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Operating Manual

1. These temperatures can be altered on request when ordering 2 Safety Information and Notes 2 1 Storage of this Manual Keep this user manual safe and in the vicinity of the device All persons who have to work on or with the device should be advised on where the manual is stored 2 2 List of Notes The notes supplied in this chapter provide information on the following e Danger Warning o Possible hazard to life or health e Caution o Possible damage to property e Important o Possible damage to enclosure device or associated equipment e Information o Notes on the optimum use of the device Warning Installation only to be performed by skilled electricians and instructed personnel in accordance with national legislation including the relevant standards Warning Never open the enclosure in a hazardous area when the unit Is energized never operate the internal electronics without correctly fitting the lid and cable entry devices Important The technical data indicated on the iWAP105 enclosure must be observed Important Changes in the design and modifications to the equipment are not permitted This includes changing the pre installed Access Point Important The iWAP105 shall be operated as intended and only in undamaged condition Important Only FM Certified antennas which have been approved for use by FM can be used with iWAP105 Important Do not exceed the Effective Isotropic Radiated Power EIRP limit f
2. of the cable the cables core must have a cross sectional area of at least 0 14mm and a maximum cross sectional area of 1 5mm Place the crimped wire into the correct screw terminal and ensure the cable is securely screwed in place then push the plug into the socket and securely screw the two together An Ethernet connection is made on an 8 core wire the list below details the pin out description of the POE modules screw terminals Pin 1 Tx Pin 2 Tx Pin 3 Rx Pin 4 spare POE Pin 5 spare POE Pin 6 Tx Pin 7 spare POE Pin 8 spare POE 12 Caution Only make one Ethernet POE connection i e do not make a connection to both the screw terminals and RJ45 connector for each port simultaneously P6 is used only if a fibre module is not used this allows the extra port of the switch to be utilised if required Information The POE ports can also be used as standard Ethernet ports if required Important Refer to your installation documentation to ensure the correct core of the cable used is connected to the correct pin of the screw terminal 3 1 7 Earth Connection The earth screw terminals allow the user to connect the enclosure to earth this would usually be done in the Extronics factory prior to shipping There is also one spare earth terminal To connect to this earth terminal strip back the cable and ensure Suitable crimps are used the cable s core must have a cross sectional area of at le
3. the enclosure the other connector is a spare Ref_ 3 Ethernet input on RJ45 This RJ45 socket accepts a standard 8P8C plug for Ethernet connection Pini 1Tx ai Pin 2 Tx Pin 3 Rx Pin 4 POE in Pin 5 POE in Pin 6 Rx Pin 7 POE Pin 8 POE in Ethernet inout on Poe AP Pin 1 1Tx screw caine O Pin 2 Tx Pin 3 Rx Pin 4 POE in Pin 5 POE in Pin 6 Rx Pin 7 POE Pin 8 POE in Table 3 1 Inout Connector Pin Outs Power can be supplied to the access point via a line power supply or a POE supply The POE supply is obtained directly from a POE enabled Ethernet input with the spare wires of an 8 pin input used for the power supply Caution When powering the iWAP105 via POE it is not recommended to also apply an external power supply to the protection PCB 3 1 3 Line Power To connect the line power feed the cable through a suitable cable entry device The PCB will be shipped with a socket fixed to the PCB and a removable plug with screw terminals screwed into it Ref 1 Remove the plug from the socket by unscrewing the screws at the two ends of the plug Strip back the power cable and ensure suitable crimps are used for each core of the cable the cables core must have a cross sectional area of at least 0 25mm and a maximum cross sectional area of 2 5mm Place the crimped wire into the correct screw terminal as indicated in table 3 1 and ensure the cable is securely screwed i
