Compact Laser Displacement Sensor HL-G1 -A-C5 / HL-G1 -S
Contents
1. performance of the product amp i included ne External r 2 Environment l 3 Pink Timing Input TM power supply e Mount the sensor head to an aluminum or steel plate with a minimum surface 3to 24 VDC area of 200cm if the ambient temperature is 40 C or higher In the case of install ing two or more sensor heads in parallel mount each sensor head to an alumi num or steel plate with a minimum surface area of 200cm and make sure that the ambient temperature does not exceed 40 C e The life of the semiconductor laser depends on the ambient temperature during use When using the product near a heat source take measures to keep the am Purple Multiple input MI bient temperature of the sensor head as lower as possible Mount the sensor on a Blue wv device having good heat radiation because the sensor itself also generates heat Sensor head e External connection example e Keep the emitter surface and the receiver surface clean not to attach light refrac intemal circuit 4 tors such as water oil and fingerprints or light blockers such as dust and dirt Non voltage contact or PNP transistor open collector output When cleaning these parts wipe them off using a soft lint free cloth or lens clean ing paper IN cia of IN aL e Install the sensor head at where extraneous light such as sunlight or light which ov o T ovo T has the same wavelength as laser beam do not enter th2. model name of product at the top of sensor head LASER SENSOR HL G103 S J e Packing Check that all of the following components are included in the package 1 sensor head unit e 2 Instruction manual Japanese English 1 Chinese Korean 1 e Laser warning labels one set E OVERVIEW e This product is a compact laser displacement sensor incorporating a digital dis play and controller functions e The standard type has three outputs plus analog outputs current and voltage out puts thus supporting multi input signals e The high function type incorporates serial communications functions in addition to the specifications of the standard type and can be easily controlled by host de vices e One out of five measurement distances can be selected for each type that support both NPN and PNP outputs EJ CAUTIONS ON HANDLING LASER LIGHT e In order to prevent the accidents by laser product and protect the users IEC JIS GB and FDA establish the following standards respectively IEC IEC 60825 1 2007 EN 60825 1 2007 JIS JIS C 6802 2005 GB GB 7247 1 2012 FDA PART 1040 PERFORMANCE STANDARDS FOR LIGHT EMITTING PRODUCTS These standards classifies laser products according to the level of hazard and provide the safety measures for respective classes e Laser hazardous class Classification according to IEC 60825 1 2007 JIS C 6802 2005 Class Model Description of hazardous evaluation HL G10 A C5 me i Cla
3. 08 A C5 HL G112 A C5 HL G125 A C5 No High function type HL G103 S J HL G105 S J HL G108 S J HL G112 S J HL G125 S J Measurement method Diffuse reflection Measurement center distance 30mm 50mm 85mm 120mm 250mm Measurement method 4mm 10mm 20mm 60mm 150mm Red semiconductor laser Class 2 JIS IEC GB FDA laser notice No 50 Beam source Max output 1mW Emission peak wavelength 655nm Beam diameter Note 2 0 1 x 0 4mm 0 5 x 1mm 0 75 x 1 25mm 1 0 x 1 5mm 1 75 x 3 5mm Beam receiving element CMOS image sensor Resolution 0 5um 1 5um 2 5um 8um 20um Linearity 0 1 F S 0 3 F S Temperature characteristics 0 08 F S C Supply voltage 24V DC 10 including ripple 0 5V P P Current consumption 100 mA max Sampling cycle 200us 500us 1ms 2ms Voltage Output range 0 to 10 5 V normal 11 V at alarm Analog Output impedance 100Q output Current Output range 3 2 to 20 8 mA normal 21 6 mA at alarm Load impedance 3009 max Judgment output or alarm output switchable NPN open collector transistor PNP open collector transistor switchable lt Settings for NPN gt lt Settings for PNP gt OUT1 Peak in flow current 50mA Peak in flow current 50mA OUT2 Applied voltage 3 to 24V DC Residual voltage 2 8V max OUT3 between output and OV at in flow current of 50mA Residual voltage 2V max at in flow current of 50mA Leakage current 0 1mA or
4. 1 024 times measure Load ment center distance and measurement object white ceramic f x 50mA max External 2 The diameter is the size of the object at the measurement center distance and determined by tle approxi oo i power supply mately 13 5 of the center beam intensity The reflectance around the detecting point may be higher than at Gray Output 3 OUT3 Load 3024 VDC the point due to leak light outside the specified area and this may affect the measurement value f K 50mA max 3 Variance is 0 1 F S or less depending on the ambient illuminance Fa Main power supply 5 CAUTIONS Pink Purple NPN PNP type switching input _ _ 24 VDC 10 2 T Ripple 0 5 V Connections peak to peak j A T included e Be sure to turn OFF the power supply before connecting or disconnecting any 3 3V connectors Pink Timing Input TM e When connecting or disconnecting the connectors be sure to hold the connector A area not to apply extra force to the cable e Be careful not to touch terminals or to let foreign objects get in the connector after 3 3V disconnecting connectors Purple Multiple input MI e Be careful not to apply force to around the connector of sensor head cable and a neg extension cable Do not bend the cables near connectors which causes discon L__ nection of the cable e When moving the sensor head during operation install not to bend the cable dur Blue OV ing movement Use replaceable extensions cable where the ca
