TOC_DL05 Vol. 2:TOC_DL05.qxd.qxd
Contents
1. o oo ooooomo o o 8 61 Test the Profile csse se e m o ka hok her ee TEE eS 8 62 Cascade Control occiso aaa 8 63 IMTrOQUELION iz i cse swe pr dE a poa aa 8 63 Cascaded Loops in the DEOS CPU ainia a aaa dead aed ERR 8 64 Tuning Cascaded Loops oo ooccccocccoccoco nn 8 65 Time Proportioning Control 0 0 cece ce cece eee eens 8 66 On Off Control Program Example 20 EEE a 8 67 Feedforward Control o eee eee eee ee 8 68 Feedforward Example sc 665 2 chtee eee dead eee eee Rede eee eee 8 69 PID Example Program 0 cece cee eee tent e ene 8 70 Program Setup for the PID Loop 0 2c eee eee eee eee 8 70 Troubleshooting Tips 2 066 ccc e cee corr hr sees ede eee cee 8 72 Glossary of PID Loop Terminology lee II 8 74 Bibliography 2 0 04 6c 8 cncks cme A RR RERO wee ee ee 8 76 Chapter 9 Maintenance and Troubleshooting Hardware System Maintenance l l 9 2 Standard Maintenance es cles e cee eee E ETERS ETA RTE EES 9 2 Diagnostics coses rrr rev OLET A CR RACK y raa oh ah e Ra 9 2 Diagnostics oue edes ee gus sc e e A e aa 9 2 cid c patada dci a 9 2 Non fatal Errors siria ia e ea aid cd ed o 9 2 V memory Error Code Locations essea siani ii EE ee eee 9 3 Special Relays SP Corresponding to Error Codes ee eee eee eee 9 3 DLOS Micro PLC Error Codes ad Turata eee een eens 9 4 Program Error CodeS siede as oa nee ein ne Re RR neta ep2. 0 cece II Ih 8 14 Special Loop Calculations eee eme sieti beki oem oe c oe mes 8 14 Ten Steps to Successful Process Control ooooomoomoorooooo oo 8 16 X DL05 Micro PLC User Manual 6th Edition Rev A Table of Contents PID Loop Setup iss sso cocida eg t 8 18 Some Things to Do and Know Before Starting ooo oooocoooocoooo 8 18 PID Error Flags iie errada cea dit 8 18 Establishing the Loop Table Size and Location 2 eee ee eee 8 18 Loop Table Word Definitions 0 0 0 0 00 ccc IA 8 20 PID Mode Setting 1 Bit Descriptions Addr 00 llle 8 21 PID Mode Setting 2 Bit Descriptions Addr 01 8 22 Mode Alarm Monitoring Word Addr 06 0 eee eee eee ees 8 23 Ramp Soak Table Flags Addr 33 0 0 cee eee eee eee 8 23 Ramp Soak Table Location Addr 34 2 0 0 eee ee eens 8 24 Ramp Soak Table Programming Error Flags Addr 35 o o o ooo oo oo 8 24 Configure the PID Loop ssseelee RI I EKE Ek 8 25 PID Loop TUNING ici ia e e e t ex EE aa 8 40 Open Eoop Test cse sssasezsseememenhceopr RR RE ea 8 40 Manual Tuning Procedure sieas esame RR RE Wed deg Ea eleg 8 41 Auto Tuning Procedure wis ied RR DEOR ORC doa oh rata e P Rus a due d ad 8 44 Use DirectSOFT 5 Data View with PID View lle 8 48 Open a New Data View Window lee 8 48 Open PID VIEW c 5 cic RR RR RRRRRREREPPPOPPURPPEEREDUPUPRPE GR G 8 49 Using the Special
3. o oooooccooocoooocoo ooo E 42 Symptom The motor turns in the wrong direction o ooo oooo ooooo E 43 Mode 40 High Speed Interrupts 0 0 cece eee eee eee E 44 RULOS alba Sees ce cee eh eae ee qucd ee neta ae teen PUE S LU E 44 Functional Block Diagram lsleleeeee IIIA E 44 Setup for Mode 4 i ec e 9 xe PER eee dw Poses Uae eee x ee Ee E 45 Interrupts and the Ladder Program 0 eee eee eee e E 45 External Interrupt Timing Parameters 0 0 cece ee eee eee E 46 Timed Interrupt Parameters sesse eraros isinisisi e E 46 X Input Timed INT Configuration lseeeeee