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AM5K Measuring Head User Manual

1. AM5KSTD11MAY Page 60 of 100 36220 FM 1093 enc al P BOX 850 Simonton Texas 77476 Wireline Phone 281 346 4300 Fax 281 346 4301 Products benchmarkwireline com AM5K FRONT VIEW oe ND ENCODER THIS SIDE je ee AM5KSTD11MAY Page 61 of 100 36220 FM 1093 enc al P BOX 850 Simonton Texas 77476 Wireline Phone 281 346 4300 Fax 281 346 4301 Products benchmarkwireline com AM5K REAR VIEW ory 4 J Z 4 ry v I JREF AM5KSTD11MAY Page 62 of 100 36220 FM 1093 enc al P BOX 850 Simonton Texas 77476 Wireline Phone 281 346 4300 Fax 281 346 4301 Products benchmarkwireline com
2. P N DESCRIPTION QTY UNIT 5 191 ENCODER H25D SS 1200 ABC 4469 EEx ia IIB 4 2 EA 5 073 COUPLING MOD ENCDR 0 250 0 375 BORE 2 EA AMS1P071 DUST CAP MS25043 16DA 2 EA Specifications 1200 Pulses per revolution 5 to 15 power Differential Quadrature output A A not B B not Pin Out A A B B 5 to 15 vdc Gnd Case nmo ocoom AM5KSTD11MAY Page 97 of 100 36220 FM 1093 enc al P O BOX 850 Simonton Texas 77476 Wireline Phone 281 346 4300 Fax 281 346 4301 Products benchmarkwireline com 8 4 15 ENCODER AMSLP061 Iv M P N DESCRIPTION QTY UNIT AM5KP061_ ENCODER H25D SS 1200 ABC 4469 2 EA 5 073 COUPLING MOD ENCDR 0 250 0 375 BORE 2 EA ACMU2P09 DUST CAP MS25043 18DA 2 EA Specifications 1200 Pulses per revolution 5 to 15 vdc power Differential Quadrature output A A not B B not Pin Out A A H B D 5 to 15 vdc F Gnd G Case AM5KSTD11MAY Page 98 of 100 36220 FM 1093 enc al P O BOX 850 Simonton Texas 77476 Wireline Phone 281 346 4300 Fax 281 346 4301 Products
3. PARTS LIST ITEM P N DESCRIPTION QTY REF 1 5 131 ASSY FRAME BACKBONE UPPER W BUSHINGS 1 2 AM5KA332 aoc FRAME W BUSHINGS AND WEAR 1 3 AM5KA052 1 ASSY MOUNT FLTNG ENCDR WHL W 1 OPTION 4 5 052 2 ASSY MOUNT ENCDR WHL W 0 1 5 5 053 ASSY PIVOT HORIZ VERT 1 6 AM5KM057 ADAPTER ENCODER H37C H25D 2 OPTION 6 5 058 COVER ENCODER ADAPTER 1 OPTION 7 5 020 ENDCAP FLOATING ENCODER MOUNT 4 8 5 057 ASSY MOUNT SPOOLNG ROLLR FRNT 1 9 AM5KM026 MOUNT SPOOLING ROLLER REAR 1 10 ASSY LOAD AXLE 1 SEE CHART 11 AM5KA040 ASSY MOUNT CENTER YOKE 5 WHEEL 1 OPTION 12 AM5KA066 ASSY MAG MARK DETECTOR EEx Na 1 13 ENCODER 1 SEE CHART 14 AM5KA058 ASSY BACKUP MAGNETIC EEx Na 1 15 AM5KM024 SHAFT PIVOT VERTICAL 20MM SST 1 16 AM5KM011 SHAFT TENSION ROLLER 30MM SST 5 17 AM5KA059 ASSY SHAFT ENCODER SLIDE 30MM 2 18 AM5KM023 SHAFT PIVOT HORIZONTAL 1 2 SST 1 19 AM5KM013 SHAFT SPOOLING ROLLER 20MM 3 20 AM5KP023 BOLT SHOULDER 3 4 X 3 SST 1 21 AM5KP002 SPRING EXT 4 OAL 47 64 DIA SST 4 22 AM5KM001 WHEEL MEASURING 2FT 5 SPOKE 2 23 AM5KM141 ANCHOR SPRING 1 2 FLOATING 4 24 5 034 PLATE WEAR 1 16 X 1 5 X 3 5 1 25 AMSKM049 BLOCK WEAR 1 50 X 1 50 X 0 56 STL 2 LARGE LINES 25 5 074 WEAR UPPER TOOL STL 1 SMALL LINES ONLY 26 134 BLOCK WEAR 0 75 2 50 TOOLSTL 2 27 5
4. P N DESCRIPTION QTY UNIT AM5KP192 ENCODER H25D SS 1200 ABC 4469 2 EA 5 073 COUPLING MOD ENCDR 0 250 0 375 BORE 2 EA AMS1P071 DUST CAP MS25043 16DA 2 EA Specifications 1200 Pulses per revolution 5 to 15 power Differential Quadrature output A A not B B not Pin Out A A C A B B E B D 5 to 15 vdc F Gnd G Case AM5KSTD11MAY Page 95 of 100 36220 FM 1093 enc al P O BOX 850 Simonton Texas 77476 Wireline Phone 281 346 4300 Fax 281 346 4301 Products benchmarkwireline com 8 4 13 ENCODER AMS7P131 lt le P N DESCRIPTION QTY UNIT AM5KP131 ENCODER H25D SS 1200 ABC 4469 2 EA AM5KM073 COUPLING MOD ENCDR 0 250 0 375 BORE 2 EA ACMU2P09 DUST CAP MS25043 18DA 2 EA Specifications 1200 Pulses per revolution 5 to 15 power Differential Quadrature output A A not B B not Pin Out A A H A B B B D 5 to 15 vdc F Gnd G Case AM5KSTD11MAY Page 96 of 100 36220 FM 1093 enc al P O BOX 850 Simonton Texas 77476 Wireline Phone 281 346 4300 Fax 281 346 4301 Products benchmarkwireline com 8 4 14 ENCODER AMS7P191
5. ITEM P N DESCRIPTION QTY REF 45 58 055 CONN KPT 02A16 8P 1 EA 46 AMS8P056_ DUST CAP KPT81 16C 1 EA 10 AMTKAO14B ASSY 0 1 5V DIFF LP EX 1 EA 93 276 040 O RING 2 235 BUNA N L P LID 3 1 8 X 3 3 8 X 1 8 1 EA 94 58 066 O RING 2 136 BUNA N L P HSG 1 98ID X 2 1900 X 0 103W 1 EA 95 AM5KP118 O RING 2 023 BUNA N L P CONN 1 1 16 X 1 3 16 X 1 16 1 EA AM5KSTD11MAY Page 70 of 100 B h M sexs FM i5 enc a Toras cae Phone 281 346 4300 Wireline fhine 2813464501 Products benchmarkwireline com 8 3 3 LOAD PIN AM5KA071 TENSION SPECIFICATIONS Power Requirements 12 vdc excitation Proprietary circuit board which buffers the load pin signals and provides a 3mv v output Temperature stability lt 015 full scale deg F on zero lt 02 full scale deg F on output Accuracy Within 150 Ibs or 3 of actual whichever is greater Maximum load tested 25 000 Ibs 11 340 kg with deep grooved tension wheel lt YELLOW GREEN Take Adequate Precautions when Installing the Load Pin to Avoid the Risk of Mechanical Damage WARNING DO NOT SEPARATE CONNECTORS WHEN ENERGIZED AM5KSTD11MAY Page 71 of 100 B h M sexs FM i5 enc a Toras cae Phone 281 346 4300 Wireline fhine 2813464501 Products benchmarkwireline com 8 3 3 LOAD PIN AM5KA071 continued AM5KSTD11MAY Page 72 of 100 36220 FM 1093 enc al P O BOX
6. 515 550 DEVICE CABLE MSRMT 550 WHEELS 1200PPR 0 15 TENSION ANBKA069C 515 650 DEVICE CABLE MSRIMT 650 WHEELS 1200PPR 0 15 TENSION ANBKA069C AMBKASI6 DEVICE CABLE MSRMT 2 FT TANGENT 1200PPR 0 15 TENSION 5 06 AMBKA520 DEVICE CABLE MSRMT 2 FT WHEEL 1200PPR 420MATENSION AMBKA420 AMBKA523 DEVICE CABLE MSRMT 2 FT TANGENT 1200PPR O45VTENSIOM AMBKA069C AMBKA525 DEVICE CABLE MSRMT 2 FT WHEEL 1200PPR 4 20 TENSION 420 AMBKA526 600PPR 4 20 TENSION AMBKA420 DEVICE CABLE MSRMT 2 FT WHEEL z lt lt z z iz z zz z lt z izi ziz z lt z z iz lt lt z z z lt z lt z lt lt lt z lt lt lt lt lt 2 2 lt lt lt s 2 2 2 The AMTKAQ10 is now replaced by Page 3 of 100 AM5KSTD11MAY BenchMark Wireline AMSK Item Matrix Sorted by LP P N Item PIN Description Encoder Quantity Encoder PIN Load Pin Type AMBKA539 DEVICE CABLE MSRMT CH 22 1200PPR 5 079 2mviv NON 5 54 1200PPR 5 188 2mViv NON AMP 2 DEVICE CABLE MSRMT OH CH 2 2 AMSKA549 DEVICE CABLE MSRMT CH AMBKA538 DEVICE B
7. 6 5 MARK DETECTOR ATEX Conformity Certificates ATEX Conformity Certificate Epsilon Certificate Number Epsilon Ex 02ATEX1143 This certificate is issued for the electrical equipment Magnetic Mark Detector EX Manufactured and submitted by Kerr Measurement Systems Inc 6415 Reading Road Rosenberg Texas 77471 USA The equipment shall be designed and constructed in accordance with the specification set out in the schedule herein and documents referred to therein This Certificate is issued subject to the conditions of Epsilon Certification Service and any additional conditions as may be prescribed This Certificate does not imply that the equipment meets all statutory requirements in any particular industry or circumstance Directive s ATEX Directive EU 94 9 EC Standard s EN 50021 1999 Coding C 136 EEx nA 1 T6 Epsilon Project Number Epsilon Report Number ETS0412 ETS A 0412 C 1 Issue Date 22 May 2002 On Behalf of Epsilon Certification Service S L D Henin Certification Manager This certificate may only be used in its entirety and without change Epsilon Technical Services Limited is certified against the requirements of ISO 9002 for assessment of products against EU Standards and Directives and is accredited for test and inspection by 1 Epsilon is accredited as a Certification Body by the ASCB E Accreditation Service for Certifying Bodies Europe Sheet of 2 AM5KSTD
8. 159 GUIDE TENSION WHEEL PLAS 2 28 5 084 SCREW ANTI ROTATION TENS WHEEL 6 29 AM5KM010 SHAFT WHEEL CANTILEVERED 5 WHL 1 30 AM5KM060 SHAFT WHEEL CANTLVRD MAG 5 WHL 1 OPTION 31 AM5KA137 ASSY WHEEL GUIDE PLAS 35MM BRG 4 33 AM5KA063 ASSY WHEEL TENSN SHALLOW GRV 1 OPTION 33 AM5KA073 ASSY WHEEL TENSN DEEP GRV 1 OPTION HI TENSION 34 AM5KA164 ASSY WHEEL TENSN FIXD 35MM BRG 2 35 AM5KA065 ASSY ROLLER SPOOLNG 2 75 PLAS 4 36 AM5KM073 COUPLING MOD ENCDR 0 250 0 375 2 OPTION 37 AM5KP124 PIN COILED SPRING 1 4 X 1 1 8 2 ENCODER SLIDE 38 AM5KP125 PIN COILED SPRING 3 16 X 1 2 1 TENSION WHEEL PIN 42 5 138 YOKE PIVOT CENTER MOUNT SST 1 43 5 040 PUSHROD TOGGLE CLAMP PLASTIC 2 51 AMS1P009 RETAINING PIN T HANDLE 1 52 AMS1P072 PLUG 3 8 NPT SS 2 AM5KSTD11MAY Page 63 of 100 36220 FM 1093 enc al P BOX 850 Simonton Texas 77476 Wireline Phone 281 346 4300 Fax 281 346 4301 Products benchmarkwireline com 53 5 075 CHAIN SASH 35 SST 6 54 AM5KM157 BEARING BALL 35MM ID MOD 6 55 5 088 BEARING LINEAR 30MMID X 40MMOD 8 56 204 BEARING BALL 20MM FAFNIR 204PP 4 58 AM5KM134 BEARING BALL 40MM ID MOD 1 59 AM5KP229 CLAMP TOGGLE PUSH PULL SST 2 60 5 055 KEY 1 8 X 1 8 X 0 625L SST 2 61 AM5KP144 WASHER 1 4 LOCK SS HIGH C
9. Phone 281 346 4300 Wireline fa 2813464301 Products benchmarkwireline com 5 Remove the bolt and install the load pin Align the notch in the load pin with the flat side on the frame AM5KSTD11MAY Page 38 of 100 B h M 222 enc a SIT Toras Bis Phone 281 346 4300 Wireline hone 2813464501 Products benchmarkwireline com AFTER ASSEMBLY IS COMPLETE THE LOAD PIN SHOULD BE CONFIGURED AS SHOWN BELOW AM5KSTD11MAY Page 39 of 100 B h M T enc a SIT Toras Ah Phone 281 346 4300 Wireline pa 531 346 4301 Products benchmarkwireline com 5 0 OPTIONS AND ACCESSORIES 5 1 SHIPPING CASE AM5KM197 This case is designed to help easily transport the measuring head CUSTOM FOAM LINED FOR AM5K RETRACTABLE HANDLE ROLLER WHEELS OUTSIDE DIMENSIONS 31 5L X 22 88W X 18 88 AM5KSTD11MAY Page 40 of 100 36220 FM 1093 enc al P O BOX 850 Simonton Texas 77476 Wireline Phone 281 346 4300 Fax 281 346 4301 Products benchmarkwireline com 5 1 SHIPPING CASE continued AM5KM197 AM5K SHIPPING CASE AM5KSTD11MAY Page 41 of 100 36220 FM 1093 enc al P O BOX 850 Simonton Texas 77476 Wireline Phone 281 346 4300 Fax 281 346 4301 Products benchmarkwireline com 5 2 5 090 DRIP PAN KIT This drip pan will mount to the bottom of the AM5K measuring head It is designed to capture fluids and debris that drip or fall from the measuring head A hose is provided as a me
10. factor is different with this wheel P N DESCRIPTION QTY UNIT AM5KA091 ASSY WHEEL TENSN FIXD 35MM BRG 6 EA AM5KA095 ASSY WHEEL TENS 0 550 LOAD AXL 1 EA AM5KSTD11MAY Page 45 of 100 36220 FM 1093 enc al P O BOX 850 Simonton Texas 77476 Wireline Phone 281 346 4300 Fax 281 346 4301 Products benchmarkwireline com 5 5 650 WHEELS 5 650 This kit includes guide wheels and tension wheel that are grooved to fit wirelines from 550 up to 650 diameter The kit includes 6 steel guide wheels It replaces the two steel guide wheels and four plastic guide wheels on the standard head A new tension wheel is also included The tension K factor is different with this wheel P N DESCRIPTION QTY UNIT 5 092 ASSY WHEEL TENSN FIXD 35MM BRG 6 EA 5 096 ASSY WHEEL TENS 0 650 LOAD AXL 1 EA AM5KSTD11MAY Page 46 of 100 36220 FM 1093 enc al P O BOX 850 Simonton Texas 77476 Wireline Phone 281 346 4300 Fax 281 346 4301 Products benchmarkwireline com 6 0 CERTIFICATION DOCUMENTATION 6 1 MEASURING HEAD ATEX Conformity Certificate sous ER aS ATEX Conformity Variation Certificate Epsilon Certificate Number Epsilon 02 1144 1 This certificate is issued for the following equipment 5 Wheel Cable Measurement Device Inline Tension Device Manufactured and submitted by Kerr Measurement Systems Inc 6415 Reading Road Rosenberg
