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Lifting Crane Application Software

1. File name RXDP 0080 LIFTING CRANE APPLICATION driveprogram 11 In the project tree go to the section Drive Programming with double click RXDP 0080 LIFTING CRANE APP HE Parameter Editor dim araphs mg Status i Monitor BA Settings SE Drive Programming 22 Lifting Crane Application Software OMRON APPLICATION CONFIGURATION STEPS 12 A message will appear requesting an access code Press cancel button ccs E The drive program is protected by an access code Access Code Cercs 13 Compile the program and verify in the output window that the program size is not 0 bytes g Workspacel CX Drive Lifting Crane Application sdd Lifting Crane Application 3G3RX A44015 E1F PRG4553 Program Editor E File Rie E Edit View Drive Tools Window Help D Hd rs nam sa a ew t u e 8 FUITE LE a o en Bx xpaas _r rFp g un Lis Tone Poplication Online Mew Tab ll x ch d e b g ka C do um EE Parameter Editor T ins E a Graphs i mi Status mus Mese H E Monitor ga Settings H E Drive Programming ld p pl EX Ea 08 07 2013 12 34 28 Waming Program Editor Alias var 29 U 25 is not invoked anywhere Main Line 118 Position 1 08 07 2013 12 34 28 Waming Program Editor Alias var_ULDO TULOO is not invoked anywhere Main Line 120 Position 1 08 07 2013 12 34 28 Waming Program Editor Alias Cur
2. Application Software Precautions for Safe Use e Installation and storage Do not store or use the product in the following places e Locations subject to direct sunlight e Locations subject to ambient temperature exceeding the specifications Locations subject to relative humidity exceeding the specifications e Locations subject to condensation due to severe temperature fluctuations Locations subject to corrosive or flammable gases e Locations subject to exposure to combustibles e Locations subject to dust especially iron dust or salts e Locations subject to exposure to water oil or chemicals Locations subject to shock or vibration e Transporting installation and wiring e Do not drop or apply strong impact on the product Doing so may result in damaged parts or malfunction e Do not hold by the front cover and terminal block cover but hold by the fins during transportation e Do not connect an AC power supply voltage to the control input output terminals Doing so may result in damage to the product e Be sure to tighten the screws on the terminal block securely Wiring work must be done after installing the unit body e Do not connect any load other than a three phase inductive motor to the U V and W output terminals e Take sufficient shielding measures when using the product in the following locations Not doing so may result in damage to the product Locations subject to static electricity or other forms of noi
3. Userdata D Data ESNTO09 E File name Lifting Crane Application sdd MM rr ror t MH M Hide Folders 18 Start with the application configuration and inverter parameter settings Lifting Crane Application Software 25 OMRON Lifting Crane Application Software 4 DRIVE PROGRAMMING PARAMETERS 4 1 Application software parameters P 3000 to 15000 3000 P101 JL limi E level wh i i 3000 to 15000 10000 P102 High limi Max level all 30 00 to 150 009 00 09 were 0 RO 0 to 10000 5000 P104 Limiting speed 0Hz to 100 00Hz 50 00Hz Below this speed no compensation done P106 Ref 1 is analog Otol fe 0 With this ON select preset 1 for analog in P107 Limit direction 0to1 pu 1 Reverse is up 10 to 200 20 P108 Current limiting accel time 0 1sec to 20 0sec 2 0sec fun 10 to 200 10 NE P109 Current limiting decel time 0 1sec to 20 0sec 1 0sec Decel time for current limit function 0 to 10000 5000 P11 Brk M for rel fbrak i 0 to 100 009 50 00 0 to 2000 0 P111 Brkopen UP freq OHZ to 20 00Hz Hz Min frequency to open brake during up 0 to 2000 0 P112 Brkopen DOWN freq OHZ to 20 00Hz Hz Min frequency to open brake during down 0 to 200 0 00 ES P113 Brkopen delay 0 00sec to 2 00sec Brake open delay both directions 0 to 2000 0 P114 Brkclose freq UP OHZ to 20 00Hz 0Hz Freq where brake will close when UP 0 to 2000 0 P115 Brkclo
4. 109 n IRR Crane Ref 4 4 0 LJ O P108 A023 ab Fixed Decel 4 0 Original Le a ramp Acel ramp A024 Crane Ref 5 UU C Clamped Ed A Current Limiter Accel Ramp A025 Crane Ref 6 O wo modulation Crane Ref 7 T Multifuncti A026 9 1 P108 Ola original A027 Crane Ref 8 v g Imot P102 High Limit Amps to of Motor Average Filter Current Amps Constant 028 gt Average Motor Current motor 1 P108 Standard Inverter Crane Application Ramp Control Reference By default F002 F003 Speed ref gt P104 Speed lt F001 Curr limit input closed D reverse input Negative values of ramp generate speed reduction Limits are limiting speed and the demanded speed Limiting direction What s UP 30 Lifting Crane Application Software OMRON Authorized Distributor Cat No 1210E EN 01 Note Specifications subject to change without notice Printed in Europe
5. 21 H031 Motor parameter R2 o0 Motor R2 slip Lifting Crane Application Software 29 OMRON Lifting Crane Application Software 5 OPERATION DIAGRAMS The following block diagram tries to explain how the limitation function works which is the priority of the speed selection inputs and the ramp generator The brake control output is also described Brake output sequence timing diagrams Values are unreal too big values in order to make the meaning of parameters more evident Run command input UP Typical Brake in Open Loop Crane Run i7 P113 Brk Open delay P116 Brk Close delay 4 7 Typical Brake in Flux Vector Open amp Close freds to zero P116 Final Crane Run command P110 Brk Open Current 1 W P102 High curr lim P101 Low curr lim 1 P104 Limiting Speed Speed Crane ref with current limitation Only with limiting conditions TILT DLE f P111 Brk Open UP freq Close UP freq P114 Brk SPEED SELECTION amp CURRENT LIMITING SECTION Ref from Crane Ref 1 is analog Multifunction inputs Terminal 34 5 CURRENT LIMITING FUNCTION Analog Input terminal O Crane Ramp Control i i P108 P109 O ommo Crane Speed F002 F003 Q Reference Hz 9 Pre Ramp A020 Crane Ref 1 nsed Ds 96 i t H ge ee l Multifunction Acel Limiting A021 rane e OO Q Ramp A022 Crane Ref 3 O C P
