PBDP-110 V1.1 User`s Manual
Contents
1. 12 Installation for G7 ASDSs 12 Installation for S7 S9 511 A7 and VF nC1 ASDs 14 Grounding 16 Environmental Specifications 16 Maintenance Inspection 17 Storage and Warranty U u uu 18 Storage 18 Weattanty a ca g 18 Selecting the Profibus Network Address 19 Exchanged Data Structures u u 21 Output Control Data 21 Input Status Data Format 24 DIAGNOSTICS 25525 cetossze 2 acetal 28 Parameter Register Access u 29 Parameter Number Action Output Words 29 Parameter Number Action Input Words 30 Parameter Access Procedure 31 Register Access Error 4 32 Parameter Registers uu uu 33 MMI Port Use GSD 34 NOU S Sa sa2. If the PBDP 110 is configured for both drives Channels A and with compact data access the interface s cyclic data sizes are fixed at 8 bytes of output control data configured as four 16 bit words and 16 bytes of input status data configured as eight 16 bit words Via these data structures any data item commands monitor data and parameters available in the drive can be accessed For detailed explanations of the format and usage of this data refer to sections 9 and 10 of this document Versatile 3 Way DIN Rail Mounting System The unit s enclosure is provided with a mounting clip attached to the rear of the unit This clip allows the unit to be mounted 3 different ways e For DIN rail mounting snap the mounting clip onto a standard DIN and then snap the unit enclosure onto the clip s retaining tabs This allows easy removal or repositioning of the unit on the DIN rail during wiring e For panel mounting the mounting clip can be bolted directly to a flat panel via the two bolt holes at the top and bottom of the clip Refer to section 10 24 1 2 for mounting clip mechanical details Once the mounting clip is securely attached to the panel the unit enclosure can be snapped onto the clip s retaining tabs e Forfixed DIN rail mounting a combination of the above two techniques can be employed First snap the mounting clip onto a DIN rail and position it in its desired location Then the mounting clip
3. lec 9 Exchanged Data Structures 9 1 Output Control Data Format The size of the output data structure from the network master to the PBDP 110 depends on the module selected from the GSD file for the network configuration tool Module 1 intended for applications where only one drive is connected to the PBDP 110 via Channel A is comprised of 16 bytes structured as four 32 bit words Module 2 intended for applications where drives are connected to both Channel A and Channel B is comprised of 32 bytes structured as eight 32 bit words Both of these modules are combined in Table 1 Table 1 Module 1 and Module 2 Output Data Format Offset Data Offset Data 0 Reserved 16 Reserved 1 Reserved 17 Reserved 2 Drive A command high byte 18 Drive B command high byte 3 Drive A command low byte 19 Drive B command low byte C r 4 Reserved 20 Reserved 5 Reserved 21 Reserved 6 Drive A frequency 22 Drive B frequency command high byte command high byte Drive A frequency Drive B frequency 7 23 command low byte command low byte _ 8 Reserved 24 Reserved Drive action bits Drive B action bits 9 Reserved 25 Reserved 10 Drive A parameter number 26 Drive B parameter number high byte high byte Drive A parameter number Drive B parameter number 11 27 low byte low byte sa 12 Rese
4. 12 13 channel CNU1 CNU1A the common serial channel CNU2 CNU2A Because the interface uses the common serial channel the LCD panel must be configured to use the RS485 RS232 channel If the drive to be connected is currently using CNU2 on the drive control board and CNU2A on the LCD panel then this connection must first be switched over to CNU1 on the drive control board and CNU1A on the LCD panel Refer to Toshiba s documentation for any precautions or notices regarding this connection change If the LCD panel is already connected via the RS485 RS232 channel then no change is required Configure the drive s LCD panel to communicate via the RS485 RS232 channel by setting parameter Communication Setting Parameters Communication Settings Select LCD Port Connection to RS485 232 serial Connect the drive s common serial communication port CNU2 to Channel A of the interface with the communication cable communication cable is not included with the interface kit When choosing cables for this connection standard 24 AWG category 5 CATS unshielded twisted pair UTP 8 conductor cables found in Ethernet networks in most office environments can be used The maximum allowable length for these cables is 5 meters Although there are many varieties and styles of CAT5 UTP cables available ICC strongly recommends using only high quality cables from reputable manufacturers to guarantee optimal noise immunity and
5. the Profibus network grounding differential problems are eliminated and noise immunity characteristics are greatly improved Global Control Functions e Freeze mode Input monitor data values are held constant within the PBDP 110 until the next freeze command or an unfreeze command is received Used primarily for synchronized monitoring of multiple Profibus nodes e Sync mode Output control data values are held constant within the PBDP 110 until the next sync command or an command is received Used primarily for synchronized control of multiple Profibus nodes e Clear Data All output control data values are cleared to 0 Drive AutoScan Algorithm Connections to the drives are automatically established and continuously monitored No drive configuration needs to be performed to connect the lec PBDP 110 and communicate via the Profibus network Just plug it in it s that simple Network Watchdog A network watchdog function is always operating within the PBDP 110 If the watchdog is activated at network commissioning then in the event of a disconnection from the Profibus network or loss of the network master the PBDP 110 can automatically switch any attached drives over to local control Indicators e One green LED is provided to indicate when the PBDP 110 has achieved the DATA_EXCHANGE state with the Profibus network master This serves as a convenient indicator that the
