor Firmware Banner Engineering may release new versions of the sensor firmware in the future New firmware releases can be downloaded from Banner s website htto www bannerengineering com or can be obtained by ordering the latest Product CD The following steps will guide you through the process of updating the iVu firmware from the Product CD 1 Z
38. ion Because of tightened federal regulations that make the quality of pharmaceutical packaging increasingly critical when tablets are inser ted into a blister pack manufacturers need to verify that all the blisters in a pack have been filled with unbroken tablets To verify each blister in the pack use an iVu Series sensor configured for an Area inspection The sensor inspects each blister pack to make sure that each blister contains an unbroken tablet 2 1 3 Vial Stopper Inspection Online Only rev A www bannerengineering com tel 763 544 3164 T iVu Plus User s Manual In the pharmaceutical industry where vials are filled with tablets in a high speed application as soon as each vial is filled a stopper must be properly inserted into the vial To ensure that a stopper is properly inserted as each vial leaves the filling station an iVu Series sensor set up for an Area application and motion parameters enabled verifies that the vial has a stopper inserted into its neck and that the stopper is positioned correctly to provide a proper seal on the glass vial If the stopper is missing or incorrectly positioned then the sensor sends a fail output to the line 2 2 Installing the Sensor 2 2 1 Mounting the Sensor The iVu Series sensor requires a bracket for mounting Four brackets are available from Banner The brackets allow the sensor to be mounted either perpendicular to the part or at an angle SMBIVURAL Mo
39. ion Range Number of Edges Sensitivity E Sensor Type Inspection Name A o Add New Startup care Discrete I O Sensor Mode Sensor Configuration Sensor Information Lock Sensor Communications Display Settings Reboot Sensor Firmware Update Language Auto Exposure Exposure _ Trigger a Focus z Strobe FOV www bannerengineering com tel 763 544 3164 iVu Plus User s Manual tive Mode JE Save to USB Load from USB Reset to Defaults Ethernet I O Serial I O Command Channel Data Export ie Image Export a Input Polarity Fail Hold Time LCD Timeout Touch Calibration fO e Maximize FOV Modify FOV Online Only Connection Delimiters Connection Data to Export Output Format Advanced rev A iVu Plus User s Manual 3 2 Inspection Menu Inspection Menu Main Menu gt Inspection The Inspection menu is where you adjust settings for the inspection The settings available are dependent on the Sensor Type It is also where stored inspections can be managed Properties Menu Main Menu gt Inspection gt Properties The Properties menu is used to select a Sensor Type and specify an Inspection Name Additionally if the Sensor Type is Match or Sort an option to define a timeout for the inspection Online Only rev A www bannerengin
40. is used to configure iVu communications This includes configuring Ethernet and or Serial I O ports configuring up to three communications channels one for data export another for image export and another as a com mand channel which is for bi drectional communications Ea NOTE The iVu Plus supports up to three communications channels on a sensor but only one of the channels can be configured for Serial I O Additionally Serial I O can only be configured for either Data Export or Command Channel Image Export is only available for Ethernet Online Only rev A www bannerengineering com tel 763 544 3164 35 iVu Plus User s Manual Data Export Channel Menu Main Menu gt System gt Communications gt Data Export When the Data Export Channel is enabled the sensor will transmit selected inspection data when triggered Serial hi Data Export To Export Screen Main Menu gt System gt Communications gt Data Export gt Data To Export The Data To Export screen is used to determine the information included in a data export Data will output in the order displayed on the screen 36 www bannerengineering com tel 763 544 3164 Online Only rev A iVu Plus User s Manual Demo Mode Screen Main Menu gt System gt Sensor Mode gt Sensor Mode The iVu Series sensor is operating in Demo Mode In this mode inspections are run on stored images and inspection pa rameters This mode demonstrates how the