6. 6 6006 54 Servo ON SON If this input is closed current limitation happens in the sense defined by function parameter P107 0 Disabled 1 Enabled e os EXOD DE Brake check When the brake is open the inverter wll walt o he time set on P17 Digital outputs Analog inputs Description O Analog speed reference input Crane speed reference It will work when parameter P106 is set to 01 The value of the analog input scales the final output frequency based on the maximum frequency For example if analog input is set to 50 all the output frequency will be reduced to half of the calculated value The exception is Jog speed on parameter A038 02 Analog freq adjust 4 3 Monitor parameters Parameter No 4 4 Frror codes E53 Bisa oben delay ceto Detects if the brake is not opened before the time specified in parameter P122 after run command E54 Bike dinero Detects movement only in stop condition higher sensitivity than normal error limit in P120 After brake command has been issued the confirmation brake input doesn t E55 Brake check error MAP come active in P117 time 7 x 69 x 79 x E60 x encode disconnection 3G3AX PG board Detects the encoder disconnection and connection failure X Overspeed 3G3AX PG board Detects if the motor rotation has been exceeded 3G3AX PG connection error Detects PG board connection failure Lifting Crane Application Software 27 OMRON Lifting Crane Application Soft
7. Cat No IZI0E EN 01 Lifting Crane Application Software Model 3G3RX CX Drive Version 2 7 0 20 USER S MANUAL Pm x ti n i o p m T Dd i La dl UA FI m u d x N M far 1 m GTA Rici nr AA AAA 73 x INIZIO Mw Ad Notice OMRON products are manufactured for use according to proper procedures by a qualified operator and only for the purposes described in this manual The following conventions are used to indicate and classify precautions in this manual Always heed the information provided with them Failure to heed pre cautions can result in injury to people or damage to property OMHRON Product References All OMRON products are capitalized in this manual The word Unit is also capitalized when it refers to an OMRON product regardless of whether or not it appears in the proper name of the product OMRON 2013 All rights reserved No part of this publication may be reproduced stored in a retrieval system or transmitted in any form or by any means mechanical electronic photocopying recording or otherwise without the prior written permission of OMRON No patent liability is assumed with respect to the use of the information contained herein Moreover because OMRON is con stantly striving to improve its high quality products the information contained in this manual is subject to change without notice Every precaution has been taken in
8. LL OMRON BE RESPONSIBLE FOR WARRANTY REPAIR OR OTHER CLAIMS REGARDING THE PRODUCTS UNLESS OMRON S ANALYSIS CONFIRMS THAT THE PRODUCTS WERE PROPERLY HANDLED STORED INSTALLED AND MAINTAINED AND NOT SUBJECT TO CONTAMINATION ABUSE MISUSE OR INAPPROPRIATE MODIFICATION OR REPAIR Lifting Crane Application Software 1 OMRON Lifting Crane Application Software Application Considerations SUITABILITY FOR USE OMRON shall not be responsible for conformity with any standards codes or regulations that apply to the combination of products in the customer s application or use of the products At the customer s request OMRON will provide applicable third party certification documents identifying ratings and limitations of use that apply to the products This information by itself is not sufficient for a complete determination of the suitability of the products in combination with the end product machine system or other application or use The following are some examples of applications for which particular attention must be given This is not intended to be an exhaustive list of all possible uses of the products nor is it intended to imply that the uses listed may be suitable for the products e Outdoor use uses involving potential chemical contamination or electrical interference or conditions or uses not described in this manual e Nuclear energy control systems combustion systems railroad systems aviation systems medical equip
9. OFF Disabled Overvoltage protection function tion during deceleration 02 On in Trip Enabled only dur Reset selection ing trip Reset when the power is Reset selection ON C103 Reset frequency matching selection 00 0 Hz start Reset frequency matching selection H002 01 Auto tuning parameter Select final motor data Motor power kW Don t touch after the motor H003 Motor capacity selection P e parameters changed i Motor poles Please dont touch after autotuning is H004 Motor pole number selection P 5 done or motor parameters changed H005 peed response H020 H030 Motor parameter R1 Motor R1 offset sooo asi SSCS Motor L inductance Motor no load current P012 V2 control mode selection 00 ASR speed control mode Speed control mode P025 Secondary resistance compensation 00 OFF Disabled Secondary resistance compensation temperature enable disable selection enable disable only for vector control P026 Overspeed error detection level 135 0 Sets the overspeed error detection level P027 Speed deviation error detection level 7 50 Mies eH AEE exceeds this value the DSE signal turns on uni si i P031 icce eration deceleration time input 00 OPE Digital Operator Select the acceleration and deceleration from the time digital operator N Warning Minimum value for parameters F002 Acceleration time 1 and F003 Deceleration time 1 is 0 10 seconds If the value is lower than 0 10 a PRG syntax error will appear H0