11. 063 DEVICE CABLE MSRIMT 2 FT CH 1200PPR 5 192 2 TENSION 5 01 DEVICE CABLE MSRMT 2 FT WHEEL DEVICE CABLE MSRMT 2 FT WHEEL DEVICE CABLE MSRMT EE n MMD 1200PPR 600PPR 1200PPR AMSLPO61 AMSLPO61 AMSKA0S0B 4 20M4 TENSION 4 20M4 TENSION 2 TENSION AMBKA420 AMBKA420 5 087 DEVICE CABLE MSRMT MIND 1200BLU AMSKA080B 2mviv TENSION 5 087 DEVICE CABLE 2 FT TANGENT DEVICE CABLE MSRMT EE n CH DEVICE CABLE MSRMT EEx n CH DEVICE CABLE MSRMT 2 FT TANGENT 512 780PPR 1200PPR 1200PPR 120 PPR AMBKP163 AMSKA06SB AMSKA 06SB 161 0 15 TENSION 2 TENSION 2mVvi TENSION 4 20m4 TENSION 5 069 5 0670 5 0670 AMSKA420 DEVICE CABLE 0 15 300PPR AMSKP189 0 15 TENSION 5 06 DEVICE CABLE MSRMT 2 FT WHEEL DEVICE CABLE MSRMT 2 FT WHEEL DEVICE CABLE MSRMT 2 FT WHEEL 300PPR 1200PPR 1200PPR 189 192 192 4 20M4 TENSION 4 20 TENSION 4 20 TENSION AMBKA420 AMBKA420 AMBKA420 DEVICE CABLE MSRMT 2 FT TANGENT 300PPR AMBSKP189 0 15 TENSION AMBKAOSSC DEVICE CABLE MSRMT 2 FT TANGENT DEVICE BRAID LINE MSRMT 2 FT TANGENT DEVICE CABLE MSRMT CH 22 DEVICE CABLE MSRMT OHICH 300PPR NO ENCODER 1200PPR 1200PPR 189 AMSKA073B 18
12. 5 to 15 vdc F Gnd G Case AM5KSTD11MAY Page 89 of 100 36220 FM 1093 enc al P O BOX 850 Simonton Texas 77476 Wireline Phone 281 346 4300 Fax 281 346 4301 Products benchmarkwireline com 8 4 7 ENCODER AM5KP161 P N DESCRIPTION QTY UNIT 5 161 ENCODER H25D SS 1200 ABC 4469 2 EA 5 073 COUPLING MOD ENCDR 0 250 0 375 BORE 2 EA AMS1P071 DUST CAP MS25043 16DA 2 EA Specifications 1200 Pulses per revolution 5 to 15 vdc power Differential Quadrature output A A not B B not 3 e A AN B B 5 to 15 vdc Gnd Case nmo ooom AM5KSTD11MAY Page 90 of 100 36220 FM 1093 enc al P O BOX 850 Simonton Texas 77476 Wireline Phone 281 346 4300 Fax 281 346 4301 Products benchmarkwireline com 8 4 8 ENCODER AM5KP163 P N DESCRIPTION QTY UNIT AM5KP163 ENCODER H25D SS 1200 ABC 4469 2 EA 5 073 COUPLING MOD ENCDR 0 250 0 375 BORE 2 EA ACMU2P09 DUST CAP MS25043 18DA 2 EA AMS1P053 10 24 X 2 SOCKET HEAD CAP SCREWS SST ENCODER MOUNTING 4 EA Specifications 512 780 Pulses pe
13. Assy Load Pin 2mVIV 74 Dia KP 16 8PIN 08 19 09 po TEX41116 08 19 09 Bill of Material AMSKA313D 013 5 464 5 067 Bill of Material 5 072 Bill of Material 5 087 Bill of Material AMSKA313 B F A B A D A B A B A B A Bill of Material On the basis of the referenced test report s the type sample s of the product has have been found to comply with the relevant harmonized standard s listed on this certificate at the time the tests were carried out This Certificate is for the exclusive use of Intertek s client and is provided pursuant to the agreement between Intertek and its Client Intertek s responsibility and liability ave limited to the terms and conditions of the agreement Intertek assumes liability to any party other than to the Client in accordance with the agreement for any loss expense or damage occasioned by the use of this Certificate Only the Client is authorized to permit copying or distribution of this Certificate and then only in its entirety Any use of the Intertek name or one of its marks for the sale or advertisement of the tested material product or service must first be approved in writing by Intertek The observations and test inspection results referenced in this Certificate are relevant only to the type sample tested inspected This Certificate by itself does not imply that the material product or service is or has ever been under an Intertek certifi
14. Fax 281 346 4301 Products benchmarkwireline com 8 4 3 ENCODER AM5KA070 ITEM P N DESCRIPTION QTY UNIT 13 AM5KP163 ENCODER H25D SS 1200 ABC 4469 EEx nA 2 EA 36 AM5KM073 COUPLING MOD ENCDR 0 250 0 375 BORE 2 EA 44 AMS1P071 DUST CAP MS25043 16DA HES 2 EA Specifications 1200 Pulses per revolution 5 to 15 vdc power Differential Quadrature output A A not B B not Pin Out A A C A B B E B D 5 to 15 vdc F Gnd G Case AM5KSTD11MAY Page 86 of 100 36220 FM 1093 enc al P O BOX 850 Simonton Texas 77476 Wireline Phone 281 346 4300 Fax 281 346 4301 Products benchmarkwireline com 8 4 4 ENCODER AM5KA074 P N DESCRIPTION QTY UNIT AMSLP061_ ENCODER H25D SS 1200 ABC 4469 2 EA 5 073 COUPLING MOD ENCDR 0 250 0 375 BORE 2 EA AMS1P071 DUST CAP MS25043 16DA 2 EA Specifications 1200 Pulses per revolution 5 to 15 power Differential Quadrature output A A not B B not Pin Out A A H A B B B D 5 to 15 vdc F Gnd G Case AM5KSTD11MAY Page 87 of 100 36220 F
15. 15 3 389 mm MAXIMUM TENSION 20 000 Ibs 9072 kg MEASURING WHEEL SIZE 24 000 609 60 mm CABLE SIZES 190 to 494 4 8 mm to 12 55mm CABLE BEND OVER TENSION WHEEL 2 5 7 5 degrees depends on cable Minimal or no affects on magnetic marks AM5KSTD11MAY Page 9 of 100 B h M sexs FM 222 enc a Toras 413 Phone 281 346 4300 Wireline fione 2813464501 Products benchmarkwireline com 3 0 OPERATION 3 1 SPOOLING ARM INSTALLATION OVERHEAD SPOOLING ARM Take Adequate Precautions when installing the Measuring Head to Avoid the Risk of Mechanical Damage Install the measuring head on to the spooling arm by using the top adapter mount assembly to mount to an overhead spooling arm The mount is designed to mount with a standard U joint yoke MOUNTING PLAI LAI AM5KSTD11MAY Page 10 of 100 B h M 222 enc a SITE o Toras Ah Phone 281 346 4300 Wireline 212 2813464501 Products benchmarkwireline com 3 1 SPOOLING ARM INSTALLATION continued MOUNTING YOKE AM5KSTD11MAY Page 11 of 100 36220 FM 1093 enc al P BOX 850 Simonton Texas 77476 1 1 Phone 281 346 4300 Wireline 5813464301 Products benchmarkwireline com Make sure that the head can freely sit on the wireline If the mounting arrangement will not let the head travel up and down freely and if the cable puts a upward or downward force on the measuring head this force
16. 36220 FM 1093 enc al P O BOX 850 Simonton Texas 77476 Wireline Phone 281 346 4300 Fax 281 346 4301 Products benchmarkwireline com 5 3 AM5KA239 ADJUSTABLE GUIDE ROLLER KIT continued Lorre j WIS ZA _ A 2777727441 7727 7 74171 2271 K c es AM5KA239 ADJUSTABLE GUIDE WHEEL PARTS LIST ITEM P N DESCRIPTION QTY UNIT 1 AM5KM231 SHAFT KEYED 3 4 ADJ RLR SST 1 EA 2 AM5KM232 BOLT MOD SHOULDER 5 16 X 1 SST 1 EA 3 AM5KA144 ASSY WHEEL GUIDE 4 266 SST 1 EA 4 AM5KP234 SPRING COMP 7 8 OAL 0 42 OD 1 EA 5 AMBKP235 KEY 3 16 SQUARE SST 2 EA 6 AM5KM146 BUSHING INDEXED KEYED 30MM 1 EA 7 AM5KM147 BUSHING 30MM KEYED 3 4 SHAFT 1 EA 8 AM5KM148 COLLAR LATCH ADJ ROLLER SST 1 EA 9 AM5KP236 BEARING BRZ 314 ID X 378 OD 1 EA 10 AM5KP181 SCREW 3 8 16 X 3 4 BUTTON HD 2 EA 11 AMS1P058 WASHER 3 8 LOCK SS 2 EA 12 C276P513 WASHER 3 8 FLAT SST 2 EA AM5KSTD11MAY Page 44 of 100 36220 FM 1093 enc al P O BOX 850 Simonton Texas 77476 Wireline Phone 281 346 4300 Fax 281 346 4301 Products benchmarkwireline com 5 4 550 WHEELS AM5KK550 This kit includes guide wheels and tension wheel that are grooved to fit wirelines from 500 up to 550 diameter The kit includes 6 steel guide wheels It replaces the two steel guide wheels and four plastic guide wheels on the standard head A new tension wheel is also included The tension K
17. 94 58 066 O RING 2 136 BUNA N L P HSG 1 98ID X 2 1900 X 0 103W 1 EA 95 AM5KP118 O RING 2 023 BUNA N L P CONN 1 1 16 X 1 3 16 X 1 16 1 EA AM5KSTD11MAY Page 68 of 100 B h M sexs FM 222 enc a Toras 413 Phone 281 346 4300 Wireline fhine 2813464501 Products benchmarkwireline com 8 3 2 LOAD PIN AM5KA069 OR AM5KA010 TENSION SPECIFICATIONS Power Requirements 15 vdc power Proprietary circuit board which amplifies the load pin signals and provides a 1 5v differential output Ovdc Olbs 1 5vdc 20 000 Ibs Temperature stability lt 015 full scale deg F on zero lt 02 full scale deg F on output Accuracy Within 150 Ibs or 3 of actual whichever is greater Maximum load tested 25 000 Ibs 11 340 kg with deep grooved tension wheel BLUE KE Cah Ieee WHITE Pee i WHT ELE qno GREEN BLACK mo YEL 2 ki BLK Take Adequate Precautions when Installing the Load Pin to Avoid the Risk of Mechanical Damage WARNING DO NOT SEPARATE CONNECTORS WHEN ENERGIZED AM5KSTD11MAY Page 69 of 100 36220 FM 1093 enc al P O BOX 850 Simonton Texas 77476 Wireline Phone 281 346 4300 Fax 281 346 4301 Products benchmarkwireline com 8 3 2 LOAD PIN AM5KA069 OR 5 010 continued REF 46 REF A5 AM5KA069 ASSY LOAD AXLE 1 5 V DIFFERENTIAL Ex
18. and after come with the greaseable bearings The top 4 wheels on both old and new heads are interchangeable with the new greaseable wheels The bottom three plastic wheels in the old measuring heads are different then the wheels in new Measuring heads The diameter of the wheel shaft is 20mm for the old measuring head and 35mm for the new measuring head The P N for this wheel assembly with the 20mm shaft is AM5KA139 The P N for the 20mm shaft only is AM5KM012 AM5KSTD11MAY Page 58 of 100 B h M sexs FM 222 enc a Simonton eras 413 one 281 346 4300 Wireline fz 28 346 4301 Products benchmarkwireline com 8 0 DRAWINGS AND PARTS LISTS 8 1 MEASURE HEAD ASSEMBLY AM5K SIDE VIEW EF 90 id J 54 vA 14 0 SO REF OBREF SIDE gt lt AM5KSTD11MAY Page 59 of 100 36220 FM 1093 enc al P BOX 850 Simonton Texas 77476 Wireline Phone 281 346 4300 Fax 281 346 4301 Products benchmarkwireline com 5 TOP VIEW
19. section 6 1 of this manual They should be 4 101 6 mm in diameter bottom of groove They should be replaced if they are worn more than 010 NOTE If the tension wheels or guide wheels mentioned above are worn more than 010 then the tension reading will be less than the actual line tension The amount of error is relative to the amount of wear Grease all the wheels and bearings that are fitted with a flush mount grease fitting see following diagram Use a water proof marine grade grease An inverted grease nozzle p n AMBKP130 is supplied with each head This nozzle will fit any standard grease gun AM5KSTD11MAY Page 22 of 100 B h M 222 enc a SIT Toras Bis Phone 281 346 4300 Wireline thone 2813464501 Products benchmarkwireline com Grease Here Grease Here AM5KSTD11MAY Page 23 of 100 B h M sexs FM 222 enc a Toras 413 Phone 281 346 4300 Wireline fione 2813464501 Products benchmarkwireline com 4 5 ASSEMBLY DISASSEMBLY PROCEDURES WARNING DO NOT SEPARATE CONNECTORS WHEN ENERGIZED 4 5 1 MEASURING WHEEL SHAFT AND BEARING REMOVAL Either measuring wheel can be removed from the measuring head First shift the red release handle to move the wheel away from the frame Next remove the encoder with its adapter On the later model heads the wheels are keyed onto the shaft and can be removed simply by removing the screw holding the wheel to the shaft On earlier model