III E 46 Independent Timed Interrupt llle E 46 External Interrupt Program Example essee ee ee esaea a a a ee E 47 Timed Interrupt Program Example 0 c eee eee eee eee eee E 48 Mode 50 Pulse Catch Input 0 0 cece cee Ih E 49 PU OSE asa ia SOE NATET E 49 Functional Block Diagram sleeeeeee IIIA E 49 Pulse Catch Timing Parameters 0 0 cece eee ee ene E 49 Setup Tor Mode 50 uus sk sesi iid k CREDIT OR S eR S EORR Ren E 50 X Input Configuration 2 IRI II E 50 Pulse Catch Program Example 0 0 rundad idad ee E 51 Mode 60 Discrete Inputs with Filter oo oooooooooomo m o o E 52 dije mr PP E 52 Functional Block Diagram 0 ee III E 52 Input Filter Timing Parameters 0 2 0 eee ee eee ee eee E 52 Setup for Mode 60 0 cccc s
4. cece eee ee ee ee ee ee een 6 14 Program Using the Handheld Programmer 002 e eee eee eee 6 16 viii DL05 Micro PLC User Manual 6th Edition Rev A Table of Contents Chapter 7 RLLPLus Stage Programming Introduction to Stage Programming seen 7 2 Overcoming Stage Fright llseeeeeee II 7 2 Learning to Draw State Transition Diagrams eee 7 3 Introduction to Process States llssleeeeeee eee eee 7 3 The Need for State Diagrams iius sssieke ber hr pr E ERES en 7 3 A 2 State Process isse pL RR RE Ros Ros ee Ron a GLO RA 7 3 RUL EquiValent 05D ecdesia a e RONDE REN en apes dcs ec e RU s 7 4 Stage Equivalent i42 e a br eI ee ERA ARRA ERA Rad RR ERR dawn ee 7 4 Lets Compare usos iria UG Y XXe we e cre ke eee es 7 5 Initial Stages crucis IA ad eae dog kc Oed wkd AA 7 5 What Stage Bits DO o RR bOeEODOSODERU E KO sneno drr rir rr errei 4 7 6 Stage Instruction Characteristics 2 0 2 eee eee ee no 7 6 Using the Stage Jump Instruction for State Transitions 7 7 Stage Jump Set and Reset Instructions lille 7 7 Stage Program Example Toggle On Off Lamp Controller 7 8 A 4 State Process iei essc ree eee eee ERE Nee a xk ark a ers yn 7 8 Four Steps to Writing a Stage Program o oooooocccononrooonno 7 9 Stage Program Example A Garage Door Opener o ooococooococoom oo 7 10 Garage Door Opener Example
5. clle C 14 Table Instructions o ooooo ooo C 14 CPU Control Instr ctiOns acumen auc a TS C 15 Program Control Instructions 2 2 2 0 ee eee II C 15 interrupt INSETUCIONS aote ec eot a acad cet Ja tate Qa ede eie Rp 8 alte uA C 15 Network Instructions llle C 15 Message Instr ctlOns ve eve e warm e eh RR he Rie ec e we de des de EN C 16 REL PLUS Instr ctlOnS s 2 sud E e idea C 16 Drum Instructions vaca x ROS Y XX YE da e E C 16 Word Bit Instructions llle an C 17 Appendix D Special Relays DLOS PLC Special Relays 2 2 06000 cect decease ane ea rr hh Rh D 2 Appendix E High speed Input and Pulse Output Features Introduction 25 2 0565 tbe RODEO ER bee eee t Rd RES RE PU UE SU Built in Motion Control Solution 0 02 eee nooo Availability of ASIO Features 0 cee n Dedicated High Speed I O Circuit llleleee eee Wiring Diagrams for Each HSIO Mode 02 eee eee eh Xvi DL05 Micro PLC User Manual 6th Edition Rev A Table of Contents Choosing the HSIO Operating Mode o oo oooococooncocooncornnnomo E 4 Understanding the Six Modes 0 cee cee een eee E 4 Default Mode 4 4 ee ios ee ob enw ubica b pee eroe uns E 4 Configuring the HSIO Mode lseeeee eee ee eens E 5 Configuring Inputs XO X2 uds soa RR Rh iore oS d A d degere cid d oa E 5 Mode 10 High Speed Counter llle E 6 dis qM PPP Ls E