41. l 763 544 3164 Online Only rev A iVu Plus User s Manual Stored Inspections is used to manage stored inspections Management of stored inspections includes adding deleting and specifying which inspection should be defined as the Startup inspection Add New Inspection Screen Main Menu gt Inspection gt Stored Inspections gt Add New This screen is used to add a new inspection The sensor can store up to 30 inspections When you add a new one it will begin running When adding a new inspection the Sensor Type and inspection name will be set Select Running Inspection Screen Main Menu gt Inspection gt Stored Inspections gt Select This screen is used to select a new running inspection Select the name of the inspection to start and click the Start Run ning button that displays Online Only rev A www bannerengineering com tel 763 544 3164 25 iVu Plus User s Manual Stat Running Select Startup Inspection Screen Main Menu gt Inspection gt Stored Inspections gt Startup This screen is used to select the inspection to use as the startup inspection that is the inspection the sensor will automati cally start after power up Click one the name of the inspection to select as the Startup inspection then click on the Set as Startup button that displays wal mi Startup Inspection E Inspection1 Le Motion Menu Main Menu gt Inspection gt Motion Enable
42. me label and enter the desired Sensor Name Click the Back button on the lower left corner of the screen to save the Sensor Name Close the Emulator program and the Sensor Name will be saved to the CONFIG CFG file 0 If running the Emulator on the PC copy the CONFIG CFG file back to the original folder on the USB drive lt USB gt BANNER lt SENSOR_NAME gt for example lt USB gt BANNER myName oe SO ON Ea NOTE The sensor will look in the original folder for example myName for the CONFIG CFG file 11 Remove the USB Thumb Drive from the PC and connect to the sensor 12 Restore the configuration to the sensor a Go to Main Menu gt System gt Sensor Configuration gt Load from USB b Select the Configuration to restore c Click the Load button to start the restore sensor configuration E NOTE Once the new sensor name is restored in the sensor all files saved to USB will now reside in the folder corresponding to the new sensor name You will need to reboot the sensor when the restore is complete E NOTE If a Sensor Configuration from one sensor is loaded onto another sensor the Sensor Name from the Sensor Configuration will not be stored in the sensor 7 3 How to Reset the Sensor Password If you forget the password for your sensor you can remove the current password using a reset key that is generated by the Password Reset Utility which is located on the Product CD The following steps will guide you throu
43. nd make sure that the sensor is configured as shown below 68 www bannerengineering com tel 763 544 3164 Online Only rev A iVu Plus User s Manual Subnet Mask 255 255 255 0 Gateway 0 0 0 J IP Address 192 168 0 I L 2 To enable the command channel over Ethernet a Go to Main Menu gt System gt Communications gt Command Channel gt Connection and select Ethernet IP Port 32000 Serial lo 3 To enable Data Export over Ethernet Communications Channel Ports The following are the default Ethernet port settings for the communications channels e Command Channel 32200 Data Export 32100 e Image Export 32000 Online Only rev A www bannerengineering com tel 763 544 3164 69 iVu Plus User s Manual 9 2 2 Setting Up Serial Communications The general flow for setting up for serial communications 70 www bannerengineering com tel 763 544 3164 Online Only rev A 6 Debugging Inspections 6 1 How to Round Trip Debug Using the Emulator The iVu Emulator is a Windows application that allows you to operate in a Windows environment exactly as you would on the sensor itself In general the Emulator is an inspection debugging tool you can import stored inspections and configuration from an iVu sensor then modify its parameters on the emulator and restore the updated configuration back to the sensor When you install the iVu Emulator by default it is installed in the
44. ogo as shown below Online Only rev A www bannerengineering com tel 763 544 3164 53 iVu Plus User s Manual eat Ea NOTE When running an Area inspection the sensor will only find objects within the ROI 4 Click anywhere outside the ROI to deselect it 5 Set inspection parameters Adjust the Intensity Range parameter 1 Go to Main Menu gt Inspection and click the Intensity Range option 2 Click on the eye dropper icon on the left of the screen and then click anywhere in one of the white letters Now any white area will be highlighted in green Use the slider bar at the bottom of the display to fine tune the selection As the slider bar is moved green highlighted areas indicate objects the sensor finds and counts The objects colored yellow are found but filtered out that is not counted because the objects fall outside of the Area Range e Adjust the Area Range 1 Go to Main Menu gt Inspection and click the Area Range option 54 www bannerengineering com tel 763 544 3164 Online Only rev A iVu Plus User s Manual 2 Move the slider at the bottom of the screen to the to the desired area range In the Demo example the Area Range is adjusted so that each letter is identified as a found object indicated by the green hightlights and the blue Set the Pass Count parameter 1 Go to Main Menu gt Inspection and click the Pass Count option 2 Set the Minimum Pass Count and Max