6. B output current high byte high byte 5 Drive A output current 13 Drive B output current low byte low byte 6 Drive A output voltage 14 Drive B output voltage high byte high byte 7 Drive A output voltage 15 Drive B output voltage low byte low byte The format of all information transferred for Drive B is identical to that for Drive A Therefore all data descriptions given here apply equally for both Drives A and B Status Word Bit mapped drive status word drive parameter number FE01 This is the location where run stop status etc values are monitored An example status word can be found in Table 6 Because the format of this status word depends on the drive s specifications please refer to your drive s Serial Communications Manual for the exact structure of this word 25 lec Note that bit 15 is normally reserved by the drive manufacturer The PBDP 110 uses this bit however to indicate whether it has established an open line of communications with the drive connected to that channel Once a connection has been established with the drive this bit will normally indicate Online While searching for a drive such as during initialization and when no drive is connected this bit will indicate Offline and all other input data will be 0 If this status bit indicates Offline but there is a drive connected to the channel in question check the cable connections and verify that the drive
7. FA01 The data contained in the frequency command word is the desired frequency command multiplied by 100 and then converted to hexadecimal In other words if a frequency command of 55 34Hz is desired then 55 34 x 100 5534 which converted to hexadecimal is 0x159E The frequency command high byte offset 6 or 22 must therefore contain 0x15 and the frequency command low byte offset 7 or 23 must contain Ox9E If the frequency command exceeds limiting drive parameters such as the upper limit frequency the drive will ignore it maintaining its current setting Action Bits Parameter Number Parameter action bits and 16 bit parameter register number Refer to section 10 for a detailed explanation of these items Parameter Data During parameter register writes this word contains the data to write Refer to section 10 for a detailed explanation of this data word Again in case of any discrepancies documentation provided by the drive manufacturer supersedes the examples given here 23 24 9 2 Input Status Data Format The size of the input data structure from the PBDP 110 to the network master depends on the module selected from the GSD file for the network configuration tool Module 1 intended for applications where only one drive is connected to the PBDP 110 via Channel A is comprised of 24 bytes structured as six 32 bit words Module 2 intended for applications where drives are connected to both Channel A and Ch
8. can be bolted to the DIN support panel securing it place Lastly the unit can be snapped onto the fixed mounting clip In all cases the unit can be easily unsnapped from the mounting clip to temporarily provide easier access to the configuration switches chassis ground terminal or network connector 11 lec 3 Installing the Interface The PBDP 110 connects to each drive via the drive s common serial logic level communication port typically located on either the main drive control board G7 S11 on the front of the drive enclosure under a small snap on cover A7 9 on the right hand side of the drive enclosure under a small snap on cover S7 or on the bottom side of the drive enclosure VF nC71 Although in general no drive parameters need to be configured in order to use the gateway it is advantageous to check that the drive s common serial communication data rate is set to its maximum speed Because the PBDP 110 will communicate to each drive only at the drive s configured data rate this will provide the fastest response time for drive to network data transfers For information on checking the drive s common serial communication data rate refer to the appropriate manual supplied with your drive Note that the common serial communication parameters of each drive are handled independently by the PBDP 110 which means that different drive families may be connected to different channels of the unit in an
9. is powered If an Offline indication appears intermittently during operation check the quality of the drive communication cable connections and verify that the drive communication cable is not routed near other electrical noise producing cables or equipment Table 6 Example Status Word Format S9 Drive o Reserved Running Forward reverse status Forward Reverse Jogging DC inj braking e Accel acms Always 0 Po Always 0 Output Frequency Drive parameter number FDOO Continuously reports the drive s operating frequency In order to determine the drive s actual output frequency the data contained in the output frequency word offsets must first be converted from hexadecimal to decimal and then divided by 100 For example if the output frequency high byte is 0x12 and the output frequency low byte is 0x34 then 0x1234 converted to decimal is 4660 Dividing this number by 100 the actual operating frequency of 46 60Hz is obtained Output Current Drive parameter number FE03 Continuously reports the drive s output current in In order to determine the drive s actual output current the data 26 lec contained in the output current word offsets must first be converted from hexadecimal to decimal and then divided by 100 For example if the output current high byte is 0x23 and the output current low byte is 0x15 then 0x2315 converted
10. it does not matter whether Channel A s or Channel B s parameter access registers are used since these local registers are channel independent the same data function will be accessed from both channels 33 lec 12 MMI Port Use GSD Files The PBDP 110 Profibus Interface is equipped with an on board RS232 Man Machine Interface MMI port This port allows the unit to communicate to a standard personal computer via its serial COM port This can be accomplished by using the 2 meter DB9 to RJ45 MMI port cable provided with your interface kit Current support for the MMI port is provided by the free ICC Flashloader utility which runs on Microsoft Windows platforms This utility allows the interface s internal flash memory to be upgraded in the field providing alternative control data new parameter access and future drive series support We are continually striving to enhance the functionality and flexibility of our products and therefore periodically release new embedded firmware to achieve these goals and meet customer requests The Flashloader utility usage instructions new flash firmware files and all related documentation such as updated user manuals and GSD files can be downloaded as complete support packages from http www iccdesigns com It is suggested that you check this internet site prior to installation and then periodically afterwards to determine if new support packages have been released and are availabl