10. OP RUN RUN RESET N ER ONEROA E fi BS un mmosznseozs A WARNING Risk of electric shock 9 dBATIU XERDNICIUB TRAR EGN Se io CAB CI DX CERE IBUT R eRead manual before Installing WaitlOminutesfor capacitor discharge after disconnecting H power or supply i Warning description i D EODBCDBDEST Risk of electric shock ZR R T za UTOR DURARE DS PAL 1 Os I Z2UIZ NA BAREIS REL Read manual before installing e Waiti Ominutes for capacitor discharge after disconnecting power supply dU 8 Lifting Crane Application Software OMRON Checking Before Unpacking e Checking the product e On delivery be sure to check that the delivered product is the Inverter RX model that you ordered Should you find any problems with the product immediately contact your nearest local sales representative or OMRON sales office e Checking the nameplate OMRON 3G3RX A2004 E1F INVERTER NE18XXX 001 INPUT 9 INPUT OUTPUT MADE IN JAPAN e Checking the model 055 A2 EF Dl F Built in filter E Europe standard Max applicable motor capacity Voltage class 2 3 phase 200 V AC 200 V class 4 3 phase 400 V AC 400 V class Enclosure rating A Panel mounting IP20 min or closed wall mounting models B IPOO Lifting Crane Application Softwa
11. anufacturing purposes even when tolerances are shown PERFORMANCE DATA Performance data given in this manual is provided as a guide for the user in determining suitability and does not constitute a warranty It may represent the result of OMRON s test conditions and the users must correlate it to actual application requirements Actual performance is subject to the OMRON Warranty and Limitations of Liability ERRORS AND OMISSIONS The information in this manual has been carefully checked and is believed to be accurate however no responsibility is assumed for clerical typographical or proofreading errors or omissions Lifting Crane Application Software 3 OMRON Lifting Crane Application Software Safety Precautions e Indications and meanings of safety information In this user s manual the following precautions and signal words are used to provide information to ensure the safe use of the RX Inverter The information provided here is vital to safety Strictly observe the precautions provided e Meanings of signal words Indicates an imminently hazardous situation which if not avoided is VAN D A N G R likely to result in serious injury or may result in death Additionally there may be severe property damage Indicates a potentially hazardous situation which if not avoided may C A U T N result in minor or moderate injury or in property damage e Alert symbols in this document DANGER A A
12. e A A A Turn off the power supply and implement wiring correctly Not doing so may result in a serious injury due to an electric shock Wiring work must be carried out only by qualified personnel Not doing so may result in a serious injury due to an electric shock Do not change wiring and slide switches SW1 put on or take off Digital Operator and optional devices replace cooling fans while the input power is being supplied Doing so may result in a serious injury due to an electric shock Be sure to ground the unit Not doing so may result in a serious injury due to an electric shock or fire 200 V class type D grounding 400 V class type C grounding Do not remove the terminal block cover during the power supply and 10 minutes after the power shutoff Doing so may result in a serious injury due to an electric shock Do not operate the Digital Operator or switches with wet hands Doing so may result in a serious injury due to an electric shock Inspection of the Inverter must be conducted after the power supply has been turned off Not doing so may result in a serious injury due to an electric shock The main power supply is not necessarily shut off even if the emergency shutoff function is activated Lifting Crane Application Software OMRON VA CAUTION Do not connect resistors to the terminals PD 1 P N directly Doing so might result in a small scale fire heat generation or damage to the unit In
13. e application software Speed references and ramp generator The customer will set in the inverter 3 or 4 speeds and will change the different speeds of the inverter by digital inputs Analog input is also available for analog joystick use in the future High priority jog input is also available A new multi function analog input has been added to scale the final output frequency with this analog input it will be possible to adjust the output frequency based on the analog input value and the maximum speed Motor current limiter When a digital input is on the inverter will limit the output current to the motor controlling final running reference speed but only if a mini mum limiting speed has been surpassed The value of this limit will be set in the inverter in 96 of motor nominal current Lifting Crane Application Software 13 OMRON Lifting Crane Application Software Normally we will have this digital input signal ON when the Inverter is going in forward direction that usually means up selectable The program will apply internally the limitation only in one selectable direction the input can be permanently closed if we want it to operate in this way in all conditions The speed will never be limited under a specific Limiting Speed parameter Encoder faults For control and safety reasons is recommended to mount a line driver encoder in the shaft of the AC motor connected to the 3G3AX PG01 option board The Inverter d
