MELSECNET/10 Remote I/O Module User`s Manual(Hardware)
Contents
1. Duplex network is set to Hold at HOLD RESET MODE section Off when data link stopped When taking part in baton passing during transient transmission WAIT When waiting for communication with special function module C When there is a code check error in the received data Cause Timing when the station that is sending data to a specific station is set off line hardware fault cable fault noise etc OVER When an error occurs due to delay in processing of received data Cause Hardware fault cable fault noise etc AB IF When the number of 1 s received in succession exceeds the specified number When an error occurs due to short data length of received data Causes Timing when the station that is sending data to a specific station is set off line WDT setting too short cable fault noise etc When an error occurs when the data link monitoring timer operates Causes Short WDT time cable fault noise etc DATA When an error occurs due to receipt of more than 2 Kbytes of data Cause cable fault noise etc UNDER When an error occurs due to internal processing of sent data at irregular intervals Cause Hardware fault LOOP When an error occurs due to abnorma forward or reverse loop F LOOP R LOOP Cause Power OFF at adjacent station cable disconnection connection not made etc Dimly Using data transmission RD lit During data reception Do not chang2. 1 E FRONT SIDE f in 5 R SD F RD UE 5 F SD R RD 79 5 3 13 0 08 6 3 AJ72QBR15 4 2 Printed writing board 121 4 76 250 9 85 F type _connector 7 0 28 50 1 97 0 17 STATION NO X10 Lm cs ca 79 5 3 13 Unit mm in Warranty Mitsubishi will not be held liable for damage caused by factors found not to be the cause of Mitsubishi machine damage or lost profits caused by faults in the Mitsubishi products damage secondary damage accident compensation caused by special factors unpredictable by Mitsubishi damages to products other than Mitsubishi products and to other duties For safe use This product has been manufactured as a general purpose part for general industries and has not been designed or manufactured to be incorporated in a device or system used in purposes related to human life Before using the product for special purposes such as nuclear power electric power aerospace medicine or passenger movement vehicles consult with Mitsubishi This product has been manufactured under strict quality control However when installing the product where major accidents or losses could occur if the product fails install appropriate backup or failsafe functions in the system Country Region Sales office Tel Country Region Sales office Tel U S A Mitsubishi Electric Automati
3. Branch Bangkok 10120 Carretera de Rubi 76 80 Tel 66 2 682 6522 08190 Sant Cugat del Valles Indonesia P T Autoteknindo SUMBER MAKMUR Barcelona Spain Jl Muara Karang Selatan Block A Utara Tel 34 93 565 3131 No 1 Kav No 11 Kawasan Industri France Mitsubishi Electric Europe B V French Pergudangan Jakarta Utara 14440 Branch Tel 62 21 663 0833 India Messung Systems Put td 25 Boulevard des Bouvets F 92741 Electronic Sadan NO 111 Unit No15 Nanterre Cedex France BHOSARI PUNE 411026 TEL 33 1 5568 5568 Tel 91 20 712 2807 South Africa Circuit Breaker Industries LTD Australia Mitsubishi Electric Australia Pty Ltd Tripswitch Drive Elandsfontein Gauteng 348 Victoria Road PostalBag No 2 South Africa Rydalmere N S W 2116 Australia Tel 27 11 928 2000 Tel 61 2 9684 7777 SM MITSUBISHI ELECTRIC CORPORATION HEAD OFFICE 1 8 12 OFFICE TOWER Z 14F HARUMI CHUO KU 104 6212 JAPAN NAGOYA WORKS 1 14 YADA MINAMI5 HIGASHI KU NAGOYA JAPAN Specifications subject to change without notice Printed in Japan on recycled paper MITSUBISHI ELECTRIC HEADQUARTERS EUROPEAN REPRESENTATIVES EUROPEAN REPRESENTATIVES EURASIAN REPRESENTATIVES MITSUBISHI ELECTRIC EUROPE B V EUROPE GEVA AUSTRIA ALFATRADE Ltd MALTA Kazpromautomatics Ltd KAZAKHSTAN