11. state 28 lec 10 Parameter Register Access This section applies only when Module 1 or Module 2 are selected 10 1 Parameter Number Action Output Words To access drive parameters two output words and two action bits are provided in each drive s output data structure The format of these output words and action bits is as follows Action bits Bit 15 14 13 12 11 8 7 4 3 0 8 o 3 Reserved 9 Be m ite mx Action bits offset 8 or 24 Reserved offset 9 or 25 Parameter number word Bit 15 12 1l 8 7 4 3 0 Parameter number Parameter number Parameter number high byte offset 10 or 26 low byte offset 11 or 27 Parameter data write word Bit 15 12 1l 8 7 4 3 0 Parameter data Parameter data to write Parameter data to write high byte offset 14 or 30 low byte offset 15 or 31 Note that all locations marked Reserved are ignored by the PBDP 110 29 lec 10 2 Parameter Number Action Input Words The response by the PBDP 110 to parameter read and write requests is placed in 2 input words and 2 input bits of the input data structure The structure of these data items is as follows Response bits Bit 15 14 13 12 11 8 7 4 3 5 5 9 F Reserved o mx mx Action response bits offset 16 or 40 Reserved offset 17 or 41 Parameter number response
12. the interface kit When choosing cables for this connection standard 24 AWG category 5 CAT5 unshielded twisted pair UTP 8 conductor cables found in Ethernet networks in most office environments can be used The maximum allowable length for these cables is 5 meters Although there are many varieties and styles of CAT5 UTP cables available ICC strongly recommends using only high quality cables from reputable manufacturers to guarantee optimal noise immunity and cable longevity Ensure that each end of the cable is fully seated into the modular connectors and route the cable such that it is located well away from any drive input power or motor wiring Also take care to route the cable away from any sharp edges or positions where it may be pinched 6 Repeat steps 1 5 to connect another drive to Channel B if desired 7 Connect the Profibus network cable to the DB9 connector marked Network on the PBDP 110 If a ground cable is going to be used attach the ground cable to the terminal marked Shield GND on the bottom side of the PBDP 110 enclosure refer to section 4 Refer to the Profibus Specification for detailed network wiring guidelines Ensure that the Profibus network cable is tightly screwed onto the DB9 connector and 14 lec 10 route the cable such that it is located well away from any drive input power or motor wiring Also take care to route the cable away from any sharp edges or positions where it may be pinc
13. ASD INTERFACE SERIES INDUSTRIAL CONTROL COMMUNICATIONS INC 5 110 PROFIBUS DP COMMUNICATIONS INTERFACE FOR TOSHIBA ADJUSTABLE SPEED DRIVES July 2004 ICC 10407 1 100 000 lec Introduction Thank you for purchasing the ICC Inc PBDP 110 Profibus DP Communications Interface for the Toshiba 7 Series 9 Series 11 Series and VF nC1 Series Adjustable Speed Drives Before using the PBDP 110 interface please familiarize yourself with the product and be sure to thoroughly read the instructions and precautions contained in this manual In addition please make sure that this instruction manual is delivered to the end user of the drive units with which the PBDP 110 interface is connected and keep this instruction manual in a safe place for future reference or drive interface inspection This instruction manual describes the device specifications wiring methods maintenance procedures supported functions and usage methods for the PBDP 110 Profibus DP communications interface In conjunction with this manual the following manuals are supplied by Toshiba and are essential both for ensuring a safe reliable system installation as well as for realizing the full potential of the PBDP 110 interface Toshiba TOSVERT VF S7 Series Instruction Manual Toshiba TOSVERT VF S9 Series Instruction Manual Toshiba TOSVERT VF S11 Series Instruction Manual Toshiba TOSVERT VF A7 Series Instruction Manual Tosh
14. ON 66 OFF ON OFF OFF OFF ON 98 ON ON OFF OFF OFF OFF ON 67 ON ON OFF J OFF OFF ON 99 OFF OFF ON OFF OFF OFF ON 68 OFF OFF ON 1 OFF OFF ON 100 ON ON OFF OFF J OFF ON 69 ON OFF ON OFF J OFF ON 101 OFF ON ON OFF OFF OFF ON 70 OFF ON ON J OFF OFF ON ON 102 ON ON ON OFF OFF J OFF ON 71 ON ON ON OFF J OFF ON ON 103 OFF OFF OFF J OFF J OFF ON 72 OFF OFF OFF ON OFF ON ON 104 ON OFF OFF OFF J OFF ON 73 ON OFF OFF ON OFF ON ON 105 OFF ON OFF ON J OFF J OFF ON 74 OFF ON OFF ON J OFF ON ON 106 ON ON OFF ON OFF J OFF ON 75 ON ON OFF ON J OFF ON ON 107 OFF OFF ON ON J OFF J OFF ON 76 OFF OFF ON ON OFF ON 108 ON ON ON J OFF J OFF ON 77 ON OFF ON ON OFF ON ON 109 OFF ON ON J OFF J OFF ON 78 OFF ON ON ON OFF ON 110 ON ON ON ON J OFF J OFF ON 79 ON ON ON ON J OFF ON ON 111 OFF OFF OFF OFF ON OFF ON 80 OFF OFF OFF OFF ON ON 112 ON OFF OFF OFF ON J OFF 81 ON OFF OFF OFF ON ON ON 113 OFF ON OFF J OFF ON ON 82 OFF ON OFF OFF ON ON ON 114 ON ON OFF J OFF ON J OFF 83 ON ON OFF OFF