14. e first power supply CM1 O Jac e Run forward Run reverse Jog Crane multispeed 1 Crane multispeed 2 Crane multispeed 3 Servo ON SON Current limit Brake check Sequence input common P24 O Jor Thermistor ATH Frequency reference Frequency setting unit power supply f A H 500 to 2 kQ Speed reference analog E input O Speed scalling O2 i o 10kQ Frequency reference input B current Ol 9 1000 Frequency reference m common L L is the common reference for analog input and also for analog output o AL2 Relay output 1 al QO Common Q Running Q Brake output Q Speed error Not used Cad Not used e Multi function output common E RS485 communication For termination resistors Analog monitor output AM voltage output Analog monitor output AMI current output FM Digital monitor output PWM output DC10V Option 2 10kQ Option 1 E Lifting Crane Application Software 15 OMRON Lifting Crane Application Software 2 4 Encoder connection 3G3AX PG Board DIP switch SWENC DIP switch SWR Connector to the inverter TM1 Terminal arrengement Switch arrangement Switch ON OFF setting Slide the switch from left OFF to right to turn it ON Default settings The default settings factory settings are shown below DIP switch name Default setting ON Disconnection detection enabled when encoder A a
15. ee enne nente nnne nne n antena 26 4 1 Application software parameters siriana i 26 42 MMS leale 27 Ae MONO DAT AINELCNS PM leleine 27 44 TOU OPC OCS iii ila ED cde deuda 27 49 Other relevant Parane ters sisi biro dille 28 S OPERATION DPIAGRAM S orsi nE E E 30 Lifting Crane Application Software 11 OMRON 12 Lifting Crane Application Software OMRON Lifting Crane Application Software 1 OVERVIEW 1 1 Introduction This software allows speed control on a hoisting application optimizing running speed depending on load With programmable current parameters the application will limit the final speed at which the crane works in up direction taking it always to the maximum speed inside motor protection limits The software can also get direct control of the brake contactor of the system New specific alarms for hoisting are added 1 2 Handling of this user s manual The contents of this user s manual are subject to change without prior notice No part of this users manual may be reproduced in any form without the publisher s permission If you find any incorrect description missing description or have questions concerning the contents of this users manual please contact the publisher 1 3 Safety instruction Be sure to read this users manual inverter users manual and appended documents thoroughly before using Lifting Crane Application pro gram and the inverter Ensure you to understand and follow all safety infor
16. election b031 Soft lock selection 01 Only FQ SFT Soft lock protection b046 00 OFF Disabled Reverse rotation prevention function Selection of non stop function at Non stop function at momentary power interrup b050 P 00 OFF Disabled P YP P momentary power interruption tion b082 Starting frequency Starting frequency b024 Overload limit selection 2 00 OFF Disabled Overload limit selection 2 b083 Carrier frequency 5 0 kHz Carrier frequency b021 Overload limit selection 00 OFF Disabled Overload limit selection b027 Overcurrent suppression function 00 OFF Disabled Overcurrent suppression function b089 Automatic carrier reduction 00 OFF Disabled Automatic carrier reduction Usage rate of regenerative braking func duty for brake unit Please set to 100 for brake b090 i 100 0 tion to work If set to 0 transistor disabled b092 Cooling fan control 00 Alws ON Always ON Fan control 5095 Regenerative braking function opera 01 RUN ON Enabled Disabled b088 00 0 Hz start Free RUN stop selection Regenerative braking function operation selection tion selection during stop b096 Regenerative braking function ON level 720 V Regenerative braking function ON level d e mt e 1 Z r ch 3 Q A g 3 m gt UO D G i C ct 5 Ue O 9 S NJ 8 OMRON DRIVE PROGRAMMING PARAMETERS Name Sane Sd Deseripiion l ion f j lec A B P MM enor 00
17. etects the following items as errors and the digital output fault contact will open e With standard encoder errors PGO open error Deviation and Overspeed An special error called Brake Slip error has been added It triggers when a little movement of the load is detected while the inverter is stopped Margin is quite narrow to ensure the detection in cases like a brake not strong enough to hold the load Brake sequence This special software controls a brake output with the following characteristics Motor current condition is necessary to exceed the current level on new parameter in 96 of motor nominal for the brake to open This is to make sure the motor is magnetized before opening e For open loop applications Brake open minimum frequency and Brake close minimum frequency are available To provide maximum flexibility as going up and going down is different in hoisting independent values are available in each direction Brake open delay will delay the brake output a certain time Usually this should be set to zero but it could be useful with motors that requires long magnetizing time Brake close delay holds the internal run command with zero speed to make sure that mechanical brake is closed see time diagrams Brake release check provides the possibility of an external signal to confirm the brake status A fault will be generated when the brake is open and a confirmation from this input is not received on the time set on bra