45. ome example applications include e Inspections that check for drilled holes on a part Inspections that check for correctly stamped parts Inspections that ensure proper packaging for example check that a packing slip exists in or on a box test whether a vial is properly capped Inspections of blister packs A Blemish sensor type that can be used to find flaws on a part for example scratches on a disc or it can be used to make sure a feature exists on a part Although verifying a feature is present on a part is more commonly an application for an Area sensor a Blemish sensor may be a better option when dealing with variable materials or uneven lighting Some example applications include Inspections that check for scratches on a part and reject parts where the scratches are too numerous or larger than acceptable Inspections that check for the presence of some label or marking on a part that may vary in color A Match sensor type that is used to verify that some pattern shape or part in any orientation matches a reference pattern The reference pattern is taught during setup A reference pattern might include alphanumeric characters logos or any other shapes During an inspection the sensor checks that each part or package being inspected matches the reference pattern Additionally if there is more than one of the identified pattern the number expected can be set Some example applications include e Date Lot cod
46. orrect label is present no matter how the part is oriented in the Field of View then the rotation range will be set to its maximum 180 which is the setting for the Demo EX ee a Te A Set the Pass Count parameter 1 Go to Main Menu gt Inspection and click the Pass Count option 60 www bannerengineering com tel 763 544 3164 Online Only rev A iVu Plus User s Manual 2 Set the Minimum Pass Count and Maximum Pass Count as appropriate In the Demo both are set to 1 3 Test the complete range of good and bad samples to make sure that the sensor accepts good parts and rejects bad 4 To complete the Match application setup set triggering as appropriate for your application 4 5 1 Remote Teach The Remote Teach function is a method of remotely updating inspection parameters while the iVu sensor is running Remote Teach is only available when the iVu is configured as a Match sensor The sequence of events for executing a Remote Teach as follows With the sensor Ready pulse the Remote Teach line The sensor recognizes that the Remote Teach line has been pulsed and waits for the next valid trigger At the next valid trigger Ready goes inactive the Green Ready LED shuts OFF and the sensor acquires a new image The sensor learns the new pattern and performs the analysis eS a 4 6 Configuring a Sort Application This section describes how to configure a Sort application using the Demo application as a referen
47. otal hours of operation in the sensor s lifetime Serial Number Emulator Version PRs v1 0 0 Boot Murnker Up Timer Mot Applicable Hour Count Not Applicable Model Number Not Applicable as Copyright 2 2010 Banner Engineering Corporation Lock Sensor Menu Main Menu gt System gt Lock Sensor The Lock Device menu option allows you to lock the sensor to prevent accidental changes to the setup and configuration of the sensor Save to USB Main Menu gt System gt Sensor Configuration gt Save to USB The Save to USB screen provides for saving sensor Configuration to a USB flash drive The saved configuration information can be used as a backup or as a way to clone configuration information for other sensors Load from USB Main Menu gt System gt Sensor Configuration gt Load from USB The Load from USB screen provides for restoring sensor Configuration from a USB drive Ethernet I O Screen Main Menu gt System gt Communications gt Ethernet I O The sensor s Ethernet communications can be used to send data out the Ethernet port as part of an inspection and remote devices can communicate with the sensor The Ethernet I O screen is where IP Address Subnet Mask and Gateway set tings are configured Use the expand arrow next to each field to display a software keypad to enter values for each field Click the Stataus button at the bottom of the screen to verify communications as you connect to remote devices 38 www b
