Red Lion Controls G303M000 Datasheet
Contents
1. CABLES AND DRI VERS Red Lion has a wide range of cables and drivers for use with many different communication types A list of these drivers and cables along with pin outs is available from Red Lion s website New cables and drivers are added on a regular basis If making your own cable refer to the G303 Port Pin Outs for wiring information USB DATA TRANSFERS FROM THE COMPACTFLASH CARD WARNING DO NOT CONNECT OR DISCONNECT CABLES WHILE POWER IS APPLIED UNLESS AREA IS KNOWN TO BE NON HAZARDOUS USB PORT IS FOR SYSTEM SET UP AND DIAGNOSTICS AND IS NOT INTENDED FOR PERMANENT CONNECTION In order to transfer data from the CompactFlash card via the USB port a driver must be installed on your computer This driver is installed with Crimson and is located in the folder C Program Files Red Lion Controls Crimson 2 0 Device after Crimson is installed This may have already been accomplished if your G303 was configured using the USB port Once the driver is installed connect the G303 to your PC with a USB cable and follow Mounting the CompactFlash instructions in the Crimson 2 user manual Note that using the USB port for frequent data transfers is not recommended For frequent data transfers it is recommended that the Ethernet connection be used Through the Ethernet connection a web page can be set up to view logged data Refer to the Crimson 2 0 manual for details ETHERNET COMMUNI CATIONS Ethernet communications can2. SOCKET TO INCREASE MEMORY CAPACITY 3 2 INCH 128X64 PIXEL LCD WITH YELLOW LED BACKLIGHT ABLE TO SUPPORT TEXT AND SIMPLE GRAPHICS OUTDOOR UNIT WITH UV RATED OVERLAY AVAILABLE 32 BUTTON KEYPAD WITH USER IDENTIFIABLE KEYS NAVIGATIONAL KEYS NUMERIC KEYS KEYS FOR ON SCREEN MENUS AND OTHER VARIOUS KEYS C THREE FRONT PANEL LEDS POWER UNIT FROM 24 VDC 20 SUPPLY CONTENTS OF PACKAGE G303 Operator Interface Panel gasket Two user legendable key sheets Template for panel cutout Hardware packet for mounting unit into panel Terminal Block for connecting power ORDERI NG I NFORMATI ON MODEL NO DESCRIPTION PART NUMBER Operator Interface for indoor applications only textured finish with embossed keys G303M000 Operator Interface for indoor or outdoor applications glossy finish with UV rated overlay keys are not embossed 32 MB CompactFlash Card 64 MB CompactFlash Card 256 MB CompactFlash Card 512 MB CompactFlash Card G303S000 G3CF032M G3CF064M G3CF256M G3CF512M G3xx0000 PSDR7000 SFCRM200 CBLPROGO CBLUSBOO CBLxxxxx DRXxxxxxx BAL3R004 LBAFLMO2 G3CF G3xx Optional Communications Cards 1 PSDR7 DIN Rail Power Supply SFCRM2 Crimson 2 0 2 RS 232 Programming Cable CBL USB Cable Communications Cables DR DIN Rail Mountable Adapter Products 3 Replacement Battery 4 Key Strip Paper 1 Contact your Red Lion distributor or visit
3. LEDS There are three front panel LEDs Shown below is the default status of the LEDs LED INDICATION RED TOP LABELED PWR FLASHING Unit is in the boot loader no valid configuration is loaded STEADY YELLOW MIDDLE OFF No CompactFlash card is present STEADY Valid CompactFlash card present FLASHING RAPIDLY CompactFlash card being checked Unit is writing to the CompactFlash either because it is storing FLICKERING data or because the PC connected via the USB port has locked the drive FLASHING SLOWLY Incorrectly formatted CompactFlash card present GREEN BOTTOM FLASHING A tag is in an alarm state STEADY Valid configuration is loaded and there are no alarms present 1 The operator interface is shipped without a configuration After downloading a configuration if the light remains in the flashing state continuously try cycling power If the LED still continues to flash try downloading a configuration again 2 Do not turn off power to the unit while this light is flickering The unit writes data in two minute intervals Later Microsoft operating systems will not lock the drive unless they need to write data Windows 98 may lock the drive any time it is mounted thereby interfering with logging Refer to Mounting the CompactFlash in the Crimson 2 User Manual Unit is powered and running an application CRI MSON SOFTWARE Crimson software is available as a free download from Red L