20. 1 13 ENCODER 1 SEE CHART 14 5 058 ASSY BACKUP MAGNETIC EEx 1 22 AM5KM001 WHEEL MEASURING 2FT 5 SPOKE 2 31 AM5KA137 ASSY WHEEL GUIDE PLAS 35MM BRG 4 33 AM5KA063 ASSY WHEEL TENSN SHALLOW GROOVE 1 33 AM5KA073 ASSY WHEEL TENSN DEEP GROOVE 1 OPTION HI TENSION 34 AM5KA164 ASSY WHEEL TENSN FIXD 35MM BRG 2 35 AM5KA065 ASSY ROLLER SPOOLNG 2 75 PLAS 4 36 AM5KM073 COUPLING MOD ENCDR 0 250 0 375 2 51 AMS1P009 RETAINING PIN T HANDLE 1 54 AM5KM157 BEARING BALL 35MM ID MOD 6 55 AM5KP088 BEARING LINEAR 30MMID X 40MMOD 8 56 AMSKP204 BEARING BALL 20MM FAFNIR 204PP 4 58 AM5KM134 BEARING BALL 40MM ID MOD 1 59 AM5KP229 CLAMP TOGGLE PUSH PULL SST 1 101 AMBKP130 NOZZLE GREASE FITTNG FLUSH 1 NOTE 1 Heads manufactured before Nov 2002 required the shaft to be replaced when the measuring wheels were replaced All later model heads SN 5K0229 and after come with keyed shafts that allow the wheel to be replaced without the shaft The P N for wheel and shaft assembly is AM5KA025 wheel and shaft without magnets Encoder Wheel 1 and AM5KA060 wheel and shaft with magnets Encoder Wheel 2 If these P Ns are ordered they will automatically be supplied with the new keyed shafts From that point forward the 5 001 wheels can be used NOTE 2 Heads manufactured before Feb 2004 did not have greaseable bearings We have since created a greaseable version for all 7 wheels All later model heads SN 5K0412
21. 281 346 4300 Wireline 212 2813464501 Products benchmarkwireline com 3 4 CHANGING CONFIGURATION BETWEEN OPEN HOLE AND CASED HOLE A measuring head configured for open hole will typically contain a magnetic mark detector and a 2 encoder Cased hole operations rarely require a magnetic mark detector and typically use only one encoder If the head is configured for open hole no changes are required to run it on a cased hole unit You may elect to remove the magnetic mark detector if you have no plans to use the head on an open hole unit any time in the near future The cased hole head can be configured with a different wear plate The cased hole wear plate is thicker and stepped on one end to the keep the line from riding near the top of the wheels This can occur when going in the hole with a small cable 7 32 with a very light load The open hole wear plate is flat Both plates are made from hardened tool steel The wear plate is mounted on the upper frame above the measure wheels Part number for the open hole wear plate is AM5KM034 Part number for the cased hole wear plate is AM5KM074 3 4 1 To remove the magnetic mark detector refer to item 12 on the parts list Remove the four screws holding the detector in place then remove the detector To install a magnetic mark detector reverse this procedure 3 4 2 To remove an encoder remove the four screws securing the encoder adapter to the head Remove the encoder and adapter Remo
22. 36220 FM 1093 enc al P O BOX 850 Simonton Texas 77476 Wireline Phone 281 346 4300 Fax 281 346 4301 Products benchmarkwireline com 3 The end cap and the pin can now be removed AM5KSTD11MAY Page 28 of 100 36220 FM 1093 enc al P O BOX 850 Simonton Texas 77476 Wireline Phone 281 346 4300 Fax 281 346 4301 Products benchmarkwireline com 4 Use a hook to pull the spring out far enough to remove the screwdriver Careful not to bend the spring AM5KSTD11MAY Page 29 of 100 36220 FM 1093 enc al P O BOX 850 Simonton Texas 77476 Wireline Phone 281 346 4300 Fax 281 346 4301 Products benchmarkwireline com 5 Remove the floating encoder assembly 6 Repeat for the other side AM5KSTD11MAY Page 30 of 100 36220 FM 1093 enc al P O BOX 850 Simonton Texas 77476 Wireline Phone 281 346 4300 Fax 281 346 4301 Products benchmarkwireline com 7 Remove anti rotation screw if equipped AM5KSTD11MAY Page 31 of 100 36220 FM 1093 enc al P O BOX 850 Simonton Texas 77476 Wireline Phone 281 346 4300 Fax 281 346 4301 Products benchmarkwireline com 8 Remove snap ring and pull out sliding shaft AM5KSTD11MAY Page 32 of 100 36220 FM 1093 enc al P O BOX 850 Simonton Texas 77476 Wireline Phone 281 346 4300 Fax 281 346 4301 Products benchmarkwireline com 9 Remove the wheel assembly 10 Re assemble in reverse order making sure that slot in the bearing lin
23. 850 Simonton Texas 77476 Wireline Phone 281 346 4300 Fax 281 346 4301 Products benchmarkwireline com 8 3 3 LOAD PIN AM5KA071 continued ITEM P N DESCRIPTION QTY UNIT 1 AMS8M010 HOUSING LOAD PIN AMS80 1 EA 2 AMTKAO13 ASSY PCB LOW LEVEL TENSION 1 EA 3 AM5KM262 LOAD HSG BLACK WARNING 1 EA 4 AMBKP104 PIN LOAD 30004 1 2 OD 2 0 MV V 1 EA 5 AMS8P055 CONN 2 16 8 1 EA 6 AMS8P056 DUST CAP KPT8116C RECEPT 1 EA 7 C276P040 O RING 2 235 BUNA N L P LID 1 EA 8 AMS8P066 O RING 2 136 BUNA N L P HSG 1 EA 9 AM5KP118 O RING 2 023 BUNA N L P CONN 1 EA 10 AM5KP041 SCREW 10 24 X 1 1 4 PHIL PAN 4 EA 11 AMS8P034 SCREW 4 40 X 3 8 SOC HD SST 6 EA 12 AM5KP228 STANDOFF 4 40 X 1 2 M F HEX 2 EA 13 C276P035 WASHER 10 LOCK SS 4 EA 15 C276P035 WASHER 10 LOCK SS 4 EA 16 AMS8P036 WASHER 4 LOCK SST 6 EA 17 AMS8P090 WASHER 4 FLAT SST 6 EA AM5KSTD11MAY Page 73 of 100 B h M 222 enc a SIT Toras Bis Phone 281 346 4300 Wireline hone 3515582304 Products benchmarkwireline com 8 3 4 LOAD PIN AM5KA078 TENSION SPECIFICATIONS Power Requirements 12 vdc excitation Proprietary circuit board which buffers the load pin signals and provides a 3mv v output Temperature stability lt 015 full scale deg F on zero lt 02 full scale deg F on output Accuracy Within 150 Ibs or 3 of actual whichever is greater Maximum load tested 25 000 Ib
24. AMSLPO61 O ASYTENSION AMBKASI DEVICE CABLE MSRIMT EEx nA 2 512 780PPR AMBKAQ70B 0 15Y TENSION AMBKASIZA DEVICE CABLE MSRMT EEx nA 2 512 780PPR AMBKAQ70B 0 15 TENSION AMBKASIS DEVICE CABLE MSRMT 2 FT TANGENT 2 512 780PPR AMBKP163 0 15 TENSION AMBKA523 DEVICE CABLE MSRMT 2FT TANGENT 2 1200PPR AMSLP061 0 1 5 TENSION 5 528 DEVICE CABLE MSRMT 2 FT TANGENT 2 512 780PPR AMBKP163 05V TENSION 532 DEVICE CABLE MSRMT 0 15 TEN 1 300PPR AMBKP189 O ASYTENSION AMBKA536 DEVICE CABLE MSRMT 2 FT TANGENT 2 300PPR AMBKP189 0 15 TENSION g AMBKA537 DEVICE CABLE MSRMT 2 FT TANGENT 1 300PPR AMBKP189 0 15 TENSION N 2 Oe AMBKAS5IS DEVICE CABLE MSRMT 2 TANGENT 0 NO ENCODER 0 2mviv TENSION 052 AMBKA5224 DEVICE CABLE MSRMT ZONE 1 1 1200PPR AMBKP164 2mViY TENSION al Oe 224 1 DEVICE CABLE ZONE 1 1 1200PPR AMBKPI6 _ TENSION 2 lt cO G 5 522 2 DEVICE CABLE MSRMT ZONE 1 1 1200PPR AMBKP164 2mviVPASSIVE on 2 5 E AMBKAB27A DEVICE CABLE MSRMT EE n 2 1200PPR AMBKA080B 2mVV TENSION 6 AMBKA5274 1 DEVICE CABLE MSRMT EEs nA 2 1200BLU AMBKA080B 2mviv TENSION eB 2 xe AMBKA513 DEVICE CABLE MSRMT 2 TANGENT 1 1200PPR AMSLPO61 2mviv TENSION mo Mono AMBKA520 DEVICE CABLE MSRMT 2 FT WHEEL 1 1200PPR AMSLPO61 4 20 TENSION lt E AMBKA525 DEVICE CABLE MSRMT 2FT WHEEL 2 1200P PR AMSLPO61 4 20 TENSION ANBKA526 DEVICE
25. Texas 77471 USA The equipment shall be designed and constructed in accordance with the specification set out in the schedule herein and documents referred to therein This Certificate is issued subject to the conditions of Epsilon Compliance and any additional conditions as may be prescribed This Certificate does not imply that the equipment meets all statutory requirements in any particular industry or circumstance Directive s ATEX Directive 94 9 EC Standard s 50021 1999 Coding 6 Project Number Report Number ETS0412 ETS A 0412 B 1 Issue Date On Behalf of Epsilon Compliance 01 November 2004 S L D Henin Certification Manager This certificate may only be used in its entirety and without change Epsilon Compliance UK Drury Lane Drury Buckley CH7 3DU UK Telephone 44 0 1244 541551 Fax 44 0 1244 543888 1 2 AM5KSTD11MAY Page 47 of 100 36220 FM 1093 enc al P O BOX 850 Simonton Texas 77476 Wireline Phone 281 346 4300 Fax 281 346 4301 Products benchmarkwireline com 6 2 MEASURING HEAD ATEX Conformity Certificate Sheet 1 Compliance ATEX Variation Conformity Certificate Schedule Epsilon Certificate Number Epsilon 04 1144 1 Variation 1 Description The 5 wheel measuring device range is extended to include the following versions 512 780PPR 0 1 5V 2X1200PPR MS16 0 1 5V DIFF 2X1200PPR MS16 2 0mV V An inline tension dev
26. and that no groove has been worn into the measuring wheel surface Check the measuring and guide wheels for looseness play out of roundness worn or rough sounding bearings or other mechanical conditions that could affect measurement accuracy Ensure that the wheel bearings inner race is not spinning on the shaft and that the shaft is not spinning in the bushings Verify that all fasteners are tight and that the ball lock pushpin is secure Verify that the encoder electronic load pin and backup counter cable are installed and properly routed Verify that the depth system is working by turning the wheel and observing the hoistman s panel and backup display unit to indicate cable movement The hoistman s panel and backup display should measure 2 for each rotation of the wheel If more than one encoder is installed check both encoders by turning each wheel and verifying that the hoistman s panel will read 2 for each rotation of either wheel AM5KSTD11MAY Page 20 of 100 B h M sexs FM 222 enc a Toras 413 Phone 281 346 4300 Wireline fhine 2813464501 Products benchmarkwireline com 4 3 POST JOB MAINTENANCE At the completion of each job thoroughly clean and dry the device as soon as possible This avoids problems caused from borehole residues transferred from the wireline onto the measuring device Borehole residues should be washed from the device with a cleaning solvent such as Varsol or an equivalent type Rinse the d
27. been found to comply with the Essential Health and Safety Requirements relating to the design and construction of equipment and protective systems intended for use in potentially explosive atmospheres given in Annex II to the Directive 94 9 EC of 23 March 1994 The examination and test results are recorded in confidential Report 3183344DAL 001 dated December 03 2009 The investigation was begun on 07 21 09 and concluded on 11 30 09 A type sample was made available and tested at the Intertek Dallas TX location Compliance with the Essential Health and Safety Requirements has been assured by compliance with standards EN 60079 0 2006 and EN 60079 15 2005 except in respect of those requirements referred to at item 16 of the Schedule If the sign X is placed after the certificate number it indicates that the equipment or protective system is subject to special conditions for safe use specified in the schedule to this certificate This Type examination certificate relates only to the design examination and tests of the specified equipment or protective system in accordance to the directive 94 9 EC Further requirements of the Directive apply to the manufacturing process and supply of this equipment or protective system These are not covered by this certificate The marking of the equipment or protective system shall include the following x II 3 G Ex nA nL IIC T6 Intertek Ryan Parks 1809 10 Street Suite 400 Hazardous Locations Tea