48. r is capturing an image wo Al ii cy C IM ic Ay cy S OFF Exposure Based Focus Screen Main Menu gt Imager gt Focus 30 www bannerengineering com tel 763 544 3164 Online Only rev A iVu Plus User s Manual The Focus Number displayed at the bottom of this screen is used to fine tune image focus Loosen the lock on the lens cover turn the focus ring on the sensor until the Focus Number peaks or the image appears sharp then lock the focus ring Note that for the Focus Number to work the sensor must be triggering and the images must be similar over time FOV Menu Main Menu gt Imager gt FOV The field of view FOV is the area that the sensor can see at the working distance The working distance is the distance from the sensor s lens cover to the part being inspected By default the field of view FOV is the entire sensor display The FOV can be reduced in order to speed up the processing time of an inspection or to decrease background noise Modify FOV Screen Main Menu gt Imager gt FOV gt Modify Online Only rev A www bannerengineering com tel 763 544 3164 31 iVu Plus User s Manual The field of view FOV is the area that the sensor can see at the working distance The working distance is the distance from the sensor s lens cover to the part being inspected By default the field of view FOV is the entire sensor display The FOV can be reduced in order to speed up the processin
49. rectory to the USB Thumb Drive for example lt USB gt BANNER myName CONFIG CFG 11 Remove the USB Thumb Drive from the PC and connect to the sensor 12 Restore the configuration to the sensor a Go to Main Menu gt System gt Sensor Configuration gt Load from USB b Select the Configuration to restore c Click the Load button to start the restore sensor configuration You will need to reboot the sensor when the restore is complete 6 1 2 How to Debug Using the Emulator from the USB Flash Drive 1 Plug a USB Thumb Drive into the sensor 2 Save Inspection Logs to the sensor a On the Main Menu gt Inspection Logs gt View Logs screen click the Save icon to save the inspection logs b When prompted select Yes to save sensor configuration along with the Inspection Logs The location of these files on the USB Thumb Drive will be displayed after the operation is completed the Inspection Logs are saved in lt USB gt BANNER lt SENSOR_NAME gt InspLog and the sensor configuration is saved in lt USB gt BANNER lt SENSOR_NAME gt For example if the sensor name is myName Configuration File CONFIG CFG path lt USB gt BANNER myName e Inspection Logs path lt USB gt BANNER myName InspLog E NOTE If the sensor has no name the folder name is the first 8 characters of the serial number 3 Remove the USB drive from the sensor and insert it into an available USB port on a Windows PC that has the iVu Emulator
50. reful not to get any debris on the window s O ring 4 Once the is installed place the Focusing Window back into the housing while inserting the Locking Clip into the groove as shown below Online Only rev A www bannerengineering com tel 763 544 3164 9 iVu Plus User s Manual GROOVE 5 Press the Focusing Window onto the housing to make sure that it seats correctly that is there is no gap between the window and housing Rotate the window counter clockwise at least two turns 6 Replace the locking tab screw but do not tighten until you have set up and focused the sensor again A CAUTION Avoid the damage that electrostatic discharget ESD can cause to the sensor Always i use a proven method for preventing electrostatic discharge when installing a lens or attaching a cable 2 2 2 The cable connections on the iVu Plus with integrated display are shown below and power O connections C are defined in the Power I O Connections table below USB Connector Ethernet Connector Power I O Connector 2 2 3 The cable connections on the iVu Plus with remote display are shown below and power I O connections B are defined in the Power I O Connections table below 10 www bannerengineering com tel 763 544 3164 Online Only rev A iVu Plus User s Manual 2 2 4 iVu Trigger Remote Teach and I O Waveforms The iVu has two input signals Trigger and Remote Teach The default setting is to
51. s 192 168 0 2 and the subnet mask Is 255 255 255 0 In the Internet Protocol TCP IPv4 Properties dialog se lect Use the following IP address and make sure that the IP address is 192 168 0 2 and the subnet mask is 255 255 255 0 Internet Protocol TCP IP Properties H a mm Internet Protocol Version 4 TCP IPv4 Properties General You can get IP settings assigned automatically if your network supports this capability Otherwise you need to ask your network administrator for the appropriate IP settings TEE General You can get IP settings assigned automatically if your network supports this capability Otherwise you need to ask your network administrator for the appropriate IP settings Obtain an IP address automatically Obtain an IP address automatically Use the following IP address Use the following IP address IP address 192 168 0 IP address 192 168 0 2 Subnet mask Paaa 200 6 a a VA Subnet mask 255 255 255 0 Default gat efaut gateway Default gateway Obtain DNS server address automatically Use the following DNS server addresses Use the following DNS server addresses Preferred DNS server Preferred DNS server Alternate DNS server Alternate DNS server E Validate settings upon exit On the iVu sensor 1 Go to Main Menu gt System gt Communications gt Ethernet I O a
