Peripheral Connection Module User`s Manual
Contents
1. Factory setting 0 156kbps Operation setting Used to set the operational specifications of the G4 S3 DIP switches SW Setting one switch oes Description No item OFF 1236 SBE When using GX Developer Version 6 eee t SPa or later set to the Q mode de Wh mode vnem using Operation i mode Q mode mode ON ON Must not be set Trans i Peripheral SW2 SW3 mission i device speed Imode make setting 2 3 trans 9600bps according to the baa peripneral aevice mission ON OFF 19200bps alid for only the QnA speed OFF ON 38400bps mode Invalid for the A and Q modes Must be set__ not be changed during 4 5 Pary Dit Fixed to OFF yes no Fixed to OFF Test Online Set this switch to ON Test mode when making mode mode hardware test Factory setting All switches in OFF position Indicator LEDs Pw JON Power on OFF Power off RUN JON Normal operation PW OFF 24VDC power OFF or Watchdog timer error RUN L RUN ION Normal communication L RUN OFF Communication fault time excess error eee SD ON to indicate data transmission RD L ERR O ON to indicate data receive ERR ON Indicates a communication data error CRC error or station number setting data link transmission speed setting error Flicker at regular intervals Indicates that the station number setting or data link transmission speed setting switch position was changed while power2. M2 6 screw 0 19 to 0 24Nem 2 When using the DIN rail adapter note the following in mounting the DIN rail a Applicable DIN rail type conforming to JIS C 2812 TH35 7 5Fe TH35 7 5Al TH35 15Fe b DIN rail mounting screw pitch When mounting the DIN rail tighten screws in 200mm 7 88inch or less pitch 3 2 Installation Environment Refer to the user s manual of the CPU module used 4 NAMES OF THE PARTS AND THEIR SETTINGS 2 1 M v N MITSUBISHI MELSEE Avespt c4 ss BRATE STATION nos O 0 97 997 PWO O Des ea LRUNO O W 4 ae R isw1 Swe MODE 12345678 ogee FFIOFF A LERR O O ON OF Gna apagnaea 4 O4 5 FF ON ON fnor used x RS 422 3 7 oO oooo0oo000000000 oO la 6 ooo0oo000000000 5 Station number Set the station number of the G4 S3 within the range 1 to 63 or 1 setting switches __ to 64 STATION NO If the station number you set is other than 1 to 64 the L ERR LED is ON Use X10 to set the station number tens place Use x1 to set the station number unit s place Factory setting 00 1 Used to set the transmission speed of the G4 S3 For data link Yansin No to be set speed setting EE w 156kbps switch 625kbps B RATE s i N 10Mbps D Other than _ If the value you set is other than 0 to 4 24 Oto the L a is ON to indicate a communi cation error
3. Mitsubishi Electric Europe B V UK 1480 6 Gayang dong Gangseo ku Branch Seoul 157 200 Korea Travellers Lane Hatfield Hertfordshire Tel 82 2 3660 9552 AL10 8XB U K Singapore Mitsubishi Electric Asia Pte Ltd p 7 307 Alexandra Road 05 01 02 Tel 44 1707 276100 Mitsubishi Electric Buildi Italy Mitsubishi Electric Europe B V Italian i SUIS 7 ESAS urging Branch ngapore C Dir Colleoni Pal P Inar 2 Tel 65 6470 2460 entro Dir Colleoni Pal Perseo Ingr Thailand Mitsubishi Electric Automation Thailand Via Paracelso 12 20041 Agrate Brianza Co Ltd Milano Italy Bang Chan Industrial Estate No 111 Tel 39 039 60531 Moo 4 Serithai Rd T Kannayao Spain Mitsubishi Electric Europe B V Spanish A Kannayao Bangkok 10230 Thailand Branch Tel 66 2 517 1326 Carretera de Rubi 76 80 Indonesia P T Autoteknindo Sumber Makmur E 08190 Sant Cugat del Valles Muara Karang Selatan Block A Utara Barcelona Spain No 1 Kav No 11 Kawasan Industri Tel 34 93 565 3131 Pergudangan Jakarta Utara 14440 France Mitsubishi Electric Europe B V French P O Box 5045 Jakarta 11050 Indonesia Tel 62 21 6630833 Branch India Messung Systems Pvt Ltd Se ee Electronic Sadan NO III Unit No15 amerre medea rance M I D C Bhosari Pune 411026 India TEL 33 1 5568 5568 Tel 91 20 2712 3130 South Africa Circuit Breaker Industries Ltd Australia Mitsubishi Electric Australia Pty Ltd Private Bag 2016 ZA 1600 Isando 348 Victori
4. always forward it to the end user Design Precautions When using the peripheral device for the online operation of the running programmable controller e g data change forced output program change or operating status change remote RUN STOP etc establish an interlock circuit outside the programmable controller system so that the whole system always operates on the safe side Also the user should determine corrective and other actions to be taken when a data communication error occurs between the peripheral device and programmable controller Do not bunch the control wires or communication cables with the main circuit or power wires or install them close to each other They should be installed 100 mm 3 94 inch or more from each other Not doing so could result in noise that would cause erroneous operation A 1 Installation Precautions Use the programmable controller in an environment that meets the general specifications contained in the CPU user s manual to use Using this module in an environment outside the range of the general specifications could result in fire malfunction and damage to or deterioration of the product Securely fix the module using the DIN rail or mounting screws and fully tighten the mounting screws within the specified torque range If the screws are loose it may result in fallout short circuits or malfunctions Tightening the screw too far may cause damages to the screws and or