28. line speeds of 1 to 1000 feet per minute C Auto cal feature removes offset of the electronics and any constant magnetic field less than 1 gauss every 100ms If in a greater field it will auto calibrate every 11 seconds d Detection of apparent zero gauss at high low crossing is within 0 1 inch and repeatable so as any error is not accumulative e Will survive a gauss level exposure of 60 gauss AM5KSTD11MAY Page 65 of 100 36220 FM 1093 enc al P 0 BOX 850 Simonton Texas 77476 Wireline Phone 281 346 4300 Fax 281 346 4301 Products benchmarkwireline com 8 2 MMD continued 5 035 ACMUIP21 HEADER MS3102E 20 27 REAR VIEW N OF CONN M 4 ERY STRONG MARK c 2e GREEN STRONG MARK H go VIDLET ALL MARK B BHE ALL MARK ga WHITE ANALOG SiG 0 5VDO je YELLOW INTENSIFIER TRIGGER 4 BLACK GND ORANGE 9 30 VOC HALL DEVICES UP IN THIS VIEW AM5KA066 ASSY MMD EEx nA ITEM P N DESCRIPTION QTY UNIT 1 AM5KM029 ENCLSR MAGNETIC MARK DETECTOR 1 EA 2 AM5KM035 COVER MAGNETIC MARK DETECTOR 1 EA 5 ACMU1P21 CONN MS3102E 20 27P 14 PIN RECEPT 1 EA 6 AM5KP119 O RING 2 026 BUNA N MMD CONN 1 1 4 X 1 3 8 X 1 16 1 EA 7 ACMU1P22 DUST CAP MS25D43 20DA 1 EA 8 AMSKP072 quoa 2 046 BUNA N MMD COVER 4 239ID X 4 3790D X 1 EA 10 AM5KA035 PCB MMD POTTED AM5K OR AMS100 1 EA 23 C276P035 WASHER 10 LOCK SS 5 EA 24 AMS8P029 SCREW 10 24 X 1 2 SOC HD SS
29. point the system is ready to log Watch for visual indications of problems such as excessive vibration wheel or roller slippage or lockups that signify bearing or shaft failures or cable tracking problems AM5KSTD11MAY Page 18 of 100 B h M 222 enc a SIT Toras Ah Phone 281 346 4300 Wireline hone 2813464501 Products benchmarkwireline com 4 0 MAINTENANCE AND REPAIR 4 1 OBTAINING TECHNICAL ASSISTANCE Call BenchMark Wireline Products Inc at 1 281 346 4300 Or contact by email mail benchmarkwireline com Or fax in request at 1 281 346 4301 Information in the form of user manuals and instructional videos are also available on our website www benchmarkwireline com Parts can be ordered by email phone or fax Equipment can be returned for repair and maintenance Please notify us by Phone email or fax before sending any equipment To return equipment to BenchMark ship it to BenchMark Wireline Products 36220 FM 1093 Simonton Texas 77476 U S A AM5KSTD11MAY Page 19 of 100 36220 FM 1093 enc al P BOX 850 Simonton Texas 77476 1 1 Phone 281 346 4300 Wireline 5313464301 Products benchmarkwireline com 4 2 PRE JOB CHECK Each time the system is used perform the following steps Verify that the AM5K is properly and securely attached to the spooling arm Several different mounting kits are available for different types of spooling arms Verify that the depth measuring wheels are clean
30. 11MAY Page 56 of 100 36220 FM 1093 enc al P O BOX 850 Simonton Texas 77476 Wireline Phone 281 346 4300 Fax 281 346 4301 Products benchmarkwireline com ATEX Certificate Schedule Epsilon Certificate Number Epsilon Ex 2 1143 Equipment Description The magnetic mark detector is a device which makes use of the Hall effect for the purpose of generating a direct current voltage in the presence of a magnetic field in this case 5 electrical pulse This unit operates between 9 30 volts DC with differential signals via a plug and socket arrangement Drawings Rev F 98600001 F Apilo AMSKM635 Cover Magnetic Mark Detector EX Conditions of Certification None Special Conditions of Certification None Nehenal Auocchen of Professional Impedon 8 Testers Epsilon Certification Service Limited Drury Lane Buckley Chester CH7 3DU UK Tel 44 0 1244 541551 Fax 44 0 1244 543888 E mail certification epsilon ltd com Sheet 2 of 2 AM5KSTD11MAY Page 57 of 100 36220 FM 1093 enc al P O BOX 850 Simonton Texas 77476 Wireline Phone 281 346 4300 Fax 281 346 4301 Products benchmarkwireline com 7 0 RECOMMENDED SPARE PARTS It is recommended that the following list of parts be kept on hand for remote locations ITEM P N DESCRIPTION QTY REF 10 ASSY LOAD AXLE 1 SEE CHART 12 AM5KA066 ASSY MAG MARK DETECTOR EEx nA
31. 5 DEVICE BRAID LINE MSRMT 2 FT TANGENT 1200PPR AMSLPO61 0 15 TENSION AMSKA069C DEVICE CABLE MSRMT 2 FT TANGENT DEVICE CABLE MSRMT 550 WHEELS DEVICE CABLE 650 WHEELS 1200PPR 1200PPR 1200PPR AMSLPO61 AMISLPO61 AMISLPO61 0 15 TENSION 0 15 TENSION 0 15 TENSION AMBKA069C AMBKA069C 5 063 DEVICE CABLE MSRMT 2 FT TANGENT 1200PPR AMSLPO61 0 15 TENSION 069 DEVICE CABLE EE nA DEVICE CABLE MSRMT EE n MMD DEVICE CABLE MSRMT 2 FT TANGENT DEVICE CABLE MSRMT 2 FT TANGENT DEVICE CABLE MSRMT 2 FT WHEEL 512 780PPR 512 780PPR 512 780PPR NO ENCODER 1200PPR 5 AMBKA070B 163 AMISLPO61 0 15v TENSION 0 15v TENSION 0 15v TENSION 2 TENSION 4 20M4 TENSION AMBKA069C AMBKA069C AMBKA069C 5 071 AMBKA420 DEVICE CABLE MSRMT EEx n 1200PPR AMSKA073B 2 TENSION AMSKA573A DEVICE CABLE MSRMT EEs n 600PPR 57 191 2mviv TENSION 5 5 DEVICE CABLE MSRMT ZONE 1 1200PPR 164 2mV v TENSION AMSKA07S DEVICE CABLE MSRMT ZONE 1 DEVICE CABLE MSRMT ZONE 1 DEVICE CABLE MSRMT ZONE 1 DEVICE CABLE MSRMT 2 FT TANGENT 1200PPR 1200PPR NO ENCODER 1200PPR 164 164 AMSLPO61 2mVvi TENSION 2mviv PASSIVE 2mvi PASSIVE 0 15 TENSION AMBKAO S 5 078 5 5
32. 5KP228 STANDOFF 4 40 X 1 2 M F HEX 2 EA 13 C276P035 WASHER 10 LOCK SS 4 EA 16 58 036 WASHER 4 LOCK SST 6 EA 17 58 090 WASHER 4 FLAT SST 6 EA AM5KSTD11MAY Page 79 of 100 B h M sexs FM i5 enc a Toras cae Phone 281 346 4300 Wireline fhine 2813464501 Products benchmarkwireline com 8 3 7 LOAD PIN AM5KA420 TENSION SPECIFICATIONS Power Requirements 24 vdc input power BenchMark proprietary circuit board which amplifies the strain gauge signal and provides a 4 20ma current loop output 4 ma 0 lbs 0kg 12 ma 10 000 Ibs 4 536 kg shunt cal 20 ma 20 000 Ibs 9 072 kg Temperature stability lt 015 full scale deg F on zero lt 02 full scale deg F on output Accuracy Within 150 Ibs or 3 of actual whichever is greater Maximum load tested 25 000 Ibs 11 340 kg with deep grooved tension wheel Take Adequate Precautions when Installing the Load Pin to Avoid the Risk of Mechanical Damage WARNING DO NOT SEPARATE CONNECTORS WHEN ENERGIZED AM5KSTD11MAY Page 80 of 100 36220 FM 1093 enc al P BOX 850 Simonton Texas 77476 1 1 Phone 281 346 4300 Wireline 5313464301 Products benchmarkwireline com 8 3 7 LOAD PIN AM5KA420 continued N i yl REPOS AM5KA420 ASSY LOAD AXLE 3MV V ITEM P N DESCRIPTION QTY UNIT 45 AM5KP068 CO
33. 8 0 15v TENSION NO LOAD PIN 2mVviv NON 2 NON AMBKA069C 5 103 5 103 DEVICE CABLE MSRMT 1200PPR AMSKP188 2mViv NON AMP 5 103 The AMTKADIO is now replaced by Page 2 of 100 AM5KSTD11MAY BenchMark Wireline AM5K Item Matrix Sorted by Encoder P N Item PIN Description Encoder Quantity PPR AMSKA513 DEVICE CABLE MSRMT 2 FT TANGENT NO ENCODER AMBKA522B 3 DEVICE CABLE MSRMT ZONE 1 NO ENCODER 5 538 DEVICE BRAID LINE MSRMT 2 TANGENT NO ENCODER AMSKA530 AMBKA507 AM5KA507A AMBKASIOS 5 523 DEVICE CABLE MSRMT 2 FT TANGENT 120 PPR DEVICE CABLE MSRMT EEx n MMD DEVICE CABLE MSRMT EEx MMD DEVICE CABLE MSRMT EE DEVICE CABLE MSRMT EEx n CH 1200PPR 1200PPR 1200PPR 1200PPR AMBKA529A DEVICE CABLE MSRMT EE n CH 1200PPR mVY TENSION AMBKA071 amv i PASSIVE 5 NO LOAD PIN 0 4 20mA TENSION AMBKA420 2mviv TENSION AMSKA40670 2mviv TENSION 0 15 TENSION 2 TENSION 5 0670 AMBKA069C 4M5K 40670 2mVi v TENSION 4M5K 40670 AMBKASI DEVICE CABLE MSRMT EE n 5121780 0 15v TENSION 5 06 AMBKASITA 0 0 AMBKAS21A 1 AMBKA533 27
34. 83344DAL 001 dated 03 December 2009 DRAWINGS Intertek 1809 10 Street Suite 400 Plano TX 75074 USA Tel 972 202 8800 Fax 972 202 8801 http www intertek com Sheet 2 of 3 Benchmark ATEX Cort ETLODATEX4 116 1203919 AM5KSTD11MAY Page 54 of 100 36220 FM 1093 enc al P O BOX 850 Simonton Texas 77476 AM5KSTD11MAY i Phone 281 346 4300 Wireline fa 2813464301 Products benchmarkwireline com Intertek SCHEDULE TYPE EXAMINATION CERTIFICATE NUMBER ETLOSATEX41116 Number Issue Date Description C276A032 08 01 Shaft Load Pin W Sleeve 57 010 08 17 00 Load Pin E 1 Converter PCB Housing 5 062 02 05 Lid Load Pin Housing Low Voltage Load Cell Amp Kerr Measurement 013 12 18 01 Systems 07 29 09 Label Load Pin 09 41116 Ex nA Assy Load Pin 2mV V Dia CWL18 10 Pin EX 08 19 09 O9ATEX41116 08 19 09 Bill of Material AM5KA067D Assy Load Pin 2mVIV Dia CWL18 10P HT EX 08 19 09 Q9ATEX41116 08 19 09 Bill of Material 5 0720 Assy Load Pin 2mV V Dia CWL18 10 08 19 09 Q9ATEX41116 08 19 09 Bill of Material AMSKA087D Assy Load Pin 2mV V Dia KP 16 8PIN EX 08 1909 O9ATEX41116 08 19 09 Bill of Material AMSKA313D 5 464 5 067 Bill of Material AM5KA072 Bill of Material 5 087 Bill of Material 5 13 D A B A B A B A Bill of Material On the basis of the refe ed test report s the typ
35. B h M 222 enc a SIT Toras Ah Phone 281 346 4300 Wireline hone 2813464501 Products benchmarkwireline com AM5K COMBINED DEPTH TENSION MEASUREMENT DEVICE For Open amp Cased Hole or Cased Hole E Line Logging STANDARD CONFIGURATIONS AM5KSTD11MAY Page 1 of 100 281 346 4300 281 346 4301 Simonton Texas 77476 benchmarkwireline com 36220 FM 1093 P O BOX 850 BenchMark DEVICE CABLE MSRMT 2 FT TANGENT DEVICE CABLE MSRMT 2 FT TANGENT Encoder Quantity BenchMark Wireline AM5K Item Matrix Sorted by Item Number 512 780PPR 1200PPR Encoder PIN AMBKP163 AMBKP161 Load Pin Type 0 15v TENSION 2 TENSION AMBKA069C 5 013 DEVICE CABLE MSRMT 2 FT TANGENT 1200PPR AMSLPO61 0 15 TENSION AMSKA069C DEVICE CABLE MSRMT EE n MMD DEVICE CABLE MSRMT EE n MMD DEVICE CABLE MSRMT 2 FT TANGENT 1200PPR 1200PPR 5120780PPR AMSKA06SB AMSKA06SB AMSKP163 2mViV TENSION 2mVviv TENSION 0 15v TENSION AMSK40670 5 0670 5 063 DEVICE CABLE MSRMT EE n OH 1200PPR 5 074 0 15 TENSION 5 068 DEVICE CABLE MSRMT EE n DEVICE CABLE MSRMT EE nA DEVICE CABLE MSRMT 2 FT TANGENT DEVICE CABLE MSRMT 2 FT TANGENT 1200PPR 1200PPR 1200PPR 1200PPR AMBSKA06SB 5 074 5 AMISLPO61 0 15v TENSION 0 15 TENSION 2 TENSION 2mVviv TENSION AMBKA069C AMBKA069C 5 013
36. CABLE MSRMT 2 FT WHEEL 1 600PPR AMSLPO61 4 20MATENSION eo a AMBKA530 DEVICE CABLE MSRMT 2 FT TANGENT 2 120 PPR AMSKP161 4 20mA TENSION AMBKA534 DEVICE CABLE MSRMT 2 FT WHEEL 2 300PPR AMBKP189 4 20 TENSION x AMBKA535 DEVICE CABLE MSRMT 2 FT WHEEL 2 1200PPR AMBKP192 4 20 TENSION Fa oO AMBKA535 1 DEVICE CABLE MSAMT 2 FT WHEEL 2 1200P PR AMBKP192 4 20 TENSION 214 1 DEVICE CABLE MSRMT 2 1200PPR AMBKAO79B TENSION gt AMBKAB21A 2 DEVICE CABLE MSRMT EE n 1 600PPR AMSTPISD TENSION Cc AMBKA522B 3 DEVICE CABLE MSRMT ZONE 1 808 NOENCODER 0 amv PASSIVE cO 1200PPR z ziziz z ziz sjzi z z lt lt lt z z z z lt z z lt lt lt lt z z z z z2 lt lt lt z lt lt z z lt lt z z lt z 188 2 NON The is now replaced by Page 4 of 100 AM5KSTD11MAY B h M sexs FM i5 enc a Toras cae Phone 281 346 4300 Wireline 212 2813464501 Products benchmarkwireline com CONTENTS 1 0 GENERAL 2 0 SYSTEM DESCRIPTION 3 0 OPERATION 4 0 MAINTENANCE AND REPAIR 5 0 OPTIONS AND ACCESSORIES 6 0 CERTIFICATION DOCUMENTS 7 0 RECOMMENDED SPARE PARTS 8 0 DRAWINGS AND PARTS LISTS AM5KSTD11MAY 8 1 8 2 8 3 8 4 8 5 MEASURING HEAD ASSEMBLY MAGNETIC MARK DETECTOR LOAD PIN ENCODER BACKUP ODOMETER Page 5 of 100 36220 FM 1093 enc al P O BOX 850 Simonton Texa