4. 863 39 80 MITSUBISHI ELECTRIC EUROPE B V IRELAND Phone 32 0 2 257 02 40 Phone 31 0 20 587 76 00 Fax 972 0 9 885 24 30 Irish Branch Fax 32 0 2 257 02 49 Fax 31 0 20 587 76 05 TET Westgate Park Ballymount INEABH d o o BOSNIA AND HERZEGOVINA Beijer Electronics AS NORWAY Cebaco Center Block A Autostrade DORA oi aise Aleja Lipa 56 Postboks 487 Lebanon Beirut E 0 l y 98890 BA 71000 Sarajevo NO 3002 Drammen Phone 961 0 1 240 430 ax 353 0 Phone 387 0 33 921 164 Phone 47 0 32 2430 00 Fax 961 0 1 240 438 MITSUBISHI ELECTRIC EUROPE B V ITALY Fax 387 0 33 524 539 Fax 47 0 32 8485 77 E AKHNATON BULGARIA Fonseca S A PORTUGAL l 200 jus 4 Andrej Ljapchev Blvd Pb 21 R Jo o Francisco do Casal 87 89 Ph En I D BG 1756 Sofia PT 3801 997 Aveiro Esgueira AFRICAN REPRESENTATIVE crus Phone 359 0 2 817 6044 Phone 351 0 234 303 900 ant Fax 359 0 2 97 4406 1 Fax 351 0 234 303 910 CBI Ltd SOUTH AFRICA MITSUBISHI ELECTRIC EUROPE B V POLAND INEA CR d o o CROATIA Sirius Trading Services srl ROMANIA Private Bag 2016 Poland Branch Losinjska 4a Aleea Lacul Morii Nr 3 ZA 1600 Isando Krakowska 50 J ac Phone 27 0 11 977 0770 PL 32 083 Bali HR 10000 Zagreb R0 060841 Bucuresti Sector 6 Fax 4 27 0 11 977 0761 0 12 JM ARD Phone 385 0 1 36 940 01 02 03 Phone 40 0 21 430 40 06 ax 27 0 Tor PR M s mc CZECH REPUBLIC
5. German Branch Wiener StraBe 89 99 Paola Hill Mustafina Str 7 2 Gothaer Stra e 8 AT 2500 Baden Malta Paola PLA 1702 KAZ 470046 Karaganda D 40880 Ratingen Phone 43 0 2252 85 55 20 Phone 356 0 21 697 816 Phone 7 7212 50 11 50 Phone 49 0 2102 486 0 Fax 43 0 2252 488 60 Fax 356 0 21 697 817 Fax 7 7212 5011 50 Fax 49 0 2102 486 1120 TEHNIKON BELARUS INTEHSIS stl MOLDOVA MITSUBISHI ELECTRIC EUROPE B V orgsl CZECH REP Oktyabrskaya 16 5 Off 703 711 bld Traian 23 1 Czech Branch BY 220030 Minsk MD 2060 Kishinev Avenir Business Park Radlick 714 113a Phone 375 0 17 210 46 26 Phone 373 0 22 66 4242 MIDDLE EAST REPRESENTATIVES CZ 158 00 Praha 5 Fax 375 0 17 210 46 26 Fax 373 0 22 66 4280 TT 513TA ESCO DRIVES amp AUTOMATION BELGIUM HIFLEX AUTOM TECHNIEKB V NETHERLANDS 24 shenkar St Kiryat Arie aX PIU laal Culliganlaan 3 Wolweverstraat 22 1L 49001 Petah Tiqva MITSUBISHI ELECTRIC EUROPE B V FRANCE BE 1831 Diegem NL 2984 CD Ridderkerk Phone 972 0 3 922 1824 French Branch Phone 32 0 2 717 64 30 Phone 31 0 180 46 6004 Fax 972 0 3 924 0761 25 Boulevard des Bouvets Fax 32 0 2 717 64 31 Fax 31 0 180 44 23 55 PUE Koning amp Hartman bw BELGIUM Koning amp Hartman b v NETHERLANDS 9113 ymanut 0 627 F car ja o Woluwelaan 31 Haarlerbergweg 21 23 1L 42160 Netanya ax 33 0 BE 1800 Vilvoorde NL 1101 CH Amsterdam Phone 1972 0 9
6. IL 60061 MELTRADE Kft HUNGARY Beijer Electronics AB SWEDEN Phone 1 847 478 2100 Fert utca 14 Box 426 Fax 1 847 478 22 53 HU 1107 Budapest SE 20124 Malm Phone 36 0 1 431 9726 Phone 46 0 40 35 86 00 Fax 36 0 1 431 9727 Fax 46 0 40 93 23 01 Beijer Electronics SIA LATVIA Omni Ray AG SWITZERLAND Ritausmas iela 23 Im Sch rli 5 1V 1058 Riga CH 8600 D bendorf Phone 371 0 784 2280 Phone 41 0 44 802 28 80 Fax 371 0 784 2281 Fax 41 0 44 802 28 28 Beijer Electronics UAB LITHUANIA GTS TURKEY MITSUBISHI ELECTRIC Savanoriu Pr 187 LT 02300 Vilnius Phone 370 0 5 232 3101 Fax 370 0 5 232 2980 Bayraktar Bulvari Nutuk Sok No 5 TR 34775 Yukari Dudullu Umraniye ISTANBUL Phone 90 0 216 526 39 90 Fax 90 0 216 526 3995 CSC Automation Ltd UKRAINE 4 B M Raskovoyi St UA 02660 Kiev Phone 380 0 44 494 33 55 Fax 380 0 44 494 33 66 Mitsubishi Electric Europe B V FA European Business Group Gothaer Strafie 8 D 40880 Ratingen Germany FACTORY AUTOMATION Tel 49 0 2102 4860 Fax 49 0 2102 4861120 infogmitsubishi automation com www mitsubishi automation com