4. Red Lion part numbers for cables with a twist in them are CBLPROGO CBLRLCOI or CBLRCO2 G3 RS232 to a PC Connections G3 RJ12 Name PC DB9 Name 2 Rx 3 Tx N C 4 DTR COM 5 D N C 6 DSR CTS 7 RTS 8 N C 9 CONNECTING A G303 OPERATOR mE INTERFACE TO AN ICM5 Sua Oc cm CBLPROCO ICMS DIP Switch Settings ooo pend bee HTH ON gt ON am oo0rooo am nor aooaoza amp uwuz YHOO Wy 22222 5rr waz oO 222226 S56 aoda googama 4 4 zz zzzZz eeeeedgg z 55 56566 onton 6Z OO DSS Boornwoa amp qq yew mnog MB ga OORE 22 AOO co 58 5b SEES Application Dependent App P ve L3 COC wu i oo LI CBLPROGO can also be used to communicate with either a PC or an ICMS DB9 adapter not included 1 foot long 5 DB9 adapter not included 10 feet long G303 PORT PIN OUTS PROTECTIVE EARTH GROUND YELLOW RTS PIN 6 TxA PIN 8 RTS PIN 6 LED COMM COMM Tx TxA RxA RxB TxEN COMM TxB Rx COMM COMM Tx eCTS PIN 1 Rx eTxB PIN 1 eCTS PIN 1 COMMON 2 24V t 20X RS232 RS485 RS232 ETHERNET NIC POWER PGM PORT COMMS COMMS CONNECTOR PORT PORT RS422 485 COMMS PORT Examples of RS485 2 Wire Connections The G303 has one RS422 485 port This port can be configured to act as either RS422 or RS485 G3 to Red Lion RJ11 CBLRLCOO The RS422 485 COMMS and RS232 COMMS ports are multiplexe
5. be established at either 10 BASE T or 100 BASE TX The G303 unit s RJ45 jack is wired as a NIC Network Interface Card For example when wiring to a hub or switch use a straight through cable but when connecting to another NIC use a crossover cable The Ethernet connector contains two LEDs A yellow LED in the upper right and a bi color green amber LED in the upper left The LEDs represent the following statuses ieocoon nEscmemo O YELLOW solid Link established YELLOW flashing Data being transferred GREEN 10 BASE T Communications AMBER 100 BASE TX Communications The Crimson manual contains additional information on Ethernet communications RS232 PORTS The G303 has two RS232 ports There is the PGM port and the COMMS port Although only one of these ports can be used for programming both ports can be used for communications with a PLC The RS232 PGM port can be used for either master or slave protocols with any G303 configuration The RS232 COMMS and RS422 485 COMMS ports are multiplexed because they share the same hardware Both COMMS ports can be used with master protocols However when the RS232 COMMS port is used with a slave protocol the RS422 485 COMMS port is not available Examples of RS232 communications could involve another Red Lion product or a PC By using a cable with RJ12 ends on it and a twist in the cable RS232 communications with another G3 product or the Modular Controller can be established
6. d DLC IAMS ITMS PAXCDC4C because they share the same hardware Both COMMS ports can be used with master protocols However when the RS422 485 COMMS port is used with a Connections slave protocol the RS232 COMMS port is not available G3 RJ45 RLC RJ11 RS422 485 4 WIRE RS485 2 WIRE CONNECTIONS CONNECTIONS 5v Sv 2 3 5 4 130K 7 130K 7 TxB TxA t TxA 130K 130K 2 a Se TxEN 0C 5 TxEN 0C 6 GND V 5V P 4 RxB 130K TxB N A N Modular Controller 1 4 4 1 2 3 H6 GND Note All Red Lion devices connect Ato A and B to B except for Paradigm devices Refer to www redlion net for additional information DH485 COMMUNI CATIONS The G303 s RS422 485 COMMS port can also be used for Allen Bradley DH485 communications When this port is configured to communicate DH485 the RS232 COMMS port can not be used because the ports share the same hardware and the G303 multiplexes the ports to communicate via two protocols WARNING DO NOT use a standard DH485 cable to connect this port to Allen Bradley equipment A cable and wiring diagram are available from Red Lion G3 to AB SLC 500 CBLABOO3 Connections RJ45 RLC Name RJ45 A B Name 1 TxB 1 2 TxA 2 3 8 24V COMM TxEN SHIELD COMM 24V SOFTWARE UNIT OPERATION FRONT PANEL
7. ion s website or it can be purchased on a CD see Ordering Information for part number The latest version of the software is always available from the website and updating your copy is free KEYPAD The G303 keypad consists of five unique key types There are eight legendable keys refer to User Legendable Keys for more information A five key navigational keypad area A twelve key numeric keypad with and decimal point Three soft keys for on screen menu selections And four keys labeled ALARMS MUTE EXIT and MENU TROUBLESHOOTI NG YOUR G303 If for any reason you have trouble operating connecting or simply have questions concerning your new G303 contact Red Lion s technical support For contact information refer to the back page of this bulletin for phone and fax numbers EMAIL techsupport redlion net Web Site http www redlion net