37. DEVICE CABLE MSRMT EE n MMD DEVICE CABLE MSRMT n OH DEVICE CABLE MSRMT EE DEVICE CABLE MSRMT EEx DEVICE CABLE MSRMT CH 22 DEVICE CABLE MSRMT EE n MMO 512 780PPR 1200PPR 1200PPR 1200PPR 1200PPR 1200PPR 0 15V TENSION 0 45 TENSION O 1SV TENSION TENSION MV NON AMP 5 063 AMSKA063C 5 063 AMBSKA573A AMBKP103 AMBKA527A 1 DEVICE CABLE MSRMT EE n 1200BLU 5 502 DEVICE CABLE MSRMT 2 FT TANGENT 1200PPR 512 501 AMSKA503 518 5 528 DEVICE CABLE 2 FT TANGENT DEVICE CABLE MSRMT 2 FT TANGENT DEVICE CABLE MSRMT 2 FT TANGENT DEVICE CABLE MSRMT 2 FT TANGENT DEVICE CABLE MSRMT 2 FT TANGENT 1200PPR 512 780PPR 512 780PPR 512 780PPR 512 780PPR 2mvi TENSION 5 087 2mv i TENSION 5 087 2mViv TENSION AMBKA0T3 2mviv TENSION 0 15 TENSION 0 15 TENSION 0 15 TENSION 0 15 TENSION AMBKA013 AMSKA069C AMBKA069C AMBKA069C AMBKA069C AMSKA522A DEVICE CABLE MSRMT ZONE 1 1200PPR AMBKA5S224 1 AMBKA522B 2 DEVICE CABLE MSRMT ZONE 1 1200PPR DEVICE CABLE MSRMT ZONE 1 1200PPR 5 54 DEVICE CABLE MSRMT OH CH 1200PPR Simonton Texas 77476 281 346 4300 281 346 4301 benchmarkwireline com 36220
38. FM 1093 P O BOX 850 BenchMark 5 54 AMSKA532 DEVICE CABLE MSRMT CH DEVICE CABLE MSRMT 0 1 5 1200PPR 300PPR 2mVviv TENSION 5 078 2mVi TENSION AMBKA07S 2mviv PASSIVE AMBKA078 2mvi NON AMP 5 103 2mvi NON AMBKP103 0 1 5 TENSION 5 063 2 m m 2 rm ro rm sis s re sis 2 A rm r9 ro m rm m m m 2 s rm m re o o o AMBKA534 DEVICE CABLE MSRMT 2 FT WHEEL 300FFR 4 20MA TENSION 420 6 DEVICE CABLE MSRMT 2 FT TANGENT 300FFR O45VTENSIOM AMBKA069C AMBKA537 DEVICE CABLE MSRMT 2 FT TANGENT 300PPR 0 15 TENSION ANBKA069C 524 DEVICE CABLE MSRMT 2 FT CH 1200PPR amviV TENSION 01 535 DEVICE CABLE MSRMT 2 FT WHEEL 1200PPR 4 20 TENSION AMBKA420 AMBKA535 1 DEVICE CABLE MSRMT 2 FT WHEEL 1200PPR 4 20 TENSION AMBKA420 AMBKA5215 2 DEVICE CABLE MSRIMT EE nA 600PPR 2mVIV TENSION AMBKA5 3A AMBKA506 DEVICE CABLE MSRMT 2 FT TANGENT 1200PPR 05V TENSIOM AMBKA069C AMBKA513 DEVICE CABLE MSRMT 2 FT TANGENT 1200PPR 2mW TENSION DEVICE BRAID LINE MSRMT 2 FT TANGENT 1200PPR O45VTENSIOM AMBKA069C AMBKASIS DEVICE CABLE MSRMT 2 FT TANGENT 1200PPR 0 15 TENSION AMBKAO6SC
39. M 1093 enc al P O BOX 850 Simonton Texas 77476 Wireline Phone 281 346 4300 Fax 281 346 4301 Products benchmarkwireline com 8 4 5 ENCODER AM5KA079 lt P N DESCRIPTION QTY UNIT AM5KP188 ENCODER H25D SS 1200 ABC 4469 2 EA 5 073 COUPLING MOD ENCDR 0 250 0 375 BORE 2 EA AMS1P071 DUST CAP MS25043 16DA 2 EA Specifications 1200 Pulses per revolution 5 to 15 power Differential Quadrature output A A not B B not Pin Out A A B B 5 to 15 vdc Gnd Case nmo ocoom AM5KSTD11MAY Page 88 of 100 36220 FM 1093 enc al P O BOX 850 Simonton Texas 77476 Wireline Phone 281 346 4300 Fax 281 346 4301 Products benchmarkwireline com 8 4 6 ENCODER AM5KA080 a7 le P N DESCRIPTION QTY UNIT 5 192 ENCODER H25D SS 1200 ABC 4469 2 EA AMBKMO73 COUPLING MOD ENCDR 0 250 0 375 BORE 2 EA AMS1P071 DUST CAP MS25043 16DA 2 EA Specifications 1200 Pulses per revolution 5 to 15 vdc power Differential Quadrature output A A not B B not Pin Out A A C B D
40. NN MS3102E 18 9P 1 EA 46 AMSKP067 DUST CAP MS25042 18DA 1 EA 93 C276P040 O RING 2 235 BUNA N L P LID 3 1 8 X 3 3 8 X 1 8 1 EA 94 AMS8P066 O RING 2 136 BUNA N L P HSG 1 98ID X 2 190D X 0 103W 1 EA 95 5 118 O RING 2 023 BUNA N L P CONN 1 1 16 X 1 3 16 X 1 16 1 EA AM5KSTD11MAY Page 81 of 100 B h M sexs FM i5 enc a Toras cae Phone 281 346 4300 Wireline fhine 2813464501 Products benchmarkwireline com 8 3 8 LOAD PIN AM5KA573 OR AM5KP103 TENSION SPECIFICATIONS Power Requirements 12 vdc excitation Temperature stability lt 015 full scale deg F on zero A 11 02 full scale deg on output Accuracy Within 150 lbs or 3 of actual whichever is greater Maximum load tested 25 000 Ibs 11 340 kg with deep grooved tension wheel lt lt P ES D lt lt S E GREEN Take Adequate Precautions when Installing the Load Pin to Avoid the Risk of Mechanical Damage WARNING DO NOT SEPARATE CONNECTORS WHEN ENERGIZED AM5KSTD11MAY Page 82 of 100 B h M sexs FM i5 enc a Toras cae Phone 281 346 4300 Wireline fhine 2813464501 Products benchmarkwireline com 8 3 8 LOAD PIN AM5KA573 OR AM5KP103 continued fs N i ND AM5KSTD11MAY Page 83 of 100 36220 FM 1093 enc al P O BOX 850 Simonton Texas 77476 Wireline Phone 281 346 4300 Fax 281 346 4301 Products benchmarkwireline com 8 4 1 ENCODE
41. OLLAR 4 62 ACMU2P31 WASHER 1 4 FLAT SS 8 63 AMS1P058 WASHER 3 8 LOCK SS 3 64 C276P513 WASHER 3 8 FLAT SST 2 65 C276P036 WASHER 1 4 LOCK SS 4 66 AM5KP011 WASHER 20MM FLAT SST 12 67 C276P039 WASHER 5 16 FLAT SST 2 68 AMS1P066 WASHER 1 2 LOCK SS 2 69 AMS1P047 WASHER 5 16 LOCK SS 4 70 C276P037 WASHER 1 2 FLAT SST 2 71 C276P046 WASHER 6 LOCK SS 4 72 C276P035 WASHER 10 LOCK SS 7 73 AMS1P052 SCREW 10 24 X 5 8 SOC HD SST 4 74 C276P331 SCREW 6 32 X 1 2 PHIL PAN SST 4 75 AM5KP117 SCREW 1 4 20 X 5 8 BTN HD SST 4 76 AM5KP038 SCREW 5 16 18 X 7 8 FH SOC SS 8 77 AM5KP039 SCREW 10 24 X 7 8 FH SOC SST 2 78 AM5KP040 SCREW 10 24 X 3 8 SOC HD SST 5 79 AM5KP042 SCREW 1 2 13 X 3 4 SOC HD SST 2 80 AMS1P048 SCREW 1 4 20 X 3 4 SOC HD SST 4 OPTION W COVER 80 C276P031 SCREW 1 4 20 X 1 1 4 SOC HD SS 8 82 AM5KP037 SCREW 5 16 18 X 4 1 2 SOC HD 2 83 028 SCREW 5 16 18 X 1 2 SHCS SST 2 84 AMS1P052 SCREW 10 24 X 5 8 SOC HD SST 8 OPTION 84 AMS1P053 SCREW 10 24 X 2 SHCS SST 8 OPTION W HD ENCDR 85 AM5KP043 SCREW 3 8 16 X 1 2 BUTTON HD 3 86 AMS1P006 RING RETNG INT UR187S 4 87 AM5KP033 RING RETNG EXT 0 500 SHAFT SST 1 89 AM3KP018 RING RETNG EXT 1 188 SHAFT SST 14 90 AM5KP168 RING RETNG INT 2 875 LT DUTY 12 91 C276P041 O RING 2 017 BUNA N 1 BACKUP HSG 92 5 072 O RING 2 046 BUNA N MMD COVER 1 93 C276P040 O RING 2 235 BUNA N L P LID 1 94 58 066 O RING 2 136 BUNA N L P H
42. R AM3KP161 ay M P N DESCRIPTION QTY UNIT AMSKP161 ENCODER H25D SS 1200 ABC 4469 2 EA AM5KM073 COUPLING MOD ENCDR 0 250 0 375 BORE 2 EA AMS1P071 DUST CAP MS25043 16DA 2 EA Specifications 120 Pulses per revolution 5 to 15 vdc power Differential Quadrature output A A not B B not Pin Out A A C A B B E B D 5 to 15 vdc F Gnd G Case AM5KSTD11MAY Page 84 of 100 36220 FM 1093 enc al P O BOX 850 Simonton Texas 77476 Wireline Phone 281 346 4300 Fax 281 346 4301 Products benchmarkwireline com 8 4 2 ENCODER AM5KA068 P N DESCRIPTION QTY UNIT AM5KP161 ENCODER H25D SS 1200 ABC 4469 EEx nA 2 EA 5 073 COUPLING MOD ENCDR 0 250 0 375 BORE 2 EA AMS1P071 DUST CAP MS25043 16DA 2 EA Specifications 1200 Pulses per revolution 5 to 15 power Differential Quadrature output A A not B B not Pin Out A A B B 5 to 15 vdc Gnd Case nmo ocoom AM5KSTD11MAY Page 85 of 100 36220 FM 1093 enc al P O BOX 850 Simonton Texas 77476 Wireline Phone 281 346 4300
43. RAID LINE MSRMT 2 FT TANGENT 0 NO ENCODER 0 NO LOAD PIN AMBKA502 DEVICE CABLE MSRIMT 2 FT TANGENT 2 1200P PR AMBKP161 2mviv TENSION AMBKA512 DEVICE CABLE MSRMT 2 FT TANGENT 1 1200PPR ANBKP161 2mVIV TENSION 524 DEVICE CABLE MSRMT 2 FT CH 2 1200PPR AMBKP192 2mVIV TENSION AMBKA507 DEVICE CABLE MSRMT EEs nA 2 1200 ANBKA068B 2mviv TENSION DEVICE CABLE MSRMT EEs nA 2 1200 5 06 2mviv TENSION AMBKA529 DEVICE CABLE MSRMT EEs nA CH 2 1200PPR AMBKA068B 2mviv TENSION 5 52 DEVICE CABLE MSRMT EEs nA CH 1 1200PPR AMBKA068B 2 ANBKA501 DEVICE CABLE MSRMT 2 FT TANGENT 1 512 780PPR AMBKP163 O 4SVTENSION AMBKA506 DEVICE CABLE MSRMT 2 FT TANGENT 1 00PPR AMSLPO61 0 15Y TENSION AMBKA509 DEVICE CABLE MSRMT 2 FT TANGENT 1 512 780PPR AMBKP163 0 15Y TENSION 0 DEVICE CABLE MSAMT EEs nA 2 1200P PR 074 0 15V TENSION 0 DEVICE CABLE MSRMT EE n 2 1200PPR AMSKA068B 015 0 DEVICE CABLE MSRMT EE n 2 1200PPR 5 074 045VTENSIOM AMBKASIS DEVICE BRAID LINE MSRMT 2 FT TANGENT 1 1200 AMSLPO61 0 15 TENSION AMBKASI5 DEVICE CABLE MSRMT 2 TANGENT 2 1200P PR AMSLPO61 0 15 TENSION AMBKA515 550 DEVICE CABLE MSRMT 550 WHEELS 2 1200PPR AMSLPO61 0 15 TENSION AMBKAS515 650 DEVICE CABLE MSRIMT 650 WHEELS 2 1200PPR AMSLPO61 0 15 TENSION ANBKA516 DEVICE CABLE MSRMT 2 FT TANGENT 1 1200PPR
44. SG 1 95 AM5KP118 O RING 2 023 BUNA N L P CONN 1 96 5 020 O RING 2 030 BUNA N ENDCAP 4 97 AMS1P014 O RING 2 152 BUNA N ENC ADPTR 2 98 AM5KP071 O RING 2 141 BUNA N H25 ENCDR 2 99 AM5KP119 O RING 2 026 BUNA N MMD CONN 1 100 C276P042 O RING 2 016 BUNAN 1 BACKUP CONN 101 AM5KP130 NOZZLE GREASE FITTNG FLUSH 1 NOT SHOWN AM5KSTD11MAY Page 64 of 100 B h M sexs FM 222 enc a Toras 413 Phone 281 346 4300 Wireline 212 2813464501 Products benchmarkwireline com 8 2 MMD MAGNETIC MARK DETECTOR SPECIFICATION 1 General This specification describes the latest magnetic mark detector It replaces the original AMS100 detector p n AMS1A003 The performance characteristics emulate the original unit 2 Mechanical The mark detector will work in both the original housing p n AMS1M022 and the AMBK versions using p n AMBKMO29 The pc board is potted to prevent damage from shock vibration or humidity 3 Power Input power is 9 30vdc at 100ma max 4 Outputs Digital line driver out for strong amp strong and also weak amp weak where a weak mark is 4 gauss or less and a strong mark is greater than 4 1 gauss measured 0 10 inch from cable surface The signals a 5vdc digital pulse A digitized 0 5vdc representation of the analog signal is provided 5 Performance a Operating temperature 40 to 120 f compensated and stable Storage temperature 60 to 180 f b Magnetic mark detection at cable
45. SPECIFICATIONS Power Requirements 12 vdc excitation Proprietary circuit board which buffers the load pin signals and provides a 3mv v output Temperature stability lt 015 full scale deg F on zero lt 02 full scale deg F on output Accuracy Within 150 lbs or 3 of actual whichever is greater Maximum load tested 25 000 Ibs 11 340 kg with deep grooved tension wheel 02A16 8P 516 ATTACH TO THE CHASSIS OF THE LOAD PIN Take Adequate Precautions when Installing the Load Pin to Avoid the Risk of Mechanical Damage WARNING DO NOT SEPARATE CONNECTORS WHEN ENERGIZED AM5KSTD11MAY Page 78 of 100 36220 FM 1093 enc al P O BOX 850 Simonton Texas 77476 Wireline Phone 281 346 4300 Fax 281 346 4301 Products benchmarkwireline com 8 3 6 LOAD PIN AM5KA313 continued ITEM P N DESCRIPTION QTY UNIT 1 58 010 HOUSING LOAD AMS80 1 EA 2 AMTKA013 ASSY PCB LOW LEVEL TENSION 1 EA 3 5 262 LID LOAD PIN HSG BLACK WARNING 1 EA 4 5 104 PIN LOAD 3000 1 2 OD 2 0 MV V 1 EA 5 58 055 CONN KPT02A16 8P 1 EA 6 58 056 DUST CAP KPT8116C RECEPT 1 EA 7 C276P040 O RING 2 235 BUNAN L P LID 1 EA 8 58 066 O RING 2 136 BUNA N L P HSG 1 EA 9 AM5KP118 O RING 2 023 BUNA N L P CONN 1 EA 10 AM5KP041 SCREW 10 24 X 1 1 4 PHIL PAN 4 EA 11 58 034 SCREW 4 40 X 3 8 SOC HD SST 6 EA 12 AM