6. 0 0 0 0 cee cee nn 7 10 Draw the Block Diagram lseeeeee III 7 10 Draw the State Diagram seses vec pe Ed ERR OR ede c dc e c dec 7 11 Add Safety Light Feature s s sssssserciciiiiriiiesscists eee 7 12 Modify the Block Diagram and State Diagram oooococcococcooooo ooo 7 12 Using a Timer Inside Stage vicios sad Re dade dede 7 13 Add Emergency Stop Feature 2 0 eee e 7 14 Exclusive Transitions 0 0 eee I II 7 14 Stage Program Design Considerations 0 0 cece eee ee eee eee 7 15 Stage Program Organization 0 0 ee ee eee 7 15 How Instructions Work Inside Stages 0 eee eee ee eee 7 16 Using a Stage as a Supervisory Process 1 1 cece eee eee 7 17 Stage COUNTER eere ve eae sundae diate ieee e dd dd 7 17 Power Flow Transition Technique llle 7 18 Stage View In DirectSOFT S sss kh Ree eee Y Y ren 7 18 DL05 Micro PLC User Manual 6th Edition Rev A Ix Table of Contents AAA ee Parallel Processing Concepts 0 cece cece eee n 7 19 Parallel Processes setanin a dim ai Sande in ls nm ein cade le ia toe aia a RURAL RO aa ace a 7 19 Converging Processes idu cqetke ee ete i e USES E P eG ERR EE 7 19 Convergence Stages CV 1 0 hn 7 19 Convergence Jump CVIMP isses em meh RR ee eee hrsg ee Ro or keen 7 20 Convergence Stage Guidelines 0 0 2 eee cece ene 7 20 RLLPLUS Stage Instructions llseeeeeeeeee RI n 7 21 Stage SO pp
7. CE European Union EU Directives ooooooccooonoonnnnnnno J 2 Member Countries 2 crore te i dele J 2 Applicable Directives ete RR a RR ga ke Ron ERE RC cda J 2 Compliance xs os eee dede cedere e qud eu aM E a a Sale ad J 2 General Safety sc4 seas geese eewadiedieed daddies dade EAdesesddd s J 3 Special Installation Manual 0 0 0 0 ccc ce eee eee J 4 Other Sources of Information ssr erererissssssso ssrt ttet tetaso sasaran J 4 Basic EMC Installation Guidelines o o oooooccoccooooooooooooo J 5 Enclosures o seaca E dd adds J 5 A Mains FIOS 5 2 nemus la Seat ae Ua E e a e ace n ea ded dc da J 5 Suppression and FUSING 6 e e J 5 XX DL05 Micro PLC User Manual 6th Edition Rev A Table of Contents H Internal Enclosure Grounding riesi eeni eee e J 6 Equi potential Grounding ix ick iuam RR RR m Rn echte aa ed aig ign RU A J 6 Communications and Shielded Cables oooooooooooooooooooo J 6 Analog and RS232 Cables ooo ocooccooococoocc eee eae J 7 Multidrop Cables essei eh eee mne eee E J 7 Shielded Cables within Enclosures 0 000 e eee eens J 8 Analog Modules and RF Interference 0 0 cece eee ee J 8 Network Isolation 222222240565 RR ws we wth da Ed RR n J 8 DC Powered Versions 2i 3 m29 ad die ole REOR NOE wow anew Re RR AA J 9 Items Specific to the DEOS sic saira ain te eje dde n RR RR ROB TR be Gd J 9 Appendi
8. PID Features llle I 8 51 How to Change Loop Modes 0 eee eee eee eee nee 8 51 Operator Panel Control of PID Modes 0 0 cee eee ee nee 8 52 PLC Modes Effect on Loop Modes 0 eee eee eh 8 52 Loop Mode Override io eres es REY sew vasast Y Ever Y Gu yd 8 52 PV Analog Filter sico sioe Rer ene EORR odo on Dp A 8 53 Creating an Analog Filter in Ladder Logic 0 cee ee eee ee eee 8 54 Use the DirectSOFT 5 Filter Intelligent Box Instruction o o ooo oo oo 8 55 FilterB Example esses mm eR RR EEE EEN CERET EREET EES 8 55 