7. Cfi tn n SERBIA utoCont CS s r o ratt Con ngineering d 0 0 Mon ae ef RUSSIA Technologick 374 6 Bulevar Svetog Cara Konstantina 80 86 his BOSA Me amianskaya abe oor 2 708 00 Ostrava Pustkovec SER 18106 Nis Phone 420 595 691 150 Phone 381 0 18 292 24 4 5 Fax 595691 is Fax 381 0 18 292 24 4 5 MITSUBISHI ELECTRIC EUROPE B V SPAIN obrera DENMARK SERBIA DK 4000 Roskilde SER 113000 Smederevo saii Cugat del Vall s Barcelona Phone 45 0 46 75 76 66 Phone 381 0 26 617 163 Far 45 046 175 5626 Fax 381 0 26 617 163 Fax 34935891579 m jer P Eesti OU ESTONIA SIMAP 5 10 SLOVAKIA MITSUBISHI ELECTRIC EUROPE B V UE oa n PN Phone 372 0 6 51 81 40 Phone 421 0 32 743 04 72 UK Hatfield Herts ALIO 8XB Far 372 06 51 8149 Fax 421 0 32 743 75 20 Phone 44 0 1707 27 61 00 Beijer Electronics OY FINLAND PROCONT spol s r o Pre ov SLOVAKIA Fax 44 0 1707 27 86 95 E i T Kapena t vila resov Me ores CORPORATION JAPAN phone 358 0 207 463 540 Phone 421 0 51 7580 611 eee Fax 358 0 207 463 541 Fax 421 0 51 7580 650 8 12 1 chome Harumi Chuo Ku Tokyo 104 6212 UTECO GREECE INEA d o o SLOVENIA Phone 813 622 160 60 5 Mavrogenous Str Stegne11 e Ph ie 13021 I6 900 eu dst 8100 one one MITSUBISHI ELECTRIC AUTOMATION Inc USA Fay 439 211 1206 999 Fax 386 01 513 8170 500 Corporate Woods Parkway Vernon Hills
8. R15 Optical loop ssytem Coaxial loop sytem Coaxial bus sytem Applicable connector 2 core optical connettor plug BNC connector compatible with 3C 2VC 5C 2V Arranged by user 1 cable SVDC current 1 3 fe Weight kg doe 3 1 Specialised training and specific tools are required to connect the connector to the optical fiber cable the connector itself is a custom product Please contact your nearest Mitsubishi Electric System Service Corporation when purchasing these items For general specifications refer to the user s manual for the PLC CPU used for the network system 3 Handling INSTALLATION PRECAUTIONS NCAUTION Use the PC in an environment that meets the general specificaitons contained in this manual Using this PC in an environment outside the range of the general specifications could result in electric shock fire erroneous operation and damage to or deterioration of the product Do not touch the printed circuit board of the module It may cause damage or erroneous operation Install so that the pegs on the bottom of the module fit securely into the base unit peg holes Not installing the module correctly or tightening the screws to the terminal base could result in erroneous operation damage or pieces of the product falling 3 1 Cable length restrictions between stations 1 The main modules case is made of plastic so do not drop it or subject it to strong impacts 2 Do not dis
9. afa MITSUBISHI ELECTRIC MELSEC QnA Series Programmable Logic Controller User s Manual Hardware AJ72QLP25 AJ72QLR25 AJ72QBR15 MELSECNET 10 Remote I O Module 01 11 2002 MITSUBISHI ELECTRIC INDUSTRIAL AUTOMATION Version B e SAFETY PRECAUTIONS Read these precautions before using When using Mitsubishi equipment thoroughly read this manual and the associated manuals introduced in this manual Also pay careful attention to safety and handle the module properly These precautions apply only to Mitsubishi equipment Refer to the CPU module user s manual for a description of the PC system safety precautions These eSAFETY PRECAUTIONS e classify the safety precautions into two categories DANGER and CAUTION Procedures which may lead to a dangerous condition and NCAUTION cause superficial to medium injury or physical damage only if not carried out properly Depending on circumstances procedures indicated by NCAUTION may also be linked to serious results In any case it is important to follow the directions for usage Store this manual in a safe place so that you can take it out and read it whenever necessary Always forward it to the end user INSTALLATION PRECAUTIONS NCAUTION Use the PC in an environment that meets the general specificaitons contained in this manual Using this PC in an environment outside the range of the general specifications could result in electric shock fi