5. 1 min between charged parts and casing Endurance 10 to 55 Hz at 1 minute cycle 1 5 mm double amplitude 500m s three times each in X Y and Z directions Vibration resistance Ambient illumination Note 3 3 000 x max illumination level of light receiving surface under incandescent light Ambient temperature 10 to 45 C No dew condensation or icing allowed At storage 20 to 60 C g VO Cl RCUIT Ambient humidity 35 to 85 RH At storage 35 to 85 RH Ambient Height 2 000m or less e NPN Type Material Casing PBT Front cover Acrylic Cable PVC Cable length Standard type 5m high function type 0 5m Lead wire color Cable extension High function type extendable to 20 m with an optional extension cable sold separately Brown V iiss Standard type Approx 70g without cable approx 320g including cable and approx 380g with packing High function type Approx 70g without cable approx 110g including cable and approx 160g with packing Black Output 1 OUT1 Load Applicable standards Conforming to EMC Directive Ck 50mA max Notes 1 The following measurement conditions are applied unless otherwise specified power voltage 24V DC ambi tL White Output 2 OUT2 ent temperature 20 C sampling cycle 500yus average number of sampling times
6. INSTRUCTION MANUAL Panasonic Compact Laser Displacement Sensor Standard type High function type HL G10 A C5 HL G10 S J 0631996 MJE HLG1 06 No 0042 42V Thank you for purchasing the product of Panasonic Industrial Devices SUNX Co Ltd Be sure to read this manual before use in order to ensure the safe and proper operation of this product Keep this manual at hand for your reference after reading it through Download the HL G1 Series User s Manual PDF from Panasonic Industrial Devices SUNX Co Ltd http panasonic net id pidsx global Be sure to refer to the User s Manual for information in detail before making settings in the control panel of the sensor head A WARNING e This product is intended to detect the objects and does not have the control func tion to ensure safety such as accident prevention e Do not use the product as a sensing device to protect human body e Please use the products that comply with local laws and standards for human body protection specified by e g OSHA ANSI and IEC e Install a fail safe device when the product is used for the purpose that has a pos sibility of physical injury or serious extended damage e Do not use the product in the atmosphere of flammable gas to prevent explosion i BEFORE USE e Before using the product check the sensor head model and contents of packing e Sensor head model Panasonic Check the
7. ble needs to be i Sensor head o External connection example bent internal circuit Non voltage contact Wiring INc e Do not roll up the sensor cable bundle in parallel with other wirings Keep it at Refer to the HL G1 Series User s Manual for RS 422 ovo t least 100mm away from other wires Cables should be separated from high volt 1 485 wiring age and power circuit lines If it is unavoidable shield it by running through a con 9 P y g 9 e PNP Type ductive material such as grounded electrical conduit e Install the product as far away as possible Lead wire color from noise source such as high voltage lines high voltage device power lines power device machines which generate a large starting and stopping surge welding machines and inverter motor Brown V Black Output 1 OUT1 e Do not pull the cable with a force more mA PEK coad than 29 4N when wiring the cable when tft the sensor head is fixed The cable may be y White Output 2 OUT2 _ Toad 50mA max Gray Output 3 OUT3 bent with a radius of 30mm or over How ever do not bend the cable within 20mm of Load H the sensor head BOMA max Main power supply Warming Up 1 24 VDC 10 f 2 Pink Purple NPN PNP _ oS Ripple 0 5 V e Allow at least 30 minutes of warming up after turning on the power to ensure the o type switching input peak to peak