52. s less than the inspection time then missed triggers will occur If External Trigger is selected inspections are triggered in response to an electrical signal on the Trigger input line If Free Run is selected the sensor automatically runs continuous inspections If Command is selected the command channel is used to trigger the sensor from a remote device Online Only rev A www bannerengineering com tel 763 544 3164 33 3 4 System Menu System Menu Main Menu gt System Command Internal Free Run Command External iVu Plus User s Manual The System menu provides for selecting Sensor Mode updating sensor firmware backing up and restoring sensor Configu ration and other general system level operations Advanced Display Setting Screen SJIEMoOU MUUE Lock Sensor Main Menu gt System gt Display Settings gt Advanced 34 www bannerengineering com tel 763 544 3164 Online Only rev A iVu Plus User s Manual Enabling Optimize Display Response helps to make the display more responsive when the sensor is busy either inspection times are long and or no idle time exists between inspections Disable this feature if Missed Triggers occur due to touchscreen presses With this setting disabled the display may become sluggish when the sensor is busy fd Optimize Display Response Communications Menu Main Menu gt System gt Communications The Communications menu
53. se Authorization number for your paperwork and give you the proper shipping address 2 Pack the sensor carefully Damage which occurs during return shipping is not covered by warranty 4 www bannerengineering com tel 763 544 3164 Online Only rev A iVu Plus User s Manual Factory Support Call e mail fax or write your local Banner representative or a Banner Applications Engineer for support Applications Engineers are available from 8 00 A M to 5 00 P M Central Time Monday through Friday excluding holidays Phone Local 763 544 3164 Toll Free 1 888 3 SENSOR 1 888 373 6767 Fax 763 544 3213 E mail sensors bannerengineering com Address Banner Engineering Corp 9714 10th Avenue North Minneapolis MN 55441 USA To help Banner better assist you be ready to provide the following information iVu firmware version to find the version number click Main Menu gt System gt Sensor Information Sensor Model Number and Date Code which are found on the bottom of the sensor Exact wording of any messages that appeared on your screen A description of what you were doing and what happened A description of how you tried to solve the problem Error Codes see 8 LED Indicator Troubleshooting on page 76 1 2 Maintenance Maintenance tasks include keeping the hardware free of dust and dirt and possibly updating the iVu firmware as new versions become available Cleaning the Sensor Regularly remove any dus
54. sesaesasensas 71 6 1 2 How to Debug Using the Emulator from the USB Flash Drive o eeccesccessseeeesetssseersserssseesaeerees 72 7 iVu Series Updating the Sensor ssssasasssnsnsnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnannnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn 73 TATROW to Update Sensor GINMIWANG aifreann 73 7 2 How to Set or Modify a Sensor Name aheScescashiceccnceia Seca cad cance nssceendccteanedinchacaisacaes aaa eieioe nmedaeetance 73 7 3 How to Reset the Sensor Password cittiniotiintathicietad Sansibac cine nati ibcacatth lerca lianas tS aaa omtenied att eecet asnste 74 7 4 How to Use Bitmap Image Files with the IVU Emulator oo eeecccceseecessssesceessesssersersesesessesersersensaeea 74 2 Online Only rev A Contents 8 LED Indicator Troubleshooting ssssssssssusssnnnnsnunnsnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnna 76 GEOS high especie T tan ces anise senescence E eee iene ee 76 SAANEEN A E S A EAEI E E EEE E EE AE E NE 76 iVu Plus User s Manual 1 Product Support and Maintenance This section provides general Banner resources and specific documentation for installers and operators of this PresencePLUS Vision Sensor ce Attention Not to be Used for Personal Protection Never use these products as sensing devices for personel protection Doing so could lead to serious injury or death These sensors do NOT include the self checking redundant circuitry necessary to allow their use in personnel safety appl