10. e the setting of the DIP switch on the printed circuit board at the side face of the module Contents Reset switch Resets the host station hardware RESET O Station number Station number setting setting on delivery 1 setting switch lt Setting range gt 1 to 64 PUARO Any number outside the range will result in an error the SW E LED will come on Mode setting switch Mode setting setting on delivery 0 MODE Online automatic Data link with automatic online return 2 OFEN SEN online return effective i effective 1 Offline Disconnects the host station 3 Forward loop test Checks the forward loop line of the entire data link system data link system The moce for a line check between two master station stations in which the station with the Station to station test smaller number is regarded as the master slave station station and the other is considered the slave station Self loopback test Check the hardware of a module in isolation including the communication circuit and cables of the transmission system Internal self loopback Check the hardware of a module in test isolation including the communication circuit of the transmission system Hardware test Check the hardware inside the network module AtoE Usable J4 O Station number check Conditions setting Operation condition setting setting at delivery all OFF Peripheral device for QnA Periphe
11. emote O station Remote master station 2xw 2xW lt 1600 bytes Remote master station Remote sub master station Remote sub master station Remote master station 2 xW 2xW x 2000 bytes 8 points per station main base plus 7 extension bases NRZI coding Non Return to Zero Inverterd type Conforms to HDLC frame format Maximum number of 239 networks Number of stations 65 stations 33 stations connectable per Master station 1 remote I O stations 64 Master station 1 network remote I O stations 32 Overall extension 30km distance Sl optical cables station 19 2km 300m 500m to station distance 500m inter station 300m station to station to H PCF optical cables station station station to station distance distance distance 1km Broad band H PCF optical Repeter unit cables station to station 30km Extension up to 2 5km distance 1km inter station 500m possible by using A6BR10 or AGBR10DC Retry by CRC X X X 1 and overtime RAS function Loopback function in response to error detection and cable disconnection AJ72QLP25 AJ72QLR25 Diagnosis function for self station link line check Error detection using special relays and registers Network monitor and other diagnosis functions Monitoring with peripheral device program up download Connection cable Optical fiber cable 3C 2V 5C 2V or equivalent Arranged by user 1 AJ72QLP25 AJ72QLR25 AJ72QB
12. mount the printed wiring board from the case It may damage the module 3 When wiring be careful never to let foreign matter from the above module such as wiring scraps get inside the module If something goes in get rid of it 4 The module installation screw should be kept within the following range Tightening Torque Range Module installation screws M4 screws 78 to 118Necm 4 The Name and Setting of Each Part This section gives the names of each part of the Remote I O Modules and explains their settings EI 5 5 8 B v EISEXEXZI N STATION NO X10 x1 MODE 0 ONLINE A