8. d with a function that stops laser radiation automatically during dis assembling the sensor head The users therefore may be exposed to laser beam in disassembling the sensor head e Do not use the system in the manner other than specified in this Instruction Manual EJ 0 BLOCK AND NOMENCLATURE Name Function Wiring color 3 A V Analog voltage output Shield a single Black a AGND Analog ground conductor 5 2 A l Analog current output Shield 2 single Gray amp AGND Analog ground conductor OUT1 Judgment output 1 Black OUT2 Judgment output 2 White OUT3 Judgment output 3 or alarm output Gray TM Timing input Pink Pn Zero set Reset Memory change 3 MI Teaching Save and Laser control Violet T inputs NP NPN PNP type switching input Pink Violet E SD Transmission data Twisted Green 5 SD Transmission data pair wire Sky Blue RD Reception data Twisted Orange RD Reception data pair wire Yellow SG Signal ground Shield V 24 VDC input for power supply Brown ov Power supply ground Blue No SD RD terminals are prepared for HL G1o0 A C5 stan dard types 1 Laser Indicator LASER 5 OUT13 Indicator OUT3 9 DOWN Key 2 Alarm Indicator ALARM 6 ENTER Key 10 Emitter 3 OUT1 Indicator OUT1 7 Digital Display 11 Receiver 4 OUT2 Indicator OUT2 8 UP Key E SPECIFICATIONS Model Standard type HL G103 A C5 HL G105 A C5 HL G1
9. e receiver If high accu i i racy is required install a light shield plate or the like on the sensor head Pa E Pale pe ail High oer De T Dea ae e The sensor head has protection against immersion while the connectors are not structurally dustproof waterproof or corrosion resistant Do not use the product underwater or in the rain e Do not use the product in dusty places or that exposed to flammable or corrosive APPLICABLE STANDARDS REGULATIONS gases droplet direct sunlight severe vibration or impact e SPECIFICATIONS shows the product the following C standards regulations are relevant EC Directives EMC directive 2004 108 EC Make sure that the length of signal and power lines connected to the product is less than 30m in order to meet CE marking requirements Attach a ferrite core to the head cable as shown Recommended ferrite core SEIWA ELECTRIC MFG Co Ltd E04SR200935AB or equivalent one S e Contact for CE Panasonic Marketing Europe GmbH Panasonic Testing Center Winsbergring 15 22525 Hamburg Germany Panasonic Industrial Devices SUNX Co Ltd http panasonic net id pidsx global Overseas Sales Division Head Office 2431 1 Ushiyama cho Kasugai shi Aichi 486 0901 Japan Phone 81 568 33 7861 FAX 81 568 33 8591 About our sale network please visit our website PRINTED IN JAPAN Panasonic Industrial Devices SUNX Co Ltd 2013
10. less Open when the output is ON Incorporated Auto reset At OV NPN open collector output At supply voltage of 24V DC PNP open collector output NPN operation ON when connecting or connected to OV depending on settings Timing input PNP operation ON when connecting or connected to positive terminal of external power supply depending on settings Zero set reset Memory change Teaching Save or Laser control depending on input time Multiple input NPN operation Depending on time to connect 0 V PNP operation Depending on time to connect positive terminal of external power supply RS 422 or RS 485 Baud rate 9 600 19 200 38 400 115 200 230 400 460 800 921 600 bps Data length 8 bits stop bit length 1 bit parity check none BCC yes end code CR Leakage current 0 1mA or less Output operation Short circuit protection NP switching input Communications interface high function type 5 Laser radiation indicator Green LED ON at laser radiation 8 Alarm indicator Orange LED ON when measurement is disabled due to insufficient amount of light Output indicator Yellow LED No of indicators 3 ON at output Digital display Red LED for sign and 5 digit display Protective structure IP67 except connector Pollution degree 2 Insulation resistance Dielectric Withstand Vibration resistance 20MQ min at 250V DC megger between charged parts and casing 1 000V AC for
11. ss 2 HL G1o S J Visible beam low power Blink response of eye affords protection e WARNING label lt English gt lt Japanese gt MM LASER APAERTURE LASER APAERTURE aL Hon LREOLO Ta LASER RADIATION LASER RADIATION marry LATAN DO NOT STARE INTO BEAM DO NOT STARE INTO BEAM E AEDPEMREUCE E AEO TERETE TaXNUW OUTPUT mW TWAXMUM OUTPUT mw iam aim PULSE DURATION 2ms Max sna AM 2m MEDIUM SEMICONDUCTOR LASER m ila WAVELENGTH 5 om CLASS LASER PRODUCT CLASS LASER PRODUCT ry EC0825 1 2007 ieososes 20071 JIS 6802 2005 CAUTION CLASS2 LASER RADIATION BELLI FALOL YR LS WHEN OPEN LEDEEAEIUR DO NOT STARE INTO BEAM lt Chinese gt lt Korean gt 1 tao A dF aaa p elt Ap aor A Bs Sebel obs Lg Fl obs age mW aAA 214 ame 4a Bema sb 6550m Err ZRN 4 Ree ala aa GB 7247 1 2012 GB 7247 1 2012 EC60825 1 2007 TEC60825 1 2007 BR FRR AZAR RT FAA 253 aol yay DENER WE PAHA hA lt Label position gt e Install the product so the laser beam comes higher or lower than eye level in order not to watch the beam directly during operation Laser safety distance Nominal Ocular Hazard Distance NOHD is approx 0 4 m The laser beam must be termi nated at the end of its path by a diffuse reflector or an absorber e Please contact Panasonic Industrial Devices SUNX if the system breaks down It is not equippe
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