18. g lithium primary batteries with more than 6 ppb of perchlorate are transport to or through the State of California USA Perchlorate Material special handling may apply See www dtsc ca gov hazardouswaste perchlorate The 3G3AX OP05 has the lithium primary battery with more than 6 ppb of perchlorate Label or mark the above display on the exterior of all outer shipping packages of your products when exporting your products which the 3G3AX OP05 are installed to the State of California USA 6 Lifting Crane Application Software OMRON e Do not short and charge disassemble heat put into the fire or apply strong impact on the battery The battery may leak explode produce heat or fire Never use the battery which was applied strong impact due to such as fall on the floor it may leak e UL standards establish that the battery shall be replaced by an expert engineer The expert engineer must be in charge of the replacement and also replace the battery according to the method described in this manual e When the display of LCD Digital Operator can not be recognized due to the service life replace the LCD Digital Operator Precautions for Correct Use Installation Mount the product vertically on a wall with the product s longer sides upright The material of the wall has to be noninflammable such as a metal plate e Main circuit power supply e Confirm that the rated input voltage of the Inverter is the same as AC po
19. ine 20 Lifting Crane Application Software OMRON APPLICATION CONFIGURATION STEPS 9 Upload inverter parameters clicking the af icon Workspacel CX Drive Drivel OO OOOO Be eee File Edit View Drive Tools Window Help m Lifting Crane Application Online A new dialog will appear Select only Drive Parameter and press ok Transfer from will overwrite the active document with the selected data from Active document Lifting Crane Application Indude Vf Drive parameters Orive program Lifting Crane Application Software 21 OMRON Lifting Crane Application Software 10 Import the Drive Programming case application software Go to File gt Import Workspace CX Drive Drivel n File Edit View Drive Tools Window Help L New 3 Ga Open Close Open Workspace Close Workspace Save Workspace Save As Workspace eb Print a Print Prewiew Page Setup Export Go to the folder where you have the driveprogram file Select the file and press Open button GU Ji My OMRON Lifting Crane Application x B m_1 oeirW i Organize v New folder E Documents Name di Ruben x __ RXDP 0080 LIFTING CRANE APPLICATION driveprogram Libraries ES Documents RU Music O OMRON i Pictures B Videos gii sanrub on IABITO2 amp Programs C ca Userdata D G2 sanrub omrln _ 4 m
20. ke check time 2 PREPARATION AND SYSTEM CONFIGURATION To prepare the inverters for operation the configuration tool CX Drive is used for setting parameters and to download the Lifting Crane Application program In the following chapters we will show the necessary steps to set up the inverter for a lifting crane application We will use 3G3RX inverter 2 1 Installation and power circuits This manual does not cover how to install the inverters in cabinets how to wire power supply or how to satisfy other application specific requirements Please refer to the RX Users Manual 1560 E2 2 2 3G3RX DIP SWITCH There is only one switch in 3G3RX If the switch is ON digital input 1 and 3 are configured as emergency shutoff inputs Factory setting is OFE so just check that the switch is really OFF Slide switch SW1 Slide lever factory deffault OFF OFF JD ON 14 Lifting Crane Application Software OMRON PREPARATION AND SYSTEM CONFIGURATION 2 3 3G3RX connection diagram 3 phase 200 V AC 3 phase 400 V AC To wire the control circuit power Braking resistor DC reactor optional Lh up 1 I i optional Gel L 0 O 6 90 6 L PD 1 P N RB Do ORLI um 9 L5 rl Ma IO di re g w T3 Short circuit J51 Te wire if supply and main circuit power 1 Ro supply separately be sure to remove the J51 connector Q To Control h wir
21. mation precautions and operating and handling instructions for the correct use of the inverter Always use the inverter strictly within the range of specifications described in the inverter user s manual and correctly implement maintenance and inspection to prevent fault from occurring When using the inverter together with optional products also read the manual of those products Note that this users manual and the manual for each optional product to be used should be delivered to the end user of the inverter In this users manual you can find WARNING along the instruction WARNINGS indicates that incorrect han dling may cause hazardous situation which may result in serious personal injury or death 3G3AX EIO21 ROE extra input output option board cannot be used with this Drive Programming case software 1 4 Advantages using the application software The speed control is transparent to the user He just asks for maximum speed when going up and the speed ends up in a value where motor current is maximum Brake control is fully integrated in the drive with enough adjustment parameters to achieve very smooth start and stop Brake release feedback alarm has been added e New alarms specific for elevation malfunctions are added to the standard alarms e The algorithm is not predictive it uses a continuous control that allows to cover the case where winding the rope in multiple layers gener ates changes in the current 1 5 Features of th