4. E XTRONICS Operating Manual APPROVED IWAP105 This page is intentionally left blank Document Number 325563 See Last Page for Revision Details 2010 Extronics Limited This document is Copyright Extronics limited Extronics reserve the right to change this manual and its contents without notice the latest version applies Contents E LIPOGUGIO Mest ete ee a ee anon een eee 4 2 Safety Information and Notes ccccccccsescecseececeeeeeeceeeeeseeeeseeeeeseaeeesseeeeseeeeeas 5 Zl StOhaGe OF TNS Manual enn E E E E E 5 2 NV SUCOUINOUCS cst ohare 2 Sea ruthie seal ttinctvenl in tin aed Gediaeece eat aeaedede asmecedd eameusauiecen 5 3 Installation and Setting to Work cccccsssecccsseecceeeeccensecseusecseseessueeessueeesseeeeas 7 Se NSU AO IN ot sees eh altel ase Sa ce ee eee eae eee eee anata 7 3 1 1 ROMOVINO INE C OW SN rekri eee ete aee tee kE 7 Slee IUMOMMe Ce AICS tira tridentdartdssteamnagsi dare ssidnsiatwe atten datanunematetantnnantuted 7 MS IENS POW Cl ce ete te eee tee hee ae ace eee ee 9 IE JP OE EMeMmMer GONnNeClON a ennea a ean 10 S155 FIDE EINCINEUINDUL srren eiir 10 SLE POE MOGUIC INU esana ieneseeenceaseserecs 10 Oiler Earth GOMMCCUONA tissues esqnesesednsutiodusaveeseinatsencersaecseeusauss 13 3 1 8 Thermostat Controls cccccccccsccccsecececeseeeeceeeeseeceseeeeseueeseneessneesaaees 13 Seo lt EMUNO MAC AMENNA Se eE hata bonuhahuaarndetadunebatatand 14 STO SCNT WON od
5. ast 0 25mm and a maximum cross sectional area of 2 5mm lt 3 1 8 Thermostat Controls Pot A PotB Figure 3 6 Thermostat Potentiometers lf the optional heaters have been fitted there are two potentiometers on the IWAP105 protection PCB which allow the user to alter the temperature set points Pot A is used to set the access point switch on temperature Pot B is used to control the heater turn off temperature 13 The potentiometers have a turn radius of 270 when the potentiometer is turned fully left the temperature will be set to a minimum When the potentiometer is turned fully right the temperature is set to its maximum By turning potentiometer A fully left the Access point will not turn on until the temperature reaches 20 C By turning Pot A fully right the AP will not turn on until the temperature reaches 10 C By turning potentiometer B fully left the heaters will not turn off until the temperature reaches 0 C By turning potentiometer B fully right the heaters will not turn off until the temperature reaches 30 C 3 1 9 Fitting the antennas e Fit the antennas as per the antenna manufactures instructions e Securely connect the antenna to the N type or surge protector on the PCB e The iWAP105 may only be used with an antenna approved by FM IMPORTANT Only connect antenna cables to the N Type or Surge Arrestor Never connect the antennas to the access point directly Important Only FM Certified antennas whi
6. ch have been approved for use by FM can be used with IWAP105 IMPORTANT Do not exceed the Effective Isotropic Radiated Power EIRP for the country region of operation Important Do not exceed the Effective Isotropic Radiated Power EIRP for the gas group in which the iWAP105 will be operating The RF output of the transceiver will vary depending on the hardware and antenna used Groups A amp B 2W 33dBm Groups C 3 5W 35 4dBm Group D 6W 37 7dBm 3 1 10 Setting to work e Once all cables are connected Apply a small amount of silicon grease to the o ring on the lid and refit by rotating clockwise once the lid is closed ensure the grub screw is tightened e Refer to the original manufacturer s instructions for detailed information on setting the hardware to work correctly in software Ensure the lid is secure correct cable glands are fitted and the unit device correctly wired and earthed for the particular application Ensure that the threaded sections of the enclosure lid and body assembly are clean and undamaged Also check the IP O ring is clean and undamaged before fitting the lid 14 15 Ht Unscrew the enclosure lid Unscrew and disconnect the RF connectors from the surge arresiors or bulkheads Unplug all other connections to the PCB Make note of the location of the connections you remove to aid reassembly 16 Unscrew the 4 fixing screws from th
7. com a FM Approvals CERTIFICATE OF COMPLIANCE HAZARDOUS LOCATION ELECTRICAL EQUIPMENT PER CANADIAN REQUIREMENTS This certificate is issued for the following equipment abcdefg iWAP105 Universal Access Point XP I 1 ABCD T6 Ta 55 C T5 Ta 60 C DIP II III 1 EFG T6 Ta 55 C T5 Ta 60 C Type 4 4X a Wireless Network hardware 0 or 1 b Power supply AC or POE c Ethernet Connection C of F d Antenna Lightening Protection N or S e Additional Antenna Lightening Protection N S or B f Enclosure Heating N H1 or H2 g Outputs N or P Special Conditions of Use gt The antenna must be FM Approved and suitably rated to match the application installations hazardous and environmental ratings The max antenna power output shall not be greater than 2 Watts for Class Group A and B 3 5 Watts for Class Group C or 6 Watts for Class Group D 2 Generic Access Points shall have a maximum supply voltage of 56VDC and maximum power dissipation of 20 watts Equipment Ratings The iWAP105 Universal Access Point is rated are suitable for use in Class Division 1 Groups A B C and D suitable for use in Class II Ill Division 1 Groups E F and G T6 Ta 55 C T5 Ta 60 C hazardous locations with an indoor outdoor environmental rating of Type 4 4X FM Approved for Extronics Ltd Congleton UK FM Approvals HLC 6 07 3029572C Page 1 of 2 21 FM Approvals Member of the PM GH This certifies