46. T 5 EA 26 AMS1P040 SCREW 6 32 X 3 8 PAN HD SST 4 EA AM5KSTD11MAY Page 66 of 100 B h M sexs FM 222 enc a Toras 413 Phone 281 346 4300 Wireline 2127 2813464501 Products benchmarkwireline com 8 3 1 LOAD PIN AM5KA013 OR AM5KA067 TENSION SPECIFICATIONS Power Requirements 12 excitation Proprietary circuit board which buffers the load pin signals and provides a 3mv v output Temperature stability lt 015 full scale deg F on zero lt 02 full scale deg F on output Within 150 Ibs or 3 of actual whichever is greater Maximum load tested 25 000 Ibs 11 340 kg with deep grooved tension wheel EXCITE EXCITE Take Adequate Precautions when Installing the Load Pin to Avoid the Risk of Mechanical Damage WARNING DO NOT SEPARATE CONNECTORS WHEN ENERGIZED AM5KSTD11MAY Page 67 of 100 36220 FM 1093 enc al P O BOX 850 Simonton Texas 77476 Wireline Phone 281 346 4300 Fax 281 346 4301 Products benchmarkwireline com 8 3 1 LOAD PIN AM5KA013 OR AM5KA067 continued a _ q AM5KA067 ASSY LOAD AXLE 3MV V ITEM P N DESCRIPTION QTY UNIT 45 AM5KP068 CONN 10 107218 1P BENDIX QWL COURSE THD 10 PIN 1 EA 46 5 067 DUST CW49N16C CANNON CWL COURSE THREAD 1 EA 93 C276P040 O RING 2 235 BUNA N L P LID 3 1 8 X 3 3 8 X 1 8 1 EA
47. TY UNIT AM5KP188 ENCODER H25D SS 1200 ABC 4469 2 EA 5 073 COUPLING MOD ENCDR 0 250 0 375 BORE 2 EA AMS1P071 DUST CAP MS25043 16DA 2 EA Specifications 1200 Pulses per revolution 5 to 15 power Differential Quadrature output A A not B B not Pin Out A A C A B B E B D 5 to 15 vdc F Gnd G Case AM5KSTD11MAY Page 93 of 100 36220 FM 1093 enc al P O BOX 850 Simonton Texas 77476 Wireline Phone 281 346 4300 Fax 281 346 4301 Products benchmarkwireline com 8 4 11 ENCODER AM5KP189 lt le P N DESCRIPTION QTY UNIT 189 ENCODER H25D SS 1200 ABC 4469 2 EA AM5KM073 COUPLING MOD ENCDR 0 250 0 375 BORE 2 EA AMS1P071 DUST CAP MS25043 16DA 2 EA Specifications 1200 Pulses per revolution 5 to 15 power Differential Quadrature output A A not B B not Pin Out A A C A B B E B D 5 to 15 vdc F Gnd G Case AM5KSTD11MAY Page 94 of 100 36220 FM 1093 enc al P O BOX 850 Simonton Texas 77476 Wireline Phone 281 346 4300 Fax 281 346 4301 Products benchmarkwireline com 8 4 12 ENCODER AM5KP192
48. ans to drain the pan into an external container P N DESCRIPTION UNIT 5 090 PAN DRIP ALUMINUM AM5K 1 EA 5 092 PIN CLEVIS 13 16 X 2 3 4 SST 2 EA AM5KP205 PIN HAIR 0 125 X 5 8 7 8 SST 4 EA AM5KP209 TEE 3 4 MALE PUSH ON NYLON 1 EA AM5KP208 CLAMP HOSE 0 56 1 06 SST 5 EA AM5KP207 TBG PVC 75ID X 1 000D CLEAR 12 EA AM5KSTD11MAY Page 42 of 100 36220 FM 1093 enc al P O BOX 850 Simonton Texas 77476 Wireline Phone 281 346 4300 Fax 281 346 4301 Products benchmarkwireline com 5 3 AM5KA239 ADJUSTABLE GUIDE ROLLER KIT This kit is designed to force smaller sizes of wireline to run straight across the measuring wheels Large wirelines 7 16 or larger are stiff enough so they will run straight but smaller lines such as 7 32 can walk up down the measuring wheel if they are not under much tension This can occur when running into the well with pressure through grease tubes This will cause a depth error less depth measured then actual because any vertical movement of the wireline will not turn the measuring wheel as far as it should This roller is mounted on an adjustable cam shaft The shaft can be turned to raise or lower the roller to press the wireline against the bottom of the groove in the upper guide roller This assures that the wireline will run straight across the measuring wheels AM5KSTD11MAY Page 43 of 100
49. benchmarkwireline com 8 5 BACKUP ODOMETER CABLE AND WIRING ITEM P N DESCRIPTION QTY UNIT 14 5 058 ASSY ENCODER BACKUP MAGNETIC 1 EA 49 AM5KP027 CONN KPT02E10 6P RECEPTACLE MS3112 1 EA 50 AM5KP034 DUST CAP KPT8110C CANNON SHELL SIZE 10 1 EA 51 C276P041 O RING 2 017 2 EA 74 AMS1P040 SCREW 6 32 X 3 8 PAN HD SST 4 EA AM5KSTD11MAY Page 99 of 100 36220 FM 1093 enc al P O BOX 850 Simonton Texas 77476 Wireline Phone 281 346 4300 Fax 281 346 4301 Products benchmarkwireline com 8 5 BACKUP ODOMETER continued AM5KA024 20 BACKUP ODOMETER CABLE 101343792 EA ING HEAD E 1 ORN 1 WHT ORD 3 gt 310 LHT L J 2E ES SHIELD Ros SF 3 gt N ITEM P N DESCRIPTION QTY UNIT CABLE 24 2P STNDED TC PE PVC AL MY SHLD W DW NEC 1 AMS7P062 CMUL2919 20 FT 2 AM5KP057 CONN KPT06F10 6P STR PLUG 1 EA 3 AM5KP058 CONN KPT08F10 6S RT ANGLE PLUG 1 EA 4 AM5KP059 DUST CAP KPT8010C CANNON 2 EA 5 AM5KA034 BUSHING 9779 513 4 AMPHENOL 2 EA AM5KSTD11MAY Page 100 of 100
50. cation program Intertek 1809 10 Street Suite 400 Plano TX 75074 USA Tel 972 202 8800 Fax 972 202 8801 http www intertek com Sheet 3 of 3 Benchmark ATEX Cart ETLDSATEXA116 4203019 Page 52 of 100 36220 FM 1093 enc al P O BOX 850 Simonton Texas 77476 Wireline Phone 281 346 4300 Fax 281 346 4301 Products benchmarkwireline com 6 4 LOAD PIN ATEX Conformity Certificates Intertek TYPE EXAMINATION CERTIFICATE Equipment or Protective System Intended for use in Potentially Explosive Atmospheres Type Examination Certificate Number ETLOSATEX41116 Equipment or Protective System 2 0 mV V Load Pin Assembly model numbers AM5KA067 5 072 5 087 AM5KA313 Manufacturer BenchMark Wireline Products Address 36220 FM 1093 P O Box 850 Fulshear Texas TX 77441 USA This equipment or protective system and any acceptable variation thereto is specified in the schedule to this certificate and the documents therein referred to Intertek declares that this equipment or protective system has been found to comply with the Essential Health and Safety Requirements relating to the design and construction of equipment and protective systems intended for use in potentially explosive atmospheres given in Annex II to the Directive 94 9 EC of 23 March 1994 The examination and test results are recorded in confidential Report 3183344DAL 001 dated December 03 2009 The investigation was begun on 07 21 09 and co
51. e sample s of the product has have been found to comply with the relevant harmonized standard s listed on this certificate at the time the tests were carried out This Certificate is for the exclusive use of Intertek s client and is provided pursuant to the agreement between Intertek and its Client Interte s responsibility and liability ave limited to the terms and conditions of the agreement Intertek assumes no liability to any party other than to the Client in accordance with the agreement for any loss expense or damage occasioned by the use of this Certificate Only the Client is authorized to permit copying or distribution of this Certificate and then only in its entirety Any use of the Intertek name or one of its marks for the sale or advertisement of the tested material product or service must first be approved in writing by Intertek The observations and test inspection results referenced in this Certificate are relevant only to the type sample tested inspected This Certificate by itself does not imply that the material product or service is or has ever been under an Intertek certification program Intertek 1809 10 Street Suite 400 Plano TX 75074 USA Tel 972 202 8800 Fax 972 202 8801 http www intertek com Sheet 3 of 3 Benchmark ATEX Cert ETLOSATEXA116 42 03 09 Page 55 of 100 36220 FM 1093 enc al P O BOX 850 Simonton Texas 77476 Wireline Phone 281 346 4300 Fax 281 346 4301 Products benchmarkwireline com
52. es up with the anti rotation screw hole if equipped AM5KSTD11MAY Page 33 of 100 B h M 222 enc a SIT Toras Bis Phone 281 346 4300 Wireline hone 2813464501 Products benchmarkwireline com 4 5 6 INSTALLING THE LOAD AXLE WHEEL 1 Insert the tension wheel into the frame Make sure the slotted hole in the tension wheel bushing is on the same side as the roll pin hole in the frame and the grease hole is on the opposite side AM5KSTD11MAY Page 34 of 100 36220 FM 1093 enc al P O BOX 850 Simonton Texas 77476 Phone 281 346 4300 Wireline fa 2813464301 Products benchmarkwireline com 2 Use a bolt in place of the load pin to hold it in place Install an Allen wrench or other long tool to align the hole in the bearing with the slotted hole in the frame AM5KSTD11MAY Page 35 of 100 36220 FM 1093 enc al P O BOX 850 Simonton Texas 77476 Wireline Phone 281 346 4300 Fax 281 346 4301 Products benchmarkwireline com 3 Insert a 3 16 x 1 2 long roll pin into the hole Do not use a longer roll pin as it will bind the wheel AM5KSTD11MAY Page 36 of 100 36220 FM 1093 enc al P O BOX 850 Simonton Texas 77476 Wireline Phone 281 346 4300 Fax 281 346 4301 Products benchmarkwireline com 4 Drive the roll pin flush Make sure that the wheel can freely slide up and down in the frame AM5KSTD11MAY Page 37 of 100 36220 FM 1093 enc al P O BOX 850 Simonton Texas 77476
53. evice with water dry and wipe down with an oily rag Do not pressure wash AM5KSTD11MAY Page 21 of 100 36220 FM 1093 enc al P O BOX 850 Simonton Texas 77476 Wireline Phone 281 346 4300 Fax 281 346 4301 Products benchmarkwireline com 4 4 MONTHLY MAINTENANCE Visually inspect the interiors of the electrical connectors for the encoders and electronic load axle for dirt and evidence of insulation breakdown Clean or replace as necessary Install dust caps on the connectors if the cables are removed Manually rotate each wheel by hand to verify its condition Inspect the depth measuring wheels for signs of abnormal wear diameter changes or shaft bearing play that can affect measurement accuracy The wheel should be replaced if it is grooved more than 005 The wheel should be 7 639 7 640 194 mm in diameter with a 24 circumference 609 6 mm Inspect the tension wheel for signs of abnormal wear diameter changes or shaft and bearing play that could affect tension measurement accuracy The shallow groove tension wheel item 33 in section 6 1 of this manual should be 5 in diameter at the bottom of the groove It should be replaced if it is worn more than 010 The deep grooved tension wheel item 33 in section 6 1 of this manual should be 4 375 in diameter at the bottom of groove It should be replaced if it is worn more than 010 Inspect the two grooved guide wheels on either side of the tension wheel items 34 in
54. f the following certified parts Optical Encoder 1200 Pulse Rev Ex Magnetic Mark Detector EX and Load Axle 2MV V EX The device is designed to measure various cable parameters using the listed sensors Drawings DEVICE ASSY 5 Wheel Zone 2 LABEL 5 Wheel 2MV EX DEVICE ASSY 5 WHL 5 529 5 521 Conditions of Certification None Special Conditions of Certification None Note These Epsilon Certification Service Limited Drury Lane Buckley Chester 3DU UK Tel 4410 1244 541551 40 1244 543885 E mail certification epsilonstid cum Sheet 2 of 2 Page 49 of 100 36220 FM 1093 enc al P O BOX 850 Simonton Texas 77476 Wireline Phone 281 346 4300 Fax 281 346 4301 Products benchmarkwireline com 6 3 ENCODER ATEX Conformity Certificates Intertek TYPE EXAMINATION CERTIFICATE Equipment or Protective System Intended for use in Potentially Explosive Atmospheres Type Examination Certificate Number ETLO9ATEX41116 Equipment or Protective System 2 0 mV V Load Pin Assembly model numbers AM5KA067 5 072 AM5KA087 AM5KA313 Manufacturer BenchMark Wireline Products Address 36220 FM 1093 P O Box 850 Fulshear Texas TX 77441 USA This equipment or protective system and any acceptable variation thereto is specified in the schedule to this certificate and the documents therein referred to Intertek declares that this equipment or protective system has