15. ON ON ON 115 OFF OFF ON J OFF ON J OFF ON 84 OFF OFF ON OFF ON ON ON 116 ON ON OFF ON J OFF ON 85 ON OFF ON OFF ON ON ON 117 OFF ON ON ON J OFF ON 86 OFF ON ON OFF ON ON 118 ON ON ON J OFF J ON J OFF ON 87 ON ON ON OFF ON ON ON 119 OFF OFF OFF ON ON J OFF ON 88 OFF OFF J OFF ON ON 120 ON OFF OFF ON J OFF ON 89 ON OFF OFF ON ON ON ON 121 OFF ON OFF ON ON J OFF ON 90 OFF ON OFF ON ON 122 ON ON OFF ON J OFF 91 ON ON OFF ON ON ON ON 123 OFF OFF ON ON J OFF ON 92 OFF OFF ON ON ON 124 ON OFF ON ON J OFF ON 93 ON OFF ON ON ON ON ON 125 OFF ON ON ON J OFF ON 94 OFF ON ON ON ON ON 126 ON ON ON ON J OFF J ON 95 Note that the position of each switch is the down position and that the OFF position is the up position Refer to the indicator markings on the switch The address switch settings are read by the interface only on power up Therefore if the address is changed be sure to power the PBDP 110 off momentarily by cycling power to the drive connected to Channel A or by disconnecting reconnecting the cable connecting Channel to the drive 20
16. PBDP 110 unit removed from its case However it is not necessary to remove the unit from its case in order to install or configure the PBDP 110 lec 2 Feature Summary Protocol Profibus DP Decentralized Periphery as specified in European standard EN 50170 The PBDP 110 can also co exist simultaneously on networks using Profibus FMS Network Baud Rates Supports all Profibus baud rates from 9 6kbaud to 12Mbaud The network baud rate is automatically detected and continuously monitored during operation no parameter settings are necessary Drive Connections The PBDP 110 provides support for simultaneous connection of two Toshiba 7 series 9 series 11 series or VF nC1 ASDs via the drives common serial aka logic level communication ports Both drives share a common Profibus station address By supporting 2 drives per interface the maximum number of drives that can be connected to 1 Profibus network segment without requiring repeaters increases from 31 31 drives 1 master to 62 31 PBDP 110 units 1 master Power Supply Self contained Powered directly from the drive connected to the Channel A communications port No external power supply devices or connections are required Isolation The PBDP 110 has 3 separate isolated circuitry sections Each drive is fully optically isolated from each other and both drives are optically isolated from the Profibus network By using optically isolated connections to the drives and
17. Profibus master and PBDP 110 are configured properly and are exchanging data e One green LED on the MMI interface port The context is application specific but under normal operation blinks at a 0 5Hz rate as a heartbeat indicator Also indicates data transfer when used with the Flashloader programming utility e One green LED on each of the Channel A and Channel B drive connectors which indicate that the port is receiving power from the corresponding drive Profibus Network Connector The network interface is a standard DB9 female connector with the following signals provided Profibus network positive data line RTS signal direction control for fiber optic network 4 Out interface 5 power supply ground internally connected to the interface board s isolated ground VP power supply 5v internally connected to the interface board s isolated P5 Profibus network A negative data line RTS signal ground reference internally connected to the interface board s isolated ground 1 2 7 No connection 1 No connection In addition to the above signals the metallic housing of the DB9 connector is connected to the shield section of the interface board The shield section is attached to the metal ground terminal on the bottom of the unit where a ground wire can be attached to connect the Profibus network cable shield to ground Refer to section 4 of this document for more information r
18. annel B is comprised of 48 bytes structured as twelve 32 bit words Both of these modules are combined Table 4 Module 1 and Module 2 Input Data Format in Table 4 Offset Data 0 Reserved 1 Reserved 2 Drive A status high byte 3 Drive A status low byte 4 Reserved 5 Reserved 6 Drive output frequency high byte 7 Drive A output frequency low byte 8 Reserved 9 Reserved 10 Drive A output current high byte 11 Drive A output current low byte 12 Reserved 13 Reserved 14 Drive A output voltage high byte 15 Drive A output voltage low byte 16 Reserved Drive response bits 17 Reserved 18 Drive A parameter number response high byte 19 Drive A parameter number response low byte 20 Reserved 21 Reserved 22 Drive parameter data response high byte 23 Drive A parameter data response low byte 24 Offset 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 Data Reserved Reserved Drive B status high byte Drive B status low byte Reserved Reserved Drive B output frequency high byte Drive B output frequency low byte Reserved Drive B output current high byte Drive B output current low byte Reserved Reserved Drive B output voltage high byte Drive B output voltage low byte Res
19. cable longevity Ensure that each end of the cable is fully seated into the modular connectors and route the cable such that it is located well away from any drive input power or motor wiring Also take care to route the cable away from any sharp edges or positions where it may be pinched Reinstall the drive s front cover close the drive s cabinet door Repeat steps 1 8 to connect another drive to Channel B if desired Connect the Profibus network cable to the DB9 connector marked Network on the PBDP 110 If a ground cable is going to be used attach the ground cable to the terminal marked Shield GND on the bottom side of the PBDP 110 enclosure refer to section 4 Refer to the Profibus Specification for detailed network wiring guidelines Ensure that the Profibus network cable is tightly screwed onto the DB9 connector and route the cable such that it is located well away from any drive input power or motor wiring Also take care to route the cable away from any sharp edges or positions where it may be pinched Take a moment to verify that the interface and all network cables have sufficient clearance from drives motors or power carrying electrical wiring Configure the Profibus slave address via the DIP switches on the front of the interface refer to section 8 Turn the power sources to all connected drives ON and verify that the drives function properly If the drives do not appear to power up or do not funct