55. spLog E NOTE If the sensor has no name then the folder is the first 8 characters of the serial number 3 Remove the USB drive from the sensor and insert it into an available USB port on a Windows PC that has the iVu Emulator instal led C Important Make sure the iVu Emulator is NOT running before going to the next step 4 Copy the Sensor Configuration from the USB Thumb Drive to the folder where the Emulator is installed on the PC For example if the sensor name is myName and the iVu Emulator is installed in the default location on the PC copy the file lt USB gt BANNER myName CONFIG CFG to C Program Files Banner Engineering iVu Series 5 Copy the Inspection Logs from the USB Thumb Drive for example lt USB gt BANNER myName InspLog to the InspLog folder on the PC for example C Program Files Banner Engineering iVu Series InspLogs 6 Start the emulator 7 Set the Trigger option to Internal Online Only rev A www bannerengineering com tel 763 544 3164 71 iVu Plus User s Manual a Go to Main Menu gt Imager gt Trigger and select Internal b Set the Trigger Interval as desired The iVu Emulator will run with the saved configuration from Step 6 using the saved Inspection Logs from Step 7 as images 8 Make the desired adjustments 9 Close the iVu Emulator program All configuration changes will be saved to the CONFIG CFG file 10 Copy the sensor configuration that is CONFIG CFG from the PC working di
56. spection 1 Go Main Menu gt Inspection gt Stored Inspections and click Add New Select Sensor Type Area Blemish Match Sort 2 Select the Sensor Type for the new inspection and click Next dd New New Inspection Mame Fename Tip Name and Sensor Type can be moditied under Properties within the Inspection menu Dione 3 Click Done 16 www bannerengineering com tel 763 544 3164 Online Only rev A iVu Plus User s Manual Changing Running Inspections To change the running inspection 1 From the Home screen click the Yellow button in the top center of the screen that displays the currently running inspection to display all the stored inspections Online Only rev A www bannerengineering com tel 763 544 3164 iVu Plus User s Manual 2 3 4 iVu Plus Communications The iVu Plus provides for communicating with other devices via Ethernet or a UART serial communications port RS 232 In order to establish an Ethernet connection to the sensor the external device must be configured with the correct IP address and correct TCP port to communicate If planning to use the serial communications connection port settings for baud rate data bits parity and stop bits must be configured on the iVu Plus to match the settings of the external device Communication Channels The iVu Plus supports up to three communications channels e Command Channel a bi directional communication protocol
57. stem Logs gt System Log The System Log contains configuration change information other notifications and any errors or warnings that may be en countered The list is sorted in descending order with respect to time The Time associated with each event consists of the Hour Count lifetime hours of operation and the Up Timer time elapsed since last boot Click the icon in the upper left corner of the screen to show hide the time column Click Clear Log button at the bottom of the screen to clear the System Log Click the icon at the lower right of the screen to save the System Log to the USB drive Online Only rev A www bannerengineering com tel 763 544 3164 49 iVu Plus User s Manual 4 Setting up for an Inspection In order to set up for an inspection you need to 1 Select a Sensor Type 2 Acquire a good image 3 Set parameters depending on the Sensor Type 4 1 Selecting a Sensor Type When you exit Demo Mode the sensor reboots with a single inspection with a Match sensor type by default To change the Sensor Type 1 Go to Main Menu gt Inspection gt Properties gt Sensor Type This displays the Sensor Type menu options 2 select either Area Blemish Match or Sort 3 Click the Home Screen icon in the upper left corner of the screen to return to the Home screen 50 www bannerengineering com tel 763 544 3164 Online Only rev A iVu Plus User s Manual 4 2 Acquiring a Good Image
58. t or dirt from the Sensor using a soft cloth If needed slightly dampen the cloth with a weak solution of neutral detergent Avoid getting dirt on the imager the area behind the lens If the imager is dirty use anti static compressed air to blow off the dust Updating the iVu Firmware The current version of iVu firmware is available for download from the Banner website See Banner Website for the firmware downloads link Online Only rev A www bannerengineering com tel 763 544 3164 5 iVu Plus User s Manual 2 Overview of the Sensor The iVu TG Image Sensor is used to monitor parts for type size orientation shape and location No external PC is required to configure the sensor Instead the sensor has a color touch screen display either integrated with the sensor or available as a remote display that you can use to set up and monitor inspections The following are features of the iVu sensor Totally self contained image sensor no PC required No PC required to configure change or monitor Easy configuration install connect iVu select sensor type acquire image set inspection parameters e Advanced capabilities menu driven tools guide you as you set up your inspection Intuitive interface and sophisticated features make powerful inspection capabilities simple On board language selectable intuitive GUI English French German Italian Spanish Japanese Traditional and Simplified Chi nese Easy configura