55. heads the wheels are pressed on to the shaft The lower snap ring between the wheel and the bearing must first be removed Pull the wheel and shaft from the mount Reassemble in the opposite order The bearing should also be replaced at this time 4 5 2 ELECTRONIC LOAD PIN REMOVAL The electronic load pin is held in place by one retaining ring on the outer end of its shaft Remove the retaining ring by using a small screw driver to lift one end of the ring out of the groove then walk the ring off of the pin The load pin can then be removed from the mounting frame 4 5 3 BACKUP DEPTH MAGNETIC PICKUP REMOVAL AND INSTALLATION The backup depth magnetic pickup is mounted to the encoder adapter It is held in place by four screws Remove the screws and the pickup can then be removed The pickup must be properly oriented to work correctly The slot should be oriented to the top The top side is the encoder side Ensure that an o ring is inserted between the plastic housing and the mount An additional o ring is used between the connector and the housing to keep moisture out If the backup display is counting backward i e counting negative when going down hole simply rotate the pickup 180 degrees to change the direction AM5KSTD11MAY Page 24 of 100 36220 FM 1093 enc al P 0 BOX 850 Simonton Texas 77476 Wireline Phone 281 346 4300 Fax 281 346 4301 Products benchmarkwireline com 4 5 4 ENCODER COUPLING INSTALLATION To instal
56. ice of the following types is included in the scope of the certificate 0 1 5 DIFF 2 0mV V Drawings Number a Sm ae ee AMTKA105 A DEVICE ASY INLINE TENSION 0 1 5V DIFF EEx nA AMTKA106 A 4103 DEVICE ASSY INLINE TENISION 2 0 mV V EEx nA DEVICE ASSY 5 WHEEL 512 780PPR 0 1 5V EEx nA DEVICE ASSY 5 WHEEL BASE MODEL EEx nA Ere DEVICE ASSY 5 WHEEL 2 X 1200PPR MS16 0 1 5V DIFF EEx n 5 510 8 04 GEN II 5 517 8 04 DEVICE ASSY 5 WHEEL 512 780PPR 0 1 5V EEx nA GEN II 5 521 8 04 DEVICE ASSY 5 WHEEL BASE MODEL EEx nA GEN II Conditions of Certification None Special Conditions of Certification None This certificate may only be used in its entirety and without change Epsilon Compliance UK Drury Lane Drury Buckley CH7 3DU UK Telephone 44 0 1244 541551 Fax 44 0 1244 543888 2 2 AM5KSTD11MAY Page 48 of 100 36220 FM 1093 enc al P O BOX 850 Simonton Texas 77476 Wireline Phone 281 346 4300 X 281 346 4301 Products benchmarkwireline com MEASURING HEAD ATEX Conformity Certificate Sheet 2 AM5KSTD11MAY Certificate re issued in June 2006 to include additional drawings in the schedule list drawings have no affect on the original certification of the equipment ATEX CertificateSchedule Epsilon Certificate Number Epsilon Ex 02ATEX1144 Equipment Description The Type 2MV EX 5 Wheel Cable Measurement Device consist o
57. l the encoder coupling first remove the plug in the encoder adapter Install one of the metal parts of the three piece coupling item 36 to the wheel shaft and tighten it using a hex wrench Next install the center plastic piece of the coupling onto the wheel shaft coupling Place the other metal coupling on the encoder shaft and set the encoder on the mount Snug up the encoder coupling then remove the encoder and tighten the coupling Reinstall the encoder with o rings item 98 and tighten it to the encoder mount item 6 Next tighten the plug D 1 w 2 Z Z Z SSS n N SSS 1 NN lt S lt NS SS NN LES SSG Fg 5 EV Y I i N lt M NA A di R See Parts List in Section 8 1 AM5KSTD11MAY Page 25 of 100 B h M 222 enc a SIT Toras 21 Phone 281 346 4300 Wireline 212 2813464501 Products benchmarkwireline com 4 5 5 ENCODER MOUNT AND TOP GUIDE WHEEL REMOVAL Follow these steps to remove the encoder mounts 1 Using a pair of vice grips grab the end of the pin and pull on it AM5KSTD11MAY Page 26 of 100 36220 FM 1093 enc al P O BOX 850 Simonton Texas 77476 Wireline Phone 281 346 4300 Fax 281 346 4301 Products benchmarkwireline com 2 Use a screw driver to capture the end of the spring AM5KSTD11MAY Page 27 of 100
58. m Leader Plano TX 75074 USA Date 2009 12 03 Tel 972 202 8800 Fax 972 202 8801 http www Intertek com This certificate may only be reproduced in its entirety and without any change schedule included and is subject to Intertek Testing Services NA Inc Testing and Evaluation Terms and Conditions Sheet 1 of 3 Benchmark ATEX Cert ETLUBATEX4116 1203 00 AM5KSTD11MAY Page 50 of 100 36220 FM 1093 enc al P O BOX 850 Simonton Texas 77476 Wireline Phone 281 346 4300 Fax 281 346 4301 Products benchmarkwireline com Intertek SCHEDULE TYPE EXAMINATION CERTIFICATE NUMBER ETLOSATEX41116 13 Description of Equipment or Protective System The 2 0 mV V Load Pin Assembly is a device to translate force or weight into an electrical signal mV The internal strain gauges change their electrical resistance in proportion to the strain placed on them The resulting small signal is amplified and output as a voltage This unit is constructed from high strength alloys and is powered from a suitable DC power supply 15V amp 15V via an 8 or 10 pin military style circular connector Connector Pin Description CAL Calibration F SIG SIG OUT Amplifier C 15V Power rail Each 2 0 mV V Load Pin Assembly has load pin high strength alloy housing containing a 350 Ohm bridge and a military style twist lock connector Report NUMBER Intertek Report 3183344DAL 001 dated 03 December 2009 Conditi
59. monton Texas 77476 Wireline Phone 281 346 4300 Fax 281 346 4301 Products benchmarkwireline com SCHEDULE TYPE EXAMINATION CERTIFICATE NUMBER ETLOSATEX41116 43 Description of Equipment or Protective System The 2 0 mV V Load Pin Assembly is a device to translate force or weight into an electrical signal mV The internal strain gauges change their electrical resistance in proportion to the strain placed on them The resulting small signal is amplified and output as a voltage This unit is constructed from high strength alloys and is powered from a suitable DC power supply 15V amp 15V via an 8 or 10 pin military style circular connector Connector Pin Descritin F SIG SIG OUT Amplifier 586 5 OUT amplfierop GND Power supply OV 15V 15V Power rail Each 2 0 mV V Load Pin Assembly has a load pin high strength alloy housing containing a 350 Ohm bridge and a military style twist lock connector Report NUMBER Intertek Report 3183344DAL 001 dated 03 December 2009 Conditions for use a Special Conditions for safe use There are no special conditions for safe use b Conditions for use Routine Tests There are no routine tests Essential Health and Safety Requirements EHSR s The relevant EHSR s that have not been addressed by the standards listed in this certificate have been identified and assessed in Intertek Report 31
60. ncluded on 11 30 09 A type sample was made available and tested at the Intertek Dallas TX location Compliance with the Essential Health and Safety Requirements has been assured by compliance with standards EN 60079 0 2006 and EN 60079 15 2005 except in respect of those requirements referred to at item 16 of the Schedule If the sign X is placed after the certificate number it indicates that the equipment or protective System is subject to special conditions for safe use specified in the schedule to this certificate This Type examination certificate relates only to the design examination and tests of the specified equipment or protective system in accordance to the directive 94 9 EC Further requirements of the Directive apply to the manufacturing process and supply of this equipment or protective system These are not covered by this certificate The marking of the equipment or protective system shall include the following II 3 G Ex nA nL IIC T6 Intertek Ryan Parks 1809 10 Street Suite 400 Hazardous Locations Team Leader Plano TX 75074 USA Date 2009 12 03 Tel 972 202 8800 Fax 972 202 8801 This certificate may only be reproduced in its entirety and without any change schedule included and is subject to Intertek Testing Services NA Inc Testing and Evaluation Terms and Conditions Sheet 1 of 3 Benchmark ATEX Cert ETLOBATEX4116 12 03 06 AM5KSTD11MAY Page 53 of 100 36220 FM 1093 enc al P O BOX 850 Si
61. on the side of the frame The roll pin is only installed on one side of the frame and it needs to be inserted in the slot Also ensure that the grease hole in the tension wheel is installed on the opposite side as the load pin amplifier AM5KSTD11MAY Page 17 of 100 B h M sexs FM 222 enc a Toras 413 Phone 281 346 4300 Wireline pa 531 346 4301 Products benchmarkwireline com 3 6 SYSTEM OPERATION 3 6 1 Determine cable size to be used 490 to 190 Since the wireline cable actually bends over the tension wheel the bend radius of the wireline cable will affect the tension measurement 3 6 2 Enter tension calibrate factor These corrections are automatically made in the Benchmark Hoistman s panel by selecting the proper cable size from the menu Ifa different panel is used enter the tension factor at this time Value for shallow grooved tension wheel with standard load pin VALUES CABLE SIZE 9 484 472 7 16 3 8 5 16 9 32 7 32 m gt Value for deep grooved tension wheel with standard load pin VALUES CABLE SIZE 2 15 490 2 30 484 2 40 472 3 6 3 Install line in measuring head refer to section 3 2 3 6 4 Make sure line is lying slack and head is free to move Press the Ten Zero Cal button and tension value should read 0 3 6 5 Press the Ten Cal button and tension should read the value indicated in paragraph 3 6 2 3 6 6 At this
62. ons for use a Special Conditions for safe use There are no special conditions for safe use b Conditions for use Routine Tests There are no routine tests Essential Health and Safety Requirements EHSR s The relevant EHSR s that have not been addressed by the standards listed in this certificate have been identified and assessed in Intertek Report 3183344DAL 001 dated 03 December 2009 DRAWINGS Intertek 1809 10 Street Suite 400 Plano TX 75074 USA Tel 972 202 8800 Fax 972 202 8801 http www intertek com Sheet 2 of 3 Benchmark ATEX Cort ETLOSATEXA116 4203 09 AM5KSTD11MAY Page 51 of 100 36220 FM 1093 enc al P O BOX 850 Simonton Texas 77476 AM5KSTD11MAY Phone 281 346 4300 2813464301 Products benchmarkwireline com Intertek SCHEDULE TYPE EXAMINATION CERTIFICATE NUMBER ETLOSATEX41116 Number Issue Date Description C276A032 08 01 Shaft Load Pin W Sleeve AMS7M010 08 17 00 Load Pin E 1 Converter PCB Housing 5 062 02 05 Lid Load Pin Housing Low Voltage Load Cell Amp Kerr Measurement 12 18 01 Systems 07 29 09 Label Load Pin 09 41116 Ex nA Assy Load Pin 2mV V Dia CWL18 10 Pin EX 08 19 09 poATEXA41116 08 19 09 Bill of Material AMSKA067D Assy Load Pin 2mV V Dia CWL18 10P HT EX 08 19 09 QgATEX41116 08 19 09 Bill of Material AMSKA072D Assy Load Pin 2mV V Dia CWL18 10PIN 08 19 09 O9ATEX41116 08 19 09 Bill of Material AMSKA087D