20. d e the request was a write and the write was performed successfully this will be indicated to the master by Resp1 Resp0 changing from 0 0 to 1 0 The parameter number response will equal the accessed parameter number and the data written to the drive will be reflected in the data error code response word e error occurred during the read or write request this will be indicated to the master by Resp1 Resp0 changing from 0 0 to 1 1 The parameter number response will equal the parameter number that the master was attempting to access and an error code reflecting the failure cause will be placed in the data error code response word For a list of possible error codes refer to section 10 4 6 In order to perform another parameter read or write the master must once again send a no action code Req1 0 and Req0 0 and the PBDP 110 must once again respond with an idle state acknowledge Resp1 0 and Resp0 0 before the next read or write action can take place Until a no action code is sent to the PBDP 110 the interface will ignore all data in the action bits parameter number and parameter write data words Also as long as the master sends the no action code the PBDP 110 will loop back in the parameter number response word and parameter data error code response word whatever data is sent to it in the corresponding output words The above procedure explanation holds true for both drives A and B using th
21. e respective request and response locations in the output and input data structures 10 4 Register Access Error Codes When a parameter read or write error occurs one of the following error codes will be returned in the parameter data response word Error Code Meaning 0 0000 0Ox0001 _ 2J uu data error written data value outside of valid range 0 0002 invalid parameter number 0x0064 attempt to write to a read only parameter 0x0065 attempt to read from a write only parameter 0x0066 other unclassified error 32 lec 11 Parameter Registers The parameters that can be accessed via the parameter register access method outlined in section 10 are defined by the drive manufacturer Fora listing of the available parameters their adjustment ranges and notable access behavior refer to the appropriate Parameter Reference section of the drive s Serial Communications Manual The parameter numbers indicated in Table 8 are not implemented in the drives and are therefore used to access local information on the PBDP 110 interface Table 8 PBDP 110 Accessible Parameters Parameter Read imas Raney Range PBDP 110 i fi i 0xFC82 application firmware High byle firmware only Low byte firmware revision When accessing local parameters
22. e to upgrade your interface unit 34 lec 13 Notes 35 36 tec INDUSTRIAL CONTROL COMMUNICATIONS INC 2204 Timberloch Place Suite 250 The Woodlands TX USA 77380 1049 Tel 281 292 0555 Fax 281 292 0564 http www iccdesigns com Printed in U S A
23. ed for Drive B is identical to that for Drive A Therefore all data descriptions given here apply equally for both Drives A and B Command Word Bit mapped drive control command word drive parameter number FA00 This is the location where run stop etc commands are written An example command word can be found in Table 3 Because the format of this command word depends on the drive s specifications please refer to your specific drive s Serial Communications Manual for the exact structure of this word Using the example command word in Table 3 some representative command words that can be used to control your drive via the Profibus network are 0xC400 Profibus command valid Profibus frequency valid run forward 0xC600 Profibus command valid Profibus frequency valid run reverse 0xC000 Profibus command valid Profibus frequency valid stop OxE000 Profibus command valid Profibus frequency valid reset fault Although the above examples all show Profibus command and frequency valid input status data can always be monitored from the network regardless of the settings of bits 14 and 15 in the command word 22 Table 3 Example Word Format 9 Drive Function 0 1 O 3 Reverse Ree OFF 1 High Byte DC injection cmd Low Byte 9g 2 ON ON ON ON 8 6 Frequency Command Drive parameter number
24. elated to grounding lec Drive Network Connectors TTL level Uses standard RJ 45 style 8 pin modular connectors Any standard category 5 Ethernet cable found in most electronics stores 5 meters or less in length can be used to connect the PBDP 110 to the drives MMI Port Connector RS232 level Use the DB9 to RJ 45 cable supplied with the PBDP 110 kit to interface with the unit via the Flashloader programming utility refer to section 12 Input Output Data The PBDP 110 presents a modular interface supporting four different modules depending on the number of drives connected to the unit and the desired data sizes If the PBDP 110 is configured for one drive the Channel A drive with standard data access the interface s cyclic data sizes are fixed at 16 bytes of output control data configured as four 32 bit words and 24 bytes of input status data configured as six 32 bit words If the PBDP 110 is configured for both drives Channels A and B with standard data access the interface s cyclic data sizes are fixed at 32 bytes of output control data configured as eight 32 bit words and 48 bytes of input status data configured as twelve 32 bit words If the PBDP 110 is configured for one drive the Channel A drive with compact data access the interface s cyclic data sizes are fixed at 4 bytes of output control data configured as two 16 bit words and 8 bytes of input status data configured as four 16 bit words
25. erved Drive B response bits Reserved Drive B parameter number response high byte Drive B parameter number response low byte Reserved Reserved Drive B parameter data response high byte Drive B parameter data response low byte lec Locations marked Reserved in Table 4 are reserved for future use Presently all Reserved input data is set to 0 by the PBDP 110 Future firmware releases however may use these locations for data transfer Two other modules are also available Module 3 and Module 4 These modules are primarily intended for applications that require a compact data size and do not need access to all available drive parameters Module 3 intended for applications where only one drive is connected to the PBDP 110 via Channel A is comprised of 8 bytes structured as four 16 bit words Module 4 intended for applications where drives are connected to both Channel A and Channel B is comprised of 16 bytes structured as eight 16 bit words Both of these modules are combined in Table 5 Table 5 Module 3 and Module 4 Input Data Format Offset Data Offset Data 0 Drive A status 8 Drive B status high byte high byte 1 Drive A status 9 Drive B status low byte low byte 2 Drive A output frequency 10 Drive B output frequency high byte high byte 3 Drive A output frequency 11 Drive B output frequency low byte low byte 4 Drive A output current 12 Drive