5. general purpose part for general industries and has not been designed or manufactured to be incorporated in a device or system used in purposes related to human life e Before using the product for special purposes such as nuclear power electric power aerospace medicine or passenger movement vehicles consult with Mitsubishi e This product has been manufactured under strict quality control However when installing the product where major accidents or losses could occur if the product fails install appropriate backup or failsafe functions in the system Country Region Sales office Tel Country Region Sales office Tel U S A Mitsubishi Electric Automation Inc Hong Kong Mitsubishi Electric Automation 500 Corporate Woods Parkway Vernon Hong Kong Ltd Hills IL 60061 U S A 10th Floor Manulife Tower 169 Electric Tel 1 847 478 2100 Road North Point Hong Kong Brazil MELCO TEC Rep Com e Assessoria Tel 852 2887 8870 China Mitsubishi Electric Automation Tecnica Ltda Shanghai Ltd Rua Correia Dias 184 2 f Edificio Paraiso Trade Center 8 andar Pais Se E cae a Chang Road Paraiso Sao Paulo SP Brazil Tel TAREE A Tel 55 1 1 5908 8331 Taiwan Setsuyo Enterprise Co Ltd Germany Mitsubishi Electric Europe B V German 6F No 105 Wu Kung 3rd Rd Wu Ku Branch Hsiang Taipei Hsine Taiwan Gothaer Strasse 8 D 40880 Ratingen Tel 886 2 2299 2499 GERMANY Korea Mitsubishi Electric Automation Korea Tel 49 2102 486 0 Co Ltd U K
6. MITSUBISHI Peripheral Connection Module User s Manual Hardware AJ65BT G4 S3 Thank you for buying the Mitsubishi general purpose programmable controller MELSEC A Series Prior to use please read both this manual and detailed manual thoroughly and familiarize yourself with the product MODEL AJ65BTG4S3 U HW MODEL CODE 13JTO7 IB NA 0800137 C 0901 MEE 2000 MITSUBISHI ELECTRIC CORPORATION SAFETY PRECAUTIONS Always read these instructions before using this equipment Before using this product please read this manual and the relevant manuals introduced in this manual carefully and pay full attention to safety to handle the product correctly The instructions given in this manual are concerned with this product For the safety instructions of the programmable controller system please read the CPU module user s manual In this manual the safety instructions are ranked as DANGER and CAUTION DANGER conditions resulting in death or severe injury Indicates that incorrect handling may cause hazardous conditions resulting in medium or slight personal injury or Indicates that incorrect handling may cause hazardous i physical damage Note that the NCAUTION level may lead to a serious consequence according to the circumstances Always follow the instructions of both levels because they are important to personal safety Please save this manual to make it accessible when required and
7. a Road Rydalmere South Africa N S W 2116 Australia Tel 27 11 928 2000 Tel 61 2 9684 7777 aMITSUBISHI ELECTRIC CORPORATION HEAD OFFICE TOKYO BUILDING 2 7 3 MARUNOUCHI CHIYODA KU TOKYO 100 8310 JAPAN NAGOYA WORKS 1 14 YADA MINAMI 5 CHOME HIGASHI KU NAGOYA JAPAN Specifications subject to change without notice Printed in Japan on recycled paper
8. anual number is given on the bottom right of the front cover Print Date_ _ Manual Number Sep 2000 IB NA 0800137 A First edition Jul 2006 IB NA 0800137 B Partial Correction SAFETY PRECAUTIONS Conformation to the EMC Directive and Low Voltage Instruction Chapter 1 Section 2 1 2 2 3 1 Chapter 4 5 Jan 2009 IB NA 0800137 C Partial Correction SAFETY PRECAUTIONS Compliance with the EMC and Low Voltage Directives Section 2 1 This manual confers no industrial property rights or any rights of any other kind nor dose it confer any patent licenses Mitsubishi Electric Corporation cannot be held responsible for any problems involving industrial property rights which may occur as a result of using the contents noted in this manual 2000 MITSUBISHI ELECTRIC CORPORATION A 4 ol CONTENTS OVERVIEW SPECIFICATIONS 2 1 General Specifications 2 2 Performance Specifications LOADING AND INSTALLATION 3 1 Handling Instructions 3 2 Installation Environment NAMES OF THE PARTS AND THEIR SETTINGS EXTERNAL WIRING EXTERNAL DIMENSIONS ABOUT MANUAL The following manual is also related to this product In necessary order it by quoting the details in the table below Detailed manual Model code Manual 13JR17 Compliance with the EMC and Low Voltage Directives 1 For programmable controller system To configure a system meeting the requirements of th