63. r revolution Dual Resolution 5 to 15 vdc power Differential Quadrature output A A not B B not Pin Out A A C A B B E B D 5 to 15 vdc F Gnd G Case AM5KSTD11MAY Page 91 of 100 36220 FM 1093 enc al P O BOX 850 Simonton Texas 77476 Wireline Phone 281 346 4300 Fax 281 346 4301 Products benchmarkwireline com 8 4 9 ENCODER AM5KP164 P N DESCRIPTION QTY UNIT AM5KP164 ENCODER IS25 HA 37F 1200 ABC 69 S 16 15 ATEX EEx IIB T4 2 EA 5 073 COUPLING MOD ENCDR 0 250 0 375 BORE 2 EA ACMU2P09 DUST CAP MS25043 18DA 2 EA AMS1P053 10 24 X 2 SOCKET HEAD CAP SCREWS SST ENCODER MOUNTING 4 EA Specifications 1200 Pulses per revolution 5 to 15 vdc power Differential Quadrature output A A not B B not AM5KSTD11MAY Pin Out A A H A B B B D 5 to 15 vdc F Gnd G Case Page 92 of 100 36220 FM 1093 enc al P O BOX 850 Simonton Texas 77476 Wireline Phone 281 346 4300 Fax 281 346 4301 Products benchmarkwireline com 8 4 10 ENCODER AM5KP188 P N DESCRIPTION Q
64. re used to hold the measuring wheels in contact with the wireline The springs are sized to provide the appropriate friction between the wheels and wireline The frame members are anodized 6061 T6 aluminum Under ideal conditions without magnetic marks the measuring heads have an accuracy of 3 m in 3000 m 10 ft in 10 000 ft With magnetic marks and accurate line stretch calculations an accuracy of 3 m in 3000 m 1 ft in 10 000 ft can be achieved The Hoistman s panel is required to fully utilize the mark detection and stretch correction algorithms AM5KSTD11MAY Page 8 of 100 B h M sexs FM 222 enc a Toras 413 Phone 281 346 4300 Wireline 212 2813464501 Products benchmarkwireline com TENSION MEASUREMENT The AM5K uses an electronic load axle to measure line tension Three wheels are used to create a force on the load axle To generate this force the wheel mounted on the load axle is offset from the other two slightly This offset creates a slight bend in the cable As wireline tension increases the small offset creates a corresponding bending force on the strain gauged load axle An electronic signal is transmitted via cable to the hoistman s panel and or logging computer representing wireline tension A calibrate resistor is included in the load pin to send out a signal to calibrate the computer system GENERAL SPECIFICATIONS WEIGHT 58 lbs 26 3 kg LENGTH 26 5 673 mm HEIGHT 10 8 274mm WIDTH
65. s 12 vdc excitation Proprietary circuit board which buffers the load pin signals and provides a 3mv v output Temperature stability lt 015 full scale deg F on zero lt 02 full scale deg F on output Accuracy Within 150 lbs or 3 of actual whichever is greater Maximum load tested 25 000 Ibs 11 340 kg with deep grooved tension wheel EXCITE EXCITE Take Adequate Precautions when Installing the Load Pin to Avoid the Risk of Mechanical Damage WARNING DO NOT SEPARATE CONNECTORS WHEN ENERGIZED AM5KSTD11MAY Page 76 of 100 36220 FM 1093 enc al P O BOX 850 Simonton Texas 77476 Wireline Phone 281 346 4300 Fax 281 346 4301 Products benchmarkwireline com 8 3 5 LOAD PIN AM5KA087 continued AM5KA087 ASSY LOAD AXLE 3MV V ITEM P N DESCRIPTION QTY UNIT 45 AM5KP068 CONN 10 107218 1P BENDIX QWL COURSE THD 10 PIN 1 EA 46 5 067 DUST CW49N16C CANNON CWL COURSE THREAD 1 EA 93 C276P040 O RING 2 235 BUNA N L P LID 3 1 8 X 3 3 8 X 1 8 1 EA 94 58 066 O RING 2 136 BUNA N L P HSG 1 98ID X 2 1900 X 0 103W 1 EA 95 AM5KP118 O RING 2 023 BUNA N L P CONN 1 1 16 X 1 3 16 X 1 16 1 EA AM5KSTD11MAY Page 77 of 100 B h M sexs FM 222 enc a Toras cae Phone 281 346 4300 Wireline pa 531 346 4301 Products benchmarkwireline com 8 3 6 LOAD PIN AM5KA313 TENSION
66. s 11 340 kg with deep grooved tension wheel 350 ohms RN BLACK S EE A o GREEN J T YELLOW GREEN Take Adequate Precautions when Installing the Load Pin to Avoid the Risk of Mechanical Damage WARNING DO NOT SEPARATE CONNECTORS WHEN ENERGIZED AM5KSTD11MAY Page 74 of 100 36220 FM 1093 enc al P O BOX 850 Simonton Texas 77476 Wireline Phone 281 346 4300 Fax 281 346 4301 Products benchmarkwireline com 8 3 4 LOAD PIN AM5KA078 continued AM5KA078 ASSY LOAD AXLE 3MV V ITEM P N DESCRIPTION QTY UNIT 1 58 010 HOUSING LOAD 580 1 2 AMTKAO13 ASSY LOW LEVEL TENSION 1 EA 4 5 104 PIN LOAD 3000 1 2 OD 2 0 MV V 1 EA 5 58 055 CONN KPT02A16 8P 1 EA 6 AMS8P056 DUST CAP KPT8116C RECEPT 1 EA 7 C276P040 O RING 2 235 BUNA N L P LID 1 EA 8 AMS8PO066 O RING 2 136 BUNA N L P HSG 1 EA 9 AM5KP118 O RING 2 023 BUNA N L P CONN 1 EA 10 5 41 SCREW 10 24 1 1 4 PHIL PAN 4 EA 11 58 034 SCREW 4 40 X 3 8 SOC HD SST 6 EA 15 C276P035 WASHER 10 LOCK SS 4 EA 16 AMS8P036 WASHER 4 LOCK SST 6 EA AM5KSTD11MAY Page 75 of 100 B h M sexs FM i5 enc a Toras cae Phone 281 346 4300 Wireline fhine 2813464501 Products benchmarkwireline com 8 3 5 LOAD PIN AM5KA087 TENSION SPECIFICATIONS Power Requirement
67. s 77476 Wireline Phone 281 346 4300 Fax 281 346 4301 Products benchmarkwireline com Manual Revision Log Revision R Jun 2010 Page 12 Added contact information for customer support Pages 24 27 Added Options and Accessories section Pages 43 48 Added new ATEX Zone 2 Certificates Updated parts lists and numbers AM5KSTD11MAY Page 6 of 100 36220 FM 1093 enc al P O BOX 850 Simonton Texas 77476 Wireline Phone 281 346 4300 Fax 281 346 4301 Products benchmarkwireline com 1 0 GENERAL The AM5K Wireline Measuring Device is a compact and lightweight device for measuring both wireline depth and tension The device is designed to be mounted to the spooling arm of a wireline unit It is unique to other measuring devices in that it measures both depth and tension on wireline cables from 190 to 494 This device will work on both open and cased hole wireline units which allows standardization on a measuring head for all types of operations FEATURES AND BENEFITS Straight line measurement cable sizes can be changed without affecting depth measurement Dual Tangential Measuring Wheels made from specially hardened steel Accepts cable sizes from 190 to 494 diameter 4 8 mm to 12 55 mm Optional guide wheels available for wirelines up to 650 diameter Lightweight design with integral tension makes for easier high angle rigup Device opens up to provide easy cable installation and removal by removing a
68. single pin Includes both horizontal and vertical guide rollers to minimize measuring wheel loading Rollers are oversized to increase reliability and reduce maintenance Guide rollers are made from composite material to reduce weight and cable wear Rear or Center spooling arm mount to minimize head jerking Tension Load Axle and amplifier can be configured for different outputs Digital Magnetic Mark Detector Accepts single or dual encoders Supports fully independent backup depth measuring system using a magnetic pickup Backup depth system reduces drag on measuring wheel by eliminating mechanical drive cable Encoder Mark Detector and Tension amplifier certified for Zone Il area use Anodized aluminum frame All steel parts are plated or SST All bearings are SST AM5KSTD11MAY Page 7 of 100 B h M sexs FM 222 enc a Toras 413 Phone 281 346 4300 Wireline 2127 2813464501 Products benchmarkwireline com 2 0 SYSTEM DESCRIPTION DEPTH MEASUREMENT The AM5K Measuring Head uses dual spring loaded measuring wheels to measure the amount of wireline moving to and from the borehole The measuring wheels are coupled to one or two optical encoders that transmit electrical signals via a cable to the hoistman s panel and or logging computer An independently powered magnetic encoder is used for back up depth indication The hardened measuring wheels are 2 0000 ft 609600 m in circumference Springs a
69. ve the coupling from the measuring wheel shaft AM5KSTD11MAY Page 15 of 100 B h M 222 enc a SIT Toras Ah Phone 281 346 4300 Wireline hone 2813464501 Products benchmarkwireline com 3 5 INSTALLING THE DEEP GROOVED TENSION WHEEL 3 5 1 A deep grooved High Tension wheel is available for use when line tension greater than 12 000 Ibs is commonly encountered This wheel is grooved to better support the wireline at high tensions The groove also reduces the radius of the wheel which lowers the bend angle of the wireline This wheel is only for use with 15 32 or larger cables and cannot be used with smaller cable sizes The normal shallow grooved wheel can be used at high loads for short pull durations but should not be used when loads exceed 12 000 Ibs for an extended period of time DEEP GROOVED HIGH TENSION WHEEL STANDARD SHALLOW GROOVED TENSION WHEEL AM5KSTD11MAY Page 16 of 100 36220 FM 1093 enc al P O BOX 850 Simonton Texas 77476 Wireline Phone 281 346 4300 Fax 281 346 4301 Products benchmarkwireline com 3 5 2 To install the deep grooved tension wheel replace the standard shallow grooved tension wheel with the deep grooved tension wheel The load pin does not need to be changed To account for the decreased bend angle of the cable the Load Cell Angle value will need to be changed when using this wheel Ensure that the slot in the bushing of the tension wheel is aligned with the roll pin
70. will cause an offset to the tension measurement which will result in an incorrect tension reading LOAD PIN MMD z AM5KSTD11MAY Page 12 of 100 36220 FM 1093 enc al P O BOX 850 Simonton Texas 77476 Wireline Phone 281 346 4300 Fax 281 346 4301 Products benchmarkwireline com 3 2 CABLE INSTALLATION To install cable first open the wheels by shifting the red release handles Next remove the push pin and hinge the head open Lifting up on the wireline cable makes it easier to remove the push pin The cable can now be inserted or removed Close the red release handles to tighten the wheels against the wireline Swing the head closed and reinsert the pin AM5KSTD11MAY Page 13 of 100 B h M sexs FM 222 enc a Toras 413 Phone 281 346 4300 Wireline fione 2813464501 Products benchmarkwireline com 3 3 CABLE REMOVAL UNDER LOAD 3 3 1 If under load the load will need to be removed from the device prior to removing the retaining pin A C clamp or a nylon ratchet strap can be used to remove the load 3 3 2 Install a C Clamp across the top and bottom frames as shown in the drawing below The ratchet strap can be installed in a similar way 3 3 3 Tighten the C Clamp until the load is removed from the retaining pin Remove the retaining pin then loosen and remove the C Clamp 1 2 X 1 X 2 1 2 BLOCK AM5KSTD11MAY Page 14 of 100 B h M sexs FM 222 enc a Toras 413 Phone

AM5K Measuring Head User Manual

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