Ramp Soak Generator s esses eee hh sh hh ther 8 56 Iritroduction futon bobs bab eke eee eee eee m RUE RE RU ed ace Fra Red 8 56 Ramip Soak Table aici 6s dee Sad RR ORO eos d ncn ot dade add 8 57 Ramp Soak Table Flags 0 cee eee III 8 59 Ramp Soak Generator Enable 0 cece eee een 8 59 Ramp Soak Controls scooters eva reia 8 59 Ramp Soak Profile Monitoring essas sannan inat e III 8 60 DL05 Micro PLC User Manual 6th Edition Rev A xi Table of Contents i M M M Ramp Soak Programming Errors eses stes siseses saaa eh 8 60 Testing Your Ramp Soak Profile llle 8 60 DirectSOFT 5 Ramp Soak Example sseleee e 8 61 Setup the Profile in PID Setup 2 0 0 eee IRI 8 61 Program the Ramp Soak Control in Relay Ladder
9. PPP 7 21 Initial Stage ISG Lise sees Rer ERE ERERER FERE Saeed ERE 7 22 JUMP UMP iius mk rum RR ERE RR ERE ERR RR a ERR uas 7 22 Not Jump NIMP sisi ee ee ttem Re a Rm Rye RR eerie tes 7 22 Converge Stage CV and Converge Jump CV MP ooooococooooocoooo 7 23 Questions and Answers about Stage Programming sese 7 25 Chapter 8 PID Loop Operation DLOS PID Control esee RR ERROR IR x crx n eR RR RR ee Y en 8 2 DLOS PID Control Features caiste QR Re RR MUR RR 8 2 Introduction to PID Control oooooocooncocoonoroooronomo mo 8 4 What is PID Control ss sss css zou gh lela saes Red Roe ea dob Ea a a 8 4 Introducing DLOS PID Control sesleeeeee e 8 6 Process Control Definitions llle 8 8 PID Loop Operation sisi is i ii y oer arre o n doce TR a dec a wees 8 9 Position Form of the PID Equation lsseeeeeee ccoo 8 9 Reset Windup Protection 0 cece I I 8 10 AA est cd ace ace eee he a n E E E A eke o aoe ees See Re 8 11 Adjusting the Bias i sctsis bak s eese mm hc eee RR RR pede dedi Odds wu 8 11 Step Bias Proportional to Step Change in SP 0 e eee eee eee 8 12 Eliminating Proportional Integral or Derivative Action ooo ooooo oo 8 12 Velocity Form of the PID Equation lisse II 8 12 Bumpless Transfer 229 us leen prata a a can A A RT e ard A Rc a 8 13 Loop Alarms joy 54 hh dh xk eh ep REPE EEERERERERNI e oe 8 13 Loop Operating Modes
10. a Re en A 9 AUX 74 HPP EEPROM Blank Check 0 2 A 9 AUX 75 Erase HPP EEPROM 0 eee eee eee eee ene A 9 AUX 76 Show EEPROM TYPE esee roh nena eee rr S RR S ec are es A 9 AUX 8 Password Operations 0 00 cece cece o A 9 AUX 81 Modify Password csse n A 9 AUX 82 Unlock CPU 12a e oet a d did aod wd a Aa we A Gg Do c nln A 10 AUX 83 Lock CPU iria ca e pd dd dd erg tet A 10 Appendix B DLO5 Error Codes DLOS Error Codes 4 6666665 RERO ie B 2 DL05 Micro PLC User Manual 6th Edition Rev A XV Table of Contents Appendix C Instruction Execution Times C C Introduction lees a a a a a a E E C 2 V memory Data Registers ooooooccooocorocoonacrn eee eens C 2 V memory Bit Registers sse n C 2 How to Read the Tables ooo rss bo aa C 2 Instruction Execution Times o ooooocooccoornarro hh hs C 3 Boolean Instructions oooooooooooo ee eee eee teen ees C 3 Comparative Boolean Instructions oo oooooooooooroorornoo momo C 4 Immediate Instructions llle e C 10 Timer Counter and Shift Register llle C 10 Accumulator Data Instructions o oooooooooooooo ah C 11 Logical Instr ctions sese sins ea pri dd de dd dd RE EE EX C 12 Math Instructions sus usu DENN QU RO A Ee e C o nr ns des ees C 12 Bit INStrUCHIONS sse Qs eee eee he Ye Ra Ye e KY ey Y Y PY CT Ger rere eres C 14 Number Conversion Instructions