26. hed Take a moment to verify that the interface and all network cables have sufficient clearance from drives motors or power carrying electrical wiring Configure the Profibus slave address via the DIP switches on the front of the interface refer to section 8 Turn the power sources to all connected drives ON and verify that the drives function properly If the drives do not appear to power up or do not function properly immediately turn power OFF Repeat steps 1 and 2 to remove all power from the drives Then verify all connections Contact ICC or your local Toshiba representative for assistance if the problem persists 15 lec 4 Grounding Grounding is of particular importance for reliable stable operation Communication system characteristics may vary from system to system depending on the system environment and grounding method used The PBDP 110 Profibus interface is provided with a Shield GND terminal on the bottom of the unit The Shield GND terminal is directly connected to the metallic housing of the DB9 connector which should in turn be connected to the shield of the Profibus network cable through the Profibus connector To ground the network cable shield therefore connect a wire to the Shield GND terminal and then connect the other end of the wire to an appropriate ground For specific requirements regarding protective grounding and the Profibus network refer to the Profibus Standard EN 50 170 par
27. iba TOSVERT VF nC1 Series Instruction Manual Toshiba G7 Series Operation Manual Toshiba VF S7 Industrial Inverter Serial Communications Manual Toshiba VF S9 Industrial Inverter Serial Communications Manual Toshiba VF S11 Industrial Inverter Serial Communications Manual Toshiba 7 Series Serial Communications User s Manual If you do not have copies available of the documents relevant to your installation please contact Toshiba or your local Toshiba distributor to obtain them or copies may be downloaded from http www tic toshiba com subject to availability Before continuing please take a moment to ensure that you have received all materials shipped with your kit These items are e 110 interface in DIN rail mountable case e This manual lec PBDP 110 Profibus DP Interface User s Manual Part Number 10407 1 100 000 Printed in U S A 2001 2004 Industrial Control Communications Inc All rights reserved Industrial Control Communications Inc reserves the right to make changes and improvements to its products without providing notice Notice to Users INDUSTRIAL CONTROL COMMUNICATIONS INC S PRODUCTS ARE NOT AUTHORIZED FOR USE AS CRITICAL COMPONENTS IN LIFE SUPPORT DEVICES OR SYSTEMS Life support devices or systems are devices systems intended to sustain life and whose failure to perform when properly used in accordance with instructions for use provided in the labeling and user s manual can be reasonab
28. ion properly immediately turn power OFF Repeat steps 1 and 2 to 13 lec remove all power from the drives Then verify all connections Contact ICC or your local Toshiba representative for assistance if the problem persists 3 2 Installation for S7 S9 S11 A7 and VF nC1 ASDs 1 AN CAUTION Verify that all input power sources to the drives to be connected have been turned OFF and are locked and tagged out 2 AN DANGER A N Wait at least 5 minutes for the drive s electrolytic capacitors to discharge before proceeding to the next step Do not touch any internal parts with power applied to the drive or for at least 5 minutes after power to the drive has been removed A hazard exists temporarily for electrical shock even if the source power has been removed Verify that the CHARGE LED has gone out before continuing the installation process 3 Attach the mounting clip and interface enclosure in your desired manner refer to page 10 for more information 4 Remove the drive s common serial communication port cover if it has one refer to the appropriate drive manual for instructions how to do this Do not discard this cover as it should be reinstalled to minimize contamination of the port s electrical contacts if the interface is ever disconnected from the drive 5 Connect the drive s common serial communication port to Channel A of the interface with the communication cable communication cable is not included with
29. ka Saku papu 35 lec 1 Mechanical Diagrams 1 1 Enclosure k INDUSTRIAL CONTROL COMMUNICATIONS CONFIGURATION DATA_ExcH PBDP 110 5 EXTERNAL PROFIBUS NETWORK INTERFACE 1 NTT ba uy H 1 258 HHI Figure 1 Enclosure Dimensions units are inches lec 1 2 Mounting Clip 1 197 r 0 625 1 262 3 115 2 500 0 200 2 PLCS Figure 2 Mounting Clip Dimensions units are inches lec 1 3 External Interface mm PAZ BEEZ som 2 y 051 m mms man MMI pot 80 Cu m o o ol u U s 5 Address selection oF x z DIP switches gt 5 B cam Q OF o Data_Exchange LED gt 1 2 1 e is Profibus 95 network gt on E kaqa 26 aa SHIELD grounding terminal refer to Section 4 Drive A connector Drive B Connector Note that for clarity the above diagram shows the
30. ly expected to result in significant injury No complex software or hardware system is perfect Bugs may always be present in a system of any size In order to prevent danger to life or property it is the responsibility of the system designer to incorporate redundant protective mechanisms appropriate to the risk involved lec Usage Precautions Operating Environment Please use the PBDP 110 only when the ambient temperature of the environment into which the unit is installed is within the following specified temperature limits Operation 10 50 C 14 122 F Storage 40 85 C 40 185 F e Avoid installation locations that may be subjected to large shocks or vibrations e Avoid installation locations that may be subjected to rapid changes in temperature or humidity Installation and Wiring Proper ground connections are vital for both safety and signal reliability reasons Ensure that all electrical equipment is properly grounded e Route all communication cables separate from high voltage or noise emitting cabling such as ASD input output power wiring ASD Connections Do not touch charged parts of the drive such as the terminal block while the drive s CHARGE lamp is lit A charge will still be present in the drive s internal electrolytic capacitors and therefore touching these areas may result in an electrical shock Always turn all drive input power supplies OFF and wait at lea