9. e EMC and Low Voltage Directives when incorporating the Mitsubishi programmable controller EMC and Low Voltage Directives compliant into other machinery or equipment refer to the EMC AND LOW VOLTAGE DIRECTIVES chapter of the User s Manual for the CPU module used The CE mark indicating compliance with the EMC and Low Voltage Directives is printed on the rating plate of the programmable controller 2 For the product For the compliance of this product with the EMC and Low Voltage Directives refer to the CC Link module section in the EMC AND LOW VOLTAGE DIRECTIVES chapter of the User s Manual for the CPU module used 1 OVERVIEW This manual provides the specifications handling instructions and other infor mation of the AJ65BT G4 S3 peripheral connection module hereafter abbreviated to the G4 S3 used in a CC Link system After unpacking the module confirm that any of the following products is enclosed Quantity AJ65BT G4 S3 AJ65BT G4 S3 peripheral connection module 1 2 SPECIFICATIONS The following table shows the specifications of the G4 S3 2 1 General Specifications Specifications ee soni aa SP ee 0 075mm 10 times each in X Y intermittent dz 57 to 150Hz 9 8m s use directions 10 to 57Hz 0 035mm Shock resistance Conforming to JIS B 3502 IEC 61131 2 147 m s 3 times in each of 3 directions X Y Z ai Operating altitude 2000m 6562ft max Installation location Inside control panel catego
10. is on Flicker at irregular intervals Indicates that the terminating resistor is left unconnected or that the module or CC Link dedicated cable is affected by noise OFF Normal communication Reset switch Hardware reset RESET Used to reset to the power on status RS 422 interface Interface for connecting the peripheral device 2 The cable as used to connect the peripheral device and QnACPU ACPU may be used as the connection cable Refer to the operating manual of the MELSEC programmable controller programming software used Power supply and Terminal block for power supply and data link For the wiring data link terminal method refer to Chapter 5 block 2 S O C DA DG 2 v DB isto FG x1 Refer to the user s manual for the setting of the G4 S3 s station number 2 Do not connect the RS 232 equipment to the RS 422 interface Doing so will damage the RS 422 interface hardware of the G4 S3 disabling communication 5 EXTERNAL WIRING This chapter shows how to wire the CC Link dedicated cables between the master and remote modules and how to wire the power supplies Master module G4 S3 Remote module DA Blue cn seekers ee ca gd es gg cee E Terminating i z iV Vi HS Terminating resistor DB ni DB F E i Yellow i T resistor DG 7 7 nE een rarer ena 7 7 DG p E in
11. les connected ep teee Terminal block 7 pin terminal block M3 5 x 7screws Applicable cable size 0 75 to 2 00mm a a RAV1 25 3 RAV2 3 5 conforming to JIS C 2805 Module mounting Screws of M4 x 0 7mm x 16mm or larger screws DIN rail may also be used for mounting TH35 7 5Fe TH35 7 5Al TH35 15Fe conforming to JIS C 2812 0 19A Applicable DIN rails 24VDC internal current consumption Power supply for module drive 24VDC 15 6 to 28 8V Measure using a noise simulator of noise voltage 500Vp p noise width 1us and noise frequency 25 to 60Hz 10M or more across all DC external terminals and Insulation resistance grounding terminal using a 500VDC insulation resistance tester 500VAC for 1 minute across all DC external terminals and grounding terminal Weight 0 36kg External dimensions 80mm 3 15inch x 170mm 6 70inch x 63 5mm 2 50inch Noise immunity Withstanding voltage 3 LOADING AND INSTALLATION 3 1 Handing Instructions This section gives the handling instructions of the G4 S3 For handling instructions such as module installation removal read SAFETY PRECAUTIONS given at the beginning of this manual 1 Tighten the mounting screws of the module within the following ranges Tightening torque range Module mounting screw M4 screw 0 78 to 1 18Nem Terminal block terminal screw M3 5 screw 0 59 to 0 88Nem Terminal block mounting screw M4 screw 0 78 to 1 18Nem RS 422 connector mounting screw
12. p ee oe 7 SLD CC Link SLD CC Link FG dedicated _ 424V dedicated cable T 94G _ cable FG Terminating resistors must be connected to the sections between DA and DB of the modules at the both ends of the CC Link When connecting the terminating resistor to the G4 S3 use the terminating resistor supplied with the master module Refer to the Control amp Communication Link System Master Local Module User s Manual 6 EXTERNAL DIMENSIONS NP 2 4 5 0 18 mounting hole MITSUBISHI MELSE AueseT c4s3 BRATE STATION NO te ra PWO O OO ste f T a tn A UN LRUNO O sw SDO O SW1 SWE MODE 12345678 RESET ee ee a to S a Sis N w Q Ni my l T I A e 4 4 5 161 6 34 4 0 18 170 6 70 R Unit mm inch Warranty Mitsubishi will not be held liable for damage caused by factors found not to be the cause of Mitsubishi machine damage or lost profits caused by faults in the Mitsubishi products damage secondary damage accident compensation caused by special factors unpredictable by Mitsubishi damages to products other than Mitsubishi products and to other duties For safe use e This product has been manufactured as a