59. that currently supports ASCII and enables other devices to remotely control the iVu Plus sensor and access sensor results e Data Export used to export selected inspection data to a remote device e Image Export used to export inspection images to a remote device Data export and command channel can be configured for either Ethernet or Serial I O but not both image export is only available over Ethernet The table below briefly summarizes valid communication channel configuration options 18 www bannerengineering com tel 763 544 3164 Online Only rev A 3 Main Menu Reference 3 1 Main Menu The Main Menu has four sections Select Inspection to modify inspection settings Imager to run the Auto Exposure routine and to make adjustments to functions like exposure gain and strobe System to select the Sensor Type and to manage the device Logs to configure and view System and Inspection Logs Online Only rev A www bannerengineering com tel 763 544 3164 19 a amity Inspection aE Area Sensor Type selection determines first menu item under inspection Blemish Match Sort Motion Visible when Motion Enabled and Sensor Type Area or Blemish Properties Stored Inspections Communication Logs Locked Sensor Menus aes 20 Inspection Logs System Logs Communication Logs Unlock Sensor ROI Type Percent Match Rotat
60. tion install connect iVu select sensor type acquire image set inspection parameters 68 5 mm touch screen LCD display 320 x240 pixels e Choice between 3 inspection tools pattern match and area detection with or without motion compensation Robust IP67 housing with integrated lighting red blue green or infrared e M12 connector with 10 to 30 VDC for power supply and PNP or NPN output External trigger input remote TEACH input and external strobe output available USB port for upload and download of inspections and log files Software emulator for PC available to evaluate inspections offline based on bitmap images e Compact rugged housing available with or without a variety of integrated ring lights red blue green and infrared 2 1 Typical iVu Applications 2 1 1 Label Inspection A manufacturer packages a number of products in similar packaging and needs a cost effective way to ensure that only like products are packaged together Additionally they want to verify that all the products have labels 6 www bannerengineering com tel 763 544 3164 Online Only rev A iVu Plus User s Manual To verify each product an iVu Series sensor is configured for a Match inspection An image of a good product package Is captured When the inspection is running if the sensor detects a package with a different or missing label the sensor sends a fail output to the line and the product is rejected 2 1 2 Blister Pack Inspect
61. tion environment you will need to create your own application for bi directional communication with the sensor Sonnet senal Serinaet trl iri e 9 1 3 Data Export The iVu Plus sensor provides for exporting user selected inspection data via either Ethernet or the RS 232 serial interface Inspection data that can be exported includes e Pass Fail Output e Inspection Name e Inspection Results Frame e Inspection Time ms Online Only rev A www bannerengineering com tel 763 544 3164 65 iVu Plus User s Manual 5 1 3 Sample Application The iVu Plus installation CD has a Data Export sample application that provides for viewing exported data while setting up the sensor etc In a production environment you will need to create your own application to process data exported from the sensor EE ivu Data Export Sample Program lolx 5 1 4 Image Export Image export is only supported on Ethernet ports Inspection images are a maximum 8 bits per pixel grayscale images in Windows BMP format that represent all the data in a full Field of View FOV Each exported image is comprised of a header 64 bytes followed by the image data approximately All 16 and 32 bit numeric entries are little endian The header includes the following information Fi E NOTE If FOV s are adjusted so that they are smaller the bitmaps will also be smaller 5 1 4 Image Export Sample Application The iVu Plus installation CD h
62. unt the sensor securely using one of the brackets above and the three M4 x 4 mm screws that are supplied with the bracket Installing Filters on the iVu Series Sensor To install a filter on the iVu Series sensor use the illustration as a guide and follow the steps listed below Ea NOTE Failure to follow these instructions can cause damage to your iVu Series sensor b Focusing Window Locking Clip D Locking Screw 8 www bannerengineering com tel 763 544 3164 Online Only rev A iVu Plus User s Manual a V4 w A c E LS 1 Use the 1 16 hex key to remove the Focusing Window locking screw D ae Ea NOTE The Locking Clip C inserts in a groove near the top of the Focusing Window B When remov ing the window the Locking Clip will be loose Be careful not to lose the clip while removing the window 2 Unscrew the Focusing Window by turning it clockwise approximately 5 complete turns or until the Focusing Window disengages from the light lens assembly Ea NOTE The light lens assembly may include an integrated ring light or a blank disk if an integrated ring light is not used Be careful that the light lens assembly does not pull out when removing the Focusing Window Give a slight tug on the Focusing Window when you think you ve unscrewed it far enough If the lens assembly moves with the window continue to rotate the window clockwise until the lens assem bly does not move 3 Set the Focusing Window aside Be ca