R 2 OFFLINE oO A wo o Nor FRONT SIDE AJ72QBR15 Co N x 0 ONLINE A R 2 OFFLINE BA So o Nor Contents LED Description RUN When the module is normal AJ72QLP25 When a WDT error occurs ON TER During duplex transmission Off when duplex transmission not executed ST E When two or more stations have the same number exist in the same network PRM E e When I O allocation is abnormal When the number of LB LW points is insufficient When the parameters received from the remote master station are abnormal POWER When power is supplied Off when power is not being supplied HOLD Output status is held when communication is abnormal Standard network Q4ARCPU output hold reset setting switch is set to Hold
13. on Inc Hong Kong Ryoden Automation Ltd 500 Corporate Woods Parkway Vernon 10th Floor Manulife Tower 169 Electric Hills IL 60061 Road North Point HongKong Tel 1 847 478 2100 Tel 852 2887 8870 Brazil MELCO TEC Rep Com e Assessoria China Ryoden Automation Shanghai Ltd Tecnica Ltda 3F Block5 Building Automation AV Paulista 1471 Conj 308 Instrumentation Plaza 103 Cao Bao Rd Sao Paulo City Sao Paulo State Shanghai 200233 China Brazil Tel 86 21 6475 3228 Tel 55 11 283 2423 Taiwan Setsuyo Enterprise Co Ltd Germany Mitsubishi Electric Europe B V German 6F No 105 Wu Kung 3rd RD Wu Ku Branch Hsiang Taipei Hsine Taiwan Gothaer Strasse 8 D 40880 Ratingen Tel 886 2 2299 2499 GERMANY Korea HAN NEUNG TECHNO CO LTD Tel 49 2102 486 0 1F Dong Seo Game Channel Bldg U K Mitsubishi Electric Europe B V UK 660 11 Deungchon dong Kangsec ku Branch Seoul Korea Travellers Lane Hatfield Herts AL10 Tel 82 2 3660 9552 8XB UK Singapore Mitsubishi Electric Asia Pte Ltd Tel 44 1707 276100 307 ALEXANDRA ROAD 05 01 02 Italy Mitsubishi Electric Europe B V Italian MITSUBISHI ELECTRIC BUILDING Branch SINGAPORE 159943 Centro Dir Colleoni Pal Perseo Ingr 2 Tel 65 6473 2308 Via Paracelso 12 20041 Agrate B Thailand F A Tech Co Ltd Milano Italy 898 28 29 30 S V City Building Office Tel 39 039 6053344 Tower 2 Floor 17 18 Rama 3 Road Spain Mitsubishi Electric Europe B V Spanish Bangkpongpang Yannawa
14. ral device for A series series connected connected Unusable leave OFF at all times Checks the number using LEDs RS 422 interface Connects the peripheral device X Name Contents Connector An optical fiber cable is connected AJ72QLP25 gue 1 1 IReverseiForward R 1 F SD RD AN Optical fiber cable Connector AJ72QLR25 Reverse R LL Ti T Coaxial Cable 9 Connector An F type connector is connected F type connector 1 After changing a setting while the power supply is ON reset using the reset switch 2 However when the mode setting switch 4 is set to F resetting is not necessary 5 Wired Please refer to the user s manual of connected master module for the wiring for network system 6 External Dimensions 6 1 AJ72QLP25 eo 0 17 2 SUSAN T Printed writin o 9 D board 5 LO N Connector icone 20 t 79 5 3 13 l l M M Take account of the bending radius of the cable Refer to the Reference Manual Please contact your local Mitsubishi Electric System Service Corporation for detail 6 2 AJ72QLR25 4 2 0 17 L Printed writing board Si 4 2 121 4 76 0 17 250 9 85 0 31 STATION NO X10 0 ONLINE A R 2 OFFLINE Ca Cm SW T E