31. munications Inc or your local distributor 18 lec 8 Selecting the Profibus Network Address The 8 position piano style Address DIP switches accessible from the front of the unit allow selection of the Profibus slave address Switch positions 1 7 select the address Switch position 8 is reserved for production test use and should always be kept in the OFF position The PBDP 110 does not support the Profibus set_slave_address service The address settings for the various switch configurations are as follows a ee aie ee s OFF OFF OFF OFF OFF OFF OFF 0 OFF OFF OFF ON OFF 32 OF OF OF OF OF OF OF ON ON ON ON NI ODO N wo gt a N N _ N N N N A N a N N N N 19 lec continued we OFF OFF OFF OFF J OFF ON 64 OFF OFF ON ON 96 OFF OFF OFF ON OFF OFF OFF OFF OFF ON 65 ON OFF OFF OFF OFF ON ON 97 OFF ON OFF OFF OFF OFF
32. only Performing a parameter read or write action from the Profibus master involves the following process 1 Send a no action code Req1 0 and Req0 0 Every parameter access must begin from the idle state Once this state is sent the Profibus master must then wait for the PBDP 110 to respond with an idle state acknowledge Resp1 0 and Resp0 0 2 Ifthe action is to be a data write set the parameter data in the parameter data write word If the action is to be a data read the parameter data write word value is irrelevant 3 the parameter register number and action code Req1 and Req0 For an explanation of parameter register numbers refer to section 11 4 Once the PBDP 110 receives the read or write request it will begin processing it The time required to complete the request depends primarily on the connected drive s baud rate setting and internal processing state but can vary from several milliseconds to several tens of milliseconds 5 Once the PBDP 110 has completed the request it will place its response in the action bits response parameter number response and data error code response locations 31 lec e request was a read and the read was performed successfully this will be indicated to the master by Resp1 Resp0 changing from 0 0 to 0 1 The parameter number response will equal the accessed parameter number and the resulting data read will be placed in the data error code response wor
33. rved 28 Reserved 13 Reserved 29 Reserved 14 Drive A parameter data to 30 Drive B parameter data to write high byte write high byte Drive A parameter data to Drive B parameter data to 15 31 write low byte write low byte 21 24 Locations marked Reserved in Table 1 reserved future use Although any data placed in these locations is currently ignored future firmware releases may use these locations for data transfer Two other modules are also available Module 3 and Module 4 These modules are primarily intended for applications that require a compact data size and do not need access to all available drive parameters Module 3 intended for applications where only one drive is connected to the PBDP 110 via Channel A is comprised of four bytes structured as two 16 bit words Module 4 intended for applications where drives are connected to both Channel A and Channel B is comprised of eight bytes structured as four 16 bit words Both of these modules are combined in Table 2 Table 2 Module 3 and Module 4 Output Data Format Offset Data Offset Data 0 Drive A command high byte 4 Drive B command high byte 1 Drive A command low byte 5 Drive B command low byte 2 Drive frequency 6 Drive B frequency command high byte command high byte Drive A frequency Drive B frequency 3 7 command low byte command low byte The format of all information transferr
34. st 5 minutes after the CHARGE lamp has gone out before connecting communication cables To avoid misoperation do not connect any PBDP 110 terminals to either the ASD s E GND terminals the motor or to any other power ground When making common serial connections between the PBDP 110 and ASDs do not use cables that exceed 5 meters in length Internal drive EEPROMs have a limited life span of write cycles Observe all precautions contained in this manual and your ASD manual regarding which drive registers safely may and may not be repetitively written to Because the PBDP 110 derives its control power from the drive connected to Channel A removing power from that drive will also cause the PBDP 110 to lose power even if power is still applied to the drive connected to Channel B When only 1 drive is connected to the PBDP 110 it must be connected to Channel A For further drive specific precaution safety and installation information please refer to the appropriate documentation supplied with your drive lec 1 1 1 2 1 3 3 1 3 2 7 1 7 2 9 1 9 2 9 3 10 10 1 10 2 10 3 10 4 11 12 13 TABLE OF CONTENTS Mechanical Diagrams U u uu uu 5 ENCIOSUTE ces Qa use aa hC uuu at 5 a E E 6 External Interface ssni uu 7 Feature Summasry U U U 8 Installing the Interface 1 U UU u u u uu