11. 10 2 Low Battery Alert aa Deco cc ee e oe ee ee eee 10 2 Glock Calendaf amp 222522352 ceeeeeee dd idad ai 10 2 Specificatlons 6 65 comiera 10 2 New Ladder Instructions ios citadas iore dace ead ed ed ih E Ue 10 2 Eror Code Changes crisis ba added dde 10 2 Setting the Write Enable Disable Jumper 0 cece eee ee eee 10 3 Write Enable PPP 10 3 White Disable cs uie i t eae eee dde ped ea eee ea da 10 3 Plugging in the Memory Cartridge 0 cece eee eee eee 10 4 Remove the Slot Cover sas 00 0040 a RR eee eee wales ade alee as 10 4 Insert the Memory Cartridge sese duces eme Rhod ahmed de dea e d v ee 10 4 Software and Firmware Requirements 0 cece eee cee eee eens 10 5 How to Update Your DirectSOFT Programming Software 10 5 How to Update Your DLOS Firmware 0 eee e 10 5 x DL05 Micro PLC User Manual 6th Edition Rev A Table of Contents p M n M es Naming the Memory Cartridge ooooooooooorooooooooo nA 10 6 Up to 8 Alphanumeric Characters lllee e 10 6 Name is Retained in Cartridge Memory and Project Folder 10 6 Setting the Time and Date oooooocococncconronoconooo mo 10 7 Memory Transfers ra aaa aa ea eae 10 8 CPU OAM ike sp 10 8 MCto CPU ec ota e ia ca BE DARE RR EE Gs 10 8 LED Indicator Lights ooooooooconccorncorncoooooooooo ooo 10 9 Password Protec
12. 6 Functional Block Diagram sss wartet RR PARET EE Te E TA Ea E 6 Wiring Diagram cett tete ete eos M Rr eR di E 7 Interfacing to Counter Inputs lsllseelee ete eee E 7 Interfacing to Counter Outputs liiis n E 7 Setup Tor Mode TO victoriana a RUE RR RR PY dus aa E 8 Presets and Special Relays 5 eee ee a E 8 Preset Data Starting Location 0 0 0 cee eee eee E 9 Using Fewer than 24 Presets 0 0 cece eee teens E 9 Equal Relay Nurmbers se mses hee eee ee ek oa ama dae ERROR aes ba Es E 9 Calculating Your Preset Values 0 2 0 eee eee eee eee E 10 X Input Configuration 2 tenes E 10 Writing Your Control Program 0 cece eee eee eee eee E 11 Program Example Counter Without Preset 0 0 0 0 eee eee eee E 12 Counter With Presets Program Example 0 0 0 0 00 cee cece eee eee E 14 Counter With Preload Program Example 0 0 0 rurun eee ee eee E 16 Troubleshooting Guide for Mode 10 eee eee eee eee E 17 Symptom The counter does not count eee eee eee eee E 17 Symptom The counter counts but the presets do not function E 17 Symptom The counter counts up but will not reset oo oo ooo o E 17 Mode 20 Quadrature Counter 00 ccc eee cee eee eect en eees E 18 die O E 18 Functional Block Diagram l leeeeee e E 18 Quadrature Encoder Signals 2 e Y Y ERE R
13. E 28 Profile Parameter Table simiente da dd REA E dd E 29 Trapezoidal Profile s2cecl cee Cae ee yt ee bees e x a RR ioi e y ere E 29 Registration Profile urea es mdr des re rra ead reo or EUER E 29 Velocity Profile a RR them nem werk a ERR RERE ad TRI E 29 Choosing the Profile Type i5 IR e Rm e ee coun E 30 Trapezoidal Profile Defined llle E 30 Registration and Home Search Profiles Defined ooo oo oooooooo o E 30 Velocity Profile Defined cocidas ata Rx eg dede danke a e e E 30 Trapezoidal Profile Operation 0 0 ccc ee A E 31 Trapezoidal Profile Applications isieeeee RII E 31 Trapezoidal Profile Program