22. ment amusement machines vehicles safety equipment and installations subject to separate industry or government regulations e Systems machines and equipment that could present a risk to life or property Please know and observe all prohibitions of use applicable to the products NEVER USE THE PRODUCTS FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS AND THAT THE OMRON PRODUCTS ARE PROPERLY RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM PROGRAMMABLE PRODUCTS OMRON shall not be responsible for the user s programming of a programmable product or any consequence thereof 2 Lifting Crane Application Software OMRON Disclaimers CHANGE IN SPECIFICATIONS Product specifications and accessories may be changed at any time based on improvements and other reasons It is our practice to change model numbers when published ratings or features are changed or when significant construction changes are made However some specifications of the products may be changed without any notice When in doubt special model numbers may be assigned to fix or establish key specifications for your application on your request Please consult with your OMRON representative at any time to confirm actual specifications of purchased products DIMENSIONS AND WEIGHTS Dimensions and weights are nominal and are not to be used for m
23. n command It will start the motor auto tuning omrRon POWER RUN WARNING ALARM MOMITOUR 8 MI SIUP ALL d001 Out Speed 10r wp 11 REV I RUN RUN RESET KEY ENABLED Note It is recommended to use option 02 rotate autotuning Please be sure that the shaft is free no gear run connected Once the auto tuning process is finished it will appear a message indicating if the auto tuning is ok or not 1 Auto tuning OK Change A051 DC injection braking selection again to enable Auto Tuning OK 2 Auto tuning NOK Verify introduced motor settings For further information please refer to the RX user s manual Auto Tuning NG Lifting Crane Application Software 17 OMRON Lifting Crane Application Software Note After complete the auto tuning process be sure that with Run FW signal the motor shaft is going in CW clock wise up direction If motor is rotating CCW Counter clock wise change channel A by B in the encoder wiring and two output phases 18 Lifting Crane Application Software OMRON APPLICATION CONFIGURATION STEPS 3 2 Parameter settings and Drive Programming application After finishing the autotuning process follow next steps in order to upload inverter parameter settings with CX Drive tool download the lifting crane application case software and save the project 1 Open CX Drive gl cone 2 Connect your computer USB port to the RJ 45 3G3RX inverter port
24. nd B phases are not connected OFF Disconnection detection disabled when encoder A and B phases are not connected ON Disconnection detection enabled when encoder Z phase is not connected OFF OFF Disconnection detection disabled when encoder Z phase is not connected Built in termination resistor between SAP and SAN 150 Q ON enabled OFF Built in termination resistor between SAP and SAN disabled Built in termination resistor between SBP and SBN 150 Q ON enabled OFF Built in termination resistor between SBP and SBN disabled 1 When connecting to multiple units in parallel for pulse train position command inputs turn ON the SWRI and SWR2 of the only one unit located farthest from the master unit 16 Lifting Crane Application Software OMRON APPLICATION CONFIGURATION STEPS 3 APPLICATION CONFIGURATION STEPS 3 1 Motor autotuning 1 Introduce motor settings Par No A003 Motor base frequency Hz A044 05 V2 Sensor vector control b012 Motor rated current H002 01 Auto tuning parameter H003 Motor capacity selection r r PP Introduce motor capacity kW H004 Introduce motor pole number P011 Introduce number of encoder pulses per revolution ppr P012 00 ASR speed control mode Before starting the auto tuning set parameter A051 DC injection braking selection to disable 2 After introducing motor parameter settings set H001 01 Static or 02 Rotate and turn on the ru
25. nning ETE SE a Drive Programming Program Variables Ws Status of task 1 1 T g W T2L Current execution step of task 2 m T28 Statusoftask Running x Gris 0 T4L Current execution step of task 4 0 Current execution step of task 5 Oo Note This Lifting Crane Application software version is using all tasks So verify if all tasks are running 17 Save your project Go to File gt Save As option Workspacel CX Drive Lifting Crane Applicat File Edit View Drive Tools Window Help 3 Open Workspace Close Workspace Save Workspace Save As Workspace 24 Lifting Crane Application Software OMRON APPLICATION CONFIGURATION STEPS A new dialog will appear Put the file name that you want for the project and press the Save button Organize v New folder Name Date modified Type Libraries ES Documents m Music O OMRON Pictures B Videos Jk Migration 21 03 2013 12 46 File folder ArchiveData 19 06 2012 12 33 File folder di Dokumenter 16 04 2013 12 09 File folder i Lotus 28 06 2012 14 22 File folder My Documents 08 07 2013 13 22 File folder A My Music 21 03 2013 13 13 File folder D My OMRON 09 07 2013 11 53 File folder My Pictures 21 03 2013 13 13 File folder EE My Videos 21 03 2013 13 13 File folder ProgramData 19 06 2012 12 33 File folder gl sanrub on IABITO2 amp Programs C ca
26. re 9 OMRON Lifting Crane Application Software Revision History eA manual revision code appears as a suffix to the catalogue number located at the lower left of the front and back covers Cat No I210E EN 01 en Revision code Revision code Description 01 October 2013 Original production Related Manuals Cat No Description 1560 E2 RX User s Manual I130E EN RX Quick Start Guide 1579 E2 LCD Digital Operator User s Manual 580 E2 MX2 RX LX Drive Programming User s Manual 10 Lifting Crane Application Software OMRON Lifting Crane Application Software FOVERVIEN imille 13 FA nodu ON sen a E E A TE E E lirica 13 TD Handineof this users mandl ine 13 DD SOI y ans A s i ARE A E A AAA EN A A I I ren OST ueneiets 13 1 4 Advantages using the application software eese eese etes tne tnnt netten nennen nennen 13 TO CGUUVES Of d ieuppHCcat oTt SOIT WATE eco docete rettet itia a ea 13 2 PREPARATION AND SYSTEM CONFIGURATION eee ee eene eene eene nnn 14 DL Installation and DOWEOFPGIEFCHI S liana 14 22 9GIRXDIPSWI CH scelse 14 2 9 FGIRA CONTRARIO ae C ime UE UE 15 24 Eacoder connettioni 3G9AX PG Bodfd s aloe leale lalla ala 16 3 APPLIGATION CONFIGURATION STEPS sissssescscvesedinosevessteressebaseusaessossvenesesseosess 17 PEMO OUTOON ep 17 3 2 Parameter settings and Drive Programming application iii 19 4 DRIVE PROGRAMMING PARAMETERS e eeee eee eee eee