8. e Spacers below Tilt the front of the PCB upwards and pull towards you Be careful when removing the PCB from the enclosure as the RF cables fitted under the PCB may get damaged Be sure to take all necessary ESD precautions to avoid damaging sensitive components on the PCB Unscrew and disconnect the RF connectors from the surge arresiors or bulkheads on the under side of the PCB Be careful not to bend the RF cables too tightly especially by the connector as this may damage the cable Minimum bend radius of cable 3 18mm 3 1 12 Assembly Fitting the PCB To fit the PCB follow the instructions found in section 3 1 12 of this manual in reverse order Connect RF connectors to surge arrestors or bulkheads on under side of the PCB Carefully place the PCB inside the enclosure to sit on top of the spacers screw the 4 fixing screws through the mounting holes on the PCB to the Spacers below Fit all necessary connections Screw in the enclosure lid securely 17 4 Intended Purpose Usage Important Before setting the units to work read the technical documentation carefully Important The latest version of the technical documentation or the corresponding technical supplements is valid in each case The iWAP105 is built using modern components and is extremely reliable in operation however it must only be used for its intended purpose Please note that the intended purpose also includes compliance with the
9. e plug into the socket and securely screw the two together 3 1 5 Fibre Ethernet Input Important When connecting the access point via a fibre connection do not use the any of two Ethernet inputs of connectors Ref 3 or Ref 4 To obtain greater wired link distances the IWAP105 can be shipped with an optional fibre module The fibre module will be connected directly to the access point the user should attach the fibre cable directly to the fibre module using a multimode fibre cable on a ST connector 3 1 6 POE module Input The POE module if chosen will be installed at the factory as an optional module this should have been specified when ordering the iWAP105 The POE module cannot be installed on a pre existing iWAP105 product The Ethernet input to the iWAP105 will change from that described in the above sections if the POE module has been chosen Instead of using the connections on the iWAP105 PCB the Ethernet input is made directly to the POE module as described below Important If the POE module has been fitted to the iWAP105 the Ethernet inputs on the main PCB Ref 3 and Ref 2 will not pass data to the installed access point The Ethernet input must made on the POE module as shown below 10 When the lid to the IWAP105 is removed the POE module can be seen on top of the main PCB The POE module can have a few variations each variation will look slightly different Figure 3 4 below shows the POE module with a power supply f
10. ections for power and communication will need to be terminated into the enclosure the cables are connected via conduit Two sizes of entries are provided 34 NPT and 2 NPT IMPORTANT Stopping boxes must be used on all cable entries the stopping box must be installed within 18 of the enclosure IMPORTANT Ensure unused cable entries are fitted with the a certified stopping plug which meets FM standards the stopping plug MUST be wrapped in PTFE thread sealing tape IMPORTANT Antennas can be installed in the four outer cable entries 7 2 1 Ta Surge Surge Arrestor N Arrestor N type TETAS type Surge E Surge Arrestor N gt ele lelele Telele c k lies type TET A Hen Te E T type hermostat potentiometers 4 3 2 1 Ethernet Inputon Ethernet Earth Mains screw plug socket Inputon Screw Input on RJ45 terminals screw plug Connector socket Figure 3 3 iWAP105 Internal PCB View Important Only the input power connectors Ethernet input connectors thermostat controls and N type surge arrestors as indicated in figure 3 3 are user configurable Do not alter any other connections inside the enclosure The access point must not be changed or the wiring altered ine pommector Pinot fein eerpron Line power Input Pin 1 Live Hot Q Pin 2 Earth Pin 3 Neutral Earth Screw Terminals Both screw terminals are wat connected to earth one of the terminals should be used to earth
11. epececthcadentresecendanecendecadanteesecendeenecusteeeuceee ene ructeanedeceee 14 3 1 11 Disassembly Removing the PCB For Information Only 15 3 1 12 Assembly Fitting the PCB cccccccccseecceseeceeeeceeeeseeeeseseseeeensaees 17 4 Intended Purpose USA e cccccsscccsececececeuceceuceceucecsucecsuseceueecsueesueessueessees 18 4 1 Transportation And Storage ccccccccccseccccseceeseeceeseeesseeeeseeeesseeeesseeesseees 18 42 PAUTMONZEO POISONS enne 18 4 3 Cleaning and Maintenance ccccccscccsseccseeeceeecceeecsueeseeeesseeesseeesseessees 18 AA Oey PLC CAULONS ieiet reenit iE EA TAE TEETE E ENE 19 4 5 Cleaning and Maintenance Intervals cccccceeeeceeeeseeeeseeeeseeeeseeeeseeeenees 19 4 6 Aggressive Substances and environments ccccceeceeeeeceeeceeeeeeeeseeeeaeeees 19 4 7 Exposure to external stresses ccccceeeceseccececseeceeseeeeeceeeseuseneeeseeeseneens 19 Oe FOCACCE A eerren E ie tampedesse E E 20 O FNC CIC Oes A E ara ttn 21 7 NIANUAUTCVISION inina R A R ee heated 23 1 Introduction The iWAP105 Zone 1 Universal Access Point Enclosure is designed to allow the deployment of wireless networks in hazardous areas The concept allows installation of equipment from leading WLAN vendors including Aeroscout Meru Symbol Cisco and Firetide Each type of Access Point or RF transmitting device is rigorously checked and tested by Extronics to ensu