15. re erroneous operation and damage to or deterioration of the product Do not touch the printed circuit board of the module It may cause damage or erroneous operation e Install so that the pegs on the bottom of the module fit securely into the base unit peg holes Not installing the module correctly or tightening the screws to the terminal base could result in erroneous operation damage or pieces of the product falling UN Procedures which may lead to a dangerous condition and DANGER cause death or serious injury if not carried out properly WIRING PRECAUTIONS DANGER Completely turn off the external power when installing or placing wiring Not completely turning off all power could result in electric shock or damage to the product NCAUTION When wiring in the PC be sure that it is done correctly by checking the product s rated voltage and the terminal layout Connecting a power supply that is different from the rating or incorrectly wiring the product could result in fire or damage Be sure there are no foreign substances such as sawdust or wiring debris inside the module Such debris could cause fires damage or erroneous operation e Solder the coaxial cable connector properly Incomplete soldering may cause 8 malfunction e Tighten terminal screws to the specified torque If a terminal screw is not tightened to the specified torque it the module may fall out short circuit or malfunction If a
16. roduct Conforming to EMC Standards IB 66837 optional 1 Overview This manual gives the specifications and nomenclature of the AJ72QLP25 AJ72QLR25 AJ72QBH15 type network module abberviated as Remote I O Modules to be used in a MELSEC QnA series MELSECNET 10 network system 1 The following table shows the applications applicable cable and installation position of the Remote I O Modules Applicable cable Module installation Type Application Optical Coaxial 5 fiber cable cable position AJ72QLP25 For remote I O CPU slot of main base unit AJ72QLR25 station of AJ72QBR15 MELSECNET 10 j 2 Please confirm that the following parts have been supplied on unpacking the package a AJ72QLP25 b AJ72QLR25 c AJ72QBR15 Part name Quantity AJ72QBR15 network module F type connector A8RCON F 3 When configuring a coaxial bus system a terminal resistor AGRCON R75 must be installed at both ends The terminal resistors are not contained in the package and you must be obtained at your own expense 2 Performance Specifications The following table shows the performance specifications of the Remote I O Modules AJ72QLP25 AJ72QLR25 AJ72QBR15 Optical loop ssytem Coaxial loop sytem Coaxial bus sytem Maximum number of 8192 points link points per network B 8192 points 8192 points Maximum number of Remote master station Remote I O station link points per station 2xwy 2xW lt 1600 bytes R
17. terminal screw is tightened excessively exceeding the specified torque the module may fall out short circuit or malfunction due to breakage of the screw or the module 9 Be sure to fix communication cables or power cables leading from the module by placing them in the duct or clamping them Cables not placed in the duct or without clamping may hang or shift allowing them to be accidentally pulled which may cause a module malfunction and cable damage When removing the communication cable or power cables from the module do not pull the cable When removing the cable with a connector hold the connector on the side that is connected to the module When removing the cable connected to the terminal block first loosen the screws on the terminal block Pulling the cable that is still connected to the module may cause malfunction or damage to the module or cable About the Manuals The following product manuals are available Please use this table as a reference to request the appropriate manual as necessary Detailed Manual Model code Manual 13JF78 Correspondence to EMC DIRECTIVE For instructions to make the PLC compatible with EMC standards refer to EMC AND LOW VOLTAGE DIRECTIVE in PLC CPU User s Manual Hardware When the PLC CPU user s manual Hardware does not include Chapter 2 EMC AND LOW VOLTAGE DIRECTIVE refer to QnA Series CPU Compatible High Speed Accessing Basic Base Unit Additional Explanation for P
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