13. ry 1 Overvoltage Il max 2 max x1 This indicates the section of the power supply to which the equipment is assumed to be connected between the public electrical power distribution network and the machinery within premises Category II applies to equipment for which electrical power is supplied from fixed facilities The surge voltage withstand level for up to the rated voltage of 300 V is 2500 V x2 This index indicates the degree to which conductive material is generated in terms of the environment in which the equipment is used Pollution level 2 is when only non conductive pollution occurs A temporary conductivity caused by condensing must be expected occasionally x3 Do not use or store the programmable controller in the environment where the pressure is higher than the atmospheric pressure at sea level Otherwise malfunction may result To use the programmable controller in high pressure environment contact your nearest Mitsubishi representative 2 2 Performance Specifications Item Specifications RS 422 interface For connection of peripheral device 1 channel CC Link station type Intelligent device station Number of stations 1 station RX RY 32 points each occupied RWr RWw 4 points each Permissible instantaneous power 1ms failure time Transmission speed max transmission distance Refer to Control amp Communication Link System Connection cable Master Local Module User s Manual for CC Link Max number of modu
14. the module resulting in a fallout short circuits or malfunctions Do not directly touch the module s conductive parts or electronic components Touching the conductive parts could cause an operation failure or give damage to the module Wiring Precautions Before starting installation or wiring work be sure to shut off all phases of external power supply used by the system Not doing so could result in electric shock or damage to the product When switching power on or starting operation after mounting wiring operation check or other work always close the terminal cover Not doing so can cause a short circuit or misoperation due to module damage or cable connection fault When wiring in the programmable controller be sure that it is done correctly by checking the product s rated voltage and the terminal layout Connecting a power supply that is different from the rating or incorrectly wiring the product could result in fire or damage Tighten the terminal screws with the specified torque If the terminal screws are loose it could result in short circuits fire or erroneous operation Tightening the terminal screws too far may cause damages to the terminal screws and or the module resulting in short circuits or malfunctions Be sure there are no foreign substances such as sawdust or wiring debris inside the module Such debris could cause fires damage or erroneous operation Wiring Precautions Be s
15. ure to ground the FG terminals to the protective ground conductor Not doing so may cause misoperation Do not install the control lines together with the communication cables or bring them close to each other Failure to do so may cause malfunctions due to noise The communication cables and power supply cable connected to the module must be placed in a conduit or fixed with a clamp Not doing so can damage the module or cables due to dangling moved or accidentally pulled cables or can cause misoperation due to cable contact failure Do not grab on the cable when removing the communication or power cable connected to the module When removing the cable with a connector hold the connector on the side that is connected to the module When disconnecting a cable without a connector first loosen the screws on the part that is connected to the module Pulling the cable when it is still connected to the module may cause damage to the module or cable or misoperation due to cable contact failure Before connecting the cables check the type of interface to be connected Do not connect the cables to the equipment of different interface specifications It can cause the module to fail Perform correct pressure displacement crimp contact or soldering for wire connections using the tools specified by the manufactures Attach connectors to the module securely Doing so could cause malfunction or failure in the module REVISIONS x The m
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