12. instructions issued by the manufacturer for installation setting up and service Any other use is regarded as conflicting with the intended purpose The manufacturer is not liable for any subsequent damage resulting from such inadmissible use The user bears the sole risk in such cases 4 1 Transportation and Storage All iWAP105 devices must be so transported and stored that they are not subjected to any excessive mechanical stresses 4 2 Authorized Persons Only persons trained for the purpose are authorized to handle the iWAP105 they must be familiar with the unit and must be aware of the regulation and provisions required for explosion protection as well as the relevant accident prevention regulations 4 3 Cleaning and Maintenance The iWAP105 and all its components require no maintenance All work on the iWAP105 by personnel who are not expressly qualified for such activities will cause the FM approval and the guarantee to become void 4 4 Safety Precautions Important For the installation maintenance and cleaning of the units it is absolutely necessary to observe the applicable regulations and provisions concerned with explosion protection 4 5 Cleaning and Maintenance Intervals The cleaning intervals depend on the environment where the system is installed 4 6 Aggressive substances and environments The iWAP105 is not designed to come into contact with aggressive substances or environments please be aware that addi
13. itted and a Fibre module fitted This POE module can also be fitted with neither the power supply or Fibre module or it could be fitted with either of the power supply or Fibre module The actual configuration will depend on the requirements of each iWAP105 P6 O ope oia qoaa p I S4 S2 S1F S1 S3 2F Fibre Module PFR PFT Pt P2 P3 P4 P5 Figure 3 4 POE module Configuration 11 Table 3 2 below gives a description of each connector and switch s function S1F S1F Not user serviceable should be set to 1 OFF 2 OFF 3 OFF 4 OFF Not user serviceable should be set to 1 OFF 2 OFF 3 OFF 4 ON Table 3 2 POE Module Connections The access point installed on the iWAP105 PCB will automatically be connected to POE module connecting to any of P1 P2 P3 P4 P5 or via the Fibre module will give the device connected connectivity to the access point The Ethernet input should be made to P1 or P4 but not both The POE outputs should be connected to either P2 P3 or P5 but not both The top row of P5 is wired in parallel with P2 and the bottom row of P5 is wired in parallel with P3 The pins are distributed left to right from 1 8 To connect to the screw terminals on the POE module feed the cable through a suitable cable gland Remove the plug from the socket by unscrewing the screws at the two ends of the plug Strip back the cable and ensure suitable crimps are used for each core
14. n place then push the plug into the socket and securely screw the two together 3 1 4 POE Ethernet Connection Caution Only make one Ethernet POE connection i e do not make a connection to both the screw terminals and RJ45 connector To power the unit via POE a suitable POE supply is needed along with the Ethernet input on preferably a cat 5 cable The power is supplied on the spare pins of a standard 8 way twisted pair wire on pins 4 5 7 and 8 with the other pins used for data transfer The power can be supplied via the screw terminals Ref 4 or the RJ45 connector Ref 3 depending on the installers requirements and preferences To power the access point via POE using the RJ45 connector Ref 3 ensure that an 8P8C connector is wired as stated in table 3 1 Feed the cable through a suitable cable gland and then simply plug the cable into the socket and ensure the cable is securely fastened To power the access point via POE using the screw terminals Ref 4 feed the cable through a suitable cable entry device Remove the plug from the socket by unscrewing the screws at the two ends of the plug Strip back the cable and ensure Suitable crimps are used for each core of the cable the cables core must have a cross sectional area of at least 0 14mm and a maximum cross sectional area of 1 5mm lt Place the crimped wire into the correct screw terminal as indicated in table 3 1 and ensure the cable is securely screwed in place then push th