63. upper left corner of the sensor display indicates that the sensor is locked Note that the sensor can be locked with or without a password If a password is not used unlock the sensor by clicking on the Unlock Device menu When a password is used it must be 4 digits entered using the software keypad If the password is lost use the Password Reset Utility software provi ded in the CD to obtain a Reset Key Output Screen Main Menu gt System gt Discrete I O gt Outputt Output 1 can be configured for Pass Fail or Sort Pattern 1 The default setting is Pass and Latched for this output For Latched the signal is active until the results of an inspection cause a change in the signal output If Pulse is selected the default Pulse width is 50 ms Pattern 1 Sart Sensor Type only Output2 Screen Main Menu gt System gt Discrete I O gt Output2 Output 2 can be configured for Pass Fail or Sort Pattern 2 The default setting is Pass and Latched for this output For Latched the signal is active until the results of an inspection cause a change in the signal output If Pulse is selected the default Pulse width is 50 ms 42 www bannerengineering com tel 763 544 3164 Online Only rev A iVu Plus User s Manual Active Fail Pass Fail Pattern 2 Sart Sensor Type only Output3 Screen Main Menu gt System gt Discrete I O gt Output3 Output 3 can be configured for Pass Fail or Sort Pattern 3 The
64. v A www bannerengineering com tel 763 544 3164 39 iVu Plus User s Manual immediately after the current inspection is complete In this case the discarded frames will not be transmitted NOTE This setting affects both the Data Export Channel and Image Export Channel Affects Datalmage Export channels Fail Hold Time Screen Main Menu gt System gt Display Settings gt Fail Hold Time The Fail Hold Time determines how long a failed image is displayed on the LCD so that you can see what failed The sensor will continue to process any triggers and the inspection will continue normally This time delay is just for the screen You can set this parameter using the slider at the bottom of the screen Firmware Update Screen Main Menu gt System gt Firmware Update The Firmware Update screen is used to load the latest sensor firmware The Firmware Update screen lists the firmware versions it finds in the BANNER FIRMWARE folder on the USB drive When you receive a firmware update from Banner Engineering be sure to put it in the BANNER FIRMWARE folder on the USB drive 40 www bannerengineering com tel 763 544 3164 Online Only rev A iVu Plus User s Manual Input Polarity Main Menu gt System gt Discrete I O gt Input Polarity The iVu has two input signals Trigger and Remote Teach Both these signals are edge sensitive The operation of these signals is dependent on the Input Polarity setting Low To High T
65. ware keypad Use the procedure described below Ea NOTE If you have not set the sensor previously then folders will be named using the first 8 characters of the sensor serial number Plug a USB Thumb Drive into the sensor Save Sensor Configuration to the USB Thumb Drive Main Menu gt System gt Sensor Configuration gt Save to USB The locaton of these files on the USB Thumb Drive will be displayed after the operation is complete the sensor configuration is saved in lt USB gt BANNER lt SENSOR_NAME gt For example if the sensor name is myName the path will be lt USB gt BANNER my Name Remove the USB drive from the sensor and insert it into an available USB drive on a Windows PC lf running the Emulator from the USB launch the iVuEmulator exe program If running the Emulator installed on a PC make sure the Emulator is not running and copy the Sensor Configuration from the USB Thumb Drive to the folder where the Emulator is installed on the PC For example if the sensor name is myName and the iVu Emulator is installed in the default location on the PC copy the file lt USB gt BANNER myName CONFIG CFG to C Program Files Banner Engineering iVu Series Online Only rev A www bannerengineering com tel 763 544 3164 73 iVu Plus User s Manual Launch the iVuEmulator exe program Go to the Sensor Information screen Main Menu gt System gt Sensor Information Click the white box next to the Sensor Na
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