Example 0 e eee eee E 32 Pr load Position Value 222b severe reee eee enone ol ea ae E 33 Registration Profile Operation seseee III E 34 Registration Applications 2 0 0 ccc ce nn E 34 Registration Profile Program Example s sisse caan eo ea a aa oa eee eee eee eee E 35 Home Search Program Example 0 000 cece ee nn E 37 Velocity Profile Operation 0 ccc ccc I E 39 Velocity Profile Applications llllee BI E 39 Velocity Profile Program Example lisse E 40 xviii DL05 Micro PLC User Manual 6th Edition Rev A Table of Contents Pulse Output Error CodeS ysies eren ieirik ea heh hee eee eee E 42 Troubleshooting Guide for HSIO Mode 30 0 cee eee eee E 42 Symptom The stepper motor does not rotate
14. EO e ees E 18 Wiring Diagram sse se eg hierher rh rr RE ESSE ERES EE E 19 Interfacing to Encoder Outputs lt cedre ss resi teate nanini ikiita da tasaa aae E 19 Setup for Mode 20 jou as se RE ae a te dea aa a a aa E 20 X Input Configuration cissscsuescs er re Ee ieira SES OHS eee ee OEE E 20 Writing Your Control Program seeeeee II E 21 DL05 Micro PLC User Manual 6th Edition Rev A xvii Table of Contents H Quadrature Counter w Preload Program Example llle E 21 Counter Preload Program Example seeeeee ees E 23 Troubleshooting Guide for HSIO Mode 20 0 eee eee eee E 23 Symptom The counter does not count 0 0 eee ee ee ee eee E 23 Symptom The counter counts in the wrong direction 08 E 23 Symptom The counter counts up and down but will not reset E 23 Mode 30 Pulse Output ccc ae ed ee ey RUE AAO Rn a E 24 PUD OSE sS EAM trod paa tata 1619799 16401949 IS 915 E 24 Functional Block Diagram llleeee IIIA E 25 Wiring DidQrarnne sss 5 5 a8 eerste a DET E 26 Interfacing t Drive InpUts cocinas E 26 Motion Control Profile Specifications 0 0 0 cee eee eee ee E 27 Physical I O Configuration 0 0 0 cece cee IIIA E 27 Logical I O F nctlons zia LERRA EOS Oe ede ede PE RERE ee kee ewe E 27 setup Tor Mode 30 ccc Rx Xy pedes E Y Y EE RES E 28 Profile Velocity Select Register seis sdk ode ee ta ded ev au x ee a
15. Table of Contents VOLUME Two TABLE OF CONTENTS Chapter 6 Drum Instruction Programming DLOS Drum Introduction ooo ooooooococonacoonorocorooooomoo o 6 2 PUTPOSE arica aca rr 6 2 Drum Terminology cccesececesescbesebekbUs EE Er EEIE RERE 6 2 Drum Chart Representation 0 0 ccc kE eee n 6 3 Output Sequences oh SSS Ret SERE E EY NT A ERR RR Rohr eH ESS 6 3 Step Transitions isses s ai OR ERE RE aa a laica 6 4 Drum Instruction Types sisse e mmy xS Eg E sy 6 4 Timer Only Transitions s sse m ett trennt Dn On RR REOR REL Te mle ice Bae Sv 6 4 Timer and Event Transitions erica dada ER E E RR En ea 6 5 Event Only Transitions csse ee eee ees 6 6 Counter Assignments sies sac e cc na E E n 6 6 Last Step Completion corria nao eae Webi aa da de a a ab ad dc EORR 6 7 Overview of Drum Operation 0 ccc ce cee eee eee eens 6 8 Drum Instruction Block Diagram 0 0 eee eee teen eee 6 8 Powerup State of Drum Registers 0 0 0 e ccc ee n 6 9 Drum Control Techniques i i eer hh e eee eee nen 6 10 Drum Control Inputs 2 6 cc e 6 10 Self Resetting DIUM ius 000 a id do ell ei 6 11 Initializing Drum Outputs macs o hee ede ea deed ame e Rel ADR E E 6 11 Using Complex Event Step Transitions lcs 6 11 Drum Instruction cie cirio a 9 dra 6 12 Timed Drum with Discrete Outputs DRUM 0 00 eee ee eee 6 12 Event Drum EDRUM Instruction