15. or the country region of operation Important Do not exceed the Effective Isotropic Radiated Power EIRP for the gas group in which the iWAP105 will be operating The RF output of the transceiver will vary depending on the hardware and antenna used Groups A amp B 2W 33dBm Groups C 3 5W 35 4dBm Group D 6W 37 7dBm Caution This assembly may weigh up to 15Kg depending on requirements therefore ensure the assembly is mounted using suitable fixtures Caution When powering the iWAP105 via POE do not also apply AC power to the PCB Important Ensure unused cable entries are fitted with the a certified stopping plug which meets FM standards the stopping plug MUST be wrapped in PTFE thread sealing tape Important protect the AC powered version of the iWAP105 with a 6 Amp circuit breaker or fuse 3 Installation and Setting to Work 3 1 Installation The iWAP105 is simple to install and can be secured directly to a suitable surface using the mounting holes on the Enclosure 3 1 1 Removing the cover Warning Never open the enclosure in a hazardous area when the unit Is energized never operate the internal electronics without correctly fitting the lid and cable entry devices Unscrew the grub screw and remove the enclosure lid by turning it anti clockwise Grub Four Mounting Lugs Screw 1 in each corner Figure 3 1 3 1 2 Fitting the cables Depending on the configuration of the iWAP105 the conn
16. re conformity This means that the user may select the vendor of their choice when extending a WLAN to hazardous areas However equipment not already certified will require assessment to determine its suitability To allow ease of installation to the end user the unit can be supplied via a 110 230VAC or via IEEE802 3af POE providing the access point chosen is compatible An optional POE supply module allows the iWAP105 to power up to two external devices such as IP cameras or additional access points The iWAP105 has four RF outputs on N type connectors allowing the connection of two antennas for dual radio access points These antennas must be FM certified Optional features include surge arrestors for lightning suppression in outdoor installations and fibre optic inputs for the Ethernet The iWAP105 has the option of adding heating to the enclosure which can be used when the access point is required to be installed in temperatures as low as 20 C The heaters may be independently configured to shut off above set temperature thresholds The protection PCB has two potentiometers fitted which allow the user to set the temperature at which the heaters will switch off and the temperature above which power to the access point is switched on The default setting is to allow the user to select a temperature of between 0 C and 30 C above which the heaters are off and temperatures between 20 C and 10 C above which the access point turns on Note
17. that the equipment described has been found to comply with the following Approval Standards and other documents C22 2 No 0 4 C22 2 No 0 5 C22 2 No 25 C22 2 No 30 C22 2 NO 94 C22 2 No 142 1982 1982 1966 1988 1991 1990 Original Project ID 3029572C Report Number FM Approvals LLC Date Approval Granted P AAA Z 2 sA Subsequent Revision Reports Date Approval Amended Report Number Robert L Martell pA 7 Assistant Vice President FM Approvals HLC 6 07 3029572C Page 2 of 2 22 Date Mandat zao Date 7 Manual Revision Revision Description Date By Changed front page picture added FM 07 12 10 AR certificate and added specification Cleaned the layout 23
18. tional protection may be required 4 7 Exposure to external stresses The iWAP105 is not designed to be subjected to excessive stresses e g vibration heat impact Additional protection is required to protect against these external stresses The iWAP105 will require additional protection if it is installed in a location where it may be subjected to damage 19 5 Technical Data Certification Type Power Supply Enclosure Material Ingress Protection Weight Dimensions Environmental Input Connections Output Connections Antennas FM US and Canada Class I Div 1 ABCD Class II Div 1 EFG Class III Universal 90 264VAC or IEEE802 11laf POE Maximum 155VA 6A Circuit breaker recommended Copper free aluminium alloy LM25 Type 4 4X Approx 15kKg hardware dependent 310 x 285 x 270 mm w x h x d Ambient temperature T5 T6 20 C 10 C to 40 C 55 C note this depends on the internal hardware used 10 100BaseT Ethernet on RJ45 socket and screw terminals 115V 230VAC input option on screw terminals Multimode fibre input option on ST connectors Note that connectors may be specified as an option in the ordering data Up to four N Type RF outputs on internal PCB or with optional lightning arrestors To be used with up to four FM certified antennas not included 20 6 FM Certificate 1151 Boston Providence Turnpike P O Box 9102 Norwood MA 02062 USA T 781 762 4300 F 781 762 9375 www fmapprovals

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