27. rentCheck Time 100 is not invoked anywhere Brake Line 3 Position 1 05 07 2013 Ed Waming Program Editor Dx AMOR ces P065 i is not invoked anywhere Brake Line 11 Position 1 IPEA Naming Program Editar 4 OV is natinvoked anywhere Too Error Line 5 Position 1 TAH 28 Info Program Editor em ems muera successfully Program size 43 2 bytes 74 23 of maximum size lls 14 Download Drive Programming program by pressing the download icon DE in the Drive Programming section g ibe i CX Drive Lifting Crane Application sdd Lifting Crane Application 3G3RX A4015 E1F PRG4553 Program Editor Er File Edit View Drive Tools Window Help CLOETE g Lifting Crane Application Online Bf Parameter Editor B Graphs ms Status E Monitor EA Settings E Drive Programming A new dialog will appear showing the status of the downloading process Transferring Program Please wait while the program is transferred to Lifting Crane Application Software 23 OMRON Lifting Crane Application Software After downloading a new message box will appear indicating that the program has been down loaded with success Press ok button CX Drive lll 15 After downloading the DP program press the Start program button or set parameter A017 Drive programming EzSQ selection to 02 Always ON 16 Go to the Status Drive Programming section and verify that Tasks are ru
28. se Locations subject to strong magnetic fields Locations close to power lines e Operation and adjustment e Be sure to confirm the permissible range of motors and machines before operation because the inverter speed can be changed easily from low to high e Provide a separate holding brake if necessary If the Drive Programming stops during multi function output the output status is held Take safety precautions such as stopping peripheral devices If the clock command is used in Drive Programming an unexpected operation may occur due to weak battery Take measures such as detecting a weak battery by a check that the clock data returns to the initial setting and stopping the inverter or programs When the LCD Digital Operator is removed or disconnected Drive Programming is in a waiting status by the clock command e Maintenance and Inspection e Be sure to confirm safety before conducting maintenance inspection or parts replacement e The capacitor service life is influenced by the ambient temperature Refer to Smoothing Capacitor Life Curve described in the manual When a capacitor reaches the end of its service life and does not work as the product you need to replace the capacitor e When disposing of LCD digital operators and wasted batteries follow the applicable ordinances of your local government When disposing of the battery insulate it using tape CBE RC eU The following display must be indicated when products usin
29. se freq DOWN OHZ to 20 00Hz 0Hz Freq where brake will close when DOWN 0 to 200 0 P11 Brk cl lay afi ke when closi i o sec to 20 0se osse P de ey after Prae when gosig 0 to 500 50 P11 Brk check ti he time f ke rel heck D I 0 00see to 5 00see 0 5sec 0 to 500 100 on P120 Brake slip margin 0 0Hz to 5 0Hz 1 0Hz Margin for static in STOP movement 0 to 100 50 Delay to avoid spurious amp peak error Set P121 BE bosse 0 00sec to 1 00sec 0 5sec to 0 to disable this brake slip margin error dio 200 If after run command and P122 time the brake P122 Brake open delay error sec output is not activated a trip will be thrown Set 0 00sec to 10 00sec 2 00 sec P122 to 0 to disable this error PISO fntemal iper 188 9 frip error number generated by the program Setting this variable to 0 and making power off P131 Set default settings 0 to 1 1 power on on the RX inverter the program will load default settings on the parameters Note If during hoisting operation it is appreciated some roll back increase H005 Speed response value through the LCD digital operator Description Accel time for current limit function NJ 6 Lifting Crane Application Software OMRON DRIVE PROGRAMMING PARAMETERS 4 2 Inputs outputs Digital inputs jam 3 e008 56 X 00 DP Grane multispeed1 HERE b o select a preset speed preset values in standard parameters 5 C005 58 X 02 DP Crane multispeed 3
30. stall a stop motion device to ensure safety Not doing so might result in a minor injury A holding brake is not a stop motion device designed to ensure safety Be sure to use a specified type of braking resistor regenerative braking unit In case of a braking resistor install a thermal relay that monitors the temperature of the resistor Not doing so might result in a moderate burn due to the heat generated in the braking resistor regenerative braking unit Configure a sequence that enables the Inverter power to turn off when unusual overheating is detected in the braking resistor regenerative braking unit The Inverter has high voltage parts inside which if short circuited might cause damage to itself or other property Place covers on the openings or take other precautions to make sure that no metal objects such as cutting bits or lead wire scraps go inside when installing and wiring Do not touch the Inverter fins braking resistors and the motor which become too hot during the power supply and for some time after the power shutoff Doing so may result in a burn Take safety precautions such as setting up a molded case circuit breaker MCCB that matches the Inverter capacity on the power supply side Not doing so might result in damage to property due to the short circuit of the load Do not dismantle repair or modify this product Doing so may result in an injury Lifting Crane Application Software 5 OMRON Lifting Crane