16. al 6th Edition Rev A Table of Contents H AUX 3 V memory Operations 0 0 ccc cee eee eee eens A 4 AUX 31 Clear VMEM OTY 2 cion lt edi edd 90 A 8 dhe c A 4 AUX 4 I O Configuration sese Ih A 5 AUX 41 Show I O Configuration llle A 5 AUX 5 CPU Configuration oV coccrccrrisr rr a A 5 AUX 51 Modify Program Name 6 0 cece n A 5 AUX 53 Display Scan Time seeeeeeee III A 5 AUX 54 Initialize Scratchpad lissseeeee I A 5 AUX 55 Set Watchdog Timer ideo ea ed e d a ia a A 5 AUX 56 CPU Network Address 0 0 cece e A 6 AUX 57 Set Retentive Ranges 0 ee A 6 AUX 58 Test Operations i csse er er RR eR RR e a taaddi A 6 AUX 59 Bit Override somieres rica E E a e Ee ra et ed A 7 AUX 5B Counter Interface Configuration 0 eee eee eee eee A 7 AUX 5D Select PLC Scan Mode 0 2 0 cece eee etnies A 7 AUX 6 Handheld Programmer Configuration o ooooooooo o o A 8 AUX 61 Show Revision Numbers 0 cee eee eee eee eee eens A 8 AUX 62 Beeper On Olf eese ee te REPORT DE Cetera eae 4G A 8 AUX 65 Run Self Diagnostics lesse III A 8 AUX 7 EEPROM Operations lsslseeeee th A 8 Transferrable Memory Areas 0 eee ee ee eens A 8 AUX 71 CPU to HPP EEPROM 2 eee ene A 8 AUX 72 HPP EEPROM to CPU cece eee eee ene ene A 9 AUX 73 Compare HPP EEPROM to CPU gesis gaad aa ee m nn
17. ee ae E Ve ee aoe a 9 5 CPU Indicators 544r Ee UR ata a wale RU ele oa ETE ee baa ated 9 6 RUIN IndicatoF ax sea ERE a a RR dd 9 7 xii DL05 Micro PLC User Manual 6th Edition Rev A Table of Contents CPU Indicator ere ex REP aee vu Wer ex P xxv er 9 7 Communications Problems 0 0c eee c eee eee eee eee eee eee 9 7 1 O Point Troubleshooting 0 cece eee eee eee eee 9 8 Possible Causes cam rr e qe RORIS RELPT T IPTT mcd 9 8 Some Quick Steps iiis cari aaa RR RR bud gee RR a 9 8 Handheld Programmer Keystrokes Used to Test an Output Point 9 9 Noise Troubleshooting 0 ccc ccc cee I 9n 9 10 Electrical Noise Problems x30 or oseagceag deat tebe toton EREEREER EES 9 10 Reducing Electrical Noise 2 eee I 9 10 Machine Startup and Program Troubleshooting oooooooooo o 9 11 Syntax CHECK a ccc cca oec eroe ins Rb uer E RR RU e DRE aereas 9 11 Special Instructions i i v4 RR a hn Rn Ro A E Ra RC d aes ae 9 12 Duplicate Reference Check scecex cec xax no RR E ER EENE 9 13 Run Time Edits siese ssc ce ge ba cae m ROPA HUE RR RR Rr eee 9 14 Forcing I O Points sus ss e 844 REN Y RW e ege ag eae eg 9 16 Bit Foreing with Direct ACCESS etorri a dd da 9 16 Chapter 10 Memory Cartridge Real Time Clock General Information about the DO OIMC o ooooocooocooooomooo o 10 2 Jumper Selects Write Enable or Disable 0 0 0 eee ee eee eee
18. tate ee ees pee eed tena ets bebe ee bas E 53 X Input Configuration cccs cede ca Rees ria iria rama mam apr wis wales we n E 53 Filtered Inputs Program Example sss sree tees tesiei i cece eee eee E 54 Appendix F PLC Memory DEOS PECMemOTFy eb e etia atento eiae cnet e vos a CPU I ede en Sic F 2 Non volatile V memory in the DLOS 0 0 eh F 3 DL05 Micro PLC User Manual 6th Edition Rev A XIX Table of Contents p M MM ee Appendix G ASCII Table ASCH Table 25 si e or o aa da G 2 Appendix H Product Weights Product Weight Table oii 05 cis cic cde cde eee e