CAM manual
Contents
1. PLYMIMVENT clean air at work EN User manual www plymovent com PREFACE Using this manual This manual is intended to be used as a work of reference for users to be able to safely use the clean air module CAM Pictograms and symbols The following pictograms and symbols are used on the product and in this manual WARNING AN Procedures if not carried out with the necessary caution may damage the product or cause personal injury ATTENTION AN Procedures if not carried out with the necessary caution could damage the product or the environment INTRODUCTION Identification of the product The identification plate contains the following data e serial number e product name e power consumption e supply voltage and frequency FEATURES e Solid state power supply is self regulating and maintains peak efficiency during a wide range of cell dirt loading conditions e Electronic cell s can be washed in most dishwashers e Galvanized Epoxy coated cabinet exterior interior protects against rust e Prefilter screens s protects cell s from large dirt particles GENERAL DESCRIPTION The high efficiency clean air module CAM air cleaner is mounted in the return air duct of a forced air heating cooling or ventilation system It captures a significant amount of airborne particles 0 5 microns and larger from the air circulated through it All models have an internal air flow s2. gowaard T 31 0 72 5640 604 F 31 0 72 5644 469 E export plymovent com Belgium Plymovent BVBA Boomsesteenweg 496 2610 Wilrijk Antwerpen T 32 0 3 740 00 00 F 32 0 3 744 26 42 E info plymovent be Canada Plymovent Inc 24 1200 Aerowood Drive Mississauga ON L4W 257 T 1 905 564 4748 F 1 905 564 4609 E info plymovent ca 0507430060 010111 A www plymovent com China Plymovent Shanghai Trading Co Ltd Room 6 201 No 221 Caobao Rd Shanghai 200233 T 86 21 6126 3929 F 86 21 6126 3930 E infochina plymovent com France Plymovent SAS B P 30 86170 Neuville T 33 0 5 49 51 55 88 F 33 0 5 49 51 59 33 E info plymovent fr Germany Plymovent GmbH Heideweg 24 536 04 Bad Honnef T 49 2224 9730 0 F 49 2224 89646 E info plymovent de The Netherlands Lucom BV P O Box 5661 4801 EB Breda T 31 0 76 5789 550 F 31 0 76 5789 599 info lucom nl United Kingdom Plymovent Ltd Marley Way Southam Road Banbury OX16 2RA T 44 1295 259311 F 44 1295 271750 E info plymovent co uk USA Plymovent Corp 115 Melrich Road Cranbury NJ 08512 T 1 609 395 3500 F 1 609 655 0569 E info plymoventusa com South Africa Clean Air Group SA Pty Ltd P O Box 3125 Durbanville Cape Town 7551 T 27 0 21 385 0492 F 27 0 21 386 8069 E info cleanairgroup co za Sweden Plymovent AB Kopparbergsgatan 2 214 44 Malm T 46 0 40 30 31 30 F 46 0 40 30 31 40 E info plymovent se
3. he ElectroMax filter 6 and the final filter 7b Unscrew the electromodule 5 and remove it Unscrew the reinforced rail that is mounted at the right bottom side Turn the reinforced rail 180 horizontally and mount it the same way at the left bottom side Electromodule Remove the filter guide rails from the electromodule 5 Remove the red contact plate 1 by sliding Turn the red contact plate 1 180 horizontally and replace it Mount the filter guide rails to the electromodule 5 Replace the electromodule 5 and mount it Housing Insert the prefilter 7a the ElectroMax filter 6 and the final filter 7b Replace the front panel 4 TROUBLESHOOTING If the machine does not function correctly consult the checklist below to see if you may remedy the error yourself Should this not be possible consult a qualified service engineer WARNING First check whether the error is of a mechanical or electrical nature The electric system can only be serviced or repaired by qualified and authorised service engineers A ATTENTION Disconnect the CAM from the mains A ATTENTION Always switch OFF the clean air module and disconnect the mains before carrying out any repairs First read the repair instructions at A the beginning of this manual Signal Problem Possible cause Solution Dust or other particles No power on the from the final filter Electr
4. ively and negatively creating a uniform electrostatic field The charged particles are attracted to and collect on the plates having the opposite electrical charge The air leaving the air cleaner has fewer particles Each time the air circulates through the CAM more particles are removed 0507430060 010111 A EN 3 CLEANING THE ELECTROSTATIC CELL S AND PREFILTER S To assure optimum performance from the air cleaner the cell s and prefilter s must be cleaned regularly every one to six months Washing frequency will vary depending on the use Note Vacuum the prefilter or brush or soak it in a tub Do not wash the prefilter in the dishwasher or car wash Use the EFC detergent for cleaning available on request WASHING THE CELLS IN A CONTAINER e Do not splash the detergent solution in eyes Wear rubber gloves to avoid prolonged detergent contact with skin e Keep detergent and solution out of reach of children Note e Always wash the cell s first then the prefilter to keep heavy prefilter lint from getting caught in the cell s e Use a large enough container such as a trash container to hold one or both cell s CHANGE OF AIRFLOW DIRECTION The standard airflow of the clean air module is from left to right If desired the airflow direction can be changed from right to left Proceed as follows see fig 1 on page 6 Housing Remove the front panel 4 Remove the prefilter 7a t
5. oMax filter Short circuit in the ElectroMax filter caused by particles Clean or replace ElectroMax filter and or blinking indicator LED Short circuit in the ElectroMax filter caused by bent lamellas Check and repair or replace High voltage transformer defective Replace the high voltage transformer High voltage PC board defective Replace the PC board high voltage 0507430060 010111 A EN 4 ELECTRICAL DIAGRAM FOR 230V CAM I Hmm o 8 1 SPARE PARTS No Article no Description The following spare parts are available for the CAM 7 9880950060 rend final filter set clean air module see fig 1 on page 6 8 9850090080 filter 9 9880050080 board control No _ Article no Description 10 19880050090 PC board high voltage 1 9830050010 Contact board 11 9880050070 Fuse 10 pieces 2 9880050120 Housing 12 10306210030 Flatcable 3 9880050030 Indicator LED 13 19880050100 High voltage transformer 4 9880050040 Front panel 14 10306000030 lonisation wires ElectroMax 5 9830050050 Electromodule filter 10 pieces 6 0328050070 Main switch Contact plate Filter guide rail Reinforced rail 0507430060 010111 A EN International Sales Plymovent International BV P O Box 1045 NL 1700 BA Heerhu