35. t 1 Please be sure to consider the following general points for making proper ground connections Grounding method checkpoints 1 all ground connections such that no ground current flows through the case or heatsink of a connected drive 2 Do not connect PBDP 110 Shield GND terminal to a power ground any other potential noise producing ground connection such as a drive s E terminal 3 not make connections to unstable grounds paint coated screw heads grounds that are subjected to inductive noise etc 5 Environmental Specifications Indoors less than 1000m above sea level do not Operating Environment expose to direct sunlight or corrosive explosive gasses Operating Temperature 10 50 C 14 122 F Relative Humidity 20 90 without condensation 16 lec 6 Maintenance and Inspection Preventive maintenance and inspection is required to maintain the interface in its optimal condition and to ensure a long operational lifetime Depending on usage and operating conditions perform a periodic inspection once every three to six months Before starting inspections always turn off all power supplies to connected drives and wait at least five minutes after each drive s CHARGE lamp has gone out Inspection Points Check that the dust covers for all unused RJ45 ports are seated firmly in their connectors Check that the ASD communication cables are fully sea
36. ted in both the drive and interface RJ45 ports Reseat if necessary Check that there are no defects in any attached wire terminal crimp points Visually check that the crimp points are not scarred by overheating Visually check all wiring and cables for damage Replace as necessary Clean off any accumulated dust and dirt If use of the interface is discontinued for extended periods of time apply power at least once every two years and confirm that the unit still functions properly Do not perform hi pot tests on the interface as they may damage the unit Please pay close attention to all periodic inspection points and maintain a good operating environment 17 lec 7 Storage and Warranty 7 1 Storage Observe the following points when the interface is not used immediately after purchase or when it is not used for an extended period of time e Avoid storing the unit in places that are hot or humid or that contain large quantities of dust or metallic dust Store the unit in a well ventilated location e When not using the unit for an extended period of time apply power at least once every two years and confirm that it still functions properly 7 2 Warranty The interface is covered under warranty by ICC Inc for a period of 12 months from the date of installation but not to exceed 18 months from the date of shipment from the factory For further warranty or service information please contact Industrial Control Com
37. to decimal is 8981 Dividing this number by 100 the actual output current of 89 91 rated drive current is obtained Output Voltage Drive parameter number FE05 Continuously reports the drive s output voltage in The actual output voltage calculation method is identical to that for output current given above Action Bits Parameter Number Parameter action bits and 16 bit parameter register number Refer to section 10 for a detailed explanation of these items Parameter Data During parameter register reads this word contains the requested data response Refer to section 10 for a detailed explanation of this data word Again in case of any discrepancies documentation provided by the drive manufacturer supersedes the examples given here 27 lec 9 3 Diagnostics When one of the connected drives faults one byte of high priority user diagnostics is supplied to the Profibus master The format of the diagnostics byte is shown in Table 7 Table 7 Diagnostics Bit 7 6 5 4 3 2 1 0 Reserved Reserved Reserved Drive B Faulted Reserved Reserved Reserved Drive A Faulted Drive B Diagnostics Drive A Diagnostics Reserved bits indicated in Table 7 are currently set to 0 by the PBDP 110 but may be used to transfer data in future firmware releases When a drive s fault condition is cleared a diagnostics status update is generated indicating the drive s exit from the faulted
38. word Bit 15 12 11 8 7 4 3 Parameter number Parameter number response Parameter number response high byte offset 18 or 42 low byte offset 19 or 43 Parameter data error code response word Bit 15 12 11 8 7 4 3 Parameter data error code Parameter data response Parameter data response high byte offset 22 or 46 low byte offset 23 or 47 Note that all locations marked Reserved are set to 0 by the PBDP 110 30 24 10 3 Parameter Access Procedure In order to read from a parameter or write to a parameter two control bits are provided for each drive s data structure These bits labeled Req1 and Req0 in the Action Bits word can have the following values Req1 Req0 Meaning 0 No action idle state 0 Parameter read 1 Parameter write amp 1 Parameter write only Similarly when a drive responds to a parameter read or write request 2 status bits per data structure are provided These bits labeled Resp1 and Resp0 in the Action Bits Response word can have the following values Resp1 Resp0 Meaning 0 No action idle state acknowledge 0 Parameter read success acknowledge 1 Parameter write success acknowledge 1 Error indication Note that the PBDP 110 will respond with Resp1 Resp0 1 0 upon a successful parameter write regardless of whether the write was to RAM amp EEPROM or to RAM
39. y combination and that the drives connected to each channel may simultaneously communicate to the unit at completely different baud rates parity settings etc Installation of the PBDP 110 should only be performed by a qualified technician familiar with the maintenance and operation of the connected drives To install the PBDP 110 complete the steps outlined in the following sections related to your specific drive 3 1 Installation for G7 ASDs 1 AN CAUTION Verify that all input power sources to the drives to be connected have been turned OFF and are locked and tagged out 2 DANGER A N Wait at least 5 minutes for the drive s electrolytic capacitors to discharge before proceeding to the next step Do not touch any internal parts with power applied to the drive or for at least 5 minutes after power to the drive has been removed A hazard exists temporarily for electrical shock even if the source power has been removed Verify that the CHARGE LED has gone out before continuing the installation process 3 Attach the mounting clip and interface enclosure in your desired manner refer to page 10 for more information 4 Remove the drive s front cover open the drive s cabinet door refer to the appropriate drive manual for instructions how to do this 5 The drive s LCD panel also called the Electronic Operator Interface or can communicate with the drive via either the RS485 RS232 12 lec 11
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