31. the preparation of this manual Nevertheless OMRON assumes no responsibility for errors or omissions Neither is any liability assumed for damages resulting from the use of the information contained in this publication OMRON Lifting Crane Application Software Read and Understand this Manual Please read and understand this manual before using the product Please consult your OMRON representative if you have any questions or comments Warranty and Limitations of Liability WARRANTY OMRON s exclusive warranty is that the products are free from defects in materials and workmanship for a period of one year or other period if specified from date of sale by OMRON OMRON MAKES NO WARRANTY OR REPRESENTATION EXPRESS OR IMPLIED REGARDING NON INFRINGEMENT MERCHANTABILITY OR FITNESS FOR PARTICULAR PURPOSE OF THE PRODUCTS ANY BUYER OR USER ACKNOWLEDGES THAT THE BUYER OR USER ALONE HAS DETERMINED THAT THE PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OF THEIR INTENDED USE OMRON DISCLAIMS ALL OTHER WARRANTIES EXPRESS OR IMPLIED LIMITATIONS OF LIABILITY OMRON SHALL NOT BE RESPONSIBLE FOR SPECIAL INDIRECT OR CONSEQUENTIAL DAMAGES LOSS OF PROFITS OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE PRODUCTS WHETHER SUCH CLAIM IS BASED ON CONTRACT WARRANTY NEGLIGENCE OR STRICT LIABILITY In no event shall the responsibility of OMRON for any act exceed the individual price of the product on which liability is asserted IN NO EVENT SHA
32. ware 4 5 Other relevant parameters Name Ve Description A001 E freq reference selection by Drive Program A002 RUN command election OkTemin un command selection A004 Maxmemeqeny ooms Maximum frequency for Crane Aor Run Crane program A020 Speed ref 0 Aon Speed rel 1 A022 Speed re 2 AU Multistep speed references 10000Hz speed ref 3 High spec A038 Jogging frequency 60Hz JOG speed A039 Jogging stop selection E ect E DD n amp er Oo Q lt DD ect n ect DD nm os E c c I N c c c N C DD D n 04 DEC RUN Deceleration stop on jogging stop enabled in opera Deceleration stop on jogging tion AOH Vf characierisice election 05 Vi Sensor vector contol Control method A051 DC injection activation please disable A070 Initial frequency at start time in 0 1 sec A085 RUN mode selection 00 Normal operation RUN mode selection AOS Deceleration pattern selection 00 line Decels amppatter selection ooi Retry selection b008 Trip retry selection 00 TRIP Alarm Trip retry function Electronic thermal characteristics selec 00 Reduced TRQ Reduced torque b013 Motor constant torque tion characteristics 4 F b040 Torque limit selection Vie UE ECCE SAEI Torque limit selection separate setting Boa to 044 Reqelmiiwa 180 rorquelimite 14 b045 Torque LADSTOP selection 00 OFF Disabled Torque LAD Stop s
33. wer supply voltage e Error Retry Function Do not come close to the machine when using the error retry function because the machine may abruptly start when stopped by an alarm e Be sure to confirm the RUN signal is turned off before resetting the alarm because the machine may abruptly start e Non stop function at momentary power interruption Do not come close to the machine when selecting restart in the non stop function at momentary power interruption selection b050 because the machine may abruptly start after the power is turned on e Operation stop command e Provide a separate emergency stop switch because the STOP key on the Digital Operator is valid only when function settings are performed e When checking a signal during the power supply and the voltage is erroneously applied to the control input terminals the motor may start abruptly Be sure to confirm safety before checking a signal e Product Disposal e Comply with the local ordinance and regulations when disposing of the product Lifting Crane Application Software 7 OMRON Lifting Crane Application Software Warning labels Warning labels are located on the inverter as shown in the following illustration Be sure to follow the instructions er ___ d N omron O O O POWER RUN WARNING ALARM LOCAL oE READ WRITE ESC A aJ Kx gt FWD REV ST
34. with 3G3AX PCACN2 cable or USB CONVERTERCABLE Remove the LCD Digital Operator to access RJ 45 port CX Drive INVERTER USB RS422 Convert Cable 3G3AX PCACN2 or USB CONVERTCABLE LCD Digital Operator 3G3RX 3 Use the CX Drive autodetect amp function in order to go online with the 3G3RX inverter Workspacel CX Drive Drivel File Edit View Drive Tools Window Help DE x NotDete Direct COM3 4800 Even 0x8 x Notbete Direct COM4 4800 Even 0x8000 v ees Direct coms 4800 Even Lifting Crane Application Software 19 OMRON Lifting Crane Application Software 5 After detecting the inverter automatically a new project will be created in online mode in the CX Drive 9 ps ae we ai a Eile Edit View Drive Tools Window Help DAS E i e i Saee 2 ae laes in een X Byc x lBasst m Drived Online 6 Press mouse right button if you want to change the Drive name A new dialog will appear Fle Edt View Drive Tools Window Hel n j smg ee msmg ss hee smiusumO a ean J fBfx z x madscsss zi xl m ea Lifting Crane Application Drive Type 3G3RX A2055 E1F PRG4445 Connection Type Comments Type your own comment in here de Y 8 The new name will be updated in the project tree Qi Workspacel CX Drive Divet T S File Edit View Drive Tools Window Help aki Lifting Crane Application Offl

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