6. ot left behind in or on the product e Do not carry out any maintenance on the product before it has been protected against unintended starting e Safety features removed for maintenance shall be re installed immediately and checked for proper functioning e Regularly clean the inside of the housing e Clean or replace the filters in time GENERAL DESCRIPTION The CAM clean air module consists of the following main components see fig 1 on page 6 e electrostatic filter ElectroMax 8 e electromodule 5 The extracted contaminated air passes the pre filter fig 7a that takes out all larger particles The pre filter also ensures a proper distribution of the airflow After that the air passes the ElectroMax filter 8 The contaminations in the air are electrically charged by the high voltage 8kV These will then be deposited on the collector plates of the ElectroMax filter The final filter 7b is the last filtration step which also spreads the airflow There are a main switch 6 and an indicator LED 3 on the front panel Please contact your dealer if the indicator LED is not working OPERATION Large particles e g lint hair dust are caught by the prefilter As the dirty air passes through the intense high voltage electric field surrounding the ionizer wires all particles are given an electrical charge The air then moves through the collector part of the cell where alternate parallel plates are charged posit
7. te airflow more evenly across the face of the air cleaner e Transitions are needed when the duct is a different size than the air cleaner cabinet Gradual transitions reduce air turbulence and increase efficiency Note Change duct size gradually to minimize turbulence OZONE AND THE ELECTRONIC AIR CLEANER The electronic air cleaner generates a small amount of ozone in normal operation During the first week or two of operation the amount may be higher because of sharp edges on some of the new high voltage metal parts Normal use dulls these edges in a short time OUTDOOR AIR INTAKE APPLICATIONS Return air temperature must be at least 15 C Lower temperatures can cause ionizer wire failure If outdoor air is used warm it upstream from the air cleaner by e Making sure the outdoor intake is far enough upstream from the air cleaner so the return and outdoor air is thoroughly mixed Stratified air can dump a stream of very cold air into one section of the air cleaner e Adding baffles upstream from the air cleaner to force thorough air mixing e Installing a preheater which could be an electric strip heater or hot water coil to be controlled by a thermostat Hot water or steam coils should be protected by a freeze up control Service maintenance and repairs e Always use tools parts materials lubricants and service techniques that have been approved by the manufacturer Never use worn tools and ensure that tools are n
8. witch to operate the CAM when the system blower is on TECHNICAL SPECIFICATIONS The specifications given in this publication do not include normal manufacturing tolerances Therefore this unit may not exactly match the listed specifications This product is tested and calibrated under closely controlled conditions and some minor differences in performance can be expected if those conditions are changed Technical specifications Dimensions HxWxD 620 x 360 x 210 mm Power consumption 25 W Max capacity 1500 m3 h Collector surface 2 35 m Weight 13 kg Power supply 230 V 50 Hz Filter efficiency gt 80 Main filter electrostatic Housing epoxy coated steel Pressure drop lt 150 Pa Ambient conditions Min operating temperature 5 C Max operating temperature 45 C Max relative humidity 75 Note The specifications given in this manual must not be altered SAFETY INSTRUCTIONS AND WARNINGS General The manufacturer does not accept any liability for damage to the product or personal injury caused by non observance of the safety instructions in this manual Specific working conditions may require additional safety instructions Immediately contact your supplier if you detect a potential danger when using the product The user of the product is always fully responsible for observing the local safety instructions and regulations Observe all applicable safet
9. y instructions and regulations User manual e Everyone working with the product must be familiar with the contents of this manual and must strictly observe the instructions therein The management should instruct the personnel in accordance with the manual and observe all instructions and directions given e Never change the order of steps to perform e Always keep the manual with the product 0507430060 010111 A EN 2 Safety features e All safety features must be correctly mounted and can only be removed for maintenance and repair jobs by skilled and authorised service engineers e The product must be used if the safety features are not or only partly present or defective e The safety features should be regularly checked for their proper functioning and if required be immediately repaired Modifications e Modification of parts of the product is not allowed POSITIONING ELECTROSTATIC FILTER Installation e Inspect the product and check it for damage Verify the functioning of the safety features e Check the working environment Do not allow unauthorised persons to enter the working environment e The product is not explosion proof rated It can cause sparks and should therefore not be used in areas with an explosion risk e Never operate the product without filters e If the air cleaners is installed close to an elbow angle fitting install turning vanes inside the angle to distribu
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