eek her gw eae H 2 Appendix I Numbering Systems Introduction oco eerie rte E E ec SESE SS ee 1 2 Binary Numbering System sleeeeeeeeeeeeeee eh nnn 1 2 Hexadecimal Numbering System eee nn 123 Octal Numbering System isis ke ha saaa aa aaa ru oh rhe kn 1 4 Binary Coded Decimal BCD Numbering System oo oommoomm o o l 5 Real Floating Point Numbering System 0 0 cece eee eee ee l 5 BCD Binary Decimal Hex Octal What is the Difference l 6 Data Type Mismatch 4r err rera caracas y ern iads asii 1 7 Signed vs Unsigned Integers l l nnn 128 AutomationDirect com Products and Data Types o ooooocoommommom 1 9 Direct OGIC PLCS vivi A A RE PEE ee 1 9 C more C more Micro Graphic Panels 0 0 0 eee eee o 1 9 Appendix J European Union Directives
19. ted Programs 0 cece cece eee ee eee eens 10 9 Memory Map and Forwarding Range 2 c cece eee eee ee eee 10 10 Battery Back up During AC Power Loss 0 cee cece ne 10 11 What if the Battery DIGS coccion sr e 10 11 Brice 10 11 Removing and Replacing the Battery 0 0 cee eee eee nee 10 11 Specifications and Agency Approvals 0 0 cee 10 12 Clock Calendar Instructions 0 0 0 ccc cee ee ee cee eee eee 10 13 Date DATE PPM 10 13 Time TIME siccs tac ce tet ux omms Rm a RR RR E RR odes 10 14 Move Memory Cartridge Load Label MOVMC LDLBL 10 15 Copy Data From a Data Label Area to V memory lees 10 16 Copy Data From V memory to a Data Label Area oo oooooooooo o 10 17 Error Codes circa RR x RR Rx Y YO Oe eee ee E E 10 18 Appendix A Auxiliary Functions Introduction 22k ib de bee ew awe ewe EE eRe eee a eae ew ee ae A 2 Purpose of Auxiliary Functions 0 0 ccc RI A 2 Accessing AUX Functions via DirectSOFT 5 1 6 eee A 3 Accessing AUX Functions via the Handheld Programmer 00 A 3 AUX 2 RLL Operations leeeeeeeeee eee eee eee 9 n A 4 AUX 21 Check Program uud eceacesceackre RE FC PRETPPUDUPRE ERE QR A 4 AUX 22 Change Reference 2 eee eee eee ene A 4 AUX 23 Clear Ladder Range sa ee ee a e e weg A 4 AUX 24 Clear Ladders 2 nas ii 4 Ep AR a A 4 xiv DL05 Micro PLC User Manu
20. x K Introduction to Serial Communications Introduction to Serial Communications leen K 2 Wiring Standards respirar Socr di e os d n rn ie K 2 Communications Protocols ien cra a a REPE RE ETE K 4 DLOS Port Specifications sew ses eee ees emeret sue 3 ti n ch i ee c EEE K 5 DIOS Port PinoUts usus seem a a REIS GH RR Rm e ee K 5 Port Setup Using DirectSOFT 5 or Ladder Logic Instructions K 6 Port 2 Setup for RLL Using K Sequence DirectNET or Modbus RTU K 7 Port 2 Setup for RLL Using ASCH iisdem m s em bs de a des e K 8 K Sequence Communications 0 0 e n K 10 DirectNET Communications 0 cece n K 10 Step 1 Identify Master Port and Slave amp o oooooooooooooooooooooo K 10 Step 2 Load Number of Bytes to Transfer 0 0 cece eee eee K 10 Step 3 Specify Master Memory Area 00 cece eee eee eee eee K 11 Step 4 Specify Slave Memory Area 0 cece eee eee K 12 Communications from a Ladder Program 0 eee eee eee eee K 13 Multiple Read and Write Interlocks 0 0 ccc cee eee K 13 Modbus RTU Communications 0 0 0 aaan a a aaa ee ee ene K 14 Index DL05 Micro PLC User Manual 6th Edition Rev A xxi Table of Contents M Notes xxii DLO05 Micro PLC User Manual 6th Edition Rev A
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