8. ons Users can enter data through the front panel 32 button keypad that has user identifiable keys SAFETY SUMMARY All safety related regulations local codes and instructions that appear in the manual or on equipment must be observed to ensure personal safety and to prevent damage to either the instrument or equipment connected to it If equipment is used in a manner not specified by the manufacturer the protection provided by the equipment may be impaired Do not use the controller to directly command motors valves or other actuators not equipped with safeguards To do so can be potentially harmful to persons or equipment in the event of a fault to the controller WARNING EXPLOSION HAZARD SUBSTITUTION OF COMPONENTS MAY IMPAIR SUITABILITY FOR CLASS I DIVISION 2 CLASS II DIVISION 2 CLASS III DIVISION 2 CAUTION Read complete instructions prior to installation and operation of the unit AN CompactFlash is a registered trademark of CompactFlash Association e CONFIGURED USING CRIMSON SOFTWARE VERSION 2 0 OR LATER UP TO 5 RS 232 422 485 COMMUNICATIONS PORTS 2 RS 232 AND 1 RS 422 485 ON BOARD 1 RS 232 AND 1 RS422 485 ON OPTIONAL COMMUNICATIONS CARD 10 BASE T 100 BASE TX ETHERNET PORT TO NETWORK UNITS AND HOST WEB PAGES USB PORT TO DOWNLOAD THE UNIT S CONFIGURATION FROM A PC OR FOR DATA TRANSFERS TO A PC UNIT S CONFIGURATION IS STORED IN NON VOLATILE MEMORY 4 MBYTE FLASH COMPACTFLASH
9. our website for complete selection 2 Use this part number to purchase Crimson on CD with a printed manual USB cable and RS 232 cable Otherwise download from www redlion net 3 Red Lion offers RJ modular jack adapters Refer to the DR literature for complete details 4 Battery type is lithium coin type CR2025 COMMUNICATING WITH THE G303 CONFI GURI NG A G303 The G303 is configured using Crimson software Crimson is available as a free download from Red Lion s website or it can be ordered on CD Updates to Crimson for new features and drivers are posted on the website as they become available By configuring the G303 using the latest version of Crimson you are assured that your unit has the most up to date feature set Crimson software can configure the G303 through the RS232 PGM port USB port or CompactFlash The USB port is connected using a standard USB cable with a Type B connector The driver needed to use the USB port will be installed with Crimson The RS232 PGM port uses a programming cable made by Red Lion to connect to the DB9 COM port of your computer If you choose to make your own cable use the G303 Port Pin Out Diagram for wiring information The CompactFlash can be used to program a G3 by placing a configuration file and firmware on the CompactFlash card The card is then inserted into the target G3 and powered Refer to the Crimson literature for more information on the proper names and locations of the files
10. red lion Tel 1 717 767 6511 Fax 1 717 764 0839 www redlion net Bulletin No G303 H Drawing No LP0561 Released 2 05 MODEL G303 GRAPHIC LCD OPERATOR INTERFACE TERMINAL 4 ENTER PWR LOWER v Q0 FOR USE IN HAZARDOUS LOCATIONS Class l Division 2 Groups A B C and D c i LISTE D Class II Division 2 Groups F and G LABORATORY EQUIPMENT Class III Division 2 GENERAL DESCRI PTI ON The G303 Operator Interface Terminal combines unique capabilities normally expected from high end units with a very affordable price It is built around a high performance core with integrated functionality This core allows the G303 to perform many of the normal features of the Paradigm range of Operator Interfaces while improving and adding new features The G303 is able to communicate with many different types of hardware using high speed RS232 422 485 communications ports and Ethernet 10 Base T 100 Base TX communications In addition the G303 features USB for fast downloads of configuration files and access to trending and data logging A CompactFlash socket is provided so that Flash cards can be used to collect your trending and data logging information as well as to store larger configuration files In addition to accessing and controlling of external resources the G303 allows a user to easily view and enter information The unit uses a Liquid Crystal Display LCD module which is easily readable in both indoor and outdoor applicati
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